Model No. 831.153933
Serial No.
WEIGHT SYSTEM EXERCISER
User’s Manual
Write the serial number in the
space above for reference.
Serial Number Decal (under seat)
· Assembly
· Adjustments
· Troubleshooting
· Part List and Drawing
Patent Pending
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manu-
al for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
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IMPORTANT PRECAUTIONS
WARNING:
To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and in
the accompanying literature before using the
weight system.
13. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
2. It is the responsibility of the owner to ensure
that all users of the weight system are ade-
quately informed of all precautions.
14. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
15. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cool-
ing down.
4. Use the weight system only on a level sur-
face. Cover the floor beneath the weight sys-
tem to protect the floor.
16. The warning decals shown here have been
placed on the weight system in the locations
shown on page 4. If a decal is missing or
illegible, please call toll-free 1-800-999-3756,
Monday through Friday, 6 a.m. until 6 p.m.
Mountain Time, to order a free replacement
decal. Place the decal on the weight system
in the location shown.
5. Make sure that all parts are properly tight-
ened each time you use the weight system.
Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protection.
Keep hands and
fingers clear of
this area.
9. The weight system is designed to support a
a maximum user weight of 300 pounds.
Decal 2
10. The weight system should not be used by
more than one person at a time.
11. Always stand on the foot plate when per-
forming an exercise that could cause the
weight system to tip.
12. Never release the butterfly arms, leg lever,
squat arm, lat bar, row bar, or handle while
weights are raised. The weights will fall with
great force.
Decal 1
WARNING:
Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. Sears assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
3
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BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER® PRO
4850 weight system. The WEIDER® PRO 4850 weight
system offers an impressive array of weight stations
designed to develop every major muscle group of the
body. Whether your goal is to tone your body, build
dramatic muscle size and strength, or improve your
cardiovascular system, the PRO 4850 weight system
will help you to achieve the specific results you want.
reading this manual, call 1-800-4-MY-HOME®
(1-800-469-4663). To help us assist you, please note
the product model number and serial number before
calling. The model number is 831.153933. The serial
number can be found on a decal attached to the
weight system (see the front cover of this manual for
the location of the decal).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
For your benefit, read this manual carefully before
using the weight system. If you have questions after
WARNING
DECAL 1
ASSEMBLED
DIMENSIONS:
Height: 81 in.
Width: 96 in.
Length: 57 in.
Lat Bar
High Pulley Station
Swivel Carriage
WARNING DECAL 2
(one on each side)
Butterfly Arm/Press Arm
Backrest
Squat Arm
Backrest
Low Pulley Station
Curl Pad
Seat
Adjustment Knob
WARNING
DECAL 2
Leg Lever
Squat Knee Rest
Weight Stack
4
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ASSEMBLY
Make sure that you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
Make Assembly Easier
Everything in this manual is designed to
ensure that the weight system can be assem-
bled successfully by anyone.
Before beginning assembly, make sure to
read the information on this page. This
brief introduction will save you much more
time than it takes to read it.
• One rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and masking tape.
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
Assembly Requires Two Persons
For your convenience and safety, assemble the
weight system with the help of another person.
How to Identify Parts
Set Aside Enough Time
To help you identify the small parts used in assembly,
a PART IDENTIFICATION CHART is included in the
center of this manual. Lay the chart on the floor and
use it to easily identify parts during each assembly
step. Note: Some small parts may have been pre-
attached. If a part is not in the parts bag, check
to see if it has been pre-attached.
Due to the many features of the weight system, the
assembly process will require several hours. By
setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
Select a Location for the Weight System
Because of its weight and size, the weight system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the weight system as you assemble it.
How to Orient Parts
As you assemble the weight system, make sure that
all parts are oriented exactly as shown in the draw-
ings.
How to Unpack the Box
Tightening Parts
To make assembly easier, we have divided the
assembly process into four stages. The small hard-
ware needed for each stage is packaged in sepa-
rate bags. Important: Wait until you begin each
stage to open the parts bag(s) for that stage.
Place all parts of the weight system in a cleared
area and remove the packing materials. Do not dis-
pose of the packing materials until assembly is com-
pleted.
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please call 1-800-4-MY-HOME®
(1-800-469-4663).
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
Cable Assembly—During this stage, you will
attach the cables and pulleys that connect the
weight stations to the weight stacks.
Arm Assembly—During this stage, you will
Seat Assembly—During the final stage, you will
assemble the arms and the leg lever.
assemble the seat and the backrests.
5
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1
FRAME ASSEMBLY
1.
Make sure that you understand all of the
information on page 5 before you begin
assembling the weight system.
71
85
120
110
86
Locate and open the parts bags labeled “FRAME
ASSEMBLY 1” and “FRAME ASSEMBLY 2.”
2
86
110
Press a 2” Square Inner Cap (105) into the open
end of the Long Base (120).
110
110
Insert eight 5/16” x 2 1/2” Carriage Bolts (110) up
through the Long Base (120) and the Short Base (2)
as shown. Note: It may be helpful to place tape
over the heads of the Carriage Bolts to hold
them in place.
105
120
2
110
53
58
Attach the Short Base (2) to the Long Base (120)
with two 5/16” x 2 3/4” Bolts (85), the Long Frame
Plate (71), and two 5/16” Nylon Locknuts (86).
86
58
86
2. Attach the Outer Cap (24) to the Short Base (2)
with two #8 x 3/4” Screws (98).
Press two 2” x 3” Inner Caps (58) into the Foot
Plate (53). Attach the Foot Plate to the Long Base
(120) with two 5/16” x 2 1/2” Carriage Bolts (110)
and two 5/16” Nylon Locknuts (86).
2
24
98
3. Attach the tether on the Pin (112) to the Long Base
(120) with a #10 x 1” Screw (14).
