Southbend Saw SB1041 User Manual

18" METAL CUTTING BANDSAW

MODEL SB1040 - SINGLE-PHASE

MODEL SB1041 - THREE-PHASE

OWNER'S MANUAL

Hundreds of Thousands of Lathes Sold With a Tradition of

uality Since 1906!

For Machines Mfg. Since 8/09

Download from Www.Somanuals.com. All Manuals Search And Download.

Table of Contents

INTRODUCTION...............................................................3 OPERATION....................................................................22

About This Machine.............................................3

Capabilities.........................................................3

Features..............................................................3

Identiﬁcation........................................................4

Machine Speciﬁcations ........................................5

Operation Overview...........................................22

Controls ..............................................................23

Blade Selection...................................................24

Blade Terminology.............................................24

Blade Length.....................................................24

Blade Width ......................................................24

Tooth Set...........................................................25

Tooth Type ........................................................25

Blade Pitch (TPI)...............................................26

Blade Changes ...................................................27

Blade Tension.....................................................27

Blade Breakage..................................................28

Blade Care & Break-In......................................28

Blade Care ........................................................28

Blade Break-In..................................................28

Blade Speed Chart.............................................29

Chip Inspection Chart .......................................29

Positioning Guide Post ......................................30

Adjusting Blade Guides.....................................30

Tilting Table.......................................................32

Blade Welding....................................................32

Circle Cutting Jig...............................................36

SAFETY................................................................................9

Understanding Risks of Machinery ....................9

Basic Machine Safety ..........................................9

Additional Metal Cutting Bandsaw Safety ......11

PREPARATION ..............................................................12

Preparation Overview........................................12

Things You'll Need.............................................12

Power Supply Requirements.............................13

Availability........................................................13

Full-Load Current Rating ..................................13

Circuit Information............................................13

SB1040 Circuit Requirements at 110V ..............13

SB1040 Circuit Requirements at 220V ..............13

SB1041 Circuit Requirements............................14

Grounding Requirements...................................14

Extension Cords ................................................15

Unpacking ..........................................................15

Inventory............................................................15

Cleaning & Protecting .......................................16

Location..............................................................17

Lifting & Moving................................................18

Securing to Floor................................................18

Bolting to Concrete Floors..................................18

Machine Mounts................................................19

Assembly ............................................................19

Initial Lubrication .............................................19

Power Connection ..............................................20

220V Conversion for SB1040..............................20

Correcting Phase Polarity (SB1041 Only) ...........20

Test Run.............................................................21

Inspections & Adjustments ...............................21

MAINTENANCE .............................................................37

Maintenance Schedule.......................................37

Cleaning .............................................................37

Dressing Grinding Wheel..................................37

Lubrication.........................................................38

V-Belts................................................................39

Speed Hub Belts................................................39

Sprocket Drive Belt ...........................................39

Air Pump Belt ...................................................39

Dressing Rubber Tires.......................................39

Machine Storage ................................................40

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SERVICE...........................................................................41 PARTS................................................................................55

Blade Tracking...................................................41

Table Calibration...............................................41

Guide Post Alignment........................................42

Bevel Gear Backlash..........................................43

Leadscrew End Play ..........................................43

Bottom Frame ....................................................55

Drivetrain...........................................................57

Top Frame..........................................................59

Table...................................................................61

Welding Station & Control Panel .....................62

Digital Tachometer System...............................64

Electrical Cabinet ..............................................65

Circle Cutting Jig...............................................66

Machine Labels..................................................67

TROUBLESHOOTING.................................................44

ELECTRICAL...................................................................48

Electrical Safety Instructions ...........................48

Wiring Overview................................................49

SB1040/SB1041 Control Panel/Welding Unit..50

SB1040 110V Electrical Panel, Motor & Cord .51

SB1040 220V Electrical Panel, Motor & Cord .52

SB1041 220V Electrical Panel, Motor & Cord .53

Electrical Component Pictures..........................54

WARRANTY & RETURNS..........................................69

Download from Www.Somanuals.com. All Manuals Search And Download.

For Machines Mfg. Since 8/09

Model SB1040/SB1041

I N T R O D U C T I O N

INTRODUCTION

About This Machine

Capabilities

Features

Now that you know the basics of what this

machine can do, take a minute to consider its

features.

This 18" Metal-Cutting Bandsaw allows you to

make exterior and interior contoured or straight

cuts.

To better understand these capabilities, imagine

making a "doughnut" out of 1" steel plate:

This machine is equipped with a built-in air

blower near the blade guides. This feature keeps

metal chips away from the cutting area, so you

can accurately follow pre-drawn cutting lines

without metal chips getting in the way.

The outside circular shape can be easily cut by

moving the workpiece around the blade, using a

pre-drawn line as a cutting guide.

The table tilts in both the X- and Y-Axis with

15° of tilt to the left or right and 10° of tilt to the

front or back.

Cutting the inside hole would normally be a

difficult task with a bandsaw. But this machine

makes it easy. First, the bandsaw blade is cut

with the built-in blade shear. A hole slightly

larger than the blade is then drilled into the

center of the workpiece, so the blade can be

threaded through the hole. The ends of the blade

are then clamped into the built-in welder, welded

An adjustable work lamp is also provided above

the table to eliminate shadows from the work

area. This is a great feature when doing close up

work near moving blades!

back together, annealed, and ground flat with the We also equipped this bandsaw with infinitely

built-in grinder. Once the blade is re-installed on

the wheels, it can then be used to cut the interior

hole and complete the doughnut shape. After

completion, the blade is sheared again to remove

it from the workpiece.

variable blade speeds, so you can precisely

control cutting results for the type of blade

installed and type of material being cut. This

is a great feature to have when doing precision

cutting.

Aside from the above capabilities, this machine

can also be used for straight cuts in sheets too

large to fit in the vise of a horizontal metal-

cutting bandsaw

Aside from these features, we designed this

machine to be extremely solid and durable. We

used heavy gauge steel for the wheel doors, thick

table trunnions and frame castings, USA-made

Allen-Bradley electronics, and Japanese-made

NSK ball bearings.

For example, if you needed to cut a 24" x

24" sheet of 1" steel in half, you can clamp a

straightedge to the bandsaw table, then guide

the sheet along the straightedge to make a

straight cut. Cutting this same size of stock on a

horizontal bandsaw would require a very large

machine.

On the other hand, if you need to "resaw" an 8"

x 8" billet into a series of 1" thick plates, clamp

a straightedge 1" away from the blade, raise the

blade guides to accommodate the height of the

billet, and each cut you make will produce an 8"

x 1" plate.

Both of these types of straight cuts can also be

made with the table tilted to 15°, which creates a

beveled cut.

-3-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

I N T R O D U C T I O N

Identiﬁcation

Blade Tension Handwheel

Operation

Controls

Guide Post

Elevation Knob

FPM

Display

Electrical

Control Box

Work

Lamp

Welding

Area

Air Blower

Blade

Shear

Lever

Grinder

Table

Table Trunnions

Variable Speed

Handwheel

Rear View

Front View

Serious personal injury could occur if

you connect the machine to power before

completing the setup process. DO NOT

connect power until instructed to do so later

in this manual.

Untrained users have an increased risk

of seriously injuring themselves with this

machine. Do not operate this machine until

you have understood this entire manual and

received proper training.

-4-

Download from Www.Somanuals.com. All Manuals Search And Download.

For Machines Mfg. Since 8/09

Model SB1040/SB1041

I N T R O D U C T I O N

Machine Speciﬁcations

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5.ꢂꢅꢙꢄꢉ3ꢐꢊꢅꢘꢃꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢇ3!""ꢇ3

-ꢊ1ꢃꢉ:ꢗꢙꢊ1ꢍꢁꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ;ꢁꢌ

:ꢗꢙꢊ1ꢍꢁꢍꢉ-ꢊ1ꢃꢉ'(ꢔꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ <=*7ꢉ,ꢏ ,ꢉꢕꢐꢖꢉ ꢇ3

/ꢁꢙꢐ22ꢁꢗꢍꢁꢍꢉ-ꢊ1ꢃ!81ꢅꢊꢁꢅꢉ'(ꢔꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ <=*7ꢉ&ꢏ ,ꢉꢕꢐꢖꢉ""ꢇ3

ꢕꢂꢆꢂꢁꢍ

ꢕꢔꢉꢌ

'(ꢔꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ '=$)ꢉ)ꢘꢔꢘꢙꢂꢅꢐꢖꢉ5ꢅꢘꢖꢅꢉ:ꢗꢍ1ꢙꢅꢂꢐꢗ

ꢛꢐꢖꢌꢁꢔꢐ.ꢁꢖꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢉꢛ-

3ꢐꢊꢅꢘꢃꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢇ3!""ꢇ3

-ꢖꢁ.ꢂꢖꢁꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢇ3

-ꢄꢘꢌꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ 5ꢂꢗꢃꢊꢁꢏ-ꢄꢘꢌꢁ

72ꢔꢌꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ "7ꢉꢘꢅꢉ ꢇ34ꢉ&7ꢉꢘꢅꢉ""ꢇ3

5ꢔꢁꢁꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ #",ꢉ/-*

)(ꢙꢊꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ &ꢇꢉꢛ6

<12ꢋꢁꢖꢉꢐꢕꢉ5ꢔꢁꢁꢍꢌꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ

-ꢐ.ꢁꢖꢉ'ꢖꢘꢗꢌꢕꢁꢖꢉꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ >ꢁꢊꢅꢉꢓꢖꢂ9ꢁ

>ꢁꢘꢖꢂꢗꢃꢌꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ 5ꢄꢂꢁꢊꢍꢁꢍꢉꢘꢗꢍꢉ-ꢁꢖ2ꢘꢗꢁꢗꢅꢊ(ꢉ%1ꢋꢖꢂꢙꢘꢅꢁꢍ

-5-

Download from Www.Somanuals.com. All Manuals Search And Download.

Model SB1040/SB1041

For Machines Mfg. Since 8/09

I N T R O D U C T I O N

ꢖꢁꢉꢌꢃꢋꢁ

'(ꢔꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ 8ꢔꢁꢗꢉꢓꢖꢂꢔꢉ-ꢖꢐꢐꢕꢉ:ꢗꢍ1ꢙꢅꢂꢐꢗ

3ꢐꢊꢅꢘꢃꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢇ3

72ꢔꢌꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢇꢆ&7

5ꢔꢁꢁꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢈꢜ,ꢇꢉ/-*

-ꢐ.ꢁꢖꢉ'ꢖꢘꢗꢌꢕꢁꢖꢉꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢓꢂꢖꢁꢙꢅꢉꢓꢖꢂ9ꢁ

>ꢁꢘꢖꢂꢗꢃꢌꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ 5ꢁꢘꢊꢁꢍꢉꢘꢗꢍꢉ%1ꢋꢖꢂꢙꢘꢅꢁꢍ

ꢕꢔꢉꢌꢇꢎꢐꢋꢅꢉꢗꢉꢅꢔꢆꢉꢂꢌꢍ

ꢐꢋꢁꢔꢆꢉꢂꢌꢇ!ꢌꢗꢂ

>ꢊꢘꢍꢁꢉ5ꢔꢁꢁꢍꢌꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢉ!ꢉꢈ ꢜꢉ$-*

>ꢊꢘꢍꢁꢉ5ꢂ6ꢁꢉ/ꢘꢗꢃꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢈ+ꢏꢈ! ꢉ!ꢉ ꢜꢇꢏ !"ꢉꢂꢗꢆ

"ꢄꢆꢆꢉꢌꢑꢇ"ꢔꢐꢔꢅꢉꢆꢉꢋꢍ

)1ꢅꢅꢂꢗꢃꢉꢛꢁꢂꢃꢄꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ +ꢏ,! ꢉꢂꢗꢆ

)1ꢅꢅꢂꢗꢃꢉ)ꢘꢔꢘꢙꢂꢅ(ꢉ%ꢁꢕꢅꢉꢐꢕꢉ>ꢊꢘꢍꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ #ꢏ+! &ꢉꢂꢗꢆ

"ꢂꢌꢍꢆꢁꢄꢅꢆꢉꢂꢌ

'ꢘꢋꢊꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ -ꢖꢁꢙꢂꢌꢂꢐꢗꢏ@ꢖꢐ1ꢗꢍꢉ)ꢘꢌꢅꢉ:ꢖꢐꢗ

Aꢔꢔꢁꢖꢉꢀꢄꢁꢁꢊꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ >ꢘꢊꢘꢗꢙꢁꢍꢉ)ꢘꢌꢅꢉ:ꢖꢐꢗ

%ꢐ.ꢁꢖꢉꢀꢄꢁꢁꢊꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ >ꢘꢊꢘꢗꢙꢁꢍꢉ)ꢘꢌꢅꢉ:ꢖꢐꢗ

'ꢂꢖꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ /1ꢋꢋꢁꢖ

>ꢐꢍ(ꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ )ꢘꢌꢅꢉ:ꢖꢐꢗꢉꢎAꢔꢔꢁꢖꢑ4ꢉ5ꢅꢁꢁꢊꢉꢎ%ꢐ.ꢁꢖꢑ

>ꢘꢌꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ )ꢘꢌꢅꢉ:ꢖꢐꢗ

ꢀꢄꢁꢁꢊꢉ)ꢐ9ꢁꢖꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ )ꢘꢌꢅꢉ7ꢊ12ꢂꢗ12ꢉꢎAꢔꢔꢁꢖꢑ4ꢉ-ꢖꢁꢏ$ꢐꢖ2ꢁꢍꢉ5ꢅꢁꢁꢊꢉꢎ%ꢐ.ꢁꢖꢑ

-ꢘꢂꢗꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ Aꢖꢁꢅꢄꢘꢗꢁ

ꢆꢏꢋꢁ

ꢀꢄꢁꢁꢊꢉ5ꢂ6ꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢏ ! ꢉꢂꢗꢆ

>ꢊꢘꢍꢁꢉ@1ꢂꢍꢁꢌꢉAꢔꢔꢁꢖꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢛꢘꢖꢍꢁꢗꢁꢍꢉ5ꢅꢁꢁꢊ!'1ꢗꢃꢌꢅꢁꢗ

>ꢊꢘꢍꢁꢉ@1ꢂꢍꢁꢌꢉ%ꢐ.ꢁꢖꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢛꢘꢖꢍꢁꢗꢁꢍꢉ5ꢅꢁꢁꢊ!'1ꢗꢃꢌꢅꢁꢗ

=ꢊꢁꢙꢅꢖꢂꢙꢉ>ꢊꢘꢍꢁꢉꢀꢁꢊꢍꢁꢖꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ "ꢆꢜꢉB37

>ꢊꢘꢍꢁꢉꢀꢁꢊꢍꢂꢗꢃꢉ5ꢅꢘꢅꢂꢐꢗꢉ3ꢐꢊꢅꢘꢃꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ""ꢇ3

7ꢗꢗꢁꢘꢊꢂꢗꢃꢉ3ꢐꢊꢅꢘꢃꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ""ꢇ3

#ꢔ$ꢓꢋꢇ!ꢌꢗꢂ

'ꢘꢋꢊꢁꢉ'ꢂꢊꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ,ꢉ%ꢁꢕꢅ4ꢉ ,ꢉ/ꢂꢃꢄꢅ4ꢉ ꢇꢉꢍꢁꢃꢆꢉ$.ꢍ!>ꢘꢙꢚ

'ꢘꢋꢊꢁꢉ5ꢂ6ꢁꢉ%ꢁꢗꢃꢅꢄꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ +ꢏ#! ꢉꢂꢗꢆ

'ꢘꢋꢊꢁꢉ5ꢂ6ꢁꢉꢀꢂꢍꢅꢄꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ""ꢏ ! ꢉꢂꢗꢆ

'ꢘꢋꢊꢁꢉ5ꢂ6ꢁꢉ'ꢄꢂꢙꢚꢗꢁꢌꢌꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢏ,! ꢉꢂꢗꢆ

