Logic E-box™
E-Studio™ &
With upgradable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
IMPORTANT
The chimney must be swept before installation. Do not attempt to burn rubbish on this fire. This fire must only be operated with
the glass window secured firmly in position. The front casing of this fire will become hot whilst in operation, it is therefore
recommended that a suitable guard should be used for the protection of young children, the elderly or infirm.
Please read these instructions carefully before installation or use. Keep them in a safe place for future reference and when
servicing the fire.
The commissioning sheet on page 3 MUST be completed by the Installer.
PR0741 Issue 6 (January 2008)
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APPLIANCE COMMISSIONING ChECKLIST
IMPORTANT NOTICE
Explain the operation of the fire to the end user, hand the completed instructions to them for safe keeping,
as the information will be required when making any guaranteed claims.
FLUE ChECK
PASS
FAIL
1.
2.
3.
Flue is correct for fire
Flue flow test
Spillage test
GAS ChECK
1.
2.
3.
Gas soundness & let by test
Standing pressure test
mb
mb
Fire working pressure (on High Setting)
NB All other gas fires must be operating on full
3
4.
5.
6.
Gas rate
m /h
Does ventilation meet fire requirements
Have controls been upgraded (Upgradable models only)
8455 Standard
YES
YES
NO
NO
8456 Programmable Thermostatic and Timer
DEALER AND INSTALLER INFORMATION
Dealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Purchase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Corgi Reg No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your
local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Fire Commissioning Checklist is not fully
completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the
second year, to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a Corgi
registered engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.
3
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USER INSTRUCTIONS
2.3 If the pilot does not light after repeated attempts, contact
1. GENERAL
the retailer or installer from whom the fire was purchased.
2.4 Turn the right-hand control to point to main burner (
The fire can now be controlled using the left-hand
control knob.
).
1.1 Installation and servicing must only be carried out by a
competent person.
1.2 In all correspondence, please quote the fire type and
serial number, which can be found on the data badge
adjacent to the control knob.
2.5 Turn the left-hand control knob to point to low fire (
the main burner now lights on low. The burner can
),
now be
controlled between low and high settings.
1.3 Ensure that curtains are not positioned above the fire, and
that there is a 300mm minimum clearance between the
sides of the fire and any curtains.
Turn the control knob anti clockwise to increase the flame
height and clockwise to decrease the height.
2.6 If the pilot flame is extinguished, intentionally or
unintentionally, do not relight the appliance for at least
3 minutes.
1.4 This product is guaranteed for 2 years from the date of
installation, as set out in the terms and conditions of sale
between Gazco and your local Gazco dealer. Please
consult
with your local Gazco dealer if you have any
3. TURNING ThE FIRE OFF
questions. In all correspondence always quote the Model
Number and Serial Number.
3.1 To turn the fire off, locate the control valve, turn the left-
hand control knob until it points to off ( ). The main burner
goes out leaving the pilot burning.
3.2 To turn the pilot off, locate the control valve, turn the right-
hand control knob until it points to off ( ). The pilot will
go out.
1.5 The decorative front and glass become hot during normal
use and should be treated as a ‘working surface’. It is
therefore recommended that a suitable fire guard be used
for protection of young children and the infirm.
1.6 If any cracks appear in the glass panel do not use the fire
until the panel has been replaced.
4. UPGRADING yOUR FIRE
2. LIGhTING ThE FIRE
4.1 Your fire is fitted with a control valve that can easily be
upgraded to battery powered remote control. This upgrade
can be fitted by anyone capable of simple DIY jobs and
requires no special training. This upgrade can be obtained
through your local Gazco stockist.
4.2 STANDARD REMOTE CONTROL This remote control can
control the fire after the pilot has been lit. It can turn the
main burner on and regulate it from low through to high
and back again. It can turn the main burner off leaving the
pilot burning GAZCO PART NUMBER 8455.
2.1 Locate the control valve on the fire. There are two control
knobs on the valve, the right-hand knob controls the pilot
ignition and the left hand knob controls the main burner.
2.2 If your fire has already been upgraded to battery
remote control, please refer to the instructions provided
with the upgrade to operate the remote control. The
following instructions work for either situation.
1
4.3 PROGRAMMABLE THERMOSTATIC AND TIMER REMOTE
CONTROL. This remote control can control the gas fire
after the pilot has been lit. In MANUAL MODE it can be
used to turn the main burner on and manually regulate it
from low through to high and back again. It can be used to
turn the main burner off, leaving the pilot burning. In
AUTO MODE it will automatically regulate the room
temperature to a preset temperature. In TIMER MODE it
will turn the fire on and off according to preset programme
and automatically regulate the room temperature during
the two periods. GAZCO PART NO. 8456.
AR0914
• Ensure that the left-hand control knob is pointing to off (
).
• Ensure that the right-hand control knob is pointing to
off ( ).
• Press in the right-hand control knob and rotate it left until
a click is heard
• Keep pressing in and the knob is pointing to pilot (
)
The pilot should now light. If the pilot has not lit, repeat the
procedure until it does.
• Hold the control knob pressed in 10 seconds and then
release it
The pilot should stay alight. If the pilot goes out, repeat the
steps.
4
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USER INSTRUCTIONS
3
5. CLEanIng THE E-STUdIo
MAKE SURE ThE FIRE AND SURROUND ARE COOL BEFORE
TRyING TO CLEAN.
5.1
Remove the glass window by unscrewing the four screws in
the retaining bracket, Diagram 2.
2
LOGIC E-BOX
AR1377
6.3 Remove the ceramic coals and place on a dry, clean
surface. Remove the fuel bed and burner cover gasket.
6.4 Clean the burner and tray assembly using a vacuum cleaner
with a soft brush attachment, Ensure all debris is removed
from the burner ports.
6.5 Replace the ceramics by referring to Section 8 for the Logic
E-Box arrangement of components.
E-STUDIO
AR1767
5.2
To clean the glass surface, Gazco recommends you use a
ceramic glass product generally sold for cleaning ceramic
hobs.
7. E-STUdIo
ARRANGEMENT OF FUEL BED
COMPONENTS
5.3
Remove the granite chippings and place on a dry clean
surface. Do not remove the enamel back panel.
Use a damp cloth and mild non abrasive cleaner on the
enamel back panel.
ONLy USE ThE CORRECT TyPE AND QUANTITy OF GRANITE
ChIPPINGS. ALwAyS FOLLOw ThE FUEL BED LAyOUT AS
STATED IN ThESE INSTRUCTIONS. NEvER ChANGE ThE
LAyOUT FROM ThAT ShOwN hERE.
