Model No. WESY59101
Serial No.
USER'S MANUAL
Write the serial number in the space
above for future reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are
committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing parts, we will guarantee
complete satisfaction through
assistance from our factory.
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR
TOLL-FREE CUSTOMER
HOT LINE. The techni-
cians on our customer
hot line will provide
immediate assistance,
free of charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Visit our website at
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
new products, prizes,
fitness tips, and much more!
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IMPORTANT PRECAUTIONS
WARNING:
To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and in
the accompanying literature before using the
weight system. Use the weight system only
as described in the literature.
10. The weight system is designed to support a
a maximum user weight of 300 pounds.
11. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
2. It is the responsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all precautions.
12. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
13. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
4. Use the weight system only on a level sur-
face. Cover the floor beneath the weight sys-
tem to protect the floor.
14. The decal shown
here has been
5. Make sure all parts are properly tightened
each time you use the weight system.
Replace any worn parts immediately.
placed on the weight
system in the loca-
tion shown on page
4. If the decal is
missing or illegible,
please call our
6. Keep children under 12 and pets away from
the weight system at all times.
7. Keep hands and feet away from moving parts.
Customer Service
Department toll-free
at 1-800-999-3756,
Monday through
8. Always wear athletic shoes for foot protec-
tion.
Friday, 6 a.m. until 6
p.m. Mountain Time,
to order a free
replacement decal.
Apply the decal in the location shown.
9. Never release the press arm, butterfly arms,
leg lever, leg press, lat bar, ab strap, or nylon
strap while weights are raised. The weights
will fall with great force.
WARNING:
Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
3
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BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER® 9600
PRO weight system. The WEIDER® 9600 PRO weight
system offers a selection of weight stations designed
to develop every major muscle group of the body.
Whether your goal is to tone your body, build dramatic
muscle size and strength, or improve your cardiovas-
cular system, the weight system will help you to
achieve the specific results you want.
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is WESY59101. The
serial number can be found on a decal attached to the
weight system (see the front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
For your benefit, read this manual carefully before
using the weight system. If you have additional
questions, please call our Customer Service
ASSEMBLED
High Pulley Station
Lat Bar
DIMENSIONS:
Height: 76.0 in.
Width: 86.5 in.
Length: 91.5 in.
WARNING DECAL
WARNING
DECAL
Ab Pulley Station
Butterfly Arms
Press Arms
Seat
Backrests
Seat
Curl Pad
Leg Lever
Leg Press
Low Pulley
Station
Weight Stack
Foot Plate
4
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ASSEMBLY
Make sure you have the following tools:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
Make Assembly Easier!
Everything in this manual is designed to
ensure that the weight system can be assem-
bled successfully by anyone. Before begin-
ning assembly, make sure to read the
information on this page. This brief intro-
duction will save you much more time than
it takes to read it.
• One (1) rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.
Assembly Requires Two Persons
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
For your convenience and safety, assemble the
weight system with the help of another person.
Set Aside Enough Time
How to Identify Parts
Due to the many features of the weight system, the
assembly process will require about six hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the weight system over
a couple of evenings.
To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts
bag, check to see if it has been pre-attached.
Select a Location for the Weight System
Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.
How to Orient Parts
As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the draw-
ings.
How to Unpack the Box
Tightening Parts
To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the weight system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
Cable Assembly—During this stage you will
attach the cables and pulleys that connect the
arms to the weights.
Arm Assembly—During this stage you will
Seat Assembly—During the final stage you will
assemble the arms and the leg levers.
assemble the seats and the backrest.
5
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1
83
48
62
48
FRAME ASSEMBLY
50
1.
Before you begin this step, make sure that
you have read all of the information on page
5. This brief introduction will save you much
more time than it takes to read it.
4
6
92
92
Locate and open the parts bags labeled “FRAME
ASSEMBLY.”
83
92
83
See the inset drawing. Insert two 1 1/2” x 2 1/2”
Inner Caps (83) and two 3/8” x 2” Carriage Bolts
(92) into the Butterfly Base (4).
92
4
83
2
Insert two 1 1/2” x 2 1/2” Inner Caps (83) into the
indicated ends of the Butterfly Base (4) and the
Press Base (6). Insert six 3/8” x 2” Carriage Bolts
(92) into the Butterfly Base and the Press Base.
50
1
50
Attach the Butterfly Base (4) to the Press Base (6)
with two 3/8” x 3 1/4” Bolts (62), two 3/8” Flat
Washers (48), and two 3/8” Nylon Locknuts (50).
4
92
2. Attach the Butterfly Upright (1) to the indicated 3/8”
x 2” Carriage Bolts (92) on the Butterfly Base (4)
with two 3/8” Nylon Locknuts (50). Do not tighten
the Nylon Locknuts yet.
3
2
3. Attach the Press Upright (2) to the indicated 3/8” x
2” Carriage Bolts (92) on the Press Base (6) with
two 3/8” Nylon Locknuts (50). Do not tighten the
Nylon Locknuts yet.
50
50
6
92
4. Make sure the Plastic Bushing (52) is in the top of
the Butterfly Front Leg (3).
4
52
3
Attach the Butterfly Front Leg (3) to the indicated
3/8” x 2” Carriage Bolts (92) on the Butterfly Base
(4) with two 3/8” Nylon Locknuts (50). Do not tight-
en the Nylon Locknuts yet. Make sure that the
Butterfly Front Leg is turned so that the U-
Bracket is on the side shown.
