| INSTALLATION AND   OPERATION INSTRUCTIONS   STANDARD SERIES   Unvented Decorative Gas Fireplaces   P/N 903590, REV. P, 04/2010   MODELS   VF4000-CHN-2   VF4000-CMN-2   VF4000-CHP-2   VF4000-CMP-2   FOR USE ONLY WITH DECORATIVE TYPE   UNVENTED ROOM HEATERS.   DO NOT BUILD A WOOD FIRE.   WARNING: IMPROPER INSTALLATION, ADJUSTMENT,   ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE   INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL.   FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT   A QUALIFIED INSTALLER, SERVICE AGENCY OR THE   GAS SUPPLIER.   Portland   US   INSTALLER: Leave this manual with the appliance.   CONSUMER: Retain this manual for future reference.   WARNING: DO NOT BURN WOOD OR OTHER MATERIAL IN   THESE APPLIANCES.   WARNING: If the information in this manual is   not followed exactly, a fire or explosion may   result causing property damage, personal injury   or loss of life.   CAREFULLY REVIEW THE INSTRUCTIONS SUPPLIED WITH   THE DECORATIVE TYPE UNVENTED ROOM HEATER FOR   THE MINIMUM FIREPLACE SIZE REQUIREMENT.   DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UNLESS   THIS FIREBOX MEETS THE MINIMUM DIMENSIONS   REQUIRED FOR THE INSTALLATIONS.   Do not store or use gasoline or other flammable   vapors and liquids in the vicinity of this or any   other appliance.   WHAT TO DO IF YOU SMELL GAS   This is an unvented gas-fired heater. It uses air   (oxygen) from the room in which it is installed.   Provisionsforadequatecombustionandventilation   air must be provided. Refer to Combustion   and Ventilation Air Section, Page 3.   • Do not try to light any appliance.   • Do not touch any electrical switch; do not use   any phone in your building.   • Immediately call your gas supplier from a   neighbor’s phone. Follow the gas supplier's   instructions.   Due to high temperatures, the appliance should be located out   of traffic and away from furniture or draperies.   • If you cannot reach your gas supplier, call   the fire department.   Donotplaceclothingorothermaterialsonornearthisappliance.   Installation and service must be performed by   a qualified installer, service agency or the gas   supplier.   IMPORTANT: READ AND UNDERSTAND THESE INSTRUCTIONS   COMPLETELY BEFORE INSTALLING YOUR UNVENTED ROOM   HEATERS.   Download from Www.Somanuals.com. All Manuals Search And Download.   • The heater must be isolated from the gas   supply piping system by closing its individual   manual shut-off valve during any pressure test-   ing of the gas supply piping system at test   pressures equal to or less than 1/2 psig.   • Vent-Free appliances may NOT be installed in   bedrooms or bathrooms.   WARNING: FAILURE TO COMPLY WITH   THE INSTALLATION AND OPERATING   INSTRUCTIONS PROVIDED IN THIS   DOCUMENT WILL RESULT IN AN IM-   PROPERLY INSTALLED AND OPERAT-   ING UNVENTED ROOM HEATER, VOID-   ING ITS WARRANTY. ANY CHANGE TO   THIS HEATER AND/OR ITS OPERATING   CONTROLS IS DANGEROUS. IMPROPER   INSTALLATION OR USE OF THIS HEATER   CAN CAUSE SERIOUS INJURY OR DEATH   FORM FIRE, BURNS, EXPLOSION OR   CARBON MONOXIDE POISONING.   • A working smoke detector must be installed   in the area where vent-free appliances are   installed.   • Any safety screen or guard removed for   servicing the heater must be replaced prior to   operating the heater.   Seller of unvented propane or natural gas-   fired supplemental room heaters shall pro-   vide to each purchaser a copy of 527 CMR 30   upon sale of the unit.   • Keep heater area clear and free from com-   bustible materials, gasoline and other flam-   mable vapors and liquids.   New York:   These fireplaces are approved for installation   in the US state of New York, but not in New   York City.   • Do not use these appliances if any part has   been under water. Immediately call a qualified   professional service technician to inspect the   appliance and to replace any parts of the control   system and any gas control which have been   under water.   Carbon Monoxide Poisoning: Early signs of   carbon monoxide poisoning are similar to the   flu with headaches, dizziness and/or nausea. If   you have these signs, obtain fresh air immedi-   ately. Turn off the gas supply to the heater and   have it serviced by a qualified professional, as   it may not be operating correctly.   COMBUSTION AND VENTILATION AIR   These heaters shall not be installed in a con-   fined space. The heater may be located in   unusually tight construction provided the   space is unconfined, or if confined, is pro-   vided with two permanent openings commu-   nicating directly with an additional room(s)   of sufficient volume so that the combined   volume of all connected spaces meets the   criteria for an unconfined space, (National   Fuel Gas Code ANSI Z223.1 (latest edition),   Section 5.3). Generally 50 ft3 per 1,000 BTU   input of all operatingappliances in the space.   • Input ratings are shown in BTU per hour and   are for elevations up to 7,000 feet. Operating   heater above elevations of 7,000 feet may cause   ODS pilot outage.   • Due to high temperatures, the heater should   be located out of traffic and away from furniture   and draperies.   • Ensure that the heater is clean when operat-   ing. Excessive dust accumulation on the burner   and logs will increase the amount of carbon   monoxide formation and could lead to carbon   monoxide poisoning and death.   • Children and adults should be alerted to the   hazard of high surface temperatures and should   stay away to avoid burns or clothing ignition.   CODES   • Young children should be carefully super-   vised when they are in the same room with   the heater.   The National Fuel Gas Code defines a con-   fined space as a space whose volume is less   Adhere to all local codes or in their absence the   latest edition of The National Fuel Gas Code   ANSI Z223.1 or NFPA54 which can be obtained   from The American National Standards Insti-   tute, Inc. (1430 Broadway, New York, NY,   10018) or National Fire Protection Association,   Inc. (Batterymarch Park, Quincy, MA, 02269).   3 than 50 ft 3 per 1,000 BTU/Hr (4.8 m per kw)   of the aggregate input rating of all appliances   installed in that space and an unconfined   space as a space whose volume is not less   than 50 ft3 per 1,000 BTU/Hr (4.8m3 per kw)   of the aggregate input rating of all appliances   installed in that space. Rooms communicat-   ing directly with the space in which the appli-   ances are installed, through openings not   furnished with doors, are considered a part of   the unconfined space.   • Do not place clothing or other flammable   material on or near the heater for the purpose   of drying.   • Installation and repair should be done by a   qualified service person. The heater should be   inspected before use and at least annually by a   professional service person. More frequent clean-   ing may be required due to excessive lint from   carpeting, bedding material, etc. It is important   that control compartments, burners and circulat-   ing air passageways of the heater be kept clean.   Massachusetts And New York Require-   ments   These appliances are approved for installation   in the following USA locations listed in the   following:   Unusually tight construction is defined as con-   struction where:   • Allow the heater to cool before servicing.   