LM408/412e
PRINTER
OPERATOR MANUAL
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TABLE OF CONTENTS
INTRODUCTION
About This Manual
General Description
Control Features
1-2
1-3
1-4
TECHNICAL DATA
Physical Characteristics
Power
2-2
2-2
2-2
2-2
2-2
2-2
2-2
2-3
2-3
2-3
2-3
2-4
2-5
Enviromental
Processing
Interface Modules
Interface Modules
Print
Sensing
Media
Ribbon
Command
Character Font Capabilities
Barcode Capabilities
INSTALLATION
Unpacking & Parts Identification
Printer Installation
3-2
3-3
Site Location
3-3
Cable Connection
3-3
Media Selection
3-4
Media & Ribbon Loading
Operational Mode Selection
Tear-Off Mode
3-4
3-6
3-6
Continuous Mode
3-6
Interface Selection
3-7
RS232C High-Speed Serial Interface
IEEE1284 Parallel Interface
Universal Serial BUS (USB) Adapter
Local Area Network (LAN) Ethernet
802.11G Wireless
3-7
3-10
3-11
3-11
3-11
3-14
3-16
3-16
All Interfaces
Accessories Installation
Interface Installation
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PRINTER CONFIGURATION
Printer Configuration
Dipswitch Settings
Configuration Modes
Normal Mode
4-2
4-3
4-4
4-4
Advanced Mode
4-5
User Download Mode
Service Mode
4-6
4-7
Card Mode
4-8
Move Mode
4-9
History Control Mode
Protocol Initialization Mode
Counters Mode
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
Test Print Mode
Boot Download Mode
Flash Memory Download Mode
Default Settings Mode
Hex Dump Mode
Maintenance Mode
Menu Definition Tables
TROUBLESHOOTING
Error Signal Troubleshooting
Troubleshooting Table
Interface Troubleshooting
Parallel Interface
5-2
5-3
5-5
5-5
5-5
5-5
5-6
5-6
5-6
5-7
5-7
5-8
5-9
RS232 Serial Interface
Universal Serial Bus (USB) Interface
LAN Ethernet Interface
802.11G Wireless Interface
Centronics Interface
Test Print Troubleshooting
Hex Dump Mode
Test Label Printing
Sample Test Label
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MAINTENANCE
Cleaning Procedures
Replacement Procedures
Print Head
6-2
6-3
6-3
Interface Board
6-5
Fuse
6-6
Adjustment Procedures
Print Head Balance
Print Head Alignment
Ribbon Guide
6-7
6-7
6-8
6-9
Label Sensor Positioning
Ribbon Spindle Tensioning
Operational Adjustments
Pitch
6-10
6-11
6-12
6-12
6-12
6-12
Offset
Darkness
APPENDIX
Print Setup Dimensions
Label Reference Position
Label Adjustment Diagram
Printer Connection Diagram
Printer Laoding Diagram
Glossary
7-2
7-3
7-4
7-5
7-6
7-8
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INTRODUCTION
• About This Manual
• General Description
• Control Features
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Unit 1: Introduction
ABOUT THIS MANUAL
This manual is laid out consistent with the product discussed and provides all of the information required for printer
maintenance and repair by SATO approved personnel. For the repair technician, this manual is intended to
compliment, and to be used as an extension of, owner/operator literature.
This manual also incorporates the use of special information boxes. Examples of these boxes and the type of
information provided in each, are below.
WARNING: PROVIDES INFORMATION THAT, IF UNHEEDED, MAY RESULT IN
PERSONAL INJURY.
CAUTION: PROVIDES INFORMATION THAT, IF UNHEEDED, MAY RESULT IN
EQUIPMENT DAMAGE.
ATTENTION: Provides information that is deemed of special importance but will not
result in personal injury or product damage if unheeded.
NOTE: Provides helpful hints to assist in performing the tasks at hand.
LCD DISPLAY: Provides the specific display that should be visible on the LCD at that
point.
A comprehensive Table Of Contents provided at the front of this manual facilitates rapid movement within. The
contents identify the different Units, Chapters, and some Sections. Each references the page number of their
commencement.
The pages of this manual have embedded headers and footers to assist the user in identifying his or her exact
position within the manual. The header provides the unit number followed by its name. The footer identifies the
product on the left, the page number in the center, and the manual’s part number to the right side of the page.
Page enumeration is two-part with each separated by a hyphen. The first character set references the Unit and the
second identifies the page number within that unit. Page numbers begin with the numeral one (1) at the beginning
of a new unit and ascend sequentially.
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Unit 1: Introduction
GENERAL DESCRIPT
The SATO LM400e series printers have been designed as mid-range, industrial printers that are meant to meet the
needs of those users that require ruggedness, but only require an entry-level industial printer. This mid-range
printer is intended for applications that do not need the options and feature sets that are available and common in
our standard Enhanced and Pro printers.
These printers do, however, follow many of the design concepts of our standard Enhanced products and utilizes
the programming languages of our SATO Barcode Printing Language (SBPL) with limitations to fonts and other
optional commands and features.
If printer options (i.e. RFID, cutter, dispenser, etc.) aren’t foreseen as needed, the LM400e series printers will
provide years of reliable service.
Ribbon Rewind Spindle
Ribbon Supply Sprindle
Operator Panel
Media Holder
Print Head
External Media Slot
Print Assembly
Platen Roller
Media Guide
Print Head Latch
Figure 1-1a, Primary Components
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Unit 1: Introduction
CONTROL FEATURES
This chapter identifies the interactive control features of the printer. These functions are defined generally here.
More specific explanations will be found throughout this manual on how to use them.
OPERATOR PANEL FEATURES
LED
DEFINITION
STATUS
•
•
•
Illuminates green when online and terminates when offline.
Blinks green when receiving data or the buffer is hear full.
Illuminates or blinks red when detecting a printer error.
KEYS
DEFINITION
POWER
LINE
Removes power supply at its entry to the printer.
Moves the printer from an online to offline state and vise-versa, scrolls menu options, and
performs other special functions as identified in flow charts throughout this manual where
applicable.
FEED
Advances the label media when pressed, selects menu options, and performs other special
functions as identified in flow charts throughout this manual where applicable.
POTENTIOMETERS
DEFINITION
PRINT
Adjusts the print density resulting in a lighter or darker print image.
Adjusts forward or backfeed offset distance for peel, cut, or dispense operations.
Adjusts the print stop position.
OFFSET
PITCH
DIPSWITCHES
DEFINITION
DSW1 through 8
Enables/Disables various operational functions and performs other special functions as identified
in flow charts throughout this manual.
DSW1
DSW2
DSW3
DSW4
DSW5
DSW6
DSW7
DSW8
ON: Direct Thermal Printing
OFF: Thermal Transfer Printing
ON: Enable Eye-Mark Sensor
OFF: Enable Gap Sensor
ON: Enables Headcheck feature
OFF: Disables Headcheck feature
ON: Enables Hex Dump feature
OFF: Disables Hex Dump feature
ON: Enables Multi-Buffer Interface Receive Mode (periodic repsonse)
OFF: Enables Single-Item Interface Receive Mode (ENQ response)
ON: Enables Download Mode feature
OFF: Disables Download Mode feature
ON: Enables Control Code feature
OFF: Disables Control Code feature
ON: Enables 203dpi Print Resolution
OFF: Enables 305dpi Print Resolution
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Unit 1: Introduction
LCD Display
LED Display
Function Keys
Potentiometers
Dipswitch Complex
Figure 1-2, Operator Panel
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TECHNICAL DATA
• Physical Characteristics
• Power
• Enviromental
• Processing
• Interface Modules
• Print
• Sensing
• Media
• Ribbon
• Command
• Regulatory Approvals
• Character Font Capabilities
• Barcode Capabilities
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Unit 2: Technical Data
PHYSICAL CHARACTERISTICS
Width
10.67 Inches (271 mm)
Height
Depth
Weight
12.64 Inches (321 mm)
16.92 Inches (430 mm)
28.66 Pounds (13 Kg)
POWER
Input Voltage
100-120/200-240 Volts AC +/- 10%, 50/60 Hertz +/-5%
ENVIRONMENTAL
Operating Temperature
Storage Temperature
Storage Humidity
4 to 104°F (5° to 40°C)
23 to 140°F (-5° to 60°C)
30 to 90% RH Non-Condensing
30 to 80% RH Non-Condensing
Operating Humidity
PROCESSING
CPU
32 Bit RISC
4 Megabytes
FLash ROM
Receive Buffer
2.95 Megabytes amximum, 2 Megabytes near full
INTERFACE MODULES
Enhanced Parallel Port
Serial Port
IEEE1284
RS232C (9600 to 57,600 bps)
USB Adapter (12 Mbps)
Universal Serial Bus
LAN
10BASE-T/100BASE-TX Automatic Switching
802.11G Wireless Wi-Fi
Ethernet (Wireless LAN)
PRINT
Method
Direct Thermal / Thermal Transfer
2, 3, 4, 5, 6 Inches Per Second (50.8-152.4 mm)
.0049 Inches (.125 mm)
Maximum Speed (selectable)
Print Module (dot size)
LM408e: 203 Dots Per Inch (8 dpmm)
LM412e: 305 Dots Per Inch (12 dpmm)
Resolution
Maximum Print Width
Maximum Print Length
4.09 Inches (104 mm)
7.01 Inches (178 mm)
LM408e: 49.17 Inches (1249 mm)
LM412e: 32.80 Inches (833 mm)
Pitch at EX Command
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Unit 2: Technical Data
SENSING
Gap
Adjustable
Adjustable
Enable/Disable
Constant
Reflective Eye-Mark
Ribbon Near End
Media Out
Ribbon Out
Constant
Cover Open
Constant
MEDIA
Media Width: 0.866 to 5.04 Inches (22-128 mm)
Media Width with Backing Paper: 0.984 to 5.16 Inches (25-131 mm)
Width
Media Length: 0.237 to 7.01 Inches (6-178 mm)
Media Length with Backing Paper: 0.354 to 7.13 Inches (9-181 mm)
Length (Continous)
Length (Tear-Off)
Media Length: 0.669 to 7.01 Inches (17-178 mm)
Media Length with Backing Paper: 0.787 to 7.13 Inches (20-181 mm)
Roll or Fan-Fold
Eye-Mark or Gap
Type
Direct Thermal or Thermal Transfer
Thickness
0.003 to 0.010 Inches (0.08-0.26 mm)
Maximum: 8.6 Inches (218.44 mm)
3.0 Inches (76.2 mm)
Roll Diameter
Core Diameter
Wind Direction
Fan-Fold Height
Face Inward
Maximum: 3.94 Inches (100 mm)
RIBBON
Width
Maximum: 4.37 Inches (111 mm)
1476 Feet (450 M)
Face In
Length
Wound
Core Diameter
Material
Thickness
1 Inch (25.6 mm)
Polyester film
(5.8 +/- 0.8 to 8.3 +/- 0.6 ym)
COMMAND
SATO Barcode Printer Language (SBPL)
Intelligent Command
Standard
Non-Standard
N/A
REGULATORY
Safety
FCC (Class B), EN 55022 (Class B)
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Unit 2: Technical Data
CHARACTER FONT CAPABILITIES
MATRIX FONTS
XU
XS
XM
5 dots W x 9 dots H (Helvetica)
17 dots W x 17 dots H (Univers Condensed Bold)
24 dots W x 24 dots H (Univers Condensed Bold)
LM408e: 15 dots W x 22 dots H
LM412e: 22 dots W x 33 dots H
OA Font (OCR-A)
LM408e: 20 dots W x 24 dots H
LM412e: 30 dots W x 36 dots H
OB Font (OCR-B)
AUTO SMOOTHING FONTS
XB
XL
48 dots W x 48 dots H (Univers Condensed Bold)
48 dots W x 48 dots H (Sans Serif)
VECTOR FONT
Proportional or Fixed Spacing
Font Size 50 x 50 dots to 999 x 999 dots
Helvetica, 10 Font Variations
AGFA RASTER FONTS
A Font
B Font
CG Times, 8 to 72 pt.
CG Triumvirate, 8 to 72 pt.
DOWNLOADABLE FONTS
N/A
CHARACTER CONTROL
Expansion up to 12 x in either the X or Y coordinates.
Character Pitch Control
Line Space Control
Journal Print Facility
0, 90, 180, and 270 Degree Rotation
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Unit 2: Technical Data
BARCODE CAPABILTIES
UPC A/E
JAN 8/13
EAN 8/13
Code 39
Code 93
Code 128
Interleaved 2 of 5
Industrial 2 of 5
Matrix 2 of 5
Bookland
Linear Bar Codes
NW-7
MSI
POSTNET
UCC/EAN 128
NW-7 (Codabar)
QR Code
Data Matrix
Maxi Code
Two Dimemsional
PDF417
Synthetic Symbol
Ratios
1:2, 1:3, 2:5, User definable bar widths
4 to 999 dots, User progammable
Bar Height
Rotation
0, 90, 180, and 270 Degrees
Sequential Numbering
Expansion Ratio of Character
Graphics
Sequential numbering of both numerics and bar codes
Height: 1-12 times, Width: 1-12 times
Full dot addressable graphics, SATO Hex/Binary, BMP or PCX formats
Form overlay for high-speed editing of complex formats
Form Overlay
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INSTALLATION
• Unpacking & Parts Identification
• Printer Installation
• Operational Mode Selection
• Interface Selection
• Accessories Installation
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Unit 3: Installation
UNPACKING & PARTS IDENTIFICATION
Unpack the printer as directed in the following procedure.
1
2
3
4
5
6
Place the shipping container (box) upright on a soid, flat surface.
Open the box, remove any loose items and the first layer of packing material.
Carefully lift the printer and accessories from the box and place them on a solid flat surface.
Remove the plastic covers from the packed items and visually inspect for physical damage.
Ensure all components are present as dictated on the Packing List.
Report damaged property.
Compact Disc
Power Cord
Packing Cushions
Printer
Protective Sheet
Corrugated Box
Figure 3-1, Unpacking & Parts Identification
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Unit 3: Installation
PRINTER INSTALLATION
This chapter provides guidance on how to station, connect, and load the printer once unpacked.
Following printer setup, procede to the next chapter for information on interface selection.
SITE LOCATION
•
•
•
Stationed on a solid flat surface.
Stationed away from hazardous materials.
Stationed within operational distance of the host based on interface specifications.
CABLE CONNECTION
The procedure below provides instruction on typical cable connection. The same procedure will apply to
others that are not mentioned, but their connectors are also performed from the printer’s rear.
Host Computer
Interface Cable
Printer
Interface Board
Power Cord
Power Receptacle
Figure 3-2, Cable Connection
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Unit 3: Installation
MEDIA SELECTION
The size and type of the labels or tags to be printed should have been taken into consideration before
printer purchase. Ideally, the media width will be equal to, or just narrower than, the print head. Using
media that does not cover the print head will allow the platen roller to tread on it and wear it out. The
media edge will also wear a groove in the platen roller affecting print quality.
MEDIA & RIBBON LOADING
There are two general media types that may be loaded and used; rolled and fan-folded. Each of those
types may again be defined by whether their print application is direct thermal or thermal transfer. Those
factors determine how the media is loaded and if ribbon stock is loaded at all.
Thermal transfer media requires the use of ribbon stock for print application. In such a scenario, it is the
ribbon stock (carbon paper) that contains the ink that will be transfered to the media.
Direct thermal media has the ink embedded within and is brought to the surface through heat penetration
by print head contact.
Rolled media of standard diameter is loaded within the printer and suspended by the media holder.
Larger, non-standard rolled media would be suspended outside the printer at its rear and fed inward.
Fan-folded media would also be fed inward from the rear but is stacked as opposed to suspended.
Refer to Figures 3-3a and 3-3b for proper media routing relative to the type to be used. If that to be used
is direct thermal, ignore the ribbon stock in the figures and do not load that.
