Wagner SprayTech Paint Sprayer Finish 250 User Manual

Airless high-pressure spraying unit  
Operating manual  
2
Finish 370  
Finish 250  
Finish 370  
0252 882  
Finish 250  
11 / 2007  
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GB  
Finish 370 / 250  
CONTENTS  
Contents  
4.6  
Ventilate unit (hydraulic system) if the sound of inlet  
1
SAFETY REGULATIONS FOR AIRLESS SPRAYING  
4
valve is not audible __________________________ 11  
Taking the unit into operation with coating material 11  
1.1  
1.2  
1.3  
Flash point___________________________________4  
Explosion protection___________________________4  
Danger of explosion and fire from sources of ignition  
during spraying work __________________________4  
Danger of injury from the spray jet _______________4  
Secure spray gun against unintended operation ____4  
Recoil of spray gun ____________________________4  
Breathing equipment as protection against solvent  
vapors ______________________________________4  
Prevention of occupational illnesses ______________5  
Max. operating pressure ________________________5  
4.7  
5
SPRAYING TECHNOLOGY ___________________ 12  
6
6.1  
HANDLING THE HIGH-PRESSURE HOSE _______ 12  
High-pressure hose__________________________ 12  
1.4  
1.5  
1.6  
1.7  
7
INTERRUPTION OF WORK ___________________ 12  
8
CLEANING THE UNIT _______________________ 13  
Cleaning the unit from the outside _____________ 14  
Suction filter _______________________________ 14  
High-pressure filter __________________________ 14  
Cleaning the Airless spray gun _________________ 15  
8.1  
8.2  
8.3  
8.4  
1.8  
1.9  
1.10 High-pressure hose (safety instructions) ___________5  
1.11 Electrostatic charging (formation of sparks or flames) 5  
1.12 Use of units on building sites and workshops _______5  
1.13 Ventilation when spraying in rooms ______________5  
1.14 Suction installations ___________________________5  
1.15 Earthing of the object__________________________5  
1.16 Cleaning the unit with solvents __________________5  
1.17 Cleaning the unit _____________________________5  
1.18 Work or repairs at the electrical equipment ________5  
1.19 Work at electrical components___________________5  
1.20 Setup on an uneven surface_____________________6  
9
9.1  
9.2  
SERVICING ________________________________ 15  
General servicing ___________________________ 15  
High-pressure hose__________________________ 15  
10  
REPAIRS AT THE UNIT ______________________ 16  
10.1 Inlet valve Pusher ___________________________ 16  
10.2 Inlet valve _________________________________ 16  
10.3 Outlet valve ________________________________ 16  
10.4 Pressure control valve________________________ 17  
10.5 Relief valve ________________________________ 17  
10.6 Replacing the diaphragm _____________________ 17  
10.7 Replacing the power cable ___________________ 18  
10.8 Typical wear parts ___________________________ 18  
10.9 Connection diagram_________________________ 19  
10.10 Remedy in case of faults ______________________ 20  
2
2.1  
2.2  
GENERAL VIEW OF APPLICATION _____________ 6  
Application __________________________________6  
Coating material ______________________________6  
2.2.1 Coating materials with sharp-edged additional materi-  
als__________________________________________6  
2.2.2 Filtering _____________________________________6  
11  
SPARE PARTS AND ACCESSORIES ____________ 21  
11.1 Finish 370 / 250 accessories ___________________ 21  
11.2 Spare parts list Pump head ___________________ 22  
11.3 Spare parts list Pump-Aggregate ______________ 23  
11.4 Spare parts list high-pressure filter _____________ 25  
11.5 Spare parts List Trolley _______________________ 25  
11.6 Spare parts list suction system (rigid) ___________ 26  
11.7 Spare parts list hopper 5l _____________________ 27  
11.8 Spare parts list hopper with TopClean ___________ 27  
3.  
3.1  
DESCRIPTION OF UNIT ______________________ 7  
Airless process________________________________7  
3.2 Functioning of the unit_________________________7  
3.3 Explanatory diagram___________________________8  
3.4  
3.5 Trolley backfitting (only Finish 370) _______________8  
3.6 Technical data Finish 250 _______________________9  
3.7 Technical data Finish 370 _______________________9  
Transportation________________________________8  
4
STARTUP _________________________________ 10  
Unit with suction system _____________________ 10  
unit with upper hopper (5 litres) _______________ 10  
high pressure hose and spray gun ______________ 10  
Connection to the mains network ______________ 10  
Cleaning preserving agent when starting-up of  
4.1  
4.2  
4.3  
4.4  
4.5  
CE-declaration ____________________________________28  
Service network __________________________________ 29  
Testing of the unit ________________________________ 30  
Important information on product liability_____________ 30  
Guarantee declaration _____________________________ 30  
operation initially ___________________________ 11  
3
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Finish 370 / 250  
SAFETY REGULATIONS  
1.4  
DANGER OF INJURY FROM THE SPRAY JET  
1
SAFETY REGULATIONS FOR  
AIRLESS SPRAYING  
Attention, danger of injury by injection!  
Never point the spray gun at yourself, other  
persons or animals.  
Never use the spray gun without spray jet  
safety guard.  
The safety-specific requirements for Airless spraying are spe-  
cified in:  
The spray jet must not come into contact  
with any part of the body.  
a) The European Standard„Spray equipment for coating ma-  
terials – safety regulations(EN 1953: 1998).  
In working with Airless spray guns, the high  
spray pressures arising can cause very dan-  
gerous injuries. If contact is made with the  
spray jet, coating material can be injected  
into the skin. Do not treat a spray injury as a  
harmless cut. In case of injury to the skin by  
coating material or solvents, consult a doctor  
for quick and correct treatment. Inform the  
doctor about the coating material or solvent  
used.  
b) The regulations of the German employer‘s liability insu-  
rance association („Berufsgenossenschaft“) „Using liquid  
jets“ (BGV D15) and „Processing coating materials „ (BGV  
D25).  
c) Guidelines for construction and implementation require-  
ments for liquid jets (spraying units) of the German indus-  
trial employer‘s liability insurance association (ZH1/406).  
The following safety regulations are to be observed in order  
to ensure safe handling of the Airless high-pressure spraying  
unit.  
.
1.5  
SECURE SPRAY GUN AGAINST UNINTENDED  
OPERATION  
1.1  
FLASH POINT  
Only spray coating materials with a flash point  
Always secure the spray gun when mounting or dismounting  
the tip and in case of interruption to work.  
of 21 °C or higher.  
The flash point is the lowest temperature at  
which vapors develop from the coating ma-  
terial. These vapors are sufficient to form an  
inflammable mixture over the air above the  
coating material.  
1.6  
RECOIL OF SPRAY GUN  
When using a high operating pressure, pulling  
the trigger guard can effect a recoil force up  
to 15 N.  
If you are not prepared for this, your hand can  
be thrust backwards or your balance lost. This  
can lead to injury.  
1.2  
1.3  
EXPLOSION PROTECTION  
Do not use the unit in work places which are  
covered by the explosion protection regulati-  
ons.  
The unit is not designed to be explosion pro-  
tected.  
1.7  
BREATHING EQUIPMENT AS PROTECTION  
AGAINST SOLVENT VAPORS  
Wear breathing equipment during spraying work.  