5.4
5.5
Clean the burner and tray assembly using a vacuum cleaner
with a soft brush attachment. Ensure all debris is removed
from the burner ports.
7.1 Arrange the granite chippings in the areas highlighted in
Diagram 4. Granite chippings should be evenly distributed.
Replace the granite chippings by referring to Section 7 for
E-Studio.
4
6. CLEanIng THE LogIC-E Box
MAKE SURE ThE FIRE AND SURROUND ARE COOL BEFORE
TRyING TO CLEAN.
6.1 Remove the glass window by unscrewing the four screws in
the retaining bracket, Diagram 3.
AR1768
6.2 To clean the glass surface, Gazco recommends you use a
ceramic glass product generally sold for cleaning ceramic
hobs.
5
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USER INSTRUCTIONS
7.2 Lean the granite chippings against the burner ledges to
disguise the ledges.
7.5 Ensure that the fibre glass window seal on the box is intact.
Lower the glass window into the hooks on the box. Secure
the window using four screws in the retaining bracket,
Diagram 8.
5
8
AR1769
7.3 Check that the port area. Arrow A, is clear of granite
chippings. This can be easily done by gently running a
screwdriver or similar object along this area. Diagram 6.
AR1767
NOTE: IT IS IMPORTANT THE GRANITE CHIPPINGS DO
NOT COVER THE PORT AREA IN BETWEEN THE BURNER
LEDGES.
NEvER OPERATE ThE FIRE whEN ThE GLASS PANEL IS
REMOvED OR BROKEN.
6
A
AR1768
7.4 Ensure that no chippings over-hang or fill the pilot area,
Arrow B, Diagram 7.
NOTE: CHIPPINGS SHOULD NOT BE PLACED DIRECTLY
IN FRONT OF THE PILOT CROSS LIGHTING FLAME.
7
B
AR1770
6
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USER INSTRUCTIONS
10
8. LogIC E-Box
ARRANGEMENT OF FUEL BED
COMPONENTS
ADvICE ON hANDLING AND DISPOSAL OF FIRE CERAMICS
The fuel effect and side panels in this fire are made from
Refractory Ceramic Fibre (RCF), a material which is
commonly used for this application.
Preventive clothing is not required when handling these
articles, but we recommend you follow normal hygiene
rules of not smoking, eating or drinking in the work area,
and always wash your hands before eating or drinking.
To ensure that the release of RCF fibres is kept to a
minimum during installation and servicing, a HEPA filtered
vacuum is recommended to remove any dust accumulated
in and around the fire before and after working on it.
When servicing the fire it is recommended that the
replaced items are not broken up, but are sealed within
heavy duty polythene bags and labelled as RCF waste.
AR1359
AR1360
8.3 Locate the top panel on top of the sides and rear by lifting
it up and forward inside the box, Then sliding it backwards
and down behind the side panels and to rest on the rear
panel. See diagram 11.
11
RCF waste is classed as stable, nonreactive hazardous
waste, and may be disposed of at a licensed landfill site.
Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract; wash hands
thoroughly after handling the material.
NOTE:CERAMICPARTSAREFRAGILE.ThESIDEANDREARPANELS
AREREvERSIBLE. ONESIDEISPLAIN,ThEOThERSIDEISREEDED.
AR1361
ONLy USE ThE CORRECT TyPE AND QUANTITy OF CERAMIC
COMPONENTS. ALwAyS FOLLOw ThE FUEL BED LAyOUT AS
STATED IN ThESE INSTRUCTIONS. NEvER ChANGE ThE
LAyOUT FROM ThAT ShOwN hERE.
Coal Layout
8.1 Position the burner cover gasket on the burner skin
ensuring the holes align with the ports. Take care as the
front left-hand hole is offset compared to the others.
Diagram 9, arrow A.
8.4 Position the flame baffle centrally on the tray and ensure
the stepped lower edge engages against the rear edge of
the burner skin., Diagram 12.
9
12
A
AR1372
AR1362
8.2 Place the rear panel against the rear of the box resting on
the shelf. Slide one of the side panels into the box ensuring
it touches the rear panel. Then gently ease the front edge
of the side panel behind the flange so it lies flat against the
wall of the box. Repeat with the second side panel,
Diagram 10.
8.5 Place the front coal centrally in the channel at the front of
the tray, Diagram 13. The relationship between the front
coal and the flame baffle is shown in diagram 13.
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7
USER INSTRUCTIONS
8.9 Place another two medium size coals resting behind the
13
first three coals and against the flame baffle, Diagram 17.
17
AR1363
8.6 There are three sizes of coal used. Small, medium and
large. See diagram 14 for identification.
AR1366
8.10 Place a small coal directly behind the first large coal, and in
between the centre of the last two medium coals resting on
the flame baffle, Diagram 18.
14
18
LARGE
MEDIUM
SMALL
AR1379
8.7 Place the single large coal in the depression in centre of the
front coal resting against the flame baffle, Diagram 15.
15
AR1367
8.11 Place two small coals to the left and right-hand side of the
bed in the two remaining spaces, Diagram 19.
19
8.8 Place a medium size coal either side of the first large one,
in the depressions in the front coal. Resting between the
flame baffle and the front coal, Diagram 16
AR1368
16
AR1365
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8
USER INSTRUCTIONS
23
Pebble Layout
8.12 Position the pebble flame baffle centrally on the tray and
ensure the stepped lower edge engages against the rear edge
of the burner skin, Diagram 20.
20
A1
A1
A2
AR1409
8.16 Place the remaining two pebbles identified as shown in
diagram 24.
24
AR1406
8.13 Place the front pebble piece centrally in the channel at the
front of the tray, Diagram 21.
21
A3
A3
AR1410
8.17 The coals/pebbles should evenly cover the whole bed with
the gaps between them kept equal. This maximises the
performance of the product
8.18 ENSURE THAT THE COALS/PEBBLES ARE POSITIONED
AS ABOVE. ONLY USE THE CORRECT AMOUNT OF
COALS/PEBBLES AS SPECIFIED IN THE DIAGRAMS.
AR1407
8.19 Ensure that the fibre glass window seal on the box is intact,
then lower the glass window into the hooks on the box.
Secure the window using four screws in the retaining
bracket, diagram 25.
8.14 Place the four pebbles as identified resting between the front
ceramic and the flame baffle as shown in Diagram 22.