Figure 3-3a, Rolled Media Loading
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Unit 3: Installation
Figure 3-3b, Fan-fold Media Loading
Figure 3-3c, Ribbon Loading
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Unit 3: Installation
OPERATIONAL MODE SELECTION
There are two modes of printer operation; Dispense and Continuous. The difference between the two is the way
that the label and paper backing is ejected. Before printer configuration, one must determine which mode will be
used. This chapter identifies the funtional defferences between the two.
TEAR-OFF MODE
With this method of operation, after printing, the printer feeds the first (outermost) label so that it is fully extended
out of the printer’s front for dispensing. Printing of the next label will not begin until the prior printed label has been
removed. This mode of operation is specifically suited for emmediate application at the time of print.
Upon removal of the prior printed label, the printer repositions the media so that the next label in line may be
printed, then prints. The before-mentioned cycle, repeats for each consecutive label.
Printer configuration for the backfeed function may be found in the Advanced Mode of the Configuration unit in this
manual. Refer to the Table of Contents for the page number.
CONTINUOUS MODE
With this mode of operation, the media remains in position for printing at all times. To do so, means that the
previous printed label is only available for removal when one to four addidtional labels have been printed (quantity
is depended on label size). This mode of operation is specifically suited for printing bulk quantities to be applied
later.
Printer configuration for the Continuous mode of operation may be found in the Advanced Mode of the
Configuration unit in this manual. Refer to the Table of Contents for the page number.
ATTENTION: Refer to the Printer Configuration unit of this manual to program the
printer’s internal memory to suit individual needs using the integrated menu options.
Refer to the Programming Reference document to remotely program the printer’s
features and functions through a host system.
CONTINUOUS MODE
TRANSMISSION SENSOR
REFLECTIVE SENSOR
Base Print Position
TEAR-OFF MODE
REFLECTIVE SENSOR
TRANSMISSION SENSOR
Base Print Position
Base Dispense Position
Base Print &
Dispense Position
Figure 3-4, Label Reference Position
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Unit 3: Installation
INTERFACE SELECTION
This unit presents the printer interface types and their specifications. These specifications include detailed
information to assist in the selection of the most appropriate method for the printer to interface with the host. The
five acceptable interface methods are:
•
•
•
•
•
RS232C High-Speed Serial
IEEE1284 Parallel
Universal Serial Bus (USB)
Local Area network (LAN) Ethernet
802.11G Wireless
Following the selection of the desired interface, proceed to the next unit for instructions on how to Configure the
printer for that interface type.
WARNING: NEVER CONNECT OR DISCONNECT INTERFACE CABLES (OR USE
A SWITCH BOX) WITH POWER APPLIED TO EITHER THE HOST OR THE
PRINTER. THIS MAY CAUSE DAMAGE TO THE INTERFACE CIRCUITRY IN THE
PRINTER/HOST AND IS NOT COVERED BY WARRANTY.
NOTE: Some hosts monitor the Request-To-Send (RTS) signal (pin 4 of 25) to
determine if the printer is ready to receive data. Since the printer does not generate
this signal, the RTS line must be held true (high) in order to allow communication. This
can be performed by connecting the RTS pin to the Clear-To-Send (CTS) signal (pin 5
of 25).
NOTE: If assistance is required on the physical installation of the interface, refer to the
Accessories Installation unit for guidance.
RS232C HIGH-SPEED SERIAL INTERFACE
This High Speed Serial Interface is a Plug-In Interface Module that can be installed in the printer by the user.
INTERFACE SPECIFICATIONS
Asynchronous ASCII
Half-duplex communication
Bi-Directional Communication
Data Transmission Rate
Transmission Form
Data Length
9600, 19200, 38400, 57600 bps
Start, b1, b2, b3, b4, b5, b6, b7, b8, Stop (b8 will be omitted if using 7 bit oriented)
7 or 8 bit (selectable)
Stop Bit
1 or 2 bit (selectable)
Parity Bit
ODD, EVEN, NONE (selectable)
Codes Used
ASC II Character Codes: 7 bits, Graphics: 8 bits
STX (02H), ETX (03H), ACK (06H), NAK (15H)
DB-25S Male (equivalent)
Control Codes
Connector (Printer Side)
Cable Connector
Cable Length
Signal Levels
Protocol
DB-25P Female (equivalent)
5 meters or less.
High = +5V to +12V, Low = -5V to -12V
Ready/Busy, X-On/X-Off, Protocol for Driver, Status4
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Unit 3: Installation
DIPSWITCH SETTINGS
SWITCH COMPONENT
SETTINGS
ON
7 Bits
8 Bits
1
Data Bit
OFF
2
3
ON
ON
Reserved
ODD
2 & 3
Parity
ON
OFF
ON
OFF
OFF
EVEN
NONE
2 Bits
OFF
ON
4
Stop Bit
Baud Rate
OFF
1 Bit
5
6
ON
ON
OFF
OFF
7
ON
OFF
ON
OFF
8
57600 bps
38400 bps
19200 bps
9600 bps
5 & 6
ON
ON
OFF
OFF
ON
OFF
ON
OFF
Reserved: Status2 & 3 (when compatible mode is OFF)
Protocol for Driver, Status5
X-ON/X-OFF
7 & 8
Protocol
Ready/Busy
READY/BUSY INTERFACE SIGNALS
SIGNAL DEFINITION
PIN
DIRECTION
1
2
Reference
FG (Frame Ground)
To Host
TD (Transmit Data) - Data from the printer to the host computer. Sends X-On/X-Off characters
or status data (bi-directional protocols).
3
4
To Printer
To Host
RD (Receive Data) - Data to the printer from the host computer.
RTS (Request to Send) - Used with Ready/Busy flow control to indicate an error condition.
RTS is high and remains high unless the print head is open (in this case, RTS would return to
the high state after the print head is closed and the printer is placed back on-line) or an error
condition occurs during printing (e.g., ribbon out, label out).
5
6
To Printer
To Printer
CTS (Clear to Send) - When this line is high, the printer assumes that data is ready to be
transmitted. The printer will not receive data when this line is low. If this line is not being used,
it should be tied high (to pin 4).
DSR (Data Set Ready) - When this line is high, the printer will be ready to receive data. This
line must be high before data is transmitted. If this line is not being used, it should be tied high
(to pin 20).
7
Reference
SG (Signal Ground)
20 To Host
DTR (Data Terminally Ready) - This signal applies to Ready/Busy flow control. The printer is
ready to receive data when this pin is high. It goes low when the printer is off-line, either
manually or due to an error condition, and while printing in the single job buffer mode. It will
also go low when the data in the buffer reaches the buffer near full level.
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Unit 3: Installation
READY/BUSY CABLE REQUIREMENTS
DB9 DB25
HOST
DIRECTION
DB25
PRINTER
1
2
3
8
4
6
5
1
3
FG (Frame Ground)
RD (Receive Data)
Bi-Directional
To Host
1
2
3
4
5
6
7
FG (Frame Ground)
TD (Transmit Data)
2
TD (Transmit Data)
To Printer
RD (Receive Data)
5
CTS (Clear To Send)
DTR (Data Terminal Ready)
DSR* (Data Set Ready)
SG (Signal Ground)
To Printer DB9-6
To Printer DB9-4
To Host
RTS (Request To Send)
DSR (Data Set Ready)
DTR (Data Terminal Ready)
SG (Signal Ground)
20
6
7
Bi-Directional
* This connection at the host side of the interface would depend upon the pin that is being used as the Ready/Busy signal by
the driving software. Typically, on a PC, it would be either CTS (pin5) or DSR (pin 6) on a DB-25 connector.
Figure 3-5, Serial Connector Pin Assignments
X-ON/X-OFF CABLE REQUIREMENTS
Communicates with the host to determine if the printer is ready to receive data by sending “XON” (HEX 11H) or “XOFF” (HEX
13H) code to the TD line. The single and multiple item buffers are switchable in the Interface Mode of the printer.
DB9 DB25
HOST
DIRECTION
DB25
PRINTER
1
2
3
5
1
3
2
7
FG (Frame Ground)
RD (Receive Data)
TD (Transmit Data)
SG (Signal Ground)
Bi-Directional
To Host
1
2
3
7
FG (Frame Ground)
TD (Transmit Data)
RD (Receive Data)
SG (Signal Ground)
To Printer
Bi-Directional
NOTE: Depending on the host used, it may be required to loop CS and RS
(maintaining at high-level) on the host side. For more information, refer to the host
computer documentation.
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Unit 3: Installation
IEEE1284 PARALLEL INTERFACE
The parallel interface is a plug-in module that can be installed by the user and conforms to IEEE1284
specifications. It automatically detects the IEEE1284 signals and operates in the high speed mode. If the
IEEE1284 signals are not detected, it will operate in the slower standard Centronics mode. For this reason, an
interface cable and host interface conforming to the IEEE1284 specification must be present to fully utilize the
speed capabilities. This interface also operates bi-directionally and can report the status of the printer back to the
host.
SPECIFICATIONS
Printer Connector
Cable Connector
Cable
AMP 57-40360 DDK (or equivalent)
AMP 57-30360 DDK (or equivalent)
1.5 meter or less
Signal Level
Data Stream
High = +2.4V to +5.0V, Low = 0V to -0.4V
<ESC>A . . Job#1 . . <ESC>Z<ESC>A . . Job#n . . <ESC>Z
Figure 3-6, Parallel Connector Pin Assignments
PIN ASSIGNMENTS
PIN
SIGNAL
DIRECTION
PIN
SIGNAL
DIRECTION
1
2
Strobe
Data 1
Data 2
Data 3
Data 4
Data 5
Data 6
Data 7
Data 8
ACK
To Printer
To Printer
To Printer
To Printer
To Printer
To Printer
To Printer
To Printer
To Printer
To Host
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Strobe Return
Data 1 Return
Data 2 Return
Data 3 Return
Data 4 Return
Data 5 Return
Data 6 Return
Data 7 Return
Data 8 Return
ACK Return
Busy Return
PE Return
Reference
Reference
Reference
Reference
Reference
Reference
Reference
Reference
Reference
Reference
Reference
Reference
From Host
To Host
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Busy
To Host
Ptr Error
Select
AutoFD1
To Host
To Host
INIT
To Host
Fault
Not Used
Not Used
Not Used
Not Used
Logic Gnd
FG
Frame Gnd
To Host
+5V (z=24k ohm)
SelectIn1
From Host
1 Signals required for ieee 1284 mode.
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Unit 3: Installation
UNIVERSAL SERIAL BUS (USB)
The Universal Serial Bus (USB) interface is a Plug-In Interface Module that can be installed by the user. It requires
a driver (shipped with each printer that has the interface installed) that must be loaded onto the PC and configured
to support USB peripherals using Windows 2000 or above. Details for loading the USB driver are contained in the
USB Interface Manual that is shipped with each printer with a USB Optional interface installed. Up to 127 devices
may be connected to a USB port using powered hubs.
ATTENTION: This Interface type Is not compatible with Windows 98 or Windows Me.
SPECIFICATIONS
Printer Connector
Cable
USB Type B Plug
10 feet (3 m) maximum
Windows 2000 or above with USB Port
BUS Power through cable
+5 V at 80 ma
Host
Power Supply
Power Consumption
LOCAL AREA NETWORK (LAN) ETHERNET
A Local Area Network (LAN) interface is an optional Plug-In Interface Module that can be installed by the user. It
requires a driver shipped with each printer that has the interface installed. The driver that must be loaded onto the
host computer and configured to run one of the supported network protocols using a 10Base-T or 100Base-TX
LAN connection. Details for loading the LAN driver are contained in the LAN Interface Manual that is shipped with
each printer with a LAN Optional interface installed.
SPECIFICATIONS
Connector
Cable
RJ-45 Receptacle
10/100BaseT Category 5
100 meters or less
Cable Length
Power Supply
Protocol
Powered from printer
Status3 return
Protocol for Driver (cyclic response mode)
Protocol for Driver (ENQ response mode)
Status5 return
IP Address
0.0.0.0 to 255.255.255.255
0.0.0.0 to 255.255.255.255
0.0.0.0 to 255.255.255.255
Subnet Mask
Gateway Address
DIPSWITCH SETTINGS
SETTING
SWITCH
1
2
3
4
Reserved (setup prohibited).
LAN board EEPROM initialization (configuration).
Print configuration details on a label.
Print a self-diagmosis of the board onto a label.
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Unit 3: Installation
SOFTWARE SPECIFICATIONS
Corresponding Protocol
Network Layer
TCP/IP
ARP, RARP, IP, ICMP
TCP, UDP
Session Layer
Application Layer
LPD, FTP, TELNET, BOOTP, DHCP
NOTE: Print data can be sent by LPR and FTP of TCP/IP and dedicated socket protocol. Printer status is obtainable by
dedicated socket protocol.
NOTE: In the TCP/IP protocol enviroment, LPD and FTP are provided for printing; TELNET for variable setup; ARP, RARP,
and BOOTP/DHCP for address setup.
LPD protocol complies with RFC1179 and handles the list of logical printer name as queue name such as lp, sjis, euc. In
addition, a banner page can be printed by a proper setup.
When sending the job by LPR, the transmission order of data file/control file within the job will not affect print operation. In
addition, if the banner page is specified, it will be added to each data file. Job deletion by LPR is not available.
FTP protocol complies with RFC959 and handles the list of logical printer name as a transfer directory. File transfer to this
directory executes print operation. It is possible to specify ASCII(A), Binary(I) and TENEX(L8) as transfer mode - although the
mode difference is dependent on the client. A banner page may be printed with a proper setup.
TELNET Complies with RFC854. This operation consists of interactive menu form and enables change and reference of
internal setup, and to display status. To change the setup, enter “root” user and password at the time of login. Default of root
pasword is set as null (linefeed only).
802.11G WIRELESS INTERFACE
The wireless print server provides easy printer interface with 802.11G Wi-Fi compliant networks free of wired
connections. Each printer is shipped with an integrated driver and interface installed. The driver must be loaded
onto the host computer and configured to run one of the supported protocols.
SPECIFICATIONS
Variable Data Rates
Frequency Band
Wired Equivalent Privacy
Sensitivity
54, 11, 5.5, 2 and 1 Mbps
2.4 GHz ISM Band
128 bit, 64 bit (compatible with 40bit), none (WPA)
(typ, AAWGN, 8E-2 PER): -91dBm at 1Mbps, -88dBm at 2 Mdps, -87dBm at 5.5Mbps, -
84dBm at 11Mbps.
Range
100m indoors, 300m outdoors
Protocols
Protocol
TCP/IP, IPX/SPX, Direct Mode IPX/IP, DLC/LLC, NetBEUI, NetBIOS/IP
Status3 return
Protocol for Driver (cyclic response mode)
Protocol for Driver (ENQ response mode)
Status5 return
IP Address
0.0.0.0 to 255.255.255.255
Subnet Mask
Gateway Address
Communication Mode
SSID
0.0.0.0 to 255.255.255.255
0.0.0.0 to 255.255.255.255
802.11 Ad hoc, Ad hoc, Infrastructure
Optional alphanumeric character string (up to 32 characters)
01 to 11
Channels
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Unit 3: Installation
DIPSWITCH SETTINGS
The dipswitches serve to initialize the configuration saved on the Wireless-LAN board, print the configuration, and make a self-
diagnosis. To communicate with the host,set the communication mode by through switches 5 and 6, then set the remaining
switches to the OFF position.
Print of configuration and self-diagnsis are operable only on the screen after turning on the printer. Ensure all switches are in
the OFF position when operating the printer.
SWITCH
SETTING
1
2
3
4
Reserved for test use only (setup prohibited).
LAN board EEPROM initialization (initialize configuration).
Print configuration details on a label (diagnostic & configuration).
Print a self-diagmosis of the board onto a label (wireless mode).
NOTE: The communication mode may be set within the printer’s Interface Mode. Go to [Communication] of the Interface Mode
to enable setup by either the dipswitches or through the Interface Mode.
