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VOYAGEUR GRAND WOOD INSERT
Automatic Combustion Control (ACC)
OWNER’S MANUAL
Installation and Operation
Model:
VOYA-GRAND-MBK
VOYA-GRAND-PMH
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
•
Leave this manual with
party responsible for
use and operation.
•
Important operating
and maintenance
instructions included.
WARNING
WARNING
HOT SURFACES!
If the information in these instruc-
tions is not followed exactly, a
fire may result causing property
damage, personal injury, or death.
Glass and other surfaces are
hot during operation AND
cool down.
• Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
Hot glass will cause burns.
•
•
•
•
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
fireplace.
• Do not overfire - If heater or chimney con-
nector glows, you are overfiring. Overfiring
will void your warranty.
•
Alert children and adults to hazards of high
temperatures.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other
flammable materials away.
WARNING
Fire Risk.
NOTE
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
To obtain a French translation of this manual, please
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an NFI
certified professional.
Pour obtenir une traduction française de ce manuel, s’il
vous plaît contacter votre revendeur ou visitez www.
quadrafire.com
Page 1
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VOYAGEUR GRAND Wood Insert
Safety Alert Key:
•
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE: Indicates practices which may cause damage to the appliance or to property.
•
•
•
TABLE OF CONTENTS
Installer’s Guide
Congratulations ...............................................................2
Sample of Safety/Serial Number Label ...........................2
Warranty Policy ...............................................................4-5
Section 6: Getting Started
A. Design, Installation & Location
Considerations ..................................................25
B. Draft ..................................................................25
C. Negative Pressure.............................................26
D. Locating Your Appliance and Chimney.............27
E. Chimney Termination Requirements.................27
F. 2-10-3 Rule .......................................................28
G. Tools and Supplies Needed..............................29
H. Fire Safety.........................................................29
Section 1: Listing and Code Approvals
A. Appliance Certifications.....................................6
B. Mobile Home Approved.....................................6
C. Glass Specifications..........................................6
D. BTU & Efficiency Specifications........................6
User’s Guide
I.
Inspect Appliance and Components
and Pre-Burn Checklist .....................................29
Section 2: Operating Instructions
A. Your Wood Appliance .......................................7
B. Fire Safety.........................................................8
C. Overfiring...........................................................8
D. Combustible/Non-combustible Material ............8
E. Seasoned Wood................................................8
F. Burning Process................................................9
G. Automatic Combustion Control (ACC) ..............10
H. Air Controls .......................................................10
Section 7: Dimensions and Clearances
A. Appliance Dimensions.......................................30
B. Clearances to Combustibles (UL and ULC)
and Hearth Protection Requirements................31-32
C. Alternate Floor Protection Calculation...............33
Section 8: Chimney Systems
I.
Burn Rates and Operating Efficiency................10
A. Venting Systems ...............................................34
B. Inspections........................................................34
C. Larger Chimneys...............................................34
D. Masonry Chimney .............................................34-35
E. Metal Heat Circulating Chimney........................36
F. Prefabricated Metal Chimney............................36
G. Securing Chimney Components .......................37
H. Altering the Fireplace ........................................37
J. Correct Baffle & Blanket Placement..................11
K. Building a Fire ...................................................12
L. Fuel Reloading Instructions...............................12
M. Wood Fuel & Storage........................................13
N. Blower Control Box Snap Disc Operations .......14
O. Blower Operating Instructions...........................14
P. Clear Space ......................................................15
Q. Frequently Asked Questions.............................15
R. Opacity (Smoke) ...............................................15
S. Quick Start Guide..............................................16
I.
Factory-Built Solid Fuel Fireplaces ...................37
J. Ovalizing Round Stainless Steel Liners ............38
K. Chimney Height / Rise and Run........................38
Section 3: Maintenance and Service
Section 9: Appliance Set-up
A. Disposal of Ashes .............................................17
A. Outside Air Installation ......................................39
B. Optional Elbow Flue Adapter Installation ..........40
C. Securing Stove Pipe/Liner to Flue Collar ..........40
D. Leveling Legs....................................................40
E. Securing Appliance to Stove Pipe/Liner............41
F. Standard Surround & Trim Installation..............41
G. Standard Surround & Cast Trim,.......................42
H. All Cast Surround..............................................43
B. Chimney & Chimney Connector
Inspection/Cleaning...........................................17
C. Appliance Inspection - Routine .........................17
D. Cleaning of Plated Surfaces..............................17
E. Glass Cleaning..................................................18
F. Firebrick Inspection & Replacement Instruction18
G. Quick Reference Maintenance Guide ...............19
I.
Blower Cord Installation - Left Side...................43-45
Section 4: Troubleshooting Guide.....................20
Section 10: Moble Home Installation.................46
Section 5: Service Parts Replacement
A. Glass Replacement...........................................21
B. Snap Disc Replacement....................................21
C. Wiring Diagram .................................................21
D. Blower Replacement.........................................22
E. Door Handle Assembly .....................................23
F. Baffle & Ceramic Blanket Removal...................23
G. Tube Channel Assembly Replacement.............24
Section 11: Reference Materials
A. Exploded Drawings ...........................................47
B. Service Parts & Accessories.............................48-52
C. Service Maintenance Log..................................53-54
D. Homeowners notes ...........................................55
E. Contact Information...........................................56
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VOYAGEUR GRAND Wood Insert
Hearth & Home Technologies Inc.
LIMITED LIFETIME WARRANTY
Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for
HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.
WARRANTY COVERAGE:
HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership
of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance
will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo-
nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,
HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its
obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product
itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty
is subject to conditions, exclusions and limitations as described below.
WARRANTY PERIOD:
Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage
begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent,
authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months
following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for
parts and labor for covered components is produced in the following table.
The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for
gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These
time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.
Warranty Period
Parts Labor
HHT Manufactured Appliances and Venting
EPA
Components Covered
Gas
X
Wood Pellet
Coal Electric Venting
Wood
All parts and material except as
covered by Conditions,
Exclusions, and Limitations
listed
1 Year
X
X
X
X
X
X
Igniters, electronic components,
and glass
X
X
X
X
X
X
2 years
X
X
X
Factory-installed blowers
Molded refractory panels
3 years
X
X
Firepots and burnpots
Castings and baffles
5 years 1 year
X
X
Manifold tubes,
HHT chimney and termination
7 years 3 years
X
X
10
1 year
years
X
X
X
Burners, logs and refractory
Firebox and heat exchanger
Limited
3 years
Lifetime
X
X
X
X
X
X
X
X
All replacement parts
beyond warranty period
90 Days
X
X
See conditions, exclusions, and limitations on next page.
4021-645C 12-29-10
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VOYAGEUR GRAND Wood Insert
WARRANTY CONDITIONS:
•
This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of
HHT authorized dealers is available on the HHT branded websites.
•
•
This warranty is only valid while the HHT appliance remains at the site of original installation.
Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact
the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service
from a dealer other than the dealer from whom you originally purchased the product.
Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges
for parts are not covered by this warranty.
•
WARRANTY EXCLUSIONS:
This warranty does not cover the following:
•
•
•
Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and
exterior surface finishes may occur. This is not a flaw and is not covered under warranty.
Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items,
or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.
Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts
include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discolor-
ation of glass.
•
•
Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com-
plaints related to this noise are not covered by this warranty.
Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation
instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to
install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera-
tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/
incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting
caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or
forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7)
installation or use of components not supplied with the appliance or any other components not expressly authorized
and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing;
and/or (9) interruptions or fluctuations of electrical power supply to the appliance.
•
•
•
Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.
Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.
HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa-
tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider-
ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of
the structure.
This warranty is void if:
•
The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging
chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling,
cracking and discoloration of steel or enamel finishes.
•
•
The appliance is subjected to prolonged periods of dampness or condensation.
There is any damage to the appliance or other components due to water or weather damage which is the result of, but
not limited to, improper chimney or venting installation.
