RuggedCom Switch RS900G User Guide

RuggedSwitch RS900G

10-Port Managed Ethernet Switch with Gigabit Uplink Ports

Installation Guide

www.ruggedcom.com

RuggedCom Inc. I 30 Whitmore Road, Woodbridge, Ontario, Canada L4L 7Z4

Tel: (905) 856-5288 I Fax: (905) 856-1995 I Toll Free: (888) 264-0006

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Table of Contents

Product Overview.....................................................................................................................4

1.1

1.2

RS900G Family Front Panel Description........................................................................ 5

RS900G Family Bottom View ......................................................................................... 6

Installation................................................................................................................................7

2.1

2.2

DIN Rail Mounting........................................................................................................... 7

Power Supply Wiring and Grounding.............................................................................. 8

2.2.1 HI Power Supply Wiring and Grounding..................................................................... 8

2.2.2 DC Power Supply Wiring and Grounding ................................................................... 9

2.3

HIPOT (Dielectric Strength) Testing ............................................................................. 10

Failsafe Output Wiring and Specifications .................................................................... 11

RS232 Port Wiring........................................................................................................ 12

RJ45 Ports – Signal Description ................................................................................... 13

2.4

2.5

2.6

Technical Specifications.........................................................................................................14

3.1

Operating Environment................................................................................................. 14

Power Supply Specifications......................................................................................... 14

Failsafe Relay Specifications........................................................................................ 14

Twisted Pair Data Port Specifications........................................................................... 15

Fiber Optical Port Specifications................................................................................... 15

Physical Dimensions..................................................................................................... 16

Agency Approvals......................................................................................................... 17

3.2

3.3

3.4

3.5

3.6

3.7

Warranty.................................................................................................................................17

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1 Product Overview

The RuggedSwitch™ RS900G is an industrially hardened, fully managed Ethernet switch

providing dual fiber optical Gigabit Ethernet ports and eight Fast Ethernet copper ports. Designed

to operate reliably in harsh industrial environments, the RS900G provides a high level of immunity

to electromagnetic interference and heavy electrical surges typical of environments found in

electric utility substations, factory floors or in curb side traffic control cabinets. An operating

temperature range of -40°C to +85°C coupled with hazardous location certification, a galvanized

steel enclosure and optional conformal coating allows the RS900G to be placed in almost any

location.

The embedded Rugged Operating System (ROS™) provides advanced networking features such

as Enhanced Rapid Spanning Tree (eRSTP™), Port Rate Limiting and a full array of intelligent

functionality for high network availability and manageability.

Ethernet Ports

Universal Power Supply Options

• Fully integrated power supply

• Universal high-voltage range: 88-300VDC or

85-264VAC

• 2 - Fiber Optic Gigabit-Ethernet Ports

• 8 - Fast Ethernet Ports (10/100BaseTX)

• Full compliance with IEEE: 802.3, 802.3u

and 802.3z

• Dual low-voltage DC inputs (12, 24 or 48

VDC)

• CSA/UL 60950 safety approved to +85°C

• Non-blocking, store and forward switching

• Full duplex operation and flow control (IEEE

802.3x)

Simple Plug and Play Operation

• Automatic learning of up to 8192

MAC addresses

• Industry standard fiber optical connectors:

LC, SC, SFP

• Bi-Directional simplex fiber support

• Long haul optics allow Gigabit distances up

to 70km

• Auto-negotiation on all 10/100BaseTX ports

• Auto-MDI/MDIX (crossover) on all

10/100BaseTX ports

RuggedRated™ for Reliability in Harsh

Environments

• LED indicators for link, activity and speed

ROS™ Advanced Network Management

• Enhanced Rapid Spanning Tree (eRSTP^TM)

• Quality of Service (802.1p) for real-time

traffic

• Meets IEEE 1613 (electric utility substations)

• Exceeds IEC 61850-3

(electric utility substations)

• Exceeds IEEE 61800-3

(variable speed drive systems)

• Exceeds IEC 61000-6-2

(generic industrial environment)

• Exceeds NEMA TS-2

(traffic control equipment)

• Port rate limiting: 128kbps to 8Mbps

• VLAN (802.1q) with double tagging

• IGMP Snooping for multicast filtering

• Port configuration, status, statistics,

mirroring, security

• Hazardous Location Certification:

Class 1 Division 2

• Loss of link management on fiber ports

• Web-based, Telnet, CLI management

interfaces

• -40 to +85°C operating temperature (no fans)

• Conformal coated circuit boards (optional)

• 20 AWG galvanized steel enclosure

• SNMP v2 and RMON

• Rich set of diagnostics with logging and

alarms

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1.1 RS900G Family Front Panel Description

Figure 1.1.1 RS900G Front Panel View

ITEM

LINK LED (Yellow)

Activity

Solid

Blinking

Solid

Comments

Link Established

Tx/Rx Activity

Power LED

Alarm LED

Power On

Alarm condition exists

Solid

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1.2 RS900G Family Bottom View

Figure 1.2.1 RS900G Family Bottom View

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2 Installation

2.1 DIN Rail Mounting

An optional DIN rail mounting bracket is available for the RS900G. Figure 2.1.1 details mounting

instructions for the standard 1” DIN Rail.