Always shut off any electricity or gas to the   heater while performing service work.   Massachusetts:   a. wall and ceilings exposed to the outside   atmosphere have a continuous water vapor   retarder with a rating or one perm or less with   openings gasketed or sealed, and   These fireplaces are approved for installation   in the US state of Massachusetts if the follow-   ing additional requirements are met-   • Do not install the VF4000 series heaters in a   bedroom or bathroom.   • Installation and repair must be done by a   plumber or gas fitter licensed in the Common-   wealth of Massachusetts.   b. weather stripping has been added on oper-   able windows and doors, and   • The installation must conform with local   codes or, in the absence of local codes with the   National Fuel Gas Code, ANSI Z223.1.   c. caulking or sealants are applied to areas such   as joints around window and door frames,   between sole plates and floors, between wall-   ceiling joints, between wall panels, at penetra-   tions for plumbing, electrical, and gas lines,   and at other openings.   • The flexible gas line connector used shall not   exceed 36 inches (92 centimeters) in length.   • The heater and its individual shut-off valve   must be disconnected from the gas supply   piping system while performing any tests of the   gas supply piping system at pressures in ex-   cess of 1/2 psig.   • The individual manual shut-off must be a T-   handle type valve.   3 Download from Www.Somanuals.com. All Manuals Search And Download.   Use the following equations to determine if you   have a confined or unconfined space.   • This appliance may be installed in an after-   market* manufactured (Mobile) Home, where   not prohibited by state or local codes.   *Aftermarket: Completion of sale, not for pur-   pose of resale, from the manufacturer.   WARNING: IF THE AREA IN WHICH THE   HEATER MAY BE OPERATED IS SMALLER   THAN THAT DEFINED AS AN UNCON-   FINED SPACE, PROVIDE ADEQUATE   COMBUSTION AND VENTILATION AIR BY   ONE OF THE METHODS DESCRIBED IN   THE NATIONAL FUEL GAS CODE, ANSI   Z223.1 1992, SECTION 5.3 OR APPLI-   CABLE LOCAL CODES.   1. Determine the volume of space — ft 3.   Length x Width x Height = _____ ft 3   (Include adjoining rooms with doorless pas-   sageways or ventilation grills between   rooms.)   • Minimize modifications to existing construc-   tion. Refer toFigure 1 for location suggestions.   3 Example: 20' (L) x 16' (W) x 8' (H) = 2560 ft   2. Divide the volume of space by 50 ft   3 to   Your options are:   determine the maximum BTU/Hr the space   can support.   a. Rework equations adding the space of ad-   joining room(s). If the extra volume provides   an unconfined space, then remove door or   add ventilation grills between rooms. Refer   to National Fuel Gas Code, ANSI Z223.1   1992, Section 5.3.   3 ______ (volume of space – ft 3)/ 50 ft   = (Maximum BTU/Hr the space can support)   Example: 2560 ft 3 / 50 ft 3 = 51.2   or 51,200 BTU/Hr the space can support.   b. Vent room directly to the outdoors. Refer to   National Fuel Gas Code, ANSI Z223.1 1992,   Section 5.3.   Figure 1   3. Add the BTU/Hr of all the fuel burning appli-   ances in the space.   To ensure even heat distribution, it is best to   position the heater centrally against the longest   wall of the room. Make sure there is adequate   ventilation where the heater is installed. The   gas appliance will shut off if the oxygen level   falls below 18%.   c. Install a lower BTU/Hr heater, to make the   area an unconfined space.   Vent-Free heater   Gas appliance #1*   Gas appliance #2   _______ BTU/Hr   _______ BTU/Hr   + _______ BTU/Hr   If the actual BTU/Hr used is less than the   maximum BTU/Hr the space can support, then   the space is an unconfined space. You will need   no additional fresh air ventilation for an uncon-   fined space.   Total = _______ BTU/Hr   These appliances are uniquely suited for instal-   lations requiring a utility shelf positioned di-   rectly above the fireplace. Utility shelves like   these are commonly used for locating televi-   sion sets and decorative plants.   Example:   VF4000 Vent-free heater 25,000 BTU/Hr   Gas appliance #1   (water heater)   34,000 BTU/Hr   LOCATION OF FIREPLACE   Total = 59,000 BTU/Hr   Carefully select the best location for installa-   tion of your VF4000 series Unvented Room   Heater. The following factors should be taken   into consideration:   To provide for the lowest possible shelf sur-   face, combustible materials used to support a   utility shelf directly above these appliances   should be positioned just above the appliance   top spacers. The minimum height from the   base of the VF4000 to the underside of com-   bustible materials used to construct a utility   shelf is 37-1/4” (946 mm).   * Do not include direct-vent gas appliances.   Direct-vent is sealed combustion and draws   combustion air from the outdoors.   4. Compare the maximum BTU/Hr the space   can support with the actual amount of BTU/   Hr used.   • Clearance to side wall, ceiling, woodwork   and windows.   • Location must not be affected by drafts   caused by kitchen exhaust fans, return air reg-   isters for forced air furnaces/air conditioners,   windows or doors.   _________ BTU/Hr   (max. the space can support)   _________ BTU/Hr   The appliance should be mounted on a fully   supported base extending the full width and   depth of the unit. The appliance may be located   on or near conventional construction materi-   als. However, if installed on combustible mate-   rials, such as carpeting, vinyl tile, etc., a metal   or wood barrier covering the entire bottom   surface must be used.   (actual amount of BTU/Hr used)   • Installation must provide adequate ventila-   tion and combustion air.   Example:   51,200 BTU/Hr   (max. the space can support)   59,000 BTU/Hr   • Do not install the VF4000 series heaters in a   sleeping room or bathroom.   (actual amount of BTU/Hr used)   If the appliance is to be elevated above floor   level, a solid continuous platform must be   constructed.   • Never obstruct the front opening of the heater   or restrict the flow of combustion and ventila-   tion air.   The space in the above example is a confined   space because the actual BTU/Hr used is more   than the maximum BTU/Hr the space can sup-   port. You must provide additional fresh air.   WARNING: MAINTAIN MINIMUM   CLEARANCES.   NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   4 Download from Www.Somanuals.com. All Manuals Search And Download.   Do not install in the vicinity of gasoline or other Note: Combustible wall finish materials and/or   Note: The following steps represent the normal   sequence of installation. Each installation is   unique, however, and might require a different   sequence.   flammable liquids. The heater must be kept   clear and free from these combustible materi-   surround materials must not be allowed to   encroach the area defined by the appliance   als and may not be located near where they are front face (black sheet metal). Never allow   stored.   combustible materials to be positioned in front   of or overlapping the appliance front face.   