Raymarine Two Way Radio RAY 210VHF User Guide

RAY 210VHF  
VHF RADIOTELEPHONE  
OPERATION MANUAL  
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PURPOSE  
This contains very important information on the installation,  
operation, and maintenance of your new equipment. To get the best  
results in operation and performance, please take the time to read  
this manual thoroughly.  
IMPORTANT NOTICE  
This device is only an aid to navigation. Its accuracy can be affected by many  
factors including equipment failure or defects, environmental conditions, and  
improper handling or use. It is the user's responsibility to exercise common  
prudence and navigational judgment, and this device should not be relied  
upon as a substitute for such prudence and judgment.  
Raymarine products are supported by a network of Authorized Service  
Representatives. For product information, you may contact the following  
regional centres:  
The Americas  
Raymarine Inc.  
22 Cotton Road, Unit H,  
Nashua,  
NH 03063-4219  
USA  
+1 603 881 5200  
+1 800 539 5539 (fax)  
UK, Rest of the World  
Raymarine Ltd.  
Anchorage Park,  
Portsmouth,  
Hampshire  
PO3 5TD  
+44 23 9269 3611  
+44 23 9269 4642 (fax)  
i
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TABLE OF CONTENTS  
SECTION 1 INTRODUCTION  
1.1  
1.2  
1.3  
GENERAL  
EQUIPMENT FEATURES  
SPECIFICATIONS  
1
1
3
3
4
1.3.1  
1.3.2  
Electrical Specifications  
Mechanical Specifications  
SECTION 2 INSTALLATION  
2.1  
2.2  
2.3  
2.3.1  
2.4  
2.4.1  
UNPACKING AND INSPECTION  
5
5
6
8
8
9
10  
10  
10  
11  
EQUIPMENT SUPPLIED  
PLANNING THE INSTALLATION  
Mounting Options  
ELECTRICAL CONNECTIONS  
DC Power Connections  
External Speaker Connections  
Antenna Connections  
2.4.2  
2.4.3  
2.4.4  
2.4.5  
Antenna Mounting Suggestions  
Grounding  
SECTION 3 OPERATIONS  
3.1  
3.2  
3.2.1  
3.2.2  
3.3  
INTRODUCTION  
CONTROLS AND LCD DISPLAY  
Controls  
12  
12  
12  
19  
21  
21  
21  
21  
21  
21  
21  
22  
LCD Display  
OPERATING PROCEDURE  
Turning the Power On  
Setting the Volume  
Setting the Squelch  
Selecting a Channel  
Setting the Power Output  
To Transmit  
3.3.1  
3.3.2  
3.3.3  
3.3.4  
3.3.5  
3.3.6  
3.3.7  
Selecting a Weather Channel  
ii  
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SECTION 4 TECHNICAL DESCRIPTION  
4.1  
4.1.1  
RECEIVING CIRCUIT OPERATION  
Antenna Switching Circuit  
25  
25  
25  
25  
25  
26  
26  
4.1.2  
4.1.3  
4.1.4  
4.1.5  
4.1.6  
4.1.7  
High Frequency Amplifier Circuit  
1st Intermediate Frequency Amplifier Circuit  
2nd Intermediate Frequency Amplifier Circuit  
Low Frequency Circuit  
Squelch Circuit  
Low Frequency Treatment Circuit (CPU AF 26  
Board)  
4.1.8  
4.2  
WX Alert Detection  
26  
26  
26  
27  
27  
27  
27  
TRANSMITTING CIRCUIT OPERATION  
Microphone Amplifier Circuit  
High Frequency Power Amplifier  
APC Circuit  
Antenna Monitoring Circuit  
PLL CIRCUIT OPERATION  
4.2.1  
4.2.2  
4.2.3  
4.2.4  
4.3  
SECTION 5 MAINTENANCE  
5.1 GENERAL  
5.1.1 How to contact Raymarine  
30  
30  
31  
31  
32  
32  
33  
33  
33  
33  
5.2  
5.3  
PREVENTATIVE MAINTENANCE  
ALIGNMENTS AND SERVICE  
Test Equipment  
5.3.1  
5.3.2  
5.3.3  
5.3.4  
5.3.5  
5.3.6  
5.3.7  
PLL Adjustment  
Frequency Adjustment (TRANSMITTER)  
Modulation Adjustment (TRANSMITTER)  
Power Output Adjustment  
RF Sensitivity Adjustment (RECEIVER)  
Weather  
Alert  
Frequency  
Adjustment 34  
(RECEIVER)  
5.4  
5.4.1  
TROUBLE SHOOTING GUIDE  
Master Reset  
34  
34  
SECTION 6 PARTS LIST & DRAWINGS  
6.1  
6.2  
6.3  
PART LOCATION LIST  
ASSEMBLY DRAWING  
SCHEMATIC DRAWING  
37  
43  
45  
SECTION 7 APPENDIX  
7.1 VHF MARINE CHANNEL USAGE GUIDE  
52  
iii  
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GLOSSARY OF TERMS  
VHF  
Very High Frequency: 30MHz to 300MHz  
FM  
Frequency Modulation  
Carrier Wave  
Dual Watch  
All Scan  
A Radio Frequency on which Intelligence is  
superimposed  
Monitor channel 16 while working on another  
channel  
Scans all channels  
Select Scan  
U.S.A. Channels  
International Channels  
Canadian Channels  
Weather Channels  
Simplex  
Scans only user selected memory channels  
Channel designations as defined by the FCC  
Channel designations as defined by  
International Telecommunication Union  
Channel designations as defined by the  
DOC  
Channels for routine and emergency  
weather information broadcast by NOAA  
Transmit and receive on the same frequency  
Duplex  
Transmit  
and  
receive  
on  
different  
frequencies  
Squelch  
To suppress totally  
LCD  
Liquid Crystal Display  
Transmit  
TX  
RX  
Receive  
RF  
Radio Frequency  
Central Processing Unit  
CPU  
PLL  
Phase Lock Loop (A type of frequency  
Synthesizer)  
VCO  
Voltage Control Oscillator  
PTT switch  
Microphone push-to-talk switch  
iv  
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SECTION 1  
INTRODUCTION  
1.1 GENERAL  
Congratulations on your purchase of Raymarine's RAY210 marine  
radiotelephone.  
Your RAY210 VHF-FM marine radiotelephone provides reliable simplex and  
duplex (two-frequency) communications between ships and from ships at sea to  
public or private shore stations. The RAY210 is programmed for two-way  
communication on all the International, US and Canadian channels plus  
reception on ten separate weather channels, and the international calling and  
safety channels (16/9). Simple installation requires attaching the mounting yoke  
and microphone bracket, connection to a 13.6 Vdc power source, and to a proper  
VHF antenna.  
This manual describes the physical and functional characteristics of the  
radiotelephone.  
1.2 EQUIPMENT FEATURES  
The RAY210 is designed and manufactured to provide ease of installation and  
operation with excellent reliability. The important built-in features of the  
equipment are listed below;  
1) 51 transmitting channels and 93 receiving channels within the assigned  
VHF/FM maritime band. All U.S. and International channels are included.  
2) Automatically scans four modes;  
ALL channels  
Any selected channels  
Dual watch plus weather: channel 16/9 and any other selected weather  
channel  
Dual Watch: channel 16/9 and any other selected channel.  
3) All solid-state circuitry for low current drain and maximum reliability.  
4) Exclusive circuit that automatically selects USA channel 16 and 25 watts  
output power when radio turned on.  
5) High-performance receiver section with optimum selectivity for operation in  
"noisy" or "high traffic" areas.  
6) Four watts audio output power to speaker provide adequate volume even in a  
noisy environment.  
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7) Large speaker cavity designed to provide superior audio quality.  
8) Selected channel number indicated on the LCD digital display.  
9) "Quick" channel 16 or 9 key to instantly switch to emergency channel 16/9.  
10) Full 25 watts RF output power to the antenna port with protective circuitry  
to prevent damage to the radio if operating into a faulty antenna system.  
2
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1.3 SPECIFICATIONS  
Appendix 1 : Design Specification Model RAY210  
General : FCC Part 80, ITU Radio Regulations Appendix 18.  
DOC CAT V RSS-18 Issue 2.  
1.3.1 Electrical Specifications;  
Transmitter  
Channel  
51 USA /International  
+/-5ppm(+/-0.0005%)  
25KHz Increment  
Frequency Stability  
Channel Spacing  
Power Output  
25Watts Switchable to 1 Watt  
into 50 ohm at 13.6 Vdc.  
Frequency Modulated 16F3  
(+/-4.5KHz at 1000Hz)  
within the limit of +/-3dB at  
6dB/oct freq. curve (300-2.5KHz)  
Greater than 40dB below audio  
less than 10% at 1KHz for +/-  
3KHz deviation  
Modulation  
Modulation Audio  
Hum & Noise Level  
Audio distortion  
Spurious & Harmonic  
Antenna Impedance  
greater than 70dB below carrier  
power.  
50 ohms  
Receiver  
Channel  
Frequency Range  
93 (Includes 10 WX Channels)  
156.025 to 163.275MHz in  
25KHz increments  
Frequency Stability  
Sensitivity  
±5ppm (±0.0005%)  
–20degree C to +50degree C  
0.3µV for 12dB SINAD  
Squelch Sens. Threshold 0.2µV or better  
Tight Squelch Sens.  
1µV  
Adjacent CH Rejection  
greater than 70dB  
Spurious Image Rejection greater than 70dB  
Intermodulation Rejection greater than 70dB  
Audio Output  
4 Watts @ 4 ohms with Less  
than 10% distortion  
greater than 40dB  
Hum & Noise  
Operating Requirement  
Input Voltage  
13.6 Vdc ±15% (11.6 to 15.6Vdc)  
Less than 5.5 A at 25 Watts  
Current Required for  
Transmit  
Less than 1.3 A at 25 Watts  
–20º C to +50º C  
Operating Temperature  
3
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1.3.2 Mechanical Specifications  
Waterproofness:  
CFR 46 Parts 110,111  
Mechanical Requirement  
(1) Cabinet  
Front : ABS  
Rear : Die-Cast  
(2) Keyboard  
Silicon Rubber  
(3) Display  
(4) External Hardware  
Custom LCD ( EL Backlit LCD )  
Non Corrosive and porous metal shall be  
used  
(5) External connections  
Antenna M-Type power/External  
Speaker 4- Pin Jack  
4
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SECTION 2  
INSTALLATION  
2.1 UNPACKING AND INSPECTION  
Use care when unpacking your new RAY210 from the shipping carton to  
prevent damage to the contents. It is also a good practice to save the carton and  
the interior packing material. The original packing material should be used in the  
unlikely event that it becomes necessary in the future to return the unit for  
service.  