U-Bracket
50
50
4
92
6
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5. Attach the Butterfly Seat Frame (14) to the Butterfly
Upright (1) with two 3/8” x 3 1/4” Bolts (62), two 3/8”
Flat Washers (48), and two 3/8” Nylon Locknuts
(50).
5
50
1
62
50
Attach the Butterfly Seat Frame (14) to the Butterfly
Front Leg (3) with two 3/8” x 3 1/4” Bolts (62), two
3/8” Flat Washers (48) and two 3/8” Nylon Locknuts
(50).
50
14
48
50
48
3
Do not tighten the Nylon Locknuts yet.
62
6. Press a 2 1/2” Square Inner Cap (76) into the Press
Front Leg (20).
6
76
Hole
20
Attach the Press Front Leg (20) to the indicated
3/8” x 2” Carriage Bolts (92) on the Press Base (6)
with two 3/8” Nylon Locknuts (50). Do not tighten
the Nylon Locknuts yet. Make sure that the
Press Front Leg is turned so that the indicated
hole is on the side shown.
50
50
6
92
7. Attach the Press Seat Frame (7) to the Press
Upright (2) with two 3/8” x 3 1/4” Bolts (62), two 3/8”
Flat Washers (48), and two 3/8” Nylon Locknuts
(50).
7
50
7
48
50
62
Attach the Press Seat Frame (7) to the Press Front
Leg (20) with two 3/8” x 3 1/4” Bolts (62), two 3/8”
Flat Washers (48), and two 3/8” Nylon Locknuts
(50).
50
48
50
2
Do not tighten the Nylon Locknuts yet.
48
20
62
8
48
8. Insert three 1 1/2” x 2 1/2” Inner Caps (83) into the
ends of the Butterfly Top Frame (33).
33
87
94
83
83
Attach the Butterfly Top Frame (33) to the Butterfly
Upright (1) with two 3/8” x 2 1/2” Bolts (87), a
Support Plate (94), and two 3/8” Nylon Locknuts
(50). Do not tighten the Nylon Locknuts yet.
83
50
1
50
7
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9. See the inset drawing. Insert two Weight Inserts
9
(56) into each Weight (21).
56
15
Set the two Weight Bumpers (51) over the holes in
the corner bar of the Press Base (6).
21
Slide the Weight Guides (15) through the Weight
Bumpers (51) and the holes in the Press Base (6).
Secure the Weight Guides to the Press Base with
two 3/8” x 2 3/4” Bolts (89), four 3/8” Flat Washers
(48), and two 3/8” Nylon Locknuts (50).
21
Slot
51
89
89
48
Slide the Weights (21) onto the Weight Guides (15),
stacking them on top of the Weight Bumpers (51).
Note: Be sure the Weights are oriented so that
the slots in the Weights are toward the front, as
shown.
48
48
48
6
50
10. Press the Weight Tube Bumper (18) into the Weight
Tube (17).
10
16
Slide the Top Weight (16) onto the Weight Guides
(15), so that the Weight Tube (17) goes into the
center hole in the Weights (21).
15
17
18
21
11. Press a 1 1/2” x 2 1/2” Inner Cap (83) into the end
of the Press Top Frame (9).
11
87
Attach the Press Top Frame (9) and a Support
Plate (94) to the Press Upright (2) with two 3/8” x
2 1/2” Bolts (87) and two 3/8” Nylon Locknuts (50).
Do not tighten the Nylon Locknuts yet.
94
9
Note: Be sure that the Weight Guides (15) are
properly positioned in relation to the Press Top
Frame (9), as shown in drawing 12 on the next
page.
15
83
50
50
2
8
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12. Secure the Press Top Frame (9) to the Butterfly Top
Frame (33) with two 3/8” x 3 1/4” Bolts (62), two
3/8” Flat Washers (48), and two 3/8” Nylon
Locknuts (50). Do not tighten the Nylon Locknuts
yet.
12
50
62
48
9
48
33
13. Secure the Weight Guides (15) to the Press Top
Frame (9) with two 3/8” x 1 3/4” Bolts (57) and two
3/8” Nylon Locknuts (50).
13
57
Tighten the Nylon Locknuts used in steps 2–13.
9
50
15
50
14
ARM ASSEMBLY
33
14. Locate and open the parts bag labeled “ARM
ASSEMBLY.”
Lubricate
85
31
Press a 1 1/2” Square Inner Cap (35) into the Right
Pivot Arm (85).
35
38
Lubricate the axles on the Butterfly Top Frame (33).
Secure the Right Pivot Arm (85) to the right axle
with two Retainer Rings (31) and a 1” Round Outer
Cap (38). Do not confuse the Right Pivot Arm
with the Left Pivot Arm (not shown). The
Axle
38
31
Retainer Rings may break if disassembled.
Note: Be sure the Retainer Rings (31) and 1”
Round Outer Cap (38) are oriented as shown in
the inset drawing.
Repeat this step with the Left Pivot Arm (not
shown) and left axle.
9
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15. Insert a 2” Square Inner Cap (28) into the end of
the Butterfly Arm (10).
15
Attach a Butterfly Handle (53) to the Butterfly Arm
(10) with two 3/8” x 1” Bolts (84) and two 3/8” Flat
Washers (48).
10
48
48
53
10
Repeat this step with the other Butterfly Arm (10).
84
53
28
10
48
28
48
16. Lubricate a 3/8” x 3 1/4” Bolt (62). Attach the left
Butterfly Arm (10) to the Left Pivot Arm (71) with
the Bolt and a 3/8” Nylon Locknut (50).
16
50
Repeat this step with the right Butterfly Arm (not
shown) and the Right Pivot Arm (85).