$ꢊꢐꢐꢖꢉ'ꢐꢉ)1ꢅꢅꢂꢗꢃꢉ7ꢖꢁꢘꢉꢛꢁꢂꢃꢄꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢈ ꢏ !"ꢉꢂꢗꢆ

ꢆꢏꢋꢁ

)ꢐ1ꢗꢅꢖ(ꢉ8ꢕꢉ8ꢖꢂꢃꢂꢗꢉꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ 'ꢘꢂ.ꢘꢗ

ꢀꢘꢖꢖꢘꢗꢅ(ꢉꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢉ;ꢁꢘꢖ

5ꢁꢖꢂꢘꢊꢉ<12ꢋꢁꢖꢉ%ꢐꢙꢘꢅꢂꢐꢗꢉꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ :ꢓꢉ%ꢘꢋꢁꢊꢉꢐꢗꢉAꢔꢔꢁꢖꢉꢀꢄꢁꢁꢊꢉꢓꢐꢐꢖ

7ꢌꢌꢁ2ꢋꢊ(ꢉ'ꢂ2ꢁꢉꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢉꢛꢐ1ꢖ

-6-

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I N T R O D U C T I O N

ꢀꢁꢂꢃꢄꢅꢆ ꢇꢈꢉꢇ

ꢆꢁꢊꢋꢌꢅ ꢃꢍꢂꢅꢇꢎꢏꢅꢐꢃꢑꢋꢒꢓꢔꢄꢅ ꢔꢍꢂꢕꢔꢖꢅꢗꢅꢚꢘꢙ

ꢀꢁꢂꢃꢄꢅꢆꢇꢈꢉꢊꢋꢌꢍꢉꢂꢌꢍ

ꢎꢏꢉꢐꢐꢉꢌꢑꢇꢈꢉꢊꢋꢌꢍꢉꢂꢌꢍ

ꢒꢓꢋꢅꢆꢁꢉꢅꢔꢓ

-ꢐ.ꢁꢖꢉ/ꢁ01ꢂꢖꢁ2ꢁꢗꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ""ꢇ34ꢉꢈꢏ-ꢄꢘꢌꢁ4ꢉ&ꢇꢉꢛ6

*ꢂꢗꢂ212ꢉ)ꢂꢖꢙ1ꢂꢅꢉ5ꢂ6ꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ,7

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-7-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

I N T R O D U C T I O N

ꢕꢔꢉꢌꢇꢎꢐꢋꢅꢉꢗꢉꢅꢔꢆꢉꢂꢌꢍ

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"ꢂꢌꢍꢆꢁꢄꢅꢆꢉꢂꢌ

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'ꢘꢋꢊꢁꢉ5ꢂ6ꢁꢉꢀꢂꢍꢅꢄꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ""ꢏ ! ꢉꢂꢗꢆ

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:ꢗꢙꢊ1ꢍꢁꢌꢉ>ꢊꢘꢍꢁꢉ)1ꢅꢅꢁꢖ4ꢉ=ꢊꢁꢙꢅꢖꢂꢙꢉꢀꢁꢊꢍꢁꢖꢉ.!)ꢊꢘ2ꢔ4ꢉ7ꢗꢗꢁꢘꢊꢁꢖ4ꢉꢘꢗꢍꢉ@ꢖꢂꢗꢍꢁꢖ

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)ꢂꢖꢙꢊꢁꢉ)1ꢅꢅꢂꢗꢃꢉ7ꢅꢅꢘꢙꢄ2ꢁꢗꢅ

-8-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

S A F E T Y

SAFETY

Understanding Risks of Machinery

Operating all machinery and machining equipment can be dangerous or relatively safe depending

on how it is installed and maintained, and the operator's experience, common sense, risk awareness,

working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).

The owner of this machinery or equipment is ultimately responsible for its safe use. This

responsibility includes proper installation in a safe environment, personnel training and usage

authorization, regular inspection and maintenance, manual availability and comprehension,

application of safety devices, integrity of cutting tools or accessories, and the usage of approved

personal protective equipment by all operators and bystanders.

The manufacturer of this machinery or equipment will not be held liable for injury or property

damage from negligence, improper training, machine modiﬁcations, or misuse. Failure to read,

understand, and follow the manual and safety labels may result in serious personal injury, including

amputation, broken bones, electrocution, or death.

The signals used in this manual to identify hazard levels are deﬁned as follows:

Death or catastrophic

harm WILL occur.

Moderate injury or ﬁre

MAY occur.

Death or catastrophic

harm COULD occur.

Machine or property

damage may occur.

Basic Machine Safety

1. Owner’s Manual: All machinery and

machining equipment presents serious

injury hazards to untrained users. To

reduce the risk of injury, anyone who uses

THIS item MUST read and understand

this entire manual before starting.

3. Trained/Supervised Operators Only:

Untrained users can seriously injure

themselves or bystanders. Only allow

trained and properly supervised personnel

to operate this item. Make sure safe

operation instructions are clearly

understood. If electrically powered, use

padlocks and master switches, and remove

start switch keys to prevent unauthorized

use or accidental starting.

2. Personal Protective Equipment: Operating

or servicing this item may expose the user

to ﬂying debris, dust, smoke, dangerous

chemicals, or loud noises. These hazards

can result in eye injury, blindness, long-

term respiratory damage, poisoning,

4. Guards/Covers: Accidental contact with

moving parts during operation may cause

severe entanglement, impact, cutting,

or crushing injuries. Reduce this risk by

keeping any included guards/covers/doors

installed, fully functional, and positioned

for maximum protection.

cancer, reproductive harm or hearing loss.

Reduce your risks from these hazards

by wearing approved eye protection,

respirator, gloves, or hearing protection.

-9-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

S A F E T Y

5. Entanglement: Loose clothing, gloves,

neckties, jewelry or long hair may

get caught in moving parts, causing

entanglement, amputation, crushing,

or strangulation. Reduce this risk by

removing/securing these items so they

cannot contact moving parts.

11. Chuck Keys or Adjusting Tools: Tools used

to adjust spindles, chucks, or any moving/

rotating parts will become dangerous

projectiles if left in place when the machine

is started. Reduce this risk by developing

the habit of always removing these tools

immediately after using them.

12. Work Area: Clutter and dark shadows

increase the risks of accidental injury.

Only operate this item in a clean, non-

glaring, and well-lighted work area.

6. Mental Alertness: Operating this item

with reduced mental alertness increases

the risk of accidental injury. Do not let a

temporary influence or distraction lead to a

permanent disability! Never operate when

under the influence of drugs/alcohol, when

tired, or otherwise distracted.

13. Properly Functioning Equipment: Poorly

maintained, damaged, or malfunctioning

equipment has higher risks of causing

serious personal injury compared to

those that are properly maintained.

To reduce this risk, always maintain

this item to the highest standards and

promptly repair/service a damaged or

malfunctioning component. Always follow

the maintenance instructions included in

this documentation.

7. Safe Environment: Operating electrically

powered equipment in a wet environment

may result in electrocution; operating near

highly ﬂammable materials may result in a

ﬁre or explosion. Only operate this item in

a dry location that is free from ﬂammable

materials.

8. Electrical Connection: With electically

powered equipment, improper connections

to the power source may result in

14. Unattended Operation: Electrically

powered equipment that is left unattended

while running cannot be controlled and is

dangerous to bystanders. Always turn the

power OFF before walking away.

electrocution or fire. Always adhere to all

electrical requirements and applicable

codes when connecting to the power source.

Have all work inspected by a qualified

electrician to minimize risk.

15. Health Hazards: Certain cutting fluids

and lubricants, or dust/smoke created

when cutting, may contain chemicals

known to the State of California to cause

cancer, respiratory problems, birth defects,

or other reproductive harm. Minimize

exposure to these chemicals by wearing

approved personal protective equipment

and operating in a well ventilated area.

9. Disconnect Power: Adjusting or servicing

electrically powered equipment while it

is connected to the power source greatly

increases the risk of injury from accidental

startup. Always disconnect power

BEFORE any service or adjustments,

including changing blades or other tooling.

16. Difﬁcult Operations: Attempting

difficult operations with which you are

unfamiliar increases the risk of injury.

If you experience difficulties performing

the intended operation, STOP! Seek an

alternative method to accomplish the

same task, ask a qualified expert how the

operation should be performed, or contact

our Technical Support for assistance.

10. Secure Workpiece/Tooling: Loose

workpieces, cutting tools, or rotating

spindles can become dangerous projectiles

if not secured or if they hit another object

during operation. Reduce the risk of this

hazard by verifying that all fastening

devices are properly secured and items

attached to spindles have enough clearance

to safely rotate.

-10-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

S A F E T Y

Additional Metal Cutting Bandsaw Safety

1. Blade Condition: Do not operate with a

dull, cracked or badly worn blade—they can

break during use or greatly decrease cutting

performance. Inspect blades for cracks and

missing teeth before each use.

7. Magnesium Fire Hazard: Use EXTREME

CAUTION if cutting magnesium. Using

the wrong cutting fluid or overheating the

material could lead to an extremely hot fire

that is difficult to extinguish. Additionally,

do not allow magnesium swarf or dust to pile

up around the machine and only dispose of

the waste using approved methods.

2. Blade Replacement: Wear gloves to protect

hands and safety glasses to protect eyes

when replacing the blade. When replacing

blades, make sure teeth face forward and

down toward the table in the direction of

blade travel.

8. Entanglement Hazards: Always keep the

blade guard correctly positioned and wheel

doors closed and secured when bandsaw is in

operation. Loose clothing, jewelry, long hair

and work gloves can be drawn into working

parts.

3. Workpiece Handling: Your hands can be cut

or drawn into the blade during operation if

the workpiece moves unexpectedly. Always

keep your hands a safe distance away from

the moving blade.

9. Maintenance/Service: All inspections,

adjustments, and maintenance are to be

done with the power OFF and the plug

pulled from the outlet. Wait for all moving

parts to come to a complete stop.

4. Welding And Grinding Safety: The welding

station can be hazardous if used incorrectly

and without proper personal protection.

Always wear welding-approved gloves,

eye protection, and clothing when welding

blades. Touching any metal parts of the

blade, welder, or machine when activating

the welder could lead to electrocution.

10. Unstable Workpieces: Workpieces that

cannot be supported or stabilized without

a vise or jig should not be cut on a vertical

metal-cutting bandsaw, because they can

unexpectedly move while cutting and

Welding near flammables could cause a fire.

draw the operator's hands into the blade

causing serious personal injury. Examples

are chains, cables, round or oblong-shaped

workpieces, workpieces with internal or

built-in moving or rotations parts, etc.

5. Hot Surfaces: Be aware that touching hot

workpieces or chips after welding, grinding,

or cutting can cause burns.

11. Clearing Chips: Metal chips can easily cut

skin—even through a piece of cloth. Avoid

clearing chips by hand or with a rag. Use a

brush or vacuum to clear metal chips.

6. Cutting Fluid Safety: This machine is

designed for dry cutting operations. Flood-

type cutting fluid setups should not be used

because the machine is not waterproof.

-11-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

P R E P A R AT I O N

^PP^REr^PAe^RATp^IONaration Overview Things You'll Need

The purpose of the preparation section is to help

you prepare your machine for operation. The list

below outlines the basic process. Specific steps

for each of these points will be covered in detail

later in this section.

During the setup process, operation, and

maintenance of your machine, you'll need the

following items:

For Lifting

! FORKLIFT OR OTHER POWER LIFTING DEVICE

rated for the weight of the machine.

,IFTING 3TRAP or chain w/safety hook

(rated for at least 1000 lbs.)

The typical preparation process is as follows:

1. Unpack the machine and inventory the

contents of the box/crate.

2. Clean the machine and its components.

For Power Connection

! QUALIFIED ELECTRICIAN TO ENSURE A SAFE

3. Identify an acceptable location for the

and code-compliant connection to the

power source. (Refer to Page 20 for

details.)

machine and move it to that location.

4. Level the machine and either bolt it to the

floor or place it on mounts.

For Assembly

Cotton Rags

Mineral Spirits

3AFETY 'LASSES

Oil Can with any General Machine Oil

Blade Tension Tool

Grease Gun with any API GL 2 Grease

Stiff Grease Brush

Phillips Screwdriver #2

&LOOR -OUNTING (ARDWARE !S .EEDED

Hex Wrench 5mm

5. Assemble the loose components and make

any necessary adjustments or inspections to

ensure the machine is ready for operation.

6. Connect the machine to the power source.

7. Test run the machine to make sure it

functions properly and is ready for operation.

Hex Wrench 6mm

Combo Wrench ¹⁄2" or Ratchet and ¹⁄2

Socket

-12-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

P R E P A R AT I O N

Circuit Information

Power Supply

A power supply circuit includes all electrical

equipment between the main breaker box or fuse

panel in your building and the incoming power

connections inside the machine. This circuit must

be safely sized to handle the full-load current

that may be drawn from the machine for an

extended period of time.

Requirements

Availability

Before installing the machine, consider the

availability and proximity of the required power

supply circuit. If an existing circuit does not meet

the requirements for this machine, a new circuit

must be installed.

For your own safety and protection of property,

consult a qualiﬁed electrician if you are unsure

about wiring practices or electrical codes in

your area.

To minimize the risk of electrocution, fire,

or equipment damage, installation work and

electrical wiring must be done by a qualified

electrician in accordance with all applicable

codes and standards.

Note: The circuit requirements listed in this

manual apply to a dedicated circuit—where only

one machine will be running at a time. If this

machine will be connected to a shared circuit

where multiple machines will be running at

the same time, consult a qualified electrician to

ensure that the circuit is properly sized for safe

operation.

Electrocution or fire may

occur if machine is not

correctly grounded and

attached to the power

supply. Use a qualified

electrician to ensure a safe

power connection.

SB1040 Circuit Requirements at

110V

This machine is prewired to operate on a 110V

power supply circuit that has a verified ground

and meets the following requirements:

Full-Load Current Rating

The full-load current rating is the amperage

a machine draws at 100% of the rated output

power. On machines with multiple motors, this is

the amperage drawn by the largest motor or sum

of all motors and electrical devices that might

operate at one time during normal operations.

Nominal Voltage .........................................110V

Cycle .............................................................60 Hz

Phase ..............................................Single-Phase

Circuit Rating....................................... 20 Amps

Plug/Receptacle Type.....................NEMA 5-15

Model SB1040 Full-Load Rating 110V...12.6A

Model SB1040 Full-Load Rating 220V.....6.6A

Model SB1041 Full-Load Rating 220V....3.6A

SB1040 Circuit Requirements at

220V

This machine can be modified to operate on a

220V power supply circuit that has a verified

ground and meets the following requirements:

The full-load current is not the maximum

amount of amps that the machine will draw. If

the machine is overloaded, it will draw additional

amps beyond the full-load rating.

If the machine is overloaded for a sufficient

length of time, damage, overheating, or fire may

result—especially if connected to an undersized

circuit. To reduce the risk of these hazards,

avoid overloading the machine during operation

and make sure it is connected to a power supply

circuit that meets the requirements in the

following section.

Nominal Voltage .........................................220V

Cycle .............................................................60 Hz

Phase ..............................................Single-Phase

Circuit Rating....................................... 15 Amps

Plug/Receptacle Type.....................NEMA 6-15

-13-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

P R E P A R AT I O N

For 220V 1-Phase Connection (SB1040)

Use the plug type listed in the Circuit

Requirements for this voltage. The listed plug

(similar to the figure below) has an equipment-

grounding wire to safely ground the machine.

The plug must only be inserted into a matching

receptacle (outlet) that is properly installed and

grounded in accordance with all local codes and

ordinances.

SB1041 Circuit Requirements

This machine is prewired to operate on a 220V

power supply circuit that has a verified ground

and meets the following requirements:

Nominal Voltage .........................................220V

Cycle .............................................................60 Hz

Phase ....................................................... 3-Phase

Circuit Rating....................................... 15 Amps

Plug/Receptacle Type.......................Hardwire

GROUNDED

6-15 RECEPTACLE

Grounding Requirements

In the event of certain types of malfunctions or

breakdowns, grounding provides a path of least

resistance for electric current—in order to reduce

the risk of electric shock.