22
25
AR1380
AR1377
A3
A6
AR1408
A4
A5
8.15 Place the next four pebbles as identified resting between the
flame baffle and the first row of pebbles as shown in
Diagram 23.
NEvER OPERATE ThE FIRE whEN ThE GLASS PANEL IS
REMOvED OR BROKEN.
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9
USER INSTRUCTIONS
10. oxygEn dEPLETIon SEnSor
The fire is fitted with an oxygen sensitive pilot system that
will act to cut off the gas supply to the fire should the
oxygen in the room fall below its normal level. If the fire is
turned off by this device, it usually indicates that there is a
problem with the flue system, and this should be inspected
by a qualified engineer. Do not attempt to use the fire until
an engineer says it is safe to do so.
This device is not a substitute for an independently
mounted carbon monoxide detector.
11. FLAME FAILURE DEvICE
This is a safety feature incorporated in all GAZCO fires
which automatically switches off the gas supply if the pilot
light goes out and fails to heat the thermocouple.
12. RUNNING IN
The surface coating on the coals used in your GAZCO fire
will burn off during the first few hours of use, producing a
harmless and temporary odour. This will disappear after a
short period of use. If the odour persists, ask your installer
for advice.
13. SERvICING
The fire must be serviced every 12 months by a qualified
Gas Engineer. In all correspondence, always quote the fire
type and serial number, which may be found on the data
badge located on chain beneath the control valve.
14. vENTILATION
Any purpose provided ventilation should be checked
periodically to ensure that it is free from obstruction.
15. INSTALLATION DETAILS
To assist in any future correspondence, your installer should
have completed the commissioning sheet at the front of this
manual. In all correspondence always quote the Model
Number and Serial Number.
10
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INSTALLATION INSTRUCTIONS
TEChNICAL SPECIFICATION
E-STUdIo models: 8691CFCHUC
P8691CFCHUC
I
I
GAS CATEGORy
2H
3P
Natural
G20
Propane
G31
Gas Type
20mbar
4.3kW
2.5kW
0.41
37mbar
4.1kW
2.3kW
0.153
Working Pressure
HIGH
LOW
Gross Input kW
3
Gas Rate m /hr
2
4
2
Efficiency Class
4
102
NO Class
x
240
Injector Size
6 x 6mm
12mm x 15mm
Aeration Size
Min Flue Size
5” Diameter
90mm x 183mm (16500mm2)
T260/N2/0/D/1
Min Flue Size - Pre-cast
Min Flue Specification
Gas Inlet
8mm
APPLICABLE FRONTS
Front
Part Number
8272MA, 8272IR, 8272GP
8253MA, 8253IR
Designio
Progress
Dimension
Steel
8680MB
8695GP, 8695IR
8258BS
8258MB
Evolution
APPLICABLE FRAME & FRONT COMBINATIONS
FINISh
ARTS FRAME
8283MB
8283PBR
8283BS
ARTS FRONT
Black
8282MB
8282PBR
Brass
Brushed Steel
Polished Steel
Highlight Polished
Chrome
8283P
8282HP
8282P
11
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INSTALLATION INSTRUCTIONS
TEChNICAL SPECIFICATION
LogIC E-Box models:
8691 MCUC 8691PBUC
P8691 MCUC P8616PBUC
I
I
GAS CATEGORy
2H
3P
Natural
G20
Propane
G31
Gas Type
20mbar
5.1kW
2.5kW
0.486
37mbar
4.8kW
2.5kW
0.181
Working Pressure
HIGH
LOW
Gross Input kW
3
Gas Rate m /hr
2
3
2
3
Efficiency Class
NO Class
x
300
150
Injector Size
Aeration Size
Coal
Pebble
10mm x 16mm
Coal
Pebble
(1) 10mm x 16mm
(1) 23mm x 15mm
(1) 14mm x 15mm
(1) 23mm x 15mm
5mm x 16mm
Min Flue Size
5” Diameter
90mm x 183mm (16500mm2)
T260/N2/0/D/1
Min Flue Size - Pre-cast
Min Flue Specification
Gas Inlet
8mm
APPLICABLE FRONTS
Front
Part Number
8272MA, 8272IR, 8272GP
8258BS
Designio
Evolution
8258MB
Infinity
8256BS
Progress
8253MA, 8253IR
Richmond
Dimension
8679
8680MB
APPLICABLE FRAME & FRONT COMBINATIONS
FINISh
Black
** ARTS FRAME
ARTS FRONT
8282MB
hOLyROOD
SPANISh
8283MB
8283PBR
8693MB
8693PBB
8694MB
Brass
8282PBR
Black/Brass
8694PBB
8694HP
Brushed Steel
8283BS
8283P
Polished Steel
Highlight Polished
Chrome
8282HP
8282P
8693HP
** The Arts Frame must be used in conjunction with either the Arts, Holyrood or Spanish Front.
12
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INSTALLATION INSTRUCTIONS
TEChNICAL SPECIFICATION
190
125
1
oVEraLL ExTErnaL
DIMENSIONS
SIDE vIEw
AR1179
2
Minimum 50mm
125mm
MINIMUM DEBRIS COLLECTION
SPaCE rEQUIrEMEnTS-
(ExISTIng MaSonry CHIMnEyS onLy)
AR1178
3
oVEraLL ExTErnaL
DIMENSIONS
PLAN vIEw
AR1206
13
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INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
1.3 The chimney or flue must be free from any obstruction.
1. FLUE AND ChIMNEy REQUIREMENTS
Any damper plates should be removed or secured in the
fully open position, and no restrictor plates should be fitted.
1.1 The chimney or flue system must comply with the rules in
force, and must be a minimum of 125mm (5”) in diameter.
Precast flues must conform to BS1289: 1986. The cross
1.4 The chimney should be swept immediately prior to the
installation of the fire - unless it can be seen to be clean and
unobstructed throughout its entire length.
1.5 Ensure that there is a smooth taper transition from the
fireplace opening into the chimney or flue.
2
sectional area of the flue must be 16500 mm with a
minimum dimension of 90mm.
*When fitting the fire to a precast flue, the total minimum depth
of fire opening necessary is (D) 215mm. This allows a 25mm space
behind the fire for debris, required on this type of flue system. This
is achieved either by using = (A) a 115mm deep starter block +
(B) a 25mm plasterboard and sealed space + (C) 75mm Gazco
Spacer (part number 8315) with a marble slip or similar, inserted
behind the spacer front flange, see diagram 1.