2.2 EQUIPMENT SUPPLIED  
The following is a list of the standard equipment include with your RAY210  
model.  
Description  
Part No.  
Radiotelephone  
Microphone Bracket w/hardware  
Mounting Yoke  
Yoke Knob  
Yoke Rubber Spacer  
Microphone  
Power Cable  
Instruction manual  
Bridge Card  
M56798  
G623759-3  
G623760-7  
G623760-8  
G623760-9  
G623759-2  
G623760-6  
G623759-5  
G623759-6  
Fuse (s) Kit  
FCC Instructions  
Sun Cover  
FCC FORM506  
G623759–4  
5
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2.3 PLANNING THE INSTALLATION  
When planning the installation for your RAY210, the following conditions  
should be considered to insure dependable and trouble-free operation.  
1) The mounting location should be easily accessible to allow operation of the  
front panel.  
2) There should be adequate ventilation.  
3) A sufficient space should be secured behind the transceiver to allow cable  
connections to the rear panel connectors.  
4) The transceiver should be located near a power source.  
5) The selected location should be far enough away from devices that may cause  
interference, such as motors and generators.  
6) Generally speaking, the transceiver should be protected from prolonged direct  
exposure to rain and salt spray. It is a good practice to protect your valuable  
electronic equipment as much as possible.  
The RAY210 can be conveniently mounted on a chart table, bulkhead, overhead  
or any other desired location.  
( Table top mount)  
(Bulkhead mount)  
(Overhead mount)  
Figure 2-1 Typical Mounting Methods  
6
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Figure 2-2 Outline and Mounting Dimensions  
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2.3.1 Mounting Options  
The RAY210 may be given a professional appearance when mounting the radio  
into a console when ordering and using the optional RAY 210 Console  
Mounting Kit-Product Code M92803. The Console Mounting kit is available  
from your Raymarine dealer.  
2.4 ELECTRICAL CONNECTIONS  
Figure 2-3 Rear View  
CAUTION  
DO NOT INSTALL THIS RADIO ON VESSELS WITH POSITIVE GROUND  
BATTERY SYSTEMS  
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2.4.1 DC Power and External Speaker Connections  
The 6 foot long power cable assembly consists of the DC power and the external  
speaker cable. The DC power cable is composed of RED (+) and BLACK (-)  
wires, and the external speaker cable has YELLOW (+) and GREEN (-) wires.  
The RED (+) wire with an in-line fuse (10 amps.) and the BLACK (-) wire of  
the 4 pin connector cable are used for connecting the RAY210 to the ship's 12  
VDC power system. (refer to fig 2-4)  
Fig 2-4 POWER / EXTERNAL SPEAKER CABLE AND 4PIN CONNECTOR  
CABLE  
In most cases this length should be adequate enough to reach the DC power  
source. If additional wire length is required, the cable can be extended by adding  
more cable as necessary. However, for power cable runs longer than 15 feet,  
larger wire diameter size should be used to prevent voltage line loss. Fig 2-5  
provides recommended wire sizes to use for various cable run distance.  
Fig 2-5 POWER CABLE LENGTH  
Your RAY210 radio should be connected to the nearest primary source of ship's  
DC power. A typical source may be a circuit breaker on the power panel or a  
fuse block near the unit. When connecting to either of these sources, the circuit  
breaker or other in-line fuse should be rated at 10 amps.  
9
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It is recommended that lugs be used to connect the power cable to the DC  
supply and that lugs should be both crimped and soldered. This is very important  
in order to insure adequate current draw to the equipment. Intermittent operation  
may result if an insufficient connection is made to the power source. The  
connection terminals should be clean, with no sign of corrosion.  
The RED (+) wire is connected to the positive terminal of the power source or  
battery. The BLACK (-) wire is connected to the negative (ground) of the power  
source or battery. Should the power connector be inadvertently reversed, the 10  
amp. in-line fuse located in the RED (+) wire will open. Check the input power  
leads for correct polarity with a VOM (volt /ohm meter), reconnect the leads  
observing correct polarity, and replace the fuse. Use the same rate and type fuse.  
2.4.2 External Speaker Connections  
The YELLOW (+) wire and GREEN (-) wire are used for connecting the  
RAY210 to the external speaker. (Refer to Fig 2-4)  
Four watts of audio output is provided for an external 4 ohm speaker. A suitable  
speaker can be purchased from your local marine dealer.  
Connect the YELLOW (+) wire and GREEN (-) wire with the speaker. The  
internal speaker and the external speaker will sound simultaneously.  
2.4.3 Antenna Connections  
The coaxial cable to your VHF antenna is intended to be connected to the  
antenna jack on the rear panel using a PL259 VHF type connector. The antenna  
cable may be cut to the required length at installation. If a longer cable length is  
required, RG-58 50-ohm coaxial cable or equivalent cable may be used for runs  
up to a maximum of 50 feet. If the distance required is even greater, then we  
recommend using low loss RG-213 or equivalent cable for the entire run in  
order to avoid excessive losses in power output.  
If the antenna connector is likely to be exposed to the marine environment, a  
protective coating of grease (similar to Dow Corning DC-4) can be applied to  
the connector before connecting it to the radio. Any other extensions or adapters  
in the cable run should also be protected by silicon grease and then wrapped  
with a waterproofing tape.  
2.4.4 Antenna Mounting Suggestions  
The best radio in the world is useless without a good antenna location. Mounting  
the VHF antenna properly is very important because it will directly affect the  
performance of your VHF radio. A standard VHF antenna that is designed for  
use aboard boats should be used.  
10  
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There are several factors to consider in order to maximize the effective  
communication range of the radio.  
Since VHF transmissions are essentially Line-of-Sight, mount the antenna at  
the highest possible location on the vessel and free of obstruction in order to  
obtain maximum range.  
Use an antenna with the highest possible gain characteristics.  
If you must extend the length of the coaxial cable between the antenna and  
the radio, use a coaxial cable designed for the least amount of power loss over  
the entire cable length.  
Keep the coaxial cable between the radio and antenna as short as possible.  
2.4.5 Grounding  
While special grounding is not generally required to VHF radiotelephone install-  
ations, it is a good marine practice to properly ground all electronic equipment  
to the ship's ground system. The RAY210 can be connected to ground by attach-  
ing a wire to one of the RF connector screws on the unit's rear panel and then to  
the nearest ship's ground connection point. The recommended wire to be used  
for such grounding is #10 AWG.  
The RAY210's cabinet was specifically designed and die-cast from aluminum to  
insure maximum noise rejection from external sources.  
11  
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SECTION 3  
OPERATIONS  
3.1 INTRODUCTION  
Your RAY210 has the capability to transmit on 51 and receive on 93 Marine  
VHF radiotelephone channels. There are channels that are FCC approved but  
may only be used by authorized stations for specific purposes, depending on the  
type of vessel (commercial or non-commercial). Take a look at Table 3-1 and 2  
on page 22-24 which lists all of the marine VHF channels available in your  
RAY210 for International and U.S. radiotelephone use. Full familiarization with  
this table is essential when selecting your channels. The international  
frequencies were agreed upon by the attending countries at the 1968  
International Telecommunication Union Meeting in Geneva and are in active  
use around the world. The U.S. channels are those channels authorized for use in  
the U.S.A. by the FCC.  
3.2 CONTROLS AND LCD DISPLAY  
Refer to Figure 3-1 for familiarization with the controls and mode display.  
3.2.1 Controls  
1) On / Off and Volume Control:  
This control switches the RAY210 on and off and controls the volume level of  
the internal speaker. Turning the radio On will apply power to the radio  
circuitry. When the radio is on, rotating this control clockwise will increase  
volume to the internal speaker and rotating this control counterclockwise will  
decrease volume.  
2) CHANNEL Selector Control  
This control selects the desired operating channel. When the control is turned in  
a clockwise direction, the channel number increases. When the control is turned  
in a counterclockwise direction the channel number decreases.  
3) SQUELCH Control  
Provides an adjustable input signal threshold to eliminate random RF  
background noise during “no signal” conditions. This control sets the signal-to-  
noise ratio at which a signal will become audible.  
4) [16/9] Key  
Used to select channel 16 or 9 immediately. This Key enables the following  
operating mode;  
12  
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At the time of shipment  
Press for more than 3 sec  
Press for more than 6 sec  
Press for more than 9 sec  
: n  
: n  
: n  
: n  
16  
16  
9
9
n
n
9
n
n
16  
(n = The Previously Monitored Channel)  
This key is operative any time and will stop All Scan or Select Scan when  
pressed.  
5) [FUNC] (Function) Key:  
When the [FUNC] key is pressed, an F will appear on the LCD to let the  
operator know that a Secondary Function can be selected. To operate a  
secondary function, first press the [FUNC] key, then press the desired front  
panel key. To cancel a secondary function and return to the previous operating  
mode, repeat the same procedure.  
The function key enables the following operating modes and operations when  
the associated keys are depressed:  
All Scan Mode - press [FUNC] then [SCAN] : SCAN will be displayed on  
the LCD.  
TX Power setting mode - press [FUNC] then [1/25] :1W will be displayed on  
the LCD.  
DWX mode - press [FUNC] then [DWX] : DWX will be displayed on the  
LCD.  
MEM mode - press [FUNC] then [MEM] : MEM will be displayed on the  
LCD.  
International mode - press [FUNC] then [INTL] : INTL will be displayed the  
LCD.  
6) [SCAN] (All Scan) Key:  
This key is used as a secondary function to activate the all scan mode. To  
activate the all scan mode, press the [FUNC] key, then [SCAN]. SCAN will be  
displayed on the LCD and the RAY210 will sequentially scan all USA or INTL  
channels (CH 01- CH 88, See Table 3-2 page 23 and 24) except weather  
channels. To cancel the scan function, press the [FUNC] key then [SCAN].  
If signal is present on the channel that is being scanned, the scanning will  
stop until the station clears. After the station clears and no signal is received for  
five seconds, the scanning will resume. Pressing [SC] (scan continue) will  
reactivate the scanning if the radio has stopped on a particular channel and the  
operator wants to continue.  
13  
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If the radio has stopped on a channel, and the operator wants to transmit on  
that channel, pressing the PTT switch will cancel the scan function and the  
RAY210 will remain on that channel.  
If the radio stops on a channel during the scan mode due to a received signal,  
the operator can cancel the scan function and the RAY210 will remain on that  
channel. If no signal was present when the All Scan is deactivated, the radio will  
revert to the channel in use prior to the selection of All Scan.  
When the radio is in the All Scan mode, the keyboard is inoperative except for  
the following keys: [SC], [DIM], [VOLT], and [16]. The transmitter is inhibited  
in the All Scan mode.  