3
Attach the four Knee Rest Bumpers (123) to the
Squat Knee Rest (41) with four #10 x 1” Screws
(14). Attach the Squat Knee Rest to the Long Base
(120) with a 3/8” x 3 1/4” Bolt (96) and a 3/8” Nylon
Locknut (87). Do not overtighten the Nylon
Locknut; the Squat Knee Rest must be able to
pivot.
112
14
41
96
123
14
120
87
123
123
14
6
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4. Press a 1 1/2” Square Inner Cap (67) into the
square tube on the Butterfly Upright (3).
4
Slide the Butterfly Upright (3) onto the two indicated
5/16” x 2 1/2” Carriage Bolts (110) in the Short Base
(2). Finger tighten a 5/16” Nylon Locknut (86) onto
each Carriage Bolt. Do not tighten the Nylon
Locknuts yet.
67
3
86
86
2
110
5. Press a 2” x 3” Inner Cap (58) into the top of the
Seat Upright (9). Attach the Leg Lever Bumper (77)
to the Seat Upright with a #10 x 1” Screw (14).
5
58
9
77
Slide the Seat Upright (9) onto the two indicated
5/16” x 2 1/2” Carriage Bolts (110) in the Short
Base (2). Finger tighten a 5/16” Nylon Locknut (86)
onto each Carriage Bolt. Do not tighten the Nylon
Locknuts yet.
14
86
2
86
110
6. Hold the Seat Frame (8) between the Seat Upright
(9) and the Butterfly Upright (3). Attach the Seat
Frame to the Seat Upright with two 5/16” x 3 3/4”
Bolts (92), two 5/16” Washers (90), and two 5/16”
Nylon Locknuts (86). Do not tighten the Nylon
Locknuts yet.
6
86
8
90
92
86
Attach the Seat Frame (8) to the Butterfly Upright
(3) with two 5/16” x 3 3/4” Bolts (92), two 5/16”
Washers (90), and two 5/16” Nylon Locknuts (86).
Do not tighten the Nylon Locknuts yet.
90
3
90
9
92
90
7
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7. Press a 2” x 3” Inner Cap (58) into the top of the
Squat Upright (4). Slide the Squat Upright onto the
two indicated 5/16” x 2 1/2” Carriage Bolts (110) in
the Long Base (120). Finger tighten a 5/16” Nylon
Locknut (86) onto each Carriage Bolt. Do not tight-
en the Nylon Locknuts yet.
7
58
58
5
Press a 2” x 3” Inner Cap (58) into the top of the
Swivel Upright (5). Slide the Swivel Upright onto the
two indicated 5/16” x 2 1/2” Carriage Bolts (110) in
the Long Base (120). Finger tighten a 5/16” Nylon
Locknut (86) onto each Carriage Bolt. Do not tight-
en the Nylon Locknuts yet.
4
86
110
86
120
110
8. Press two Swivel Bushings (66) into the Swivel
Carriage (46).
8
66
Tighten an Adjustment Handle (65) into the Swivel
Carriage (46). Orient the Swivel Carriage as shown.
Slide the Carriage onto the Swivel Upright (5) and
engage the Adjustment Handle into an adjustment
hole in the Swivel Upright.
46
65
66
5
Adjustment
Hole
8
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9. Attach a Roller (39) and two 5/16” Washers (90)
between the indicated set of holes in the Squat
Slider (38) with a 5/16” x 3 1/2” Bolt (94), two 5/16”
Washers (90), and a 5/16” Nylon Locknut (86) as
shown.
9
39
38
39
86
90
Assemble the other three Rollers (39) to the
Squat Slider (38) in the same manner.
90
94
90
39
90
10. Slide the Squat Slider (38) down onto the Squat
Upright (4).
10
38
4
11. Insert the ends of two Weight Guides (42) into the
indicated bracket on the Long Base (120). Slide two
Weight Bumpers (49) onto the Weight Guides. Next,
slide ten Weights (44) onto the Weight Guides. Make
sure that the Weights are turned so the grooved
sides of the Weights are facing downward.
11
42
42
Press a Weight Tube Bumper (48) into the lower
end of a Weight Tube (43). Insert the Weight Tube
into the centers of the Weights (44). Make sure
that the Weight Tube is turned as shown.
45
Lubricate
“10” Decal
Groove
Lubricate the two outer holes in a Top Weight (45).
Slide the Top Weight onto the Weight Guides (42).
Make sure that the Top Weight is turned so the
grooved side is facing downward.
43
48
Apply a number “10” decal to the Top Weight (45) in
the location shown. Apply decals with the numbers
20 through 110 to the ten Weights (44).
44
“20” Decal
Assemble the other weight stack in the same
way.
“110” Decal
49
120
9
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12. Attach the Top Frame (6) between the Squat Upright
(4) and the Swivel Upright (5) with four 5/16” x 3 3/4”
Bolts (92), the two Short Frame Plates (52), and two
5/16” Nylon Locknuts (86) as shown. Do not tighten
the Bolts and Locknuts yet.
12
6
52
92
86
87
Attach the four Weight Guides (42) to the Top Frame
(6) with two 3/8” x 6 1/2” Bolts (95) and two 3/8”
Nylon Locknuts (87).
86
5
42
95
87
52
95
92
4
13. Press two 2” x 3” Inner Caps (58) into the Top Frame
(6) and the Butterfly Top Frame (7).
92
13
90
Attach the Butterfly Top Frame (7) to the Top Frame
(6) with two 5/16” x 2 3/4” Bolts (85), two 5/16”
Washers (90), and two 5/16” Nylon Locknuts (86).
Do not tighten the Locknuts yet.
58
86
7
6
90
85
90
Attach the Butterfly Top Frame (7) to the Butterfly
Upright (3) with two 5/16” x 3 3/4” Bolts (92), two
5/16” Washers (90), and two 5/16” Nylon Locknuts
(86).
58
14
Tighten all of the 5/16” Nylon Locknuts (86) and
3/8” Nylon Locknuts (87) used in steps 2–13.