71
Lubricate
85
62
17. Lubricate a 1/2” x 4” Bolt (68). Attach the Press
Frame (8) to the Press Base (6) with the Bolt and a
1/2” Nylon Jamnut (36). Note: Do not over tighten
the 1/2” Nylon Jamnut (36); the Press Frame (8)
must be able to pivot easily.
17
8
68
6
36
Lubricate
18. Insert a 2” Square Inner Cap (28) into the top of a
Press Arm (77). Press two 1” Round Inner Caps
(86) into the outside ends of the handles.
18
28
Attach the Press Arm (77) to the Press Frame (8)
with two 5/16” x 2 3/4” Bolts (96) and two 5/16”
Nylon Locknuts (64).
Handles
86
64
77
Repeat this step with the other Press Arm (77).
96
8
10
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19. Attach a Bumper (40) to the Press Front Leg (20)
with a 1” Tap Screw (80).
19
78
90
Press a 2” x 3” Inner Cap (78) into the top of the
Press Leg Lever (90).
Lubricate a 1/2” x 4” Bolt (68). Attach the Press Leg
Lever (90) to the Press Base (6) with the Bolt and a
1/2” Nylon Jamnut (36). Note: Do not over tighten
the Nylon Jamnut; the Press Leg Lever must be
able to pivot easily.
40
20
80
68
6
Lubricate
36
20. Insert two 2” Square Inner Caps (28) into the Leg
Lever (41).
20
Lubricate
88
28
Attach a Bumper (40) to the Butterfly Front Leg (3)
with a 1” Tap Screw (80).
41
Lubricate a 3/8” x 3” Bolt (88). Attach the Leg Lever
(41), with the small slot on the side shown, to the
Butterfly Front Leg (3) with the Bolt and a 3/8”
Nylon Jamnut (63). Note: Do not over tighten the
Nylon Jamnut; the Leg Lever must pivot easily.
63
Small
Slot
40
80
28
3
CABLE ASSEMBLY
21.
21
IMPORTANT: While assembling the cables, do
79
not over tighten the bolts and nuts attaching
the pulleys. The pulleys must be able to turn
freely. Refer to the Cable ID Chart on page 26
for help identifying the cables.
85
Locate and open the parts bags labeled “CABLE
ASSEMBLY” and “PULLEYS.”
73
101
Locate the Butterfly Cable (73), which is the
shorter cable of the two that have eyelets on
both ends. Attach the Butterfly Cable (73) to the
Right Pivot Arm (85) with a 5/16” x 2 1/4” Shoulder
Bolt (79) and a 5/16” Nylon Jamnut (101).
22
50
22. Wrap the Butterfly Cable (73) over a “V”-Pulley
(27). Attach the “V”-Pulley and a Large Cable Trap
(32) to the bracket on the Butterfly Upright (1) with
a 3/8” x 2 1/2” Bolt (87) and a 3/8” Nylon Locknut
(50).
87
32
27
1
73
11
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23. Remove the preassembled 3/8” x 2” Bolts (54) from
one set of Adjustable Pulley Plates (23).
23
Wrap the Butterfly Cable (73) around a 3 1/2”
Pulley (24). Attach the 3 1/2” Pulley and a Cable
Trap (25) between the top holes of the Adjustable
Pulley Plates (23) with a 3/8” x 2” Bolt (54) and a
3/8” Nylon Locknut (50). Be sure that the Cable
Trap is turned to hold the Cable in place.
54
25
24
73
50
23
24. Wrap the Butterfly Cable (73) around a “V”-Pulley
(27). Attach the “V”-Pulley and a Large Cable Trap
(32) to the bracket on the Butterfly Upright (1) with
a 3/8” x 2 1/2” Bolt (87) and a 3/8” Nylon Locknut
(50). Be sure that the Cable Trap is turned to
hold the Cable in place.
24
87
32
27
50
73
1
25. Attach the Butterfly Cable (73) to the Left Pivot Arm
(71) with a 5/16” x 2 1/4” Shoulder Bolt (79) and a
5/16” Nylon Jamnut (101).
25
73
79
71
101
26. Locate the Ab Cable (47). Insert the Ab Cable up
through the Press Top Frame (9) and wrap it
around a 3 1/2” Pulley (24). Attach a 3/8” Flat
Washer (48) and a 5/8” x 3/4” Bushing (66) to a
3/8” x 3 1/4” Bolt (62). Slide the Bolt through the
Press Top Frame and the 3 1/2” Pulley. Secure
another 5/8” x 3/4” Bushing and 3/8” Flat Washer to
the Bolt with a 3/8” Nylon Locknut (50).
26
66
24
62
9
48
50
48
47
12
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27. Wrap the Ab Cable (47) around a 3 1/2” Pulley (24).
Insert the Ab Cable down through the Press Top
Frame (9). Attach a 3/8” Flat Washer (48) and a
5/8” x 3/4” Bushing (66) to a 3/8” x 3 1/4” Bolt (62).
Slide the Bolt through the Press Top Frame and the
3 1/2” Pulley. Secure another 5/8” x 3/4” Bushing
and 3/8” Flat Washer to the Bolt with a 3/8” Nylon
Locknut (50).
27
66
24
62
48
50
48
47
9
28. Remove the preassembled 3/8” x 2” Bolts (54) from
the other Adjustable Pulley Plates (23).
28
Wrap the Ab Cable (47) around a 3 1/2” Pulley (24).