A breathing mask is to be made available to the user (regula-  
tions of the German employer‘s liability insurance association  
(„Berufsgenossenschaft“) „Rules for the use of breathing mas-  
ks“ (BGR 190), „Using liquid jets“ (BGV D15) and „Processing  
coating materials(BGV D25).  
DANGER OF EXPLOSION AND FIRE FROM  
SOURCES OF IGNITION DURING SPRAYING  
WORK  
There must be no sources of ignition such as,  
for example, open fires, lit cigarettes, cigars or  
tobacco pipes, sparks, glowing wires, hot sur-  
faces, etc. in the vicinity.  
4
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Finish 370 / 250  
SAFETY REGULATIONS  
1.8  
PREVENTION OF OCCUPATIONAL ILLNESSES  
1.14 SUCTION INSTALLATIONS  
Protective clothing, gloves and possibly skin protection cream  
are necessary for the protection of the skin.  
The are to be provided by the unit user in accordance with the  
corresponding local regulations.  
Observe the regulations of the manufacturer concerning coa-  
ting materials, solvents and cleaning agents in preparation, 1.15 EARTHING OF THE OBJECT  
processing and cleaning units.  
The object to be coated must be earthed.  
(Building walls are usually earthed naturally)  
1.9  
MAX. OPERATING PRESSURE  
The permissible operating pressure for the spray gun, spray  
gun accessories, unit accessories and high-pressure hose  
must not fall short of the maximum operating pressure of 25  
MPa (250 bar or 3625 psi).  
1.16 CLEANING THE UNIT WITH SOLVENTS  
When cleaning the unit with solvents, the  
solvent should never be sprayed or pumped  
back into a container with a small opening  
(bunghole). An explosive gas/air mixture can  
arise. The container must be earthed.  
1.10 HIGH-PRESSURE HOSE (SAFETY  
INSTRUCTIONS)  
An electrostatic charging of spray guns and the high-pressure  
hose is discharged through the high-pressure hose. For this  
reason the electric resistance between the connections of the 1.17 CLEANING THE UNIT  
high-pressure hose must be equal to or lower than 1 MΩ.  
Danger of short-circuits caused by water in-  
gression!  
Only use WAGNER original-high-pressure  
hoses in order to ensure functionality, safety  
and durability.  
Never spray down the unit with high-pressu-  
re or high-pressure steam cleaners.  
1.11 ELECTROSTATIC CHARGING (FORMATION OF  
SPARKS OR FLAMES)  
1.18 WORK OR REPAIRS AT THE ELECTRICAL  
EQUIPMENT  
Electrostatic charging of the unit may occur  
during spraying due to the flow speed of  
the coating material. These can cause sparks  
and flames upon discharge. The unit must  
therefore always be earthed via the electrical  
system. The unit must be connected to an  
appropriately-grounded safety outlet.  
These may only be carried out by a skilled electrician. No liabi-  
lity is assumed for incorrect installation.  
1.19 WORK AT ELECTRICAL COMPONENTS  
Unplug the power plug from the outlet before carrying out  
any repair work.  
1.12  
USE OF UNITS ON BUILDING SITES AND  
WORKSHOPS  
The unit may only be connected to the mains network via a  
special feeding point with a residual-current device with INF  
30 mA.  
1.13  
VENTILATION WHEN SPRAYING IN ROOMS  
Adequate ventilation to ensure removal of the solvent vapors  
has to be ensured.  
5
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Finish 370 / 250  
SAFETY REGULATIONS  
1.20 SETUP ON AN UNEVEN SURFACE  
The front end must always point downwards in order to avoid  
sliding away.  
Both units are able for all common varnishing jobs like  
doors, door frames, balustrades, furniture, woodencladding,  
fences, radiators (heating) and steel parts.  
2.2  
COATING MATERIAL  
Diluting lacquers and paints or those containing solvents, two-  
component coating materials, dispersion and latex paints.  
No other materials should be used for spraying without  
WAGNER‘s approval.  
Pay attention to the Airless quality of the coa-  
ting materials to be processed.  
The unit is able to process coating materials with up to  
15,000 mPas. If highly viscous coating materials cannot be ta-  
ken in or the performance of the unit is to low, the paint must  
be diluted in accordance with the manufacturer‘s instruc-  
tions.  
If possible do not use the unit on an inclined surface since the  
unit tends to wander through the resulting vibrations.  
Attention: Make sure, when stirring up with  
motor-driven agitators that no air bubbles  
are stirred in. Air bubbles disturb when spra-  
ying and can, in fact, lead to interruption of  
operation.  
2.2.1 COATING MATERIALS WITH SHARP-EDGED  
ADDITIONAL MATERIALS  
These particles have a strong wear and tear effect on valves  
and tips, but also on the heating hose and spray gun. This im-  
pairs the durability of these wearing parts considerably.  
2.2.2 FILTERING  
Sufficient filtering is required for fault-free operation. To this  
purpose the unit is equipped with a suction filter (Item 1) and  
an insertion filter in the spray gun (Item 2). Regular inspection  
of these filters for damage or soiling is urgently recommen-  
ded.  
A high-pressure filter (Item 3) -available as accessory- is rising  
up the filtering surface and will make the work more comfor-  
table.  
2
GENERAL VIEW OF APPLICATION  
2.1  
APPLICATION  
Finish 370 / 250 is an electric driven unit for the airless atomi-  
zation of different painting materials. Also it is able to feed the  
internal feeded paint roller, which is available as accessory.  
Finish 370 /250 is made for jobs in the workshop and on the  
building site  
The unit performance is conceived so that its use is possible  
on building sites for small- to middle-area dispersion work.  
Finish 250 is designed for varnishing jobs. Small jobs with dis-  
persion work are possible.  
6
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Finish 370 / 250  
GENERAL VIEW OF APPLICATION  
3.2  
FUNCTIONING OF THE UNIT  
The following section contains a brief description of the tech-  
nical construction for better understanding of the function:  
Finish 370 / 250 is an electrically driven high-pressure paint  
spraying equipment.  
The motor (Item 1) drives directly the hydraulic pump.  
A piston (2) is moved up and down so that hydraulic oil is mo-  
ved under the diaphragm (3) which then moves.  
2
3
In detail:  
The downwards movement of the machine opens the disk in-  
let valve (4) automatically and coating material is sucked in.  
During the upwards movement of the diaphragm, the coating  
material is displaced and the outlet valve opens while the inlet  
valve is closed.  
The coating material flows under high pressure through the  
high-pressure hose to the spray gun and is atomized when it  
exists from the tip.  
1
The pressure control valve limits the set pressure in the hy-  
draulic oil circuit and thus also the pressure of the coating  
material.  
A pressure change when the same tip is used also leads to a  
change in the amount of paint atomized.  
3. DESCRIPTION OF UNIT  
3.1  
AIRLESS PROCESS  
The main area of application are thick layers of highly viscous  
coating material.  
At the Finish 370 / 250 unit a diaphragm pump takes in the  
coating materials and transports it via a high-pressure hose  
to the spray gun with the airless tip. Here the coating material  
atomizes since it is pressed through the tip core at a maximum  
pressure of 25 MPa (250 bar, 3625 psi). This high pressure has  
the effect of micro fine atomisation of the coating material.  
As no air is used in this process, it is described as an AIRLESS  
process.  
This method of spraying has the advantages of finest atomi-  
sation, cloudless operation (depending of a correct unit ad-  
justment) and a smooth, bubblefree surface. As well as these,  
the advantages of the speed of work and convenience must  
be mentioned.  