86
3
ARM ASSEMBLY
87
9
21
14. Open the parts bag labeled “ARM ASSEMBLY.”
Lubricate
18
10
Press three 1 1/2” x 2” Inner Caps (21) into the Leg
Lever (10). Attach the Eyebolt (116) to the Leg
Lever with a 3/8” Washer (91) and a 3/8” Nylon
Jamnut (113).
21
Tab
113
91
116
Lubricate a 3/8” x 2 1/2” Bolt (18) with grease. Turn
the Leg Lever (10) so that the welded tab is on the
indicated side, and attach the Leg Lever to the Seat
Upright (9) with the Bolt and a 3/8” Nylon Locknut
(87). Do not overtighten the Nylon Locknut; the
Leg Lever must be able to pivot easily.
21
15
7
125
15. Press a 2” x 2 1/2” Inner Cap (125) into the
Butterfly Frame (47). Attach the tethers on the two
“L”-pins w/Tether (60) to the Butterfly Frame with a
#8 x 3/4” Screw (98).
87
107—Lubricate
98
60
Lubricate a 3/8” x 3” Bolt (107) with grease. Attach
the Butterfly Frame (47) to the Butterfly Top Frame
(7) with the Bolt and a 3/8” Nylon Locknut (87). Do
not overtighten the Nylon Locknut; the Butterfly
Frame must be able to pivot easily.
60
47
10
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16. Press a 1 1/2” x 2” Inner Cap (21) into the Right
Butterfly Arm (26). Wet the lower end of the Arm with
soapy water. Slide a Long Pad (54) onto the Arm.
16
Lubricate
100
70
26
Slide two Nut Clips (108) onto a Press Handle (27).
Attach the Press Handle to the Right Butterfly Arm
(26) with two 5/16” x 3/4” Button Head Screws (51).
Slide the Long Pad (54) down so that the bottom is
flush with the lower end of the Arm. Press a 1”
Round Inner Cap (29) into the Press Handle. Wet
the Press Handle with soapy water. Slide a Long
Handgrip (28) onto the Press Handle.
113
21
51
25
54
108
28
Lubricate a 3/8” x 2” Bolt (100) with grease. Attach
a Pivot Bracket (70) to the Right Butterfly Arm (26)
with the Bolt and a 3/8” Nylon Jamnut (113). Do not
overtighten the Nylon Jamnut; the Pivot Bracket
must be able to pivot easily. Repeat this step
with the Left Butterfly Arm (25).
29
27
17. Lubricate a 3/8” x 3” Button Head Bolt (104) and
both sides of two Plastic Washers (56) with grease.
Attach the Right Butterfly Arm (26) to the Butterfly
Frame (47) with the Bolt, the two Plastic Washers,
two Butterfly Caps (57), two 3/8” Washers (91), and
a 3/8” Nylon Jamnut (113) as shown. Make sure
that the recessed sides of the Plastic Washers
are fitted over the welded bushing in the
Butterfly Arm. Do not overtighten the Nylon
Jamnut; the Butterfly Arm must be able to pivot
easily.
17
104
56
26
91
57
47
57
25
91
113
Repeat this step with the Left Butterfly Arm (25).
CABLE ASSEMBLY
18.
IMPORTANT: Refer to the Cable Identification
18
Chart on page 26 for help identifying the
cables. Do not overtighten the bolts and
nuts attaching the pulleys. The pulleys must
be able to turn freely.
78
74
30
Locate and open the parts bags labeled “CABLE
ASSEMBLY” and “PULLEYS.”
87
Lubricate the 3/8” x 7” Bolt (30) with grease. Attach
the Swivel Cage (76) to the Swivel Carriage (46)
with the Bolt and a 3/8” Nylon Locknut (87).
78
93
76
87
Locate the Swivel High Cable (74), which is 126
1/2” long and has a ball on one end and a
threaded bolt on the other end. Wrap the Cable
around a 3 1/2” Pulley (78). Attach two Pulleys to
the Swivel Cage (76) with two 3/8” x 1 3/4” Bolts
(93) and two 3/8” Nylon Locknuts (87).
46
11
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19. Route the Swivel High Cable (74) through the Swivel
Upright (5) and over a 4 1/2” Pulley (119). Attach the
Pulley inside the Upright with a 3/8” x 2 3/4” Bolt
(101), two 3/8” Washers (91), two 1/2” Spacers (89),
and a 3/8” Nylon Locknut (87).
19
18
91
119
74
5
101
91
91
87
91
89
Attach a 3/8” x 2 1/2” Bolt (18), two 3/8” Washers
(91), and a 3/8” Nylon Locknut (87) to the Swivel
Upright (5).
74
89
87
20. Remove the preattached 3 1/2” Pulleys (78) from
20
21
22
the Small Pulley Plates (31).
Wrap the Swivel High Cable (74) over a 3 1/2”
Pulley (78). Attach the Pulley and a Cable Trap (68)
to the second set of holes from the top of the Small
Pulley Plates (31) with a 3/8” x 2” Bolt (100) and a
3/8” Nylon Locknut (87). Make sure the Cable
Trap is turned to hold the Cable in the groove of
the Pulley.
87
100
31
68
78
31
21. Wrap the Swivel High Cable (74) over a 4 1/2”
Pulley (119). Attach the Pulley inside of the indicat-
ed bracket on the Top Frame (6) with 3/8” x 1 3/4”
Bolt (93) and a 3/8” Nylon Locknut (87).
6
93
87
74
119
22. Lift the Weight Tube (43) and the Top Weight (45)
closest to the Swivel Upright (5). Make sure that the
small pin on the Weight Tube is inside of the groove
under the Top Weight.
74
5
118
1
45
Insert a Weight Pin (50) into the stack of Weights
(44). Place a 1/2” Washer (1) on top of the Weight
Tube (43). Tighten a 1/2” Nut (118) halfway onto the
end of the Swivel High Cable (74). Screw the end of
the Cable two full turns into the Weight Tube. Then,
tighten the Nut against the 1/2” Washer.