Or the total depth can be achieved by using a deeper starter
block, remedial building work to the front of the fireplace opening,
and a marble slip or similar, or a combination of this.
1.6 The flue pull should be checked prior to installation of the
fire. Apply a smoke pellet to the flue or chimney
opening and ensure that the smoke is drawn into the
opening. If there is not a definite flow, preheat the chimney
for a few minutes and re-test the flow.
IF ThERE IS STILL NO DEFINITE FLOw, ThE ChIMNEy
May rEQUIrE aTTEnTIon - SEEK ExPErT adVICE.
2. FIRE LOCATION
NEvER PLASTER DIRECT TO ThE FACE OF A PRECAST FLUE.
USE adHESIVE To FIx THE PLaSTErBoard To THE FaCE oF
ThE FLUE AND FINALLy SKIM ThE PLASTERBOARD.
2.1 This fire must stand on a non-combustible hearth that is at
least 12mm thick and 50mm thick at least at the periphery.
If the fire is installed greater than 50mm above the floor,
then no hearth is required, although due consideration
should be given to how the heat may affect the floor
material.
1
2.2 NOTE: It is recommended you construct the back panel of
the fireplace from natural materials cut into three or more
sections to prevent cracking. Resin-based materials may not
be suitable. This appliance is an effective heat producer and
attention must be paid to the construction and finish of the
fireplace.
2.3 It must be fitted into a non-combustible opening.
2.4 These fires must be hearth mounted into a fireplace
opening conforming to National Standards. The minimum
dimensions shall be as shown in diagram 2.
Gazco Spacer (optional)
2
AR1217
The fire can also be fitted into a metal flue box with a 5” (125mm)
diameter flexible liner. In this installation a 1” (25mm) rebated fire
surround must be used. Refer to diagram 2 for dimensions.
1.2 The minimum effective height of the flue or chimney must
be 3 m (10ft).
AR0184
14
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INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
2.5 Ensure that no naked flame or incandescent part of the fire
If, however, spillage is detected when commissioning the fire,
there may be insufficient natural ventilation and additional
ventilation may be required.
bed projects beyond the vertical plane of the fireplace
opening.
2.6 The fire must not be installed in any room that
contains a bath or shower.
For ventilation requirements in the Republic of Ireland, it will be
necessary to refer to the relevant rules in force.
2.7 Ensure clearances to combustible materials - see diagram 3.
AIR vENTS MUST NOT BE RESTRICTED.
3
Dimensions given
are to the frame
of the fire.
AR0707
2.8 The maximum depth of combustible shelf is 150mm at a
minimum height of 150mm above the frame.
Refer to the appropriate Frame Instructions regarding
additional wall strengthening for the frame.
3. GAS SUPPLy
3.1 Before installation, ensure that the local distribution
conditions (identification of gas and pressure) and the
adjustment of the fire are compatible.
3.2 Ensure that the gas supply is capable of delivering the
required amount of gas, and is in accordance with the rules
in force.
3.3
This fire is supplied complete with a factory fitted isolation
device incorporated into the inlet connection, no further
isolation device is therefore required.
4. vENTILATION
It is important to ensure that any national ventilation
requirements are taken into account during the installation of
this fire.
4.1 This fire has a nominal input not exceeding 7.0kw
and therefore does not normally require any additional
permanent ventilation.
15
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INSTALLATION INSTRUCTIONS
INSTALLATION
TO ChANGE FROM ONE GAS TyPE TO ANOThER A
COMPLETE ENGINE ASSEMBLy AND DATA BADGE wILL BE
rEQUIrEd. SEE SECTIon 8 SErVICIng InSTrUCTIonS.
1. UNPACKING
4.1 Before installation, ensure that the local distribution
conditions (identification of the type of gas and pressure)
and the adjustment of the fire are compatible. See
above tables.
4.2 Ensure that the gas supply is capable of delivering the
required amount of gas and is in accordance with the rules
in force. Please refer to the technical specification for the
correct working pressure for the gas used.
1.1 Remove the fire from its packaging, and check that it is
complete and undamaged.
1.2 Put the loose ceramic parts to one side so that they are not
damaged during installation.
2. CONTROL UPGRADE
4.3 Soft copper tubing and soft soldered joints can be used but
must not be closer than 50mm (2”) to the underside of the
burner.
4.4 An isolation device is provided with the fire.
4.5 All supply gas pipes must be purged of any debris that may
have entered, prior to connection to the fire.
2.1 Your fire is fitted with a control valve that can be easily
upgraded to battery powered remote control. This upgrade
can be fitted by anyone capable of simple DIY jobs and
requires no special training. This upgrade can be obtained
through your local Gazco stockist.
2.2 STANDARD REMOTE CONTROL This remote control can
control the fire after the pilot has been lit. It can turn the
main burner on and regulate it from low through to high and
back again. It can turn the main burner off leaving the pilot
burning. GAZCO PART NUMBER 8455.
4.6 This appliance is intended for use on a gas installation with
a governed meter.
5. PREPARING ThE FIRE
2.3 PROGRAMMABLE THERMOSTATIC AND TIMER REMOTE
CONTROL. This remote control can control the gas fire after
the pilot has been lit. In MANUAL MODE it can be used to
turn the main burner on and manually regulate it from low
through to high and back again. It can be used to turn the
main burner off, leaving the pilot burning. In AUTO MODE it
will automatically regulate the room temperature to a preset
temperature. In TIMER MODE it will turn the fire on and off
according to preset programme and automatically regulate
the room temperature during the two periods.
5.1 Remove the glass window by unscrewing the four screws in
the retaining bracket. See diagram 1.
1
GAZCO PART NO. 8456.
3. SAFETy PRECAUTIONS
AR1377
3.1 This fire must be installed in accordance with the rules in
force, and used only in a sufficiently ventilated space. Please
read all instructions before installation and use of this fire.
3.2 These instructions must be left intact with the user.
3.3 Do not attempt to burn rubbish on this fire.
3.4 In your own interest, and those of safety, this fire must be
installed by a competent person in accordance with local and
national codes of practice. Failure to install the fire correctly
could lead to prosecution.
5.2 Remove the five burner retaining screws and withdraw the
burner unit from its location, Diagram 2.