Current Carrying Prongs

6-15 PLUG

For 110V Connection (SB1040 Prewired)

This machine is equipped with a power cord

that has an equipment-grounding wire and a

grounding plug (similar to the figure below).

The plug must only be inserted into a matching

receptacle (outlet) that is properly installed and

grounded in accordance with all local codes and

ordinances.

Grounding Prong

Figure 2. NEMA 6-15 plug and receptacle.

For 220V 3-Phase Connection (SB1041)

Power supply connections that are hardwired

to the power source must be connected to a

grounded metal permanent wiring system, or

to a system having an equipment-grounding

conductor.

GROUNDED

5-15 RECEPTACLE

LOCKING

DISCONNECT SWITCH

Grounding Prong

Power Source

Machine

5-15 PLUG

Current Carrying Prongs

Conduit

Figure 1. NEMA 5-15 plug and receptacle.

Ground

Figure 3. Typical hardwire setup.

Serious injury could occur if you connect

the machine to power before completing the

setup process. DO NOT connect to power until

instructed later in this manual.

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Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without

yellow stripes) is the equipment-grounding wire.

If repair or replacement of the power cord or

plug is necessary, do not connect the equipment-

grounding wire to a live (current carrying)

terminal.

Inventory

A. Machine ..........................................................1

Main Inventory: (Figure 4)

Qty

Optional Inventory: (Figure 5)

Qty

B. Circle Cutting Jig...........................................1

C. Cap Screws M8-1.25 x 25...............................2

D. Lock Washers 8mm........................................2

Check with a qualiﬁed electrician or service

personnel if you do not understand these

grounding requirements, or if you are in doubt

about whether the tool is properly grounded.

The circle cutting jig and its mounting hardware

are not required for operation. Their installation

and use is covered in Circle Cutting Jig on

Page 36.

If you ever notice that a cord or plug is

damaged or worn, disconnect it from power, and

immediately replace it with a new one.

Extension Cords

We do not recommend using an extension cord

with this machine. If you must use one, only

use it if absolutely necessary and only on a

temporary basis.

Extension cords cause voltage drop, which may

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

Figure 4. Main inventory.

Any extension cord used with this machine

must contain a ground wire, match the required

plug and receptacle listed in the Circuit

Requirements for the applicable voltage, and

meet the following requirements:

Minimum Gauge Size............................12 AWG

Maximum Length (Shorter is Better) ....50 ft.

Unpacking

This item was carefully packaged to prevent

damage during transport. If you discover any

damage, please immediately call Customer

Service at (360) 734-1540 for advice. You may

need to file a freight claim, so save the containers

and all packing materials for possible inspection

by the carrier or its agent.

Figure 5. Optional inventory.

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Cleaning & Protecting

The unpainted surfaces are coated at the factory

with a heavy-duty rust preventative that

prevents corrosion during shipment and storage.

The beneﬁt of this rust preventative is that it

works very well. The downside is that it can be

time-consuming to thoroughly remove.

Many cleaning solvents are

toxic if inhaled. Minimize

your risk by only using

these products in a well

ventilated area.

Be patient and do a careful job when cleaning

and removing the rust preventative. The time

you spend doing this will reward you with

smooth-sliding parts and a better appreciation

for the proper care of the unpainted surfaces.

Avoid chlorine-based solvents, such as

acetone or brake parts cleaner that may

damage painted surfaces. Always follow the

manufacturer’s instructions when using any

type of cleaning product.

Although there are many ways to successfully

remove the rust preventative, we have cleaned

thousands of machines and found the following

process to be the best balance between efﬁciency

and minimized exposure to toxic fumes or

chemicals.

Basic steps for removing rust preventative:

1. Put on safety glasses and disposable gloves.

2. #OAT ALL SURFACES THAT HAVE RUST PREVENTATIVE

with a liberal amount of your cleaner or

degreaser and let them soak for a few

minutes.

Before cleaning, gather the following:

$ISPOSABLE rags

#LEANERꢀDEGREASER (certain citrus-based

degreasers work extremely well and they

have non-toxic fumes)

3. Wipe off the surfaces. If your cleaner or

degreaser is effective, the rust preventative

will wipe off easily.

3AFETY GLASSES ꢁ DISPOSABLE GLOVES

Note: To clean off thick coats of rust preventative

on ﬂat surfaces, such as beds or tables, use

A 0,!34)# PAINT SCRAPER TO SCRAPE OFF THE

majority of the coating before wiping it off

WITH YOUR RAGꢄ ꢅ$O NOT USE A METAL SCRAPER OR

it may scratch the surface.)

Note: Automotive degreasers, mineral spirits, or

7$sꢂꢃ CAN BE USED TO REMOVE RUST PREVENTATIVEꢄ

Before using these products, though, test them

on an inconspicuous area of a painted area to

make sure they will not damage it.

4. Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a

quality metal protectant or light oil to

prevent rust.

Gasoline and petroleum

products have low flash

points and can explode

GAS

or cause fire if used for

cleaning. Avoid using these

products to remove rust

preventative.

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Weight Load

Location

Refer to the Machine Speciﬁcations for the

weight of your machine. Make sure that the

surface upon which the machine is placed will

bear the weight of the machine, additional

equipment that may be installed on the machine,

and the heaviest workpiece that will be used.

Additionally, consider the weight of the operator

and any dynamic loading that may occur when

operating the machine.

Physical Environment

The physical environment where your machine

is operated is important for safe operation and

longevity of parts. For best results, operate this

machine in a dry environment that is free from

excessive moisture, hazardous or flammable

chemicals, airborne abrasives, or extreme

conditions. Extreme conditions for this type

of machinery are generally those where the

ambient temperature is outside the range of 41°–

104°F; the relative humidity is outside the range

of 20–95% (non-condensing); or the environment

is subject to vibration, shocks, or bumps.

Space Allocation

Consider the largest size of workpiece that will

be processed through this machine and provide

enough space around the machine for adequate

operator material handling or the installation

of auxiliary equipment. With permanent

installations, leave enough space around

the machine to open or remove doors/covers

as required by the maintenance and service

described in this manual.

Electrical Installation

Place this machine near an existing power

source. Make sure all power cords are protected

from traffic, material handling, moisture,

chemicals, or other hazards. Make sure to leave

access to a means of disconnecting the power

source or engaging a lockout/tagout device.

Children or untrained

people may be seriously

injured by this machine.

Only install in an access

restricted location.

Lighting

Lighting around the machine must be adequate

enough that operations can be performed

safely. Shadows, glare, or strobe effects that

may distract or impede the operator must be

eliminated.

Wall

Minimum 30"

= Power connection

Keep Area Clear

22"

41"

Figure 6. Clearances.

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Lifting & Moving

Securing to Floor

Generally, you can either bolt your machine

to the ﬂoor or mount it on machine mounts.

Although not required, we recommend that you

secure the machine to the ﬂoor and level it while

doing so. Because this is an optional step and

ﬂoor materials may vary, hardware for securing

the machine to the ﬂoor is not included.

This machine and its

parts are heavy! Serious

personal injury may occur

if safe moving methods are

not used. To reduce the

risk of a lifting or dropping

injury, ask others for help

and use power equipment.

We strongly recommend securing your

machine to the floor if it is hardwired to the

power source. Consult with your electrician to

ensure compliance with local codes.

Make sure the lifting eye shown in Figure 7 is

completely threaded into the headstock, then lift

the machine off the pallet and onto a suitable

location using the lifting eye.

Bolting to Concrete Floors

Lag screws and anchors, or anchor studs

(below), are two popular methods for securing

machinery to a concrete ﬂoor. We suggest you

research the many options and methods for

securing your machine and choose the best one

for your speciﬁc application.

Anchor

Stud

Lag Screw

and Anchor

Figure 7. Lifting location.

Figure 8. Common types of fasteners for securing

machinery to concrete floors.

-18-

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Machine Mounts

Assembly

Machine mounts are rubber pads mounted to

a threaded stud, which can be fastened to the

bottom of the machine.

This machine comes pre-assembled from the

factory. However, tension has been removed from

the blade for shipping purposes. Before operating

the machine for the first time, you MUST make

sure the blade is properly tensioned. Refer to the

Blade Tensioning procedure on Page 27 for

instructions about how to do this.

Machine mounts offer certain advantages such

as ease of installation, vibration dampening, and

easy leveling. They also make it easier to relocate

the machine later on.

The disadvantage of machine mounts is that the

machine can shift or move over time. For this

reason, electrical codes may limit their use if

the machine is hardwired to the power source.

Also, mounts may reduce the total surface area

of machine-to-floor contact, depending on the

design of the machine.

Initial Lubrication

Your machine was lubricated at the factory,

but we strongly recommend that you inspect all

lubrication points yourself and provide additional

lubrication if necessary. Refer to Lubrication on

Page 38 for specific details.

Figure 9. Typical machine mount.

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3. Locate the power transformer in the

P R E P A R AT I O N

Power Connection

electrical panel (see Figure 56 on Page

54). Remove the wire attached to the 110V

terminal and connect it to the 220V terminal.

Electrocution or fire

4. Turn the dial on the overload relay (see

Figure 56 on Page 54) from 14A for 110V to

7A for 220V.

may occur if machine is

ungrounded, incorrectly

connected to power, or

connected to an undersized

circuit. Use a qualified

electrician to ensure a safe

power connection.

5. Locate the welding transformer in the

control panel (see Figure 55 on Page

54). Remove the wire connected to the #2

terminal and move it to the #5 terminal;

remove the wire connected to the #4 terminal

and move it to the #7 terminal. The machine

is now wired for 220V.

Once your machine is set up and assembled as

previously described in this manual, it is ready to

be connected to the power source.

Correcting Phase Polarity

(SB1041 Only)

Use the information in this section to determine

the power source requirements needed to operate

this machine. If your existing power source does

not meet the stated requirements, consult with a

qualified electrician about running a new circuit.

This sub-section is only provided for

troubleshooting 3-phase power connections.

If you discover during the test run that the

machine will not operate, or that the motor runs

backwards, the power source connection may be

wired "out of phase," meaning that the polarity

is incorrect as wired. Without test equipment to

determine polarity, this is a common situation

with 3-phase power.

Note About Extension Cords: Using an

incorrectly sized extension cord may decrease the

life of electrical components on your machine.

Note About 3-Phase Power (SB1041 Only):

DO NOT use a static phase converter to create

3-phase power—it can quickly decrease the life

of electrical components on your machine. If you

must use a phase converter, only use a rotary

phase converter and connect the wild wire to the

correct power connection terminal, shown in the

wiring diagram on Page 53.

To correct the polarity of a power source

connection:

1. DISCONNECT MACHINE FROM POWER!

2. Open the electrical box and disconnect the

incoming power cord R and T wires from the

main terminal bar in the upper right corner

of the electrical panel (see Page 53).

220V Conversion for SB1040

Wiring diagrams are provided on Pages 50 and

52 in this manual, showing the Model SB1040

wired for both 110V and 220V. Refer to these

diagrams when following this procedure.

3. Connect the R wire to the terminal where

the T wire was connected originally.

4. Connect the T wire to the terminal where the

To convert the Model SB1040 to operate on

220V:

1. DISCONNECT BANDSAW FROM POWER!

R wire was connected originally.

5. Close and latch the electrical box, and

reconnect the machine to the power source.

2. Rewire the motor for 220V, as shown in the

diagram on the inside of the motor junction

box. If there is not a diagram in the junction

box, use the motor wiring diagram in this

manual (see Page 52).

6. Follow the Test Run on Page 21 to ensure

that the machine functions properly.

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Note: For three-phase models, verify that the

blade is moving downward toward the table.

If so, the motor is running in the correct

direction. Proceed to Step 7.

Test Run

After all preparation steps have been completed,

the machine and its safety features must be

tested to ensure correct operation. If you discover

a problem with the operation of the machine or

its safety components, do not operate it further

until you have resolved the problem.

If the blade is moving in the upward

direction out of the table, stop the

machine immediately. It is likely wired

"out of phase." To correct this problem,

refer to Correcting Phase Polarity on

Page 20.

Note: Refer to Troubleshooting on Page 44 for

solutions to common problems that occur with

all metal bandsaws. If you need additional help,

contact our Tech Support at (360) 734-1540.

7. Adjust the blade speed through the full

range of operation. The speed should change

as you make the adjustments.

8. Press the STOP button, the green motor

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.

light will go out, and the bandsaw will stop.

9. Turn the work lamp and the welding lamp

ON and OFF.

10. Turn the grinder ON and OFF.

To test run your machine:

1. Read and follow the safety instructions at

the beginning of the manual, take required

safety precautions, and make sure the

machine is set up and adjusted properly

Inspections &

Adjustments

The following list of adjustments were performed

at the factory before your machine was shipped:

2. Clear away all tools and objects used during

assembly and preparation.

Blade Guide Adjustment ..............Page 30

V-Belt Adjustment..........................Page 39

Table Calibration ...........................Page 41

Blade Tracking................................Page 41

Guide Post Alignment ...................Page 42

3. Make sure the blade is properly tensioned

and the blade guides are positioned correctly

(for detailed instructions, refer to Blade

Tensioning on Page 27, and Adjusting

Blade Guides on Page 30).

Be aware that machine components can shift

during the shipping process. Pay careful

attention to these adjustments as you test run

your machine. If you ﬁnd that the adjustments

are not set according to the procedures in

this manual or they do not suit your personal

preferences, re-adjust them.

4. Connect the machine to the power source.

5. Push the ON button. The green motor light

will illuminate and the motor will start.

6. Verify that the machine is operating

correctly. When operating correctly, the

machine runs smoothly with little or no

vibration or rubbing noises.

-21-

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O P E R AT I O N

OPERATION

4. Adjusts the upper blade guide height to

approximately ¹⁄8"–¹⁄4" above the workpiece

for maximum blade support.

Operation Overview

The purpose of this overview is to provide

the novice machine operator with a basic

understanding of how the machine is used during

operation, so they can more easily understand

the controls discussed later in this manual.

5. Puts on safety glasses, and rolls up sleeves

or secures any clothing or hair that could get

entangled with moving parts.

Note: Due to the generic nature of this overview,

it is not intended to be an instructional guide

for performing actual machine operations.

To learn more about speciﬁc operations and

machining techniques, seek training from people

experienced with this type of machine, and do

additional research outside of this manual by

reading "how-to" books, trade magazines, or

websites.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away

from moving parts at all

times to reduce this risk.

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.

During operation, small

metal chips may become

airborne, leading to serious

eye injury. Wear safety

glasses to reduce this risk.

6. Turns the bandsaw ON, and adjusts blade

To complete a typical operation, the operator

does the following:

speed for the type of material being cut.

1. Examines the workpiece to make sure it is

7. Presses the workpiece against the blade,

using light and even pressure and following

the cut line with the blade.

suitable for cutting.

2. Checks to make sure blade tension is correct,

and the blade guides are positioned correctly.

Depending on the workpiece material, the

operator may squirt a small amount of

cutting fluid at the cutting area to keep it

from overheating and smoking.

3. Marks the cut line on the workpiece.

8. Turns the bandsaw OFF.

Workpieces that cannot be stabilized from

unexpected movement should not be cut with

a vertical metal bandsaw due to the increased

risk of the operator's hands slipping into the

blade. Examples are chains, cables, balls, or

workpieces with built-in moving parts.

-22-

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L. Welder's Lamp Switch: Illuminates

Controls

welding station when turned ON.

Refer to Figures 10–12 and the following

descriptions to become familiar with the basic

controls of this machine.

M. Variable Speed Handwheel: Adjusts blade

speed from 88 to 384 FPM.

A. Motor Light: Lights when the ON button is

pressed and there is power to the machine.