50
43
44
23
23. Locate the Swivel Cable (17), which is 115 3/8”
long and has an eyelet on each end. Attach the
Cable inside the Top Frame (6) with a 5/16” x 2 1/2”
Bolt (59), two 5/16” Washers (90), and a 5/16”
Nylon Locknut (86).
59
86
90
17
6
12
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24. Remove the preattached 3 1/2” Pulleys (78) from
24
the Offset Double “U”-bracket (61).
Wrap the Swivel Cable (17) around a 3 1/2” Pulley
(78). Attach the Pulley to the Offset Double “U”-
bracket (61) with a 3/8” x 1 3/4” Bolt (93) and a 3/8”
Nylon Locknut (87).
17
78
93
87
61
25. Wrap the Swivel Cable (17) around a 3 1/2” Pulley
(78). Attach the Pulley and a Cable Trap (68) to the
next to bottom hole in the Small Pulley Plates (31)
with a 3/8” x 2” Bolt (100) and a 3/8” Nylon Locknut
(87). Make sure the Cable Trap is turned to hold
the Cable in the groove of the Pulley.
25
31
87
78
100
68
17
26. Wrap the Swivel Cable (17) around a 3 1/2” Pulley
(78). Attach the Pulley and a Cable Trap (68) to the
bracket on the Swivel Upright (5) with a 3/8” x 2”
Bolt (100) and a 3/8” Nylon Locknut (87). Make
sure the Cable Trap is turned to hold the Cable
in the groove of the Pulley.
26
100
5
87
17
68
78
27. Attach the end of the Swivel Cable (17) to the
bracket on the Swivel Carriage (46) with a 3/8” x 1”
Bolt (13) and a 3/8” Nylon Locknut (87).
27
46
13
17
87
28. Locate the Lat Cable (88), which is 89 1/4” long
and has a ball on one end and an eyelet on the
other. Route the eyelet end of the Cable up through
the Butterfly Top Frame (7) and around a 3 1/2”
Pulley (78). Attach the Pulley inside of the Butterfly
Top Frame with a 3/8” x 2 3/4” Bolt (101), two 3/8”
Washers (91), two 1/2” Spacers (89), and a 3/8”
Nylon Locknut (87).
28
78
87
91
89
89
91
7
101
88
13
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29. Wrap the Lat Cable (88) around a 3 1/2” Pulley
(78). Attach the Pulley and a Long Cable Trap (102)
to the Top Frame (6) with a 3/8” x 1 3/4” Bolt (93)
and a 3/8” Nylon Jamnut (113). Make sure the
Cable Trap is turned to hold the Cable in the
groove of the Pulley.
29
88
78
113
102
6
93
30. Remove the preattached 3 1/2” Pulleys (78) from
30
the Pulley Plates (63).
100
68
Wrap the Lat Cable (88) around a 3 1/2” Pulley
(78). Attach the Pulley and a Cable Trap (68) to the
second set of holes from the top of the Pulley
Plates (63) with a 3/8” x 2” Bolt (100) and a 3/8”
Nylon Locknut (87). Make sure the Cable Trap is
turned to hold the Cable in the groove of the
Pulley.
78
87
88
63
31. Attach the end of the Lat Cable (88) inside of the
Butterfly Top Frame (7) with a 5/16” x 2 1/2” Bolt
(59), two 5/16” Washers (90), and a 5/16” Nylon
Locknut (86).
86
31
90
90
59
7
88
32. Locate the Butterfly Cable (69), which is the
shortest Cable. Attach the Cable to the Pivot
Bracket (70) on the Left Butterfly Arm (25) with a
5/16” x 1” Shoulder Bolt (103) and a 5/16” Nylon
Locknut (86).
32
86
69
103
70
25
33. Wrap the Butterfly Cable (69) over a “V”-pulley (55).
Attach the Pulley and a Long Cable Trap (102) to
the indicated bracket on the Butterfly Upright (3)
with a 3/8” x 2 1/2” Bolt (18) and a 3/8” Nylon
Locknut (87). Make sure that the Long Cable
Trap is turned to hold the Cable in the groove of
the Pulley.
33
3
87
55
102
18
69
14
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34. Remove the preattached 3 1/2” Pulleys (78) from
34
the Double “U”-bracket (62).
69
Wrap the Butterfly Cable (69) under a 3 1/2” Pulley
(78). Attach the Pulley to the Double “U”-bracket
(62) with a 3/8” x 1 3/4” Bolt (93) and a 3/8” Nylon
Locknut (87).
78
87
93
62
35. Wrap the Butterfly Cable (69) over a “V”-pulley (55).
Attach the Pulley and a Long Cable Trap (102) to
the other bracket on the Butterfly Upright (3) with a
3/8” x 2 1/2” Bolt (18) and a 3/8” Nylon Locknut
(87). Make sure that the Long Cable Trap is
turned to hold the Cable in the groove of the
Pulley.
35
18
102
69
3
55
87
36. Attach the Butterfly Cable (69) to the Pivot Bracket
(70) on the Right Butterfly Arm (26) with a 5/16” x 1”
Shoulder Bolt (103) and a 5/16” Nylon Locknut (86).
36
103
70
69
86
26
37. Locate the Leg Lever Cable (75), which is 98 1/2”
long and has an eyelet on one end and a thread-
ed pin on the other end. Route the eyelet end of
the Cable through the Seat Upright (9) and attach it
to the tab on the Leg Lever (10) with a 5/16” x 1”
Shoulder Bolt (103) and a 5/16” Nylon Locknut (86).
37
86
75
9
10
103
38. Attach a 3 1/2” Pulley (78) inside of the Seat
Upright (9) with a 3/8” x 2 3/4” Bolt (101), two 3/8”
Washers (91), two 1/2” Spacers (89), and a 3/8”
Nylon Locknut (87), as shown.