CAUTION: HEATERS CREATE WARM AIR CUR-   RENTS. THESE CURRENTS MOVE HEAT TO   WALL SURFACES NEXT TO HEATER. INSTALL-   ING HEATER NEXT TO VINYL OR CLOTH WALL   COVERINGS OR OPERATING HEATER WHERE   IMPURITIES IN THE AIR (SUCH AS TOBACCO   SMOKE) EXISTS, MAY DISCOLOR WALLS.   Clearances   6" Clearance   to Combustible   Side Wall   WARNING: DO NOT INSTALL VF SE-   RIES UNVENTED ROOM HEATERS IN   SLEEPING QUARTERS, OR IN RECRE-   ATIONAL VEHICLES.   Max. Projection (See Fig. 2)   37-1/2" Min.   to Ceiling   Step 1. Position heater in desired location   (freestanding, onto surround base or into pre-   pared framing) and secure.   (953 mm)   WARNING: DO NOT INSTALL THE VF   UNVENTED ROOM HEATER:   Combustible   Mantel   • WHERE CURTAINS, FURNITURE,   CLOTHING OR OTHER FLAMMABLE   OBJECTS ARE LESS THAN 42" FROM   THE FRONT OF THE UNVENTED ROOM   HEATER.   • IN HIGH TRAFFIC AREAS.   • IN WINDY OR DRAFTY AREAS.   (See Fig. 2)   Step 2.Plumb gas line. (Gas connections should   only be performed by an experienced, licensed/   certified tradesman.)   Figure 3   Step 3. Assemble logs and test flame appear-   ance.   PREINSTALLATION   Step 4. Complete finish wall material, sur-   round and optional hearth extension to your   individual taste.   Check that all listed parts have been received.   Ensure the minimum clearances shown in   Figures 2 and 3 are maintained.   Carefully inspect the heater case and contents   for shipping damage and immediately inform   the dealer from whom you purchased the gas   fireplace if any damage is found.   Minimum clearance to combustibles are:   INSTALLATION STEPS   Built-In Systems   Appliance:   side and back - 0"   floor - 0"   WARNING: DO NOT ALLOW FANS TO   BLOW DIRECTLY INTO THE FIREPLACE.   AVOID ANY DRAFTS THAT ALTER   BURNER FLAME PATTERNS.   The appliance is shipped with all gas controls   and components installed and pre-wired. Re-   move the shipping carton. The nailing flanges   are installed at each side of the appliance back-   wards when shipped from the factory to protect   the unit from shipping damage. Remove the   nailing flanges and retain for use when install-   ing the appliance in framing. Remove three   screws and remove the screen panel. Remove   the logs and set aside.   adjacent wall - 6"   ceiling - 37-1/2” (953 mm)   Combustible   Finished Wall   Materials   12"   ( mm)   WARNING: DO NOT USE A BLOWER IN-   SERT, HEAT EXCHANGER INSERT OR   OTHER ACCESSORY NOT APPROVED   FOR USE WITH THIS HEATER.   10''   Header   Spacer   26"   8''   6''   ( mm)   22-1/2"   ( mm)   Check Gas Type   Do not burn solid fuels in this listed unvented   gas room heater.   18-5/8"   ( mm)   1/4" Gap   Required   2-1/2"   ( mm)   14-1/2"   ( mm)   This appliance can only be connected to the gas   type specified on the appliance data plate. This   appliance can not be modified in the field for a   different gas type. If the gas type to be used is   not the one specified contact the dealer to   obtain the correct gas appliance.   Step 1. Frame VF4000 appliance enclosures   as illustrated in Figures 4, 5 and 6.   8"   ( mm)   Top of Appliance   Top of Door Frame   Note: The framed depth (15-1/2" for a flat wall,   29" for a corner VF4000) must always be   measured from a finished surface. If a wall   covering such as drywall is to be attached to   the rear wall, then the dimension must be   measured from the drywall surface.   VF Series   Figure 2   Note: Illustrations shown in this manual reflect   “typical” installations with nominal dimensions   and are for design and framing reference only.   Actual installations may vary due to individual   design preferences. However, always maintain   minimum clearances to combustible materials   and do not violate any specific installation re-   quirements.   A hearth extension is not required with this   appliance. If a hearth extension is used, do not   block the lower control compartment door. Any   hearth extensions used is for appearance only   and does not have to conform to standard   hearth extension installation requirements.   Note: Framing dimensions in Figures 4 - 6   are calculated for a nailing flange depth of   1/2" (13 mm).   NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   5 Download from Www.Somanuals.com. All Manuals Search And Download.   Back Wall of   Chase/Enclosure   Including Finishing   Materials If Any.   Outside Wall   15-1/2"   (394mm)   Control Valve   (Standard)   37" (940mm)   Lower Control   Compartment Door   Figure 4   Back Wall of   3"   7"   Chase/Enclosure   Including Finishing   Materials If Any.   (76 mm)   (178 mm)   Figure 9   41"   Secure all joints tightly using appropriate   tools and sealing compounds (ensure pro-   pane resistant compounds are used in   propane applications).   (1041mm)   13-1/2"   Figure 7   (343mm)   29"   (737mm)   The gas control valve is located in the lower   control compartment. To access the valve   open the lower control compartment door   (Figure 9 ).   Turn on gas supply and test for gas leaks,   using a gas leak test solution (also referred to   as bubble leak solution).   37" (940mm)   58-1/2" (1486mm)   The regulator has a 3/8" NPT thread inlet port   and is fitted with a 3" (76 mm) long nipple³,⁄₈"   NPT on both ends. Plan the connections ac-   cordingly.   Note: Using a soapy water solution (50% dish   soap, 50% water) is an effective leak test   solution but it is not recommended, because   the soap residue that is left on the pipes/   fittings can result in corrosion over timeN.ever   use an open flame to check for leaks.   Figure 5   We recommend that the gas line be routed for   the right side of the appliance to ensure ad-   equate access to the rear lower compartment   for installation and servicing of the optional   FAB-1100 blower.   37-1/4"   (946 mm)   Gas Flex Line Kit, Model GFLV   3/8" NPT x 3/8"   Flare Fitting   1/2" x 3/8" Flare   Shut-Off Valve   Gas Valve   15-1/2"   (394 mm)   37"   (940 mm)   3/8" Flex Tubing   Figure 6   Step 2. Route a 1/2" (13 mm) gas line along the   left or right side framing (Figure 7 ).   3/8" Nipple, Standard   with all Units   All appliances have a 3" long 3/8" NPT nipple   installed at the regulator. To quickly and easily   complete the gas line routing, use the gas flex   line kit, Model GFLV.   3/8" Union   3/8" Close Nipple   Gas Stub   Step 3. Position appliance into prepared fram-   ing, secure with 6d nails at the nailing flange   along each side.   3/8" Shut-Off Valve   1/2" x 3/8" Reducer   Step 4. Connecting Gas Line – Make gas line   connections. All codes require a shut-off valve   mounted in the supply line.Figure 8 illustrates   two methods for connecting the gas supply.   Installation methods and materials must be in   compliance with local codes.   Figure 8   NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   6 Download from Www.Somanuals.com. All Manuals Search And Download.   A. Light the appliance (refer to safety and   lighting instructions on pages 14 and 16).   Step 6. Installing the Optional Forced Air   Blower Kit Wiring – A receptacle plate is   provided for the installation of the FAB-1100   forced air blower kit (optional). Electrical   power must be provided to this plate to oper-   ate the blower.   