B. ON Button: Turns the main motor ON.

C. OFF Button: Turns the main motor OFF.

D. Clamping Pressure Dial: Sets the correct

amount of pressure for pressing the ends of

the blades against each other when welding.

E. Welding Clamp: Holds a segment of the

bandsaw blade to be welded.

Figure 11. Variable speed handwheel.

F. Lock Lever: Secures bandsaw blade for

welding operations when rotated up.

N. Blade Tensioning Handwheel: Increases or

decreases blade tension when rotated.

G. Grinder Switch: Turns grinder ON/OFF.

O. Guide Post Elevation Knob: Raises or

lowers the guide post and upper blade guide

assembly.

H. Shear Lever: Cuts the bandsaw blade.

I. Welding Button: Activates the process of

P. Guide Post Lock Knob: Secures the guide

post and upper blade guide assembly in

position.

fusing the two blades together.

J. Annealing Button: Heats up the blade joint,

then allows it to cool in a gradual manner to

establish weld strength.

K. Blade Speed Display: Displays the current

blade speed in Feet Per Minute (FPM).

Figure 12. Blade controls.

Figure 10. Front controls.

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O P E R AT I O N

Blade Length

Measured by the blade circumference, blade

lengths are usually unique to the brand of your

bandsaw and the distance between the wheels.

Blade Selection

Selecting the right blade for the cut requires a

knowledge of various blade characteristics.

Model

Blade Length Range

Blade Terminology

SB1040/SB1041................................ 139³⁄8"–140¹⁄2

Blade Width

Measured from the back of the blade to the tip

of the blade tooth (the widest point), blade width

is often the ﬁrst consideration given to blade

selection. Blade width dictates the largest and

smallest curve that can be cut, as well as how

accurately it can cut a straight line—generally

the wider the blade, the straighter it will cut.

Model

Blade Width Range

SB1040/SB1041............................................ ¹⁄8"–⁵⁄8

Always pick the blade width that best suits your

operation.

Figure 13. Bandsaw blade terminology.

A. Kerf: The amount of material removed by

Curve Cutting: Use the chart in Figure 14

to choose the correct blade for curve cutting.

Determine the smallest radius curve that will be

cut on your workpiece and use the corresponding

blade width.

the blade during cutting.

B. Tooth Set: The amount each tooth is bent

left or right from the blade.

C. Gauge: The thickness of the blade.

The list below shows the minimum radius that

can be cut by each blade width.

D. Blade Width: The widest point of the blade

measured from the tip of the tooth to the

back edge of the blade.

Width

Radius

⁄

8" .................................................¹⁄8

³⁄16"................................................³⁄8

E. Tooth Rake: The angle of the tooth face

from a line perpendicular to the length of the

blade.

⁄

4''..................................................⁵⁄8''

⁄

8''.................................................1¹⁄4''

⁄

2''..................................................2¹⁄2''

⁄

8''.................................................4''

F. Gullet Depth: The distance from the tooth

tip to the bottom of the curved area (gullet).

Figure 14. Blade width radii.

G. Tooth Pitch: The distance between tooth

tips.

H. Blade Back: The distance between the

bottom of the gullet and the back edge of the

blade.

I. Blade Pitch or TPI: The number of teeth per

inch measured from gullet to gullet.

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Tooth Set

Three common tooth sets are alternate, wavy,

and raker (see Figure 15). Each removes

material in a different manner to make the kerf

in the workpiece.

Standard (or Raker)

Variable Pitch (VP)

Variable Pitch Positive Rake

Hook (or Claw)

Figure 15. Bandsaw blade tooth sets.

Skip (or Skip Tooth)

Alternate: An all-purpose arrangement of

bending the teeth evenly left and right of the

blade. Generally used for milder metals.

Figure 16. Bandsaw blade tooth types.

Wavy: Generally three or more teeth in a group

that are bent one way, followed by a non-set

tooth, and then a group bent the other way.

Recommended for straight cuts in thin metals or

thin-wall tubing.

Variable Pitch (VP): Varying gullet depth and

tooth spacing, a "0" rake angle, excellent chip

removing capacity, and smooth cutting.

Variable Pitch with Positive Rake: Varying

gullet depth and tooth spacing, a positive rake

angle, better chip formation, and aggressive

cutting.

Raker: Three teeth in a recurring group—one

bent left, next one bent right, and then a non-

set tooth. The raker set is ideal for most contour

cuts.

Hook or Claw: Wide gullets (round or flat),

equally spaced teeth, positive rake angle, and

fast cut with good surface finish.

Tooth Type

The most common tooth types are described

below and illustrated in Figure 16.

Skip or Skip Tooth: Wide, flat gullets, a "0" rake

angle, equally spaced teeth, and recommended

for non-ferrous materials.

Standard or Raker: Equally spaced teeth set at

a "0" rake angle. Recommended for all purpose

use.

-25-

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O P E R AT I O N

3. Refer to the "Material Shapes" row and find

Blade Pitch (TPI)

the shape of the material to be cut.

The chart below is a basic starting point for

choosing teeth per inch (TPI) for variable pitch

blades and standard raker set bi-metal blades/

HSS blades. However, for exact speciﬁcations

of bandsaw blades that are correct for your

operation, contact the blade manufacturer.

4. In the applicable row, read across to the

right and find the box where the row and

column intersect. Listed in the box is the

minimum TPI recommended for the variable

tooth pitch blades.

To select the correct blade pitch:

5. The "Cutting Speed Rate Recommendation"

section of the chart offers guidelines for

various metals, given in feet per minute

(FPM). Choose the speed closest to the

number shown in the chart.

1. Measure the material thickness. This

measurement is the length of cut taken

from where the tooth enters the workpiece,

sweeps through, and exits the workpiece.

2. Refer to the "Material Width/Diameter"

row of the blade selection chart in Figure

17, and read across to find the workpiece

thickness you need to cut.

Material Width/Diameter

Material Shapes

Teeth Per Inch (TPI) for Variable Pitch Blades

TOOTH SELECTION

5/8

100

4/6

150

200

250

300

350

1.4/2.5

400

2/3

450

1.5/.8

3/4

2/3

4/6

3/4

1.5/.8

2/3

1.4/2.5

10 11

3/4

2 2½ 3 3½

inch

13 14 15 16 17 18

Figure 17. General guidelines for blade selection and speed chart.

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Note: Excessive blade contact with the wheel

flange during operation could lead to blade

and wheel damage.

Blade Changes

6. Re-tension the blade (refer to the following

Always disconnect power

Blade Tensioning section).

to the machine when

changing blades. Failure

to do this may result in

serious personal injury.

7. Rotate the top wheel clockwise by hand

several times to make sure the blade tracks

evenly without wandering across the wheel

surface.

Note: If the blade wanders across the wheel

and away from the flange, the wheel

alignment may need to be adjusted. Refer

to Blade Tracking on Page 41 for detailed

instructions.

All saw blades are

dangerous and may cause

personal injury. To reduce

the risk of being injured,

wear leather gloves when

handling saw blades.

8. Adjust the upper and lower blade guides

(refer to Adjusting Blade Guides on

Page 30).

To replace the blade:

1. DISCONNECT BANDSAW FROM POWER!

9. Close and secure the upper and lower wheel

doors.

2. Open the upper and lower wheel doors,

release tension on the blade, and move the

blade guides away from the blade.

Blade Tension

3. Put on heavy gloves, then slide the blade

off the upper and lower wheels, around the

blade post, and through the table slit.

Proper blade tension reduces the risk of blade

breakage and improves cutting performance.

4. Install a new blade in reverse order.

To prolong blade life, release the tension on

the blade if the machine will be idle for an

extended period of time.

5. Position the back edge of the blade so that it

is next to, but not against, the flange of the

top wheel (see Figure 18).

To correctly tension the blade:

1. DISCONNECT BANDSAW FROM POWER!

Wheel

Flange

2. Turn the blade tension handwheel until you

feel an moderate amount of resistance and

the handwheel wants to stop. Then turn the

handwheel an additional ¹⁄2 turn.

Blade

Figure 18. Back edge of blade next to wheel flange.

-27-

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O P E R AT I O N

Blade Breakage

Blade Care & Break-In

Many conditions may cause a bandsaw blade to

break. Blade breakage is unavoidable, in some

cases, since it is the natural result of the peculiar

stresses that bandsaw blades must endure. Blade

breakage is also due to avoidable circumstances.

Avoidable blade breakage is most often the

result of poor care or judgment on the part of the

operator when mounting or adjusting the blade

or support guides.

Blade Care

A bandsaw blade is a delicate piece of steel that

is subjected to tremendous strain. A bandsaw

blade will last longer if you give it fair treatment

and always use the appropriate feed rate for your

operation.

Be sure to select blades with the proper width,

set, type, and pitch for each application. The

wrong blade will produce unnecessary heat and

have a shortened life.

The most common causes of blade breakage

are:

Faulty alignment or adjustment of the blade

guides.

A clean blade will perform much better than

a dirty blade. Dirty or gummed up blades

pass through the cutting material with much

more resistance than clean blades. This extra

resistance also causes unnecessary heat.

Forcing or twisting a wide blade around a

tight radius.

Feeding the workpiece too fast.

Dull or damaged teeth.

Over-tensioned blade.

Blade Break-In

The tips and edges of a new blade are extremely

sharp. Cutting at too fast of a feed rate can

fracture these tips and edges, causing the blade

to quickly become dull. Properly breaking-in a

blade allows these sharp edges to wear properly

without fracturing, thus keeping the blade sharp

longer.

Top blade guide assembly set too high above

the workpiece. Adjust the top blade guide

assembly so that there is approximately

⁄

8"–¹⁄4" between the bottom of the assembly

and the workpiece.

To properly break-in a new blade:

1. Choose the correct speed for the blade and

Note: The blade guide assembly can be lowered

material of the operation.

to within 2¹⁄2" of the table surface.

2. Reduce the feed pressure by half for the first

Using a blade with a lumpy or improperly

finished braze or weld.

50–100 in²of material cut.

3. To avoid twisting the blade when cutting,

adjust the feed pressure when the total

width of the blade is in the cut.

Continuously running the bandsaw when not

in use.

Leaving the blade tensioned when not in use.

4. Use the Chip Inspection Chart on Page

29 to ensure that the optimal blade speed

and feed rate are being used.

Using the wrong blade pitch (TPI) for the

workpiece thickness. The general rule of

thumb is to have no fewer than two teeth

in contact with the workpiece at all times

during cutting.

-28-

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Blade Speed Chart

The chart in Figure 19 offers blade speed guidelines for various metals, given in feet per minute

(FPM) and meters per minute (M/Min). Choose the closest available speed on the machine, then

adjust the feed rate as necessary, using the appearance of the chips produced as a guide. Refer to

the Chip Inspection Chart that follows for recommendations on adjusting feed rate or blade speed

based on the appearance of the chips produced.

Speed FPM

(M/Min)

Speed FPM

(M/Min)

Speed FPM

(M/Min)

Speed FPM

(M/Min)

Material

Carbon

Steel

Free Machining

Stainless Steel

196~354

203

111~321

150~203

Alloy

Tool Steel

(60) (108)

(62)

(34) (98)

(46) (62)

Steel

75~118

246

(75)

108~225

(33) (75)

High-Speed

Tool Steel

180~220

(54) (67)

Angle

Steel

Gray

Mold Steel

(25) (36)

Cast Iron

Water

Ductile

Austenitic

Cast Iron

180~220

(54) (67)

242

(75)

65~85

Cold-Work

Tool Steel

95~213

Thin

Hardened

Tool Steel

(20) (26)

(29) (65)

Tube

203

(62)

220~534

(67) (163)

Stainless

321

Aluminum

Alloy

Hot-Work

Tool Steel

Malleable

Steel

(26)

(98)

Cast Iron

203~213

(62) (65)

Copper

Alloy

229~482

(70) (147)

85-203

Oil-Hardened

Tool Steel

CR Stainless

Steel

220

(67)

Plastics

(26) (62)

Figure 19. Dry cutting blade speed chart.

Chip Inspection Chart

The best method for choosing the cutting speed and feed rate for a cutting operation is to inspect the

chips created by the cut. These chips are indicators of what is commonly referred to as the "chip load."

Refer to the chip inspection chart below to evaluate chip characteristics and determine whether to

adjust feed rate/pressure, blade speed, or both.

Chip

Appearance

Chip

Description

Chip

Color

Blade

Speed

Feed Rate/

Pressure

Other

Actions

Thin & Curled

Silver

Good

Hard, Thick & Short Brown or Blue

Increase

Decrease

Hard, Strong &

Brown or Blue

Thick

Hard, Strong,

Curled & Thick

Silver or Light

Brown

Decrease

Slightly

Check Blade

Pitch

Good

Increase

Good

Check Blade

Pitch

Hard, Coiled & Thin

Straight & Thin

Powdery

Silver

Decrease

Increase

Decrease

Check Blade

Pitch

Coiled, Tight & Thin

Silver

Good

Decrease

Figure 20. Chip inspection chart.

-29-

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O P E R AT I O N

Positioning Guide Post Adjusting Blade

The guide post assembly is used for two

purposes: 1) To properly position the blade guard

to protect the operator from the exposed blade

between the workpiece and the upper wheel

housing, and 2) to position the upper blade

guides close to the workpiece for maximum blade

support.

Guides

The blade guides provide side-to-side and

rear support to keep the blade straight while

cutting. The blade guides and the rear support

have tungsten steel facing to reduce wear on

the guides. Properly adjusted blade guides are

essential to making accurate cuts.

To properly position the guide post:

If the blade guides rub the blade at either the

top or bottom of the blade, follow the guide post

alignment procedure on Page 42 for adjusting

the guide post parallel with the blade.

1. DISCONNECT BANDSAW FROM POWER!

2. Hold the guide post knob with one hand and

loosen the guide post lock knob with the

other (see Figure 21).

To properly adjust the upper and lower blade

guides:

1. DISCONNECT BANDSAW FROM POWER!

Guide Post Lock Knob

2. Make sure the bandsaw blade is properly

tensioned (refer to Page 27) and the guide

post is locked.

Guide Post

Knob

3. Use a Phillips head screwdriver to remove

the flange screws that secure the lower blade

guide cover, then remove the cover to access

the cap screws in the next step.

Guide Post

4. Use a 5mm hex wrench to loosen the cap

screws that secure the blade guide bracket

and blade support (see Figures 22–23).

Figure 21. Guide post assembly.

3. Position the bottom of the upper blade guides

approximately ¹⁄8"–¹⁄4" above the workpiece,

then re-tighten the lock knob to secure the

setting.

Blade Guide Bracket

Cap Screw

All saw blades are

dangerous and may cause

personal injury. To reduce

the risk of being injured,

wear leather gloves when

handling saw blades.

Blade Support

Cap Screw

Figure 22. Upper blade guides and bracket.

-30-

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Blade Support

Cap Screw

Blade

Support

Blade Guide

Bracket Cap

Screw

Figure 25. Blade guide assembly (upper assembly

shown without blade for clarity).

Figure 23. Lower blade guides and bracket.

7. Use a 3mm hex wrench to loosen the button

head cap screws that secure the upper blade

guard, to allow access to the blade support

cap screw in the next step.

5. Position the blade guides so that they are

approximately ¹⁄16" behind the tooth gullets

(see Figure 24), then re-tighten the blade

guide bracket cap screw.

8. Use a 5mm hex wrench to loosen the blade

Note: The blade guides must be adjusted far

enough back so that they are behind the

tooth gullets when the blade is deflected

back against the blade support.

guide cap screws (see Figure 25).

9. Fold a crisp dollar bill in half and place it

over the blade (between the blade guides and

the blade), as shown in Figure 26.

Blade Guide

⁄16"

Dollar on Both

Sides of Blade

Figure 24. Blade guides positioned approximately ¹⁄16"

behind tooth gullets.

Figure 26. Using a dollar bill to set blade guide

spacing (blade guide cover removed for clarity).