38
91
89
75
78
87
91
101
89
15
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39. Route the Leg Lever Cable (75) under a 4 1/2”
Pulley (119). Attach the Pulley and a Large Cable
Trap (121) to the indicated side of the Butterfly
Upright (3) with a 3/8” x 3 3/4” Bolt (122), a 3/8”
Washer (91), and a 3/8” Nylon Jamnut (113). Make
sure that the Large Cable Trap is turned to hold
the Cable in the groove of the Pulley.
39
119
75
122
121
3
113
91
93
40. Wrap the Leg Lever Cable (75) over a 3 1/2” Pulley
(78). Attach the Pulley to the Double “U”-bracket
(62) with a 3/8” x 1 3/4” Bolt (93) and a 3/8” Nylon
Locknut (87).
40
87
62
75
78
41. Remove the preattached 3 1/2” Pulley (not
41
shown) from the “U”-bracket (64).
75
97
34
64
75
Attach the end of the Leg Lever Cable (75) to the
“U”-bracket (64) with a 1/4” Washer (97) and a 1/4”
Nylon Locknut (34). Note: Do not completely
tighten the Locknut; it should be threaded onto
the end of the Cable so that two threads show
past the Locknut (see inset drawing).
34
42. Locate the Swivel Low Cable (72), which is the
only remaining cable that has an eyelet on one
end and a ball on the other end. Route the eyelet
end of the Cable through the cage on the Long
Base (120) and through the Swivel Upright (5) as
shown.
42
78
72
Cage
87
Attach a 3 1/2” Pulley (78) to the indicated bracket
on the Long Base (120) with 3/8” x 1 3/4” Bolt (93)
and a 3/8” Nylon Locknut (87).
120
5
93
43. Wrap the Swivel Low Cable (72) under a 3 1/2”
Pulley (78). Attach the Pulley to the indicated brack-
et on the Long Base (120) with a 3/8” x 1 3/4” Bolt
(93) and a 3/8” Nylon Locknut (87).
43
72
78
120
93
87
16
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44. Wrap the Swivel Low Cable (72) over a 3 1/2” Pulley
(78). Attach the Pulley to the Offset Double “U”-
bracket (61) with a 3/8” x 1 3/4” Bolt (93) and a 3/8”
Nylon Locknut (87).
44
87
93
61
78
72
45. Wrap the Swivel Low Cable (72) under a 3 1/2”
Pulley (78). Attach the Pulley to the indicated brack-
et on the Long Base (120) with a 3/8” x 1 3/4” Bolt
(93) and a 3/8” Nylon Locknut (87).
45
72
78
87
120
93
78
46. Route the Swivel Low Cable (72) under the indicat-
ed stack of Weights (44).
46
72
87
Wrap the Swivel Low Cable (72) under a 3 1/2”
Pulley (78). Attach the Pulley to the indicated brack-
et on the Long Base (120) with a 3/8” x 1 3/4” Bolt
(93) and a 3/8” Nylon Locknut (87).
44
120
93
47. Wrap the Swivel Low Cable (72) over a 3 1/2”
Pulley (78). Attach the Pulley and a Cable Trap (68)
between the indicated holes in the Pulley Plates
(63) with a 3/8” x 2” Bolt (100) and a 3/8” Nylon
Locknut (87). Make sure that the Cable Trap is
turned to hold the Cable in the groove of the
Pulley.
47
63
87
100
68
78
72
48. Wrap the Swivel Low Cable (72) under a 3 1/2”
Pulley (78). Attach the Pulley to the indicated brack-
et on the Short Base (2) with a 3/8” x 1 3/4” Bolt
(93) and a 3/8” Nylon Locknut (87).
48
78
72
93
87
2
17
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49. Wrap the Swivel Low Cable (72) over a 3 1/2”
Pulley (78). Attach the Pulley and a Cable Trap (68)
between the lower set of holes in the “U”-bracket
(64) with a 3/8” x 2” Bolt (100) and a 3/8” Nylon
Locknut (87). Make sure that the Cable Trap is
turned to hold the Cable in the groove of the
Pulley.
49
100
64
87
68
72
78
50. Attach the end of the Swivel Low Cable (72) inside
of the Short Base (2) with a 5/16” x 2 1/2” Bolt (59),
two 5/16” Washers (90), and a 5/16” Nylon Locknut
(86).
50
86
90
2
72
90
59
51. Locate the Squat Cable (73), which is the only
remaining cable. Attach the eyelet end of the
Cable inside of the Long Base (120) with a 5/16” x
2 1/2” Bolt (59), two 5/16” Washers (90), and a
5/16” Nylon Locknut (86).
51
73
86
90
120
90
59
52. Wrap the Squat Cable (73) over a 3 1/2” Pulley
(78). Attach the Pulley, a Cable Trap (68), and two
3/4” Spacers (124) between the indicated brackets
on the Squat Slider (38) with a 3/8” x 3 1/4” Bolt
(96) and a 3/8” Nylon Jamnut (113). Make sure
that the Cable Trap is turned to hold the Cable
in the groove of the Pulley.
52
68
124
78
124
113
38
96
73
18
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53. Wrap the Squat Cable (73) under a 3 1/2” Pulley
(78). Attach the Pulley and a Cable Trap to the sec-
ond set of holes from the top in the indicated brack-
et on the Long Base (120) with a 3/8” x 2” Bolt
(100) and a 3/8” Nylon Locknut (87). Make sure
that the Cable Trap is turned to hold the Cable
in the groove of the Pulley.
53
73
68
78
87
100
120
54. Wrap the Squat Cable (73) over a 4 1/2” Pulley
(119). Attach the Pulley to the indicated bracket on
the Top Frame (6) with a 3/8” x 1 3/4” Bolt (93) and
a 3/8” Nylon Locknut (87).