Attach the 3 1/2” Pulley and a Cable Trap (25)
between the top holes in the Adjustable Pulley
Plates (23) with a 3/8” x 2” Bolt (54) and a 3/8”
Nylon Locknut (50). Be sure that the Cable Trap
is turned to hold the Cable in place.
47
25
54
24
23
50
29. Wrap the Ab Cable (47) around a 3 1/2” Pulley (24).
Attach the 3 1/2” Pulley to the rear bracket on the
Press Top Frame (9) with a 3/8” x 2” Bolt (54) and a
3/8” Nylon Locknut (50). Be sure the Ab Cable is
routed in the direction shown.
29
Bracket
9
54
24
Wrap the Ab Pulley (47) around another 3 1/2”
Pulley (24). Attach the 3 1/2” Pulley to the forward
bracket on the Press Top Frame (9) with a 3/8” x 2”
Bolt (54) and a 3/8” Nylon Locknut (50).
82
54
50
24
47
30. Wrap the Ab Cable (47) around a 3 1/2” Pulley (24)
and slide the Ab Cable through the hole in the
Press Upright (2). Attach a 3/8” Flat Washer (48)
and a 5/8” x 3/4” Bushing (66) to a 3/8” x 3 1/4” Bolt
(62). Slide the Bolt through the Press Upright and
the 3 1/2” Pulley. Secure another 5/8” x 3/4”
Bushing and 3/8” Flat Washer to the Bolt with a 3/8”
Nylon Locknut (50).
30
66
24
2
66
62
48
48
50
47
13
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31. Locate the Weight Cable (72). Note that one end
of the Weight Cable has a bolt, and the other
end has a ball on it.
31
Lay the Weight Cable (72) inside the bracket on the
Butterfly Base (4) in the manner shown. Attach a
3 1/2” Pulley (24) to the bracket with a 3/8” x 2” Bolt
(54) and a 3/8” Nylon Locknut (50). Be sure the
Weight Cable is in the groove of the 3 1/2”
Pulley.
3
24
54
72
4
50
Bracket
32. Wrap the Weight Cable (72) around a 3 1/2” Pulley
(24). Attach a 3/8” Flat Washer (48) and a 5/8” x
3/4” Bushing (66) to a 3/8” x 3 1/4” Bolt (62). Slide
the Bolt through the Butterfly Front Leg (3) and the
3 1/2” Pulley. Secure another 5/8” x 3/4” Bushing
and 3/8” Flat Washer to the Bolt with a 3/8” Nylon
Locknut (50).
32
3
62
48
24
72
50
66
48
33. Insert the Weight Cable (72) through the hole in the
Leg Lever (41), up around a 3 1/2” Pulley (24),
back through the hole in the Leg Lever, and through
the upper hole in the Butterfly Front Leg (3).
33
41
48
72
89
3
24
Attach the 3 1/2” Pulley (24) and two 5/8” x 1/2”
Bushings (99) to the Leg Lever (41) with a 3/8” x
2 3/4” Bolt (89), two 3/8” Flat Washers (48), and a
3/8” Nylon Locknut (50).
99
48
50
34. Lay the Weight Cable (72) under a 3 1/2” Pulley
(24) as shown. Attach the 3 1/2” Pulley to the
bracket on the Butterfly Base (4) with a 3/8” x 2”
Bolt (54) and a 3/8” Nylon Locknut (50).
34
72
24
54
4
50
Bracket
14
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35. Wrap the Weight Cable (72) around a 3 1/2” Pulley
(24). Attach the 3 1/2” Pulley and a Cable Trap (25)
to the Butterfly Upright (1) with a 3/8” x 4” Bolt (59),
a 3/8” Flat Washer (48), and a 3/8” Nylon Jamnut
(63). Be sure that the Cable Trap is turned to
hold the Cable in place.
35
1
59
24
25
72
48
63
36. Wrap the Weight Cable (72) around a 3 1/2” Pulley
(24). Attach the 3 1/2” Pulley and a Cable Trap (25)
between the lowest holes of the Adjustable Pulley
Plates (23) hanging from the Butterfly Cable (73)
with a 3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut
(50) that was removed in step 23. Be sure that the
Cable Trap is turned to hold the Cable in place.
73
54
36
23
50
25
24
72
37. Wrap the Weight Cable (72) around a 3 1/2” Pulley
(24). Attach the 3 1/2” Pulley and a Cable Trap (25)
to the bracket on the Butterfly Base (4) with a 3/8” x
1 3/4” Bolt (57) and a 3/8” Nylon Jamnut (63). Be
sure that the Cable Trap is turned to hold the
Cable in place.
37
24
25
57
72
63
Bracket
4
38. Note: For convenience, the weights assembled
in step 9 are not shown in the following draw-
ings.
38
72
57
24
Wrap the Weight Cable (72) around a 3 1/2” Pulley
(24). Attach the 3 1/2” Pulley and a Cable Trap (25)
to the bracket on the Butterfly Base (4) with a 3/8” x
1 3/4” Bolt (57) and a 3/8” Nylon Jamnut (63). Be
sure that the Cable Trap is turned to hold the
Cable in place.
25
63
4
Bracket
15
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39. Wrap the Weight Cable (72) around a 3 1/2” Pulley
(24). Attach the 3 1/2” Pulley and a Cable Trap (25)
between the lowest holes in the Adjustable Pulley
Plates (23) hanging from the Ab Cable (47) with a
3/8” x 2” Bolt (54) and a 3/8” Nylon Locknut (50)
that was removed in step 28. Be sure that the
Cable Trap is turned to hold the Cable in place.
39
47
23
54
25
50
24
72
40. Remove the preassembled 3/8” x 1 3/4” Bolts (57)
from the Small Pulley Plates (22).