4 3  
2
1
7
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Finish 370 / 250  
DESCRIPTION OF UNIT  
3.3  
EXPLANATORY DIAGRAM  
1
2
3
6
7
8
1
2
3
4
5
6
7
Tip guard with airless tip  
Spray gun  
High-pressure hose  
Connection for high-pressure hose  
Pressure gage  
Pressure control valve  
Pressure relef valve  
Symbols:  
Spraying  
Circulation  
8
9
ON / OFF switch  
Return tube  
9
10 Suction tube  
11 Connection for cleaning with the spray gun  
12 Hopper  
10  
13 Cleaning ring (TopClean) for hopper (accessory)  
14 Inlet valve button  
15 Outlet valve  
16 Oil measuring stick under the oil screw plug  
9
13  
12  
14  
3.4  
TRANSPORTATION  
Unroll high-pressure hose and lay it over the shaft.  
5
Pull the locking pins (Item 1) on both sides of shaft. The lo-  
cking pins can be arrested by a small turn (left or right). Pull  
the shaft out and deblock the locking pins. A light pull or push  
will help to lock the pins well.  
4
15  
16  
1
3.5  
TROLLEY BACKFITTING (ONLY FINISH 370)  
Transportation in vehicle  
Secure the unit in the vehicle by means of suitable fasteners.  
Pull locking pins (Item 1) on both sides of frame. The locking  
pins can be arrested by a small turn (left or right). Move frame  
into the other position. Deblock both locking pins so that they  
fit well in the rest position.  
8
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Finish 370 / 250  
DESCRIPTION OF UNIT  
Before start with the backfitting, pull of main  
plug of socket, disassemble suction system  
and high pressure hose  
3.7  
TECHNICAL DATA FINISH 370  
230 V AC, 50 Hz  
Voltage :  
Fuses :  
16 A time-lag  
Unit connecting line :  
6 m long, 3 x 1.5 mm2  
Max. current consumption  
hose heating :  
6.0 A  
IP 54  
Degree of protection :  
Acceptance capacity :  
Max. operating pressure :  
Max. volume flow :  
1.3 kW  
1
25 MPa (250 bar)  
2.9 l/min  
Volume flow at 12 MPa  
(120 bar) with water :  
2.3 l/min  
Max. temperature of the  
coating material :  
43 °C  
Max. viscosity :  
15,000 mPas  
29.5 kg  
Empty weight pump :  
3.6  
TECHNICAL DATA FINISH 250  
Hydraulic oil filling  
quantity :  
0.65 liter  
Voltage :  
Fuses :  
230 V AC, 50 Hz  
16 A time-lag  
Max. vibration at the spraygun: lower than 2.5 m/s2  
Max. sound pressure level: 74 dB (A)*  
Unit connecting line :  
6 m long, 3 x 1.5 mm2  
Max. current consumption  
hose heating :  
*Place of measurement: 1 m distance from unit and 1.60  
m above floor, 12 Mpa (120 bar) operating pressure,  
reverberant floor  
4,6 A  
IP 54  
Degree of protection :  
Acceptance capacity :  
Max. operating pressure :  
Max. volume flow :  
1,1 kW  
25 MPa (250 bar)  
2.2 l/min  
Volume flow at 12 MPa  
(120 bar) with water :  
1.8 l/min  
Max. temperature of the  
coating material :  
43 °C  
Max. viscosity :  
15,000 mPas  
28 kg  
Empty weight pump :  
Hydraulic oil filling  
quantity :  
0.65 liter  
Max. vibration at the spraygun: lower than 2.5 m/s2  
Max. sound pressure level: 74 dB (A)*  
*Place of measurement: 1 m distance from unit and 1.60  
m above floor, 12 Mpa (120 bar) operating pressure,  
reverberant floor  
9
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Finish 370 / 250  
STARTUP  
4.3  
HIGH PRESSURE HOSE AND SPRAY GUN  
4
4.1  
STARTUP  
1. Screw the high pressure hose (10) onto the hose connec-  
tion  
2. Screw the spray gun (11) onto the high pressure hose  
3. Tighten all union nuts on high pressure hose so that no  
coating material can escape.  
4. Screw the tip holder with the selected tip onto the spray  
gun, align tip and tighten union nut.  
UNIT WITH SUCTION SYSTEM  
1. Unscrew the dust protective cap (Item 1).  
2. Ensure that the sealing surfaces of the connections are  
clean.  
Ensure that the red inlet (2) is inserted in the coating ma-  
terial inlet (5).  
3. Use the enclosed 41 mm wrench to screw the union nut  
(3) at the suction hose (4) onto the coating material inlet  
(5) and tighten it.  
When unscrewing the high pressure hose,  
hold firmly on the hose connection with a  
22mm wrench.  
4. Screw the union nut (6) at the return hose (7) to the con-  
nection (8) (22mm).  
4.2  
UNIT WITH UPPER HOPPER (5 LITRES)  
4.4  
CONNECTION TO THE MAINS NETWORK  
1. Unscrew the dust protective cap (Item 1).  
2. Ensure that the sealing surfaces of the connections are  
clean.  
Connection must always be carried out via  
an appropriately grounded safety outlet with  
residual-current-operated circuit-breaker.  
Ensure that the red inlet (2) is inserted in the coating ma-  
terial inlet (5).  
3. Screw the union nut (6) on the return pipe (7) onto the  
connection (8).  
3. Hang the return pipe (7) into the hopper and screw the  
upper hopper (9) onto the coating material inlet (5).  
if using hopper with cleaning ring (TopClean) step 5 and 6  
5. Fix TopClean on hopper upside  
Before connecting the unit to the mains supply, ensure that  
the line voltage matches that specified on the unit’s rating  
plate.  
6. Plug in return pipe into TopClean and screw on union nut  
11  
10  
9
8
7
6
1
3
2
5
8
7
4
10  
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Finish 370 / 250  
STARTUP  
4.5  
CLEANING PRESERVING AGENT WHEN  
STARTING-UP OF OPERATION INITIALLY  
Unit with suction tube  
1. Immerse the suction system into a container filled with a  
suitable cleaning agent (recommendation: water).  
Unit with hopper  
2. fill up hopper with a suitable cleaning agent (recommen-  
dation: water).  
3. Switch on unit.  
4. Turn the pressure regulating knob (1) to the right until  
4
3
the stop is reached.  
5. Open relief valve (2)  
valve position  
(circulation)  
6. Wait until cleaning agent is emitted from the return hose.  
7. Turn the pressure regulating knob (1) back approx. one  
rotation.  
1
2
8. Close relief valve (2)  
valve position  
(spraying), pressure is rising up inside  
the high pressure hose (visble at pressure gage)  
9. Point the tip of the spray gun into an open collecting con-  
tainer and pull the trigger guard at the spray gun.  
10. The pressure is increased by turning the pressure regula-  
ting knob (1) to the right. Set approx. 10 MPa at the pres-  
sure gage.  
11. Spray the cleaning agent out of the unit for approx.  
1 - 2 min. (~5 liters) into the open collecting container.  
4.7  
TAKING THE UNIT INTO OPERATION WITH  
COATING MATERIAL  
Unit with suction tube  
1. Immerse the suction system into a container filled with  
coating material.  
Unit with hopper  
2. fill coating material into the hopper.  