NOTE: During scanning operations, a VHF radio will sometimes stop on a  
particular channel for no obvious reason. This can be caused by electrical noise  
and interference that may be common to a particular port or harbour area.  
7) [1/25] (high / low power) key:  
This secondary function is used to toggle the transmit power setting between 25  
watts and 1 watt. To set the transmitter to low power setting (1 watt), press the  
[FUNC] key, then [1/25]. 1W will then be displayed on the LCD and your  
RAY210 will apply approximately 1 watt of power to the antenna during  
transmit operation. When 1W is not displayed on the LCD, the radio is set to  
provide 25 watts of power to the antenna. The low power setting is provided for  
situations where the parties communicating are close to each other. This reduces  
radio channel congestion in distant areas, allowing more individuals to use the  
same channel at a given time.  
Some VHF channels are required by the FCC to be automatically set to transmit  
on low power (Refer to Table 3-2 on pages 23 and 24). The operator may  
override this automatic setting on some of these channels. To override the  
automatic low power setting on authorized channels, press the [FUNC] key then  
[1/25] key and hold.  
8) [DWX] (Dual Watch Plus Weather) Key:  
This secondary function key activates Dual Watch plus Weather Mode and  
illuminates the DWX symbol on the LCD. In this mode, the RAY210 will scan  
(monitor) priority channel 16, a user selected channel, and selected weather  
channel (monitor weather alert warnings). To operate this mode, first select a  
working channel, then select a weather channel by pressing the [WX] key and  
set to desired channel. Pressing [FUNC] key and then the [DWX] key will  
activate the DWX mode. Pressing the [FUNC] and then the [DWX] key again  
cancels the DWX mode.  
14  
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If a signal is received on either channel 16 or the selected working station  
while in the DWX mode, the operator can communicate with the calling party  
and still remain in this mode.  
If a weather warning is received on the weather station being monitored, the  
RAY210 will emit a series of tones. The radio will then automatically switch to  
the WX mode in order to monitor the emergency broadcast.  
The radio will no longer be in the DWX mode.  
9) [MEM] (Memory) key:  
This secondary function key stores channels into memory for select scan  
functions. To store a channel using the memory, select the desired channel using  
the selector knob, press the [FUNC] key, then [MEM]. The MEM symbol will  
illuminate on the LCD and the displayed channel will be stored into memory.  
The same procedure is used to remove a channel from memory. To view all  
channels that are stored in memory, press the [RCL] key. RAY210 will display  
each channel in memory, then return to the previously selected channel.  
10) [INTL] (International) key:  
This key causes the synthesizer to program international frequencies and  
illuminates the INTL symbol on the LCD. To change to international  
frequencies, press [FUNC] key, then [INTL]. To return to U.S. channel  
frequencies, repeat this same procedure.  
11) [WX] (Weather) key:  
When pressed, puts the radio into the weather receiving mode. A WX indicator  
will be displayed on the LCD along with the weather channel number (0-9).  
Rotate the channel selector knob until the desired WX channel is displayed.  
Refer to Table 3-1 (page 22) for weather channel frequencies. Pressing the [WX]  
key a second time returns the RAY210 to the operating channel previously used.  
12) [DW] (Dual Watch) key:  
Pressing this key puts the radio into the Dual Watch mode and DW is  
illuminated on the LCD. The RAY210 will then monitor the current selected  
channel and channel 16. If a signal breaks squelch on either channel, the radio  
will change to that channel. After the channel clears, and no transmission is  
received for five seconds, the radio will return to the Dual Watch operation.  
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13) [SC] (Scan Continue) key:  
During scanning mode, if a signal breaks squelch on a certain channel, the  
scanning will stop on that channel. Pressing the Scan Continue [SC] key will  
resume the scan operation.  
14) [SS] (Select Scan) key:  
Pressing this key puts the radio into the Select Scan Mode, and MEM SCAN  
will be illuminated on the LCD. In this mode the RAY210 will scan only those  
channels which have been stored into memory by the operator.  
If a signal breaks squelch during the scan operation, the radio will stop on  
that channel and will resume scanning only after a signal is no longer received  
and the channel remains clear for five seconds.  
If a signal breaks squelch during the scan operation and you wish to comm-  
unicate with the other party, when the PTT switch is depressed, the scan mode  
will deactivate and the radio will operate normally on the channel.  
If a signal is present when the Select Scan is deactivated, the radio will remain  
on that channel. If no signal is present when the Select Scan is deactivated, the  
radio will revert to the channel in use prior to the selection of the Select Scan  
Mode.  
When the radio is in the Select Scan mode, the only keyboard buttons that pre-  
empt the scan are [SS] and [16]. Note that two separate sets of programmed  
memory channels are possible, one set of International channels and one set of  
USA channels. The transmitter is inhibited in the SS mode.  
15) [M1] through [M5] "quick" memory keys:  
Using these keys, the operator can store up to five channels in memory for quick  
and convenient access any time. To store a channel in the Ml through M5 quick  
memory:  
Select the desired channel with channel selector knob.  
Press and hold the desired quick memory key for approximately three  
seconds until two beeps are heard.  
The memory location number will then be displayed on the LCD.  
16) [RCL] (Memory Recall) key:  
When this key is pressed, the RAY210 will display each of the channels that are  
currently stored in memory for the Select Scan mode.  
Upon completion, the radio will return to the previously selected channel.  
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17) [DIM] (Dimmer) key :  
The [DIM] key changes backlighting level for the front panel. The backlighting  
is in the off condition when the RAY210 is first turned on. There are four levels  
for front panel illumination (high, medium, low, and off), Pressing the [DIM]  
key one time turns the backlight to its brightest setting (high). Each subsequent  
press of the backlight key decreases the level of illumination. Once the backlight  
is decreased to the “off” condition, the next press of the [DIM] key returns the  
backlight to high.  
18) [VOLT] (voltmeter) key :  
Pressing this key will activate the unique digital voltmeter feature for fast  
verification of input DC voltage to your RAY210.  
To activate the voltmeter, press [VOLT] key. The display will then show the  
input DC voltage for five seconds, then will return to previous operation.  
19) [D/L] (sensitivity) key :  
The receiving sensitivity is changed by pressing this key. When the RAY210 is  
turned on, sensitivity is set high. To reduce receiving sensitivity, press [D/L]  
key. When at low sensitivity setting "DESENS11 is displayed on the LCD.  
Note: When your radio is interfered with by pagers, land mobile and TV signals,  
your RAY210 can eliminate the interference by utilizing the desensitising  
function.  
20) Microphone PTT (Push-To-Talk) Switch :  
When pressed puts the radio into the transmit mode, and a “TX” is displayed on  
the LCD. Bar segments of 1 through 3 will illuminate when the PTT switch is  
depressed at 1 Watt. Bar segment 4 will illuminate when modulation is detected.  
At 25 Watts, segments 1 through 6 will illuminate when PTT is depressed and 7  
will display when modulation is detected.  
21) Microphone 16/9 switch :  
This switch has the same function as that of the main unit.  
22) Microphone Up/Down Channel Switches :  
These keys located on the right side of the microphone (labelled CH) allow the  
operator to switch radio channel by simply pressing the appropriate arrow. The  
channel number can be increased or decreased one with each press, or if held  
will continue to increase or decrease the number as long as the key is held.  
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Figure 3-1 Layout of Controls and Connectors  
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23) Microphone Speaker On - Off:  
When [FUNC] key and [M5] key are pressed together for more than 10 seconds,  
2 beeps sound and the microphone speaker is turned on / off. This setting  
remains in memory after power source is cut off.  
24) Master Reset:  
A master reset is performed when power source is turned on while [FUNC] key  
and [16/9] are pressed simultaneously. All channels will be cleared from  
memory and the 16 PLUS channel will be automatically programmed back to  
channel 16. Two audible beeps will follow completion of the reset.  
25) Watching of power source voltage:  
When the power source voltage (voltage supplied from the ship) drops below  
11.0V, “dcv” is displayed on LCD with 7 segments and “V”. This indication is  
continued until power source voltage recovers to 12.0V or more, or until power  
source is cut off.  
26) Check on antenna condition:  
Antenna condition (open / short) is checked while 25 watts TX output power is  
transmitted. If any defect is detected, “An” is displayed on the LCD with 7  
segments. This indication is continued until the defect of the antenna is  
improved, or until power source is cut off.  
3.2.2 LCD Display  
A number of characters appear on the LCD display. The following list describes  
the characters and when they will appear.  
DESENS: will appear on the LCD display when the radio is in Desensitised  
mode.  
DW (Dual Watch): will appear on the LCD display when the radio is set to  
monitor channel 16 or 9 and a selected channel.  
DWX (Dual Watch plus Weather): will appear on the LCD display when the  
radio is set to monitor channel 16 or 9, a selected channel, and a weather  
channel.  
INTL (International): will appear on the LCD display when International  
channel frequencies are selected. When the INTL display is extinguished, U.S.  
channel frequencies are selected.  
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MEM (Memory): will appear on the LCD display to show the operator that the  
displayed channel has been programmed into the Select Scan memory.  
SCAN (All Scan): will appear on the LCD display when the radio is in the All  
Scan mode.  
WX (Weather): will appear on the LCD display when the radio is in the Weather  
mode.  
TX (Transmit): will appear on the LCD display when the microphone push-to-  
talk switch has been pressed and the transmitter circuits are providing a signal to  
the antenna.  
1W (1 Watt, Low Power Setting): will appear on the LCD display when the  
transmitter output power has been set to Low Power (1 Watt), or when a low  
power channel has been selected using the channel selector knob.  
F (Function): will appear on the LCD display when the [FUNC] key has been  
pressed to operate a secondary key function. The secondary key functions are as  
follows : SCAN, 1/25, DWX, MEM, and INTL.  
LCD Bar Indicator: In the transmit mode, the 7 bars indicate transmitter  
conditions. During low power transmit (1W), 3 bars will be displayed  
continuously and a fourth bar will indicate modulation. During high power  
transmit (25 W), 6 bars will be lit continuously and seventh bar will indicate  
transmit modulation.  
V (volt) : The DC supply voltage to the RAY210 will appear on the LCD  
display for 5 seconds when the [VOLT] key is pressed.  
CHANNEL #: The selected channel number will appear on the LCD display  
when a communication, distress, or weather channel is selected by the operator.  
Channel numbers will be displayed in two digits (01-88) for U.S A and INTL  
channels as follows:  
01  
88  
Weather channels WO to W9 are displayed in a single digit (0-9) on the LCD  
display as follows:  
0
9
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3.3 OPERATING PROCEDURES  
Specific operating procedures for the RAY 210 are presented on this section.  