10. Lightly pinch the dollar bill against the

blade with the blade guides, re-position the

air nozzle if necessary, then re-tighten the

blade guide cap screws.

6. Slide the blade support (see Figure 25) up

to, but not touching, the back of the blade,

then re-tighten the blade support cap screw.

Note: The goal is to position the blade guides

as close as possible to the blade without

touching it.

11. Secure the upper blade guide, then re-install

the lower blade guard cover.

-31-

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Tilting Table

Blade Welding

The bandsaw table tilts 15° to the left and 15° to

Being able to quickly and safely weld a bandsaw

the right for basic cut angles, and 10° to the front blade comes in handy for the following situations:

and 10° to the back for feed angles. When used

together, compound angled cuts can be made.

4O REꢆJOIN A BLADE THAT HAS BEEN PURPOSELY

cut for making an internal contour cut.

To tilt the table left or right:

1. DISCONNECT BANDSAW FROM POWER!

4O REPAIR A BROKEN BLADE THAT IS STILL SHARP

and useful.

2. Use an 8mm wrench to loosen the two cap

screws on the cut angle trunnion underneath

the rear of the table (see Figure 27).

4O MAKE A NEW BLADE FROM A ROLL OF BULK

blade banding.

Your metal cutting bandsaw is equipped with a

blade welder that uses electrical current to heat

and fuse the blade ends together. This process

will leave the joint brittle, so an annealer is

also included to give the blade strength and

ﬂexibility.

Cap Screws

The electric current that flows through the

blade welder during operation could cause

serious personal injury or death. To reduce

the risk of electrocution or burns, never touch

any metal part of the welding station or blade

during welding or annealing.

Feed Angle Tilt

Scale (One Shown)

Cut Angle Tilt

Scale

Figure 27. Table tilt adjustment controls.

3. Using the cut angle tilt scale, adjust the

angle of the table for your operation, then re-

tighten the cap screws.

To weld the ends of blade together:

1. Turn the bandsaw motor OFF.

To tilt the table forward or backward:

1. DISCONNECT BANDSAW FROM POWER!

2. Place the blade evenly against the back of

the blade shear and firmly pull the handle

down to square off the blade end (see Figure

28).

2. Use a 6mm hex wrench to loosen both sets

of cap screws on the two feed angle tilt scale

brackets (see Figure 27).

3. Using the two scales, adjust the angle of the

table for cutting a compound angle, then re-

tighten the cap screws.

Figure 28. Using the blade shear to cut the blade.

-32-

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5. Loosen the welding clamps by pulling the

Note: To make a proper blade weld, the ends of

the blade must be evenly butted together

during the welding process. If necessary, use

the grinder to square up the ends or remove

any teeth that are in the welding zone (see

Figures 29–30).

lock levers down.

6. Position the back of one blade end evenly

against the back of the welding clamp so

that the end is midway between the two

clamps, then rotate the lock lever as far up

as possible to hold the blade end in place (see

Figure 31).

Welding

Blade

Clamp

End

Lock Lever

Figure 29. Using the grinder to square up the blade

end.

Figure 31. Blade end properly position in welding

clamp and locked in place.

Welding Zone

7. Use the illustration in Figure 32 and set the

correct clamping pressure setting for width

of the blade.

Note: The clamping pressure presses the blade

ends together to help form a strong weld.

The pressure scale is an approximation only.

If you have difficulty getting satisfactory

welds, experiment by increasing or

Grind Off

Figure 30. Blade ends and welding zone.

decreasing this pressure.

Above ⁄8" Blade

⁄

4"- ⁄8" Blade

For good metal-to-metal contact between the

welding clamps and the blade, make sure the

blade material and the clamps are free from

any debris or flashing before each use.

3. To ensure correct electrical continuity while

welding, use mineral spirits to clean off all

oil and debris from the first 6" of each end of

the blade.

Clamping

Pressure

Dial

Up to

4" Blade

⁄

4. Set the clamping pressure to 0" with the

clamping pressure dial.

Figure 32. Blade clamping settings.

-33-

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8. Place the other blade end in the opposite

welding clamp and position it so that it

11. Inspect the weld. The welded joint should be

even across the width of the blade with no

gaps (see Figure 34).

evenly butts up against the opposing blade

end, then lock it in place by rotating the lock

lever all the way up, as shown in Figure 33.

Correct

Note: For a good blade weld, it is critical that the

blade ends evenly butt up against each other

without overlap, gaps, or misalignment.

Not Correct

Annealing

Button

Clamping

Welding

Not Correct

Pressure

Button

Dial

Figure 34. Blade welded joint examples.

— If the weld is satisfactory, continue to

Step 12.

— If the weld is NOT satisfactory, begin

Figure 33. Blade ends in correct position for welding.

again at Step 2.

12. Place the blade in the welding clamps with

the weld centered between the clamps and

re-tighten the lock levers.

Light generated during the welding process

could cause serious eye damage. To reduce

your risk, always use eye protection approved

for welding when using the blade welder.

Note: The welding operation leaves the blade

joint brittle. Annealing allows the material

to cool in gradual manner, giving the weld

strength and flexibility. When annealing, the

blade is heated until it turns a specific color

that is determined by the blade material.

The annealing process is unsuccessful (blade

breaks easily) if the weld is not heated

enough or if it is heated too much. For best

results, contact the blade manufacturer for

the proper annealing color.

Burning sparks may be thrown in all

directions while welding. Protect yourself from

injury by not welding near flammables and

wearing spark-resistant clothing/gloves. Keep

fire extinguishing equipment readily available.

9. Press and release the welding button. The

blade ends will be welded together.

10. Rotate the lock levers down to release the

welding clamps, then rotate the clamping

pressure dial to "0".

-34-

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13. Press and hold the annealing button until

the weld zone turns the appropriate color,

then release the button.

17. Re-clamp the blade in the welding clamps

with the joint centered, then repeat the

annealing process twice more. Each time

gradually reduce the amount of time you

anneal the weld.

Note: If you cannot get the proper annealing

color from the blade manufacturer, use the

recommendations below as a baseline and

experiment from there.

18. Test the strength and flexibility of the weld

by bending the blade in an arc similar to that

of the bandsaw wheels. The blade should

bend in a smooth circular, rounded shape—

rather than a pointed fold (see Figure 35).

—Carbon Steel ..................... Dull Cherry Red

—Carbon Steel Hard Back ......................Blue

—Bi-Metal ........................................... Orange

—High Speed Steel .............. Dull Cherry Red

Correct

14. Repeat Step 13 three to four more times,

allowing the weld to cool for about 30

seconds between each repetition. Each time

reduce the amount of time you press the

anneal button, to reduce the amount of heat

successively.

Not Correct

15. Allow the blade to cool, then re-inspect the

weld.

(Cut and reweld)

16. Grind away the weld bead on the top and

bottom of the joint so that the blade is flat

and will run smoothly on the wheels and

between the blade guides.

Figure 35. Correct blade weld bend for strength and

flexibility.

Note: Make sure not to grind the teeth or

blade body, or overheat the blade during

grinding—this will weaken the blade. A

small amount of ticking is acceptable during

cutting operations.

-35-

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4. Install a blade with the proper width for

radius of the circle you want to cut, using

Figure 14 on Page 24 as a guide.

Circle Cutting Jig

The Model SB1040/SB1041 includes a jig that

attaches to the guide post to provide an easy and

accurate method for cutting circular shapes.

5. Adjust the jig as needed to position the

center point away from the blade a distance

equal to the radius of the arc you want to

cut, and aligned with the blade, as shown in

Figure 37

The jig is capable of adjusting to ﬁt a variety of

workpiece dimensions and radii. The instructions

on this page describe the general use of the jig so

your particular setup may vary. Adjustments are

made by loosening the cap screws or set screws

that secure that hold the components in place.

Always make sure all screws are fully tightened

before beginning an operation.

Prepared

Edge

Cur

Radius

If the curve you plan to cut does not touch an

exposed edge of the workpiece, you will need to

prepare the workpiece beforehand by making a

cut up to the radius line or drilling a hole next to

the radius line.

orkpiece

oper

Alignment

Cur

Radius

To use the circle cutting jig:

1. DISCONNECT BANDSAW FROM POWER!

Figure 37. Adjusting curve radius

(some components removed for clarity).

2. Use the included M8-1.25 x 25 cap screws

and lock washers to mount the circle cutting

jig to the guide post, as shown in Figure 36.

6. Place the workpiece on the table with the

prepared edge next to, but not touching the

blade, then lower the blade guides to within

⁄

4" of the workpiece (if possible), adjusting

the jig centerpoint vertically as needed to

provide clearance.

Guide Post

Cap Screws &

Lock Washers

7. Lock the guide post, then lower the jig

centerpoint into the centerpoint you drilled

into the workpiece in Step 3. Tighten all

of the fasteners on the jig to make sure it

doesn't move during operation.

Jig

8. Turn the bandsaw ON, then feed the

workpiece into the blade, rotating it around

the centerpoint

Jig Center

Point

Figure 36. Circle cutting jig installed (some

components removed for clarity).

3. Drill a small hole at the radius center point

on your workpiece. The hole should be large

enough that the jig center point can ﬁt into it

and provide a stable pivot point.

-36-

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M A I N T E N A N C E

MAINTENANCE

Maintenance Schedule

Chip Brush

Always disconnect

machine from power before

performing maintenance or

serious personal injury may

result.

For optimum performance from your machine,

follow this maintenance schedule and refer to

any speciﬁc instructions given in this section.

Daily:

Chip Chute

#HECKꢀCORRECT LOOSE MOUNTING BOLTSꢄ

Check/correct damaged or dull saw blade.

Check/correct worn or damaged wires.

Clean/protect table.

#LEAN METAL CHIPS FROM UPPER AND LOWER

wheel areas, and empty the chip chute.

Correct any other unsafe condition.

Figure 38. Lower wheel and chip chute.

Dressing Grinding

Wheel

Monthly:

#HECK FOR 6ꢆBELT TENSIONꢇ DAMAGEꢇ OR WEARꢄ

,UBRICATE TENSION LEADSCREWS AND GUIDE POST

rack.

2EMOVE THE BLADE AND CLEAN THE WHEELSꢄ

Periodically dress the grinding wheel to square

it up and renew the abrasive surface. Dressing

is done in the same manner as a typical grinding

operation but using a diamond-tipped dressing

tool (see Figure 39).

Yearly:

Open rear lower cover, inspect belts, and

tighten all fasteners (see Page 39).

Cleaning

Use a brush and a shop vacuum to remove chips

and other debris from the machine. Keep the

table rust-free with regular applications of a high

quality anti-rust product.

Once a month, remove the blade and thoroughly

clean all metal chips or oil from the wheel

surfaces. Redress the rubber tires if the become

glazed.

Figure 39. Example of diamond dressing tools.

When cleaning the wheel areas, empty and clean

the chip chute and brush (see Figure 38).

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If the table becomes difﬁcult to tilt, position it so

that you can brush a thin coat of multi-purpose

grease on the trunnion sliding surfaces (see

Figure 42), then move the table back and forth

to distribute.

Lubrication

The bearings on your bandsaw are factory

lubricated and sealed. Leave them alone unless

they need to be replaced.

When needed, brush a light coat of multi-purpose

grease on the blade tension leadscrew (see

Figure 40).

Grease

Trunnion Sliding

Surfaces

Figure 42. Trunnion lubrication.

The sliding surfaces on the guide post may

occasionally need to be lubricated with a light

machine oil if the movement becomes stiff.

Figure 40. Upper wheel leadscrew lubrication.

Use multi-purpose grease and a light machine oil

where indicated in Figure 41.

Grease

Oil

Grease

Fitting

Behind

Plate

Grease

Oil

Fitting

Figure 43. Guide post lubrication.

Figure 41. System lubrication points.

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Note: When the machine is started, the belts will

V-Belts

automatically adjust to the correct tension.

To ensure optimum power transfer from the

motor to the blade, the V-belts must be in good

condition and operate under proper tension.

Sprocket Drive Belt

Use a 17mm wrench and loosen the tensioner hex

bolt. Next use a 6mm hex wrench to loosen the

three intermediate pulley retaining cap screws so

the belt is loose. Replace the sprocket drive belt.

Re-tighten the intermediate hub and adjust the

tensioner hub to tension the new belt.

Check V-belt tension at least every three

months—more often if the bandsaw is used daily.

V-belts stretch with use and must be periodically

re-tensioned. Replace the V-belts if they are

cracked, frayed, or badly worn. Refer to Figure

44 to identify V-belt locations.

Air Pump Belt

Use a 10mm wrench to loosen the pump

mounting bolts, replace the belt and tension it

by positioning the air pump, then tighten the

mounting bolts.

Sprocket Drive

Pulley

Sprocket

Drive Belt

Note: Make sure that when tightened, the pump

pulley is aligned with the motor drive pulley.

Air Pump

Dressing Rubber Tires

Tensioner

As the bandsaw ages, the rubber tires on the

wheel may need to be redressed if they become

hardened or glazed over. Dressing the rubber

tires improves blade tracking and reduces

vibration/blade lead.

If the rubber tires become too worn, then blade

tracking will become extremely difﬁcult. At that

point, redressing will no longer be effective, and

the rubber tires must be replaced.

Left/Right Speed

Pulley Belts

Intermediate

Pulley

Figure 44. System belt and pulley layout.

To redress the rubber tires:

1. DISCONNECT BANDSAW FROM POWER!

To check/tension/replace the V-belts:

1. DISCONNECT BANDSAW FROM POWER!

2. Put on heavy gloves and remove the blade.

2. Remove the rear motor access panel.

3. Use a brush and shop vacuum to clean any

3. Push the center of each V-belt with moderate

force. When tensioned correctly, there should

be approximately ³⁄16" of deflection. DO NOT

overtighten the belts or the bearings will

wear prematurely.

chips from the rubber tires.

4. Hold a piece of 100-grit sandpaper against

the rubber tire and rotate the wheel by hand.

Only redress the rubber enough to expose a

fresh rubber surface.

Speed Hub Belts

Rotate the speed handwheel left or right until

the belts are loose. Roll the belts off the pulleys

to replace them. (If you get them mixed up when

replacing, the belt on the left is the larger of the

two.)

5. Check surface area of tire to ensure a

uniformly sanded surface.

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Note: If the machine will be out of service for

only a short period of time, use way oil or a

good grade of medium-weight machine oil

(not auto engine oil) in place of the grease or

rust preventative.

Machine Storage

All machinery will develop serious rust problems

and corrosion damage if it is not properly

prepared for storage. If decommissioning this

machine, use the steps in this section to ensure

that it remains in good condition.

3. Loosen or remove the belts and blade so they

do not become stretched while the machine is

out of use. Tag the machine to indicate that

the belts and blade are loose.

To prepare your machine for storage or

decommission it from service:

1. Disconnect all power sources to the machine.

4. Completely cover the machine with a tarp

or plastic sheet that will keep out dust and

resist liquid or moisture. If machine will be

stored in/near direct sunlight, use a cover

that will block the sun's rays.

2. Thoroughly clean all unpainted, bare metal

surfaces, then coat them with a light weight

grease or rust preventative. Take care to

ensure these surfaces are completely covered

but that the grease or rust preventative is

kept off of painted surfaces.

-40-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

S E R V I C E

SERVICE

Blade Tracking

Table Calibration

A blade that is tracking correctly runs cooler,

reduces wear-and-tear on the machine, and

increases cutting performance. When tracking

correctly, the blade rides next to, but not against,

the wheel ﬂange. The tracking is controlled by

adjusting the upper wheel.

To ensure the accuracy of angle cuts and

compound angle cuts, the scale pointers must

point to zero when the table is perpendicular or

90° to the blade.

To calibrate the table to zero:

1. DISCONNECT BANDSAW FROM POWER!

To adjust the upper wheel for blade tracking:

1. DISCONNECT BANDSAW FROM POWER!

2. Make sure the blade tracking and tension

are set correctly.