LIMITATIONS OF LIABILITY:
•
The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or
implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no
event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states
do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you.
This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO
THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY
SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE
EXPRESSED WARRANTY SPECIFIED ABOVE.
4021-645C 12-29-10
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VOYAGEUR GRAND Wood Insert
Listing and Code Approvals
1
D. BTU & Efficiency Specifications
A. Appliance Certification
VOYAGEUR GRAND Wood Insert
3.1 grams per hour
Model:
EPA Certified:
80%
Laboratory:
Report No:
Type:
Intertek
Efficiency:
100868597PRT-001
10,700 to 28,500 per hr
BTU Output:
Solid Fuel Type, Listed Room Heater
1,100 to 2,800 sq ft depend-
ing on climate zone
Heating Capacity:
Standard:
UL1482 and ULC S628-93 and
(UM) 84-HUD, Mobile Home
Approved.
6 inches
Vent Size:
2.35 cubic feet
21 inches
Cord Wood
389 lbs
Firebox Size:
Max Wood Length:
Fuel:
NOTE: This installation must conform with local codes. In the
absence of local codes you must comply with the UL1482,
(UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S628-
93 and CAN/CSA-B365 Installation Codes in Canada.
Shipping Weight:
WARNING
The Quadra-Fire VOYAGEUR GRAND meets the U.S. Envi-
ronmental Protection Agency’s 1990 particulate emission
standards.
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
Intertek Testing Laboratory is a National Recognized
Test Lab (NRTL) approved by OSHA.
•
•
•
Installation and use of any damaged appliance.
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
B. Mobile Home Approved
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
• This appliance is approved for mobile home installa-
tions when not installed in a sleeping room and when
an outside combustion air inlet is provided.
Operating appliance without fully assembling all
components.
• The structural integrity of the mobile home floor, ceil-
Operating appliance without legs attached (if supplied with
unit).
ing, and walls must be maintained.
• The appliance must be properly grounded to the
frame of the mobile home with #8 copper ground
wire, and use only listed connector pipe.
Do NOT Overfire - If appliance or chimney connector glows,
you are overfiring.
Any such action that may cause a fire hazard.
• Outside Air Kit, part OAK-ACC must be installed in a
mobile home installation.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
For assistance or additional information, consult a qualified
installer, service agency or your dealer.
C. Glass Specifications
This stove is equipped with 5mm ceramic glass. Replace
glass only with 5mm ceramic glass. Please contact your
dealer for replacement glass.
NOTE: Hearth & Home Technologies, manufacturer of
this appliance, reserves the right to alter its products,
their specifications and/or price without notice.
Quadra-Fire is a registered trademark of Hearth & Home
Technologies.
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VOYAGEUR GRAND Wood Insert
User Guide
Operating Instructions
2
WARNING
HOT SURFACES!
Glass and other surfaces are hot during operation AND cool down.
Hot glass will cause burns.
•
•
•
•
•
DO NOT touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as appliance.
Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable materials.
•
Keep clothing, furniture, draperies and other flammable materials away.
If you expect that children may come into contact with this appli-
ance, we recommend a barrier such as a decorative screen.
See your dealer for suggestions.
A. Your Wood Appliance
WARNING! DO NOT operate appliance before reading and understanding operating instructions.
Failure to operate appliance according to operating instructions could cause fire or injury.
Burn Rate
Control
Door
Handle
Surround and
Trim Set
ACC Start-up Air
Control
Convection Fan
Blower Controls
Figure 7.1 General Operating Parts
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VOYAGEUR GRAND Wood Insert
Hearth & Home Technologies WILL NOT warranty appli-
ances that exhibit evidence of over-firing. Evidence of
over-firing includes, but is not limited to:
B. Fire Safety
To provide reasonable fire safety, the following should be
given serious consideration:
• Warped air tube
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
• Deteriorated refractory brick retainers
• Deteriorated baffle and other interior components
D. Combustible/Non-combustible Materials
•
Combustible Material
2. A conveniently located Class A fire extinguisher.
Material made of or surfaced with wood, compressed
paper, plant fibers, plastics, or any material capable
of igniting and burning, whether flame-proofed or not,
plastered or unplastered.
3. A practiced evacuation plan, consisting of at least two
escape routes.
4. In the event of a chimney fire:
a. Prepare occupants for immediate evacuation
b. Notify fire department
•
Non-combustible Material
Material which will not ignite and burn. Such materials are
those consisting entirely of steel, iron, brick, tile, slate,
glass or plasters, or any combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
C. Overfiring
WARNING
o
Vertical Tube Furnance at 750 C and UL763 shall be
considered non-combustible materials.
Fire Risk
Do not over-fire.
•
Non-combustible Sealant Material
Sealants which will not ignite and burn: Rutland, Inc.
Fireplace Mortar #63, Rutland 76R, Nuflex 304, GE
RTV106 or GE RTB116 (or equivalent).
Over-firing may ignite creosote or will damage
the stove and chimney.
To prevent over-firing your stove, DO NOT:
•
•
•
•
•
Use flammable liquids
Overload with wood
Burn trash or large amounts of scrap lumber
Permit too much air to the fire
Use of processed solid fuel fire logs
E. Seasoned Wood
Burn only dry seasoned wood.
1. Symptoms of Over-Firing
•
•
Store wood under cover, out of the rain and snow.
Dry and well-seasoned wood will not only minimize the
chance of creosote formation, but will give you the most
efficient fire.
Symptoms of over-firing may include one or more of the
following:
• Chimney connector or appliance glowing
• Roaring, rumbling noises
• Loud cracking or banging sounds
• Metal warping
•
•
Even dry wood contains at least 15% moisture by weight,
and should be burned hot enough to keep the chimney
hot for as long as it takes to dry the wood out - about one
hour.
It is a waste of energy to burn unseasoned wood of any
kind.
• Chimney fire
Dead wood lying on the forest floor should be considered wet,
and requires full seasoning time.
2. What To Do if Your Appliance is Over-Firing
• Immediately close the door and air controls to reduce
•
•
•
•
Standing dead wood can be considered to be about 2/3
seasoned.
To tell if wood is dry enough to burn, check the ends of
the logs.
If there are cracks radiating in all directions from the center,
it is dry.
If your wood sizzles in the fire, even though the surface
is dry, it may not be fully cured.
air supply to the fire.
• If you suspect a chimney fire, call the fire department
and evacuate your house.
• Contact your local chimney professional and have
your appliance and stove pipe inspected for any dam-
age.
• Do not use your appliance until the chimney profes-
sional informs you it is safe to do so.
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VOYAGEUR GRAND Wood Insert
2. Second Stage
F. Burning Process
In the secondary stage wood gives off flammable gases which
burn above the fuel with bright flames.
In recent years there has been an increasing concern about
air quality. Much of the blame for poor air quality has been
placed on the burning of wood for home heating.
During this stage of burning:
•
The flames must be maintained and not allowed to go out
In order to improve the situation, we at Quadra-Fire have
developed cleaner-burning wood appliances that surpass
the requirements for emissions established by our governing
agencies.
to ensure the cleanest possible fire.
• If the flames tend to go out, it is set too low for your burn-
ing conditions.
The air control located at the upper right hand corner is used to
adjust for burn rates. This is called the Burn Rate Air Control.
Figure 10.1 on page 10.
These wood appliances must be properly operated in order
to ensure that they perform the way they are designed to
perform.
3. Final Stage
NOTICE: Improper operation can turn any wood appli-
ance into a smoldering environmental hazard.
The final stage of burning is the charcoal stage. This occurs
when the flammable gases have been mostly burned and
only charcoal remains. This is a naturally clean portion of
the burn. The coals burn with hot blue flames.
1. Kindling or First Stage
• It is very important to reload your appliance while enough
lively hot coals remain in order to provide the amount of
heat needed to dry and rekindle the next load of wood.
It helps to know a little about the actual process of burning in
order to understand what goes on inside the appliance. The
first stage of burning is called the kindling stage.