General information regarding correct marine channel usage may be found in the  
Appendix section. Refer to the Controls section 3.2.1 beginning on page!2 for a  
thorough description of all functions.  
3.3.1 Turning the power on ( Transmit/Receive)  
Turn the ON/OFF/Volume control to switch the radio on. Rotate the knob  
clockwise and set it at approximately the mid point of it's range.  
3.3.2 Setting the volume  
Rotate the Squelch control fully counterclockwise, and set the ON/OFF/Volume  
control to the desired listening level.  
3.3.3 Setting the Squelch  
Rotate the Squelch control clockwise until the receiver becomes "quiet" and the  
audible noise coming from the internal speaker ceases.  
3.3.4 Selecting a Channel  
Rotate the channel selector switch to the desired channel. See Table 3-2 (Page  
23 and 24) for available U.S.A. and International channels and their frequencies.  
To transmit and receive on channel 16/9, press the "quick" 16/9 key. If the  
[16/9] is pressed again, the RAY 210 will return to the previous channel.  
NOTE: Initial communication contacts are usually made on channel 16 as all  
ships and shore stations monitor this channel. Then switch to a working  
frequency for general communications.  
3.3.5 Setting the Power Output  
Press the [FUNC] and then the [1/25] key to select the power output. Power  
setting is dependent on the distance the message is to be transmitted, and  
transmitting conditions. In certain U.S. harbours and on certain channels, the  
FCC requires the power to be limited to 1W. On these "required" channels, the  
RAY 210 automatically selects 1 watt operation when the channel is selected  
1W will appear beside the channel number.  
3.3.6 To Transmit  
To transmit, press the Push-To-Talk switch on the side of the RAY 210  
microphone. Speak into the microphone using a clear, normal voice.  
The RAY 210 is designed to meet the FCC Rules Part 80.203. This rule requires  
transmitter time out circuitry which will automatically disable the transmitter  
after 5 minutes of continuous transmit.  
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After 4 minutes of continuous transmit, the RAY 210 will emit two warning  
tones. If the transmitter remains engaged for an additional minute, or 5 minutes  
total, the RAY 210 will automatically disable the transmit operation.  
At this time, the RAY 210 will cease transmitting, emit an alarm, and “ot” will  
be displayed on the LCD. To return to normal operation, the microphone FIT  
switch must be disengaged.  
3.3.7 To Transmit and Receive on INTL Frequencies  
To transmit and receive on International frequencies, press the [FUNC] and then  
the [INTL] key, then select the desired channel. INTL will appear on the display  
to indicate International operation.  
3.3.8 Selecting a Weather Channel  
To select and receive a weather channel, press the [WX] key and then rotate the  
channel selector switch to the desired channel (0-9). Refer to the below Table 3-  
1 for specific weather channel frequencies. When in the weather mode, the  
transmitter is disabled.  
Channel Frequency (MHz) Type Traffic  
Function-Ship to Shore  
WX0  
WX1  
WX2  
WX3  
WX4  
WX5  
WX6  
WX7  
WX8  
WX9  
163.275  
162.550  
162.400  
162.475  
162.425  
162.450  
162.500  
162.525  
161.650  
161.775  
NOAA Weather  
NOAA Weather  
NOAA Weather  
NOAA Weather  
NOAA Weather  
NOAA Weather  
NOAA Weather  
NOAA Weather  
Canadian Weath.  
Canadian Weath.  
Receive Only  
Receive Only  
Receive Only  
Receive Only  
Receive Only  
Receive Only  
Receive Only  
Receive Only  
Receive Only  
Receive Only  
Table 3-1 RAY 210 VHF WEATHER CHANNELS AND FREQUENCIES  
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RAY 210 VHF RADIOTELEPHONE CHANNELS  
Channel  
Design.  
Frequency (MHz)  
TYPE OF  
TRAFFIC  
FUNCTION  
SHIP TO SHIP TO  
TX  
RX  
RX  
(U.S.A.) (INTL)  
156.050 156.050 160.650  
156.100 160.700  
156.150 160.750  
156.200 156.200 160.800 Can. SAR/Port Ops  
156.250 156.250 160.850  
156.300 156.300 156.300  
156.350 156.350 160.950  
156.400 156.400 156.400  
156.450 156.450 156.450  
156.500 156.500 156.500 Com'l & Ship/Ship  
156.550 156.550 156.550 Com'l & Ship/Ship  
156.600 156.600 156.600  
SHIP  
Yes  
Yes  
Yes  
No  
SHORE  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
01  
VTS/Portops  
Port Operations  
Port Operations  
02 #  
03 #  
04+  
05  
06  
07  
08  
09  
10  
11  
12  
13**  
14  
15#  
16  
17*  
18  
Port Operations  
Safety; Ship/Ship  
Com'l  
Com'l  
Call & Ship/Ship  
No  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
-
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
Yes  
No  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
-
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Port Operations  
156.650 156.650 156.650 Nav. Bridge/Bridge  
156.700 156.700 156.700  
156.750 156.750  
Port Operations  
Environmental  
Emerg/Calling  
State Controlled  
Com'l  
156.800 156.800 156.800  
156.850 156.850 156.850  
156.900 156.900 161.500  
156.950 156.950 161.550  
157.000 157.000 161.600  
19  
20  
Com'l  
Port Operations  
Coast Guard  
Coast Guard  
Coast Guard  
Public Corresp.  
Public Corresp.  
Public Corresp.  
Public Corresp.  
Public Corresp.  
21 (CG) 157.050 157.050 161.650  
22 (CG) 157.100 157.100 161.700  
23 (CG) 157.150 157.150 161.750  
24  
25  
26  
27  
28  
157.200 161.800 161.800  
157.250 161.850 161.850  
157.300 161.900 161.900  
157.350 161.950 161.950  
157.400 162.000 162.000  
No  
No  
No  
No  
Table 3-2  
*1 Watt only  
**1 Watt initially. May override to full transmit power via front panel  
operations.  
+ Assigned by Canadian Government, proper authorization must be ensured  
prior to use.  
# The transmitter is automatically disabled when channels 2 and 3 for USA  
channels and channel 15 for USA and International channels is selected.  
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Channel  
Design.  
Frequency (MHz)  
TYPE OF  
TRAFFIC  
FUNCTION  
SHIP TO SHIP TO  
TX  
RX  
RX  
(U.S.A.) (INT'L)  
SHIP  
SHORE  
60+  
61+  
62+  
63  
64+-  
65  
66  
67**  
68  
69  
70#  
71  
72  
73  
156.025  
156.075  
156.125  
156.175  
156.225  
156.275  
156.325  
156.375  
156.425  
156.475  
-
156.575  
156.625  
156.675  
156.725  
-
156.025  
156.075  
156.125  
156.175  
156.225  
156.275  
156.325  
156.375  
156.425  
156.475  
156.525  
156.575  
156.625  
156.675  
156.725  
156.775  
156.825  
156.875  
156.925  
156.975  
157.025  
157.075  
157.125  
157.175  
161.825  
161.875  
161.925  
161.975  
157.425  
160.625  
160.675  
160.725  
160.775  
160.825  
160.875  
160.925  
156.375  
156.425  
156.475  
156.525  
156.575  
156.625  
156.675  
156.725  
156.775  
156.825  
156.875  
161.525  
161.575  
161.625  
161.675  
161.725  
161.775  
161.825  
161.875  
161.925  
161.975  
162.025  
-
-
~
_
-
-
-
-
No  
Yes  
Yes  
Yes  
Yes  
_
-
-
-
-
Yes  
Yes  
No  
Yes  
Yes  
-
Port Operations  
Port Operations  
Com'l  
Non Com'l  
Non Com'l  
DSC  
DSC Code only  
Non Com'l  
Non Com'l  
Port Operations  
Port Operations  
-
Yes  
Yes  
Yes  
Yes  
-
Yes  
No  
Yes  
Yes  
-
74  
75#  
76#  
77*  
78  
79  
80  
81  
82  
83  
84  
-
'
-
-
No  
156.875  
156.925  
156.975  
157.025  
157.075  
157.125  
157.175  
157.225  
157.275  
157.325  
157.375  
157.425  
Port Operations  
Non Com'l  
Non Com'l  
Non Com'l  
Coast Guard  
Coast Guard  
Coast Guard  
Public Corresp.  
Public Corresp.  
Public Corresp.  
Public Corresp.  
Com'l  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
No  
No  
No  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
85  
86  
87  
88  
Table 3-2 (Continued)  
*1 Watt only  
**1 Watt initially. May override to full transmit power via front panel operations  
+ Assigned by Canadian Government, proper authorization must be ensured  
prior to use.  
# The transmitter is disabled when channels 75 and 76 are selected. Channel 70  
is now used for DSC calling only, therefore transmission is disabled on channel  
70 in this radio.  
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SECTION 4  
TECHNICAL  
4.1 RECEIVING CIRCUIT OPERATION:  
4.1.1 Antenna Switching Circuit:  
A signal received at the antenna connector J1 goes to the antenna switching  
circuit composed of pin diode Dl and D2 via the low pass filter.  
4.1.2 High Frequency Amplifier Circuit:  
After being amplified by transistors RF AMP1 (Q21) and RF AMP2 (Q22),the  
high frequency signal which is sent from the antenna switching circuit goes  
through BPF to suppress the undesired signals . Then the high frequency signal  
is added to the 1st mixer of the next step diode (D15, D16).  
A local oscillating signal from PLL unit (134MHz range) is input to this 1st  
mixer, mixed with the receiving signal to make the 1st intermediate frequency  
(21.6MHz).  
4.1.3 1st Intermediate Frequency Amplifier Circuit  
After undesired signals have been removed by a pair of crystal filters (FIL101),  
the 1st intermediate frequency signal generated in the 1st mixer is amplified at  
the 1st IF AMP (Q30).  
4.1.4 2nd Intermediate Frequency Circuit:  
The 1st intermediate frequency signal is added to IC307, which is composed of a  
local oscillating circuit, a mixer circuit, a limiter amplifier circuit, a  
remodulation circuit and a squelch circuit.  
The 1st intermediate frequency signal is converted to 455KHz 2nd intermediate  
frequency signal after being mixed with 21.145MHz signal which is output from  
the local oscillating circuit in IC307 and a crystal oscillator (XTAL4). Undesired  
signals are removed from this signal by a ceramic filter (FIL3), and the signal is  
subjected to amplification in the limiter amplifier circuit.  
The amplified 2nd intermediate frequency signal is re-modulated by the re-  
modulation circuit composed of a circuit in the IC307 and a ceramic  
discriminate element (FIL4).  