VF4000-CMN/P Series   Optional Wiring Diagram   If any of the original wire as supplied must be replaced, it   must be replaced with Type AWM 105°C – 18 GA. wire.   B. Brush all joints and connections with the   gas leak test solution to check for leaks. If   bubbles are formed, or gas odor is detected,   turn the gas control knob to the “OFF” posi-   tion. Either tighten or refasten the leaking   connection and retest as described above.   From Thermocouple   Optional ON/OFF   Wall Switch/Rocker Switch   * * Route a 3-wire, 120Vac power line with con-   trol switch to the lower left front corner of the   appliance. Supply wires are to be connected to   the outlet as shown inFigure 12, ensuring that   the polarity (as determined by the colors of the   wires) is exactly as shown. The black and red   wire loop must be left intact, with the mating   connectors connected.   Thermopile   C. When the gas lines are tested and leak free,   be sure to rinse off the leak testing solution.   D. When the gas lines are tested and leak free,   observe the individual tongues of flame on the   burner. Make sure all ports are open and   producing flame evenly across the burner. If   any ports are blocked, or partially blocked,   clean out the ports.   Factory Wired   Field Wired   * For Rocker Switch Attachment Only.   Figure 11   An external regulator must be used on all pro-   pane (L.P.G.) heaters, in addition to the regula-   tor fitted to the heater, to reduce the supply tank   pressure to 13" w.c. (maximum).   OFF/ON Blower   Wall Switch   To Fuse or   Circuit Breaker   Black   120V   AC   Receptacle   White   WARNING: CONNECTING DIRECTLY TO   AN UNREGULATED PROPANE TANK CAN   CAUSE AN EXPLOSION.   } 60Hz   Fireplace   Junction Box   Blower Wiring Diagram   Step 5. Installing the Optional Remote Wall   Switch (VF4000-CMN/P models only) – The   millivolt system comes from the factory wired   as shown in Figure 10. Select a convenient   location for the remote wall switch and connect   the wiring to the appliance (Figure 11 ).   Ground Wire   Connection   White   (Supply)   Blower   (Lower)   Outlet   CAUTION: DO NOT CONNECT THE OPTIONAL   REMOTE SWITCH TO A 120V POWER SUPPLY.   120 Vac   60 Hz   Bipolar   Terminal   Screw   Note: The optional rocker switch is mounted to   the appliance and wired in the same way as the   remote wall switch.   Black   Wire   Black   (Supply)   VF4000-CMN/P Series   Wiring Diagram   If any of the original wire as supplied must be replaced, it   must be replaced with Type AWM 105°C – 18 GA. wire.   From Thermocouple   Mating   Connectors   * * Thermopile   Red Wire   Figure 12   Note: Supply wires may be alternatively connected to the outlet using the screw terminals,   however the black supply wire must be ganged wired to the same terminal that the pre-wired black   wire is attached to and the white supply wire must be connected to the opposite side of the outlet.   * For Rocker or ON/OFF Wall Switch Attachment Only.   Figure 10   NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   7 Download from Www.Somanuals.com. All Manuals Search And Download.   IMPORTANT: Ground lead must be connected   to the green screw located on the junction box   cover plate. Failure to do so will prevent the   appliance from operating.   Assembling the Logs   WARNING: DO NOT ADD EXTRA LOGS OR   ORNAMENTS SUCH AS PINE CONES, VER-   MICULITE OR ROCK WOOL. USING THESE   ADDED ITEMS CAN CAUSE SOOTING.   The appliance must be electrically grounded in   accordance with local codes or, in the absence   of local codes, the National Electrical Code,   ANSI/NFPA 70-(latest edition). (In Canada, the   current CSA C22-1 Canadian Electrical Code.)   WARNING: DO NOT PLACE ANY LAVA   ROCK ON LOGS OR BURNERS. THIS MAY   CAUSE SOOTING.   The forced air blower kit may be mounted at   initial appliance installation or at any time there-   after. Follow the instructions provided with the   blower kit.   Step 12. The heater includes a unitized set of   ceramic fiber logs. The heater and logs are   assembled as shown in Figure 14 . Handle   these logs with great care. The logs can be   easily damaged, but when handled properly   they can provide years of performance and   enjoyment.   Finished Wall Details   It is sometimes best to frame the appliance   after it has been positioned in place. Frame with   2 x 4s or heavier lumber. Always frame in   accordance with local building codes.   Figure 13   Note: The heater may be installed directly on a   floor made of standard combustible wood con-   struction materials. Do not install the heater   directly on carpeting or other soft floor cover-   ing such as vinyl tile or flooring materials. Use   a wood or metal panel that extends the full   width and depth of the heater between the   heater and any soft floor covering material.   Refer to Figure 20 for base dimensions.   Note: The header may rest on the top spacers   but must not be notched to fit around them.   In order to install the appliance facing flush with   the finished wall, position the framework to   accommodate the thickness of the finished wall   (Refer to Figures 2 and 3 ).   Step 8. Secure Heater – Bend the tabs down   (Figure 13 ). Using two (2) screws securely   tighten the appliance to the platform.   If you live in a cold climate, seal all cracks   around your appliance with noncombustible   material and wherever cold air could enter the   room. It is especially important to insulate   outside chase cavity between studs and under   floor on which appliance rests, if floor is above   ground level.   Note: Heater must be anchored to the floor or   platform.   Step 9. Install Optional 120V Wiring –Refer   to Step 6 for wiring instructions.   Proceed to Step 10.   Connecting Gas Line   Surround Installations   Step 10. A qualified gas appliance installer   must connect the gas room heater to the gas   supply.   Note: The VF4000 series appliances must be   installed giving full consideration to the clear-   ance and height requirements identified in this   manual.   Consult all local codes and refer to Step 5.   Step 7. Position Heater – Place the heater in   desired location. It may be helpful to tempo-   rarily assemble the surround around the appli-   ance to properly locate the unit. Refer to   Figure 13 for floor and platform installations.   If the heater is to be installed into a framed wall   refer to the built-in assembly steps beginning   on page 5.   The heater gas inlet connection is 3/8" NPT,   located on the right side facing the heater. If a   left side connection is required, route the gas   line under the valve to end at the right hand side   for connection to the inlet. This may be re-   quired to allow for installation of the blower.   When tightening up the joint to the valve hold   the valve securely with a wrench to prevent the   valve from moving.   Step 11 . For Surround Installations Only –   Finish the assembly of the surround compo-   nents and secure the surround to the appliance.   Figure 14   NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   8 Download from Www.Somanuals.com. All Manuals Search And Download.   After setting the logs into position as described   above, ensure they are properly and firmly   situated. The heater will not function as in-   tended if the logs are not correctly positioned.   