3. Press inlet valve pusher (4) several times to release possib-  
ly clogged inlet valve  
4.6  
VENTILATE UNIT (HYDRAULIC SYSTEM) IF THE  
SOUND OF INLET VALVE IS NOT AUDIBLE  
1. Switch on the unit.  
2. Turn pressure regulating knob (1) three revolutions to  
the left.  
3. Open relief valve (2)  
4. Open relief valve (2)  
valve position  
(circulation)  
valve position  
(circulation)  
5. Switch on unit.  
6. Turn the pressure regulating knob (1) to the right until  
The hydraulic system is ventilated. Leave the unit on for  
two or three minutes.  
the stop is reached.  
4. Then turn pressure regulating knob (1) to the right until  
When the noise of the valves changes, the unit is bled and  
takes in coating material.  
stop.  
5. Press inlet valve pusher (4).  
Sound of the inlet valve is audible.  
6. If not, repeat points 2 and 4  
7. If coating material exits from the return hose, turn the  
pressure regulating knob (1) back approx. 1 rotation.  
8. Close relief valve (2)  
valve position  
(spraying), pressure is rising up inside  
the high pressure hose (visble at pressure gage (3))  
9. Pull of the spray gun and spray into an open collecting  
container in order to remove the remaining cleaning  
agent from the unit. When coating materials exits from  
the tip, close the spray gun.  
10. Pull of the spray gun and adjust the spraying pressure by  
turning the pressure regulating knob (1).  
11. The unit is ready to spray.  
11  
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Finish 370 / 250  
SPRAYING TECHNIQUE / HANDLING THE HIGH-PRESSURE HOSE / INTERRUPTION OF WORK  
5
SPRAYING TECHNOLOGY  
7
INTERRUPTION OF WORK  
Move the spray gun evenly during the spraying process. If this  
is not observed, an irregular spraying appearance will be the  
result. Carry out the movement with the arm, not with the  
wrist. A parallel distance of approx. 30 cm between the tip and  
the surface to be coated should always be observed. The late-  
ral limitation of the spray fan should not to be too distinct. The  
edge of spraying should be gradual to facilitate overlapping of  
the next coat. The spray gun should always be held at an angle  
of 90° to the surface to be coated. A spray fan aimed obliquely  
at the surface to be coated leads to an unwanted spray cloud.  
1. Turn pressure regulating knob three revolutions to the  
left.  
2
Open relief valve (2)  
valve position  
(circulation)  
3. Switch off the unit  
4. Pull trigger guard of spray gun to decrease the pressure of  
the high pressure hose and the spray gun.  
5. Secure the spray gun, refer to the operating manual of the  
spray gun.  
6. Remove tip from tip holder and store the tip in a small ves-  
sel with suitable cleaning agent.  
7. Leave the suction system immersed in the coating materi-  
al or immerse it in the corresponding cleaning agent. The  
suction filter and unit should not dry out.  
To achieve perfect surfaces at varnishing works, special acces-  
sories are available at Wagner, e.g. FineFinish tips or an AirCoat  
gun set. Your Wagner dealer will advise you.  
8. Cover the material container in order to prevent the paint  
from drying.  
6
HANDLING THE HIGH-PRESSURE  
HOSE  
In using quick-drying or two-component  
coating materials, do not fail to rinse unit  
through with a suitable cleaning agent duri-  
ng the processing period.  
The high-pressure hose is to be handled with care. Avoid sharp  
bending or kinking. The smallest bending radius amounts to  
about 20 cm.  
Do not drive over the high-pressure hose. Protect against  
sharp objects and edges.  
Danger of injury through leaking high-  
pressure hose. Replace any damaged high-  
pressure hose immediately.  
Never repair defective high-pressure hoses  
yourself!  
When using the high-pressure hose while  
working on scaffolding, it is best to always  
guide the hose along the outside of the scaf-  
folding.  
6.1  
HIGH-PRESSURE HOSE  
The unit is equipped with a high-pressure hose specially sui-  
ted for diaphragm pumps.  
Only use WAGNER original-high-pressure  
hoses with internal heating in order to ensure  
functionality, safety and durability.  
12  
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DISPLAYS AT THE UNIT / CLEANING THE UNIT  
14. Rinse in the circuit – Open relief valve  
8
CLEANING THE UNIT  
valve position  
(circulation).  
15. Close the spry gun.  
A clean state is the best method of ensuring operation wi-  
thout problems. After you have finished spraying, clean the  
unit. Under no circumstances may coating material rests dry  
and harden in the unit. The cleaning agent used for cleaning  
(only with a flash point above 21 °C) must be suitable for the  
coating material used.  
16. When cleaning with water repeat the procedure about 3  
minutes long with clear water.  
17. Remove spray gun from suction tube, close spray gun  
connection at suction tube with closure nut.  
Secure the spray gun, refer to the operating manual of  
the spray gun.  
Remove and clean the tip.  
Unit with suction system  
1. Open relief valve  
valve position  
(circulation) and switch on unit  
2. Remove suction tube from the material container, the re-  
turn tube remains over the material container.  
3. Immerse the suction system into a container filled with a  
suitable cleaning agent  
4. Turn the pressure control valve back in order to set a mini-  
mal spraying pressure.  
5. Close relief valve,  
valve position  
(spraying)  
6. Pull the trigger guard of the spray gun in order to pump  
the remaining coating material from the suction hose,  
high-pressure hose and the spray gun into an open con-  
tainer (if appropriate, increase the pressure at the pressu-  
re control valve slowly in order to obtain a higher material  
flow).  
The cleaning effect is increased by alterna-  
tively opening and closing the spray gun.  
The container must be earthed in case of  
coating materials which contain solvents.  
18. Close relief valve,  
valve position  
(spraying)  
19. Pump the remaining cleaning agent into an open contai-  
ner until the pump is empty.  
20. Switch off the unit  
Caution! Do not pump or spray in container  
with small opening (bunghole)!  
See safty regulations.  
Warm water improves the cleaning effect in  
the case of water-dilutable coating materials.  
7. Open relief valve  
valve position  
(circulation)  
Unit with upper hopper  
8. Pump suitable cleaning agent in the circuit for several mi-  
1. Open relief valve  
valve position  
nutes.  
(circulation) and switch on unit  
with inflexible suction system (tube) step 9 up to 17  
9. Screw the spray gun to the suction tube with both enclo-  
sed 22 mm wrenches.  
10. Pump a suitable cleaning agent in the circuit for about  
1 minute.  
11. Pull the trigger guard of the spray gun and lock it with a  
clamp.  
2. Turn the pressure control valve back in order to set a mini-  
mal spraying pressure.  
3. Close relief valve,  
valve position  
(spraying)  
4. Pull the trigger guard of the spray gun in order to pump  
the remaining coating material from the hopper, high-  
pressure hose and the spray gun into an open container (if  
appropriate, increase the pressure at the pressure control  
valve slowly in order to obtain a higher material flow).  
12. Close relief valve,  
valve position  
(spraying)  
13. Clean the suction tube about 3 minutes long.  
13  
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CLEANING THE UNIT  
The container must be earthed in case of  
coating materials which contain solvents.  
8.2  
SUCTION FILTER  
Clean filters always ensure maximum volume,  
constant spray pressure and problem-free  
functioning of the unit.  
Caution! Do not pump or spray in container  
with small opening (bunghole)!  
See safty regulations.  