40
Wrap the Weight Cable (72) around a 3 1/2” Pulley
(24). Attach the 3 1/2” Pulley between two Small
Pulley Plates (22) with a 3/8” x 1 3/4” Bolt (57) and
a 3/8” Nylon Locknut (50).
72
24
57
50
22
41. Wrap the Weight Cable (72) around a 4 1/2” Pulley
(82). Attach the 4 1/2” Pulley to the bracket on the
Press Top Frame (9) with a 3/8” x 2” Bolt (54) and a
3/8” Nylon Locknut (50).
41
72
50
54
82
Bracket
9
42. Place a 1/2” Flat Washer (11) on top of the Weight
Tube (17).
42
Thread a 1/2” Plain Nut (100) halfway onto the bolt
on the Weight Cable (72). Screw the bolt on the
Weight Cable into the Weight Tube (17) a couple of
turns.
72
100
11
Tighten the 1/2” Plain Nut (100) down onto the 1/2”
Flat Washer (11).
17
16
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43. Locate the Leg Press Cable (75). Attach the Leg
Press Cable to the indicated side of the Press
Upright (2) with a 3/8” x 3 1/4” Bolt (62) and a 3/8”
Nylon Locknut (50). Do not tighten the Nylon
Locknut yet.
43
62
7
Wrap the Leg Press Cable (75) up around a 3 1/2”
Pulley (24) in the direction shown. Attach the 3 1/2”
Pulley and a Cable Trap (25) to the indicated side
of the Press Frame (8) with a 3/8” x 4 3/4” Bolt (60)
and a 3/8” Nylon Locknut (50). Do not tighten the
Nylon Locknut yet. Be sure that the Cable Trap
is turned to hold the Cable in place.
2
75
60
24
50
25
8
44. Wrap the Leg Press Cable (75) around a 3 1/2”
Pulley (24) in the direction shown. Attach the 3 1/2”
Pulley and a Cable Trap (25) to the indicated side
of the Press Seat Frame (7) with a 3/8” x 4 3/4” Bolt
(60) and a 3/8” Nylon Locknut (50). Do not tighten
the Nylon Locknut yet. Be sure that the Cable
Trap is turned to hold the Cable in place.
44
60
7
24
75
25
50
45. Wrap the Leg Press Cable (75) around a 3 1/2”
Pulley (24) in the direction shown. Attach the 3 1/2”
Pulley and a Cable Trap (25) to the indicated side
of the Press Leg Lever (90) with a 3/8” x 4 3/4” Bolt
(60) and a 3/8” Nylon Jamnut (63). Do not tighten
the Nylon Locknut yet. Be sure that the Cable
Trap is turned to hold the Cable in place.
45
24
60
63
75 25
90
46. Wrap the Leg Press Cable (75) around a 3 1/2”
Pulley (24). Attach the 3 1/2” Pulley and a Cable
Trap (25) to the indicated side of the Press Base (6)
with a 3/8” x 5 1/2” Bolt (55) and a 3/8” Nylon
Locknut (50). Do not tighten the Nylon Locknut
yet. Be sure that the Cable Trap is turned to
hold the Cable in place.
46
57
22
50
55
Wrap the Leg Press Cable (75) around another
3 1/2” Pulley (24). Attach the 3 1/2” Pulley between
the Small Pulley Plates (22) with a 3/8” x 1 3/4” Bolt
(57) and a 3/8” Nylon Locknut (50) that was
removed in step 40. Be sure the Leg Press Cable
is routed so that it crosses from one side of the
Press Base (6) to the other.
75
50
24
25
6
17
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47. Remove the 3/8” Nylon Locknut (50) from the indi-
cated 3/8” x 5 1/2” Bolt (55).
47
76
Wrap the Leg Press Cable (75) around a 3 1/2”
Pulley (24). Secure the 3 1/2” Pulley and a Cable
Trap (25) to the 3/8” x 5 1/2” Bolt (55) on the indi-
cated side of the Press Base (6) with the 3/8” Nylon
Locknut (50). Be sure the Cable Trap is oriented
to hold the Cable in place.
24
50
Press a 2 1/2” Square Inner Cap (76) into the Press
Base (6).
55
25
6
75
48. Remove the 3/8” Nylon Jamnut (63) from the indi-
cated 3/8” x 4 3/4” Bolt (60).
48
Wrap the Leg Press Cable (75) around a 3 1/2”
Pulley (24) in the direction shown. Secure the 3 1/2”
Pulley and a Cable Trap (25) to the 3/8” x 4 3/4”
Bolt (60) on the indicated side of the Press Leg
Lever (90) with the 3/8” Nylon Jamnut (63). Be sure
the Cable Trap is oriented to hold the Cable in
place.
60
90
75
25
24
63
49. Remove the indicated 3/8” Nylon Locknuts (50).
49
7
Wrap the Leg Press Cable (75) around a 3 1/2”
Pulley (24). Attach the 3 1/2” Pulley and a Cable
Trap (25) to the 3/8” x 4 3/4” Bolt (60) on the indi-
cated side of the Press Seat Frame (7) with the first
3/8” Nylon Locknut (50).
60
25
75
24
Wrap the Leg Press Cable (75) around a 3 1/2”
Pulley (24). Attach the 3 1/2” Pulley and a Cable
Trap (25) to the 3/8” x 4 3/4” Bolt (60) on the indi-
cated side of the Press Frame (8) with a 3/8” Nylon
Locknut (50).
25
50
24
8
Be sure the Cable Traps (25) are oriented to
hold the Cable (75) in place.