LED INDICATOR STATUS
INDICATOR 1 INDICATOR 2 INDICATOR 3
DESCRIPTION
ON
ON
OFF
ON
OFF
OFF
ON
Weak Signal (1-50%)
Moderate Signal (50-75%)
Strong Signal (75-100%)
802.11 Ad hoc
ON
ON
OFF
OFF
OFF
ON
ON
OFF
Ad hoc
SOFTWARE SPECIFICATIONS
Corresponding Protocol
Network Layer
TCP/IP
ARP, RARP, IP, ICMP
TCP, UDP
Session Layer
Application Layer
LPD, FTP, TELNET, BOOTP, DHCP
NOTE: Print data can be sent by LPR and FTP of TCP/IP and dedicated socket protocol. Printer status is obtainable by
dedicated socket protocol.
NOTE: In the TCP/IP protocol enviroment, LPD and FTP are provided for printing; TELNET for variable setup; ARP, RARP,
and BOOTP/DHCP for address setup.
LPD protocol complies with RFC1179 and handles the list of logical printer name as queue name such as lp, sjis, euc. In
addition, a banner page can be printed by a proper setup.
When sending the job by LPR, the transmission order of data file/control file within the job will not affect print operation. In
addition, if the banner page is specified, it will be added to each data file. Job deletion by LPR is not available.
FTP protocol complies with RFC959 and handles the list of logical printer name as a transfer directory. File transfer to this
directory executes print operation. It is possible to specify ASCII(A), Binary(I) and TENEX(L8) as transfer mode - although the
mode difference is dependent on the client. A banner page may be printed with a proper setup.
TELNET Complies with RFC854. This operation consists of interactive menu form and enables change and reference of
internal setup, and to display status. To change the setup, enter “root” user and password at the time of login. Default of root
pasword is set as null (linefeed only).
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Unit 3: Installation
ALL INTERFACES
This chapter contains information that is applicable to all interface types offered.
Recieve Buffer
The data stream is received from the host to the printer one job at a time. This allows the software program to
maintain control of the job print queue so that it can move a high priority job in front of ones of lesser importance.
A multiple job buffer allows the printer to continuously receive print jobs while compiling and printing other jobs at
the same time. It acts much like a Print buffer to maximize the performance of the host and the printer.
The printer receives and prints one job at a time. If a print job exceeds the buffer size, transmission will be rejected
by the printer. Flow control protocols to throttle transmission are not used. Error conditions that occur during the
Print Data transmission will cause the printer to return a NAK.
ACK/NAK Protocol
Bi-Directional ACK/NAK protocol is used for error control. In a normal transmission sequence when the
transmission is received, the printer will return an ACK (06H) signifying that it was received without a transmission
error. After the transmission command structure has been analyzed, a status byte is returned to the host. This
status byte informs the host of the validity of the command structure.
If the command structure is error free, the printer proceeds with the print operation. When the print operation is
completed, a Printer Status message is returned to the host. If an error was detected during the initial transmission
sequence, a NAK (15H) will be returned signalling to the host that the received transmission contained errors and
must be resent. If the returned Status byte indicates a command structure error, the error must then be corrected
before the print data is resent to the printer.
A valid transmission to the printer must be bounded by an STX/ETX pair, with the STX (02H) signifying the start of
the Print Data and ending with an ETX (03H) signifying the end.
Status5 Return
This communication protocol is designed for the purpose of monitoring and controlling print data status in the host
and featuring various functions.
INTERFACE SIGNALS
PIN
DIRECTION
SIGNAL DEFINITION
1
2
3
7
Reference
FG (Frame Ground)
To Host
TD (Transmit Data) - Data from the printer to the host computer.
RD (Receive Data) - Data to the printer from the host computer.
SG (Signal Ground)
To Printer
Reference
CABLE REQUIREMENTS
Depending on the host used, it may need to loop CS and RS (maintaining at high level) on the hose side. For additional
information, refer to the host computer documentation.
DB9 DB25
HOST
DIRECTION
DB25
PRINTER
1
2
3
5
1
3
2
7
FG (Frame Ground)
RD (Receive Data)
TD (Transmit Data)
SG (Signal Ground)
Bi-Directional
To Host
1
2
3
7
FG (Frame Ground)
TD (Transmit Data)
RD (Receive Data)
SG (Signal Ground)
To Printer
Bi-Directional
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Unit 3: Installation
RECEIVE BUFFER CONTROL
Causes For Receive Buffer Near Full
Release Of Receive Buffer Near Full
Receive buffer near full occurs when the remaing free space of the buffer drops to
0.95MB of 2.95MB capacity or when the remaining free space is available for storing
50 of 500 items in the history buffer.
Receive buffer near full can be released when the remaining free space rises to
1.95MB or when the remaining free space is available for storing 200 items in the
history buffer.
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Unit 3: Installation
ACCESSORIES INSTALLATION
This chapter covers printer accessory installation procedures that are operator allowed.
INTERFACE INSTALLATION
The diagram below displays the physical installation of interface hardware. Refer to the Configuration unit of this
manual for instructions on printer setup for the interface type chosen.
1. Switch off the printer and disconnect power supply cord.
2. Route interface cable (1, Figure 3-7) from host computer to interface board (2).
3. Insert interface board (2) into printer (4) and secure using two screws (3).
4. Connect interface cable (1).
Figure 3-7, Interface Installation
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PRINTER
CONFIGURATION
• Printer Configuration
• Dipswitch Setting
• Configuration Modes
• Menu Definition Tables
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Unit 4: Printer Configuration
PRINTER CONFIGURATION
This unit provides in-depth instruction on printer configuration for operation and for some troubleshooting.
The printer may be configured via the buttons and/or potentiometers loacated on the printer’s operator panel. All of
the printer’s buttons, switches, and potentiometers are used either singularly, or in conjunction, to perform
configuration activities.
Refer to the Control Features chapter of the Introduction unit for identification of specific interface features.
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Unit 4: Printer Configuration
DIPSWITCH SETTINGS
This chapter identifies the functions of the printer’s integrated dipswitches. The dipswitch complex is located on the
printer’s operator panel and is an integral part of its configuration by enabling/disabling various operational
features. Refer to the table below on switch designation and their specific functions.
ATTENTION: Each dipswitch must be set for the printer to properly function. Address
all eight switches individually, but some may not require change.
NOTE: A small, flat tool similar to a screwdriver is required to alter dipswitch position.
When changing a switch setting, ensure that it has been moved fully up or down.
NOTE: The switches are arranged horizontally, from left to right, and oriented
vertically. The ON position is always upward and the OFF position is always
downward.
DIPSWITCH FUNCTIONS
SWITCH
1
SETTING
DESCRIPTION
ON
OFF
Direct Thermal Printing
Thermal Transfer Printing
ON
OFF
Enable Eye-Mark Sensor
Enable Gap Sensor
2
3
4
5
6
7
8
ON
OFF
Enable Headcheck Feature
Disable Headcheck Feature
ON
OFF
Enable Hex Dump Feature
Disable Hex Dump Feature
ON
OFF
Enable Multi-Buffer Interface Receive Mode (periodic response)
Enable Single-Buffer Interface Receive Mode (ENQ response)
ON
OFF
Enable Download Mode Feature
Disable Download Mode Feature
ON
OFF
Enable Control Code Feature
Disable Control Code Feature
ON
OFF
Enable 203dpi Print Resolution
Enable 305dpi Print Resolution
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Unit 4: Printer Configuration
CONFIGURATION MODES
This chapter provides an overview of the various configuration modes of the operation menu. All of the
configuration activities are performed via the use of the operator panel located on the printer’s face. However,
many settings may also be controlled via external software commands. In the case of conflict between external
software commands and internal software commands (control panel settings) the printer will always use the last
valid setting.
NORMAL MODE
This mode allows configuration of printing features that are prone to change from job to job. These are some of the
most basic and common adjustments of all of the configuration modes.
Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
POWER
ONLINE
QTY: XXXXXX
No action,
no change
FEED
LINE
OFFLINE
QTY: XXXXXX
LINE
LINE + FEED
PRINT DARKNESS
1
2
3
4
5
Scrolls
options
LINE
FEED
FEED
PRINT SPEED
2
3
4
5
6
Scrolls
options
LINE
PITCH OFFSET
+00MM
Scrolls
options
LINE
Selects
and
FEED
advances
CANCEL PRINT JOB
YES
NO
Scrolls
options
LINE
Yes
FEED
No
FEED
CANCEL PRINT JOB
COMPLETED
Figure 4-1, Normal Mode
4-4
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Unit 4: Printer Configuration
ADVANCED MODE
The Advanced Mode is provided to make basic printer operational adjustments. Typically, once these adjustments
or settings have been made, they will not require additional address unless a new job is downloaded. Use the keys
of the printer’s operator panel to select and enter the required options.
Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
LINE + POWER
ADVANCED MODE
Enters
Card Mode
LINE
FEED
DARKNESS RANGE
A
B
Scrolls
options
LINE
FEED
FEED
FEED
ZERO SLASH
YES
NO
Scrolls
options
LINE
AUTO ONLINE
YES
NO
Scrolls
options
LINE
Only if
calendar is
installed
PRINT OFFSET
V: +XXXX H: +XXX
SET CALENDAR
Scrolls
options
YES
NO
LINE
Selects
and
advances
FEED
Scrolls
options
LINE
Yes
FEED
No
FEED
IGNORE
YES
CR/LF
NO
CALENDAR
00 / 00 / 00 00:00
Scrolls
options
LINE
Scrolls
options
FEED
LINE
FEED
CHARACTER PITCH
PROP FIXED
Selects
and
advances
Scrolls
options
LINE
FEED
Figure 4-2, Advanced Mode
4-5
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Unit 4: Printer Configuration
USER DOWNLOAD MODE
Allows the operator to download user specific data from a host system. Use the keys of the printer’s operator panel
to select and enter the required options.
Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
DSW7: ON
LINE + POWER
USER DOWNLOAD
PRESS LINE KEY
No action,
no change
LINE
FEED
USER DOWNLOAD
WAITING
Send data from
host system
Printer
receives
data
DOWNLOAD COMPLETE
Power printer off,
reset DSW7 to exit
Figure 4-3, User Download Mode
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Unit 4: Printer Configuration
SERVICE MODE
Allows programming of various dimensional settings, sensor thresholds, and language options. Use the keys of the
operator panel to select and enter the required options.
Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
LINE + POWER
ADVANCED MODE
Enters
Advanced
Mode
EURO CODE
FEED
LINE
D5
Scrolls
options
CARD MODE
LINE
FEED
Enters
Card Mode
FEED
LINE
SELECT LANGUAGE
ENGLISH
FRENCH
GERMAN
SERVICE MODE
SPANISH
ITALIAN
PORTUGESE
ENGLISH
Enters
Counters
Mode
LINE
FEED
ENGLISH
GAP
INPUT
[ X.XV ]
[ X.XV ]
Scrolls
options
LINE
FEED
Scrolls
options
LINE
FEED
PRIORITY SETTING
COMMAND LCD
AUTO ONLINE FEED
YES NO
Scrolls
options
LINE
FEED
Scrolls
options
LINE
FEED
FEED
FEED
Displays
only if
Status4 is
selected
IGNORE
YES
CAN/DLE
NO
FEED ON ERROR
YES NO
Scrolls
options
LINE
Displays
only if using
RS232C and
Status3 is
selected
RIBBON NEAR END
ENABLE DISABLE
REPRINT W/FEED
YES NO
Displays
only if using
IEEE1284 for
1 item
Scrolls
options
LINE
IEEE1284
ACK SIGNAL
XX.X
FORWARD / BACKFEED
DISTANCE
DEFAULT
Scrolls
options
LINE
FEED
BACKFEED SPEED
NORMAL SLOW
FORWARD / BACKFEED
DISTANCE XXXMM
Scrolls
options
LINE
FEED
Scroll
distance
LINE
Figure 4-4, Service Mode
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Unit 4: Printer Configuration
CARD MODE
This mode permits the configuration of an expanded memory option. With the 4MB Flash Memory Module
installed, storage capacity for text and graphics. Use the keys of the printer’s operator panel to select and enter the
required options.
Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
LINE + POWER
ADVANCED MODE
Enters
Advanced
Mode
FEED
LINE
CARD MODE
Enters
Service
Mode
LINE
FEED
MEMORY FORMAT
YES NO
Scrolls
options
LINE
Yes
FEED
No
FEED
FORMAT START
YES NO
Scrolls
options
LINE
Yes
FEED
No
FEED
MEMORY FORMAT
FORMATTING
Formatting
in process
MEMORY FORMAT
COMPLETED
FEED
Figure 4-5, Card Mode
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Unit 4: Printer Configuration
MOVE MODE
Allows the print feed method to be determined - Continuous or Tear-Off. If Continuous is selected, printing of labels occur
without pause for application. If Tear is selected, printing will pause for each subsequent label until the previously printed label
has been removed for application.
Use the keys of the printer’s operator panel to select and enter the required option. Refer to the Menu Definition Tables in
the following chapter to provide an explanation of each menu screen.
LINE + POWER
ADVANCED MODE
Enters
Advanced
Mode
FEED
LINE
CARD MODE
Enters
Card Mode
FEED
LINE
SERVICE MODE
Enters
Service
Mode
FEED
LINE
COUNTERS MODE
Enters
Counters
Mode
FEED
LINE
MOVE MODE
FEED
LINE
MOVE MODE
CONT
TEAR
Scrolls
options
LINE
Cont
Tear
FEED
FEED
PITCH SENSOR
ON OFF
LINE
FEED
Figure 4-6, Motion Mode
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Unit 4: Printer Configuration
HISTORY CONTROL MODE
When enabled, the History Control Mode uses the printer’s recent operational history as a way to control the
heating temperature of head elements when printing the next label. This is performed by using previous print
activity as way to automatically extrapolate the electricity required to reach the temperature needed and supplying
only amount.
Conversely, the Firmware applies electricity to the print head to heat its print elements based on the assumption
that the print head is cool and freshly powered on. However, after a few print cycles, the print head retains heat
from previous print activity and requires time to cool down. If the Firmware continues to assume the print head has
cooled down to ambient temperature instantly after every print cycle, then the electricity it applies to the print head
would theoretically be excessive and result in overheating of the ribbon.
Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition
Tables in the following chapter to provide an explanation of each menu screen.
DSW4: ON
LINE + POWER
HISTORY CONTROL
ON
OFF
Scrolls
options
LINE
FEED
HISTORY CONTROL
COMPLETED
Power printer off,
reset DSW4 to exit
Figure 4-7, History Control Mode
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Unit 4: Printer Configuration
PROTOCOL INITIALIZATION MODE
Allows non-standard protocol code to be returned to the default value. The default value is: STX (7BH), ETX (7DH),
ESC (5EH), ENQ (40H), NULL (7EH), CAN (21H), Offline (5DH), EuroCode (D5H).
Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition
Tables in the following chapter to provide an explanation of each menu screen.
DSW7: ON
LINE + FEED + POWER
ALT. PROTOCOL
DEFAULT COMPLETE
Protocol
code is
initialized
Power printer off,
reset DSW7 to exit
Figure 4-8, Protocol Initialization Mode
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Unit 4: Printer Configuration
COUNTERS MODE
The printer has integrated counters to measure the accumilative activity of some features. The unit of measure is
based on linear meters and includes a print head counter and a life counter. The head counter records the length of
the media that has been printed since the print head was installed and should be reset each time the print head is
replaced.
The life counter meaures the lenght of media the printer as a whole has printed. This counter would only be reset in
case circuitry replacement.
The printer’s Counter Mode allows the operator to view the accumilated measurement and also allows the print
head counter to be reset to zero.
Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition
Tables in the following chapter to provide an explanation of each menu screen.
LINE + POWER
ADVANCED MODE
Enters
Advanced
Mode
FEED
LINE
CARD MODE
Enters
Card Mode
FEED
LINE
SERVICE MODE
Enters
Service
Mode
FEED
LINE
COUNTERS MODE
Enters
Move
Mode
LINE
FEED
COUNTERS
HD
LIFE
Scrolls
options
LINE
HD
Life
FEED
FEED
HEAD COUNTER
LIFE COUNTER
XX.XM
XX.XM
FEED
FEED
HEAD COUNTER CLEAR
YES NO
Scrolls
options
LINE
FEED
Figure 4-9, Counters Mode
4-12
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Unit 4: Printer Configuration
TEST PRINT MODE
Provides the specific sequence of events required by the operator, the printer, and the printer’s software for a test
label to be printed. Test labels are designed to identify failures in configuration, adjustments problems, and
mechanical defects.