5. Fill up hopper with suitable cleaning agent.  
6. Open relief valve  
valve position  
(circulation)  
7. Pump suitable cleaning agent in the circuit for several mi-  
nutes.  
with cleaning ring (TopClean) step 8 up to 12  
8. Switch reverser knob into a horizontal position.  
The cleaning agent will flow around the circumference of  
the inner hopper wall and will clean it in some minutes,  
depending of the fouling  
2
1
suction tube  
5l hopper  
9. Switch reverser knob into the upright position.  
Cleaning agent is flowing directly into the hopper  
Unit with suction system  
1. Unscrew the filter (Item 1) from the suction tube.  
2. Clean or replace the filter.  
Do not switch the reverser knob at the clea-  
ning ring into the horizontal position when  
the pump is load with coating material. The  
devider holes can be plugged.  
Than the cleaning work of cleaning ring is  
reduced, and it will take more time up to the  
cleaning ring has cleaned themself.  
Carry out cleaning with a hard brush and a corresponding  
cleaning agent.  
Unit with hopper  
1. Release screws with a screwdriver (Item 2).  
2. Lift and remove filter disk with a screwdriver  
3. Clean or replace the filter disk.  
Carry out cleaning with a hard brush and a corresponding  
cleaning agent.  
10. Close relief valve,  
valve position  
(spraying)  
11. Pump the remaining cleaning agent from the hopper, 8.3  
HIGH-PRESSURE FILTER  
high-pressure hose and the spray gun into an open con-  
1. Open relief valve  
valve position  
tainer  
(circulation) - Switch the unit off.  
12. Open relief valve  
valve position  
13. Switch off unit  
2. Open the high-pressure filter and clean the filter insert. To  
do so:  
3. Unscrew the filter housing (1) by hand.  
4. Remove the filter insert (2) and pull out the bearing spring  
(3).  
5. Clean all the parts with the corresponding cleaning agent.  
If compressed air is available – blow through the filter in-  
sert and bearing spring.  
(circulation)  
8.1  
CLEANING THE UNIT FROM THE OUTSIDE  
First unplug the power plug from the outlet.  
Danger of short-circuits caused by water  
ingression! Never spray down the unit with  
high-pressure or high-pressure steam clea-  
ners.  
6. When mounting the filter ensure that the bearing ring (4)  
in the filter insert is positioned correctly and check the O-  
ring at the filter housing for damage.  
7. Screw on the filter housing by hand until it stops (a higher  
tightening force only impedes later dismantling).  
Wipe down unit externally with a cloth which has been im-  
mersed in a suitable cleaning agent.  
14  
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CLEANING THE UNIT / SERVICING  
9
SERVICING  
9.1  
GENERAL SERVICING  
An annual expert check is higly recomended  
to be sure to have an safe unit  
You can servicing of the unit carried out by  
the Wagner Service. Favorable conditions can  
be agreed with a service agreement and/or  
maintenance packages.  
8.4  
CLEANING THE AIRLESS SPRAY GUN  
1. Rinse the Airless spray gun with a suitable cleaning agent  
under lower operating pressure.  
2. Clean the tip thoroughly with a suitable cleaning agent so  
that no suitable coating material rests remain.  
3. Do not store the tip in solvent because this reduces the  
durability considerably.  
Minimum check before every startup:  
1. Check the high-pressure hose, spray gun with rotary joint,  
power supply cable with plug for damage.  
4. Clean the outside of the Airless spray gun thoroughly.  
2. Check whether the pressure gage can be read.  
check at periodical intervals:  
1. Check inlet-, outlet-, relief valve according wear. Clean it  
and replace worn out parts.  
2. Check all filter inserts (spray gun, suction system) clean it  
and replace if necessary.  
9.2  
HIGH-PRESSURE HOSE  
1
3
2
Inspect the high-pressure hose visually for any notches or  
bulges, in particular at the transition in the fittings. It must be  
possible to turn the union nuts freely. A conductivity of less  
than  
1 MΩ must exist across the entire length.  
Have all the electric tests carried by the Wag-  
ner Service.  
Insertion filter in the Airless spray gun  
Removal  
1. Pull the protective bracket (1) forwards.  
2. Screw the grip (2) out of the gun housing. Pull out the in-  
sertion filter (3).  
3. If the insertion filter is clogged or defective, replace it.  
Installation  
1. Slide the insertion filter (3) with the longer cone into the  
gun housing.  
2. Screw the grip (2) into the gun housing and tighten it.  
3. Latch in the protective bracket (1).  
15  
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REPAIRS AT THE UNIT  
Installation  
10 REPAIRS AT THE UNIT  
1. Insert the inlet valve (2) into the trigger housing (1) and  
secure with the clasp (3). Ensure that the (black) seal (5) is  
mounted in the trigger housing.  
2. Screw the unit from the trigger housing and the inlet val-  
ve into the paint section. The same (black) seal (7) has to  
be mounted in the paint section.  
Switch the unit off.  
Before all repair work: Unplug the power  
plug from the outlet.  
3. Tighten the trigger housing with the 30 mm wrench and  
tighten with three light blows of the hammer on the end  
of the wrench. (Corresponds to approx. 90 Nm tightening  
torque).  
10.1 INLET VALVE PUSHER  
1. Use a 17 mm spanner to screw out the inlet valve button.  
2. Replace the wiper (1) and O-ring (2).  
2
1
3
1
5
2
4
6
10.2 INLET VALVE  
1. Place the enclosed 30 mm wrench on the trigger housing  
(1).  
2. Loosen the trigger housing (1) with light blows of a ham-  
mer on the end of the wrench.  
3. Screw out the trigger housing with the inlet valve (2) from  
the paint section.  
4. Pull of the clasp (3) using the enclosed screwdriver.  
5. Place the enclosed 30 mm wrench on the inlet valve (2).  
Turn out the inlet valve carefully.  
6. Clean the valve seat (4) with a cleaning agent and brush  
(ensure that no brush hairs are left behind).  
7. Clean the seals (5, 6) and check for damage. Replace, if ne-  
cessary.  
10.3 OUTLET VALVE  
1. Use a 22 mm wrench to screw the outlet valve from the  
paint section.  
2. Carefully pull of the clasp (1) using the enclosed screwdri-  
ver. The compression spring (2) presses ball (4) and valve  
seat (5) out.  
3. Clean or replace the components.  
4. Check the O-ring (7) for damage.  
5. Check the installation position when mounting the spring  
support ring (3) (clipped onto spring (2)), outlet valve seat  
(5) and seal (6), refer to figure.  
8. Check all the valve parts for damage. In case of visible  
wear replace the inlet valve.  
16  
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REPAIRS AT THE UNIT  
10.5 RELIEF VALVE  
Replace a fault refief valve (1) as a single unit.  
Only the O-ring (2) may be replaced as a single part  
3 2 7  
2
1
6 5 4  
1
10.4 PRESSURE CONTROL VALVE  
Only have the pressure control valve (1) re-  
placed by the customer service.  
The max. operating pressure has to be reset  
by the customer service.  
10.6 REPLACING THE DIAPHRAGM  
Switch the unit off.  
Before all repair work: Unplug the power  
plug from the outlet.  
2. Screw the trigger housing with inlet valve out of the paint  
section as described in Section 10.2 Inlet valve, Items 1 to  
3. (disassembling of hexagon nuts will become easier)  
3. Turn back the pressure control valve, rotary knob com-  
pletely (anti-clockwise).  