Figure 2.1.1 RS900G Family DIN Rail Mounting

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2.2 Power Supply Wiring and Grounding

2.2.1 HI Power Supply Wiring and Grounding

Figure 2.2.1 RS900G Family Power Supply Inputs

The RS900G family HI power supply inputs are identical and are connected as follows:

1. +/L should be connected to AC (Hot)

2. -/N should be connected to AC (Neutral)

3. Surge Ground is connected to the Chassis Ground via a braided cable or other

appropriate grounding wire. Surge Ground is used as the ground conductor for all surge

and transient suppression circuitry internal to the RS900G unit.

4. Chassis Ground should be connected to the AC Ground terminal

Notes:

1. Equipment must be installed according to the applicable country wiring codes.

2. Surge Ground MUST be disconnected from the Chassis Ground during HIPOT (dielectric

strength) testing.

3. All line-to-ground transient energy is shunted to the Surge Ground terminal. In cases

where users require the inputs to be isolated from ground, remove the ground braid

between Surge and Chassis Ground. Note that all line-to-ground transient protection

circuitry will be disabled.

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2.2.2 DC Power Supply Wiring and Grounding

Figure 2.2.2.1 DC Power supply wiring and grounding diagram

The RS900 low voltage DC power supply features reverse polarity protection and dual independent

inputs. This feature allows the connection of two DC sources with the same nominal voltage to

provide redundant power supply inputs. The DC source must be connected to the DC inputs

according to the polarity markings on the unit.

Notes:

1. Equipment must be installed according to the applicable country wiring codes.

2. Surge Ground should be connected to Chassis Ground via a braided cable or other

appropriate ground wire.

3. Chassis Ground must be connected to the protective earth.

4. All line-to-ground transient energy is shunted to the Surge Ground terminal. In cases

where users require the DC inputs to be isolated from ground, remove the ground braid

between Surge and Chassis Ground. Note that all line-to-ground transient protection

circuitry will be disabled.

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2.3 HIPOT (Dielectric Strength) Testing

Units which are to be “HIPOT” tested in the field must have the braided ground cable disconnected

(see Figure 2.3.1) during the HIPOT test. This is required in order to prevent the transient/surge

suppression circuitry, which is connected to Surge Ground (see Figure 2.3.1), from being activated

during the HIPOT test.

Figure 2.3.1 HIPOT (Dielectric Strength) Testing

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2.4 Failsafe Output Wiring and Specifications

The “Failsafe” output relay is provided to signal critical error conditions that may occur on the

RS900G series switch. The contacts are energized upon power up of the unit and remain

energized until an alarm condition or power loss occurs.

Figure 2.4.1 RS900G Family Failsafe Output Relay

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2.5 RS232 Port Wiring

The RS232 port is used for configuring the unit. A straight-through serial cable with a DB-9

connector is required. There is no need to crossover the Transmit and Receive signals from the PC

side since this has been done internally as shown in the figure below.

Fig 2.5.1 RS232 Female DCE pin-out

Signal

No Connection

Transmit Data

Receive Data

No Connection

Ground

No Connection

Table 2.5.1 RS232 Female DCE pin-out

NOTE: This port is not intended to be a permanent connection and the cable shall be less than 2m

(6.5 ft) in length.

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2.6 RJ45 Ports – Signal Description

The RS900G series switches have several 10/100BaseTX ports that allow connection to standard

CAT-5 UTP cable with RJ45 male connectors. The RJ45 receptacles are directly connected to the

chassis ground on the unit and can accept shielded CAT-5 cables. If shielded cables are used,

care must be taken to ensure the shielded cables do not form a ground loop via the shield wire and

the RJ45 receptacles at either end. Fig. 2.6.1 shows the RJ45 port pins configuration.

Signal

+Rx

-Rx

+Tx

No Connection

-Tx

No Connection

Case Shield (Chassis Ground)

Fig. 2.6.1 shows the RJ45 port pins configuration.

NOTE: RuggedCom does not recommend the use of CAT-5 cabling of any length for critical real-

time substation automation applications. However, transient suppression circuitry is present on all

copper ports to protect against damage from electrical transients and to ensure IEC 61850-3 and

IEEE 1613 Class 1 conformance. This means that during the transient event communications

errors or interruptions may occur but recovery is automatic.