NOTE: IF REMOVING THE E-STUDIO BURNER, IT WILL
BE NECESSARY TO REMOVE THE DECORATIVE INNER
PANEL, SEE SECTION 7
2
Logic E-Box
E-Studio
3.5 Keep all plastic bags away from young children.
4. INSTALLATION OF ThE GAS SUPPLy
NATURAL GAS @ 20mbar
8691CFCHUC
PROPANE @ 20mbar
P8691CFCHUC
P8691MCUC
8691MCUC
AR1372
AR1771
8691PBUC
P8691PBUC
16
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INSTALLATION INSTRUCTIONS
INSTALLATION
5.3 Decide on the retention method. If cable fixings are to be
used remove the lower cover plate by unscrewing the three
screws., Diagram 3.
6. InSTaLLaTIon oF THE FIrE
6.1 Ensure that the fireplace opening is in compliance with
Section 2 Site Requirements then proceed as follows:
A) CABLE RETENTION METhOD
3
6.2 Mark the position of the 4 fixing holes on the rear of the
fireplace opening and drill the holes using a 6.5mm
masonry drill bit. Insert the 4 fibre rawl plugs and screw the
eyebolts in as far as possible leaving the eye horizontal,
Diagram 6.
6
AR1376
Then remove the two knockout holes on the rear of the box
using a sharp hammer blow, Diagram 4.
4
AR1205
6.3 Pass the 2 cables through the holes in the bracket on the
back of the firebox and pull taut so that the stop ends sit
tightly against the top of the bracket, Diagram 7
7
AR1369
5.4 Remove the backing from the self-adhesive silicone sealing
strip and apply to the rear flange of the firebox ensuring that
it is positioned as close to the outer edge as is practically
possible, Diagram 5.
5
AR1155
6.4 Pass the cables vertically through the 2 sets of eyebolts and
thread the ends through the holes in the lower back of the
firebox. Pass the gas supply pipe through the hole in the
rubber seal (refer to section 5.5) and push the fire into
place.
6.5 Thread the cables through the tensioner bolts and push the
threaded portions through the holes in the firebox so that
the lock nut sits against the back wall (ensure that the nut is
screwed fully up to the head of the tensioner to allow
maximum adjustment).
6.6 Slide the locking nipples onto the cables, pull the cables taut
and tighten the locking screw. Adjust the lock nuts using a
10mm spanner until the silicone sealing strip forms a tight
seal between the fireplace opening and the firebox flange,
Diagram 8
AR1369
5.5 Gas pipe entry must come through the right-hand side of
the box. The rubber seal must be cut using a sharp knife to
allow the isolating elbow to pass through it. Ensure the
rubber is not damaged when doing this.
A means of isolation is provided with the fire. This must be fitted
to the supply pipe prior to installing the firebox.
17
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INSTALLATION INSTRUCTIONS
INSTALLATION
10
8
AR1157
6.7 Coil up the surplus cable and locate in the back of the
firebox.
NEvER ShORTEN ThE CABLES, ThEy wILL BE REQUIRED
6.14 Turn the appliance off, disconnect the “U” gauge and
replace the sealing screw. Relight the appliance and check
the sealing screw for leaks.
whEN SERvICING ThE APPLIANCE.
6.8 Replace the lower cover plate.
7. FITTING ThE DECORATIvE INNER
Note: The cable adjuster may need to be tucked upward in
order to fit the lower cover plate.
PANEL
B) SCrEW FIxIng METHod
7.1 By rotating the panel, insert into fire box, Diagram 11.
6.9 Alternatively, this appliance can be secured back to the
fireplace opening using the screws and rawl plugs provided.
Place the firebox centrally in the opening and mark the
positions of the 4 fixing holes. Drill the holes and insert the
4 rawl plugs. See diagram 9
11
9
AR1880
AR1375
7.2 Check that the panel is sitting behind the rear ledge, but in
front of the spacer bracket so that it locates in the slot,
Diagram 12.
6.10 Offer the firebox into the opening and ensure that the gas
supply pipe passes through the rubber seal.
12
6.11 Refit the burner assembly and secure the 5 pozidrive
screws. Connect the gas supply to the inlet connection on
the burner unit and tighten. It may be necessary to support
the inlet connection with another spanner whilst tightening
this joint. See diagram 10.
6.12 Turn on the gas supply to the appliance and check for
leaks. Light the fire and check all joints on the appliance for
leaks.
6.13 Remove the sealing screw from the inlet connection and
connect a suitable “U” gauge manometer. Light the fire and
turn to the maximum position, refer to the data badge and
ensure that the running pressure is correct. If the pressure
varies significantly from that on the data badge, this may
indicate a supply problem and will require immediate
attention.
AR1930
7.3 Secure the panel using the two upper brackets and the
pozidrive screws, Diagram 13. Use only the rearmost hole
in the retaining bracket on each side.
18
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INSTALLATION INSTRUCTIONS
INSTALLATION
NOTE: IT IS IMPORTANT TO ENSURE THAT THE PANEL
LOCATES TIGHTLY AGAINST THE BURNER TRAY.
8.3 Check that the port area. Arrow A, is clear of granite
chippings. This can be easily done by gently running a
screwdriver or similar object along this area. Diagram 16.
13
16
A
AR1931
AR1768
8. E-STUdIo
ARRANGEMENT OF FUEL BED
NOTE: IT IS IMPORTANT THE GRANITE CHIPPINGS DO
NOT COVER THE PORT AREA IN BETWEEN THE BURNER
LEDGES.
COMPONENTS
ONLy USE ThE CORRECT TyPE AND QUANTITy OF
GRANITE ChIPPINGS. ALwAyS FOLLOw ThE FUEL BED
LAyOUT AS STATED IN ThESE INSTRUCTIONS. NEvER
ChANGE ThE LAyOUT FROM ThAT ShOwN hERE.
8.4 Ensure that no pebbles over-hang or fill the pilot area,
Arrow C, Diagram 17.
NOTE: CHIPPINGS SHOULD NOT BE PLACED DIRECTLY
IN FRONT OF THE PILOT CROSS LIGHTING FLAME.
8.1 Arrange the granite chippings in the areas highlighted in
Diagram 14. Granite chippings should be evenly
distributed.
17
14
C
AR1770
8.5 Ensure that the fibre glass window seal on the box is intact,
then lower the glass window into the hooks on the box.
Secure the window using four screws in the retaining
bracket. See diagram 18.
AR1768
8.2 Lean the granite chippings against the burner ledges to
disguise the ledges.
18
15
AR 1767
AR1769
19
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INSTALLATION INSTRUCTIONS
INSTALLATION
ensuring it touches the rear panel. Then gently ease the
front edge of the side panel behind the flange so it lies flat
against the wall of the box. Repeat with the second side
panel., Diagram 20.