(Note: If the unit is still warm, open the oil screw plug (6)  
briefly in order to compensate the pressure and close it  
again.)  
1
4. Use a 19 mm wrench to screw the hexagonal bolt (Item 1)  
out of the pressure insert (2).  
5. Remove the paint section (3).  
6. Remove the insert (4) and the diaphragm (5).  
7. The diaphragm can only be used once. Always replace the  
diaphragm.  
17  
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REPAIRS AT THE UNIT  
1. Remove the cover (1) (a screwdriver may be helpfull to  
move the cover back from the box).  
2. Loosen the cable threaded joint (2).  
3. Loosen the wires in the mains terminal (3) .  
4. Replace the unit connecting line.  
(only an approved power cable with the designation H07-  
RNF with a splash-proof plug may be used).  
5. Connect the green/yellow wire to the contact with the PE  
sign.  
1
6. Connect the cover again with the earthing plug for the  
heating hose and mount it carefully (do not squeeze any  
cables!)  
1
3
4
5
2
2
3
6
10.8 TYPICAL WEAR PARTS  
Despite the use of high-quality materials the highly abrasive  
effect of the paints means that wear can occur at the following  
parts:  
Before mounting the new diaphragm, clean the insert as well  
as the grooved surface at the pressure insert (2) and the paint  
section (3) and wipe off any oil.  
Mounting is carried out in the reverse order.  
Inlet valve (spare part Order No.: 0344700)  
For replacing refer to Section 10.2  
(failure becomes noticeable through performance loss and/or  
poor or no suction)  
Outlet valve (spare part Order No.: 0341702)  
For replacing refer to Section 10.3  
(failure becomes noticeable through performance loss and/  
or poor suction) The outlet valve is usually considerably more  
durable than the inlet valve. Thorough cleaning may already  
help here.  
Relief valve (spare part Order No.: 0169248)  
For replacing refer to Section 10.5  
1. First tighten all the hexagonal bolts (1) crosswise with  
30Nm, then crosswise with 70Nm.  
2. Before starting up leave the pressure control valve in the  
open position for about 2 minutes while the motor is run-  
ning (bleeds the unit). Only then close it until the noise of  
the inlet valve can be heard.  
10.7 REPLACING THE POWER CABLE  
Switch the unit off.  
Before all repair work: Unplug the power  
plug from the outlet.  
(failure is noticeable through performance loss. Furthermore  
material arrives constantly at the return hose although the  
multifunction switch is set to spraying.  
This part is relatively seldom a wear part.  
18  
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REPAIRS AT THE UNIT  
10.9 CONNECTION DIAGRAM  
w h i t e  
w h i t e  
g r e e - y e l l o w  
19  
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REPAIRS AT THE UNIT  
10.10 REMEDY IN CASE OF FAULTS  
TYPE OF MALFUNCTION WHAT ELSE?  
POSSIBLE CAUSE  
MEASURES FOR ELIMINATING THE MALFUNCTION  
Unit does not start  
Motor switch can not  
switched on  
No voltage applied  
Check voltage supply  
Unit fuse has triggered  
Let the motor cool down  
Unit does not suck in  
Air bubbles exit from  
the return hose  
Unit is sucking in outside Check: Suction system tightened properly?  
air  
Cleaning connection at rigid suction tube  
screwed tight and not leaking? Inlet valve  
button leaky? -> Replace wiper and O-ring (->  
refer to Section 10.1)  
Air bubbles do not exit Inlet valve clogged  
at the return hose  
Press the inlet valve button until the stop is  
reached several times by hand  
Inlet/outlet valve soiled  
/ foreign bodies (e.g.  
Remove the valves and clean then (-> refer to  
Section Pkt.10.2/10.3) / replace worn parts  
threads) drawn in / worn  
Pressure control valve tur- Turn the pressure control valve to the right un-  
ned down completely  
til the stop is reached  
Unit does not gene-  
rate pressure  
Unit has sucked in  
Air in the oil circuit  
Bleed the oil circuit in the unit by turning the  
pressure control valve completely to the left  
(until overturning) and let it run approx. 2 – 3  
min. Then turn the pressure control valve to  
the right and set the spraying pressure (repeat  
process several times, if necessary). Process is  
assisted by positioning the unit vertically.  
Unit reached pressu-  
re, but the pressure  
collapses, also at the  
pressure gage, during  
spraying.  
Suction filter clogged  
Check the suction filter. If necessary, clean/  
replace  
Paint cannot be worked in Dilute the paint  
this state. Due to its pro-  
perties the paint clogs the  
valves (inlet valve) and the  
delivery rate is too low.  
Unit reached pressure, Clogged filter do not let  
Check/clean the (high-pressure filter) gun filter  
but the pressure col-  
lapses during spraying.  
pressure gage still  
enough paint pass  
shows high pressure  
Tip clogged  
Clean the tip (-> refer to Section 10.1)  
Unit does not generate Relief valve defective  
the max. pressure pos-  
sible. Paint neverthe-  
Clean or replace the relief valve (-> refer to  
Section 10.5)  
less exits at the return  
hose.  
20  
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PARE PARTS AND ACCESSORIES  
11 SPARE PARTS AND ACCESSORIES  
11.1 FINISH 370 / 250 ACCESSORIES  
9
1
10  
5
6
2
3
11  
12  
13  
14  
7
8
4
Accessories:  
ITEM DESIGNATION  
ORDER NO.  
ITEM. DESIGNATION  
ORDER NO.  
1
Spray gun AG-14  
(stainless steel)  
Spray gun AG-08  
(aluminium made)  
0502 166  
9
Tip extension  
Length 15 cm  
Length 30 cm  
Length 45 cm  
Length 60 cm  
0556 051  
0556 052  
0556 053  
0556 054  
0296 388  
2
3
AirCoat spray gun GM-3000  
0364 005  
10  
Tip extension with  
Slewable knee joint  
Length 100 cm  
Length 200 cm  
Length 300 cm  
Double hose  
9984 564  
9984 583  
0252 910  
HP hose DN-3, 7.5 m  
AirCoat-controler set  
0096 015  
0096 016  
0096 017  
4
5
Pole gun  
11  
12  
13  
14  
Suction system (flexible)  
for dispersionen  
0034 630  
Length 100 cm  
Length 150 cm  
Length 370 cm  
0096 019  
0096 005  
0096 006  
Cleaning container for suction system 0055 553  
Holder for container (only F250)  
0252 264  
6
7
Inline Roller  
Hopper 5l  
0345 010  
0341 265  
Suction system (rigid) for dispersi-  
onen  
0341 264  
8
Hopper cleaning ring (TopClean)  
0340 930  
Filter bag, mesh width 0,3 mm  
0097 531  
21  
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REPAIRS AT THE UNIT  
11.2 SPARE PARTS LIST PUMP HEAD  
34  
35  
36  
37  
38  
39  
40  
41  
42  
9951 072  
0252 493  
0158 383  
9993 105  
3051 678  
0252 316  
9900 217  
9906 035  
9920 204  
Cap  
ITEM ORDER-NO  
DESIGNATION  
1
0252 290  
0252 442  
0252 443  
0252 440  
0252 441  
0187 308  
9922 516  
0005 311  
3050 916  
0252 289  
9971 395  
0169 248  
0341 702  
0252 469  
0252 470  
0344 700  
0341 331  
0252 279  
0341 336  
0340 339  
9990 865  
0341 241  
0341 316  
9971 486  
0047 432  
9970103  
0252 475  
0252 478  
9970 218  
0252 295  
0252 294  
9971 365  
0010 861  
0010 859  
0010 858  
0158 250  
Pump head  
Label, plate  
Label Wagner  
2
Pressure insert D18 (Finish 370)  
Pressure insert D16,5 (Finish 250)  
Piston D18 (Finish 370)  
Piston D16,5 (Finish 250)  
Spring plate  
Hose nozzle M5  
2
O-ring 9x3  
3
Return pipe  
3
Hexagon head screw M12x90 (4)  
Cylinder head screw M12x50 (2)  
Washer 13 (6)  
4
5
Snap ring 12x1  
6
Pressure spring  
* When these parts are replaced the operating pressure has to  
be set again by the customer service.  