Use the keys of the printer’s operator panel to select and enter the required options. Refer to the Menu Definition
Tables in the following chapter to provide an explanation of each menu screen.
FEED + POWER
TEST PRINT MODE
CONFIGURATION
BARCODE
HEADCHECK
MEMORY
FACTORY
Scrolls
options
LINE
Configuration
Barcode
Memory
FEED
Factory
FEED
Headcheck
FEED
TEST PRINT SIZE
PRINT SIZE
SMALL
XXCM
LARGE
Scrolls
options
LINE
FEED
Test
printing
begins
PRESS FEED KEY
TO STOP PRINTING
FEED
Test
printing
stops
Power printer off
and then on again
to exit
Figure 4-10, Test Print Mode
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Unit 4: Printer Configuration
BOOT DOWNLOAD MODE
This download mode is used when the Firmware becomes corrupted and the normal download mode is not
successful. Allows the program to be downloaded from the host computer.
Figure 5-11 provides the specific sequence of events required by the operator, the printer, and the printer’s
software. Use the printer’s operator panel to select and enter the required options.
Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
DSW6: ON
LINE + FEED + POWER
BOOT DOWNLOADER
PRESS FEED KEY
No action,
no change
LINE
FEED
PROGRAM DOWNLOAD
READY
No action,
no change
No action,
no change
LINE
FEED
Send data from
host system
Printer
begins
receiving
data
PROGRAM DOWNLOAD
START > > > END
Download
completed
DOWNLOAD COMPLETE
PRESS FEED KEY
No action,
no change
FEED
LINE
Power printer off,
reset DSW6 to exit
Figure 4-11, Boot Download Mode
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Unit 4: Printer Configuration
FLASH MEMORY DOWNLOAD MODE
A Flash ROM internally stores/deletes font and custom designed character data. The data is sent from a host
system to the printer. Use the printer’s operator panel to select and enter the required options.
Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
DSW6: ON
POWER
FLASH DOWNLOAD
READY
No action,
no change
No action,
no change
LINE
FEED
Send data from
host system
Printer
begins
receiving
data
PROGRAM DOWNLOAD
START > > > END
Download
completed
DOWNLOAD COMPLETE
PRESS FEED KEY
No action,
no change
FEED
LINE
Power printer off,
reset DSW6 to exit
Figure 4-12, Flash Memory Download Mode
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Unit 4: Printer Configuration
DEFAULT SETTING MODE
The Default Settings Mode allows the operator to return the printer to the configuration state as received from the
factory. Use the printer’s keys to select and enter the required options.
Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
LINE + FEED + POWER
DEFAULT SETTING
YES
NO
Scrolls
options
LINE
Yes
No
FEED
FEED
No action,
no change
Printer
returned to
default
settings
DEFAULT SETTING
COMPLETED
Power printer off
and then on again
to exit.
Figure 4-13, Default Setting Mode
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Unit 4: Printer Configuration
HEX DUMP MODE
The contents of the print buffer and the contents received before it may be examined through the use of the Hex
Dump Mode. Each line of the printed data is enumerated in the first column, the second column contains the data
in hexadecimal format, and the right column contains the same data in ASCII format.
Use the printer’s operator panel to select and enter the required options. Refer to the Menu Definition Tables in the
following chapter to provide an explanation of each menu screen.
DSW4: ON
POWER
ONLINE
QTY: XXXXXX
Printer
receives
data
Printer
begins
Hex Dump
printing
Power printer off,
reset DSW4 to exit
Figure 4-14a, Hex Dump Mode
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Unit 4: Printer Configuration
MAINTENANCE MODE
The Maintenance Mode permits counter reset of various printer components. Use the printer’s operator panel to
select and enter the required options.
The printer has integrated counters to measure the accumilative activity of some features. The unit of measure is
based on linear meters and includes a print head counter and a life counter. The head counter records the length of
the media that has been printed since the print head was installed and should be reset each time the print head is
replaced.
The life counter meaures the lenght of media the printer as a whole has printed. This counter would only be reset in
case circuitry replacement.
The printer’s Counter Mode allows the operator to view the accumilated measurement and also allows the print
head counter to be reset to zero.
Refer to the Menu Definition Tables in the following chapter to provide an explanation of each menu screen.
DSW4: ON
LINE + FEED + POWER
MAINTENANCE MODE
DIPSW2-4 ON->OFF
No action,
no change
No action,
no change
LINE
FEED
Reset
DSW4: OFF
FACTORY MODE
LINE
FEED
COUNTER CLEAR
ALL CLEAR MODE
NONE
ALL
HEAD
LINE
FEED
Scrolls
options
LINE
FEED
ALL CLEAR
COUNTER EEPROM
PRINT SIZE
SMALL
LARGE
Scrolls
options
LINE
Scrolls
options
LINE
LINE
FEED
Counter
FEED
EEPROM
FEED
TEST PRINT
PRESS FEED KEY
COUNTER ALLCLEAR
YES NO
EEPROM ALLCLEAR
YES NO
No action,
no change
FEED
Scrolls
options
LINE
LINE
Printer
performs
factory test
print
No
FEED
Yes
FEED
Yes
FEED
No
FEED
COUNTER ALLCLEAR
COMPLETED
EEPROM ALLCLEAR
COMPLETED
Power printer
off to exit
Figure 4-15, Maintenance Mode
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Unit 4: Printer Configuration
MENU DEFINITION TABLES
NORMAL MODE (TABLE 4-1)
DESCRIPTION
MENU
Displays the printer’s operational status. The ONLINE status is displayed on the top line and the
label quantity status is on the bottom. The message will be changed to OFFLINE whenever the
printer is switched offline by pressing the LINE key. When a print job is received, the quantity line
will indicate the number of labels to be printed. As the label job prints, the display status indicates
the qunatity of labels remaining to be printed.
ONLINE
QTY: XXXXXX
QTY: XXXXXX
Displays the printer’s operational status. The OFFLINE status is displayed on the top line and the
label quantity status is on the bottom. The message will be changed to ONLINE whenever the
printer is switched online by pressing the LINE key.
OFFLINE
Permits the adjustment of print density. Higher print density equates to darker print images.
Permits the printer’s printing speed to be established based on inches per second (IPS).
PRINT DARKNESS
1
2
3
4
5
PRINT SPEED
2
3
4
5
6
The label pitch is the distance from the leading edge (the edge that comes out of the printer first)
of a label and the leading edge of the next label. Once the position has been set, it can be fine
adjusted using the PITCH potentiometer.
PITCH OFFSET
+00MM
Positive (+) digit settings moves the leading edge forward and away from the print head while a
negative (-) setting moves the label’s leading edge incrementally back into the mechanism.
Print data that has previously been received, can be cleared. If YES is selected, all of the print
data will be deleted and then the printer will go online. If the NO option is selected, the printer will
go online without deleting data.
CANCEL PRINT JOB
YES
NO
This screen indicates that the received data has been deleted. Will display for 3 seconds and
then the printer will shift to the ONLINE menu screen.
CANCEL PRINT JOB
COMPLETED
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Unit 4: Printer Configuration
ADVANCED MODE (TABLE 4-2)
DESCRIPTION
MENU
Is the first menu screen of the Advanced Mode. The Advanced Mode is provided to make basic
printer operational adjustments. Typically, once these adjustments or settings have been made,
they will not require additional address unless a new bob is downloaded.
ADVANCED MODE
Allows the darkness (print density) selection of the printed image. Has two selection options.
DARKNESS RANGE
A
B
This menu allows for the printer to be configured to print zeros with or without a diagonal slash
through them. This will apply to all printer font types with the exception of Kanji font.
ZERO SLASH
YES
NO
The printer can be set to automatically go into the online mode when powered on. Otherwise, the
printer starts in the offline state and must be manually placed online before it is ready to print.
AUTO ONLINE
YES
NO
Print offset refers to the vertical and horizontal shifting of the entire print area relative to the label
and the print start position. The movement is incremental by dots in the positive (+) or negative
(-) direction. Postive and negative vertical adjustment is toward and away from the print head
respectively. Positive and negative horizontal adjustment is to the left and right of the reference
point respectively.
PRINT OFFSET
V: +XXXX H: +XXX
The calendar is an optional feature that allows the date and time to be manually set using the
operator panel or through command codes. This screen will not be dispalyed if the calendar chip
is not installed.
SET CALENDAR
YES
NO
This menu screen allows the operator to choose if the calendar settings are to be altered.
This menu screen allows the calendar settings to be altered. The calendar is divided into five sets
of two digits. The first two allows for the year to be set, followed by the month, the day, the hour,
then the minute.
CALENDAR
00 / 00 / 00 00:00
Determines whether the print data code requires deletion. Hexadecimal graphic data will not be
deleted. Select YES to delete all carriage return (CR) and line feed (LF) commands in the data
stream - including graphics and 2D barcodes.
IGNORE
YES
CR/LF
NO
This feature is primarily used to maintain compatibility with earlier models of SATO printers.
This setting determines whether each printer character occupies a designated space (fixed)
regardless of the character’s width, or if the character’s space is representative of its width
(proportional).
CHARACTER PITCH
PROP FIXED
Proportional is contemporarily preferred.
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Unit 4: Printer Configuration
USER DOWNLOAD MODE (TABLE 4-3)
DESCRIPTION
MENU
Is the first menu screen of the User Download Mode and provides a prompt to proceed. Pressing
the LINE key will place the printer in a condition waiting for the data to be received.
USER DOWNLOAD
PRESS LINE KEY
Confirms the printer is on standby for receiving user download data. The downloaded data
received from the host shall be written in the main ROM. Entry is not required.
USER DOWNLOAD
WAITING
This menu screen appears when all of the data has been received and the process is complete.
DOWNLOAD COMPLETE
SERVICE MODE (TABLE 4-4)
DESCRIPTION
MENU
Is the first menu screen of the Advanced Mode. The Advanced Mode is provided to make basic
printer operational adjustments. Typically, once these adjustments or settings have been made,
they will not require additional address unless a new bob is downloaded.
ADVANCED MODE
Is only a transitional menu screen to access the Service Mode.
The Card Mode allows the operator to manage or format the expanded memory card. Is only a
transitional menu screen to access the Service Mode.
CARD MODE
The Service Mode allows the programming of various dimensional settings, sensor thresholds,
and language options.
SERVICE MODE
When setting the Sensor threshold (based on DSW2 selection), the voltage shown on the top line
is the measurement using only the media’s backing paper placed over the sensor. The INPUT
displays the measurement with the media and backing paper combined.
GAP
INPUT
[ X.XV ]
[ X.XV ]
VoltageThreshold: low voltage + high voltage = 12 volts.
Allows it to be determined if the printer will feed a label when it is placed online.
AUTO ONLINE FEED
YES NO
Allows it to be determined if the printer will feed a label when an error condition is cleared.
FEED ON ERROR
YES NO
Allows it to be determined if the printer will print the last label in memory when the FEED key is
pressed in the normal, online mode.
REPRINT W/FEED
YES NO
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Unit 4: Printer Configuration
SERVICE MODE (TABLE 4-4)
DESCRIPTION
MENU
Allows the selection of whether to accept the default setting or to set the backfeed distance (1-
255mm) other than the default setting.
FORWARD / BACKFEED
DISTANCE
DEFAULT
Allows the backfeed distance to be set. If using thermal transfer for printing, set the feed distance
less than 30mm to avoid detection of the ribbon end by accident.
FORWARD / BACKFEED
DISTANCE
XXXMM
Allows the hexadecimal code to be specified for the character replaced replaced with the Euro
Character. The default is D5H.
EURO CODE
D5
Allows the selection of the character set used by the printer. The world’s primary commercial
languages are provided as options.
SELECT LANGUAGE
ENGLISH
FRENCH
GERMAN
SPANISH
ITALIAN
PORTUGESE
ENGLISH
ENGLISH
Allows the selection of which type of operator programming will take priority precidence. By
selecting the COMMAND option, downloaded command codes will be recognized by the printer
as most important where conflicting data exists.
PRIORITY SETTING
COMMAND LCD
Selecting LCD, places programming through the operator panel as taking precedence.
Allows the determination of whether to ignore the CAN and DLE commands used in bi-directional
communications. This menu option will only be applicable if multi-item buffer has been chosen.
IGNORE
YES
CAN/DLE
NO
Select the ENABLE option to set the printer to automatically notify when ribbon supply is nearly
exhausted.
RIBBON NEAR END
ENABLE DISABLE
This menu screen allows the pulse width to be set if single-item buffer has been chosen. If single-
item buffer has not been chosen, this setting will not have effect.
IEEE1284
ACK SIGNAL
XX.X
Allows of the backfeed movement to be established. Two setting options are available.
BACKFEED SPEED
NORMAL SLOW
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Unit 4: Printer Configuration
CARD MODE (TABLE 4-5)
MENU
DESCRIPTION
Is the first menu screen of the Advanced Mode. The Advanced Mode is provided to make basic
printer operational adjustments. Typically, once these adjustments or settings have been made,
they will not require additional address unless a new bob is downloaded.
ADVANCED MODE
Is only a transitional menu screen for the Service Mode.
Is the first menu screen of the Card Mode and is informational only. The Card Mode allows the
operator to manage the expanded memory card.
CARD MODE
Before the internal expanded memory may be used, it must be formatted. This screen allows the
determination of whether to format or not based on if it will be utilized.
MEMORY FORMAT
YES
NO
When ready, the operator may choose YES to initiate formatting activity. Selecting NO, returns
the operator to the biginning of the Card Mode.
FORMAT START
YES NO
This menu screen is informational only and confirms that formatting is in process.
MEMORY FORMAT
FORMATTING
This menu screen is informational only and indicates that formatting has been completed.
MEMORY FORMAT
COMPLETED
MOVE MODE (TABLE 4-6)
DESCRIPTION
MENU
Is the first menu screen of the Advanced Mode. The Advanced Mode is provided to make basic
printer operational adjustments. Typically, once these adjustments or settings have been made,
they will not require additional address unless a new bob is downloaded.
ADVANCED MODE
Is only a transitional menu screen to access the Move Mode.
The Card Mode allows the operator to manage or format the expanded memory card. Is only a
transitional menu screen to access the Move Mode.
CARD MODE
The Service Mode allows the programming of various dimensional settings, sensor thresholds,
and language options.
SERVICE MODE
Is only a transitional menu screen to access the Move Mode.
Is the first menu screen of the Counters Mode. The Counters Mode allows the printers various
internal counters to be reset to zero or to view count in meters printed thus far.
COUNTERS MODE
Is only a transitional menu screen to access the Move Mode.
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Unit 4: Printer Configuration
MOVE MODE (TABLE 4-6)
MENU
DESCRIPTION
Is the first menu screen of the Motion (Move) Mode. This mode allows the print feed method to be
determined - Continuous or Tear-Off.
MOVE MODE
This screen allows the mode to be selected. If Continuous is selected, printing of labels occur
without pause for application.
MOVE MODE
CONT
TEAR
If Tear is selected, printing will pause for each subsequent label until the previously printed label
has been removed for application.
Allows the pitch sensor to be enabled or disabled as preferred if continuous printing has been
selected. This option is not available for tear-off printing.
PITCH SENSOR
ON OFF
HISTORY CONTROL MODE (TABLE 4-7)
DESCRIPTION
MENU
When enabled, the History Control Mode uses the printer’s recent operational history
as a way to control the heating temperature of head elements when printing the next
label. This is performed by using previous print activity as way to automatically
extrapolate the electricity required to reach the temperature needed and supplying only
amount.
HISTORY CONTROL
ON OFF
Conversely, the Firmware applies electricity to the print head to heat its print elements
based on the assumption that the print head is cool and freshly powered on. However,
after a few print cycles, the print head retains heat from previous print activity and
requires time to cool down. If the Firmware continues to assume the print head has
cooled down to ambient temperature instantly after every print cycle, then the electricity
it applies to the print head would theoretically be excessive and result in overheating of
the ribbon.