Step 13. Checking the System –With gas line   installed run initial system checkout before   closing up the front of the unit. Follow the pilot   lighting instructions on pages 14 and 16.   Periodically check the positioning of the logs.   Note: Instructions are also found on the pull   out panel located on the bottom surface of the   appliance.   WARNING: FAILURE TO POSITION THE   PARTS IN ACCORDANCE WITH THESE   DIAGRAMS OR FAILURE TO USE ONLY   PARTS SPECIFICALLY APPROVED WITH   THIS HEATER MAY RESULT IN PROP-   ERTY DAMAGE OR PERSONAL INJURY.   When first lighting the appliance, it will take a   few minutes for the line to purge itself of air.   Once purging is complete, the pilot and burner   will light and operate as indicated in the instruc-   tion manual. Subsequent lightings of the appli-   ance will not require such purging. Inspect the   pilot flame (remove logs, if necessary, handling   carefully).   Standard (Manual)   Version Shown   Figure 16   In normal operation, at full rate, after 15 min-   utes the following flame appearance should be   observed:   Flame Appearance   REFER TO THE OPERATING INSTRUCTIONS   LOCATED AT THE BACK OF THIS MANUAL   BEFORE LIGHTING THE HEATER TO OBSERVE   THE FLAMES.   The pilot flame should be steady, not lifting or   floating. Flame should be blue in color with   traces of orange at the outer edge.   Rear Burner Flame Characteristics –The rear   flames should be yellow. The flames should   extend about 3 – 4" above the front log for   natural gas and 2 – 3" above for propane   (L.P.G.) gas (Figure 17 ).   The top 3/8" (10 mm) at the pilot thermocouple   should be engulfed in the pilot flame (NG only).   Flames from the pilot, front and rear burner   should be visually checked as soon as the   heater is installed. In addition a periodic visual   check of the flames should be made. The pilot   flame should always be present when the heater   is in operation and should just envelope the tip   of the thermocouple (Figure 15 ).   Replace logs if removed for pilot inspection.   To light the burner; rotate the gas valve control   knob counterclockwise to the “ON” position.   Step 14. Installing the Hood Assembly –   Attach the hood assembly over the firebox   opening with three (3) screws.   WARNING: NO ADJUSTMENTS ARE TO   BE MADE TO THE ODS PILOT SYSTEM.   TAMPERING WITH THIS SYSTEM CAN   BE EXTREMELY HAZARDOUS.   Step 15. Installing the Screen Assembly –   Position the screen assembly in front of the   firebox opening, with the joint in the gasket   down (Figure 18 ). Locate the three (3) tabs at   the bottom edge of the frame into the three (3)   brackets at the base of the fireplace front   opening. Lean the frame back towards the   fireplace. Install the three (3) 1/4"-20 x 1"   Phillips pan head screws removed previously   and tighten to secure.   Figure 17   Main Burner – The flames at the front burner   holes will be blue becoming yellowish as they   hit the bark-like texture of the base and front   face of the front log (Figure 17 ).   Appliance Operation   WARNING: THE LOWER CONTROL COM-   PARTMENT AREA AND LOWER CONTROL   COMPARTMENT ACCESS DOOR ARE EX-   TREMELY HOT WHEN THE APPLIANCE IS   IN OPERATION. EXERCISE EXTREME CARE   WHEN ACCESSING THIS AREA. TOUCH   ONLY THE FAR ENDS OF THE LOWER   CONTROL COMPARTMENT DOOR WHEN   OPENING WHILE THE APPLIANCE IS HOT.   Standard (Manual)   Version Shown   Figure 15   An incorrect pilot flame is shown inFigure 16.   This pilot flame will cause the thermocouple to   cool. When the thermocouple cools, the heater   will shut off. If pilot flame pattern is incorrect,   or if heater shuts off, contact your service   representative.   Screws   Figure 18   NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   9 Download from Www.Somanuals.com. All Manuals Search And Download.   OPTIONAL EQUIPMENT   Decorative Volcanic Stone   Blower Motor   An incomparable package of options are avail-   able for use with these appliances. These op-   tions can both customize the operation of these   unique appliances and enhance their beauty   and charming appeal. All options are available   in kit form, are easy to install and are packaged   complete with all required parts and instruc-   tions. Some of the option kits need to be fitted   prior to completing the installation of the appli-   ance. The following paragraphs detail the kit   options available for use with the appliances   covered in this manual.   The decorative volcanic stone, Model FDVS,   can be used to enhance the look of your   appliance. Spread the decorative volcanic stone   evenly around the bottom of the firebox.   Grounded   to Appliance   Refractory Liner Kit   Motor Plug   One of the most beautiful enhancements you   can make to this appliance is the addition of   refractory liners. The refractory liner kit in-   cludes tan ceramic fiber panels for the rear and   side walls of the firebox. The ceramic fiber   panels have brick-like features in relief. To   install the three panels, simply place them in   position against the firebox walls. This kit can   be retrofitted into previously installed appli-   ances.   Receptacle   120V   Appliance Junction Box   These outstanding optional items can be added   individually or in sets of two or more to custom-   ize your vent-free appliance to fit your homes   unique needs. Kit part numbers are provided   on page 12 along with descriptive illustrations.   Figure 20   Brass Louver Kit   Screen Panel Kit   Brass louvers are available for use with these   appliances. These louvers are designed to   replace the standard black louvers that are   provided with the appliance. The brass louver   kit includes six (6) louvers that simply snap   into place. They provide a touch of elegance to   the VF appliance. This kit can be retrofitted to   previously installed appliances.   The appliances covered in this manual are   heater rated and produce a great deal of heat.   Decorative brass trim pieces and hoods may   tarnish because of their proximity to the heater   opening and front face. Tarnishing of these   pieces is normal, unavoidable and should be   expected.   An optional fixed fine mesh screen panel can be   installed on the VF4000 Series Units. This screen   panel is easy to install. This kit can be retrofitted   to previously installed VF4000 appliances.   Gas Flex Line with Valve   Forced Air Kit   A gas flex line kit is available to aid in attaching   the appliance to the gas supply. This kit can   only be used where local codes permit. The kit   includes a 1/2" NPT to 3/8" flare in line shut-off   valve, a 12" flex line 3/8" female flare through   and a 3/8" flare to 3/8" NPT fitting. The compo-   nents of this kit are rated for both natural and   propane gas. This kit is designed to be used as   an aid in installing the appliance.   Brass Square Surround Kit   The FAB-1100 assembly provides a forced air   circulation feature for your appliance. This kit   mounts directly into the lower intake chamber   with an electrical connection made at the recep-   tacle provided. The appliance must have an   independent 120Vac power line incorporated at   the time of installation. Refer to Step 5 of the   installation instructions supplied with the forced   air kit (Figures 19 and 20 ).   