54
6
87
93
119
73
55. Place a 1/2” Washer (1) on top of the Weight Tube
(43) closest to the Squat Upright (4). Tighten a 1/2”
Nut (118) halfway onto the end of the Squat Cable
(73).
55
4
73
Lift the Weight Tube (43) and the Top Weight (45)
and make sure that the small pin on the Weight
Tube is inside of the groove under the Top Weight.
118
1
Hold the Weight Tube (43) and the Top Weight (45)
a few inches over the weight stack and insert the
Weight Pin (50). Screw the end of the Cable (73)
two full turns into the Weight Tube. Then, tighten the
Nut against the 1/2” Washer (1). Remove the Weight
Pin and set the Top Weight back on the weight
stack. Replace the Pin.
45
43
50
56
19
SEAT ASSEMBLY
23
109
56. Locate and open the parts bag labeled “SEAT
9
19
ASSEMBLY.”
Insert the Pad Tube (23) into the square hole in the
Seat Upright (9). Slide the two Knee Pads (19) onto
the Pad Tube as shown. Press the two Knee Pad
Caps (109) into the ends of the Pad Tube.
20
10
109
Slide two Short Pads (20) onto the Leg Lever (10).
20
19
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57. Attach the Seat (16) to the Seat Frame (8) with two
1/4” x 3/4” Screws (114), a 1/4” x 2 1/2” Screw (99),
and a 1/4” Washer (97).
57
16
8
97
114
99
58. Attach the Butterfly Backrest (15) to the Butterfly
Upright (3) with two 1/4” x 3 1/2” Screws (128) and
two 1/4” Washers (97).
58
128
128
97
15
3
97
59. Wet one end of the Squat Arm (32) with soapy
water. Slide a Short Pad (20) onto the Squat Arm
as shown.
59
20
32
Slide two Nut Clips (108) onto a Squat Handle (33).
Attach the Squat Handle to the Squat Arm (32) with
two 5/16” x 3/4” Button Head Screws (51). Slide an
Inner Cap w/Hole (111) onto the Squat Handle and
press it onto the end of the Squat Arm. Wet the
Squat Handle with soapy water. Slide an 8”
51
20
108
111
51
108
Handgrip (84) onto the Squat Handle.
33
Repeat this step with the other end of the Squat
Arm (32).
84
60. Attach the Squat Arm (32) to the Squat Bracket (37)
with two 3/8” x 2 1/2” Carriage Bolts (106) and two
3/8” Nylon Locknuts (87). Do not tighten the
Nylon Locknuts yet.
60
87
87
32
127
Finish attaching the Squat Arm (32) to the Squat
Bracket (37) with two 3/8” x 3” Carriage Bolts (126),
a Small Support Plate (127), and two 3/8” Nylon
Locknuts (87).
106
Tighten all of the 3/8” Nylon Locknuts (87) used
in this step.
37
126
20
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61. Turn the Squat Backrest (35) so that the four screw
holes are closer to the bottom of the Squat
Backrest than the top. Attach the Squat Backrest to
the Squat Bracket (37) with four 1/4” x 3/4” Screws
(114).
61
37
114
114
Turn the Adjustment Knob (115) counterclockwise
several times to loosen it. Next, pull the Knob and
slide the Squat Bracket (37) down onto the Squat
Slider (38). Engage the Knob into one of the holes
in the Squat Slider, and then turn the Knob clock-
wise until it is tight.
35
115
38
62. Attach the Curl Pad (11) to the Curl Post (12) with
two 1/4” x 3/4” Screws (114).
62
11
12
114
114
63. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENTS, beginning on page 22 of this manual.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing. If there is any slack in
the cables, you will need to remove the slack by tightening the cables. See TROUBLESHOOTING on
page 25.
21
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ADJUSTMENTS
The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise
guide accompanying this manual to see how the weight system should be set up for various exercises. IMPOR-
TANT: When attaching the lat bar, row bar, or handle, make sure that the attachments are in the correct
starting position for the exercise to be performed. If there is any slack in the cables or chain as an exer-
cise is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
To change the weight setting of either weight stack,
insert a Weight Pin (50) under the desired Weight
(44) until the bent end of the Weight Pin is touching
the Weights. Turn the bent end downward. The
weight setting of each weight stack can be changed
from 10 pounds to 110 pounds, in 10-pound incre-
ments. Note: Due to the cables and pulleys, the
amount of resistance at each exercise station may
vary from the weight setting. Use the WEIGHT
RESISTANCE CHART on page 24 to find the
approximate amount of resistance at each weight
station.
50
44
ATTACHING THE ACCESSORIES TO THE HIGH
PULLEY STATION OR THE LOW PULLEY STATION
Attach the Lat Bar (79) to the Lat Cable (88) with a
Cable Clip (83). For some exercises, the Chain (81)
should be attached between the Lat Bar and the Lat
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Lat Cable so the
Lat Bar is in the correct starting position for the
exercise to be performed.
88
83
81
83
The Lat Bar (79) can be attached to the Swivel Low
Cable (not shown) in the same way.
79
The Row Bar (not shown), the Handle (not shown), or
Ab Strap (not shown) can be attached to the Lat Cable
(88) or the Swivel Low Cable (not shown) in the same
way.
CONVERTING THE BUTTERFLY ARMS
To use the Butterfly Arms (25, 26) as butterfly arms,
insert the “L”-pins w/Tethers (60) into the butterfly holes
in the Butterfly Upright (3).
60
Butterfly
Holes
To use the Butterfly Arms (25, 26) as press arms, insert
the “L”-pins w/Tethers (60) into the press holes in the
Butterfly Frame (47).
3
26
47
Make sure that both “L”-pins w/Tethers (60) are fully
inserted into the same set of holes before perform-
ing any exercise.
Press
Holes
25
22
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ADJUSTING THE SQUAT ARM OR SWIVEL
CARRIAGE
To adjust the height of the Squat Arm (32), first turn
the Adjustment Knob (115) on the Squat Bracket (37)
counterclockwise several turns to loosen it. Next, pull
the Handle and slide the Squat Bracket up or down to
the desired position. Engage the Handle into one of
the holes in the Squat Slider (not shown), and then
turn the Handle clockwise until it is tight.