Use the keys of the printer’s operator panel to select and enter the required options.
Is a display screen that informs when enabling/disabling has been completed.
HISTORY CONTROL
COMPLETED
PROTOCOL INITIALIZATION MODE (TABLE 4-8)
DESCRIPTION
MENU
Initialization is automatic when the proper keys and switches are activated. This is the
only screen that will appear and will indicate that non-standard protocol code to be
returned to the default value. The default value is: STX (7BH), ETX (7DH), ESC (5EH),
ENQ (40H), NULL (7EH), CAN (21H), Offline (5DH), EuroCode (D5H).
ALT. PROTOCOL
DEFAULT COMPLETE
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Unit 4: Printer Configuration
COUNTERS MODE (TABLE 4-9)
DESCRIPTION
MENU
Is the first menu screen of the Advanced Mode. The Advanced Mode is provided to make basic
printer operational adjustments. Typically, once these adjustments or settings have been made,
they will not require additional address unless a new bob is downloaded.
ADVANCED MODE
Is only a transitional menu screen to access the Counters Mode.
The Card Mode allows the operator to manage or format the expanded memory card. Is only a
transitional menu screen to access the Counters Mode.
CARD MODE
SERVICE MODE
COUNTERS MODE
The Service Mode allows the programming of various dimensional settings, sensor thresholds,
and language options.
Is only a transitional menu screen to access the Counters Mode.
Is the first menu screen of the Counters Mode. The Counters Mode allows the printers various
internal counters to be reset to zero or to view count in meters printed thus far.
Allows the selection of which counter to be viewed and the reset of the print head counter (HD).
COUNTERS
HD
LIFE
Is an informational screen that provides the printed length of media using the existing print head.
The head counter should be reset each time the print head is replaced.
HEAD COUNTER
LIFE COUNTER
XX.XM
XX.XM
Is an informational screen that provides the printed the length of media since printer setup.
Allows the determination of whether or not to reset the print head counter to zero.
HEAD COUNTER CLEAR
YES NO
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Unit 4: Printer Configuration
TEST PRINT MODE (TABLE 4-10)
DESCRIPTION
MENU
Is the initial screen of the Test Print Mode.
•
•
•
•
•
CONFIGURATION: The printer’s configuration settings.
BARCODE: The printer’s installed barcodes.
HEAD CHECK: A pattern to check print head elements.
FONT: The contents of the installed fonts.
TEST PRINT MODE
CONFIGURATION
BARCODE
HEADCHECK
MEMORY
FACTORY
FACTORY: A factory test label will be printed.
This menu screen only appears if CONFIGURATION, BARCODE, or HEAD CHECK was chosen
in the previous menu. The increments of measure is 1cm.
TEST PRINT SIZE
XXCM
For factory test prints, this screen appears instead of the previous screen for setting print size.
Large (10cm) and small (4cm) are the only two options.
PRINT SIZE
SMALL
LARGE
Is a directional screen prompting action on how to terminate print activity. Press FEED to stop
printing and press again to resume printing.
PRESS FEED KEY
TO STOP PRINTING
BOOT DOWNLOAD MODE (TABLE 4-11)
DESCRIPTION
MENU
Is the first menu screen of the Boot Download Mode and provides a prompt to proceed. Pressing
the FEED key will place the printer in a condition waiting for the data to be received.
BOOT DOWNLOADER
PRESS FEED KEY
Is an informational screen only and confirms that the printer is ready to receive the data.
Provides download status that the data is being received and its progression.
PROGRAM DOWNLOAD
READY
PROGRAM DOWNLOAD
START > > >
END
This menu screen appears when all of the data has been received and the process is complete.
Also prompts the operator on how to proceed.
DOWNLOAD COMPLETE
PRESS FEED KEY
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Unit 4: Printer Configuration
FLASH DOWNLOAD MODE (TABLE 4-12)
MENU
DESCRIPTION
Is an informational screen only and confirms that the printer is ready to receive the data.
FLASH DOWNLOAD
READY
Provides download status that the data is being received and its progression.
PROGRAM DOWNLOAD
START > > >
END
This menu screen appears when all of the data has been received and the process is complete.
Also prompts the operator on how to proceed.
DOWNLOAD COMPLETE
PRESS FEED KEY
DEFAULT SETTING MODE (TABLE 4-13)
DESCRIPTION
MENU
Is the first menu screen of the printer’s Default Setting Mode. The Default Setting Mode allows
the printer to be reset to the programmed condition as received from the factory.
DEFAULT SETTING
YES
NO
The selection of YES confirms the operator wants to proceed and the selection of NO allows for
exit without default reset. If YES is selected, resetting will immediately begin.
Is an informational screen only indicating that reset activity is complete.
DEFAULT SETTING
COMPLETED
HEX DUMP MODE (TABLE 4-14)
DESCRIPTION
MENU
Displays the printer’s operational status. The ONLINE status is displayed on the top line and the
label quantity status is on the bottom. The message will be changed to OFFLINE whenever the
printer is switched offline by pressing the LINE key. When a print job is received, the quantity line
will indicate the number of labels to be printed. As the label job prints, the display status indicates
the qunatity of labels remaining to be printed.
ONLINE
QTY: XXXXXX
Displays the printer’s operational status. The OFFLINE status is displayed on the top line and the
label quantity status is on the bottom. The message will be changed to ONLINE whenever the
printer is switched online by pressing the LINE key.
OFFLINE
QTY: XXXXXX
MAINTENANCE MODE (TABLE 4-15)
DESCRIPTION
MENU
Is the first menu screen of the Maintenance Mode and provides a prompt on the action required
to proceed to the Factory Mode.
MAINTENANCE MODE
DIPSW2-4 ON->OFF
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Unit 4: Printer Configuration
MAINTENANCE MODE (TABLE 4-15)
DESCRIPTION
MENU
The Factory Mode is divided into two sub-menus: the All Clear Mode and the individual Counter
Clear.
FACTORY MODE
The All Clear Mode permits the operator to entirely clear all of the printer’s internal counters or to
clear its EEPROM of all data.
Counter Clear permits the operator to select individual counters to be reset to zero.
Is a transitional, informational menu screen to inform of the coming menu functions. Pressing
LINE, retreats one menu screen to allow the operator to change direction within the menu.
ALL CLEAR MODE
Pressing FEED advances onward to allow the operator to entirely clear either the printer’s
internal counters and/or, its EEPROM data.
Allows the selection of the direction to proceed within the menu tree. Selecting COUNTER will
advance to menu screens that will allow the printer’s internal counters to be reset to zero.
ALL CLEAR
COUNTER EEPROM
Selecting EEPROM will advance to menu screens that will allow the printer’s EEPROM to be
emptied of data.
Allows the selection of whether to clear all of the printer’s internal counters or not. Select YES to
clear and NO to not clear.
COUNTER ALLCLEAR
YES
NO
Allows the selection of whether to clear all of the printer’s EEPROM or not. Select YES to clear
and NO to not clear.
EEPROM ALLCLEAR
YES NO
Is an informational screen only. Momentarily displays when the printer’s internal counters are
reset to zero and then automatically returns to the ALL CLEAR MODE screen.
COUNTER ALLCLEAR
COMPLETED
Is an informational screen only. Momentarily displays when the printer’s EEPROM has been
emptied of data and then automatically returns to the ALL CLEAR MODE screen.
EEPROM ALLCLEAR
COMPLETED
This screen allows the selection of which of the printer’s internal counters are to be cleared or not
at all. Following the process, factory test printing is performed.
COUNTER CLEAR
NONE
ALL
HEAD
Allows the selection of large (10cm) or small (4cm) font print size. These are the only two options.
Pressing FEED will initialize continuous test printing. Pressing FEED again will suspend printing.
PRINT SIZE
SMALL
LARGE
TEST PRINT
PRESS FEED KEY
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TROUBLESHOOTING
• Error Signal Troubleshooting
• Troubleshooting Table
• Interface Troubleshooting
• Test Print Modes
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Unit 5: Troubleshooting
ERROR SIGNAL TROUBLESHOOTING
ERROR DISPLAYS
ERROR
LED
DESCRIPTION
LCD DISPLAY
01
Machine
1. Ensure all wiring harnesses are properly connected.
2. Replace main circuit board.
MACHINE ERROR
Red
1. Ensure correct communication protocols.
2. Check cables, cycle printer power and resend.
3. Replace board.
02
EEPROM ERROR
PARITY ERROR
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Red
Flash ROM
1. Ensure correct communication parameters.
2. Check cables, cycle printer and resend.
3. Replace board.
03
Parity
04
Overrun
OVERRUN ERROR
FRAMING ERROR
1. Check and correct communication cables and settings.
1. Ensure host system and interface settings match.
2. Check and correct communication cables.
(null modem serial cable required)
05
Framing
06
1. Size of received data exceeds size of receiving buffer.
2. Establish the correct communication protocol.
BUFFER OVER
HEAD OPEN
PAPER END
Buffer Overflow
07
1. Properly latch the print head.
2. Replace the head-open switch.
Head Open
1. Ensure media is properly loaded.
2. Clean sensor transmit/receive surfaces.
3. Ensure correct sensor configuration.
08
Paper End
1. Ensure ribbon stock is properly loaded.
2. Ensure ribbon has not been damaged.
3. Ensure proper printer configuration.
09
RIBBON END
Ribbon End
1. Ensure media is properly loaded.
2. Clean sensor transmit/receive surfaces.
3. Ensure correct sensor configuration.
10
SENSOR ERROR
HEAD ERROR
Sensor Error
11
1. Clean the print head’s contact surface.
2. Replace the print head.
Head Related
12
1. Delete unnecessary data to free up memory space.
2. Ensure the data communication settings are correct.
DOWNLOAD ERROR
XXXXXXXX ERROR
Memory Reading
13
Interface
1. Data sequence number doesn’t match previous data.
2. Check send data and communications setting.
DOWNLOAD ERROR
I/F NOT SUPPORTED
14
1. Reinstall print head.
2. Ensure proper print head is installed.
DOWNLOAD ERROR
DATA ERROR
Download Data
15
1. Ensure cover is fully closed.
2. Replace cover-open sensor.
DOWNLOAD ERROR
WRITE ERROR
Download Write
16
1. Ensure cover is fully closed.
2. Replace cover-open sensor.
HEAD MISMATCH
Head Mis-Match
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Unit 5: Troubleshooting
TROUBLESHOOTING TABLE
TROUBLESHOOTING TABLE
IMAGE VOIDS
Dirty print head.
Clean print head.
Damaged print head.
Replace print head.
Replace circuit board.
Replace rollers.
Damaged electronics.
Damaged or worn roller.
Poor label quality.
Use higher quality media.
Consult with media supplier.
Ribbon stock and media are mismatched.
RIBBON WRINKLING
Poor head alignment.
Adjust head balance and alignment.
Adjust temperature.
Excessive temperature setting
Poor ribbon tension.
Adjust tension as required.
Replace as necessary.
Worn roller.
Foreign material on print head and/or rollers.
Foreign material on labels.
Damaged print head.
Clean as required.
Use higher quality media.
Replace print head as required.
LIGHT PRINT IMAGES
Low print head energy/darkness.
Low print head pressure.
Adjust darkness level.
Adjust head pressure and/or balance.
Clean print head and rollers.
Align print head as required.
Reduce print speed setting.
Foreign material on print head.
Improper head alignment.
Excessive print speed.
UNEVEN PRINT DARKNESS
Unbalanced print head.
Worn rollers.
Adjust head balance.
Replace rollers as required.
Clean print head.
Dirty print head.
MEANDERING MEDIA
Incorrectly loaded media.
Improperly adjusted media guides.
Unbalanced print head.
Worn rollers.
Ensure correct loading.
Adjust as required.
Adjust as required.
Replace as required.
NO LABEL MOVEMENT
Loose or broken timing belt.
Incorrect label sensor selected.
No voltage output.
Replace or adjust as required.
Check printer configuration for proper sensor selection.
Replace fuse. Test power supply and replace as required.
Ensure wiring harness connection. Replace as necessary.
Drive motor not operating.
LCD FIELD ILLUMINATED BUT WITHOUT WORDS OR NO DISPLAY AT ALL
Power supply issues.
Ensure cable properly connected. Check/replace power supply.
Incorrectly positioned display potentiometer.
Adjust as required.
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Unit 5: Troubleshooting
NO PRINTED IMAGE
Print head is disconnected.
No voltage output.
Ensure print head wiring harness is connected on each end.
Replace fuse. Test power supply and replace as required.
Replace print head and reset counter.
Replace circuit board.
Defective print head.
Damaged electronics.
Interface problems.
Data input error.
Troubleshoot interface - refer to the next chapter.
Ensure correct data stream.
PRINTER CREATES A BLANK LABEL.
Data input error.
Ensure correct data stream.
Incorrect label sensor selection.
Disconnected print head.
Defective print head.
Ensure correct printer configuration.
Power off the printer and ensure a proper connection.
Replace print head as required.
Defective main circuit board.
Replace main board as required.
INCORRECT LABEL POSITIONING.
Incorrect label sensor selection.
Improper sensor adjustment.
Data input error.
Ensure correct printer configuration.
Adjust sensor sensitivity as required.
Ensure correct data stream.
Incorrect offset settings.
Incorrect applicator setup.
Adjust settings as required.
Refer to applicator documentation or contact manufacturer.
SMEARED PRINT IMAGES
Poor media quality.
Use higher quality media.
Clean print head and rollers.
Use higher quality media.
Adjust darkness setting.
Foreign material on print head and platen roller.
Foreign material on labels.
Excessive print head energy.
Excessive print speed.
Adjust print speed as required.
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Unit 5: Troubleshooting
INTERFACE TROUBLESHOOTING
This chapter provides a checklist for the various interface types. Locate the checklist relative to the interface used
and perform each of the troubleshooting tasks until the problem has been isolated.
PARALLEL INTERFACE
CHK
TROUBLESHOOTING STEP
Ensure the interface module is correctly installed. Run self-test to verify.
Ensure the printer cable is connected to the appropriate LPT port on the host computer. If using a Windows printer
driver, ensure the correct port is selected.
Ensure a IEEE1284 printer cable is being used.
Ensure the host’s peripheral settings are set to ECP for faster throughput. Refer to the computer manufacturer’s
documentation for details.
Ensure the printer is receiving information from the computer using the Receive Buffer Hex Dump mode. Refer to that
procedure within this manual for instructions. The command stream should be continuous and possess 0Dhex and/or
0Ahex (carriage return and line feed) characters throughout. However, there should not be either located between the
start (<ESC>A and the stop (<ESC>Z) commands.
Replace the interface board with another to isolate the problem.
Replace the interface board permanently if determined to be the problem.
RS232 SERIAL INTERFACE
CHK
TROUBLESHOOTING STEP
Ensure the correct interface module is correctly installed. Run self-test to verify.
Ensure the serial cable (Null Modem) meets specifications and is correctly connected at each end.
Ensure the serial cable is not defective.
Ensure the communication parameters for the baud rate, parity, data bits and stop bits are consistent with those being
sent from the host computer.
Ensure the printer is receiving information from the computer using the Receive Buffer Hex Dump mode. Refer to that
procedure within this manual for instructions. The command stream should be continuous and possess 0Dhex and/or
0Ahex (carriage return and line feed) characters throughout. However, there should not be either located between the
start (<ESC>A and the stop (<ESC>Z) commands.
Replace the interface board with another to isolate the problem.
Replace the interface board permanently if determined to be the problem.
UNIVERSAL SERIAL BUS (USB) INTERFACE
If nothing prints during a test print, verify the device drivers have been successively installed by performing the following:
CHK
TROUBLESHOOTING STEP
Click on Start, Settings, and then Control Panel.
Click on System within the new window.
Click on the Device Manager tab.
Ensure that the View Device By Type is checked.