A decorative brass square surround kit is   available for use with these appliances. The   BSK-5 is designed to attach directly to the   front face of the appliance at its extreme edges.   The BSK-5 provides a picture frame finish for   the appliance 2-1/2" wide. The brass square   surround kit can be retrofitted onto previously   installed appliances.   WARNING: CHILDREN AND ADULTS   SHOULD BE ALERTED TO THE HAZARDS   OF HIGH SURFACE TEMPERATURES. USE   CAUTION AROUND THE APPLIANCE TO   AVOID BURNS OR CLOTHING IGNITION.   YOUNG CHILDREN SHOULD BE SUPER-   VISED WHEN THEY ARE IN THE SAME   ROOM AS THE APPLIANCE.   Square Trim Kit   A square trim kit is available for use with this   appliance. This kit is easy to install and does   not require hardware to attach it as de-   signed, directly to the standard door frame.   The four piece square trim kit can be in-   stalled without the bottom or bottom and   side pieces to customize the look of our   appliance. This kit can be retrofitted to   previously installed appliances.   Figure 19   NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   10   Download from Www.Somanuals.com. All Manuals Search And Download.   OPERATION AND CARE OF YOUR   APPLIANCE   Remote Control Kit   CLEANING AND SERVICING   The Model RCL adds the convenience of re-   mote control for your millivolt controlled ap-   pliance. The kit includes a wireless, hand held   transmitter and a receiver that replaces the   wall switch. This special receiver permits ei-   ther manual or remote control modes. Both   receiver and transmitter operate on standard 9   volt batteries (not included). Refer to the RCL   installation instruction for specific details.   WARNING: TURN OFF THE UNVENTED   GAS ROOM HEATER AND ALLOW TO COOL   BEFORE CLEANING.   1. Blower operation may be controlled through   the ON/OFF unit rocker switch, located in the   lower control compartment.   2. These heater rated units are equipped with   a two stage (HI, LOW) gas control valve. To set normal use of the heater. Dust the front grate, the   the burner at the HI and LOW settings, rotate   the control knob to the desired position.   Only limited cleaning will be required under the   top of the piezo cover and the control knob   occasionally. Do not use cleaning fluids to clean   the logs or any other part of the room heater.   Wall Switch Kit   3. When lit for the first time, the appliance will   emit a slight odor for an hour or two. This is   due to the “burn-in” of the internal paints and   lubricants used in the manufacturing process.   Additionally, when lit for the first time, this   appliance may produce smoke, this is normal   and should be expected. For the first few   hours, operate the appliance with doors and   windows open to encourage the dissipation of   smoke and fumes.   Remove the log assembly, gently handling by   holding each log at each end. Use a vacuum   cleaner to remove loose particles from the base   and from around the burners. Gloves are rec-   ommended to prevent the fibers from pricking   your skin. If the skin is pricked, wash gently   with soap and water. Replace the logs as de-   tailed in Step 12 Assembling the Logs.   An optional wall switch kit can be installed   along with the millivolt controlled appliances.   The kit consists of a standard UL wall switch   with cover plate. This kit provides for remote   (wall) operation of the appliance. Replace the   wall switch and cover plate of this kit with the   components of the FWSK and you can have true   remote control of your vent-free appliance,   turning it on and off from your favorite easy   chair. The wall switch kit should be installed   along with the appliance. Refer to Figure 11   and Step 5 for detailed installation instructions.   If, after a period of use, the flames start to   exhibit unusual shapes and behavior, or the   burners fail to ignite smoothly, then the burner   holes may require some cleaning. If this hap-   pens, it is preferable to contact your nearest   dealer to get the appliance serviced.   4. Keep lower control compartment clean by   vacuuming or brushing at least twice a year.   More frequent cleanings may be required due   to excessive lint from carpeting, bedding ma-   terials, etc. It is important that the control   compartments, burners and circulating air pas-   sageways of the heater be kept clean.   Rocker Switch Kit   REPLACEMENT PARTS   An optional rocker switch kit can be installed   directly on VF4000-CMN/P series appliances   to provide for On and Off operation in lieu of a   wall switch. This kit is designed to install in the   lower control compartment out of view and is   perfect for use in high volume areas such as   lobbies and model homes where limited ac-   cess to the appliance On/Off switch is desir-   able. This kit can be retrofitted to previously   installed appliances and may be temporarily   installed in place of other switch circuitry.   5. Always turn off gas to pilot before cleaning.   Before relighting, refer to the lighting instruc-   tions in this manual. Instructions are also   found on a pull-out panel located on the floor   of the appliance.   An exploded view of the room heater with   numbered parts and a parts list can be found   on pages 20 and 21. All parts should be or-   dered through your Lennox distributor or   dealer. Parts will be shipped at prevailing   prices at time of order.   6. Always keep the appliance area clear and   free from combustible materials, gasoline and   other flammable liquids.   When ordering repair parts, always give the   following information:   7. Remember, this appliance has a continuous   burning pilot flame. Exercise caution when   using products with combustible vapors.   1. The model number of the heater.   2. The serial number of the heater.   3. The part number.   4. The description of the part.   5. The quantity required.   Wall Thermostat Kit   A wall thermostat kit is available for use with   the millivolt controlled appliances. The wall   thermostat is designed to be wired directly to   the appliance millivolt gas control circuit and   provide automatic On/Off control of the appli-   ance to maintain a desired temperature within   the room.   6. The installation date of the heater.   If you encounter any problems or have any   questions concerning the installation of this   heater, please contact your distributor. For the   name of your nearest distributor contact:   LHP   1110 West Taft Avenue   Orange, CA 92865   11   Download from Www.Somanuals.com. All Manuals Search And Download.   ACCESSORIES AND COMPONENTS   Forced Air Kit   FAB-1100   Brass Louver Kit   BRLK-5C   Wall Switch Kit   FWSK   Wood Surround-Wall   SUR-5PW   Rocker Switch Kit   FRS   Refractory Liner Kit   VF5RLK   Remote Control   RCL   Wood Surround-Corner   SUR-5PC   Gas Flex Line Kit   FFGC   Thermostat   WTK   BSK-5   Brass Surround Kit   BRLK-CS   Square Trim Kit   STK-5-4   Decorative   Volcanic Stone   FDVS   NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   12   Download from Www.Somanuals.com. All Manuals Search And Download.   