Then it is output as a low frequency signal.  
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4.1.5 Low Frequency Circuit:  
The low frequency signal re-modulated by IC307 obtains -6dB/oct characteristic  
by going through the de-emphasis circuit which contains BUFF (IC13A) and  
LPF (Q25). Then the signal is input to the low frequency section of CPU AF  
board.  
4.1.6 Squelch Circuit:  
If no signal is input to the antenna, noise signal is amplified by the amplifier (IC  
13B), As the result of receiving the amplified noise signal, the squelch circuit of  
IC307 outputs BUSY signal. Squelch level is controlled by VR101.  
4.1.7 Low Frequency Treatment Circuit (CPU AF Board):  
The re-modulated low frequency signal is amplified in AMP (Q7). Its volume  
can be adjusted by the tone volume (VR 102).  
BUSY signal, output from the squelch circuit (6), becomes a MUTE signal after  
being conditioned in CPU circuit. The low frequency signal is turned on and off  
by the transistor switch (Q6) which is driven by this MUTE signal.  
The low frequency signal further undergoes power-amplification in the low-  
frequency-power-amplifier (IC 305) to drive the speaker. With the amplifier  
circuit (IC6, Q8, Q10), which drives the microphone speaker, it is possible to  
monitor the receiving tone heard from the microphone speaker. This driving  
circuit can be turned on and off by key operation.  
4.1.8 WX Alert Detection:  
The tone selector (IC10 RF Board) detects the 1050Hz alert tone if it is  
contained in the re-modulated receiving signal. The operating mode is changed  
to WX receiving mode when CPU confirms that the alert tone has been detected.  
4.2 TRANSMITTING CIRCUIT OPERATION  
4.2.1 Microphone Amplifier Circuit:  
Voice signal from the microphone is amplified by TX MIC AMP (IC5AJC5B)  
in the CPU AF Board. At the same time, the voice signal obtains pre-emphasis  
characteristic of 6 dB/oct in the range from 300Hz to 3KHz. The oscillation  
width of this signal is limited by LIMITER circuit (D5) of the RF board. The  
harmonic wave distortion generated by this oscillation width limitation is  
removed by TX MOD LPF (IC31). Then the voice signal is input to VCO  
section of PLL circuit as a modulation signal. This modulation signal frequency  
is modulated directly by the variable capacity diode D11 of VCO.  
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4.2.2 High Frequency Power Amplifier Circuit:  
When the mode turns to be in a state of transmitting by turning the PTT switch  
of the microphone, frequency of PLL is set up to the transmitting frequency .The  
range of oscillation frequency of VCO is shifted by this transmitting/receiving  
shift circuit (Q31). This high frequency signal of VCO undergoes the  
amplification in the buffer amplifier Q17 and driving amplifiers Q4, Q3. After  
being power-amplified to a maximum output power of 25W by the power  
module (IC1), it is transmitted as a transmitting output power from the antenna  
connector J1) via the antenna switching circuit  
4.2.3 APC Circuit:  
The output power is detected as a direct current signal by APC detecting circuit  
(D3). APC control circuit composed of Q1, Q2 and IC2 controls the transmitting  
output power, together with 25W/1W switching circuit (Q5).  
4.2.4 Antenna Monitoring Circuit:  
After passing through LPE which depresses harmonic waves, the amplified  
transmitting output power is outputted as an antenna output power via a split  
line on the PC board pattern and an antenna monitoring circuit composed of  
D311 and D312. After being detected at D311 and D312, the direct current  
signals are amplified at SWR REF AMP (IC30B) and SWR FWD AMP  
(IC30A) respectively. Then they are converted to digital signals by the A/D  
converter in CPU. The antenna monitoring circuit always watches the condition  
of the antenna by observing these digital signals.  
If the antenna is normal:  
VSWR - R < VSWR - F  
If the antenna is open or short:  
VSWR - R VSWR - F  
4.3. PLL CIRCUIT OPERATION  
The oscillation circuit of PLL IC (IC9) oscillates 12.8MHz frequency by the  
crystal oscillator (XTAL1) attached to it. This 12.8MHz frequency is divided  
into 1/512 by the divider inside the IC to make 25KHz frequency, which is the  
reference frequency of PLL. Frequencies are set up at the time of transmitting  
and receiving respectively by data from CPU (DATA, CLK, STB). Error signals  
from PLL pass through the loop filter (LPF). Frequencies of these error signals  
are controlled by variable capacity diode (DIG) of VCO (Q15).  
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Fig.4-1 Block Diagram / RF PCB  
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Fig.4-2 Block Diagram / CPU PCB  
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SECTION 5  
MAINTENANCE  
5.1 GENERAL  
The purpose of this section is to provide servicing instructions to the service  
technician. The RAY 210 is designed to provide long periods of trouble-free  
operation. It is recognized, however, that environmental and other factors may  
result in a need for occasional service.  
5.1.1 How to contact Raymarine Technical Support  
The Americas: +1 800 539-5539 ext.2444 or +1 603 881-5200 ext.2444  
UK, Rest of the World: +44 23 6971 4713  
Our Technical Support Specialists are available to answer installation, operation,  
and trouble-shooting questions about your Raymarine unit Our Technical  
Support Department may also be reached via the Internet, where a  
comprehensive library of frequently asked questions and solutions is available.  
Accessories and Parts  
The Americas: 1-800-539-5539 ext.2333 or (603) 647-7530 ext.2333  
UK, Rest of the World: +44 23 9269 3611 ext. 2029,  
Many Raymarine accessory items and parts are available through your  
authorized Raymarine dealer. However, if you are in need of an item not  
available through your retailer feel free to contact our Customer Service  
department. If you are uncertain about what item to choose for your Raymarine  
unit please contact our Technical Support Department prior to placing your  
order.  
Product Repair and Service: +1 800 539 5539 ext. 2118  
In the unlikely event your Raymarine unit should develop a problem please  
contact the Raymarine dealer from where the unit was purchased. Your  
Raymarine dealer is best equipped to handle your service needs. Service may  
also be obtained by returning your unit to Raymarine's Product Repair Centres at  
the addresses below:  
The Americas:  
UK, Rest of the World:  
Service Department,  
Raymarine Ltd.,  
Anchorage Park  
Portsmouth, Hampshire  
PO3 5TD  
Service Department,  
Raymarine Inc.,  
22 Cotton Road, Unit H  
Nashua  
NH 03063-4219  
30  
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We will do everything possible to return your unit as quickly as possible. To  
inquire about the status of your unit our Product Repair Centre may be reached  
by calling 1-800-539 5539 ext.2118.  
Please keep a record of the serial number of your unit and have this number  
ready when you call.  
5.2 PREVENTATIVE MAINTENANCE  
The procedures listed below for the RAY 210 should be performed at monthly  
intervals to minimize the possibility of an equipment failure and assure optimum  
performance.  
1. Inspect the antenna system. Pay particular attention to the cleanliness of the  
antenna connectors and the condition of any soldered connections.  
2. Fuse holders and their connections may be subject to corrosion which can  
increase circuit resistance. The in-line fuse should be removed from its holder,  
inspected and cleaned of any accumulation of dirt or corrosion.  
3. The radio front panel should be cleaned with a tissue or a soft non-abrasive  
cloth. Care should be exercised when cleaning any plastic surface to prevent  
scratching, especially the LCD window area. Mild soap and water may be used  
in stubborn cases. The radio case should be cleaned of any salt spray or dust as  
often as necessary.  
CAUTION Do not use solvents or other chemicals for cleaning this equipment.  
NOTE: The following alignment procedures have been provided in this manual  
to aid FCC licensed technicians and service personnel only.  
5.3 ALIGNMENTS AND SERVICE  
The RAY 210 is completely aligned at the factory and normally does not require  
any readjustment at installation. However, it is considered good a practice to  
verify the power output, modulation, and receiver performance on occasion.  
The test equipment listed in paragraph 5.3.1 is used for the test setup shown in  
Figure 5-1. This test setup may be used either in part or completely to perform  
the following adjustments should any alignments be required.  
31  
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Figure 5-1 Test Setup  
5.3.1 Test Equipment  
1. DC Power Supply (20V.10A) set at 13.6Vdc  
2. RF Power Meter (40W.50 ohm, 150-200MHz)  
3. RF signal Generator (50 ohm Output, 150-200MHz)  
4. FM Linear Detector (FMLD) or Deviation Monitor 150-200 MHz  
5. Frequency Counter  
6. Digital Voltmeter  
7. Oscilloscope (any oscilloscope accurate for audio signal tracing)  
8. SINAD Meter  
9. Distortion Meter  
10. Toggle Switch (for use as a PTT switch)  
11. Coaxial Switch for TX/RX Antenna switching  
5.3.2 PLL Adjustment (TRANSMITTER/RECEIVER)  
1. Connect the power supply (13.6V, 10A) to the power line and the PTT  
switch to the microphone terminal.  
2. Connect digital voltmeter or high impedance tester (positive lead to TP2,  
negative to ground) and adjust CV2, CV3 on the RF module as shown in  
Table 5-1.  
Sequence Item  
Condition  
Adj. point  
Adj. volt.  
1
2
3
TX transmit CH1 6  
RX receive CH1 6  
RX receive CH WXO  
CVS  
CV2  
-----  
3.5±0.1Vdc  
2.5±0.1Vdc  
check for 5.5 ±0.3Vdc  
Table 5-1  
32  
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5.3.3 Frequency Adjustment (TRANSMITTER)  
1) Connect the coupler output to a frequency counter, set the radio on CH16  
(156.800MHz), key to transmit, and read the indication on the frequency  
counter.  
2) Adjust trimmer capacitor CV1 on the RF module for the desired frequency  
(156.800MHz) ±200Hz on the frequency counter.  
5.3.4 Modulation Adjustment (TRANSMITTER)  
1) Connect the coupler output to an FM linear detector.  
Connect an audio oscillator to the microphone connector and key to transmit.  
2) Set the audio oscillator output to –20dBm, 300Hz and adjust RV5 on the RF  
module for a deviation on 4.5 kHz ±300Hz.  
3) Set the audio oscillator output to –43dBm, 1kHz and read the deviation meter  
(±2.8 kHz ~ ±3.2 kHz).  
5.3.5 Power Output Adjustment  
1) Connect an RF power meter to the antenna connector through the coupler.  
Key to transmit and adjust RV1 and RV2 on the RF Board as shown in Table 5-  
2.  
Sequence  
Condition  
Adj. Point  
Target Power  
1
13.6VDC H/L:L  
RV1  
Low Power  
RV2  
0.9W ±0.05W  
(limit 1.0W)  
24W ±0.5W  
(limit 25W)  
2
13.6VDC H/L:H  
High Power  
Table 5-2  
5.3.6 RF Sensitivity Adjustment (RECEIVER)  
1) Connect an RF signal generator to the antenna connector and a SINAD meter  
to the external speaker line.  