Scroll to SATO-USB Device and ensure that errors do not exist. Reinstall as required.
Reboot the PC and the printer.
Contact Microsoft technical support for further assistance as required.
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Unit 5: Troubleshooting
LAN ETHERNET INTERFACE
CHK
TROUBLESHOOTING STEP
Ensure the interface has been correctly configured. Wait two minutes and run self-test to verify. If a test label does not
print, there may be a hardware problem.
Ensure the cable and its ports are not defective.
Ensure that a faulty print server or other protocol related scenarios are not creating a queue setup issue.
Systematically perform checks and tests to isolate the cause.
If using TCP/IP, ensure a valid IP address is specified and that all parameters are correct (subnet mask, gateway,
etc.). Attempt to PING the IP address assigned to the network interface.
If using a repeater or hub, ensure the SQE is turned off. Also ensure the repeater port is not defective by trying the
print server on another port.
Install the IPX/SPX protocol on a workstation to determine if the network device can be discovered via the MAC
address. If able, configure the appropriate protocols and retest connectivity.
Use a crossover cable to isolate the printer from the network by connecting from the interface and workstation. Verify
that the parameters match on each. Test connectivity.
802.11G WIRELESS INTERFACE
CHK
TROUBLESHOOTING STEP
Ensure the antenna is properly and completely installed.
Ensure the interface is properly seated in the printer.
Ensure the green connection lights on the back of the interface board are illuminated.
If not obtaining an IP address, check the SSID or encryption and ensure those were properly entered.
To determine the IP address obtained through the DHCP wireless device, power off the printer, place switch 3 in the
upward position on the wireless card and reinsert it into the printer, and power the printer on. Wait approximately 30
seconds for a print out of configurations.
CENTRONICS INTERFACE
CHK
TROUBLESHOOTING STEP
Ensure the interface module is correctly installed. Run self-test to verify.
Ensure the printer cable is connected to the appropriate LPT port on the host computer. If using a Windows printer
driver, ensure the correct port is selected.
Ensure the host’s peripheral settings are set for Centronics output for faster throughput. Refer to the computer
manufacturer’s documentation for details.
Ensure the printer is receiving information from the computer using the Receive Buffer Hex Dump mode. Refer to that
procedure within this manual for instructions. The command stream should be continuous and possess 0Dhex and/or
0Ahex (carriage return and line feed) characters throughout. However, there should not be either located between the
start (<ESC>A and the stop (<ESC>Z) commands.
Replace the interface board with another to isolate the problem - permanently replace if defective.
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Unit 5: Troubleshooting
TEST PRINT TROUBLESHOOTING
Chapter provides instruction on special printing to identify and resolve specific print problems.
HEX DUMP
Allows the operator to determine if there were problems in the
downloading of data.
TEST LABEL
Allows the operator to identify specific problems regarding mechanical
performance and setup.
HEX DUMP MODE
The contents of the print buffer can be examined using the Hex Dump Mode. In the left column, each line of data
received is numbered. The center column provides the data in hexadecimal format. And in the right column, same
data is provided in the ASC ll format. Follow the flow chart provided below to perform this activity.
DSW4: ON
POWER
ONLINE
QTY: XXXXXX
Printer
receives
data
Printer
begins
Hex Dump
printing
Power printer off,
reset DSW4 to exit
Figure 6-3a, Hex Dump Mode
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Unit 5: Troubleshooting
TEST LABEL PRINTING
The test label is designed to assist in the identification of print problems. Follow the flow chart provided below to
perform this activity.
FEED + POWER
TEST PRINT MODE
CONFIGURATION
BARCODE
HEADCHECK
MEMORY
Scrolls
options
FACTORY
LINE
Configuration
Barcode
Memory
FEED
Factory
FEED
Headcheck
FEED
TEST PRINT SIZE
PRINT SIZE
SMALL
XXCM
LARGE
Scrolls
options
LINE
FEED
Test
printing
begins
PRESS FEED KEY
TO STOP PRINTING
FEED
Test
printing
stops
Power printer off
and then on again
to exit
Figure 6-4, Test Print Mode
NOTE: The only print problem that the following sample test label does not display is
fading of print image from one side of the label to the other. This is the result of
improper print head balance.
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Unit 5: Troubleshooting
Compare this scale on each
side to ensure the print is
evenly spaced horizontally.
Visually inspect
these rows for voids
indicating defective
head elements.
SAMPLE TEST LABEL
Label Contents Will Vary Depending on Test Label Type.
Displays the dip
switch settings at
the time of print.
D S W 1
N O N E
D S W 2
D S W 3
Line sharpness is
determined by print
speed and darkness.
Clear line in print
Compare this scale on each
side to ensure the print is
evenly spaced vertically.
indicates the ribbon
was wrinkled during
printing.
Figure 6-5, Sample Test Label
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MAINTENANCE
• Cleaning Procedures
• Replacement Procedures
• Adjustment Procedures
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Unit 6: Maintenance
CLEANING PROCEDURES
Cleaning of the printer is a necessary maintenance activity to ensure print quality and longer printer life. There are
tow basic types of cleaning involved; the removal of loose debris and the removal of residue.
Use a soft cloth and/or a pneumatic blower to remove debris from the printer. This process should be performed
prior to the removal of residue. To remove residue, apply SATO Solvent or isopropryl alcohol to a clean cotton
swab and gently wipe the entire surface of the print head and platen roller clean.
WARNING: DISCONNECT POWER SUPPLY TO THE PRINTER AND ALLOW TO
COOL TO ROOM TEMPERATURE PRIOR TO CLEANING. EXCERSIZE CARE
WHEN CLEANING TO PREVENT PERSONAL INJURY.
CAUTION: IF USING A PNEUMATIC BLOWER TO REMOVE DEBRIS FROM THE
PRINTER, EXCERSIZE CARE TO PREVENT PRINT HEAD DAMAGE.
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Unit 6: Maintenance
REPLACEMENT PROCEDURES
This chapter provides in-depth instruction on all primary component and assembly replacement, in addition to most
secondary components. Use the text in conjunction with their accompanied graphics to ensure complete
comprehension throughout the process. Especially observe all cautionary or warning notations.
CAUTION: STATIC ELECTRICITY CAN RESULT IN COMPONENT DAMAGE.
OBSERVE APPROPRIATE GROUNDING PROCEDURES WHEN REPLACING ANY
COMPONENTS.
PRINT HEAD REPLACEMENT
If the print head becomes damaged or worn, it can be easily removed and replaced without having to make critical
adjustments. Before replacing the print head, check the head counter values by printing a test pattern. Instructions
relating to the Head Counter may be found in the Configuration unit of this manual.
1. Switch off the printer, disconnect power supply cord, and remove media/ribbon.
2. Open the right housing cover and latch print head release lever (1, Figure 6-1a) as necessary.
3. Remove screw (2) from upper print assembly (3) securing defective print head (4, Figure 6-1b).
4. Unlatch print head release lever (1) and withdraw defective print head (4) from within print assembly (3).
5. Disconnect the two wiring harnesses (not shown) from defective print head (4).
6. Reconnect two wiring harnesses (not shown) to replacement print head (4).
NOTE: Each of the printer’s wiring harness connectors are different from all others to
ensure proper mating. Mate each matching half for reconnection.
7. Insert replacement print head (4) into print assembly (3) and latch lever (1, Figure 6-1a).
CAUTION: EXCERCIZE CARE WHEN INSTALLING THE PRINT HEAD TO
ENSURE THAT ITS ELEMENTS ARE NOT DAMAGED DURING INSTALLATION.
NOTE: Apply the print to the upper surface fo the print assembly’s print bracket and
ensure the alignment pins insert into their respective slots.
8. Secure replacement print head (4) to print assembly (3) and secure using screw (2).
9. Restore power, reset the head counter, and test print.
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Unit 6: Maintenance
Figure 6-1a, Print Head Replacement
Figure 6-1b, Print Head Replacement
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Unit 6: Maintenance
INTERFACE BOARD REPLACEMENT
Circuit boards generally have long lives due to the lack of moving parts. Generally, if a circuit board becomes
defective, it is contributable to a negative external condition.
If it is determined that the circuit board has become defective, search the printer over for possible visual factors
that may have led to the damage.
1. Switch off the printer and disconnect power supply cord.
2. Disconnect interface cable (1, Figure 6-2) from defective interface board (2).
3. Remove two screws (3) securing defective interface board (2) to printer (4).
4. Insert replacement interface board (2) into printer (4) and secure using two screws (3).
5. Connect interface cable (1).
Figure 6-2, Interface Board Replacement
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Unit 6: Maintenance
FUSE REPLACEMENT
The fuse is wired to the power receptacle and protects the printer from power surges from the electrical source. If a
surge of electricity reaches the fuse, its filiment will melt creating a disruption of the flow. In order to bridge the gap
so the printer may again be functional, the damaged fuse must be replaced.
1. Switch off the printer and disconnect power supply cord.
2. Unscrew fuse cap (1, Figure 6-3) from fuse cylinder (2) located on rear housing cover (3).
3. Withdraw damaged fuse (4) from fuse cap (1) and insert replacement fuse (4) in its place.
4. Insert replacment fuse (4) into fuse cylinder (2) and screw on cap (1).
NOTE: The orientation of the fuse does not matter. It only has to be installed into its
respective cylinder and be able make contact on each end to function.
NOTE: Fuse amperage and voltage rating may be found stamped into the fuse’s
metal contacts or labeled on the printer’s rear.
CAUTION: IMPROPER FUSE USAGE MAY RESULT IN DESTROYED
ELECTRICAL COMPONENTS AND/OR FIRE. ENSURE THE DAMAGED FUSE IS
REPLACED WITH ONE OF IDENTICAL PHYSICAL DIMENSIONS AND
AMPERAGE. TO DO THIS, DUPLICATE THE INFORMATION STAMPED ON THE
FUSE’S METAL CASING.
Figure 6-3, Fuse Replacement
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Unit 6: Maintenance
ADJUSTMENT PROCEDURES
This chapter covers all of the printer and printer accessory adjustments. These adjustments include mechanical
adjustments required following the replacement of components and assemblies, in addition to, the operational
adjustments required following a job change.
PRINT HEAD BALANCE ADJUSTMENT
Print head balance is the equalization of pressure against the platen roller from one end to the opposite. If the print
head balance is out of adjustment, the printed image will be darker on one side of the label than the other and the
media will be prone to travel in the direction of least resistance.
The adjustment of print head balance on the label can be subjective. One will know when balance is achieved by
the disappearance of prevailing negative print characteristics.
To adjust the balance, begin test printing, slightly loosen set screw (1, Figure 6-4), and slightly move adjustment
plate (2) to the right or left as necessary. Retighten set screw (1) while holding adjustment plate (2) when proper
printing is achieved.
Figure 6-4, Print Head Balance Adjustment
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Unit 6: Maintenance
PRINT HEAD ALIGNMENT
Print head position has a direct impact on print quality. The print head must be parallel with the platen roller for the
printed image to be consistent across the label.
1
2
3
4
Open the right housing cover to access print assembly (1, Figure 6-5a).
Ensure print head (2) is latched (3).
Look downward to print head (2) to locate head alignment plate (4, Figure 6-5b).
Ensure the values of alignment scales (A) and (B) are the same.
NOTE: If the scale values are not the same, this may be the cause of print quality
issues. However, matching scale values does not ensure proper alignement. If the
scales do not match, for this procedure to align the scales, reprint, and then readjust
as deemed necessary.
5
6
Determine which end of alignment plate (4) should be adjusted and loosen its relative set screw (5) or (6).
Adjust alignment plate (4) then retighten relative set screw (5, 6) while maintaining plate position.
NOTE: There is a slot at each adjustment scale (A, B) in alignment plate (4) where an
object may be inserted to assist in adjustment. An appropriately sized Standard
screwdriver works best.
7
8
Test print a label to determine if print head (2, Figure 6-5a) is properly aligned.
Repeat this procedure until proper alignment is achieved.
Figure 6-5a, Print Head Alignment
Figure 6-5b, Print Head Alignment
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Unit 6: Maintenance
RIBBON GUIDE ALIGNMENT
If the print ribbon is not spread smoothly over the print head when it makes contact with the media, print voids will
occur at the point of the ribbon fold. Typically, this is the result of the axis of one of the following not being perfectly
parallel with the platen roller: ribbon spindle, print head, or ribbon guide.
The purpose of the adjustable ribbon guide is to compensate for the axis deviations of the other two. By adjusting
the ribbon guide proportionally to the degree of deviation, the ribbon spreads smoothly as it travels from the ribbon
supply spindle, to the guide, and beyond.
Ribbon guide adjustment is a trial and error activity that requires the pause of printing, unlatching of the print head,
adjusting the guide, relatching the print head, and printing once again. Several labels must be printed following
each adjustment to determine if the adjustment was effective.
The ribbon guide is secured to the face of the print assembly by a screw on each end. Before adjusting the guide,
visually inspect that its axis is parallel with that of the print assembly. If not, adjust accordingly, ensure the set
screws are secure, and once again commence printing. By starting in a neutral position, either end may be
adjusted vertically as necessary to remedy the wrinkling problem.
NOTE: To facilitate viewing of pertinent components, Figure 6-6 does not show ribbon
and media loaded. When performing this adjustment acitivity, both must be loaded.
1
Test print a label to ensure the print head is properly balanced and aligned.
NOTE: Refer to their relative procedures within this manual for guidance on Print
Head Balance and Print Head Alignment.
2
3
Open the right housing cover to access print assembly (1, Figure 6-6) and disengage print head latch (2).
Loosen one of the two set screws (3) and move the free end of ribbon guide (4) upward or downward as
necessary until the ribbon appears to unwrinkle.
4
5
6
Retighten loose set screw (3) while holding ribbon guide (4) in place.
Engage print head latch (2), close cover, and test print a label.
Repeat steps 2 through 5 until proper adjustment is achieved.
Figure 6-6, Ribbon Guide Alignment
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Unit 6: Maintenance
LABEL SENSOR POSITIONING
The label sensor assembly provides a mounting apparatus for the eye-mark, gap, and paper-end sensors. Position
adjustment of the label sensor is not required when using standard label media.
When non-standard media is used, place a section of the media on the media ramp oriented as if loaded for
printing. Manually grasp the sensor assembly and move it laterally so that the sensor indicators embossed in its
side are aligned with the reference marks on the media.
1
2
Open the right housing cover to access print assembly (1, Figure 6-7).
Find label sensor adjustment knob (2) located behind lower print assembly (1).
NOTE: The label sensor adjustment knob is green colored ABS plastic.
3
Manually move knob (2) to the left or right as required to properly position label sensor (3).
NOTE: There are two lines on the front face of the label sensor. The line closes to the
printer’s center frame references the location of the eye-mark sensor, the one furthest
out references the gap sensor Adjust according to the type of media to be used.
NOTE: Sensor positioning may also be achieved by measuring from the printer’s
center frame outward to the specified distance for sensor/reference mark alignment.
Refer to Figure 9-3 in the Appendix unit of this manual for applicable dimensions.
4
Test print a label to determine if label sensor (3) is properly aligned.
Figure 6-7, Label Sensor Positioning
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Unit 6: Maintenance
RIBBON SPINDLE TENSIONING
The printer has two ribbon spindles; one to supply ribbon medium from the rear of the printer past the print head to
the spindle closest to the front for the purposes of rewinding the used medium. The rewind spindle is coupled to the
drive train and draws the ribbon medium forward incrementally with the print media (label/tag) comparable with
gearing ratios.
For a proper function, the spindles must be individually adjusted with the correct drag. Drag is the resistance to the
advancement of the medium and is controlled by increasing or decreasing frictional tension to rotational
movement. A torsion spring takes up excess slack in the ribbon medium during backfeed movement of the print
media.
The following procedure explains how to adjust the ribbon spindles without the use of a tension gage. The
procedure is the same for both, however, the tension requirements are different.
NOTE: The tension requirement for the supply spindle is 400-500 grams and 500-700
grams for the rewind spindle should a tension gage not be available.
To tension adjust the ribbon spindles without the use of a tension gage, perform the following.