•
It is best to open the Burn Rate Air and Start-Up Air Con-
trols before reloading. This livens up the coalbed and
reduces excessive emissions (opacity/smoke).
In this stage:
• Wood is heated to a temperature high enough to evapo-
rate the moisture present in all wood.
•
•
Open door slowly so that ash or smoke does not exit ap-
pliance through opening.
•
Wood will reach the boiling point of water (212°F) and will
not get any hotter until the water is evaporated.
Break up any large chunks and distribute the coals so
that the new wood is laid on hot coals.
This process takes heat from the coals and tends to cool the
appliance.
Air quality is important to all of us, and if we choose to use
wood to heat our homes we should do so responsibly.
Fire requires three things to burn:
•
•
•
Fuel
Air
Heat
We need to learn to burn in the cleanest way possible al-
lowing us to continue using our wood appliances for many
years to come.
If heat is robbed from the appliance during the drying stage,
the new load of wood has reduced the chances for a good
clean burn.
It is always best to burn dry, seasoned firewood. When the
wood isn’t dry, you must open the air controls and burn at a
high burn setting for a longer time to start it burning.
The heat generated from the fire should be warming your
home and establishing the flue draft, not evaporating the
moisture out of wet, unseasoned wood, resulting in wasted
heat.
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VOYAGEUR GRAND Wood Insert
I. Burn Rates and Operating Efficiency
G. Automatic Combustion Control (ACC)
Typically, when you build a fire, you open the air controls fully
For maximum operating efficiency
and monitor the fire to prevent it from going into an overfire
situation and/or burning your wood up too quickly before you
shut down the air controls to the desired burn rate.
1. Burn dry, well-seasoned wood.
2. Follow these burn rate instructions below and refer to
Figure 10.1.
When using theAutomatic Combustion Control (ACC) system,
you do not have to continually monitor the fire. Once you
set the ACC system it will control the fire for you. Follow the
instructions below to learn how to operate your stove with
ease.
*NOTE: These are guidelines. Actual settings may vary with type
of wood, chimney draft, altitude and other variables.
Burn Rates
1. Starting a Fire and Reloading
H. Air Controls
•
Open both controls fully by raising the Burn Rate Air Con-
trol all the way up until it stops and push the Start-up Air
Control back until it stops.
1. Start-Up Air Control
The function of the Start-Up Air Control is to activate the
Automatic Combustion Control system (ACC).
•
•
The blower tends to cool the appliance. Leave the blower
off until the burn is well established, i.e., 30 minutes.
•
Push the Start-UpAir Control all the way back until it stops
and then pull forward to the front of the appliance until it
stops. Figure 10.1.
After loading the appliance with wood and starting the fire,
set both controls to the desired setting by following the
burn rate instructions below.
• The air channel opens and allows air to enter the front of
the appliance for approximately 20-25 minutes.
2. High Burn Rate - Maximum Heat*
•
The air channel gradually shuts down until it is completely
closed at the end of the 20-25 minutes.
•
•
•
Raise the Burn Rate Air Control all the way up until it stops
(top marker) to a fully open position.
•
•
The fire is now controlled by the air supplied by the Burn
Rate Air Control. Figure 10.1.
Push the Start-Up Air Control all the way back until it stops
and leave it there.
This function should be performed each time you reload
the appliance.
This setting over-rides the timer system (ACC) so you must
monitor the fire closely while in this setting.
2. Burn Rate Air Control
3. Medium-High Burn Rate - 15,000 to 30,000 BTU/hr*
•
The air supply enters at the upper front of the firebox,
•
•
•
Raise the Burn Rate Air Control all the way up until it stops
to a fully open position.
near the top of the glass door.
•
This preheated air supplies the necessary fresh oxygen
to mix with the unburned gases, helping to create the
second, third and fourth combustion process.
Push the Start-Up Air Control all the way back until it stops
and then pull forward until it stops.
This activates the timer system (ACC).
•
•
This air is regulated by the Burn Rate Air Control.
4. Medium-Low Burn Rate - 10,000 to 15,000 BTU/hr*
There are four settings High, Medium-High, Medium-Low
•
•
•
Raise the Burn Rate Air Control up 1/4 from lowest posi-
tion.
and Low.
•
When the control is raised all the way up it is on the High
setting and when pushed all the down it is on the Low
setting.
Push the Start-Up Air Control all the way back until it stops
and then pull forward until it stops.
HIGH
This activates the timer system (ACC).
Burn Rate Control
5. Low Burn Rate - Below 10,000 BTU/hr*
LOW
•
•
Leave the Burn Rate Air Control at its lowest position.
Push the Start-Up Air Control all the way back until it stops
and then pull forward until it stops.
•
This activates the timer system (ACC).
ACC Start-up
Air Control
To activate: Push back until it stops
and then pull forward until it stops
Figure 10.1 Start-up and Burn Rate Air Controls
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VOYAGEUR GRAND Wood Insert
J. Correct Baffle & Blanket Placement
WARNING
INCORRECT POSITIONS
Fire Risk
mproper baffle placement may cause:
• Overheating of firebox
• Overheating the chimney
Baffle must be placed properly (see instructions)
Replace baffle if damaged or missing.
NOTE: A missing, damaged or improperly positioned baffle
is dangerous and may cause damage and poor efficiency.
It will also void your warranty.
Ceramic Blanket and Baffle Board are NOT
in contact with the back of the firebox.
Note: This are generic drawings and may
not represent your specific model.
CORRECT POSITION
Ceramic Blanket is NOT in contact with the
back of the firebox and NOT even with the
Baffle Board in the front.
Back of Firebox
Ceramic Blanket
Back of Firebox
Ceramic Blanket
Ceramic Blanket and Baffle Board MUST be
in contact with the back of the firebox and
even with each other in the front.
Baffle Board
Ceramic Blanket is bunched up at the back
of the firebox and NOT even with the Baffle
Board in the front.
Figure 11.1 - Correct Baffle and Blanket Positions
Figure 11.2 - Incorrect Baffle and Blanket Positions
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VOYAGEUR GRAND Wood Insert
K. Building A Fire
L. Fuel Reloading Instructions
1. This appliance has a large door with an exceptional
view of the fire.
WARNING
Fire Risk.
• Opens to about 90 degrees and has a built-in stop.
Keep combustible materials, gasoline
and other flammable vapors and liquids
clear of appliance.
• Door opens 26 inches (660mm) which goes beyond
the standard size hearth pad covering the floor in
front of the appliance.
•
•
Do NOT store flammable materials in the appliance’s
vicinity.
• May want to use a hearth rug in front of the hearth
pad to protect the flooring from ash spillage and
continuous cleaning of carpet, etc. See drawing
on page 32.
DO NOT USE GASOLINE, LANTERN FUEL,
KEROSENE, CHARCOAL LIGHTER FLUID OR
SIMILAR LIQUIDS TO START OR “FRESHEN UP” A
FIRE IN THIS HEATER.
•
•
Keep all such liquids well away from the heater while it
is in use.
2. Open door slowly so that ash or smoke does not exit
appliance through opening.
Combustible materials may ignite.
• Check the level of the ash build-up. Remove ash if it
reaches the top of the brick covers. Ash should not
be spilling over the brick covers onto the ashlip.
Before lighting your first fire in the appliance:
• Any ash on the ashlip can be pressed into the door
gasket and shorten the life of the gasket.
1. Confirm the baffle and ceramic blanket are correctly
positioned. They should be even with the front tube and
resting on all tubes. See page 11.
• If the ash is left to accumulate on the ashlip it can
interfere with the door closing and/or falling out onto
the hearth pad or beyond.
2. Remove all labels from glass.
There are many ways to build a fire. The basic principle is
to light easily-ignitable tinder or paper, which ignites the fast
burning kindling, which in turn ignites the slow-burning fire-
wood. Here is one method that works well:
Check the ash level each time you reload.
NOTE:
1. Open the Burn Rate Air and Start-Up Air Controls fully.
•
•
Build fire on brick firebox floor only.