RuggedCom also does not recommended to use these ports to interface to field devices across

distances which could produce high levels of ground potential rise, (i.e. greater than 2500V) during

line to ground fault conditions.

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3 Technical Specifications

3.1 Operating Environment

Parameter

Range

Comments

Ambient Operating Temperature

Ambient Temperature as

measured from a 30cm radius

surrounding the center of the

RS900G enclosure.

-40 to 85°C

Ambient Relative Humidity

Ambient Storage Temperature

Operating Altitude

5% to 95%

-40 to 85°C

0 to 15240m (0 to 50000 ft)

Non-condensing

Over temperature range of -40

to 85°C

3.2 Power Supply Specifications

Minimum

Input

Maximum

Input

Fuse

Rating

Maximum Power

Isolation

Power Supply Type

Consumption

12 – 24 VDC

24 VDC

48 VDC

10 VDC

18 VDC

36 VDC

59 VDC /

72VDC

300 VDC

265 VAC

3.15A (T)

1.5 kV DC

10W

HI (125/250 VDC) ¹

HI (110/230 VAC) ¹

88 VDC

85 VAC

4 kV AC 5.5

kV DC

3.15A (T)

NOTES:

1. This is the same power supply for both AC and DC.

2. (T) denotes time-delay fuse

3. For continued protection against risk of fire, replace only with same type and rating of fuse.

3.3 Failsafe Relay Specifications

Parameter

Value

Max Switching Voltage

Rated Switching Current

30VAC, 80VDC

0.3A @ 30VAC

1A @ 30VDC, 0.3A @ 80VDC

Figure 1 - Failsafe Relay Specification

NOTES:

1. Resistive Load.

2. For Class-2 circuits only.

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3.4 Twisted Pair Data Port Specifications

Data Port

Media

Distance

Connector Type

10/100 Mbps

Cat 5 UTP or STP

100m

RJ45

3.5 Fiber Optical Port Specifications

For maximum flexibility RuggedCom Inc. offers a number of different transceiver choices for

Gigabit fiber optical communications. The following table details fiber optic specifications based on

the order code / transceiver selected at time of ordering.

Tx Pwr

(dBm) ³

(Min/Max)

Typical

Distance¹

(km)

Order

Code

Mode /

Connector

Cable

Type²

Tx λ

(nm)

Sensitivity

Saturation

(dBm) ³

2LCMM

2LC10

2LC25

2SC10

2SC25

SFP

MM / LC

SM / LC

SM / SC

MM / LC

SM / LC

SM / SC

Simplex

SM / SC

Simplex

850

-9.5 / -4

-9.5 / -3

-5 / 0

-10 / -3

-7 / -3

-8.5 / -4

-9 / -3

-7 / -3

-5 / 0

-20

-22

-24

-22

-24

-26

-3

0.5

50µ/125

9µ/125

50µ/125

9µ/125

1310

850

1310

1550

SFP

SFP⁴

0 / 5

SFP

1310

1490

-9 / -3

-22

-3

9µ/125

SFP⁴

9µ/125

NOTES:

1. Maximum segment length is greatly dependent on factors such as fiber quality, and

number of patches and splices. Please consult RuggedCom sales associates when

determining maximum segment distances.

2. All cabling is duplex type unless otherwise specified.

3. All optical power numbers are listed as dBm averages.

4. These transceivers utilize a distributed feedback (DFB) type laser and are rated for -20°C

to +85°C operation only.

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3.6 Physical Dimensions

Parameter

Value

Comments

Dimensions

7,4 x 2,6 x 5,0 inches

(187,96) x (66,04) x (127,0) mm

2.7 lb (1.2 Kg)

(Length x Width x Depth)

Weight

Enclosure

20 AWG Galvanized Steel

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3.7 Agency Approvals

Agency

Standards

Comments

CSA

CSA C22.2 No. 60950, UL 60950

Approved

CE Compliance is claimed via

Declaration of Self Conformity Route

EN 60950, EN 61000-6-2

FCC

CISPR

FCC Part 15, Class A

EN55022, Class A

Approved

FDA/CDRH

IEC/EN

21 CFR Chapter 1, Subchapter J

EN60825-1:1994 + A11:1996 + A2:2001

Hazardous Locations

Class 1, Division 2, Groups A, B, C,& D.

CSA

Approved

T6 rating at 40°C, T4A rating at 85°C

4 Warranty

RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty

details, visit http://www.ruggedcom.com or contact your customer service representative. Should

this product require warranty or service contact the factory at:

RuggedCom Inc.

30 Whitmore Road,

Woodbridge, Ontario

Canada L4L 7Z4

Phone: (905) 856-5288

Fax: (905) 856-1995

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