2. Make sure the blade guides are adjusted

away from the blade so they will not

3. Using a 6mm hex wrench, loosen the

interfere with the change of blade position.

trunnion cap screws (see Figure 46).

3. Ensure that the blade is correctly tensioned.

Trunnion Cap

Screws

4. Using a 6mm hex wrench, loosen the four

Feed Angle

Cap Screw

locking cap screws (see Figure 45).

Adjustment Set

Screw

Upper

Wheel

Housing

Feed Angle

Scale

Cut Angle

Scale

Locking

Cap Screw

Figure 46. Location of table scales.

4. Place a machinist's square on the table and

against the side of the blade, as shown in

Figure 47.

Figure 45. Wheel alignment.

5. Use a 5mm hex wrench to adjust the four set

screws (Figure 45) to tilt the upper wheel

in or out and bring blade tracking back to

normal. Only adjust each screw in small

increments.

6. Rotate the upper wheel by hand a couple

times in the normal direction of rotation.

Verify that the blade tracks next to, but not

against, the wheel flange. Repeat Steps 5–6

if necessary until the blade tracks correctly.

MachinIst's

Square

Table

7. Tighten the locking cap screws and recheck

the tracking to make sure it did not change.

If it did, repeat Steps 4–7.

Figure 47. Checking that table is perpendicular to

blade.

8. Adjust the blade guides back to their correct

position.

-41-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

S E R V I C E

5. Tilt the table until the blade and table top

are perpendicular, then tighten the trunnion

cap screws.

6. Loosen the scale pointer for the cut angle

scale (on the trunnion) and point it to zero.

7. Loosen the feed angle cap screw and place

the machinist's square against the back of

the blade.

Guide Post

Receiver

8. Position the table perpendicular to the blade.

9. Tighten the feed angle cap screws.

10. Loosen the pointer for the feed angle scale,

point it to zero, then retighten it. The table

and blade are now calibrated.

Guide Post Alignment

Figure 48. Guide post system.

If the blade guide post does not raise and lower

exactly parallel with the blade, the clearances

between the blade guides and blade will change

as the guide post is moved, causing rubbing,

wear, and blade deﬂection. Blade guide clearance

must stay the same when the guide post is raised

and lowered along its full length of travel.

6. Using a 6mm hex wrench, loosen the four

receiver cap screws (see Figure 49).

Set Screws

Receiver Cap

Screws

To align the guide post:

1. DISCONNECT BANDSAW FROM POWER!

2. Make sure the blade tracking and tension

are set correctly.

3. Lower the blade guide post to the bottom of

its travel and lock it in place.

Figure 49. Guide post alignment controls.

4. Adjust the blade guides as described on

Page 30.

7. Using a 5mm hex wrench, adjust the four set

screws to tilt the blade guide receiver in the

required direction.

5. Unlock the post just enough to allow it to

slide, move it all the way up, then examine

the clearances between the blade and blade

guides to see if they changed.

8. Tighten the cap screws and recheck blade

guide clearance along the guide post path of

travel.

If these clearances changed beyond your

acceptable tolerances, the blade guide

receiver (see Figure 48) can be adjusted to

fix this condition.

9. Repeat this procedure if necessary to fine-

tune the guide post travel to acceptable

tolerances.

-42-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

S E R V I C E

Bevel Gear Backlash Leadscrew End Play

During the life of the machine, the variable

speed handwheel may develop extra backlash

due to normal wear of the bevel gears. If this

lash becomes unacceptable, use this procedure to

reduce the backlash.

If you notice that the leadscrew has end play

and the variable speed handwheel has excess

backlash after the bevel gear lash has been

set, you can adjust the leadscrew collars as an

additional measure to reduce the backlash.

To adjust the leadscrew collars to reduce

backlash:

1. DISCONNECT BANDSAW FROM POWER!

To reduce the bevel gear backlash:

1. DISCONNECT BANDSAW FROM POWER!

2. Remove the rear lower access panel, and

use a 4mm hex wrench to loosen both bevel

gear locking set screws (see Figure 50) just

enough to adjust the bevel gears.

2. Remove the rear lower access panel, and

use a 4mm hex wrench to loosen both collar

locking set screws just enough to adjust the

collars (see Figure 51).

Bevel Gears

Leadscrew

Support Boss

Leadscrew Collars w/

Locking Set Screws

Figure 50. Location of bevel gears.

Figure 51. Leadscrew adjustment locations.

3. Slide the bevel gears closer together and

tighten the set screws. If excess backlash

still exists, refer to the Leadscrew End

Play section on this page, then proceed to

Step 4.

3. Slide the right-hand leadscrew collar

against the support boss and tighten the set

screws. If excess backlash still exists at the

handwheel, you may have to readjust the

bevel gear lash, replace the leadscrew half

nut, or replace worn bolts or linkage (see

Figure 51).

Note: Make sure that the set screws remain

aligned with the flats on the shaft. If one

or both set screws does not return to their

original depth in the bevel gear after

tightening, the alignment has probably been

lost and needs to be corrected.

Linkage

Leadscrew

Halfnut

4. Clean and grease the bevel gears and the

leadscrew, then reinstall the access panel.

Bolts

Figure 52. Linkage location and parts.

4. Reinstall the access panel.

-43-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

TROUBLESHOOTING

Troubleshooting

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free

to call us at (360) 734-1540.

Symptom

Possible Cause

Possible Solution

Machine does not

start.

1. Power supply switched off/has

1. Switch power supply on/verify voltage.

incorrect voltage.

2. Blown fuse/tripped circuit breaker

2. Correct the cause of overload, then reset/replace

at main panel.

fuse or breaker.

3. Plug or receptacle is corroded or

3. Clean/retighten contacts; correct the wiring.

mis-wired.

4. Thermal overload relay has tripped.

4. Allow relay/motor to cool. If necessary, press reset

button inside switch.

5. Break or short in wiring; or loose

5. Trace/replace broken or corroded wires; ﬁx loose

connections.

6. Motor ON/OFF switch at fault.

6. Replace switch.

7. Motor connection wired incorrectly.

7. Wire motor correctly (refer to inside junction box

cover or manual).

8. Start capacitor blown or at fault.

8. Replace start capacitor.

9. Contactor not energized/has poor

9. Test all legs for power, test ﬁeld coil and replace if

contacts.

at fault.

10. Centrifugal switch at fault.

10. Adjust/replace centrifugal switch.

11. Motor at fault.

11. Test for shorted windings, bad bearings and repair

or replace.

Main motor

1. Extension cord (if used) is causing

1. Move machine closer to the power source or use a

chatters during

startup or during

operation.

voltage drop.

larger gauge or shorter extension cord.

2. Phase converter (if used) wild wire

2. Connect wild wire to the machine power supply

terminal that is not part of the contactor ﬁeld coil

power supply circuit (see Page 53).

connected wrong.

3. Power supply has incorrect or

3. Contact your power company to ﬁx the power

unacceptable voltage.

supply.

Machine operates

in reverse.

1. Power connections wired out of

1. Swap two power incoming power leads (see Page

phase (SB1041 only).

20).

Machine has

excessive vibration

or noise.

1. Motor fan rubbing on fan cover.

2. Motor or table is loose.

3. V-belt(s) loose.

1. Fix/replace fan cover; replace loose or damaged fan.

2. Tighten any loose fasteners.

3. Tighten V-belt(s).

4. Guide post lock lever is loose.

4. Tighten the lock lever.

5. Machine incorrectly mounted on

5. Level/shim base; tighten/adjust mounting hardware

ﬂoor.

or feet.

6. V-belt(s) worn or damaged.

6. Replace V-belt(s). Use link belts if possible.

7. Pulley loose or not in alignment;

7. Replace worn pulley, key, and shaft, and realign.

shaft bent.

8. Centrifugal switch out of

adjustment or at fault (SB1040

only).

8. Adjust/replace centrifugal switch.

9. Motor bearings worn or damaged.

9. Replace motor bearings or replace motor.

10. Phase converter (if used) wild wire

incorrectly connected (SB1041

only).

10. Connect wild wire to correct leg (must avoid

transformer or sensitive electronics); (see Page 53).

-44-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

TROUBLESHOOTING

Symptom

Possible Cause

Possible Solution

Vibration when

operating or

cutting.

1. Loose or damaged blade.

2. Worn wheel bearing.

1. Tighten or replace blade.

2. Check/replace wheel bearing.

3. Wheels are not coplanar.

3. Adjust wheels so they are parallel and aligned.

4. Replace or dress rubber tires.

4. Wheel tires worn or incorrectly

installed.

5. Bent or dull blade.

5. Replace blade.

6. Wheels out of balance.

7. Loose machine component.

8. Belt has a high spot.

6. Replace wheels.

7. Tighten loose component.

8. Replace/adjust the V-belt.

9. Check and replace for bad wheel or bearing.

9. Bandsaw blade wheel is bent or out

of balance.

Machine stalls

or slows when

operating.

1. Too much pressure when feeding

1. Reduce pressure when feeding workpiece.

workpiece.

2. Motor is wired out of phase

2. Swap two power incoming power leads (see Phase

(SB1041 only).

Polarity on Page 20).

3. Workpiece is warped and binding

3. Fabricate a jig for better workpiece control.

blade.

4. Blade is not correct for material

4. Use the correct blade for the operation. Refer to

being cut.

Blade Selection section beginning on Page 24.

5. Belt(s) slipping.

5. Tension/replace belt(s); ensure pulleys are aligned.

6. Let cool, clean motor, and reduce workload.

7. Test/repair/replace.

6. Motor overheated.

7. Run capacitor at fault (SB1040

only).

8. Pulley or sprocket slipping on shaft.

9. Motor connection wired incorrectly.

10. Contactor has poor contacts.

8. Replace pulley and key or set screw. Replace shaft

if worn.

9. Review wiring diagram on motor cover; correct wire

connections.

10. Test all legs for power, test ﬁeld coil and replace if

at fault.

11. Centrifugal switch at fault (SB1040 11. Adjust/replace centrifugal switch if available.

only).

12. Motor at fault.

12. Test for shorted windings, bad bearings and repair

or replace.

-45-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

TROUBLESHOOTING

Symptom

Possible Cause

Possible Solution

Machine or blade

bogs down in the

cut.

1. Excessive load on the blade.

1. Reduce feed rate or increase blade speed (see Page

29).

2. V-belts loose; belt squeals at times.

3. V-belts worn and slips.

2. Tighten V-belts(see Page 39).

3. Replace V-belts (see Page 39).

4. Blade is loading up.

4. Install a blade with more suitable TPI or different

style of teeth.

5. Blade is dull, wanders, and gets

5. Replace blade, adjust guides and tracking (see

pinched in the cut.

Page 41).

6. Blade is dull.

6. Replace blade (see Page 27).

7. The blade TPI is too coarse for the

7. Use a blade with at least 2 teeth contacting the

thin workpiece.

material at all times.

8. Blade is loose.

8. Clean wheels and increase blade tension (see Page

27).

9. Material requires cutting ﬂuid.

9. Use applicable cutting ﬂuid.

10. The run capacitor is at fault

10. Replace the run capacitor (see Wiring on Page 48).

(SB1040 only).

Ticking sound

when the saw is

running.

1. Blade weld contacting blade guides.

1. Grind blade weld down smaller.

2. Blade weld may be failing.

2. Cut and reweld the blade, or replace the blade.

Cuts are not square 1. Pointer or scale not calibrated or

1. Zero table to blade and realign scale pointers (see

or the intended

loose table.

Page 41). Tighten any loose fasteners.

angle is incorrect.

2. Table guide post is loose or out of

2. Tighten any loose hardware or lock levers. Align the

alignment.

guide post (see Page 42).

Blade dulls

1. Blade is improperly broken in.

1. Replace blade, and complete blade break in

prematurely, or

metal sticking to

the blade.

procedure.

2. The blade gullets are loading up

2. Use a blade that has larger gullets to carry out

with chips.

material.

3. The blade TPI is too ﬁne for the

thick workpiece, and the teeth load

up and overheat.

3. Use a coarser-tooth blade, adjust feed rate, adjust

blade speed, make sure the brush is working.

4. The workpiece has hard spots,

4. Replace the blade with a special blade for cutting

welds, or scale.

hardened materials.

Handwheel has

1. Leadscrew is dirty or lacks proper

1. Clean and lubricate the leadscrew (see Page 38).

excessive backlash,

endplay, binds, or

is difficult to move.

lubrication.

2. Bevel gears out of adjustment.

2. Re-adjust bevel gears to reduce backlash (see Page

43).

3. Bearing or leadscrew collar is worn

3. Replace bearing or readjust leadscrew collar (see

or loose.

Page 43).

4. Linkage bolts, pins, and holes are

4. Replace linkage bolts, pins, and re-bush any worn

loose or worn.

pin holes.

5. Leadscrew or leadscrew nut worn.

5. Replace leadscrew or leadscrew nut.

-46-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

TROUBLESHOOTING

Symptom

Possible Cause

Possible Solution

Blade tracks

1. Feed rate is too fast.

1. Reduce feed rate, or decrease blade TPI.

incorrectly, or

comes off wheels.

2. Blade is not tracking correctly.

3. Blade is bell-mouthed.

2. Adjust blade tracking (see Page 41).

3. Install new blade, and regularly remove tension

from blade when not in use (see Page 27).

4. Blade is dull, wanders, and gets

4. Replace blade, re-secure the workpiece from

pinched in the cut.

shifting.

5. Rubber tire on wheel is damaged,

5. Replace or dress rubber tires.

glazed, or worn.

6. Blade tension is too loose.

6. Increase blade tension (see Page 27).

7. Adjust blade guides (see Page 30).

8. Install correct blade for machine.

7. Blade guides need adjustment.

8. Incorrect blade for bandsaw.

9. The blade has insufﬁcient support.

9. Tighten the blade guide as close to the workpiece as

possible.

10. Wheel tires are loaded with metal

10. Clean wheel tires.

shavings.

The cut is crooked,

the blade wanders,

slow cuts, or shows

overheating on one

side of the cut or

the blade.

1. Blade spinning backwards due to

machine being wired out of phase

(SB1041 only).

1. Swap two power incoming power leads (see Phase

Polarity on Page 20).

2. The feed pressure is too high.

2. Decrease the feed rate.

3. Too much side pressure when

3. Feed workpiece straight into the blade.

feeding workpiece.

4. Blade is loading up.

4. Install a blade with more suitable TPI or different

style of teeth.

5. Blade installed backwards.

6. Dull blade; missing teeth.

5. Check blade rotation as described in “test run” and

reverse blade if necessary.

6. Replace blade.

7. Blade too wide for size of radius

7. Install a smaller width blade, or increase blade

being cut.

tension (see Page 27).

8. The blade speed is wrong.

8. Adjust feed rate and cutting speed as required.

9. The blade tracking is wrong.

9. Adjust the blade tracking (see Page 41).

Grinder does not

work.

1. Wiring or ON/OFF switch at fault

1. Repair wiring or replace grinder switch.

2. Motor at fault.

2. Replace motor.

Work lamp or

welding lamp does

not work

1. Bulb, wiring, or switch at fault.

1. Replace bulb, repair wiring, replace switch.

2. Transformer is at fault.

2. Replace transformer.

Welder is

1. Operator error.

1. Use welder as outlined in operations section and

inoperative or

welds poorly.

practice on scrap blades (see Page 32).

2. Wiring or welding switch at fault.

2. Repair wiring or replace welding switch.

3. Welder transformer at fault.

3. Replace welder transformer.

-47-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

E L E C T R I C A L

ELECTRICAL

Electrical Safety Instructions

These pages are accurate at the time of printing. In the constant effort to improve, however, we may

make changes to the electrical systems of future machines. Study this section carefully. If you see

differences between your machine and what is shown in this section, call Technical Support at (360)

734-1540 for assistance BEFORE making any changes to the wiring on your machine.

1. Shock Hazard: It is extremely dangerous to

perform electrical or wiring tasks while the

machine is connected to the power source.