32
37
The height of the Swivel Carriage (not shown) can be
adjusted in the same way using the Adjustment Handle
(not shown).
115
ADJUSTING THE SQUAT KNEE REST
To use the Squat Knee Rest (41), pivot it down to the
position shown and insert the Pin w/Tether (112) into
the holes in the Squat Knee Rest and the Long Base
(120).
112
120
41
When the Squat Knee Rest (41) is not in use, pivot it
up to a vertical position and then insert the Pin
w/Tether (112) into the hole in the Long Base (120).
23
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WEIGHT RESISTANCE CHART
The chart below shows the approximate weight resistance at each weight station. “Top” refers to the 10-pound
top weight. The other numbers refer to the 10-pound weight plates. The butterfly arm resistance listed is the
resistance for each butterfly arm. Note: The actual resistance at each weight station may vary due to differ-
ences in individual weight plates as well as friction between the cables, pulleys, and weight guides.
WEIGHT
HIGH
PULLEY
(lbs.)
LOW
PULLEY
(lbs.)
LEG
LEVER
(lbs.)
BUTTERFLY
ARM
PRESS
ARM
SQUAT
STATION
(lbs.)
SWIVEL
STATION
(lbs.)
(lbs.)
(lbs.)
14
25
14
25
22
35
17
26
24
39
59
16
26
Top
1
87
38
36
53
36
55
116
136
170
192
203
223
239
39
2
48
44
67
45
70
52
3
61
60
91
54
89
59
4
68
70
111
122
148
160
184
190
63
104
118
136
154
167
187
74
5
80
80
71
84
6
96
91
80
90
7
101
112
122
104
111
122
91
104
116
122
8
100
108
254
270
9
10
24
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TROUBLESHOOTING
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immedi-
ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pins into the centers of the weight stacks. Slack can be removed from the cables in several ways:
See drawing 1. To tighten the Squat Cable (73) or the Swivel
High Cable (not shown), first loosen the 1/2” Nut (118) on the
1
end of the Cable, away from the 1/2” Washer (1). Screw the
end of the Cable farther into the Weight Tube (43). Then,
retighten the Nut against the Washer.
73
118
1
43
See drawing 2. To further tighten the Squat Cable (73), first
remove the 3/8” Nylon Locknut (87), the 3/8" x 2" Bolt (100),
Cable Trap (68), and 3 1/2” Pulley (78) from the indicated
bracket on the Long Base (120). Reattach the Pulley and
Cable Trap between a lower set of holes with the Bolt and
Nylon Locknut.
2
68
87
73
78
120
100
See drawing 3. To tighten the other five cables, first remove
the upper or lower 3/8” Nylon Locknut (87), 3/8” x 2” Bolt
(100), 3 1/2” Pulley (78), and Cable Trap (68) from the Pulley
Plates (63) or Small Pulley Plates (not shown). Reattach the
Pulley and the Cable Trap between a set of holes closer to
the center of the Pulley Plates with the Bolt and Locknut.
3
63
100
68
87
78
See drawing 4. To remove additional slack, first remove the
3/8” Nylon Locknut (87), 3/8” x 2” Bolt (100), 3 1/2” Pulley
(78), and Cable Trap (68) from the “U”-bracket (64). Reattach
the Pulley and the Cable Trap between the higher set of
holes in the “U”-bracket with the Bolt and Nylon Locknut.
4
100
64
87
68
78
Do not overtighten the cables. If the cables are overtight-
ened, the top weights will be lifted off the weight stacks.
If a cable slips off the pulleys repeatedly, it may have
become twisted. Remove the cable and re-install it. If the
cables need to be replaced, see ORDERING REPLACE-
MENT PARTS on the back cover of this manual.
25
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CABLE DIAGRAMS
The cable identification chart below shows the ends of each cable and the lengths of the cables. The cable dia-
grams on this page and the following page show the proper routing of the cables. The numbers in the diagrams
show the routes of the cables. Use the diagrams to make sure that the cables have been assembled correctly.
IMPORTANT: If the cables have not been correctly routed, the weight system will not function properly
and damage may occur.
Cable Identification Chart
Butterfly Cable (69)—52”
Swivel Low Cable (72)—205”
Squat Cable (73)—174”
Swivel High Cable (74)—124 1/2”
Leg Lever Cable (75)—98 1/2”
Lat Cable (88)—89 1/4”
Swivel Cable (17)—115 3/8”
Swivel High Cable (74)
Lat Cable (88)
4
2
4
Squat Cable (73)
2
4
1
1
5
3
2
4
3
1
Butterfly
Cable (69)
3
5
5
2
3
1
26
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Leg Lever
Cable (75)
Swivel Low
Cable (72)
3
6
3
8
4
1
2
5
4
2
7
1
9
Swivel Cable (17)
1
3
5
2
4
27
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PART IDENTIFICATION CHART—Model No. 831.153933
R1003A
Cable Clip (83)
1/2" Nut (118)
1/2" Washer (1)
3/8" Nylon Locknut (87)
4 1/2" Pulley (119)
(Not shown to scale)
3/8" Washer (91)
3/8" Nylon Jamnut (113)
"V" Pulley (55)
(Not shown to scale)
5/16" Washer (90)
5/16" Nylon Locknut (86)
3 1/2" Pulley (78)
1/4" Nylon Locknut (34)
(Not shown to scale)
1/4" Washer (97)
5/16" x 3 1/2" Bolt (94)
1/2" Spacer (89)
3/8" x 3 3/4" Bolt (122)
3/4" Spacer (124)
5/16" x 3 3/4" Bolt (92)
3/8" x 6 1/2" Bolt (95)
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1/4" x 3 1/2" Bolt (128)
5/16" x 2 1/2" Carriage Bolt (110)
5/16" x 2 1/2" Bolt (59)
3/8" x 2 1/2" Carriage Bolt (106)
1/4" x 1 1/2" Bolt (99)
3/8" x 2" Bolt (100)
3/8" x 2 1/2" Bolt (18)
5/16" x 2 3/4" Bolt (85)
3/8" x 2 3/4" Bolt (101)
3/8" x 1 3/4" Bolt (93)
5/16" x 1" Shoulder Bolt (103)
3/8" x 3" Bolt (107)
3/8" x 1" Bolt (13)
3/8" x 3" Button Head Bolt (104)
#10 x 1" Screw (14)
3/8" x 3" Carriage Bolt (126)
3/8" x 3 1/4" Bolt (96)
5/16" x 3/4" Button Head Screw (51)
1/4" x 3/4" Screw (114)
#8 x 3/4" Screw (98)
3/8" x 7" Bolt (30)
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1" Round Inner Cap (29)
1 1/2" x 2” Inner Cap (21)
2" x 2 1/2” Inner Cap (125)
2" Square Inner Cap (105)
1 1/2" Square Inner Cap (67)
2" x 3” Inner Cap (58)
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PART LIST—Model No. 831.153933
R1003A
Key
Key
Key
No. Qty.