9. LogIC E-Box
ARRANGEMENT OF FUEL BED
COMPONENTS
20
ADvICE ON hANDLING AND DISPOSAL OF FIRE CERAMICS
The fuel effect and side panels in this fire are made from
Refractory Ceramic Fibre (RCF), a material which is
commonly used for this application.
Preventive clothing is not required when handling these
articles, but we recommend you follow normal hygiene
rules of not smoking, eating or drinking in the work area,
and always wash your hands before eating or drinking.
To ensure that the release of RCF fibres is kept to a
minimum during installation and servicing, a HEPA filtered
vacuum is recommended to remove any dust accumulated
in and around the fire before and after working on it.
When servicing the fire it is recommended that the
replaced items are not broken up, but are sealed within
heavy duty polythene bags and labelled as RCF waste.
AR1360
AR1359
9.3 Locate the top panel on top of the sides and rear by lifting
it up and forward inside the box. Then sliding it backwards
and down behind the side panels and resting on the rear
panel, Diagram 21.
RCF waste is classed as stable, nonreactive hazardous
waste, and may be disposed of at a licensed landfill site.
21
Excessive exposure to these materials may cause temporary
irritation to eyes, skin and respiratory tract; wash hands
thoroughly after handling the material.
NOTE:CERAMICPARTSAREFRAGILE.ThESIDEANDREARPANELS
AREREvERSIBLE. ONESIDEISPLAIN,ThEOThERSIDEISREEDED
ONLy USE ThE CORRECT TyPE AND QUANTITy OF CERAMIC
COMPONENTS. ALwAyS FOLLOw ThE FUEL BED LAyOUT AS
STATED IN ThESE INSTRUCTIONS. NEvER ChANGE ThE
LAyOUT FROM ThAT ShOwN hERE.
AR1361
9.1 Position the burner cover gasket on the burner skin
ensuring the holes align with the ports. Take care as the
front left-hand hole is offset compared to the others,
Diagram 19, arrow A.
Coal Layout
9.4 Position the flame baffle centrally on the tray and ensure
the stepped lower edge engages against the rear edge of
the burner skin, Diagram 22.
19
22
A
AR1372
AR1362
9.2 Place the rear panel against the rear of the box resting on
the shelf. Then slide one of the side panels into the box
9.5 Place the front coal centrally in the channel at the front of
the tray. See diagram 7. The relationship between the front
coal and the flame baffle is shown in diagram 23.
20
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INSTALLATION INSTRUCTIONS
INSTALLATION
9.9 Place another two medium size coals resting behind the
23
first three coals and against the flame baffle, Diagram 27.
27
AR1363
9.6 There are three sizes of coal used. Small, medium and
large, Diagram 24 for identification.
AR1366
24
9.10 Place a small coal directly behind the first large coal, and in
between the centre of the last two medium coals resting on
the flame baffle, Diagram 28.
28
LARGE
MEDIUM
SMALL
AR1379
9.7 Place the single large coal in the depression in centre of the
front coal resting against the flame baffle., Diagram 25.
AR1367
25
9.11 Place two small coals to the left and right-hand side of the
bed in the two spaces left. See Diagram 29.
29
AR1364
9.8 Place a medium size coal either side of the first large one,
in the depressions in the front coal. Resting between the
flame baffle and the front coal. See diagram 26.
AR1368
26
AR1365
21
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INSTALLATION INSTRUCTIONS
INSTALLATION
Pebble Layout
33
9.12 Position the pebble flame baffle centrally on the tray and
ensure the stepped lower edge engages against the rear
edge of the burner skin, Diagram 30
30
A1
A1
A2
AR1409
9.16 Place the remaining two pebbles identified as shown in
diagram 34.
34
AR1406
9.13 Place the front pebble piece centrally in the channel at the
front of the tray, Diagram 31.
31
A3
A3
AR1410
9.17 The coals/pebbles should evenly cover the whole bed with
the gaps between them kept equal. This will maximise the
performance of the product
9.18 ENSURE THAT THE COALS/PEBBLES ARE POSITIONED
AS ABOVE. ONLY USE THE CORRECT AMOUNT OF
COALS/PEBBLES AS SPECIFIED IN THE DIAGRAMS.
AR1407
9.14 Place the four pebbles as identified resting between the
front ceramic and the flame baffle as shown in diagram 32.
9.19 Ensure that the fibre glass window seal on the box is intact,
then lower the glass window into the hooks on the box.
Secure the window using four screws in the retaining
bracket. See diagram 35.
32
35
A3
A6
AR1408
A4
A5
AR1380
AR1377
9.15 Place the next four pebbles as identified resting between
the flame baffle and the first row of pebbles as shown in
diagram 33.
NEvER OPERATE ThE FIRE whEN ThE GLASS
PANEL IS REMOvED OR BROKEN
22
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INSTALLATION INSTRUCTIONS
INSTALLATION / COMMISSIONING
10. LIGhTING ThE FIRE
1. COMMISSIONING
10.1 Locate the control valve on the fire. There are two
control knobs on the valve, the right-hand knob controls the
pilot ignition and the left hand knob controls the main
burner.
1.1 Close all windows and doors to the room, check all
controls, and allow fire to burn on maximum for 5 minutes.
Test for spillage of flue products using a smoke match. Pass
the lighted smoke match along the top front of the draught
diverter, just inside. See diagram 1.
10.2 If your fire has already been upgraded to battery remote
control, please refer to the instructions provided with the
upgrade to operate the remote control. The
1
following instructions will work for either situation.
1
AR0914
10.3 Ensure that the left-hand control knob is pointing to off ( ).
10.4 Ensure that the right-hand control knob is pointing to off ( ).
AR1378
10.5 Press in the right-hand control knob and rotate it anti-
clockwise until a click is heard (keep pressing in) and the
1.2 If the fire spills, run for a further 10 minutes and re-check.
knob is pointing to pilot (
light.
If the pilot has not lit, repeat the procedure until it does.
). The pilot should now
1.3 If there are extractor fans in the room or adjacent rooms,
the spillage test must be repeated with the extractors
running on maximum.
10.6 Keep the control knob pressed for 10 seconds and then
release it, the pilot should stay alight. If the pilot goes out,
repeat the procedures until it does.
10.7 If the pilot will not light after repeated attempts, contact the
retailer or installer from whom the fire was purchased.