7
O-ring 25x3  
8
Diaphragm with inlet  
O-ring 10x1,25  
9
10  
11  
12  
Refief valve (item 9,10)  
Outlet valve, service set  
Outlet valve housing  
End part (to order with item12)  
Inlet valve  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
Sealing ring (2x)  
Trigger housing  
Clasp  
Inlet  
Dust protective cap M36x2  
Inlet valve button (item19, 20, 21)  
Wiper  
O-ring 4x2 (FFPM)  
Double socket 1/4“ NPS/M16x1,5  
Sealing ringg  
Pressure gage  
Cap  
Sealing ring  
Suction pipe  
Pressur control valve (item 28, 29)*  
O-ring 9,25x1,78*  
Pressure spring*  
Stop sleeve*  
Clip*  
Pressure regulating knob*  
Spare parts diagram pump head  
22  
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SPARE PARTS AND ACCESSORIES  
11.3 SPARE PARTS LIST PUMP-AGGREGATE  
ITEM ORTDER-NO DESIGNATION  
35  
36  
37  
9990 571  
9950 244  
0252 293  
Plug (2)  
1
0252 280  
Motor assy. (item 1 to 10)  
Terminal strip  
Cover  
2
0252 431  
3057 379  
0252 429  
9922 603  
0252 428  
0252 430  
0252 450  
0252 432  
0252 433  
0340 354  
0252 435  
9903 348  
9971 536  
9900 248  
9900 313  
9920 102  
9900 249  
9904 306  
9970 127  
0252 453  
9971 146  
0252 452  
0252 351  
0252 305  
9960 429  
0252 385  
9953 696  
0252 434  
0252 504  
0252 502  
0252 503  
9952 876  
Flange ring  
3
O-ring 30x2,5  
Inner ring  
4
5
Snap ring 52x2  
Shaft sealing ring  
Needle bearing  
Housing  
6
7
8
9
Fan  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
Fan cowl  
Gasket  
Frame, fan  
Hex self drilling screw (8)  
sealing disk (4)  
Hex washer head screw M4x12 (13)  
Cylinder head screw M8x25 (2)  
Washer 8,4 (2)  
Hex washer head screw M5x12 (4)  
Screw plug BSP 1/8“  
Sealing ring  
Oil cap screw  
O-ring  
Oil dipstick  
Front cover  
Seal  
Roller bearing  
Gasket  
Motor protection switch  
Electric box  
Label F370  
Label F250 (left)  
Label F250 (right)  
Capacitor 35μF  
31  
32  
Mains cable  
H07RN-F3G1.5 6m long  
0341 520  
33  
34  
9952 685  
9952 686  
Cable threaded joint M20x1,5  
Hexagon nut M20x1,5  
23  
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SPARE PARTS AND ACCESSORIES  
Spare parts diagram pump-aggregate  
24  
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SPARE PARTS AND ACCESSORIES  
11.4 SPARE PARTS LIST HIGH-PRESSURE FILTER  
11.5 SPARE PARTS LIST TROLLEY  
ITEM ORDER-NO. DESIGNATION  
ITEM ORDER NO.  
DESIGNATION  
1
0252 291  
9994 961  
9994 950  
0252 455  
0252 454  
9910 106  
0252 464  
9900 142  
9990 861  
9990 866  
Trolley assy. (for F-370)  
Wheel (2)  
1
0097 121  
High-pressure filter HF- 01 compl.  
2
2
3
4
5
0097 301  
0097 302  
0097 303  
0097 304  
Filter block  
Filter housing  
Hollow screw  
Seal ring  
3
Wheel cap (2)  
4
Locking pin (4)  
Spacer ring (2)  
Hexagon nut M5 (4)  
Sheet (2)  
5
6
9970 110  
9974 027  
9971 401  
0508 749  
0508 603  
0508 748  
Seal ring  
6
7
O-ring 30x2 (PTFE)  
O-ring 16x2 (PTFE)  
Bearing spring  
Bearing ring  
7
8
8
Hexagon screw M5x12 (4)  
Plug (6)  
9
9
10  
Rubber cap (4)  
10  
Filter insert 60 meshes  
Optional:  
Filter insert 100 meshes  
Filter insert 30 meshes  
11  
12  
0508 450  
0508 449  
9994 245  
Pressure spring  
Spare parts diagram high-pressure filter  
Spare parts diagram trolley F-370  
25  
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SPARE PARTS AND ACCESSORIES  
ITEM ORDER-NO  
DESIGNATION  
Trolley assy. (for F-250)  
Wheel (2)  
11.6 SPARE PARTS LIST SUCTION SYSTEM (RIGID)  
1
2
3
0252 292  
9994 961  
9994 950  
ITEM ORDER-NO  
DESIGNATION  
Wheel cap (2)  
1
0341 264  
0344 341  
Suction system assy..  
4
5
6
0252 455  
9990 861  
9990 866  
Locking pin (4)  
Plug (2)  
Filter, mesh width 1 mm  
Optional:  
2
0250 245  
0341 275  
0341 260  
0341 367  
Filter, mesh width 0,8 mm  
Rubber cap (2)  
3
4
5
Return pipe  
Hex screw cap with chain and clamp  
Sealing  
4
5
3
2
Spare parts diagram trolley F-250  
Spare parts diagram suction system (rigid)  
26  
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11.7 SPARE PARTS LIST HOPPER 5L  
11.8 SPARE PARTS LIST HOPPER WITH TOPCLEAN  
ITEM ORDER-NO  
DESIGNATION  
ITEM ORDER-NO  
DESIGNATION  
Hopper 5l, assy.  
Cover  
-
0341 268  
0340 904  
0340 901  
0340 271  
0340 270  
0340 499  
0340 466  
0340 500  
9971 486  
Hopper 5l with TopClean, assy.  
Hopper 5l (filter disc see 11.7)  
Cover  
-
0341 265  
0340 901  
0037 607  
1
2
3
4
5
6
7
8
1
Filter disk, mesh width 0,8 mm  
Optional:  
Filter disk, mesh width 0,4 mm  
2
TopClean, assy.  
0003 756  
9902 306  
0340 904  
0340 908  
Return pipe  
3
4
5
Sheet metal screw 3,9x13 (2)  
Hopper  
Screwing  
Distributor ring  
Rotary valve shaft  
O-ring 4x2 (FFPM)  
Return pipe  
1
2
5
7
8
4
3
2
4
6
3
5
1
Spare parts diagram hopper  
Spare parts diagram hopper with TopClean  
27  
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CE-DECLARATION  
28  
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TESTING OF THE UNIT / INFORMATION ON PRODUCT LIABILITY / GUARANTEE DECLARATION  
TESTING OF THE UNIT  
in accordance with the guidelines for liquid jets (spraying  
units) of the German industrial employer‘s liability insurance  
association.  