Do NOT use grates or other methods to support fuel.
2. Place several wads of crushed paper on the firebox floor.
Heating the flue with slightly crumpled newspaper before
adding kindling keeps smoke to a minimum.
It will adversely affect emissions.
3. Lay small dry sticks of kindling on top of the paper.
4. Make sure that no matches or other combustibles are in
the immediate area of the appliance. Be sure the room
is ventilated and the flue unobstructed.
CAUTION
Odors and vapors released during initial operation.
•
•
Curing of high temperature paint.
Open windows for air circulation.
5. Light the paper in the appliance. NEVER light or rekindle
fire with kerosene, gasoline, or charcoal lighter fluid; the
results can be fatal.
Odors may be irritating to sensitive individuals.
6. Once the kindling is burning quickly, add several full-length
logs 3 to 4 inches (76 - 102mm) in diameter. Be careful
not to smother the fire. Stack the pieces of wood 1/2 to
1 inch apart (13-25mm); near enough to keep each other
hot, but far enough away from each other to allow air flow
between them.
7. Set the Burn Rate Air Control and activate the timer sys-
tem (ACC).
8. When ready to reload, it is best to fully open both the Burn
Rate Air and Start-up Air Controls before reloading.
•
This livens up the coal bed and reduces excessive emis-
sions (opacity/smoke).
•
•
Large logs burn slowly, holding a fire longer.
Small logs burn fast and hot, giving quick heat.
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VOYAGEUR GRAND Wood Insert
Moisture
M.Wood Fuel
The majority of the problems appliance owners experience
are caused by trying to burn wet, unseasoned wood.
WARNING
•
•
Wet, unseasoned wood requires energy to evaporate the
water instead of heating your home, and
Fire Risk.
• DO NOT BURN GARBAGE OR FLAMMABLE
FLUIDS SUCH AS GASOLINE, NAPTHA OR
ENGINE OIL.
Causes evaporating moisture which cools your chimney,
accelerating formation of creosote.
• DO NOT USE CHEMICALS OR FLUIDS TO START A
FIRE.
WARNING
• Do NOT burn treated wood or wood with salt (driftwood).
Fire Risk.
• May generate carbon monooxide if burn material other
than wood.
•
•
•
Do NOT burn wet or green wood.
Store wood in dry location.
Stack wood so both ends are exposed to air.
May result in illness or possible death.
Wet, unseasoned wood can cause accumulation of
creosote.
Hardwood vs Softwood
Seasoned Wood
Your appliance performance depends on the quality of the
firewood you use.
•
•
•
Cut logs to size
•
•
•
•
Seasoned wood contains about 8,000 BTUs per pound .
Hard woods are more dense than soft woods.
Split to 6 inches (152 mm) or less in diameter
Air dry to a moisture content of not more than 20%
Hard woods contain 60% more BTUs than soft woods.
-
-
Soft wood - about nine months to dry
Hard woods require more time to season, burn slower and
Hard wood - about eighteen months to dry
are harder to ignite.
•
•
•
Soft woods require less time to dry, burn faster and are
easier to ignite.
NOTICE: Seasoning time may vary depending on drying
conditions.
Start the fire with softwood to bring the appliance up to
operating temperature and to establish draft.
Add hardwood for slow, even heat and longer burn time.
Storing Wood
Steps to ensure properly seasoned wood:
•
•
•
•
Stack wood to allow air to circulate freely around and
through woodpile.
Soft woods
Hard woods
•
•
•
•
Douglas Fir
Pine
Spruce
Cedar
•
•
•
•
•
•
•
Oak
Elevate wood pile off ground to allow air circulation
underneath.
Maple
Apple
Birch
Poplar
Aspen
Alder
Smaller pieces of wood dry faster. Any piece over 6 in.
(152 mm) in diameter should be split.
Wood (whole or split) should be stacked so both ends of
each piece are exposed to air. More drying occurs through
the cut ends than the sides.
•
Store wood under cover to prevent water absorption
from rain or snow. Avoid covering the sides and ends
completely.
Processed Solid Fuel Fire Logs
•
NOT permitted for use in this appliance
WARNING
Fire Risk
Do NOT store wood:
•
•
In front of the appliance.
In space required for loading or ash
removal.
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VOYAGEUR GRAND Wood Insert
N. Blower Control Box & Snap Disc
Operating Instructions
1. The blower will turn on/off automatically when set to
AUTO. Figure 14.1.
2. When set to MANUAL, the fan will turn on/off only when
you turn it on or off. This setting over-rides the internal
snap disc.
Blower Controls Under Ash Lip
3. Swing the grille downward to expose the blower con-
trols. Adjust the speed of the fan by turning the HIGH/
LOW knob to the desired setting.
O. Blower Operating Instructions
MANUAL: over-
rides the internal
snap disc
1. Initial (cold) startup: Open both controls fully by rais-
ing the Burn Rate Air Control all the way up until it stops
and PUSH the Start-up Air Control back until it stops.
The blower tends to cool the appliance. Leave the blower
off until the burn is well established, i.e., 30 minutes.
AUTO: Fan with turn ON/OFF
automatically and is controlled
by the internal Snap Disc
Figure 15.1
2. High Burn Setting: Both controls are open. Burn Rate
Air Control is pulled up and the Start-up Air Control is
fully pushed in. Blower may remain on.
3. Medium-High Burn Setting*: Burn Rate Air Control
is closed then opened to 1 inch to fully open (pull up).
Blower may remain on.
NOTICE!
Do NOT operate a circulating fan within close proxim-
ity, approximately 4 ft (1.2m), of appliance
4. Medium-Low Burn Setting*: Burn Rate Air Control
is closed then opened to 1/4 inch to 1/2 inch (pull up).
Leave the blower off until the burn is well established, i.e.,
30 minutes.
• Can reverse air flow, blowing hot air into appliance
cavity.
• Can damage appliance blower due to overheating.
5. Low Burn Setting*: Burn Rate Air Control is closed
(down position). Leave the blower off until the burn is
well established, i.e., 30 minutes.
*NOTE: For burn settings 3 to 5 the Start-up Air Control
needs to be pushed in (Open) then pulled forward to
activate the Automatic Combustion Control (ACC).
NOTE: For maximum efficiency and lowest emissions,
when operating the blower in either the automatic or
manual setting for the low and medium low burn settings
leave the blower off until the burn is well established, i.e.,
30 minutes.
6. The blower is equipped with a rheostat (speed control).
The highest blower speed is obtained by turning the
rheostat on, then adjusting back towards “OFF” as far
as possible without turning the blower off. For a low
blower speed, turn the control knob clockwise as far as
possible
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VOYAGEUR GRAND Wood Insert
R. Opacity (Smoke)
P. Clear Space
Opacity is the measure of how cleanly your appliance is
burning.
•
Do NOT place combustible objects within 4 ft (1.2 m) of
the front of fireplace. Figure 15.1.
Opacity is measured in percent:
•
100% opacity is when an object is totally obscured by
the smoke column from a chimney, and
WARNING
Fire Risk.
•
0% opacity means that no smoke column can be seen.
•
Do NOT place combustible objects within 48
inches in front of the appliance.
High temperatures may ignite clothing, furniture or
draperies.
As you become familiar with your appliance, you should
periodically check the opacity. This will allow you to know
how to burn as nearly smoke-free as possible (goal of 0%
opacity).
•
NOTICE!
Do NOT operate a circulating fan within close prox-
imity, approximately 4 ft (1.2m), of appliance
• Can reverse air flow, blowing hot air into appli-
ance cavity.
Maintain 4 ft (1.22m) clearance to
combustible in front of appliance
• Can damage appliance blower due to overheat-
ing.
Figure 15.1 - Clear Space
Q. Frequently Asked Questions
ISSUES
SOLUTIONS
Odor from appliance
When first operated, this appliance may release an odor for the first several hours. This is
caused by the curing of the paint and the burning off of any oils remaining from manufacturing.