Touching electriﬁed parts will result in

personal injury including but not limited to

severe burns, electrocution, or death. For

your own safety, disconnect machine from

the power source before servicing electrical

components or performing any wiring tasks!

5. Circuit Requirements: Connecting the

machine to an improperly sized circuit will

greatly increase the risk of ﬁre. To minimize

this risk, only connect the machine to a

power circuit that meets the minimum

requirements given in this manual.

6. Capacitors/Inverters: Some capacitors and

power inverters store an electrical charge for

up to 10 minutes after being disconnected

from the power source. To reduce the risk of

being shocked, wait at least this long before

working on capacitors.

2. Wire Connections: All connections must be

tight to prevent wires from loosening during

machine operation. Double-check all wires

disconnected or connected during any wiring

task to ensure tight connections.

7. Wire/Component Damage: Damaged wires

or components increase the risk of serious

personal injury, ﬁre, or machine damage. If

you notice that any wires or components are

damaged while performing a wiring task,

replace those wires or components before

completing the task.

3. Modiﬁcations: Using aftermarket parts or

modifying the wiring beyond what is shown

in the diagram may lead to unpredictable

results, including serious injury or ﬁre.

4. Motor Wiring: The motor wiring shown

in these diagrams is current at the time of

printing, but it may not match your machine.

Always use the wiring diagram inside the

motor junction box.

8. Experiencing Difﬁculties: If you are

experiencing difﬁculties understanding the

information included in this section, contact

our Technical Support at (360) 734-1540.

-48-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

E L E C T R I C A L

Wiring Overview

A CONTROL

PANEL

WORK

LAMP

See Page 50

and Figure 54.

B FPM

DISPLAY

WELDER’S

LAMP

ELECTRICAL

PANEL

See Page 53

and Figure 56

WELDING UNIT

See Page 50

and Figure 55

MOTOR

See Page 53

and Figure 53

May Represent Multiple Wires

WIRING DIAGRAM COLOR KEY

BLUE

WHITE

BLACK

PINK

RED

WHITE

YELLOW

GREEN

LIGHT

BLUE

GREEN

PURPLE

TUR-

QUIOSE

YELLOW

GRAY

ORANGE

BROWN

The photos and diagrams included in this section are best viewed in color. You can

see them in color at www.southbendlathe.com.

NOTICE:

-49-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

E L E C T R I C A L

SB1040/SB1041 Control Panel/Welding Unit

UPPER DOOR

LIMIT SWITCH

EdlZgꢀAVbe

WORK LAMP

w/ SWITCH

LZaYZg»h

AVbe

D;;

LOWER DOOR

LIMIT SWITCH

D;;

A CONTROL PANEL

(Viewed From Behind)

FPM SENSOR

FPM DISPLAY

(Viewed From Behind)

WELDER’S LAMP

WELDING UNIT

(Viewed From Behind)

Welding Button

Right

Welding

Clamp

Left

Welding

Clamp

220V Transformer

115/230V 2KVA

Ya Chang Electric

To Electrical Panel

SB1040/41 220V Transformer Wiring

O N

Grinder

Switch

Indicates

area requiring

changes when

converting

Model SB1040

to 220V

Grinder

Motor

O F F

-50-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

E L E C T R I C A L

SB1040 110V Electrical Panel, Motor & Cord

ELECTRICAL PANEL

110V

220V

TRANSFORMER

Class: B

Capacity: 110VA 1-Ph 50/60Hz

Primary Voltage:

0V/110V/220V

GND

11 15

5.4

6 6

GND

To Welding Unit/

Control Panel

Ground

Neutral

Hot

GND

MOTOR

110V

110 VAC

5-15 PLUG

(Prewired)

-51-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

SB1040 220V Motor Rewire

E L E C T R I C A L

SB1040 220V Electrical Panel, Motor & Cord

ELECTRICAL PANEL

110V

220V

TRANSFORMER

Class: B

Capacity: 110VA 1-Ph 50/60Hz

Primary Voltage:

0V/110V/220V

GND

11 15

5.4

6 6

GND

To Welding Unit/

Control Panel

Ground

Hot

GND

Indicates

areas requiring

changes when

converting to

220V

MOTOR

220V

220 VAC

6-15 PLUG

(Prewired)

-52-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

E L E C T R I C A L

SB1041 220V Electrical Panel, Motor & Cord

ELECTRICAL PANEL

TRANSFORMER

Class: B

Capacity: 110VA 1-Ph 50/60Hz

Primary Voltage:

110V

0V/110V/220V

220V

3.2

<C9

To Welding Unit/

Control Panel

Ground

Hot

<C9

MOTOR

220V

220 VAC

L15-15 PLUG

(as recommended)

For Phase Converter Wild Wire (If Used)

-53-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

Electrical Pictures

E L E C T R I C A L

Electrical Component Pictures

FPM Sensor

Terminal Strip

Motor Junction

Box

Welding Transformer

Figure 55. Welding Panel.

Power Transformer

Main Terminal

Block

Figure 53. Motor and FPM sensor.

Overload

Relay

FPM

Display

Control

Panel

Welder's

Lamp

Figure 56. Electrical Box.

Figure 54. Control Panel, FPM Display & Welder's

Lamp.

-54-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

P A R T S

PARTS

Bottom Frame

-55-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

P A R T S

Bottom Frame Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

PSB1040001

PB07M

PW01M

PSB1040004

PN06M

PS03M

PSB1040007

PS05M

SB1321

PSB1040010

PLW04M

PSB1040012

PCAP31M

PSB1040014

PSB1040015

PSB1040016

PS16M

PRIV014M

PSB1040019

PCAP31M

PSB1040021

PSB1040022

PW03M

BOTTOM REAR VENTED COVER

HEX BOLT M8-1.25 X 25

FLAT WASHER 8MM

BOTTOM FRAME

HEX NUT M5-.8

PHLP HD SCR M6-1 X 8

BOTTOM DOOR

PHLP HD SCR M5-.8 X 8

SOUTH BEND NAMEPLATE 203MM

DOOR HANDLE

LOCK WASHER 8MM

BASE

CAP SCREW M8-1.25 X 25

BOTTOM WHEEL LOCK NUT

BOTTOM WHEEL RUBBER TIRE

BOTTOM WHEEL

PHLP HD SCR M8-1.25 X 16

STEEL BLIND RIVET 5 X 20MM

CHIP DEFLECTOR

PLW03M

PB08M

PFN07M

PSB1040027

PB08M

LOCK WASHER 6MM

HEX BOLT M6-1 X 20

FLANGE NUT M4-.7

BOTTOM DOOR SAFETY SWITCH

HEX BOLT M6-1 X 20

PHLP HD SCR M4-.7 X 50

HANDWHEEL HANDLE

HANDWHEEL

SET SCREW M8-1.25 X 8

BOTTOM FRONT VENTED COVER

LEADSCREW LOCK COLLAR

RUBBER RING

LEADSCREW END BLOCK

SPEED LEADSCREW

SHAFT LOCK COLLAR

BEVEL GEAR 17T

PS48M

PSB1040030

PSB1040031

PSS20M

PSB1040033

PSB1040034

PSB1040035

PSB1040036

PSB1040037

PSB1040038

PSB1040039

PSB1040040

PSB1040041

PSB1040042

PW04M

SPEED TRANSFER SHAFT

LEADSCREW BRACKET

FLAT WASHER 10MM

LOCK WASHER 10MM

HEX BOLT M10-1.5 X 30

POWER CORD 14G 3C 5-15 (SB1040)

CAP SCREW M8-1.25 X 25

WHEEL BRUSH

BRUSH BRACKET

PLW06M

PB01M

PSB1040046

FLAT WASHER 6MM

-56-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

P A R T S

Drivetrain

-57-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

P A R T S

Drive Train Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

PSB1040101

PSB1040102

PB08M

PLW03M

PW03M

AIR HOSE

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

PSB1040135

PFH05M

PVA43

PSB1040138

PB14M

PB38M

PSB1040141

P6205ZZ

PSB1040143

PCAP13M

PSB1040145

PSB1040146

PSB1040147

PSB1040148

PSB1040149

PCAP11M

PLW06M

PK42M

PSB1040153

PK169M

PB26M

PSB1040157

PSB1040158

PK74M

PB14M

PVA47

PULLEY PLATE SUPPORT ARM

FLAT HD SCR M5-.8 X 12

V-BELT A43

ADJUSTABLE PULLEY PLATE

HEX BOLT M10-1.5 X 35

HEX BOLT M12-1.75 X 60

DRIVE CHAIN SUPPORT BRACKET

BALL BEARING 6205 ZZ

BEARING SEAT

CAP SCREW M8-1.25 X 30

SPROCKET RETAINING HUB

PULLEY PLATE SHAFT

PULLEY PLATE HUB

AIR HOSE CONNECTOR

HEX BOLT M6-1 X 20

LOCK WASHER 6MM

FLAT WASHER 6MM

BALL BEARING 6201ZZ

AIR PUMP BASE

P6201ZZ

PSB1040107

PSB1040108

PSS20M

PVA36

PVA37

PCAP02M

PSB1040112

PSB1040113

PSB1040114

PSB1040115

PCAP01M

PSB1040117

PVM26

PSB1040119

P6202ZZ

AIR PUMP PULLEY

SET SCREW M8-1.25 X 8

V-BELT A36 (SB1040)

V-BELT A37 (SB1041)

CAP SCREW M6-1 X 20

AIR PUMP ROTOR

AIR PUMP ROTOR BLADE

AIR PUMP HOUSING

AIR PUMP END CAP

DRIVE CHAIN

DRIVE CHAIN SPROCKET

CAP SCREW M8-1.25 X 16

LOCK WASHER 10MM

KEY 6 X 6 X 30

DRIVE SPROCKET SHAFT

KEY 6 X 6 X 45

HEX BOLT M8-1.25 X 30

PILLOW BLOCK BEARING

PILLOW BLOCK MOUNTING PLATE

KEY 6 X 6 X 35

HEX BOLT M10-1.5 X 35

V-BELT A47

CAP SCREW M6-1 X 16

MOTOR PULLEY

V-BELT M26

STATIONARY PULLEY PLATE

BALL BEARING 6202 ZZ

EXT RETAINING RING 12MM

GREASE FITTING

MOTOR CORD (SB1040)

MOTOR CORD (SB1041)

MOTOR 1HP 110/220V 1PH (SB1040)

MOTOR 1HP 220V 3PH (SB1041)

MOTOR FAN COVER (SB1040)

MOTOR FAN COVER (SB1041)

PR03M

122

123

124

PSB1040122

PSB1040123

PSB1041123

PSB1040124

PSB1041124

PR08M

EXT RETAINING RING 19MM

IDLER PULLEY

124-1 PSB1040124-1

124-1 PSB1041124-1

124-2 PSB1040124-2 MOTOR FAN (SB1040)

124-2 PSB1041124-2 MOTOR FAN (SB1041)

124-3 PSB1040124-3 MOTOR JUNCTION BOX (SB1040)

124-3 PSB1041124-3 MOTOR JUNCTION BOX (SB1041)

PSB1040163

PCAP40M

PSB1040165

P6204ZZ

PSB1040167

PSB1040168

PSB1040169

PR05M

CAP SCREW M8-1.25 X 35

IDLER PULLEY PIVOT BRACKET

BALL BEARING 6204 ZZ

IDLER SPROCKET SHAFT

SHAFT BLOCK

ADJUTMENT PULLEY SHAFT

EXT RETAINING RING 15MM

INT RETAINING RING 35MM

ADJUSTMENT PULLEY

INT RETAINING RING 35MM

EXT RETAINING RING 15MM

DRIVE PULLEY SUPPORT BRACKET

DRIVE PULLEY PIVOT BRACKET

DRIVE PULLEY

124-4 PSB1040124-4 CAPACITOR COVER (SB1040)

124-5 PSB1040124-5 S CAPACITOR 400M 125V (SB1040)

125

126

127

128

129

130

131

PK21M

PK42M

KEY 5 X 5 X 23 (SB1040)

KEY 5 X 5 X 30 (SB1041)