VF4000 SPECIFICATIONS   37"   (940 mm)   31-1/2"   15"   (800 mm)   (381 mm)   30" (762 mm)   36" (914 mm)   Front View   5-1/2"   (140 mm)   1/2   " (13 mm)   37"   (940 mm)   31-1/2"   (800 mm)   3-3/4"   (95 mm)   8"   (203 mm)   J Box   Opening   Gas Line   Opening   3-1/2"   3"   (89 mm)   (76 mm)   15-1/2" (394 mm)   Left Side View   (Right Side View - Opposite)   27"   (686 mm)   15-1/2"   (394 mm)   36"   (914 mm)   Top View   Figure 21   NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   13   Download from Www.Somanuals.com. All Manuals Search And Download.   VF4000-CHM/P OPERATING INSTRUCTIONS (STANDARD VALVES)   FOR YOUR SAFETY READ BEFORE LIGHTING   WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY   RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.   A. This heater has a pilot which must be lit by hand. When   • • Immediately call your gas supplier from a neighbor’s   phone. Follow the gas supplier’s instructions.   lighting the pilot, follow these instructions exactly.   B. BEFORE OPERATING smell all around the heater area for gas.   Be sure to smell next to the floor because some gas is heavier   than air and will settle on the floor.   If you cannot reach your gas supplier, call the fire   department.   C. Use only your hand to push in or turn the gas control knob.   Never use tools. If the knob will not push in or turn by hand, do   not try to repair it, call a qualified service technician. Forced or   attempted repair may result in a fire or explosion.   WHAT TO DO IF YOU SMELL GAS   • • Do not try to light any appliance.   Do not touch any electric switch; do not use any phone   in your building.   D. Do not use this heater if any part has been under water.   Immediately call a qualified service technician to inspect the   appliance and to replace any part of the control system and any   gas control which has been under water.   LIGHTING INSTRUCTIONS   8. With the control knob pressed in, push in and release the   1. Stop! Read the safety information above.   2. Make sure manual shut-off valve is fully open.   3. Locate gas control knob and piezo.   piezo igniter button to light the pilot.   9. Hold the control knob in for a further 10 seconds to prevent   the flame failure detector from shutting off the gas while the   probe is warming up.   4. Depress control knob in and turn clockwise   to the   10. Release the control knob while turning counterclockwise   “OFF” position (Figure 22 ).   to the "HI" or "LOW" Position.   5. Wait 5 minutes to clear out any gas. Then smell for gas,   including near the floor. If you smell gas, STOP! Follow “B” in   the safety information above. If you do not smell gas, go to the   next step.   • • If the knob does not pop out when released, stop and   immediately call your service technician or gas supplier.   If the pilot will not stay lit after several tries, depress and   turn the gas control knob clockwise   to “OFF”   6. The pilot is located on the right side in front of the burner   and wait 30 seconds. Depress and turn knob counter-   (Figure 23 ).   clockwise   to “IGN” and   press igniter button again. If your pilot   does not relight depress and turn   7. Depress control knob in and turn counterclockwise   to the “IGN” position (Figure 24 ). Press the control knob all   the way in for 5 seconds.   control knob clockwise   to   “OFF” and call your service technician   or gas supplier.   Note: If you are running the heater for the first time it will be   necessary to press the control knob all the way in for 30   seconds to allow air to bleed out of the gas piping.   11. Wait 30 seconds before readjusting the heater when the   control knob has been turned down to a lower setting.   TO TURN OFF GAS TO HEATER   to the “OFF”   1. Depress and turn control knob clockwise   position (Figure 22 ).   MANUAL MATCH LIGHTING PROCEDURE — EMERGENCY ONLY   1. If the pilot cannot be lit with the piezo igniter, the heater can be   3. Light the match and hold the flame to the end of the pilot and   manually lit with a match.   ignite the pilot.   2. With the right hand, depress and turn the control knob   4. Continue to hold control knob for an additional 10 seconds to   counterclockwise   knob.   to the “ON” position. Hold in the   insure pilot remains lit.   5. Release the control while turning control knob to desired   setting.   14   Download from Www.Somanuals.com. All Manuals Search And Download.   O F F N W O L G I I H H I Turn Control Knob to “OFF” Position   Turn Control Knob to “IGN” Position   Figure 24   Figure 22   Pilot   Pilot Location   Figure 23   NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   15   Download from Www.Somanuals.com. All Manuals Search And Download.   VF4000-CMN/P OPERATING INSTRUCTIONS (MILLIVOLT VALVES)   FOR YOUR SAFETY READ BEFORE LIGHTING   WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION   MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.   A. This appliance has a pilot which must be lighted by hand.   • • • Do not use any phone in your building.   When lighting the pilot, follow these instructions exactly.   Immediately call your gas supplier from a neighbor’s phone.   If your gas supplier cannot be reached, call the fire department.   B. BEFORE OPERATING smell all around the appliance area for   gas. Be sure to smell next to the floor because some gas is   heavier than air and will settle on the floor.   C. Use only your hand to push in or turn the gas control knob.   Never use tools. If the knob will not push in or turn by hand,   do not try to repair it, call a qualified service technician. Force   or attempted repair may result in a fire or an explosion.   WHAT TO DO IF YOU SMELL GAS   • • • • Extinguish any open flame.   Open windows.   D. Do not use this appliance if any part has been under water.   Immediately call a qualified service technician to inspect the   appliance and to replace any part of the control system and   any gas control which has been under water.   Do not light any appliance.   Do not touch any electrical switches.   LIGHTING INSTRUCTIONS   1. STOP! Read the safety information above on this page.   2. Access left side louver.   6. Wait five (5) minutes to clear out any gas. If you then smell   gas, STOP! Follow “B” in the safety information above on this   page. If you do not smell gas, go to the next step.   3. Turn remote wall switch to “OFF.”   7. Push in gas control knob slightly and turn counterclockwise   to “PILOT.”   4. Verify main line shut-off valve is open.   8. Push in control knob all the way and hold in. Immediately   light the pilot by triggering the spark ignitor (pushing red   button) until pilot lights. Continue to hold the control knob in   for about 1 ¹⁄₂ minutes after the pilot is lit. Release knob and   it will pop back up. Pilot should remain lit. If it goes out,   repeat steps 5 through 8.   5. Push in gas control knob slightly and turn clockwise   to “OFF.”   Gas Control Knob   Flame Adjustment Knob   SIT Millivolt   Valve   L I P Thermopile   N O T O • If knob does not pop up   I P F when released, stop and   Thermocouple   immediately call your   service technician or gas   supplier.   E A Piezo Ignitor   Ignitor   • If pilot will not stay lit after   O several tries, turn the control knob to “OFF” and call your   service technician or gas supplier.   