Metallic noise
Noise is caused by metal expanding and contracting as it heats up and cools down, similar to
the sound produced by a furnace or heating duct. This noise does not affect the operation or
longevity of the appliance.
Whirring sound
The blower may produce a whirring sound which increases in volume as the speed is
increased.
CAUTION
Odors and vapors released during initial operation.
•
•
Curing of high temperature paint.
Open windows for air circulation.
Odors may be irritating to sensitive individuals.
Page 15
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VOYAGEUR GRAND Wood Insert
S. Quick Start Guide
Note: These are generic drawings and may not represent
your specific model.
10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling
and a Few Pieces of Dry Split Wood.
FIRST FIRE ITEMS NEEDED:
OPEN AIR
CONTROLS
ADD NEWSPAPER
LOAD WOOD
BURN
RATE
HIGH
Upper
right
LOW
corner
START-UP
AIR
Lower
right
corner
Push In and then Pull Out
2
1
3
ADD KINDLING
WARNING! Risk Of Fire
DO NOT LEAVE UNATTENDED
During startup, if additional draft is needed,
allow the door to remain open approxi-
mately1/2 inch. Once the draft is established,
close and securely latch the door to prevent:
• Spillage of smoke, flame and carbon
monoxide
• Spillage of sparks, coals and logs
• Over-firing
DO NOT leave the stove unat-
tended with the door open
LIGHT THE PAPER 4
5
REDUCE AIR
CONTROL
Set to desired heat
ADD MORE WOOD &
SECURELY LATCH THE DOOR
output
HIGH
LOW
The stove is ready for
normal operation.
BURN RATE CONTROL
Upper Right Corner
7
6
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VOYAGEUR GRAND Wood Insert
Maintenance and Service
3
Creosote - Formation and Need for Removal
A. Disposal of Ashes
•
When wood is burned slowly, it produces tar and other
organic vapors, which combine with expelled moisture
to form creosote.
•
Frequency: When ash reaches the top of the brick
covers (should not spill over covers). Leave 1/4 inch
(6mm) of ash in the bottom of the firebox.
•
•
The creosote vapors condense in the relatively cool
chimney flue of a slow-burning fire.
•
By: Homeowner
As a result, creosote residue accumulates on the flue
lining. When ignited this creosote makes an extremely
hot fire.
WARNING! Risk of Fire! Ashes could contain hot embers.
•
•
Place ashes in a metal container with a tight-fitting lid.
•
The chimney and chimney connector shall be inspected
every two months during the heating season to determine
when a creosote buildup has occurred.
The closed container should be placed on a noncombustible
floor or on the ground, well away from all combustible
materials, pending final disposal.
•
When creosote has accumulated it shall be removed to
reduce the risk of a chimney fire.
•
If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container until all cinders have thoroughly cooled
C. Appliance Inspection - Routine
B. Chimney and Chimney Connector
Inspection/Cleaning
•
Frequency: Every 2 months at the same time the chim-
ney and chimney connector are inspected.
•
Frequency: Every 2 months during heating season or
as recommended by a certified chimney sweep; more
frequently if chimney exceeds or is under 14-16 feet (4.3
to 4.8m) measured from bottom of appliance.
•
By: Homeowner
Check for:
•
•
•
•
•
•
Cracks in glass
•
By: Certified chimney sweep
Door handle - smooth cam operation
Baffle and ceramic blanket correct placement
Baffle for warpage
•
Remove all ash from the firebox and extinguish all hot
embers before disposal.
•
•
Allow the appliance to cool completely.
Firebrick for cracks, broken or crumbly
If your type of installation involves a full reline of the
chimney, it will be necessary to either remove the baffle
from the insert, or remove the insert from the fireplace
and disconnect the vent prior to cleaning the chimney.
Refer to page 23 in this manual for instructions on Baffle
Removal.
Door gasket. (Dollar bill test). Place a dollar bill between
the stove and the door and then shut the door. If you can
pull the dollar bill out, replace the door gasket.
•
Glass frame for loose screws
•
•
If your type of installation is direct connect within a masonry
chimney, the insert will need to be pulled out from the
fireplace and disconnected from the flue prior to cleaning
the chimney.
D. Cleaning Plated Surfaces
•
•
Frequency: As desired
By: Homeowner
The creosote or soot should be removed with a brush
specifically designed for the type of chimney in use.
•
•
•
Clean all the fingerprints and oils from plated surfaces
BEFORE firing the appliance for the first time.
•
•
Clean out fallen ashes from the firebox.
If not cleaned properly before lighting your first fire, the
oils can cause permanent markings on the plating.
It is also recommended that before each heating season
the entire system be professionally inspected, cleaned
and repaired if necessary.
After the plating is cured, the oils will not affect the finish
and little maintenance is required.
• Wipe clean as needed.
WARNING! Risk of Fire!
Do not use chimney cleaners or flame colorants in your
appliance. It will corrode your pipe.
CAUTION! Do not use polishes with abrasives. It will
scratch plated surfaces.
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VOYAGEUR GRAND Wood Insert
F. Inspect Firebrick & Replacement
E. Glass Cleaning
Instructions
•
•
•
Frequency: As desired
•
•
Frequency: After each ash removal
By: Homeowner
By: Homeowner
Clean glass with a non-abrasive glass cleaner. Abrasive
cleaners may scratch and cause glass to crack.
Replace the firebrick if they become crumbly and/or if
there is a 1/4 inch (6.35mm) gap between the bricks.
•
If the deposits on the glass are not very heavy, normal
glass cleaners work well. Heavier deposits may be
removed by using a damp cloth dipped in wood ashes or
by using a commercially available oven cleaner.
The firebox is lined with firebrick, which has exceptional
insulating properties. Do not use a grate; simply build
a fire on the firebox floor. Do not operate appliance
without firebrick.
•
After using an oven cleaner, it is advisable to remove any
residue with a glass cleaner or soap and water. Oven
cleaner left on during the next firing can permanently
stain the glass and damage the finish on plated metal
surfaces.
1. After the coals have completely cooled, remove all
old brick and ash from unit and vacuum firebox.
2. Remove new brick set from box and lay out to the
diagram shown in the instructions that come with
the replacement brick set.
•
•
•
A portion of the combustion air entering the firebox is de-
flected down over the inside of the door glass.
3. Lay bottom bricks in unit.
This air flow “washes” the glass, helping to keep smoke
from adhering to its surface.
4. Install rear bricks on the top of the bottom bricks.
5. Install side bricks. Slide top of brick under clips
on side of firebox and push the bottom of the brick
until it is flush with the side of the unit.
When operated at a low burn rate, less air will be flowing
over the glass and the smoky, relatively cool condition of
a low fire will cause the glass to become coated.
•
Operating the appliance with the Burn Rate Air Control
and Start-Up Air Control all the way open for 15-20 min-
utes should remove the built up coating.
Use Part 832-0550 when ordering individual brick. Provide
brick dimension or copy the page in the service parts list, mark
the desired brick and take it to your authorized dealer.
CAUTION! Handle glass assembly with care. Glass is
breakable.
•
•
•
Avoid striking, scratching or slamming glass
Avoid abrasive cleaners
Do not clean glass while it is hot
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VOYAGEUR GRAND Wood Insert
G. Quick Reference Maintenance Guide
Start the first inspection after the first 2 months of use,
or if performance changes, and adjust your schedule
accordingly. Maintenance is required for safe operation
and must be performed to maintain your warranty.
CAUTION! Allow the appliance to completely cool
down before performing any cleaning or maintenance.
Task
Frequency
Baffle & Blanket
Baffle and blanket placement is critical to
heat output, efficiency and overall life of the
unit. Make sure the baffle is pushed all of the
way to the back of the firebox and the blanket
is laying flat. Inspect baffle for cracks.