1
2
3
Open the right housing cover to access the ribbon spindle assemblies.
Loosen the set screw while holding the adjustment nut stationary.
Turn the adjustment nut in a manner to achieve the required space between the ribbon boss and the stopper
collar (supply spindle: 3.5 to 3.0, rewind spindle: 3.0 to 2.0 mm).
4
5
Hold the adjustment nut in position and secure set screw.
Repeat 2 through 4 for the remaining spindle.
NOTE: A complete revolution of the adjustment nut equals approximately 1 mm
(100g). Likewise, a half revolution equals .5 mm (50g).
Metric Scale
Ribbon Boss
Collar
Adjustment Nut
Set Screw
Figure 6-8, Ribbon Spindle Tensioning
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Unit 6: Maintenance
OPERATIONAL ADJUSTMENTS
These operational adjustments are for fine tuning the printer as necessary following the configuration process and
are largely confined to the four potentiometers located on the operator panel. Refer to the table below for their
function.
POTENTIOMETER
DESCRIPTION/PROCEDURE
PITCH
Is to be used in conjunction with the configuration adjustments. Make course
adjustments there and then fine tune here. If unable to achieve the desired
setting here, the course adjustment must be reset. Adjust this potentiometer as
labels are being printed. Allow two labels to be printed for each adjustment to
ensure a desired setting.
Adjustment of the PITCH potentiometer will affect the print offset position.
OFFSET
The offset adjustment is used to reposition the media for printing following
advancement for dispensing. A label is printed, it is fed forward for dispense, the
printer retracts the remaining media (offset) to print the next label. To perform
this adjustment:
1. Power On the printer.
2. Press the LINE key to place printer offline.
3. Advance to the User Mode and press FEED.
4. Adjust the OFFSET potentiometer.
5. Press the FEED key to feed another label.
6. Repeat steps 3 and 4 until properly adjusted.
7. Press the LINE key to bring the printer back online.
DARKNESS
Is used to adjust the darkness or lightness of the printed image and should be
used in conjunction with the configuration adjustments. Make course
adjustments there and then fine tune here. If unable to achieve the desired
setting here, the course adjustment must be reset.
Adjust this potentiometer as labels are being printed. Allow two labels to be
printed for each adjustment to ensure a desired setting.
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Unit 6: Maintenance
CONTINUOUS MODE
TRANSMISSION SENSOR
REFLECTIVE SENSOR
Base Print Position
TEAR-OFF MODE
REFLECTIVE SENSOR
TRANSMISSION SENSOR
Base Print Position
Base Dispense Position
Base Print &
Dispense Position
Figure 6-9, Print Base Reference Position
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APPENDIX
• Print Setup Dimensions
• Label Reference Position Diagram
• Label Adjustment Diagram
• Printer Connection Diagram
• Glossary
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Unit 7: Appendix
PRINT SETUP DIMENSIONS
Gap 0.67 – 2.67"
Eye-Mark 0.24 – 2.09"
Mark, Gap, Paper-End
Sensors
Print Width: 4.09"/4.20"
alid Area for Print
Print Head
Tear-Off
Figure 7-1, Print Setup Dimensions
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Unit 7: Appendix
LABEL REFERENCE POSITION
CONTINUOUS MODE
TRANSMISSION SENSOR
REFLECTIVE SENSOR
Base Print Position
TEAR-OFF MODE
REFLECTIVE SENSOR
TRANSMISSION SENSOR
Base Print Position
Base Dispense Position
Base Print &
Dispense Position
Figure 7-2, Label Reference Position Diagram
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Unit 7: Appendix
LABEL ADJUSTMENT DIAGRAM
Figure 7-3a, Standard Position
Figure 7-3b, Tear-Off Position
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Unit 7: Appendix
PRINTER CONNECTION DIAGRAM
Host Computer
Interface Cable
Printer
Interface Board
Power Cord
Power Receptacle
Figure 7-4, Printer Connection Diagram
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Unit 7: Appendix
PRINTER LOADING DIAGRAM
Figure 7-5a, Printer Loading Diagram
Figure 7-5b, Printer Loading Diagram
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Unit 7: Appendix
Figure 7-5c, Printer Loading Diagram
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Unit 7: Appendix
GLOSSARY
GLOSSARY
AC
(Alternating Current) Electrical current that reverses its direction regularly and continually.
An optional assembly that may be used to provide an additional function.
Accessory
RFID tags which use batteries as partial or complete source of power which are further
differentiated by separating them into those with replaceable batteries and those which have
the batteries inside a sealed unit. Also referred to as Utilized Active Tags.
Active Tags
Addressability
Advance
The ability to address bits, fields, files, or other portions of the storage in an RFID tag.
To bring forward - the opposite of retract.
Allen Screw
Aluminum
Anti-Static
A screw whose head has a hexagonal recess to be driven by an allen wrench.
A silvery, light-weight, metal that resists corrosion.
Resists static electricity.
A bow-like curved line or object.
Arc
The band of sparks between to closely placed electrodes when current leaps the gap from one
to the other.
(American Standard Code for Information Interchange) The most common format for text files
in computers and on the internet. In a ASCII file, each alphabetic, numeric, or special
character is represented with a 7-bit binary number (a string of seven 0s or 1s). 128 possible
characters are defined.
ASCII
Assembly
Asynchronous
The fitting together of parts, components, or sub-assemblies to form a complete unit.
A type of two-way communication that occurs with a time delay, allowing participants to
respond at their own convenience. This communication allows characters to be sent at
irregular intervals by preceding each character with a start bit and following it with a stop bit.
The timing of the transmission is not determined by the timing of the previous character.
Audible
Batch
A sound loud enough to be heard.
A grouping of anything.
The number of signaling elements that occur each second; or stated differently, the number of
changes to the transmission media per second in a modulated signal.
At slow speeds, one bit of information (signaling element) is encoded in each electrical
change. The baud therefore, indicates the number of bits per second (bps) that are
transmitted.
Assuming asynchronous communication, which requires 10 bits per character, this translates
to 30 characters per second (cps). For slow rates, (below 1200 baud), the baud can be divided
by 10 to see how many characters per second are sent.
Baud
At higher speeds, it is possible to encode more than 1 bit in each electrical change. Thusly,
4800 baud may allow 9600 bits to be sent each second.
At high data transfer speeds, data transmission rates are usually expressed in bits per second
(bps) rather than baud.
Capable of operating in two directions along the same plane or medium. In the case a
communication cable or an RFID tag, one that transmits as well as receives, read and written.
Bi-Directional
Binary
A numeral system that represents numeric values using two symbols, typically 0 and 1. A
binary number can be represented by any sequence of bits (binary digits), which in turn may
be represented by any mechanism capable of being in two mutually exclusive states.
Refers to a single digit in the binary numeral system. A bit can either be on or off - a 1 or 0. A
byte is a collection of eight bits.
Bits
Shows the interconnections between system components by using a pictorial representation of
a system and sub-systems linked to illustrate their relationships.
Block Diagram
Bolt
A threaded metal rod with a flanged head that is used with a nut to hold parts together.
A hole in, or through something.
Bore
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Unit 7: Appendix
GLOSSARY
Bytes
A collection of 8 bits used in the binary system.
As it relates to RFID, the number of bits or bytes that can be programmed into a tag. This may
represent the bits accessible to the user or the total number - including those reserved to the
manufacturer (e.g., parity or control bits).
Capacity
Capture Window/Field
Cavity
Region of the scanner field in which an RFID tag will operate.
A recessed area in something. In the case of a die set, the core is one of two part with the core
being its mating half.
Chamfer
To slice off the corners of an angle to create a beveled edge.
Character
Any single numeral, letter, or symbol.
Chassis Assembly
Circumference
A group of components or sub-assemblies that comprise the base of an assembly.
The periphery of a circle or other rounded object - also the measurement of this distance.
A network of wires, resistors, and other electronic devices over which electrical impulses
travel.
Circuit
Clockwise
Closed Systems
To rotate from left to right.
As it relates to RFID, a system in which relevant data regarding the attributes of the object is
stored in a common database accessible via data link by referencing the individual ID code.
Collar
A sleeve applied to a rod, shaft, or pipe to prevent sideward motion.
A single part that may applied to others to form an assembly.
Component
An object that is comprised of, or layered with, two or more materials to achieve a desired
outcome.
Composite
Concave
A curved recess or hollow - the opposite of convex.
Concentric
Multiple items that share a common center - example: a circle centered within a circle.
The arrangement of parts or components to operate in unison for a specific activity.
To program software to enable, disable, or specify how various features will function.
Configuration
Devices for joining electrical and electronic circuits through coupling. Typically, one mating half
is a plug (male) and the other is a socket (female).
Connector
Convex
Core
A spherical shaped surface - one that is curved outward.
The protruding portion of a die set. The core is one of two parts and the cavity being its mating
half. The core is convexed and the cavity is concaved.
(Central Processing Unit) A programmable device that performs all the instruction, logic, and
mathematical processing in a computer - is the brains of the computer. The CPU is a microchip
that is installed on a motherboard (primary board) that coordinates hardware components.
Also referred to as “processor”.
CPU
Counter-Clockwise
Couple
To rotate from right to left.
Two mating halves that are connected - example: a plug or receptacle.
The X, Y, and Z axis all being equal in size - a three-dimensional object that is equally
proportioned.
Cubic
Current
Cycle
The flow or rate of flow of electric force.
A single revolution of a potentially reoccurring activity - in the case of printer, one label being
printed.
DC
(Direct Current) Electrical current flowing in a single direction.
The quantity within a given or specific area or unit.
Density
Deviation
A change in course or the measurement of that change.
A straight line from the outer edge of a circle, through the center, and onward to the opposite
edge. Also the measurement of that distance (dimension).
Diameter
Dimension
Any measurable distance.
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Unit 7: Appendix
GLOSSARY
Allows current to flow in one direction but not the other to protect sensitive electronics. A diode
functions by compositing two conductive materials with one possessing low resistance to
electrical current on one side and high resistance on the other.
Diode
A group of tiny switches directly attached to a circuit board to enable configuration for a
particular type of application. These switches are two-position: On/Off.
Dipswitch Complex
Direct Thermal
The printing method that uses a chemically coated heat sensitive media. Once the heat from
the thermal printhead is applied to the media, the media darkens with the image.
Direct thermal printing does not require ribbon and is typically used in applications where the
label needs to endure for a year or less.
Disable
Divergent
DPI
To deactivate or make unable to function.
To deviate from the norm or to possess opposing positions.
(Dots Per Inch) The quantity of printed dots within a square inch area - the print density.
(Dynamic Random Access Memory) DRAM is the most common kind of RAM and is a network
of electrically-charged points in which a computer stores quickly accessible data in the form of
0s and 1s. Each storage or memory cell can be directly accessed if the intersecting row or
column is known. Each cell consists of a capacitor and a transistor.
DRAM
The components and sub-assemblies that comprise the mechanical apparatus of motion or
kinetic energy.
Drive Train
Multiple items that do not share the same center - example: a circle whose center axis is not
the same as that of another to whom it is connected. The opposite of concentric.
Eccentric
E-Clip
Type E snap ring.
(Electrically Erasable Programmable Read-Only Memory) Are ROM chips that do not have to
be removed to be rewritten. Nor does the entire chip have to be completely erased to change
a specific portion. Changing the contents does not require additional dedicated equipment.
EEPROM
The localized application of an electric field to each cell erases the targeted cells which can be
rewritten. Since only 1 byte can be changed at a time, EEPROM’s are versatile but slow.
Electronic Label
A label that has an electronic RFID tag embedded within.
Electromagnetic Coupling
In RFID, a system that uses a magnetic field as means of transferring data or power.
In RFID, a system which uses the induction of voltage on a plate as a means of transferring
data or power.
Electrostatic Coupling
Ellipse
An oval shape that is symmetrical on either side of its center when divided into quadrants.
Characters or graphics that are raised above the remaining surface.
To activate or make able to function.
Embossed
Enable
Encompass
To surround, encircle, or contain.
(ECC) In RFID, supplemental bits in a data transfer used in conjunction with a polynominal
algorithm in order to compute the value of missing or erroneous data bits. Example: for a 32-bit
data transmission, seven additional bits are required.
Error Correcting Code
Relative to RFID, a mode of data communication in which missing or erroneous bits are
automatically corrected.
Error Correcting Mode
Error Correcting Protocol
Error Management
Error Rate
Relative to RFID, the rules by which the error-correcting mode operates.
In RFID, the techniques used to ensure that only correct information is presented to the
system’s user.
In RFID, the number of errors per number of transactions.
In RFID, the electronics which drive an antenna. When coupled with antenna, they are
collectively referred to as a scanner. Also referred to as a transmitter.
Exciter
Expansion Port
A plug accessing additional 1/0 capability on a computer or peripheral device.
Print media with a mark on the paper backing between each label for the label sensor to read.
This mark is used by the printer to identify the end of the printed label so that the next up can
be properly positioned for printing.
Eye-Mark Media
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Unit 7: Appendix
GLOSSARY
Relative to RFID, the programming of information into a tag occurring as part of the
manufacturing process resulting in a read-only tag.
Factory Programming
In RFID, programming that usually occurs before the tag is installed on the object to be
identified enabling the introduction of data relevant to the specifics of the application. However,
the tag would typically have to be removed from its object.
Field Programming
Field Protection
In RFID, the ability to limit the operations that can be performed on portions of data fields
stored in a tag.
Fillet
To round off the sharp edges of the angle.
Flange
The projecting rim of an object used to keep another object or objects in place.
A form of rewritable memory chip that allows multiple memory locations to be erased or written
in one programming operation. Flash Memory is very high-speed and non-volatile - does not
need power to maintain the stored information. Its information is stored in an array of floating
gate transistors called “cells”.
Flash Memory
Font
A type or style of letter or numeral characters used in written text.
The number of times a signal executes a complete excursion through its maximum and
minimum values and returns to the same value. The number of vibration cycles.
Frequency
Print media with a space between each label where only the paper backing exists. The
printer’s sensor uses this “gap” to identify when the printed label ends and to properly position
the next label for printing.
Gap Media
A unit of measurement used to describe the nominal thickness of wire. The higher the gauge
number, the smaller the diameter.
Gauge
Gear
A system of toothed wheels meshed together so that the motion of one is passed on to the
others.
Gigabytes
Groove
Used to describe data transfer rates or storage capacity of 1 billion bytes.
An elongated slot cut into an object.
Radio waves or other electromagnetic radiation resulting from oscillations of electricity in a
conductor. Also the measurement of those oscillations.
Hertz
A numbering system composed of six letters (A-F) and ten numbers (0-9) used to condense
binary numbers.
Hexidecimal
Hex Screw
A threaded rod having a flanged head that is comprised of six sides - a type of hardware used
to attach two or more objects.
In engineering: a recess that does not penetrate completely through as a bore or orifice. Term
may be casually used in lieu of a bore or orifice.
Hole
Horizontal
Hz
On a level plane ninety-degrees from vertical.
(Hertz) Radio waves or other electromagnetic radiation resulting from oscillations of electricity
in a conductor. Also the measurement of those oscillations.
Icon
An image or picture that has a specific meaning.
I.D. Filter
Idle Gear
In RFID, software that compares a newly read ID with those in a database or set.
A toothed wheel that is not directly driven, but instead receives motion from another.
A non-toothed wheel that is not driven - in the case of printers, it is typically used to provide
tension on a timing belt. Also referred to as “tension roller”.
Idle Roller
Illuminate
To give or emit light.
In RFID, systems that use the inducing of a current in a coil as a means of transferring data or
power.
Inductive Coupling
Intermittent
In-Use Programming
Junction
Stopping and starting again at intervals.
The ability to read from, and write to, an RFID tag while attached to its object.
A place or point of joining or crossing.
Kinetic
The science dealing with the motion of masses in relation to the forces acting on them.
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GLOSSARY
The button on a panel that may be pressed to send an electrical signal to influence a
predetermined activity.
Key
A physical object shaped in a manner so as to prevent unwanted movement or to ensure
desired movement.