L O P I H O I   F T Honeywell   Millivolt Valve   9. Turn gas control knob counterclockwise   to “ON.”   Gas Control Knob   Spark Ignitor   10. Close the side louver.   Note: Knob cannot be turned from “PILOT” to “OFF”   unless the knob is pushed in slightly. Do not force.   Note: If the gas valve is turned directly from the “ON” to “OFF”   position, the valve will latch in the “OFF” position for 60 seconds.   TO TURN OFF GAS TO APPLIANCE   1. Turn remote wall switch “OFF.” The pilot will remain lit for   4. Depress gas control knob slightly and turn clockwise   normal service.   to “OFF.” Do not force.   2. For complete shutdown, turn remote wall switch to “OFF.”   5. Close the side louver.   3. Access the left side louver.   16   Download from Www.Somanuals.com. All Manuals Search And Download.   TROUBLESHOOTING GUIDE FOR UNVENTED GAS PRODUCTS   OBSERVED PROBLEM   POSSIBLE CAUSE   A. Igniter electrode positioned wrong.   B. Igniter electrode broken.   REMEDY   1. When igniter button is   pressed, there is no spark   at ODS/pilot.   Replace igniter.   Replace igniter.   C. Igniter electrode not connected to igniter cable.   D. Igniter cable pinched or wet.   Reconnect igniter cable.   Free igniter cable if pinched by any metal or tubing. Keep igniter cable dry.   Tighten nut.   E. Piezo igniter nut is loose.   F. Broken igniter cable.   Replace igniter cable.   G. Bad piezo igniter.   Replace piezo igniter.   2. Heater produces unwanted   A. Heater burning vapors from paint, hair spray, glues, etc.   B. Gas leak. See Warning statement on the front page.   A. Not enough fresh air is available.   B. Low line pressure.   Ventilate room. Stop using odor-causing products while fireplace is running.   Locate and correct all leaks.   odors.   3. Heater shuts off in use   Open window and/or door for ventilation.   Contact local gas company.   (ODS operates).   C. ODS/pilot is partially clogged.   Clean ODS/pilot.   4. Gas odor even when control   A. Gas leak. See Warning statement on the front page.   B. Control valve defective.   Locate and correct all leaks (see Checking Gas Connections, page 7).   Replace control valve.   knob is in “OFF” position.   A. Gas supply turned off or manual shut-off valve closed.   B. Control knob not in “PILOT” position.   C. Control knob not pressed in while in “PILOT” position.   D. Air in gas lines when installed.   Turn on gas supply or open manual shut-off valve.   Turn control knob to pilot position.   5. When igniter button is   pressed, there is spark at   ODS/pilot, but no ignition.   Press in control knob while in pilot position.   Continue holding down control knob. Repeat igniting operation until air is   removed.   E. ODS/pilot is clogged.   Replace ODS/pilot assembly or get it serviced.   Replace gas regulator.   F. Gas regulator setting is not correct.   A. Control knob not fully pressed in.   B. Control knob not pressed in long enough.   C. Manual shut-off valve not fully open.   D. Thermocouple connection loose at control valve.   6. ODS/pilot lights, but flame   goes out when control knob   is released.   Press in control knob fully.   After ODS/pilot lights, keep control knob pressed in 30 seconds.   Fully open manual shut-off valve.   Hand tighten until snug, then tighten ¹⁄₄ turn more.   E. Pilot flame not touching thermocouple, which allows   thermocouple to cool, causing pilot flame to go out. This   problem could be caused by one or both of the following:   1). Low gas pressure   1). Contact local gas company.   2). Replace ODS/pilot assembly or get pilot serviced.   2). Dirty or partially clogged ODS/pilot   F. Thermocouple damaged.   Replace thermocouple.   G. Control valve damaged.   Replace control valve.   7. Burner does not light after   A. Burner orifice is clogged.   Clean burner or replace burner orifice.   Replace burner orifice.   ODS/pilot is lit.   B. Burner orifice diameter is too small.   C. Inlet gas pressure is too low.   A. Manifold pressure is too low.   B. Burner orifice is clogged.   Contact local gas company.   Contact local gas company.   Clean burner or replace burner orifice.   Clean burner or replace burner orifice.   Replace burner.   8. Delayed ignition of burner.   9. Burner backfiring during   A. Burner orifice is clogged or damaged.   B. Burner damaged.   combustion.   C. Gas regulator defective.   Replace gas regulator.   10. Slight smoke or odor during   A. Vapors from paint or curing process of logs.   Problem will stop after a few hours of operation. SFC recommends running the   heater with excess ventilation for the first few hours.   initial operation.   11. Heater produces a whistling   A. Turning control knob to “HI” position when burner is cold.   Turn control knob to “LO” position and let warm up for a minute.   noise when burner is lit.   B. Air in gas line.   Operate burner until air is removed from line. Have gas line checked by local gas   company.   C. Dirty or partially clogged burner orifice.   Clean burner or replace burner orifice.   17   Download from Www.Somanuals.com. All Manuals Search And Download.   REPLACEMENTPARTS LIST   VF4000-CHN(Manual)   VF4000-CHP(Manual)   VF4000-CMN(Millivolt)   VF4000-CMP(Millivolt)   Item   No.   Description   Part No.   H4111   H4111   – Qty.   Part No.   Qty.   1.   Valve(Natural)   Valve(Propane)   1 1 – – – – 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 – – – – 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 SIT Valve(Natural)   Honeywell Valve(Natural)   SIT Valve(Propane)   Honeywell Valve(Propane)   Injector, Burner(Natural)   Injector, Burner(Propane, LPG)   Pilot (Natural)   H4173   24M13   H4278   67L02   H4115   H4116   H4113   H4170   903218   112081   H4170   H6430   H6430   H4110   H4118   H4119   10K86   H4868   H2335   H4317   H4315   H4178   H4141   – – – 2.   3.   4.   H4115   H4116   H4114   H4112   H4869   H4870   H4170   H6430   H6430   H4110   H4118   H4119   10K86   H4868   H2335   H4317   H4315   H4178   H4141   Pilot (Propane, LPG)   Regulator(Natural)   Regulator (Propane, LPG)   Front Burner   5.   6.   RearBurner(Natural)   Rear Burner(Propane, LPG)   Crossover Burner   7.   8.   Injector, Crossover Burner(Natural)   Injector, Crossover Burner(Propane, LPG)   Piezo   9.   10.   11.   12.   13.   14.   15.   Piezo Wire   Log Set   Bar, Louver-Black   Panel, Radiant   Replacement Screen   Hood   18   NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.   Download from Www.Somanuals.com. All Manuals Search And Download.   REPLACEMENT PARTS   13   11   14   12   15   CM Models   (SIT Valve   Shown)   CH Models   8 1 12   13   2 CH Models   3 4 CM Models   7 10   6 9 5 NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.   19   Download from Www.Somanuals.com. All Manuals Search And Download.   Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications and prices, and also to discontinue colors, styles and products.   Consult your local distributor for fireplace code information.   LHP   Printed in U.S.A. © 1997 by Lennox Hearth Products   1508 Elm Hill Pike, Suite 108   P/N 903590 REV. P 04/2010   Nashville, TN 37210   Download from Www.Somanuals.com. All Manuals Search And Download.   |