2) Set the deviation of the RF signal generator to lkHz+/-3Hz.  
3) Set the output level of the RF signal generator and adjust T1 ~ T7, T9 and  
T10 on the RF module, as shown in Table 5-3.  
Sequence  
Condition  
CH.88(157.425 MHz) SG. output:  
60dB µ  
Adj. Point  
T2 ~ T7  
Target Level  
Max. Sensitivity  
1
T9,T10  
2
CH.WXO SG. output: –6dB µ  
T2 ~ T7  
T9,T10  
Over 12dB SINAD  
Table 5-3  
33  
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5.3.7 Weather Alert Frequency Adjustment (RECEIVER)  
1) Connect an RF signal generator to the antenna connector. Set the RF signal  
generator as follows:  
Frequency: 162.550MHz with no modulation  
Output level: 60dB µ  
2) Select the weather channel WX1.  
3) Connect a frequency counter to TP1 on the RF Board and adjust RV6 to  
obtain 1050kHz +/-5Hz on the frequency counter.  
5.4 TROUBLE SHOOTING GUIDE  
Table 5-4 provides a general trouble-shooting chart for use by a technician to  
isolate circuitry failures to specific functional areas within the RAY 210.  
5.4.1 Master Reset  
The first step in attempting to clear a problem associated with the general  
operation of this radio is to perform a MASTER RESET. This can be done by  
pressing the [FUNC] and [16] keys simultaneously, and while holding, turning  
the power on. This should be performed anytime a component or PCB within the  
radio is replaced. This function will clear the RAY210 memory and will return it  
to its factory settings.  
It should be noted that micro-components within the radio are generally not field  
replaceable, therefore, repairs to the radio typically go down to the board level  
only. A replacement parts list for the RAY210 can be found in Section 6.  
Table 5-4 TROUBLESHOOTING CHART  
Item  
Number  
1
Symptom  
Possible Cause  
Unit does not turn on  
a. Defective power switch  
b. 10 amp. fuse in power line open  
c. Diode D24 open  
d. Noise filter L309 open  
e. Capacitor C358 and C369 shorted  
f. Defective regulator IC15 (5V)  
2
3
No sound with AF signal a. Defective internal speaker  
applied to pin 1 of IC305  
b. Defective IC305 and/or associated  
components  
No sound with AF signal  
applied to volume  
control  
a. Defective volume control  
b. Defective mute circuitry (Q6 IC1)  
[CPU AF Board]  
34  
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Table 5-4 (Continued)  
Symptom  
Item  
Number  
4
Possible cause  
Squelch circuit inoperative a. Check squelch control  
b. Defective IC307 and/or associated  
circuitry between pins 7 and 9  
a. Defective regulators 1C 15(5V) and 1C  
17 (8V)  
5
No receive (RX)  
b. Defective Q33 (KXB+)  
c. Check IC 307 audio output voltage at  
pin9  
d. Defective AF amplifier IC 305  
e. Defective mute circuitry (Q6 IC1)  
[CPU AF Board]  
f. Check XTAL4 output for 21.145MHz  
signal  
g. Check 21.6MHz output of first mixer  
Q23, D15, DIG  
h. Check 21.6MHz output of ceramic  
filter FIL101  
i. Check 21.6MHz output of first IF  
amplifier Q30  
j. Check 455 kHz signal from ceramic  
filter FIL3  
k. Failure of VCO circuit (Q13, Q15, Q17  
and/or PLL IC9)  
l. Defective CPU (IC1) [CPU AF Board]  
a. Check antenna and connector for  
possible corrosion or bad connection  
b. Failure of the output from Q21, Q22,  
Q30 and/or IC307  
6
Low receiver frequency  
c. Check the output level of VCO per  
para.5.3.1  
7
8
CPU inoperative [CPU AF a. Turn off the power once, and try again  
Board]  
b. Check CPU clock frequencies (pins 36  
and 37 of IC1)  
c. If clock frequency is not present, check  
for +5VDCline(IC4)  
Display malfunction  
[CPU AF Board]  
a. Check the interconnection to the LCD  
display  
b. Inoperative CPU  
35  
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Table 54 (Continued)  
Symptom  
No transmit(TX)  
Item  
Number  
9
Possible cause  
a. Defective PTT switch  
b. Defective regulators IC15 (5V), IC17  
(8V)  
c. Defective Q32 (TX +B)  
d. Check power transmit circuit (Q3, Q4,  
IC1)  
e. Failure of VCO circuit (Q15 and/or  
Q17) or PLL (IC9)  
f. Check PLL control voltage for 3.5  
VDC at TP1 or channel 16  
g. Failure of talk detection circuit (Q9)  
[CPU AF Board]  
10  
Low RF power output  
a. Check RF power output from IC1. If  
it checks good, check the triple P type  
network component (L1, L2, C3, etc.)  
and antenna switching diode (D2). If not  
good then check the voltage level  
outputs of the drive amplifiers Q3 and  
Q4 as well the associated circuitry  
b. Check power control circuit (Q1, Q2,  
Q5) and IC2  
11  
12  
Poor or no modulation  
a. Check VCO output frequency at pin8  
of PLL10. PLL phase detector output at  
pin 5 of PLL IC9a associated circuitry  
b. Check 12.8MHz crystal (XTAL1)  
PLL output frequency or a. Check frequency of 12.8MHz crystal  
incorrect  
(XTAL1)  
b. Check the frequency input at pin 8 or  
IC9 and verify the transmit frequency  
36  
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SECTION 6  
6.1 PARTS LIST  
******PF PCB Assembly Section******  
DESCRIPTION  
Q'ty Symbol  
Parts No.  
Capacitor  
Ceramic, 15pF (2125)  
Ceramic, 33pF (2125)  
Ceramic, 1000pF (3216)  
Ceramic, 1000pF  
2
2
4
C7,361  
C4,5  
C6,12,18,20  
61 C9,21,22,23,24,25,26,27,30,31,32,33,35,36,40,8  
0,97,106,107,111,115,118,119,502,121,122,124,  
126,127,131,133,134,140,141,143,147,149,151,  
170,245,246,250,105,362,363,368,377,378,379,  
501,381,383,11,14,16,359,360,336,401,403  
Ceramic, 0.5pF  
Ceramic, 1pF  
Ceramic, 2pF  
Ceramic, 5pF  
Ceramic, 6pF  
3
1
3
4
1
1
3
1
2
1
1
4
1
1
1
1
1
1
1
3
2
2
C137,402,404  
C109  
C13,108,117  
C123,129,132,139  
C136  
C113  
C130,138,145  
C110  
C10.34  
C114  
C142  
C28,95,144,146  
C29  
C156  
C37  
C94  
C157  
C104  
C153  
C38,159,160  
C39.102  
C41.103  
Ceramic, 7pF (UJ)  
Ceramic, 8pF  
Ceramic, 10pF  
Ceramic, 15pF  
Ceramic, 10pF (UJ)  
Ceramic, 18pF  
Ceramic, 33pF  
Ceramic, 27pF  
Ceramic, 39pF  
Ceramic, 47pF  
Ceramic, 51pF  
Ceramic, 56pF  
Ceramic, 68pF  
Ceramic, 91pF  
Ceramic, 220pF  
Ceramic, 6800pF  
Ceramic, 2200pF  
Ceramic, 0.1µF  
18 C96,150,152,155,158,161,225,228,232,234,334,  
364,365,369,382,343,344,384  
Ceramic, 0.01µF  
Ceramic, 0.022uF  
Tant., 0.1µF /25V  
Tant., 1µF/16V  
Tant., 2.2µF/10V  
Tant., 4.7µF/10V  
Tant., 10µF / 16V  
Elec., 4.7µF/25V  
Elec., 22µF / 16V  
Elec., 47µF / 16V  
6
2
4
7
2
2
8
1
1
1
C167,168,148,172,407,406  
C164.101  
C15,99,226,349  
C42,98,162,169,227,229,332  
C100.223  
C163,222  
C45,154,166,224,231,236,116,385  
C335  
C44  
C337  
37  
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DESCRIPTION  
Elec.,47uF/25V  
Elec., 100µF / 25V  
Elec., 1000µF / 25V  
Diode  
Q'ty Symbol  
Parts No.  
2
4
2
C17.19  
C358,338,340,346  
C333,370  
Diode M1402  
Diode M1308  
Diode 1SS345  
Diode 1SS226  
Diode 1SS184  
Diode 1SS239  
Diode 1SV166  
Diode 1SV214  
1
1
3
2
1
2
1
1
2
2
4
1
1
Dl  
D2  
D3,311,312  
D9,25  
D303  
D15,16  
D10  
D11  
Diode 1SV128  
D12,14  
D5.317  
04,19,304,316  
D310  
Diode DAP202K  
Diode DAN202K  
Diode DA204K  
Diode FMB-G24H  
Transistor  
D24  
Transistor 2SB1185  
Transistor 2SC4116  
Transistor 2SC3357  
Transistor 2SC4226  
Transistor 2SA1298  
Transistor 2SC1623  
Transistor 2SC3123  
Transistor 2SB798  
Transistor 2SK508  
Transistor DTC114EKA  
Transistor DTA143EKA  
Resistor  
1
2
1
6
2
1
1
1
1
5
1
Q1  
Q2,16  
Q3  
Q4,13,17,21,22,23  
Qll,33  
Q25  
Q30  
Q32  
Q15  
Q5,12,20,31,34  
Q6  
Resistor 1 ohm 1/4W  
Resistor 10k ohm 1/4W  
Resistor 150 ohm 1/4W  
Resistor 10 ohm  
Resistor 22 ohm  
Resistor 33 ohm  
Resistor 47 ohm  
Resistor 51 ohm  
Resistor 68 ohm  
Resistor 100 ohm  
Resistor 330 ohm  
Resistor 470 ohm  
Resistor 680 ohm  
Resistor 820 ohm  
Resistor 1k ohm  
Resistor 1.2k ohm  
Resistor 1.5k ohm  
Resistor 2.2k ohm  
Resistor 3.3k ohm  
1
1
1
3
3
4
2
2
1
R463  
R1  
R2  
R6,15,19  
R67,114,351  
R7,18,20,107  
R182.203  
R436.442  
R104  
10 R16,55,64,105,109,lll,115,117,118,99  
2
5
4
1
9
1
3
6
4
R5,62  
R14,23,119,349,430  
R68,98,202,480  
R128  
R9,13,17,60,63,183,434,350,473  
R51  
R127,440,451  
R32,58,110,125,138,472  
R3,8,123,431  
38  
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DESCRIPTION  
Resistor 4.7k ohm  
Resistor 5.6k ohm  
Resistor 6.8k ohm  
Resistor 8.2k ohm  
Resistor 10k ohm  
Q'ty Symbol  
Parts No.  