IF SPILLAGE PERSISTS, DISCONNECT ThE FIRE AND SEEK
ExPErT adVICE.
10.8 Turn the right-hand control to point to main burner (
The fire can now be controlled using the left hand
control knob.
).
For future reference record the installation details on the
commissioning sheet on page 3 of these instructions.
10.9 Turn the left hand control knob to point to low fire (
the main burner will light on low. The burner can
),
now be controlled between low and high settings. Turn the
control
knob anti clockwise increase the flame height and clockwise
to decrease the flame height.
ThE yELLOw FLAMES wILL APPEAR whEN ThE FIRE hAS GAINED
SUFFICIEnT HEaT - TyPICaLLy 10 To 20 MInUTES.
If t h e p I l o t f l a m e Is e x t I n g u I s h e d , I n t e n t I o n a l l y o r
u n I n t e n t I o n a l l y , d o n o t r e l I g h t t h e a p p l I a n c e f o r a t
l e a s t 3 m I n u t e s .
23
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SERvICING INSTRUCTIONS
SERvICING
1.13 Remove the five screws securing the burner unit to the fire
and lift clear. See diagram 2
1. SERvICING REQUIREMENTS
2
Logic E-Box
This fire must be serviced at least once a year by a
competent person.
All tests must be serviced by best practice as described by
the current CORGI recommendations.
1.1 Before any tests are undertaken on the fire, conduct a gas
soundness test for the property to ensure that there are no
gas leaks prior to starting work.
1.2 Before any tests are undertaken on the fire it is also
recommended to fully check the operation of the fire.
1.3 Special checks
AR1372
1.3.1 Clean any lint or fluff from the pilot - pay particular
attention to the aeration hole in the side of the pilot.
1.3.2 Clean away any fluff or lint from under the burner
1.3.3 Check that the spark gap on the pilot is correct.
E-STUdIo
1.14 Remove the five screws securing the burner unit. Gently
slide the whole burner assembly forward. Gently empty the
granite chippings onto a dry clean surface. Clean any debris
from the burner skin.
1.4 Correct any faults found during the initial tests and then
recommission the fire conducting the usual safety
checks.
1.5 Advise the customer of any remedial action taken.
3
1.6 As part of the annual service, the space behind the firebox
must be inspected for any debris, which may have fallen
down the chimney.
1.7 To remove the fire from the firebox first remove the
decorative frame. There are two screws securing the frame
to the fire. Refer to separate frame instructions.
1.8 Turn off the gas supply at the isolation device located
under the fire.
1.9 Disconnect the gas supply pipe leaving the isolation device
on the supply pipe and not the fire.
1.10 Remove the glass window by removing the four screws in
the retaining bracket, Diagram 1.
AR1775
1.15 Remove the two decorative panel securing clamps,
Diagram 4
1
4
LOGIC E-BOX
AR1377
E-STUDIO
AR1767
AR1931
LogIC E-Box
1.11 Remove the loose coals, and place on a dry, clean surface.
1.12 Remove the front coal, flame baffle and all the ceramic
liners. All these items are very fragile so store them
carefully.
24
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SERvICING INSTRUCTIONS
SERvICING
1.16 Carefully remove the enamel back panel by rotating it out of
the fire box.
4
AR1931
TaKE ExTrEME CarE WHILST rEMoVIng THESE
PANELS NOT TO SCRATCh OR ChIP ThE PANEL ON
THE SIdES oF THE FIrEBox.
E-STUdIo & LogIC E-Box
1.17 Depending on the method of how the fire is secured to the
fire place either:
1) Remove the three screws securing the cover plate, then
release the retention cables. See diagram 6.
2) Remove the four screws securing the fire to the fireplace.
6
AR1376
1.18 Inspect the space behind the fireplace for debris and the
condition of the chimney, the flue flow test should be
carried out now. Remove any debris and carry out any
necessary remedial work.
25
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SERvICING INSTRUCTIONS
FAULT FINDING ChARTS
26
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SERvICING INSTRUCTIONS
FAULT FINDING ChARTS
FLAME FAILURE FUNCTIONAL CHECK
PILOT WILL NOT STAY LIT OR FIRE GOES OUT
If the fire goes out in use continually, this may mean that the
oxygen depletion sensor has been activated. The fire should not be used
until the cause has been found and rectified.
Ensure there is no debris around the pilot assembly, e.g. coal, soot, etc.
Check for fluff in the pilot aeration hole. See diagram 10.
Light the pilot and keep the control knob pushed in at least
10 seconds before letting go
YES
NO
NO
NO
With the pilot
running is the
gas pressure as
stated on the
data badge?
Will the pilot
stay lit?
With the fire
running on full is
the gas at the
pressure stated
on the data badge
Problem is with
the pipe work or
fittings which lead
to the fire. Correct
and retry
YES
Run for 60 secs.,
turn off, time
interval until mag
unit shuts with a
click. Is this greater
than 7 seconds?
YES
Is the pilot
flame of the
correct length?
See diagram 7.
Is thermocouple
connection good
in back of valve
NO
YES
NO
NO
Tighten the
connection and
retry
Replace
ODS unit
NO
YES
Will the pilot
stay lit?
Run for 60 secs.,
turn off, time
interval until mag
unit shuts with a
click. Is this greater
than 7 seconds?
NO
NO
Change
mag unit
Change the
ODS unit
YES
SySTEM O.K
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SERvICING INSTRUCTIONS
REPLACING PARTS
3
1. GENERAL
1.1 To service any of the following parts of the fire, it will be
necessary to remove the burner unit from the firebox. To
remove the burner refer to previous section SERvICING.
1.2 The heat shield will need to be removed from the burner
for servicing. To do this remove the five screws indicated in
diagram 1 and slide the shield forward. Note: E-Studio only
has three screws.
1
AR0916
2.3 Disconnect the ignition lead from the gas valve and the
pilot, Diagram 4 arrow A.
4
AR1370
2. IGNITION LEAD
AR1371
2.1 Undo the single screw that secures the left hand side of the
control cover, Diagram 2.
A
2.4 Replace with a new ignition lead following the same route
as the old one. Replace the valve cover and refit the
burner.
2
2.5 Check the operation of the new ignition lead.
2.6 Replace the fire frame.
3. PIEzO
AR0915
3.1 The piezo assembly used on this fire is not serviceable and
is unlikely to fail. If a new piezo is required it will be
necessary to change the gas valve, refer to section 5.