MONTHLY
or
Blanket
After Every
Cord of Wood
Baffle
Optional Blower
YEARLY
Vacuum the blower impellers.
or
After Every
4 Cords of
Wood
Chimney System
EVERY 2
T
he chimney and chimney cap must be in-
spected for soot and creosote every two
months during the burn season or more fre-
quency if chimney exceeds or is under 14-16 ft
(4.3m-4.8m) measured from bottom of appli-
ance.
MONTHS
or
After Every
4 Cords of
Wood
This will prevent pipe blockage, poor draft,
and chimney fires.
Always burn dry wood to help prevent cap
blockage and creosote build-up.
Firebrick & Ash Removal
Ashes must be cool before you can dispose
WEEKLY
or
After Every
25 Loads of
Wood
of the ashes in a non-combustible container.
Firebrick is designed to protect your firebox.
After ashes are removed, inspect the fire-
brick and replace firebricks that are crum-
bling, cracked or broken.
Keep door and glass gasket in good shape to
maintain good burn times on a low burn setting.
To test: place a dollar bill between the stove
and door and then shut the door. If you can
pull the dollar out, remove one washer from
door handle behind latch cam and try again. If
you can still pull it out, replace the door gasket.
Check the glass frame for loose screws to
prevent air leakage. Check glass for cracks.
Door & Glass Assemblies
WEEKLY
or
After Every
25 Loads of
Wood
Door Handle
WEEKLY
Check the door latch for proper adjustment.
This is very important especially after the door
rope has formed to the stove face.
Latch Cam
or
After Every 25
Spacing Washers
Loads of Wood Check door handle for smooth cam operation.
Note: These are generic drawings and may not represent your specific model.
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VOYAGEUR GRAND Wood Insert
Troubleshooting Guide
4
With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist you or a qualified service person in the diagnosis of a problem
and the corrective action to be taken.
Start Fire Problems
Possible Cause
Solution
Can not get fire started
Excessive smoke or spillage
Burns too slowly
Not enough kindling/paper or no Use dry kindling, more paper. Arrange kindling &
kindling/paper
wood for air movement.
Not enough heat output
Check for restricted termination cap
Check for blockage of outside air kit (if installed).
Check for flue blockage.
Pre-warm flue before starting fire (refer to Building
a Fire Section).
Not enough air for fire to ignite
Check for adequate vent height (refer to Chimney
Height Section).
Open window below the appliance towards the
wind.
Wood condition is too wet, too
large
Use dry, seasoned wood (refer to Seasoned Wood
Section).
Bed of coals not established
before adding wood
Start with paper & kindling to establish bed of
coals (refer to Building a Fire Section).
Flue blockage such as birds’
nests or leaves in termination
cap
Have chimney inspected for creosote and cleaned
by a certified chimney sweep.
Down draft or negative pressure Do not use exhaust fans during start-up (refer to
Competition with exhaust
Negative Pressure Section).
devices
Open window below the appliance towards the
wind.
Fire burns too fast
Mix in hardwood.
Mix in less seasoned wood after fire is established
(refer to Wood Fuel Section).
Extremely dry or soft wood
Overdrafting
Check for correct vent height; too much vertical
height creates overdrafting.
Check location of vent termination (refer to
Chimney Termination Requirement Section).
Page 20
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VOYAGEUR GRAND Wood Insert
Service Parts Replacement
5
UNPLUG APPLICE FROM ANY POWER SOURCE
BEFORE REPLACING ANY COMPONENTS
A. Glass Replacement
B. Snap Disc Replacement (Cont;d)
(Replace with 5mm ceramic glass only)
1. Ensure that the fire is out and the appliance is cool to
2. Remove the 2 screws from the blower access assembly
and slide assembly away from the appliance
the touch.
3. Locate the snap disc bracket assembly behind the blower
2. Protect a table or counter top with padding or towels.
controls on the right side under the ash lip. Figure 22.1
Protect your hands and wear gloves to prevent injury.
4. Remove the 2 mounting screws in the blower control
3. Remove the door with the broken glass by lifting the
bracket and slide assembly towards you.
door up and off of the hinges.
5. Using a Phillips head screw driver, remove the 2 screws
from the snap disc and lift the snap disc off of the mounting
bracket. Disconect the wires and replace with new snap
disc and re-connect the wires.
4. Lay door face down on a table or counter making sure
the handle hangs over the edge so the door lays flat, on
a soft surface.
5. Remove the screws from each glass retainer and remove
the glass. (If screws are difficult to remove, soak with
penetrating oil first).
6. Slide the blower control bracket back into position and
secure with the 2 mounting screws.
6. Center the glass with edges evenly overlapping the
opening in the door, (i.e. same space top and bottom,
left and right sides).
7. Replace the glass retainers. Be careful not to cross
thread the screws.
Blower Controls & Snap
Disc Under Ash Lip
8. Tighten each retainer just a few turns until each is
secured. Check again for centering of glass in door
frame. Continue to tighten each retainer alternately, a
few turns at a time, until the glass is secure. DO NOT
OVERTIGHTEN - can cause glass to break.
Snap Disc
9. Replace the door on the appliance.
WARNING! Risk of Fire or Injury!
Use only glass that is specified in the manual, DO NOT
replace with any other material. Glass breakage will occur.
Figure 21.1 Snap Disc Location
CAUTION!
Handle glass with care.
C. Wiring Diagram
• Inspect the gasket to ensure it is undamaged.
• Do NOT strike, slam or scratch glass.
• Do NOT operate appliance with glass & door assembly
removed.
Blower
• Do NOT operate with glass cracked, broken or
scratched.
Black
White
Quadra-Fire appliances are equipped with ceramic super
heat-resistant glass, which can only be broken by impact or
misuse.
White
Black
Snap Disc
Power Cord
Black
White
B. Snap Disc Replacement
1. The grille on the blower access assembly is hinged. Swing
the grille downward to expose the 2 screws. Figure 23.1
on page 23.
Switch
Rheostat
Figure 21.2
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D. Blower Replacement
CAUTION
1. The grille on the blower access assembly is hinged.
Swing the grille downward to expose the 2 screws.
Figure 22.1.
Shock Risk.
•
Do NOT remove grounding prong from plug.
•
Plug directly into properly grounded 3 prong
2. Remove the 2 screws from the blower access assembly
and slide assembly away from the appliance.
receptacle.
•
•
Route cord away from appliance.
3. Disconnect the wires from the blower.
Do NOT route cord under or in front of appliance.
4. Remove the 2 screws from the hold down bracket and
pull the blower and bracket forward.
WARNING
5. Remove the blower from the hold down bracket.
Fire Risk.
6. Remove the protection guards from each end of the
blower.
Do NOT allow hot coals or embers to overflow ash lip
•
May melt protective wire coating on fan power
cord causing electrical short, fire or injury
7. Re-install in reverse order. Be certain that the hold down
bracket’s screws are completely seated in the grom-
ments. Insert the locating tab in the hold down bracket
into the placement slot.
CAUTION! Unplug appliance
from power source before
replacing any components.
Placement Slot
Blower Access
Assembly
Grille hinges
Hold Down
downward
Bracket
Remove Screws &
Pull Access Assembly
Remove Screws from Hold
Down Bracket and Pull
away from Insert
Figure 22.1
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F. Baffle & Ceramic Blanket Removal
E. Door Handle Assembly
1. Install washer on door handle shaft.
2. Slide door handle through door.
1. Remove all ash from the firebox, and extinguish all hot
embers before disposal into a metal container.
2. It is easier to remove both baffle boards and ceramic
blanket after the tube channel assembly has been partially
disassembled and the right side lowered. Follow steps
1 through 4 on page 25 for removal of the tube channel
assembly. It is not necessary to completely remove the
tube channel assembly.
3. Install additional washer(s) as shown in Figure 23.1.
4. Install key in groove.
5. Align groove in latch cam with key; slide latch cam over
shaft
6. Install locknut but do not overtighten, the handle needs
to move smoothly.
3. Once the baffle protection cover has been removed, pull
the baffle boards and ceramic blanket forward about 1 inch
(25mm) and then overlap the baffles about 1-2 inches (25-
51mm). Figure 23.2.