50
50. Remove the indicated 3/8” Nylon Locknut (50).
2
Attach the Leg Press Cable (75) to the 3/8” x 3 1/4”
Bolt (62) on the indicated side of the Press Upright
(2) with the 3/8” Nylon Locknut (50).
62
50
75
18
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51
SEAT ASSEMBLY
14
13
51. Locate and open the parts bag labeled “SEAT
ASSEMBLY.”
Attach a Seat (13) to the brackets on the Butterfly
Seat Frame (14) using four 1/4” x 3/4” Bolts (49).
Repeat this step with the other Seat (not shown)
and the Press Seat Frame (not shown).
49
52. Press a 1 1/2” Square Inner Cap (35) into the end
of the Press Backrest Frame (44). Attach a
Backrest (12) to the Press Backrest Frame with four
1/4” x 3/4” Bolts (49).
52
2
49
49
44
5
Pull out the Adjustment Knob (5) on the Press
Upright (2) as far as it can go. Slide the Press
Backrest Frame (44) into the Press Upright and
snap the Adjustment Knob into a hole in the Press
Backrest Frame. Turn the Adjustment Knob clock-
wise until tight.
35
12
53. Press a 1 1/2” Square Inner Cap (35) into the end
of the Butterfly Backrest Frame (70). Attach the
other Backrest (12) to the Butterfly Backrest Frame
with four 1/4” x 3/4” Bolts (49).
53
49
35
12
5
1
Pull out the Adjustment Knob (5) on the Butterfly
Upright (1) as far as it can go. Slide the Butterfly
Backrest Frame (70) into the Butterfly Upright and
snap the Adjustment Knob into a hole in the
Butterfly Backrest Frame. Turn the Adjustment
Knob clockwise until tight.
70
49
54. See drawing A. Attach the Shroud (34) to the
Press Top Frame (9) with two #8 x 1/2” Screws
(45).
54
A
B
9
See drawing B. Attach the Shroud (34) to the
Press Base (6) with two #8 x 1/2” Screws (45).
45
34
34
6
45
19
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55. Lubricate a 1/2” x 4” Bolt (68). Attach the Foot
Press Plate (29) to the Press Leg Lever (90) with
the Bolt and a 1/2” Nylon Jamnut (36).
55
Lubricate
90
68
36
29
56. Press two 3/4” Round Inner Caps (43) into each of
the two Pad Tubes (42).
56
Welded
Tube
Slide a Foam Pad (30) onto one side of a Pad Tube
(42). Slide the Pad Tube through the hole in the
Leg Lever (41). Slide another Foam Pad onto the
other side of the Pad Tube.
30
42
Slide a Foam Pad (30) onto one side of the other
Pad Tube (42). Insert the Pad Tube through the
welded tube on the Butterfly Front Leg (3). Slide
another Foam Pad onto the other side of the Pad
Tube.
41
43
3
42
30
57
57. Attach the Curl Pad (91) to the Preacher Post (39)
with four 1/4” x 3/4” Bolts (49).
Slide the Preacher Post (39) into the Butterfly Front
Leg (3) and secure it by inserting the Large
Adjustment Knob (46) and turning it clockwise until
tight.
49
91
46
39
49
3
58. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on page 21 of this manual.
Before using the weight system, pull each cable a few times to be sure that the cables move smoothly over
the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the
cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE
DIAGRAMS on page 25 and 26 of this manual for proper cable routing. If there is any slack in the
cables, you will need to remove the slack by tightening the cables. See TROUBLESHOOTING AND
MAINTENANCE on page 24.
20
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ADJUSTMENTS
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar, ab strap, or nylon strap, make sure that the attachments are in the cor-
rect starting position for the exercise to be performed. If there is any slack in the cables or chain as an
exercise is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert the Weight Pin (19) under the desired Weight
(21) until the bent end of the Weight Pin is touching
the Weights. Turn the bent end downward. The
weight setting can be changed from 10 pounds to 200
pounds, in 10 pound increments. Note: Due to the
cables and pulleys, the amount of resistance at
each exercise station may vary from the weight
setting. Use the WEIGHT RESISTANCE CHART on
page 23 to find the approximate amount of resis-
tance at each weight station.
21
19
ATTACHING THE LAT BAR OR AB STRAP TO THE
HIGH PULLEY STATION
47
Attach the Lat Bar (61) to the Ab Cable (47) with a
Cable Clip (69). For some exercises, the Chain (67)
should be attached between the Lat Bar and the Ab
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Ab Cable so the
Lat Bar is in the correct starting position for the
exercise to be performed.
69
61
67
81
The Ab Strap (81) can be attached in the same manner.
ATTACHING THE LAT BAR, AB STRAP, OR NYLON
STRAP TO THE LOW PULLEY STATION
72
69
Attach the Lat Bar (61) to the Weight Cable (72) with a
Cable Clip (69). For some exercises, the Chain (67)
should be attached between the Lat Bar and the Weight
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Weight Cable so
the Lat Bar is in the correct starting position for the
exercise to be performed.
81
67
26
61
The Ab Strap (81) or Nylon Strap (26) can be attached
in the same manner.
21
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ATTACHING THE AB STRAP TO THE AB PULLEY
STATION
Attach the Ab Strap (81) to the Ab Cable (47) at the ab
pulley station with a Cable Clip (69).