7
2
1
3
R22,52,180,453,454,464,471  
R30,113  
R129  
R103,134,179  
21 R4,11,12,21,31,46,47,48,53,61,112,108,1  
24,133,181,437,438,439,441,456,467  
Resistor 22k ohm  
Resistor 33k ohm  
Resistor 39k ohm  
Resistor 47k ohm  
Resistor 56k ohm  
Resistor 68k ohm  
Resistor 100k ohm  
Resistor 150k ohm  
Resistor 220k ohm  
Coils & Transformer  
Coil, 3T  
1
7
2
5
4
1
2
5
2
R54  
R100,106,131,136,432,433,121  
R24,25  
R49,50,56,130,201  
R26,27,28,29  
R204  
R59,120  
R122,132,468,126,137  
R10.102  
2
4
2
1
1
1
2
1
1
3
3
1
1
1
6
2
1
L6,7  
Coil, 5T  
Coil, 1ST  
Ll,2,3,5  
L38,39  
L8  
L19  
L17  
L312.313  
L16  
L18  
L13,14,15  
L302,314,315  
L309  
Coil, LK2125R12K  
Coil, LK21251ROK  
Coil, LK21252R2K  
Coil, LK21254R7K  
Coil, LK21256R8K  
Coil, LK2125100R  
Coil, LK2125100K  
Line Filter ELKF101FA  
Line Filter N3002  
Inductor, LAL04SK6R8K  
RF Transformer SMD0100  
RF Transformer SMD0101  
RF Transformer SMD0102  
RF Transformer LTR0016  
IC  
L4  
T1  
T2,3,4,5,6,7  
T9,10  
T8  
IC M57710A(S-AV6)  
IC LM2904  
IC MB1505PF  
IC BA1604F  
IC NJM3404AM  
IC 78M05  
ICTA7280P  
ICTA31136FN  
ICTC4S66F  
1
2
1
1
2
1
1
1
1
IC1  
IC2,31  
IC9  
IC10  
IC13,30  
IC15  
IC305  
IC307  
IC308  
1032698-85  
G623760-15  
Miscellaneous  
Filter 21.6RB  
1
1
1
1
1
1
2
FIL101  
FIL3  
FIL4  
XTL1  
XTL4  
CV1  
Filter CFWM455E  
Filter CDB455C24  
Crystal 12.8MHz  
Crystal 21.145MHz  
Variable Capacitor 20p  
Variable Capacitor 10p  
G263479-18  
G263479-19  
CV2,3  
39  
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DESCRIPTION  
Q'ty  
Symbol  
RV2,3,4,5  
RV1,6  
J101  
J104  
J103  
J107  
J106  
J105  
Parts No.  
Variable resistor 10k ohm  
Variable resistor 3k ohm  
Connector 52559-3177  
Connector IL-S-6P-S2TS-EF  
Connector IL-S4P-S2TS-EF  
Connector IL-S-2P-S2TS-EF  
Connector B2P-VH  
4
2
1
1
1
1
1
1
RF Connector  
40  
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******CPU PCB Assembly******  
DESCRIPTION  
Capacitor  
Q'ty Symbol  
Parts No.  
Ceramic, 33pF  
Ceramic, 100pF  
Ceramic, 220pF  
Ceramic, 1000pF  
2
1
3
20  
C18.19  
C23  
C6,7,8  
C20,27,28,44,47,48,49,50,51,52,53,54,55,56,57,5  
8,59,60,61,62  
Ceramic, 4700pF  
Ceramic, 6800pF  
Ceramic, 0.047uF  
Ceramic, 0.082uF  
Ceramic, 0.01µF  
Ceramic, 0.1µF  
Tant., 0.47µF 25V  
Tant., 1µF 16V  
Tant., 1µF 50V  
Tant., 10µF 16V  
Elec., 100µF 16V  
Elec., 220µF 25V  
Diode  
1
1
2
1
2
7
2
3
1
10  
1
1
C31  
C22  
C21,29  
C100  
C4,5  
C1,2,3,10,24,26,45  
C25,40  
C41.42.43  
C17  
C14,15,32,33,34,36,37,38,39,64  
C46  
C16  
Diode UDZ9.1  
Diode DA204K  
Transistor  
1
1
Dl  
D2  
Transistor 2SA1298  
Transistor 2SC1623  
Transistor 2SD1767  
Transistor DTC114EKA 3  
Transistor DTC343TK  
Resistor  
1
2
4
Q9  
Q3,7  
Q4,5,10,11  
Q1,2,8  
Q6  
1
Resistor 10 ohm (3226)  
Resistor 22 ohm (3226)  
1
1
R64  
R14  
Resistor 120 ohm (3226) 6  
Resistor 330 ohm (3226) 1  
R87,88,89,94,98,99  
R15  
Resistor 0 ohm  
1
R44  
Resistor 10 ohm  
Resistor 100 ohm  
Resistor 220 ohm  
Resistor 330 ohm  
Resistor 1k ohm  
1
2
1
1
R46  
R37.47  
R100  
R42  
24  
R6,7,9,10,11,63,66,67,72,73,74,75,76,77,78,79,8  
0,81,82,83,84,85,86,33  
Resistor 1.2k ohm  
Resistor 2.2k ohm  
Resistor 3.3k ohm  
Resistor 4.7k ohm  
Resistor 5.6k ohm  
Resistor 6.8k ohm  
Resistor 10k ohm  
Resistor 18k ohm  
Resistor 22k ohm  
Resistor 33k ohm  
2
4
2
7
2
1
8
1
3
2
R16,31  
R24,12,13,95  
R26,45  
R69,70,71,92,96,175,93  
R36,38  
R28  
R19,30,35,43,49,50,65,90  
R17  
R22,40,41  
R4,5  
41  
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DESCRIPTION  
Resistor 39k ohm  
Resistor 68k ohm  
Resistor 100k ohm  
Resistor 150k ohm  
Resistor 470k ohm  
IC  
Q'ty Symbol  
Parts No.  
1
1
5
1
1
R23  
R29  
R21,25,39,62,97  
R27  
R32  
IC M3825728GP  
IC BR93LC56AF  
IC M51951AML  
ICTA78L05F  
IC LM2092NS  
IC NJM386M  
1
1
1
1
1
1
IC1  
IC2  
IC3  
IC4  
IC5  
IC6  
Miscellaneous  
Switch SKQMAL  
Filter ELKF101FA  
Crystal 4.91MHz  
ELFC004-BG  
15  
1
1
S1,2,3,4,5,6,7,8,9,10,11,12,13,14,15  
X1  
EL1  
1
LampT-3/4  
6
PL1,2,3,4,5,6  
Transformer T-7-073  
LCD TD 624002  
Connector 52559-3317  
1
1
1
L1  
U1  
J1  
Connector IL-S-6P-S2T2-EF 1  
Connector IL-T-2P-S2C2-W 2  
J4  
J5,6  
42  
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6.2 RAY210 ASSEMBLY DRAWING  
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MECHANICAL PARTS LIST  
Description  
FRONT CASE  
GASKET (MAIN)  
KEY  
Q'ty  
1
1
Parts No.  
G623760-3  
G6237604  
1
SPACER (KEY)  
HEATSINK PLATE  
HEATSINK  
1
1
1
PEAR CASE  
1
BRACKET (PCB)  
SPACER (ROT  
2
1
W FACE O RING  
KNOB (VOL)  
1
2
G623760-5  
KNOB (ROT  
1
G623760-10  
NUT (VOL)  
3
NUT (MIC)  
1
MIC CONNECTOR  
GASKET  
1
1
G263129-1  
SPEAKER  
CHANNEL SWITCH  
SQL SWITCH  
1
1
1
1
G623760-11  
G623760-12  
G623760-13  
G623760-14  
VOL SWITCH  
ANTENNA CONNECTOR  
O RING  
1
1
EARTH RING  
1
HEXAGON NUT  
PWR CONNECTOR  
O RING  
1
1
1
NUT(PWR)  
1
GASKET(SPACER)  
SPACER(FIX)  
2
2
G623760-9  
RUBBER INNER(FIX)  
RUBBER OUTER(FIX)  
KNOB(SCREW)  
BRACKET(FIX)  
SHIELD(PA)  
2
2
2
1
G623760-8  
G623760-7  
1
SUN COVER  
1
1
1
11  
1
7
4
4
4
1
4
12  
12  
7
G623759-4  
G623760-1  
G623760-2  
CPU PCB ASSEMBLY  
RF PCB ASSEMBLY  
PAN HEAD P TIGHT 2.6x8  
PAN HEAD P TIGHT 2.6x6  
FLATHEAD M3x8  
SPRING WASHER  
HEXAGON NUT M3  
PAN HEAD M4x6  
PAN HEAD M3x6  
PAN HEAD M4x8  
O RING  
WASHER  
BINDING HEAD M3x6  
BINDING HEAD M3x8  
BINDING HEAD P TIGHT 3x14  
4
1
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6.3 SCHEMATIC DIAGRAM  
Fig.6-1 Schematic diagram/RF PCB  
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Fig.6-2 Schematic diagram/CPU PCB(l)  
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Fig.6-2 Schematic diagram/CPU PCB (2)  
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Fig.6-3 RF PCB Layout (Top View)  
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Fig.6-4 RF PCB Layout (Rear View)  
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Fig.6-5 CPU PCB Layout ( Top view)  
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Fig.6-5 CPU PCB Layout (Rear View)  
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SECTION 7  
APPENDIX  
7.1 VHF MARINE CHANNEL USAGE GUIDE AND LICENSING  
REQUIREMENTS  
Most of the information found in this section is reprinted in whole or in part from  
FCC Information Bulletin No. 2 February 1991 and FCC Fact Sheet PR-5000 March  
1990.  
REMEMBER:  
Maintain a radio watch on Channel 16. Channel 16 is for distress and purposes  
only.  
Use VHF Channel 70 only for Digital Selective Calling (DSC), It may be for gen-  
eral-purpose calling using DSC. Your cooperation in not using Channel 70 for  
intership communications is necessary to prevent interference.  
Your VHF transceiver has a high-low power switch. Use low power whenever  
feasible. Unnecessary high-power operations can interfere with other important  
communications  
Always use your radio call sign at the beginning and end of each transmission.  
Be sure only qualified persons operate your radio. You are responsible for control  
of your radio. Know the rules.  