The unit has to be tested when appropriate, however at least  
every 12 months. by experts whether safe operation continu-  
es to be ensured.  
case of single-shift operation, 12 months in case of two-shift  
operation or 6 months in case three-shift operation since the  
point of handing over to the buyer due to a circumstance lying  
before this handing over – in particular due to faulty design,  
bad building materials or poor execution – are improved or  
supplied new as we choose without costs.  
In case of non-operative units the test can be postponed until  
the next start-up.  
The operator is obliged to make an appointment for the unit  
test.  
The guarantee is given in the form that the unit or individual  
parts of it are replaced as we decide. The costs required to this  
purpose, in particular transportation, road, working or materi-  
al costs, are borne by us unless the costs increase because the  
unit has been brought subsequently to a place that is not the  
location of the customer.  
Please contact the WAGNER customer service centers  
(This guideline only applies for Germany)  
IMPORTANT INFORMATION ON PRODUCT LIABILITY  
We do not accept any guarantee for damage that has been  
caused by the following reasons:  
An EU directive valid since 01.01.1990 specifies that the ma-  
nufacturer is only liable for his products if all the parts origina-  
te from the manufactured or are approved by him, and if the  
units are mounted and operated properly.  
Unsuitable or incorrect usage, faulty mounting or starting-up  
by the buyer or by third parties, natural wear, faulty handling  
or maintenance, unsuitable coating materials, substitute ma-  
terials and chemical, electrochemical or electrical influences,  
in as far as damage is not due to our fault. Abrasive coating  
materials, such as minium, dispersions, glazes, liquid abrasive  
materials, etc. reduce the durability of valves, packings, spray  
guns, tips, cylinders, pistons, etc. Any resulting signs of wear  
are not covered by this guarantee.  
If accessories or spare parts from third parties are used, lia-  
bility can be partially or completely inapplicable. In extreme  
cases the responsible authorities can prohibit the use of the  
entire unit (German industrial employer‘s liability insurance  
association and factory inspectorate).  
With original WAGNER accessories and spare parts, compli-  
ance with all safety regulations is guaranteed.  
Components that were not manufactured by Wagner are sub-  
ject to the original manufacturer warranty.  
NOTE ON DISPOSAL  
The replacement of a part does not extend the guarantee pe-  
riod of the unit.  
In observance of the European Directive 2002/96/EC on waste  
electrical and electronic equipment and implementation in  
accordance with national law, this product is not to be dispo-  
sed of together with household waste material but must be  
recycled in an environmentally friendly way!  
The unit has to be examined immediately after receipt.  
Obvious faults are to be reported in writing within 14 days af-  
ter receipt of the unit in order to avoid loss of the rights arising  
from faults.  
We reserve the right to have the guarantee fulfilled by a con-  
tractual company.  
Fulfilling of the guarantee depends on proof being provided  
by invoice and delivery note. If the check shows that the case  
is not a guarantee case, repairs are carried out at the expense  
of the buyer.  
Wagner or one of our dealers will take back your used Wagner  
waste electrical or electronic equipment and will dispose of  
it for you in an environmentally friendly way. Please ask your  
local Wagner service centre or dealer for details or contact us  
direct.  
We make it clear that the guarantee declaration does not  
represent a limitation of the statutory rights or of the rights  
agreed contractually through our general terms of business.  
GUARANTEE DECLARATION  
24 months, at two-shift operation 12 months, at three-  
shift operation 6 months  
J. Wagner GmbH  
We give a works guarantee to the following extent for this  
unit:  
All those parts that prove to be unserviceable or to be con-  
siderably impaired in their serviceability within 24 months in  
Subject to modifications ∙ Printed in Germany  
29  
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SERVICE NETWORK  
SERVICENETZ / SERVICE NETWORK / RÉSEAU DE SERVICE APRÈS-VENTE  
RETE DI ASSISTENZA /SERVICENETWERK  
AUS  
Wagner SprayTech  
Australia PTY LTD.  
POB 286  
14-16 Kevlar Close  
DK  
Wagner Spraytech  
Scandinavia A/S  
Helgeshøj Allé 28  
2630 Taastrup  
Denmark  
Tel. +45/43/ 27 18 18  
Telefax +45/43/ 43 05 28  
I
Wagner Colora  
Via Fermi, 3  
20040 Burago di Molgora (MI)  
Italia  
Tel. +39/ 039 / 625 021  
Telefax +39/ 039 / 685 18 00  
Braeside, VIC. 3195  
Phone: +61/ 03/ 9587 2000  
Fax: +61/ 03/ 9580 9120  
A
J. Wagner Ges.m.b.H.  
Ottogasse 2/20  
2333 Leoplodsdorf  
Österreich  
Tel. +43/ 2235 / 44 158  
Telefax +43/ 2235 / 44 163  
E
Wagner Spraytech  
Iberica S.A.  
Apartado 132  
08750 Molins de Rey  
Barcelona / Espania  
Tel. +34/93/6800028  
Telefax +34/93/66800555  
NL  
NZ  
S
Wagner Spraytech  
Benelux b.v.  
Zonneban 10,  
3542 EC Utrecht  
Netherlands  
Tel. +31/ 30/241 41 55  
Telefax +31/ 30/241 17 87  
F
J. Wagner France S.A.R.L  
5 avenue du 1er mai, B.P. 47  
91122 Palaiseau-Cedex  
France  
Tel. +33/1/825 011 111  
Telefax +33/1/698 172 57  
division.batiment@wagner-  
france.fr  
B
Wagner Spraytech  
Benelux b.v.  
Veilinglaan 56  
1861 Wolvertem-Meise  
Belgium  
Tel. +32/2/269 46 75  
Telefax +32/2/269 78 45  
SprayTech New Zealand Ltd.  
P.OB 10353  
unit 6/671 Te Rapa Road  
Hamilton  
Phone: +64/ 07/ 849 1329  
Fax: +64/ 07/ 849 3185  
CH  
Wagner International AG  
Industriestrasse 22  
9450 Altstätten  
Wagner Spraytech  
Scandinavia A/S  
Helgeshøj Allé 28  
2630 Taastrup  
CZ  
Wagner, spol.s r.o.  
Nedasovská str. 345  
155 21 Praha 5 -Zlicín  
Czechia  
Schweiz  
Tel. +41/71 / 7 57 22 11  
Telefax +41/71 / 7 57 22 22  
Denmark  
Tel. +42/ 2 / 579 50 412  
Telefax +42/ 2 / 579 51 052  
Tel. +45/43/ 21 18 18  
Telefax +45/43/ 43 05 28  
D
GB  
Wagner Spraytech (UK) Ltd.  
Unit 3 Haslemere Way  
Tramway Industrial  
Estate  
Banbury, Oxfordshire OX 16 5RN  
Great Britain  
J. Wagner GmbH  
Otto-Lilienthal-Straße 18  
D-88677 Markdorf  
Postfach 11 20  
D-88669 Markdorf  
Deutschland  
Tel. +44/ 12 95 / 265 353  
Telefax +44/ 12 95 / 269 861  
Tel.: +49 / 75 44 / 505 - 540  
Fax: +49 / 75 44 / 505 -169  
30  
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