47
69
81
ADJUSTING THE BACKREST
2
To adjust a Backrest (12), loosen the Adjustment Knob
(5) on the Press Upright (2) or the Butterfly Upright
(not shown) by turning it counterclockwise and pulling
it out as far as possible. Slide the Backrest forward or
backward to the desired position, and snap the
Adjustment Knob into a hole in the Backrest Frame
(not shown). Secure the Backrest by turning the
Adjustment Knob clockwise until tight.
12
5
ADJUSTING THE CURL PAD
Remove the Large Adjustment Knob (46) from the
Butterfly Front Leg (3).
91
Align the holes in the Butterfly Front Leg (3) with the
desired set of holes in the Preacher Post (39). Re-
insert the Large Adjustment Knob (46) through the
holes in the Butterfly Front Leg and the holes in the
Preacher Post. Turn the Large Adjustment Knob clock-
wise until tight.
46
39
3
Note: When not using the Curl Pad (91), store it
away from the weight system.
22
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WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each weight station. “Top” refers to the 10 lb. top weight.
The other numbers refer to the 10 lb. weight plates. The butterfly arm resistance listed is the resistance for each
butterfly arm. Note: The actual resistance at each weight station may vary due to differences in individual
weight plates, as well as friction between the cables, pulleys, and weight guides.
WEIGHT
PLATES
PRESS
ARM
(lbs.)
BUTTERFLY
ARM
LEG
LEVER
(lbs.)
HIGH
PULLEY
(lbs.)
LOW
PULLEY
(lbs.)
AB
PULLEY
(lbs.)
LEG
PRESS
(lbs.)
(lbs.)
Top
1
15
28
14
21
18
31
12
23
22
33
14
25
18
38
2
40
28
44
34
44
36
58
3
52
36
57
45
55
47
78
4
65
43
70
56
67
59
98
5
77
50
82
67
78
70
118
138
158
178
198
218
239
259
279
299
319
339
359
379
399
6
90
57
95
78
89
81
7
102
114
127
139
152
164
176
189
201
214
226
238
251
64
108
121
133
146
159
172
185
197
210
223
236
248
261
89
101
112
123
134
146
157
168
180
191
202
213
225
236
92
8
72
100
111
121
132
143
154
165
176
187
198
209
220
103
115
126
137
148
159
171
182
193
204
215
227
9
79
10
11
12
13
14
15
16
17
18
19
86
93
100
108
115
122
129
137
144
151
23
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TROUBLESHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately. The
weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened.
To tighten the cables, first insert the weight pin into the middle of the weight stack. Slack can be removed from
these cables several ways:
•
See drawing 1. Loosen the 1/2” Plain Nut (100) on the
Weight Cable (72) bolt, away from the 1/2” Flat Washer
(11). Screw the bolt a few turns into the Weight Tube
(17). Retighten the 1/2” Plain Nut down onto the 1/2” Flat
Washer.
1
72
100
11
17
•
See drawing 2. Remove either the upper or lower 3/8”
Nylon Locknut (50) and 3/8” x 2” Bolt (54) from the
Adjustable Pulley Plates (23). Remove the 3 1/2” Pulley
(24) and the Cable Trap (25). Reattach the 3 1/2” Pulley
and the Cable Trap to a hole closer to the center of the
Adjustable Pulley Plates with the 3/8” x 2” Bolt and 3/8”
Nylon Locknut.
2
23
54
25
50
24
Either set of Adjustable Pulley Plates (23) can be adjust-
ed in this manner.
Do not over tighten the cables. If the cables are over tightened, the top weight will be lifted off the
weight stack.
If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-
install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
24
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CABLE DIAGRAMS
The cable diagrams on this page and the next page show the proper routing of the Leg Press Cable (75), the Ab
Cable (47), the Butterfly Cable (73), and the Weight Cable (72). Use the diagrams to be sure that the Cables
have been assembled correctly. The starting and ending points of each Cable have been labeled. The numbers
show the proper route for each Cable. IMPORTANT: If the Cables have not been correctly routed, the
weight system will not function properly and damage may occur.
Leg Press Cable (75)
6
9
10
11—Press Upright
7
5
3
2
8
1—Press Upright
4
Ab Cable (47)
Butterfly Cable (73)
4
2
4
5—Left Arm
5
1—High Pulley
2
1—Right Arm
3
6—Ab Pulley
3
25
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Weight Cable (72)
Cable ID
11
9
10
6
12—Weight
Stack
72
47
75
73
8
7
5
3
1—Low Pulley
4
2
26
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NOTES
27
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ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-
pared to give the following information:
1. The MODEL NUMBER of the product (WESY59101)
2. The NAME of the product (WEIDER® 9600 PRO weight system)
3. The SERIAL NUMBER of the product (see the front cover of this manual)
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING
attached at the center of this manual).
Part No. 184631 R0103A
Printed in Canada © 2002 ICON Health & Fitness, Inc.
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This chart is provided to help you identify the small parts used in assembly. The number in parenthesis following
each part description refers to the key number of the part from the PART LIST in the center of this manual.
Important: Some parts may have been pre-assembled for shipping purposes. If you cannot find a part in
the parts bags, check to see if it has been pre-assembled.
Note: The assembly procedure is divided into four stages: 1) frame
assembly, 2) arm assembly, 3) cable assembly, and 4) seat assembly.
The hardware for each stage is packaged separately. WAIT UNTIL YOU
BEGIN EACH ASSEMBLY STAGE TO OPEN THE PARTS BAG LABELED
FOR THAT ASSEMBLY STAGE.