2.2 To release the right-hand side of the control cover insert the
narrow blade screwdriver into the slot shown in diagram 3,
lever it gently and pull from the right-hand side at the same
time. The cover will now come off, there is a small
cylindrical metal spacer inside the cover, this must be kept
and replaced on the fixing screw during re-assembly.
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SERvICING INSTRUCTIONS
REPLACING PARTS
7
4. ODS PILOT UNIT
C
Note: You cannot service the pilot unit due to the complex nature
of its manufacture. Replacement of the complete unit must be
carried out when one of the following items becomes faulty:
• Pilot injector
• Ignition electrode
• Thermocouple
4.1 Access to the E-Studio pilot unit differs from the Logic
E-box. Follow the relevant instruction for your fire.
AR1779
E-STUdIo
LogIC E-Box
4.2 Gently pull the ignition lead off the electrode, Arrow A and
undo the screw shown at Arrow B, Diagram 5.
4.5 Gently pull the ignition lead off the electrode, Diagram 8,
Arrow A.
5
4.6 Remove the two screws securing the pilot assembly,
Diagram 8 Arrow B.
8
A
B
AR1777
4.3 Lift the shroud up and away from the pilot.
A
B
AR1374
6
E-STUdIo & LogIC E-Box
4.7 Undo the thermocouple connection at the back of the gas
valve and the pilot pipe at the pilot elbow, Diagram 9
Arrows B and C.
9
AR1778
4.4 Remove the two screws securing the pilot assembly.
Diagram 7, Arrow C.
C
B
AR1371
29
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SERvICING INSTRUCTIONS
REPLACING PARTS
4.8 Replace with a new pilot assembly and check the spark
gap, Diagram 10.
5.3 Undo the two bolts securing the gas valve to the fire
and remove the valve.
5.4 Replace in reverse order.
5.5 Check all joints for gas leaks, check operation of the
thermocouple and ignition lead.
10
6. Mag UnIT
6.1 Remove the fire, refer to section 1.
6.2 Undo the thermocouple nut. Diagram 13 arrow B.
13
AR0097
4.9 After reassembly, check for gas soundness and carry out a
flame failure functional check as detailed in the flow chart,
especially the mag drop out time.
5. GAS vALvE
B
5.1 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the
back of the gas valve and also disconnect the
AR1371
thermocouple, Diagram 11 arrows B and E.
6.3 Undo the mag unit retaining nut at the back of the control
valve behind the thermocouple nut.
11
6.4 After removing the retaining nut, the mag unit can be
tapped out and a replacement fitted.
6.5 Replace the mag unit retaining nut and tighten. Note - this
is a gas-tight seal.
6.6 Replace the thermocouple and check for gas leaks.
6.7 After reassembly, carry out the flame failure functional
check as detailed in the flow chart, especially the mag unit
drop out time.
B
E
AR1371
7. MAIN INjECTOR
5.2 Disconnect the injector nut, Diagram 12 arrow D.
7.1 Undo the injector compression nut and valve nut , Diagram
14 arrows D and E, pull the pipe clear of the injector body.
12
14
D
D
AR1371
E
AR1371
30
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SERvICING INSTRUCTIONS
REPLACING PARTS
7.2 Rotate the injector until it is fully removed.
LPG PARTS
7.3 Replace with the correct replacement injector. When
ordering, always state the model, gas type and serial
number.
7.4 Reassemble and turn the gas supply on, check for any
leaks.
MAIN INJECTOR
PILOT ASSEMBLY
AERATION PLATE (LPG)
GAS VALVE
IN0065
PI0037
GZ3270
GC0088
MISCELLANEOUS
8. CHangIng BETWEEn gaS TyPES
IGNITION LEAD
GC0090
GC0092
GC0087
8455
MAG UNIT
E-Studio
The following parts must be changed when converting an E-Studio
from one gas type to another:
CONTROL COVER
UPGRADE KIT STANDARD
UPGRADE KIT THERMOSTATIC
8456
Burner Assembly
Data badge
NG
LPG
PR0393EB
GZ6197
GZ6198
PILOT SHROUD
GZ6370
10. SParE ParTS LIST - LogIC E-Box
Logic E-Box
CERAMIC PARTS
FRONT COAL/PEBBLE
FLAME BAFFLE
COAL
CE0490
PEBBLE
CE0502
CE0503
CE0515
CE0514
CE0517
CE0516
CE0504
The following parts must be changed when converting a Logic
E-Box from one gas type to another:
COAL
A8691
LPG AP8691
PR0393EB
PEBBLE
A8691PB
AP8691PB
CE0491
Burner assembly
NG
SIDE PANEL LH
SIDE PANEL RH
REAR PANEL
CE0482
Data badge
CE0483
Burner Cover Gasket
NG CE0273
LPG CE0498
CE0497
TOP PANEL
CE0484
Both E-Studio & Logic E-Box
COALS AND PEBBLES
CE0496
Note: The control valve will be set for the particular fire and gas
type. In all instances, when ordering new parts, be sure to quote
the fire type and serial number.
Use only genuine Gazco replacement parts. Nonstandard
components will invalidate the guarantee and may be
dangerous.
NATURAL GAS PARTS
MAIN INJECTOR
IN0064
PI0036
PILOT ASSEMBLY
AERATION PLATE (NG)
GZ3269
GZ3866
BURNER COVER BASKET (NG)
CEO273
GC0088
GAS VALVE
9. SParE ParTS LIST-E-STUdIo
LPG PARTS
MAIN INJECTOR
IN0031
PI0037
GENERAL
PILOT ASSEMBLY
ENAMEL PANEL
GZ6550
CE0547
AERATION PLATE (LPG)
GAS VALVE
GZ3866
GZ2025
GRANITE CHIPPINGS
CE0498
GC0088
UPGRADE KIT THERMOSTATIC
NATURAL GAS PARTS
MISCELLANEOUS
MAIN INJECTOR
PILOT ASSEMBLY
AERATION PLATE (NG)
GAS VALVE
IN0044
PI0036
IGNITION LEAD
GC0090
GC0092
GC0087
8455
MAG UNIT
GZ3270
GC0088
CONTROL COVER
UPGRADE KIT STANDARD
UPGRADE KIT THERMOSTATIC
8456
31
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SERvICE RECORDS
2ND SERvICE
1ST SERvICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
4Th SERvICE
3RD SERvICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
.
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
6TH SErVICE
5Th SERvICE
Date of Service:..........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
8TH SErVICE
7Th SERvICE
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
10Th SERvICE
9TH SErVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
32
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Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG
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