HEX NUT M8-1.25

LOCK WASHER 8MM

FLAT WASHER 8MM

HEX BOLT M8-1.25 X 35

HEX BOLT M12-1.75 X 55

HEX BOLT M12-1.75 X 70

LINKING PLATE

PR21M

PSB1040172

PR21M

172

173

174

175

176

177

178

179

180

181

PN03M

PLW04M

PW01M

PB20M

PB12M

PB140M

PSB1040132

PW06M

PN09M

PR05M

PSB1040175

PSB1040176

PSB1040177

PR25M

PSB1040179

PSB1040180

P6202ZZ

INT RETAINING RING 47MM

SUPPORT BASE

MOTOR CORD GROMMET

BALL BEARING 6202 ZZ

132

133

134

FLAT WASHER 12MM

HEX NUT M12-1.75

-58-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

P A R T S

Top Frame

-59-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

P A R T S

Top Frame Parts List

REF PART #

DESCRIPTION

REF PART #

247 PSB1040247

248 PCAP01M

249 PSB1040249

250 PN01M

DESCRIPTION

201

PCAP40M

CAP SCREW M8-1.25 X 35

BLADE WELDING STATION COVER

FLAT WASHER 6MM

CAP SCREW M6-1 X 25

ROUND KNOB

RETURN BLADE GUARD

CAP SCREW M6-1 X 16

GUIDE BAR TENSION SPRING

HEX NUT M6-1

GUIDE BAR BRACKET

SET SCREW M8-1.25 X 12

GUIDE BAR

202 PSB1040202

203 PW03M

204 PCAP06M

205 PSB1040205

206 PSB1040206

251

PSB1040251

BLADE SHEAR LEVER

LOCKING LINK

252

PSS14M

207

PSB1040207

253 PSB1040253

208 PSB1040208

209 PLW04M

COVER TOP SPACER

LOCK WASHER 8MM

TRACKING BRACKET

UPPER SHEAR BLADE

CAP SCREW M8-1.25 X 30

FLAT WASHER 8MM

BLADE SHEAR BRACKET

HEX NUT M6-1

LOWER SHEAR BLADE

CAP SCREW M5-.8 X 8

ALIGNMENT BRACKET

PHLP HD SCR M8-1.25 X 20

COVER BOTTOM SPACER

PHLP HD SCR M5-.8 X 16

TOP DOOR HANDLE

TOP DOOR LATCH SPACER

TOP DOOR LATCH

254

255

PSB1040254

PCAP04M

GUIDE BAR HANDLE

CAP SCREW M6-1 X 10

CUTTING BLADE GUARD

PHLP HD SCR M5-.8 X 16

DOUBLE-END THREADED STUD

GUIDE BAR LOCK STUD

LOCK STUD COVER

210

211

PSB1040210

PSB1040211

PCAP13M

PW01M

PSB1040214

PN01M

PSB1040216

PCAP03M

PSB1040218

PS04M

256 PSB1040256

257 PS40M

258 PSB1040258

259 PSB1040259

260 PSB1040260

212

213

214

215

216

217

218

219

261

PSB1040261

LAMP ASSEMBLY

262 PSS10M

263 PCAP13M

264 PSB1040264

265 PSS10M

266 PCAP40M

SET SCREW M10-1.5 X 20

CAP SCREW M8-1.25 X 30

TOP FRAME

SET SCREW M10-1.5 X 20

CAP SCREW M8-1.25 X 35

CAP SCREW M8-1.25 X 30

SET SCREW M10-1.5 X 20

HEX NUT M4-.7

TOP DOOR SAFETY SWITCH

PHLP HD SCR M4-.7 X 50

EYE BOLT

TOP WHEEL LOCK NUT

TOP WHEEL RUBBER TIRE

TOP WHEEL

BALL BEARING 6205ZZ

THRUST WASHER

INT RETAINING RING 52MM

BOTTOM WHEEL SHAFT

SET SCREW M8-1.25 X 8

LOCK COLLAR

220 PSB1040220

221

PS40M

267

PCAP13M

222

223

224

225

PSB1040010

PSB1040223

PSB1040224

PN06M

268 PSS10M

269 PN04M

270

271

272

273

274

275

276

277

278

279

PSB1040027

PS48M

HEX NUT M5-.8

226 PLW01M

LOCK WASHER 5MM

DOOR SAFETY SWITCH PLATE

PHLP HD SCR M6-1 X 16

PHLP HD SCR M5-.8 X 12

TOP DOOR

CAP SCREW M10-1.5 X 60

FLAT WASHER 10MM

LOCK WASHER 10MM

HEX NUT M10-1.5

PSB1040272

PSB1040273

PSB1040274

PSB1040275

P6205ZZ

PSB1040277

PR26M

PSB1040279

227

PSB1040227

228 PS11M

229

PS08M

230 PSB1040230

231

PCAP71M

232

PW04M

233 PLW06M

234 PN02M

235 PN06M

280 PSS20M

281

HEX NUT M5-.8

PSB1040281

236 PLW01M

LOCK WASHER 5MM

DOOR HINGE

PHLP HD SCR M5-.8 X 16

BLADE GUIDE

AIR NOZZLE CLAMP

BLADE GUIDE BRACKET

DOWEL PIN

282 PLW04M

283 PB09M

284 PSB1040284

285 PSB1040285

286 PSB1040286

LOCK WASHER 8MM

HEX BOLT M8-1.25 X 20

HORIZTONAL RETAINING PLATE

TENSION LEADSCREW

TENSION HANDWHEEL

VERTICAL RETAINING PLATE

HEX BOLT M8-1.25 X 16

AIR NOZZLE

237

PSB1040237

238 PS40M

239 PSB1040239

240 PSB1040240

241

PSB1040241

PSB1040242

PSB1040243

PCAP70M

287

PSB1040287

242

243

244

245

288 PB03M

289 PB03M

290 PSB1040290

THREADED PIN

CAP SCREW M10-1.5 X 45

CAP SCREW M6-1 X 16

LOCK WASHER 6MM

PCAP01M

291

PSB1040291

AIR HOSE

246 PLW03M

-60-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

P A R T S

Table

301

309

302

308

307

303

304

310

305

331

311

312

313

303

306

303

314

330

302

304

324

304

303

306

310

329

328

322

315

326

323

324

325

307

316

321

327

317

323

318

319

320

REF PART #

301 PSB1040301

302 PCAP05M

303 PLW04M

304 PW01M

305 PSB1040305

306 PCAP40M

307 PW04M

308 PLW06M

309 PCAP90M

DESCRIPTION

TABLE

REF PART #

DESCRIPTION

317

318

319

PCAP72M

PS40M

PW02M

CAP SCREW M10-1.5 X 30

PHLP HD SCR M5-.8 X 16

FLAT WASHER 5MM

BOTTOM BLADE GUARD

CAP SCREW M6-1 X 10

DOWEL PIN

CAP SCREW M8-1.25 X 50

LOCK WASHER 8MM

FLAT WASHER 8MM

LEFT TRUNNION BRACKET

CAP SCREW M8-1.25 X 35

FLAT WASHER 10MM

LOCK WASHER 10MM

CAP SCREW M10-1.5 X 55

PHLP HD SCR M5-.8 X 12

X-AXIS TILT POINTER

TRUNNION

320 PSB1040320

321

PCAP04M

322

PSB1040242

323 PSB1040239

324 PW03M

325 PCAP06M

BLADE GUIDE

FLAT WASHER 6MM

CAP SCREW M6-1 X 25

BLADE GUIDE BRACKET

THREADED PIN

CAP SCREW M6-1 X 30

LOCK WASHER 6MM

BOTTOM BLADE GUIDE SUPPORT

FLAT WASHER 8MM

310

311

PS08M

326 PSB1040241

PSB1040311

PSB1040312

PSB1040313

PSB1040314

PSB1040315

PLW06M

327

PSB1040243

312

313

314

315

316

328 PCAP07M

329 PLW03M

330 PSB1040330

RIGHT TRUNNION BRACKET W/SCALE

Y-AXIS TILT POINTER

TRUNNION SUPPORT

331

PW01M

LOCK WASHER 10MM

-61-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

P A R T S

Welding Station & Control Panel

-62-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

P A R T S

Welding Station & Control Panel Parts List

REF PART #

401 PN01M

402 PW03M

403 PSB1021500

404 PSB1021550

405 PSB1021503

406 PSB1021504

DESCRIPTION

HEX NUT M6-1

FLAT WASHER 6MM

CAM

SPRING ARM BRACKET

SPRING ARM

REF PART #

DESCRIPTION

434 PSB1021532

435 PSB1021533

436 PSB1021534

OFF BUTTON ASSEMBLY

POWER LAMP ASSEMBLY

ON BUTTON ASSEMBLY

PHLP HD SCR M5-.8 X 10

LAMP ASSEMBLY

437

PS09M

438 PSB1021543

439 PSB1021545

440 PRIV015M

SPACER

HEX BOLT M6-1 X 16

WELDING PANEL

407

PB83M

BRASS BLIND RIVET 2 X 6MM

WELDING INSTRUCTION PLATE

PRESSURE KNOB ASSEMBLY

FLAT HD SCR M5-.8 X 16

FLAT HD SCR M5-.8 X 12

FLAT HD SCR M5-.8 X 10

FLAT WASHER 1/4

GRINDING WHEEL 1/4 X 5/8 X 2-1/2

CAP SCREW M5-.8 X 6

GRINDING WHEEL GUARD

GUARD RETAINING RING

ROUND KNOB

408 PCAP38M

409 PSB1021507

CAP SCREW M5-.8 X 25

LOWER EXTENSION SPRING

HEX NUT M5-.8

PHLP HD SCR 5-40 X 3/4

LOCK WASHER #5

441

PSB1021581

442

PSB1021549

410

411

PN06M

PS48

443 PFH39M

444 PFH05M

445 PFH07M

412

413

414

415

416

417

418

419

PLW11

PSB1021511

PSB1021512

PCAP38M

PSB1021514

PCAP03M

PW02M

SWITCH

SLIDE SEAT

446 PW06

447

PSB1021577

CAP SCREW M5-.8 X 25

UPPER EXTENSION SPRING

CAP SCREW M5-.8 X 8

FLAT WASHER 5MM

LOCK WASHER 5MM

ANNEALING BUTTON ASSEMBLY

SLIDE BLOCK

WELDING CONTROL PANEL

ANNEALING BUTTON BRACKET

WELDING BUTTON ASSEMBLY

WELDING TRANSFORMER ASSEMBLY

CAP SCREW M5-.8 X 16

FLAT WASHER 5MM

INSULATING WASHER 5MM

INSULATING SPACER 5MM

FLAT HD SCR M5-.8 X 6

GRINDER MOTOR CAPACITOR

GRINDER MOTOR 1/8HP 110V 1PH

TOGGLE SWITCH ASSEMBLY

448 PCAP97M

449 PSB1021574

450 PSB1021573

451

PSB1021566

PLW01M

452

PSB1021567

LEFT CLAMP LEVER

420 PSB1021519

453 PS16M

PHLP HD SCR M8-1.25 X 16

LEFT CONNECTING PLATE

CAM SHAFT

LEFT ELECTRODE

CAP SCREW M5-.8 X 12

RIGHT LOWER JAW

EXT RETAINING RING 5MM

RIGHT CLAMP LEVER

RIGHT CONNECTING PLATE

LEFT LOWER JAW

RIGHT ELECTRODE

JAW INSULATOR

421

PSB1021518

PSB1021548

PSB1021520

PSB1021521

PSB1021526

454 PSB1021570

455 PSB1021556

456 PSB1021571

422

423

424

425

457

PCAP33M

458 PSB1021559

459 PR73M

460 PSB1021565

426 PCAP24M

427 PW02M

428 PSB1021524

429 PSB1021525

430 PFH78M

461

PSB1021560

462 PSB1021569

463 PSB1021557

464 PSB1021555

465 PN05

431

PSB1021529

432

PSB1021530

HEX NUT 1/4-20

SAW CONTROL PANEL

433 PSB1021531

466 PSB1021536

-63-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

P A R T S

Digital Tachometer System

509

501

502

503

504

505

506

507

508

REF PART #

501 PN03M

502 PS16M

503 PS113M

504 PSB1040504

505 PS68M

DESCRIPTION

HEX NUT M8-1.25

PHLP HD SCR M8-1.25 X 16

PHLP HD SCR 5-40 X 1

TACHOMETER SENSOR

PHLP HD SCR M6-1 X 10

REF PART #

506 PW03M

DESCRIPTION

FLAT WASHER 6MM

HEX NUT 5-40

SENSOR BRACKET

DIGITIAL TACHOMETER

507

PN28

508 PSB1040508

509 PSB1040509

-64-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

P A R T S

Electrical Cabinet

601

602

604

605

603

606

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

601

PSB1040601

ELECTRICAL BACKBOARD

TRANSFORMER YA CHANG 220V 1A

TERMINAL BLOCK 4 POST

604 PSB1041604

605 PSB1040605

605 PSB1041605

606 PSB1040606

CONTACTOR AB 100-C09-400 110V (SB1041)

OL RELAY AB 193-EEEB 5.4 – 27A (SB1040)

OL RELAY AB 193-EEDB 3.2 – 16A (SB1041)

TERMINAL BLOCK 12 POST

602 PSB1040602

603 PSB1040603

604 PSB1040604

CONTACTOR AB 100-C16-400 110V (SB1040)

-65-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

P A R T S

Circle Cutting Jig

618

612

611

619

613

615

614

621

620

621

614

617

616

626

624

615

622

613

623

613

625

REF PART #

DESCRIPTION

REF PART #

619 PSB1040619

620 PSB1040620

621 PW04M

622 PSB1040622

623 PSB1040623

624 PSB1040624

625 PSB1040625

626 PSB1040626

DESCRIPTION

CLAMPING BLOCK

ADJUSTING BLOCK

FLAT WASHER 10MM

POINTER ADJUSTING BLOCK

CIRCLE JIG ROD

POINTER ROD

CENTER POINT

ADJUSTING KNOB M10-1.5 X 170

611

PCAP31M

CAP SCREW M8-1.25 X 25

LOCK WASHER 8MM

SET SCREW M8-1.25 X 8

HEX NUT M10-1.5

SET SCREW M8-1.25 X 8

CAP SCREW M8-1.25 X 30

LOCK WASHER 8MM

MOUNTING BLOCK

612

613

614

615

616

617

618

PLW04M

PSS20M

PN02M

PSS20M

PCAP13M

PLW04M

PSB1040618

-66-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

W A R R A N T Y

Machine Labels

704

MODEL SB1041

18" VARIABLE SPEED

METAL CUTTING BANDSAW

WARNING!

TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY WHILE

USING THIS MACHINE:

1. Read and understand manual before starting.

2. Always wear safety glasses or

face shield.

702

3. Never place hands directly in “line of cut.”

4. Keep all guards in place and correctly adjusted.

5. DO NOT wear loose clothing, gloves, or jewelry. Secure

long hair and button all long sleeve shirts.

6. Disconnect power before performing maintenance, service,

or adjustments.

703

Motor: 1HP, 220V, 3-Phase

Amps: 3A

Blade Width Range: 1/8"–5/8"

Blade Length: 139-3/8"–140-1/2"

Blade Speeds: 88–384 FPM

Maximum Cutting Height: 9-5/8"

Capacity Left of Blade: 17-9/16"

Weight: 803 Lbs.

7. Ensure machine is properly installed, set up, and adjusted

before starting.

8. DO NOT operate when tired, or under the influence of

drugs or alcohol.

9. Never attempt to stop the blade with your hand or work-

piece; allow the blade to stop on its own.

10. DO NOT force or twist blade when cutting.

11. Use fixtures, not your hands, to hold small or round

workpieces.

706

WARNING!

INJURY HAZARD!

Serial No:

WARNING!

INJURY HAZARD

Keep door closed

while machine is

operating. Disconnect

power before opening

door.

12. DO NOT back workpiece away when blade is moving. Turn

WARNING!

MFG Date:

saw off and wait for the blade to come to

complete stop.

Do not use machine if

you have not read the

manual. Visit

Made in Taiwan to South Bend Specifications

INJURY/SHOCK

HAZARD

13. Never leave this machine running attended.

705

To avoid shock or

accidental starting,

disconnect power

before adjusting or

servicing machine.

southbendlathe.com or

call 360-734-1540 to

707

get

manual.

WARNING!

701

UNSTABLE WORKPIECE

HAZARD!

Workpieces that cannot be supported or stablized

without a vise or jig should not be cut on a vertical

metal-cutting bandsaw. Such workpieces can

unexpectedly move while cutting and draw the

operator’s hands into the blade, causing serious

personal injury. Examples are chains, cables, round

or oblong-shaped workpieces, workpieces with

internal or built-in moving or rotating parts, etc.

WARNING!

EYE INJURY HAZARD

Always wear ANSI-

approved safety

glasses or

face shield

when using this

equipment.

708

713

NOTICE

Only change

speeds when the

machine is running.

709

WARNING!

CUTTING HAZARD

Always keep hands

and body away

from blade when

machine is running.

712

703

WARNING!

INJURY HAZARD!

Keep door closed

while machine is

operating. Disconnect

power before opening

door.

706

710

711

WARNING!

INJURY/SHOCK

HAZARD

To avoid shock or

accidental starting,

disconnect power

before adjusting or

servicing machine.

SB 04

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

701

PSBLABEL09VL EYE INJURY HAZARD LABEL

708 PSBLABEL15L

ELECTRICITY LABEL

702

PSBLABEL01VL READ MANUAL LABEL

709 PSBLABEL14HL CUTTING HAZARD LABEL

703 PSBLABEL14VS CLOSE DOOR WARNING LABEL

710

711

712

713

PSB1040710

PSB1041710

PSBPAINT01

PSB1040712

PSB1040713

MODEL NUMBER LABEL (SB1040)

MODEL NUMBER LABEL (SB1041)

SB GRAY TOUCH-UP PAINT

SPEED DIRECTION LABEL

CHANGE SPEED NOTICE LABEL

704

705

PSB1040704

PSB1041704

PSB1040705

MACHINE ID LABEL (SB1040)

MACHINE ID LABEL (SB1041)

UNSTABLE WORKPIECE LABEL

706 PSBLABEL02HL SHOCK HAZARD LABEL

707 PSBLABEL18 ALLEN BRADLEY CONTROLS LABEL

The safety labels provided with your machine are used to make the operator aware of the

machine hazards and ways to prevent injury. The owner of this machine MUST maintain the

original location and readability of these safety labels. If any label is removed or becomes

unreadable, REPLACE that label before using the machine again. Contact South Bend Lathe Co. at

(360) 734-1540 or www.southbendlathe.com to order new labels.

-67-

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Model SB1040/SB1041

For Machines Mfg. Since 8/09

N O T E S

-68-

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For Machines Mfg. Since 8/09

Model SB1040/SB1041

W A R R A N T Y

WARRANTY & RETURNS

Warranty

This quality product is warranted by South Bend Lathe Company to the original buyer for one year

from the date of purchase. This warranty does not apply to consumable parts, or defects due to any

kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not

reimburse for third party repairs. In no event shall we be liable for death, injuries to persons or

property, or for incidental, contingent, special or consequential damages arising from the use of our

products.

We do not warrant or represent that this machine complies with the provisions of any law, act, code,

regulation, or standard of any domestic or foreign government, industry, or authority. In no event

shall South Bend’s liability under this warranty exceed the original purchase price paid for this

machine. Any legal actions brought against South Bend Lathe Company shall be tried in the State of

Washington, County of Whatcom.

This is the sole written warranty for this machine. Any and all warranties that may be implied by

law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of

this warranty. To take advantage of this warranty, contact us by mail or phone to give us the details

of the problem you are having.

Thank you for your business and continued support.

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Printed In Taiwan

#JB13203

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