7. Install handle turning in a counter-clockwise motion to
desired location on door handle rod. Figure 23.1.
4. Slide the tube channel assembly to the left as far as it will
go and lower the right side. Remove the baffle boards and
ceramic blanket together. Figure 23.3.
CAUTION! Do not overtighten lock nut. The door handle
needs to move smoothly.
4. Re-install in reverse order. Be sure the baffle boards and
ceramic blanket are in their proper positions. See Figure
11 .1 on page 11.
Door Cross
Latch Cam
Section
Door Handle Shaft
Ceramic Blanket
Locknut
Square Key
Baffle Boards Overlapping
Spacing
Washers
Fiber Handle
Figure 23.1
Figure 23.2
Slide Tube Channel to the
Left and Lower Right Side
Figure 23.3
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G. Tube Channel Assembly Replacement
Removing Tube Channel Assembly
1. Remove the 3 right side bricks.
Bend Back Tabs
Baffle Protection
Channel
2. Remove the baffle protection channel by bending back the tabs
using needle nose pliers located at the right and left side of the
protection cover. Lift the cover up slightly and pull toward the
front and out of the firebox. Figure 24.1.
3. Locate the 2 channel nuts and two bolts inside of chamber and
remove using a 7/16 socket wrench. Figure 24.2.
Figure 24.1
NOTE:Soak the bolts with penetrating oil for at least 15 minutes
before trying to remove them.
4. Slide the tube channel assembly all the way to left until it is off the
threads. Drop the right side down, then slide the assembly back
to right. Figure 24.3.
5. The ceramic blanket and both baffle boards can be removed at
the same time you remove the tube channel assembly.
6. When the tube channel assembly is free of the left side sup-
port, rotate clockwise and pull assembly, blanket and baffles out
through the front opening.
Use 7/16 Socket Wrench
and Remove Channel Nuts
7. Re-install in reverse order.
Figure 24.2
Tube
Channel
2 Tube Channel Nuts
Assembly
Ceramic Blanket
2 Baffle Boards
Baffle
Protection Channel
Figure 24.3
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Installer’s Guide
Getting Started
6
A
. Design and Installation Considerations
B. Draft
Draft is the pressure difference needed to vent appliances
successfully. When a appliance is drafting successfully, all
combustion byproducts are exiting the home through the
chimney.
CAUTION
Check building codes prior to installation.
Considerations for successful draft include:
•
Installation MUST comply with local, regional, state and
national codes and regulations.
•
Preventing negative pressure
•
T
•
Location of appliance and chimney
•
Consult insurance carrier, local building, fire officials or
authorities having jurisdiction about restrictions, installation
inspection, and permits.
o be sure that your appliance burns properly:
During a low burn, the chimney draft (static pressure) should
be approximately -.04 inch water column (W.C.)
During a high burn the chimney draft should be approximately
-.10 inch (W.C.)
Quadra-Fire wood inserts are designed for factory-built non-
combustible fireplaces that have been installed in accor-
dance with the National, Provincial, State and local building
codes.
•
•
Measure the W.C at 6 inches (152mm) above the top of the
appliance after one hour of operation at each burn setting.
1. Prior to installing the wood insert:
NOTICE: Hearth & Home Technologies assumes no
responsibility for the improper performance of the appliance
system caused by:
•
Have the chimney and adjacent structure inspected and
cleaned by qualified professionals. Heart & Home Tech-
nologies recommends that NFI or CSIA certified profes-
sionals, or technicians under the direction of certified
professionals, conduct a minmum of a NFPA 211 Level 2
inspection of the chimney.
•
•
•
Inadequate draft due to environmental conditions
Downdrafts
Tight sealing construction of the structure
•
•
Replace component parts of the chimney and fireplace
as specified by the professionals.
•
Mechanical exhausting devices
•
•
Overdrafting caused by excessive chimney heights
Ideal performance is with height of chimney between
14-16 feet (4.26-4.88m) measured from the base of
the appliance.
Ensure all joints are properly engaged and the chimney is
properly secured.
2. Prior to installing, determine the following:
•
Type of chimney connector to be used
· single wall, 6 inch (152mm) diameter, stainless steel,
or
WARNING
· double wall, 6 inch (152mm) diameter, stainless steel
Consult pages 31 and 32 for clearances to combustibles
Power outlet located close by for optional blower
Fire Risk.
•
•
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be
voided by, the following actions:
•
Installation and use of any damaged appliance.
•
•
Modification of the appliance.
Installation other than as instructed by Hearth & Home
Technologies.
•
•
•
•
Installation and/or use of any component part not approved
by Hearth & Home Technologies.
WARNING
Operating appliance without fully assembling all
components.
Asphyxiation Risk.
Operating appliance without legs attached (if supplied with
unit).
•
DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVICING ANOTHER APPLIANCE.
Do NOT Overfire - If appliance or chimney connector glows,
you are overfiring.
•
DO NOT CONNECT TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
Any such action that may cause a fire hazard.
May allow flue gases to enter the house.
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C. Negative Pressure
WARNING
Asphyxiation Risk.
•
•
Negative pressure can cause spillage of com-
bustion fumes, soot and carbon monoxide.
Appliance needs to draft properly for safety.
Negative pressure results from the imbalance of air available
for the appliance to operate properly. It can be strongest in
lower levels of the house.
Causes include:
•
•
•
Exhaust fans (kitchen, bath, etc.)
Range hoods
Combustion air requirements for furnaces, water heaters
and other combustion appliances
•
•
•
•
Clothes dryers
Location of return-air vents to furnace or air conditioning
Imbalances of the HVAC air handling system
Upper level air leaks such as:
- Recessed lighting
- Attic hatch
- Duct leaks
To minimize the effects of negative air pressure:
•
•
•
•
Install the outside air kit with the intake facing prevailing
winds during the heating season
Ensure adequate outdoor air for all combustion appliances
and exhaust equipment
Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance
Avoid installing the appliance near doors, walkways or
small isolated spaces
•
•
•
Recessed lighting should be a “sealed can” design
Attic hatches weather stripped or sealed
Attic mounted duct work and air handler joints and seams
taped or sealed
•
Basement installations should be avoided
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D. Locating Your Stove & Chimney
•
•
Consider the appliance location in order to avoid
floor and ceiling attic joists and rafters.
Location of the appliance and chimney will affect perfor-
mance. As shown in Figure 27.1 the chimney should:
Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstruc-
tions.
•
•
Install through the warm space enclosed by the build-
ing envelope. This helps to produce more draft, espe-
cially during lighting and die down of the fire.
Your local dealer is the expert in your geographic area and
can usually make suggestions or discover solutions that will
easily correct your flue problem.
Penetrate the highest part of the roof. This minimizes
the affects of wind turbulence and down drafts.
Recommended
Location
Recommended
Location
Marginal
Location
Location
Not
Recommended
Location NOT
Recommended
Windward
Outside Termination Cap
Leeward
Multi-level Roofs
Figure 27.1
E. Chimney Termination Requirements
NOTICE: Locating the appliance in a basement or in a location
of considerable air movement can cause intermittent smoke
spillage from appliance. Do not locate appliance near
Follow manufacturer’s instructions for clearance, securing
flashing and terminating the chimney.
•
•
Frequently open doors
•
•
Must have an approved and Listed cap
Central heat outlets or returns
Must not be located where it will become plugged by
snow or other material
•
Must terminate at least 3 feet (91cm) above the roof
and at least 2 feet (61cm) above any portion of the
roof within 10 feet (305cm).
•
Must be located away from trees or other structures
NOTICE:
•
•
Chimney performance may vary.
Trees, buildings, roof lines and wind conditions affect
performance.
•
Chimney height may need adjustment if smoking or
overdraft occurs.
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F. 2-10-3 Rule
These are safety requirements and are not meant to assure proper flue draft.
This appliance is made with a 6 inch (152mm) diameter chimney connector as the flue collar on the unit.
•
•
Changing the diameter of the chimney can affect draft and cause poor performance.