Limit calls to other vessels to 30 seconds. If you receive no reply, wait 2 minutes;  
then try again. Keep communications brief and avoid chit-chat.  
Never transmit false distress and never use profanity on the air.  
OTHER REMINDERS  
“The FCC has revised its policy on radio licensing requirements for certain ships and  
stations in the 1996 Telecommunications Act Maritime Provisions (FCC96-145).  
This new rule eliminates the individual licensing requirement for recreational ships  
and private aircraft operating domestically which are not required by law to carry a  
radio. But, the operator is still bound to abide by the FCC rules governing the  
operation of a marine VHF transceiver and is subject to the penalties for non-  
compliance. Even though the station license is now not mandatory for recreational  
boaters, we still strongly recommend that one be obtained. The FCC station license  
application fee is $75.00 and the license term is 10 years. If you plan to dock in a  
foreign port or leave a foreign port to dock in a U.S. port, however, you will need a  
station license as well as a radio operator license to operate a VHF marine radio.”  
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Your radio license is not transferable. If you sell your boat, request the FCC to  
cancel your station license.  
If you replace your radio, you do not need to change your license unless the new  
radio operates on another frequency band. If you install equipment to operate on  
another frequency band, apply for modification of your license.  
If you carry more than six passengers for hire, your vessel must be certified as a  
passenger-carrying vessel by the FCC and the Coast Guard.  
Licensing Options for Hand Held Portable VHF Marine Transceivers 10 Watts  
Power or Less  
VHF Marine hand held transceivers can be operated and licensed as follows:  
a) Associated Ship Unit:  
A hand held VHF Marine transceiver can be operated under an existing valid  
ship station license under the following conditions only:  
i) Except for safety purposes, the hand held transceivers must be used only to  
communicate with the ship station with which it is associated. Such associated  
ship units MAY NOT be operated from shore.  
ii) The transmitting power is limited to ONE WATT only.  
iii) The hand held transceiver must be identified by the call sign of the ship  
station along with its associated unit designator.  
b) Portable Ship Station:  
The Commission may grant a station license permitting operation of a portable  
ship station aboard different vessels of the United States. Each application (FCC  
Form 506-Application for a Ship Radio Station License) for a portable ship  
station license must include a showing that:  
i) The station will be operated aboard aboard a vessel.  
ii) A station license for portable equipment is necessary to eliminate separate  
applications to a ship station aboard different vessels.  
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c) Marine Utility Station:  
A utility station in the maritime mobile service consists of one or more hand  
held transceiver units licensed under a single authorization. Each unit is capable  
of operating while being hand carried by an individual. There are two types of  
stations authorized:  
i) Marine Utility Coast- when transmitters are located on land; may  
communicate directly to vessels only.  
ii) Marine Utility Coast/Ship- transmitters from land may communicate with  
vessels or when aboard a vessel, may communicate with other vessels or coast  
stations.  
NOTE: A Marine Utility Ship license will not be authorized.  
The station operates under the rules applicable to a private coast station when the unit  
(s) are on land and under the rules applicable to a ship station when the unit(s) are  
aboard a vessel. FCC Form 503, application for Land Radio Station License is used  
when applying for a marine utility License.  
USAGE GUIDE  
Emergency  
Calling  
Monitoring  
Intership Safety  
U.S. Coast Guard  
Navigation  
Port Operations  
Noncommercial  
Commercial  
Marine Operator  
State Control  
Environmental  
Weather  
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Calling  
Emergency  
Channel 16  
Channel 16 & Working Channel  
If  
you  
wish  
to  
establish  
If:  
communications with another station  
And — you know which working channel  
the station is monitoring  
Then — initiate the call directly on that  
working channel  
Your ship is sinking, or on fire  
Someone has been lost overboard  
There exists grave and imminent  
danger  
Use this distress procedure:  
Select Channel 16  
Say "Mayday, Mayday, Mayday."  
Give call sign and boat name  
Give location of boat  
Describe emergency  
If no answer, repeat; then try and  
other channel  
If  
you  
wish  
to  
establish  
communications with another station  
And — you do not know what working  
channel the station may be monitoring  
Then — initiate the call on channel 16.  
After contact is made switch to a working  
channel.  
NOTE: Due to congestion on channel 16  
caused by frequent hailing of other  
vessels, the FCC has approved channel 9  
as a second hailing channel.  
Caution  
Every ship at sea is obliged to give  
absolute  
priority  
to  
radio  
communications relating to ships in  
distress — it is vital that false distress  
calls or messages not be broadcast.  
Avoid excessive calling and radio checks  
Always monitor before transmitting  
Never interrupt emergency  
communications  
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Monitoring  
Intership Safety  
Channel: 6  
Channel 16 & Working Channel  
When — your VHF station is turned on  
and it is not being used to exchange  
communications  
Vessels: Any  
Use: Communicating navigational and  
weather warnings to other ships  
You Must — monitor channel 16  
Communicating with U.S. Coast Guard  
stations or other vessels during search  
and rescue operations  
As an operating convenience, many  
stations employ a second receiver so that  
they can monitor a working channel and  
channel 16 simultaneously.  
Between: Ship-to-ship only  
Comments: Do not use for routine com-  
munications. This is a safety channel.  
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U.S. Coast Guard  
Channel: 22  
Navigation  
Channel: 13  
Vessels: Any  
Vessels: Any  
Use: Working channel for exchange of  
communications communications with  
stations of the U.S.. Coast Guard  
Use: Safety communications pertaining  
to the manoeuvring of vessels or the  
directing of vessel movements  
Between: Ship to U.S. Coast Guard ship,  
coast to aircraft stations  
Primarily ship-to-ship and secondarily  
ship-to coast  
Comments: U S. Coast Guard does not  
regularly monitor this channel Establish  
contact on channel 16 and shift to  
channel 22 as directed.  
This is commonly called the Bridge-to-  
Bridge channel. Large vessels and  
towboats depend on this channel for their  
safe navigation. Railway or highway  
bridges which open for ship navigation  
often operate on this channel  
Bridge-to-Bridge stations must reduce  
power to one watt for routine operations.  
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Port Operations  
Non commercial (Boat Operations)  
Channels: 9,68,69,71,72,78  
Channels: 5,12, 14, 20, 65, 66, 73, 74,  
[77]  
Vessels: Recreational boats and any  
not used primarily for commercial  
transport  
Vessels: Any  
Use: Messages relating to the operational  
handling, movement and safety of vessels  
in or near ports, locks and waterways  
Use: communications pertaining to the  
needs of the vessel (i.e., fishing,  
rendezvous,  
manoeuvres,  
berthing,  
Between: Ship-to-ship or ship-to-coast  
scheduling of repairs, provisioning, etc.)  
Between: Ship-to-ship or ship to limited  
coast stations  
Comments: Channel 77 is limited to  
communications to and from commercial  
pilots concerning the movement and  
docking of vessels.  
Comments: Channel 72 may not be used  
for ship to coast communications.  
Channel 9 is shared with Commercial  
users.  
Note: Channels 11, 12, 13 and 14 are  
used for vessel traffic service on the  
Great Lakes, St. Lawrence Seaway and  
designated major ports.  
If you regularly monitor one of these  
channels with a second receiver, please  
notify frequently-called stations of this  
practice. Help reduce congestion on  
channel 16 .  
59  
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Commercial  
Marine Operator  
Channels: 7, 8, 9, 10, 11, 18, 19, 67, 79,  
80, [88]  
Channels: 24, 25, 26, 27, 28, 84, 85, 86,  
87, 88  
Vessels: Those used primarily for  
commercial transport of persons or  
goods, or engaged in servicing other  
vessels  
Vessels: Any  
Use: To place a telephone call to any  
location in the world or to a vessel  
outside of your transmitting range  
Use: Communications pertaining to the  
purpose for which the vessel is used  
Between: Vessels and public coast  
stations  
Between; Commercial transport vessels  
(ship-to-ship) or between commercial  
transport vessels and limited coast  
stations  
Comments: Contact the marine operator  
on the channel assigned to your  
navigating area. If unable to determine  
this channel, use channel 16,  
Channels 8, 67 and 88 may not be used  
for ship-to-coast communications  
Be patient. Do not interrupt calls in  
progress. Avoid excessive calling if the  
operator does not answer — give the  
operator a chance to reply.  
Recreational boats are not permitted to  
use these channels  
Channel 88 not available on Great Lakes  
and St. Lawrence Seaway.  
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Environmental  
State Control  
Channel: 15  
Channel: 17  
Vessels: Any (receive only)  
Vessels: State and local government  
Use:  
Coordination, regulation and  
Use: Broadcast of information concerning  
the environmental conditions in which  
vessels operate - weather, sea conditions,  
time signals, notices to mariner, hazards  
to navigation  
control of boating activities and the  
rendering of assistance to vessels.  
Between: Ship and coast stations  
associated with state and local  
governments.  
Between: One-way broadcast from coast  
to ship stations  
Note: Currently used for Class C EPIRB  
emergency signals.  
Weather  
Channels: WX1, WX2, WX3  
Vessels: Any  
Between: One-way broadcast from  
NOAA to any interested parties  
Use: Continuous weather information  
from NOAA (National Oceanic and  
Atmospheric Administration)  
Comments: Receive only. You are not  
allowed to transmit on these frequencies  
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PHONETIC ALPHABET:  
To help make call letters more clearly understood, and to assist in spelling out similar  
sounding or unfamiliar words, radiotelephone users usually employ the international  
phonetic alphabet.  
Phonetic alphabet:  
A - ALPHA  
B - BRAVO  
C - CHARLIE  
D - DELTA  
E - ECHO  
J - JULIET  
K - KILO  
S - SIERRA  
T - TANGO  
U - UNIFORM  
V - VICTOR  
W - WHISKEY  
X - X-RAY  
L - LIMA  
M - MIKE  
N - NOVEMBER  
O - OSCAR  
P - PAPA  
F - FOX-TROT  
G - GOLF  
Y - YANKEE  
Z - ZULU  
H - HOTEL  
I - INDIA  
Q - QUEBEC  
R- ROMEO  
62  
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For Technical Support:  
+44 23 9271 4713  
+1 800 539 5539 ext. 2444  
+1 603 881 5200 ext. 2444  
www.raymarine.com/support  
Raymarine Lt d.  
Anchorage Park  
Portsmouth  
PO3 5TD  
UK  
Raymarine Inc.  
22 Cotton Road  
Unit H, Nashua  
NH 03063-4219  
USA  
+44 23 9269 3611  
Fax +44 23 9269 4642  
+1 603 881 5200  
+1 603 864 4756  
Document No. G623759-5  
Tom Green 12/02  
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