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PART IDENTIFICATION CHART—Model No. WESY59101
R0103A
Cable Clip (69)
3/8" Flat Washer (48)
1/2" Flat Washer (11)
4 1/2" Pulley (82)
(Not shown to scale)
1/2" Plain Nut (100)
1/2" Nylon Jamnut (36)
"V" Pulley (27)
(Not shown to scale)
3/8" Nylon Locknut (50)
5/16" Nylon Locknut (64)
1/2" x 3/4" Spacer (97)
3/8" Nylon Jamnut (63)
3 1/2" Pulley (24)
(Not shown to scale)
5/16" Nylon Jamnut (101)
5/8" x 1/2" Spacer (99)
Retainer Ring (31)
5/8” x 3/4” Bushing (66)
3/4" Round Inner Cap (43)
1" Round Inner Cap (86)
1" Round Outer Cap (38)
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5/16" x 2 1/4" Shoulder Bolt (79)
3/8" x 2 1/2" Bolt (87)
3/8" x 2" Carriage Bolt (92)
3/8" x 2" Bolt (54)
3/8" x 1 3/4" Bolt (57)
5/16" x 2 3/4" Bolt (96)
3/8" x 2 3/4" Bolt (89)
3/8" x 1 1/4" Button Head Bolt (98)
3/8" x 1" Bolt (84)
1" Tap Screw (80)
3/8" x 3" Bolt (88)
3/8" x 3 1/4" Bolt (62)
3/8" x 4" Bolt (59)
1/4" x 3/4" Bolt (49)
#8 x 1/2" Screw (45)
1/2" x 4" Bolt (68)
3/8" x 4 3/4" Bolt (60)
3/8" x 5 1/2" Bolt (55)
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1 1/2" Square Inner Cap (35)
2" x 3” Inner Cap (78)
1 1/2" x 2 1/2” Inner Cap (83)
2 1/2" Square Inner Cap (76)
2" Square Inner Cap (28)
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REMOVE THIS PART LIST/EXPLODED DRAWING
FROM THE MANUAL.
SAVE THIS PART LIST/EXPLODED DRAWING FOR FUTURE REFERENCE
1
8
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PART LIST—Model No. WESY59101
R0103A
Key
Key
No. Qty. Description
No. Qty. Description
1
2
3
4
5
6
7
8
9
1
1
1
1
2
1
1
1
1
2
1
2
2
1
2
1
1
1
1
1
Butterfly Upright
Press Upright
Butterfly Front Leg
Butterfly Base
Adjustment Knob
Press Base
Press Seat Frame
Press Frame
Press Top Frame
Butterfly Arm
1/2” Flat Washer
Backrest
Seat
Butterfly Seat Frame
Weight Guide
Top Weight
Weight Tube
Weight Tube Bumper
Weight Pin
Press Front Leg
Weight
Small Pulley Plate
Adjustable Pulley Plate
3 1/2” Pulley
53
54
55
2
9
1
Butterfly Handle
3/8” x 2” Bolt
3/8” x 5 1/2” Bolt
Weight Insert
3/8” x 1 3/4” Bolt
Butterfly Arm Bushing
3/8” x 4” Bolt
3/8” x 4 3/4” Bolt
Lat Bar
3/8” x 3 1/4” Bolt
3/8” Nylon Jamnut
5/16” Nylon Locknut
Press Grip
5/8” x 3/4” Bushing
Chain
1/2” x 4” Bolt
Cable Clip
Butterfly Backrest Frame
Left Pivot Arm
Weight Cable
Butterfly Cable
Butterfly Grip
Leg Press Cable
2 1/2” Square Inner Cap
Press Arm
2” x 3” Inner Cap
5/16” x 2 1/4” Shoulder Bolt
1” Tap Screw
56 38
57
58
59
60
61
6
4
1
3
1
10
11
12
13
14
15
16
17
18
19
20
21 19
22
23
24 26
25 15
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
62 19
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
#
5
4
6
8
1
3
3
1
1
1
1
2
1
2
2
1
2
2
1
1
8
4
1
4
6
1
3
1
1
8
1
2
1
4
1
1
2
1
2
1
1
2
4
Cable Trap
Ankle Strap
“V”-Pulley
1
2
6
1
4
4
2
1
1
4
3
4
2
1
2
1
2
4
1
4
1
1
2” Square Inner Cap
Foot Press Plate
Foam Pad
Retainer Ring
Large Cable Trap
Butterfly Top Frame
Shroud
1 1/2” Square Inner Cap
1/2” Nylon Jamnut
Pivot Arm Bushing
1” Round Outer Cap
Preacher Post
Bumper
Ab Strap
4 1/2” Pulley
1 1/2” x 2 1/2” Inner Cap
3/8” x 1” Bolt
Right Pivot Arm
1” Round Inner Cap
3/8” x 2 1/2” Bolt
3/8” x 3” Bolt
3/8” x 2 3/4” Bolt
Press Leg Lever
Curl Pad
3/8” x 2” Carriage Bolt
Workout Decal
Support Plate
Plastic Weight Cover
5/16” x 2 3/4” Bolt
1/2” x 3/4” Spacer
3/8” x 1 1/4” Button Head Bolt
5/8” x 1/2” Spacer
1/2” Plain Nut
5/16” Nylon Jamnut
User’s Manual
Exe rcise Guide
Leg Lever
Pad Tube
3/4” Round Inner Cap
Press Backrest Frame
#8 x 1/2” Screw
Large Adjustment Knob
Ab Cable
3/8” Flat Washer
1/4” x 3/4” Bolt
3/8” Nylon Locknut
Weight Bumper
Plastic Bushing
48 31
49 20
50 52
51
52
2
1
#
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
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EXPLODED DRAWING—Model No. WESY59101
R0103A
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