Keyed
Kg
(Kilogram) A unit of weight measure within the metric system.
Kilo-Bytes
Used to describe data transfer rates or storage capacity of approximately 1000 bytes.
A rounded handle to facilitate the manual opening, closing, securing, or otherwise movement
of the object to which it is attached.
Knob
Knurled
Label
An item that has recessed grooves or elevated areas on its surface to increase manual grip.
Print media that has been used or printed upon that has adhesive on one side.
(Local Area Network) A computer network limited to the immediate area, consequently
capable of transmitting data at a very fast rate. Usually the computer is limited to the same
building, or floor of a building, as the periphery device.
LAN Interface
An object that is designed to be moved from one position to another for the purpose of
preventing or allowing the opening of another object.
Latch
Lateral
Movement to the left or to the right - horizontal movement.
(Liquid Crystal Display) A display technology involving optical glass panels whose opacity can
be controlled by electrical signals. A liquid crystal surface is sandwiched between two
polarizing panels and when voltage is applied to certain areas, the crystal darkens. A light
source behind the panel transmits through the transparent crystals and is mostly blocked by
the darkened ones.
LCD
LED
(Light Emitting Diode) A semiconductor light source that emits visible light or invisible infrared
radiation. The color of the emitted light depends on the chemical composition of the
semiconducting material used.
Lever
An object that turns on a fixed point usually to engage or disengage a latch.
A film or sheet placed onto and adhered flatly over another material.
Laminate
Relative to RFID, the functional period within which maintenance, adjustment, and repair is not
reasonably expected.
Life
Linear
The measurement of length without consideration of other dimensions.
Print media that does not have a space between each label as does the eye-mark and gap
type media. This media is continuous and is divided based on printer programming.
Linerless Media
An active connection to another document, graphic, or address. By selecting the designated
button, text, graphic, or screen location; one is taken to the predetermined linked location.
Link
M
(Meter) A unit of measure in the metric system equal to 39.37 inches.
(Megabytes) Used to describe data transfer rates or storage capacity of approximately 1
million bytes depending on the manner of compression.
MB
MM
(Millimeter) A unit of measure in the metric system equal to 0.03937 (1/25) inches.
In printing, a batch of unprinted labels or tags.
Media
Used to describe data transfer rates or storage capacity of approximately 1 million bytes
depending on the manner of compression.
Megabytes
Menu
A display of items that may be chosen.
Meter
A unit of measure in the metric system equal to 39.37 inches.
A unit of measure in the metric system equal to 0.03937 (1/25) inches.
A self-contained unit that may be plugged into another unit to operate.
A device that is used to measure output units relating to electrical current.
Relative to RFID, a read/write or reprogrammable tag in credit card size.
A read/write or reprogrammable RFID tag.
Millimeter
Module
Multimeter
Memory Card
Memory Modules
In RFID, a vehicle equipped with a system for locating tagged vehicles, containers, and other
objects for the purpose of inventory control.
Mobile Inventory Vehicle
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Unit 7: Appendix
GLOSSARY
Modulation
Nest
In RFID, the methods of altering carriers in order to transmit the encoded information.
A set of similarly shaped objects with one smaller and resting within the other.
The point between a positive and negative deviation which is considered to be optimum.
A small metal block with a threaded hole through its center for screwing onto a bolt.
Nominal
Nut
A milky-white, synthetic material used in manufacturing that is purchased in blocks and
machined to the desired shape - resembles plastic.
Nylon Material
In label printing, it is the repositioning distance that the printer must make after advancing the
printed label for cutting or dispensing. The offset is the distance that the media must be
retracted following one of those activities so that printing may again take place.
Offset
Omni-Directional
Orientation
The ability of an RFID tag to operate in any orientation.
Having to do with the manner or angle of placement.
Orientation Sensitivity
Orifice
In RFID, the range or measurement of decreased readability by non-optimal orientation.
An opening for which something is to pass through - similar to a bore.
A typically circular object made of round, elastic material to provide a seal between two
objects.
O-Ring
Oscillate
To move back and forth along a span.
Pan Head Screw
A threaded rod with a rounded, flanged head used to attach multiple object together.
In printing applications, the temporary backing for print media. The paper is removed following
printing so the label may be applied.
Paper
Parallel
Objects extending in the same direction maintaining the same distance part.
An interface between computer and printer where the computer sends multiple bits of
information to the printer simultaneously by sending each bit over a separate wire.
Parallel Interface
Parameter
The span or area that something is allowed to exist or operate.
A simple form of error checking that is used in serial communication. A parity bit is a binary
digit that is added to a group of bits to detect the presence of an error. The parity bit take on
the value of an 0 or a 1 to satisfy a constraint on the overall parity of a binary number. The
parity scheme in use must be specified as even or odd. Parity is even if there are an even
number of 1 bits, and odd otherwise. None may also be chosen.
Parity
Passive RFID tags that do not contain an internal power source. They are externally powered
and typically derive their power from the carrier signal radiated from the scanner.
Passive Tags
(Personal Computer) An electronic computing device that may be individually and
independently used or coupled to other similar devices.
PC
Perforation
Perpendicular
A series of through-holes in a material to facilitate tearing apart.
At right angles to a given line or plane - a vertical line is perpendicular to a horizontal one and
vise-versa.
A black, synthetic material used in manufacturing that is purchased in blocks and machined to
the desired shape - resembles plastic.
Phenolic Material
Pinion Gear
Pitch
A smaller gear meshed with a larger one.
Physical top of form of media placed under the print head elements in the feed direction.
A synthetic material typically rigid in nature that is molded to its useful shape. Plastic is
typically injection molded along with its color additive and may be of any color chosen.
Plastic
Post
A pin or shaft to which an object may be tethered or latched.
A variable resistor used to adjust voltage to affect various mechanical activities. This electronic
component is comprised of two terminals connected to either end of an resistive element and
a conductor that can be moved between the two ends, thus allowing the creation of a resistor
or voltage divider.
Potentiometer
Primary
Something first in order or importance.
Print Assembly
The sub-assembly of a printer that comprise the printing components.
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GLOSSARY
The device on a direct thermal or thermal transfer printer containing the heating elements that
causes an image to be transferred to print media.
Print Head
A programmable device that performs all the instruction, logic, and mathematical processing in
a computer - is the brains of the computer. The processor is a microchip that is installed on a
motherboard (primary board) that coordinates hardware components. Also referred to as
“CPU”.
Processor
Profile
A side view of an item.
Program
Proportional
To enter or send to the processor, the control parameters for electronic equipment to operate.
To be equal.
A device that detects and signals the presence of a selected object at, or near, the sensor’s
location.
Proximity Sensor
Pulley
A toothed wheel for providing movement to a belt.
One quarter of the circumference of a circle.
Quadrant
Radial
Branching out in equal distances from a common center.
A straight line from the center of a circle or sphere to its periphery - also the measurement of
its distance.
Radius
(Random Access Memory) A network of electrically-charged points in which a computer stores
quickly accessible data in the form of 0s and 1s. Each storage or memory cell can be directly
accessed if the intersecting row or column is known.
RAM
Ratio
The quotient of one quantity divided by another of the same kind.
Relative to RFID, a device containing the digital electronics which extract and separate the
information from the format definition and error management bits.
Reader
Relative to RFID, many applications require that new data or revisions to data already in the
tag, be entered while it remains on the object. Some items with this capability of being re-
programmable are read/write tags, memory cards, or memory modules.
Read/Write
An area of temporary data storage to help compensate for differences in the transfer rate and
the processing ability of the printer.
Receive Buffer
Receptacle
A female connector to which a male connector may be inserted - typically for electrical current.
A simple electro-mechanical switch made up of an electromagnet and a set of contacts.
Relays use a small amount of power to energize things that require a greater amount of
energy.
Relay
Sometimes relays are serial connected so that one smaller relay activates a larger relay which
in turn, activates another larger still, and so on until the thing that is desired to be activated - is.
Retain
To keep or to hold in place.
Retract
To withdraw - the opposite of advance.
A two-terminal electrical or electronic component that resists the flow of current producing a
voltage drop between its terminals in accordance with Ohm’s law. This electrical resistance is
equal to the voltage drop across the resistor, divided by the current that is flowing through it.
Resistor
RF/AIS
RF/DC
(Radio Frequency Automatic Identification Systems)
Systems that communicate over a radio link between a host computer and a data source. RF/
DC enhances the capabilities of automatic ID Systems by providing the capabilities of hare-
wire data communications without the physical restrictions interconnecting wires.
(Radio Frequency Identification) A method of identifying unique items using radio waves.
Typically, a reader communicates with a tag, which holds digital information in a microchip. But
there are chipless forms of RFID tags that use material to reflect back a portion of the radio
waves beamed at them.
RFID
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GLOSSARY
A system of finding the position or location of assets.
A microchip attached to an antenna that is packaged in a way that it can be applied to an
object. The tag picks up signals from, and sends signals to, a reader. The tag contains a
unique serial number, but may have other information and come in many forms, such as smart
labels that can have a barcode printed on it, or can simply be mounted inside a carton or
embedded in plastic. RFID tags can be active, passive, or semi-passive.
RFID Tags
Each tag broadcasts a signal to be received by three reader antennas. The time each signal is
received is passed on to a software system that uses triangulation to calculate the location of
the asset.
A thin, flexible strip with layers of material; one of which contains ink used to produce an image
on print media.
Ribbon
Ribbon Core
Rigid
A thick cardboard sleeve onto which ribbon is wound.
Not flexible - stiff.
(Read-Only Memory) Also known as firmware, is an integrated circuit programmed with
specific data when it is manufactured. There are five basic types: ROM, PROM, EPROM,
EEPROM, and Flash Memory.
Each type has unique characteristics, but they all are types of memory that have two things in
common: the stored data is non-volatile (not lost when power is removed) and the stored data
is unchangeable or requires a special operation to do so.
ROM
ROM chips contain a grid of columns and rows. A diode is used to connect the lines and gain
access to the data if the value is 1. If the value is 0, the lines are not connected and access is
denied.
RPM
(Revolutions Per Minute) The number of cycles within the time span of one minute.
The path or course taken to get from one location to another - example: the routing of a cable
within a machine.
Route
(Serial Access Memory) Stores data as a series of memory cell that can only be accessed
sequentially. Works very well for memory buffers where data is normally stored in the order in
which they will be used.
SAM
SBPL
(SATO Basic Programming Language)
The units to measure distance - or a short tool for measurement.
Scale
To increase or decrease the proportionate size of an object - example: text or graphics on a
printed label.
Scanner
Screen
Seat
In RFID, an antennas transmitter and receiver electronics integrated in a single package.
An electronic display.
To nest or couple one object to another. The same as to nest.
The next to follow the primary in sequence or importance.
Secondary
A SATO specific mode of printer operation that can execute the program of BASIC format in
the printer. This allows the printer to be configured and operated without interfacing with an
external computer or software.
SEMBL
The degree of ease or difficult to gain a response - example: a sensor transmitter signal may
require increase to penetrate the thickness of print media in order to be receipted by its
receiver.
Sensitivity
Sensor
A device that responds to a physical stimulus and produces and electronic signal.
The operational distance between two RFID tags.
Separation
Sequential
One to follow another in a specified order - examples: 1, 2, 3; A, B, C.
A general-purpose interface that can be used for almost any type of device in which only 1 bit
of communication is transmitted at a time.
Serial Interface
Attachment hardware specifically used to secure an object may be moved in a specific position
or location.
Set Screw
Shaft
Any rod, bar, or tube.
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Unit 7: Appendix
GLOSSARY
Simultaneous
Sleeve
To take place at the same time.
A thin hollow material that is inserted onto another to provide proportionate spacing.
A circular clip that may be applied to a shaft, etc. to prevent another object from moving - used
to retain objects in position.
Snap Ring
Solid
An item that is not porous.
An item that is not transparent or translucent.
Any object of purpose to maintain a specific distance from two other objects - example: a
sleeve or washer.
Spacer
Spindle
A shaft or rod that is fixed on one or both ends and spins on its axis while maintaining its
projection.
(Static Random Access Memory) A type of memory that is faster and more reliable than the
more common DRAM. The term static is derived from the fact that it doesn’t need to be
refreshed like DRAM.
SRAM
Stainless Steel
Steel
A shiny, mirror-like carbon steel alloyed with chromium to inhibit rust.
Metal that contains a specific percentage of carbon. The percentage of carbon determines its
strength, in addition to how prone it is to rust.
Stepper Motor
Sub-Assembly
An electrical motor designed to rotate in both directions and to move in incremented distances.
A group of components assembled to form a complete unit that is a part of a larger unit.
A small mechanical device when altered sends an electrical signal to influence a
predetermined activity. Unlike a button or key, switches may have multiple positions.
Switch
Tag
Relative to RFID, the transmitter/receiver pair of transceiver plus the information storage
mechanism attached to the object. Also referred to as Transponder.
The printing method that creates an image by transferring ink from a heat activated ribbon
onto the media using the heat from a thermal printhead.
A printhead is composed of a set of pins referred to as “elements” which may be selectively
heated through electrical induction. Regular paper media is used in this application in
conjunction with the heat sensitive ribbon. The ribbon deposits a coating of dark material onto
the paper when exposed to intense heat.
Thermal Transfer
Thermal transfer printing is more durable than direct thermal printing and is often used when a
label needs to endure longer than a year.
The science that deals with the relationship of heat and mechanical energy - also the
conversion of one into the other.
Thermodynamics
Threads
The spiral grooves on the shaft of a screw,
The three projectories of an object: X axis is the distance left and right, the Y axis is the
distance up and down, and the Z axis is the distance inward and outward.
Three-Dimensional
A piece of wire bent into a spiral and connected on each end by different objects to allow them
to be pulled apart and then automatically return to their original position once released.
Torsion Spring
Transformer
A device used to increase or decrease electricity’s voltage and current. The device consists of
one or more windings (typically copper) which, the ratio of the number of turns inversely
determines the voltage change. The windings are wrapped around a magnetic core affecting
magnetic induction.
A device used to amplify a signal or open and close a circuit. Is constructed of a
semiconductive material and is comprised of three terminals where one can be used to control
the flow of current through the other two.
Transistor
Translucent
Transparent
When a medium is of a condition so as to allow light to filter.
When a medium is of a condition so one can see through it unfettered.
Relative to RFID, the transmitter/receiver pair of transceiver plus the information storage
mechanism attached to the object. Also referred to as Tag.
Transponder
Tread
The act of an object making repetitive contact upon another that is in motion.
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Unit 7: Appendix
GLOSSARY
Troubleshoot
The act of locating the source of a problem or problems.
Two of the projectories of an object: X axis is the distance left and right and the Y axis is the
distance up and down. In a two-dimensional perspective, the Z axis is not recognized.
Two-Dimensional
Uniform
Units
The state of multiple objects being the same.
Any fixed quantity, measure, etc.
(Universal Serial Bus) An external peripheral interface standard for communication between a
computer and external peripherals over a cable using bi-serial transmission.
USB Interface
Value
The quantity for which a symbol stands.
Vertical
Voltage
A plane or axis that is plum - the Y axis.
The units of electrical force - the ampere current that flows through a conductor.
The amount of space occupied in three dimensions - cubic contents.
The strength or loudness of sound.
Volume
Washer
Wattage
A flat disk of metal, rubber, etc., used to make a seat for the head of a bolt, screw, or nut.
The amount of electrical power to operate an electrically powered device - arrived by
multiplying amperage by voltage.
Wear
To diminish in quality by repetitive activity.
Wireless
Operates with electromagnetic waves and not with conducting wire.
Multiple electrical wires bundled together.
Wiring Harness
A protocol for controlling the flow of data between computers and other devices on an
asychronous serial connection.
For example, a computer typically sends data to a printer faster than the printer can print. The
printer contains a buffer where data is stored until it catches up, a small microprocessor in the
printer sends back an Xoff signal to stop sending data. When enough data is printed and the
buffer storage becomes free, the printer sends an Xon signal to resume sending data.
X-ON/X-Off
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