Description
No. Qty.
Description
No. Qty.
Description
1
2
3
4
5
6
7
8
2
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
4
2
4
5
1
1
1
1
1
2
2
2
1
2
1
2
1
1
4
1
1
4
8
1
4
2
20
2
1
1/2” Washer
Short Base
Butterfly Upright
Squat Upright
Swivel Upright
Top Frame
Butterfly Top Frame
Seat Frame
Seat Upright
Leg Lever
47
48
49
50
51
1
2
4
2
8
Butterfly Frame
Weight Tube Bumper
Weight Bumper
Weight Pin
5/16” x 3/4” Button
Head Screw
Short Frame Plate
Foot Plate
Long Pad
90
91
92
93
94
95
96
97
98
32
14
10
14
4
2
2
4
3
1
9
3
3
5/16" Washer
3/8" Washer
5/16” x 3 3/4” Bolt
3/8" x 1 3/4" Bolt
5/16” x 3 1/2” Bolt
3/8" x 6 1/2" Bolt
3/8” x 3 1/4” Bolt
1/4" Washer
#8 x 3/4” Screw
1/4" x 2 1/2" Screw
3/8" x 2" Bolt
3/8” x 2 3/4” Bolt
Long Cable Trap
5/16” x 1” Shoulder
Bolt
3/8” x 3” Button Head
Bolt
2” Square Inner Cap
3/8” x 2 1/2” Carriage
Bolt
3/8” x 3” Bolt
Nut Clip
Knee Pad Cap
5/16” x 2 1/2”
Carriage Bolt
Inner Cap w/Hole
Pin w/Tether
3/8” Nylon Jamnut
1/4” x 3/4” Screw
Adjustment Knob
Eyebolt
52
53
54
55
56
57
58
59
60
61
2
1
2
2
4
4
7
4
2
1
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
"V"-pulley
99
Curl Pad
Curl Post
Plastic Washer
Butterfly Cap
2” x 3” Inner Cap
5/16” x 2 1/2” Bolt
“L”-pin w/Tether
Offset Double
“U”-bracket
Double “U”-bracket
Pulley Plate
"U"-bracket
100
101
102
103
3/8” x 1” Bolt
#10 x 1” Screw
Butterfly Backrest
Seat
Swivel Cable
3/8” x 2 1/2” Bolt
Knee Pad
Short Pad
1 1/2" x 2" Inner Cap
Ab Strap
3
104
2
62
63
64
65
66
67
1
2
1
1
2
1
105
106
1
2
Adjustment Handle
Swivel Bushings
1 1/2" Square Inner
Cap
107
108
109
1
8
2
Pad Tube
Base Cap
110 10
Left Butterfly Arm
Right Butterfly Arm
Press Handle
Long Handgrip
1" Round Inner Cap
3/8” x 7” Bolt
Small Pulley Plate
Squat Arm
Squat Handle
1/4” Nylon Locknut
Squat Backrest
5” Handgrip
Squat Bracket
Squat Slider
Roller
Roller Bearing
Squat Knee Rest
Weight Guide
Weight Tube
Weight
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
8
1
2
1
1
1
1
1
1
1
22
1
1
1
1
3
2
4
Cable Trap
Butterfly Cable
Pivot Bracket
Long Frame Plate
Swivel Low Cable
Squat Cable
Swivel High Cable
Leg Lever Cable
Swivel Cage
Leg Lever Bumper
3 1/2" Pulley
Lat Bar
Row Bar
Chain
Handle
Cable Clip
8” Handgrip
5/16” x 2 3/4” Bolt
5/16" Nylon Locknut
3/8" Nylon Locknut
Lat Cable
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
#
2
1
8
8
1
1
1
2
4
1
1
1
4
2
1
2
1
2
1
1
Curl Knob
1/2” Nut
4 1/2” Pulley
Long Base
Large Cable Trap
3/8” x 3 3/4” Bolt
Knee Rest Bumper
3/4” Spacer
2” x 2 1/2” Inner Cap
3/8” x 3” Carriage Bolt
Small Support Plate
1/4” x 3 1/2” Bolt
User’s Manual
Exercise Guide
34
35
1
Top Weight
Swivel Carriage
#
6
1/2” Spacer
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
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EXPLODED DRAWING—Model No. 831.153933
R1003A
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FULL 90-DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this
WEIGHT SYSTEM EXERCISER, contact the nearest Sears Service Center throughout the United
States and Sears will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for
rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
Sears, Roebuck and Co., Dept 817WA, Hoffman Estates, IL 60179
Part No. 206442 R1003A
Printed in Canada © 2003 Sears, Roebuck and Co.
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