It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when
there are other factors that affect flue draft.
Less than 10 ft. (305cm)
2 ft. (61cm)
3 ft. (91cm)
Minimum
2 ft. (61cm)
10 ft. (305cm) To Nearest Roofline
3 ft. (91cm)
Minimum
Pitched Roof
Figure 28.1
10 ft. (305cm) or more
Less than 10 ft. (305cm)
Wall or Parapet
2 ft. (61cm) Minimum
3 ft. (91cm) Minimum
3 ft. (91cm) Minimum
Flat Roof
Figure 28.2
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G. Tools And Supplies Needed
Pre-Burn Check List
Before beginning the installation be sure the following tools
and building supplies are available:
1.
2.
Place the appliance in a location near the final
installation area and follow the procedures below:
7/16 Socket
Reciprocating saw
Pliers
Framing materia
High temp caulking material l
Gloves
Open the appliance and remove all the parts and
articles packed inside the Component Pack. Inspect
all the parts and glass for shipping damage. Contact
your dealer if any irregularities are noticed.
Hammer
Framing square
Phillips screwdriver
Electric drill and bits
3.
4.
5.
6.
All safety warnings have been read and followed.
This Owner’s Manual has been read.
Flat blade screwdriver Safety glasses
Floor protection requirements have been met.
Plumb line
Tape measure
Venting is properly installed per vent manufacturing
instructions.
Level
Wire Cutters to remove from pallet
1/2-3/4 in. length, #6 or #8 self-drilling screws
Misc. screws and nails
7.
8.
The proper clearances from the appliance and chim-
ney to combustible materials have been met.
The masonry chimney is inspected by a professional
and is clean, or the factory built metal chimney is
installed according to the manufacturer’s instruc-
tions and clearances.
H. Fire Safety
9.
The chimney meets the required minimum height.
To provide reasonable fire safety, the following should be
given serious consideration:
10.
All labels have been removed from the glass
door.
1. Install at least one smoke detector on each floor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
11.
12.
Plated surfaces have been wiped clean, if appli-
cable.
A power outlet is available nearby for use of the
blower assembly.
2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
embers.
WARNING
Fire Risk.
I. Inspect Appliance and Components
Inspect appliance and components for damage.
Damaged parts may impair safe operation.
•
Remove appliance and components from packaging and
•
•
•
Do NOT install damaged components.
Do NOT install incomplete components.
Do NOT install substitute components.
inspect for damage.
•
Vent system components and doors are shipped in
separate packages.
Report damaged parts to dealer.
•
Report to your dealer any parts damaged in shipment.
•
Read all the instructions before starting the
installation. Follow these instructions carefully
during the installation to ensure maximum safety and
benefit.
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Dimensions and Clearances
7
NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)
A. Appliance Dimensions
32 5/8 (829mm)
23 3/4 (602mm)
A
17 15/16
456 mm
B
5 (127mm)
Figure 30.1 Top View
Figure 30.2 Front View with Cast Surround
Overall Sizes
A
B
14
(356mm)
Metal Surround w/Cast Trim-STD
Metal Surround w/Cast Trim-LRG
All Cast Surround
42.5 in. (1080mm) 30 in. (762mm)
48 in. (1219mm)
44 in. (1016mm)
34 in. (864mm)
33 in. (762mm)
31 in. (787mm)
Metal Surround w/Standard Trim-STD 43 in. (1092mm)
Metal Surround w/Standard Trim-LRG 51 in. (1295mm)
34 in. (2184mm)
25 3/4
(655mm)
14
(356mm)
4
(102mm)
11
(279mm)
15
(382mm)
30°
23 1/2
(597mm)
25 1/2
(648mm)
6 1/16
(154mm)
2 7/8
(73mm)
Figure 30.4 - Side View Without Optional Flue Adapter
Figure 30.3 - Side View With Optional Flue Adapter
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B. Clearances to Combustibles, United States and Canada (UL and ULC)
TOP TRIM
22 1/2
(572mm)
32 5/8
(829mm)
43
(1092 mm)
HEARTH EXTENSION
(MINIMUM EMBER PROTECTION)
USA 38 1/4
CANADA 46 1/4
(1175mm)
MANTEL
USA 22 1/2
CANADA 24 1/2
(572mm)
45
(1143 mm)
HEARTH EXTENSION
(EMBER PROTECTION)
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B. Clearances to Combustibles, United States and Canada (UL and ULC) (cont.)
NOTE: Keep Ashlip
Clear of Ashes
0 to 5 inches from bottom of unit, thermal protec-
Figure 32.2
tion required. R value of 2.38.
5 inches or more from bottom of
unit, ember protection only
required
Figure 32.1
NOTE: Hearth Rug may be used in Suggested Area
WARNING
Fire Risk.
•
Comply with all minimum clearances to
combustibles as specified.
•
Failure to comply may cause house fire.
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having juris-
diction
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C. Calculating Alternate Floor Protection
Material
Thermal Conductivity: k value
The k value indicates the amount of heat (in BTU’s) that
will flow in 1 hour through 1 square foot of a uniform mate-
rial 1 inch thick for each degree (F) of temperature differ-
ence from one side of the material to the other.
The LOWER the k factor means less heat is being con-
ducted through the non-combustible material to the com-
bustible material beneath it.
The k value of a material must be equal or smaller then the
required k value to be acceptable.
(BTU) (inch)
(foot2 (hour) (oF)
Thermal Resistance: R value
The R value is a measure of a material’s resisteance
to heat transfer.
R value is convenient when more than one material is
used since you can add the R values together, where-
as you can not do this for k value.
The HIGHER the R factor means less heat is being
conducted through the non-combustible material to
the combustible material beneath it.
The R value of a material must be equal or larger then
the required R value to be acceptable.
Converting k to R:
Divide 1 by k and multiply the results times the thickness
in inches of the material.
R = 1/k x inches of thickness
Converting R to k:
Divide the inches of thickness by R.
k = inches of thickness/R
Calculatons:
Example: Floor protection requires k value of 0.84 and 3/4
inch thick.
Alternative material has a k value of 0.6 and is 3/4 inch
thick.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller
than 0.84 and therefore is acceptable.
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Chimney Systems
8
D. Masonry Chimney
A. Venting Systems
• Must meet minimum standards of NFPA 211.
Chimney Connector:
• Must have at least 5/8 inch (16mm) fireclay lining joined
with refractory cement.
It is also known as flue pipe or stove pipe. It must be
6 inches (152mm) minimum diameter stainless steel
connector pipe.
NOTE: Installations into a clay flue without a
stainless steel liner may reduce draw which affects
performance, will cause the glass to darken and
produce excessive creosote and create start-up
issues.
Chimney:
The chimney can be new or existing, masonry or
prefabricated and must meet the following minimum
requirements as specified below.
• The masonry wall of the chimney, if brick or modular
block, must be a minimum of 4 inches (102mm) nominal
thickness.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and
instructions when installing venting system.
• A chimney of rubble stone must be at least 12 inches
(305mm) thick.
B. Inspections
• Cross-sectional area shall conform to NFPA 211-2006
Section 12.4.5.1.
Existing chimneys should be inspected and cleaned by a
qualified professional prior to installation. The chimney
must not have cracks, loose mortar or other signs of dete-
rioration and blockage. Hearth & Home recommends a
NFI or CSIA certified professional or a technician, under
the direction of a certified professional, conduct a Level II
inspection per NFPA 211.
• Should be lined with a 6 inch (152mm) stainless steel
flue liner to improve performance and reduce creosote
build-up and difficulty starting a fire.
•An equivalent liner must be a listed chimney liner system
or other approved material.
• No dilution air is allowed to enter the chimney.
1. Secure the fireplace damper in the open position. If
this cannot be accomplished, it will be necessary to
remove the damper
WARNING
Fire Risk
Inspection of Chimney:
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fireplace.
•
•
•
Chimney must be in good condition.
Meets minimum standard of NFPA 211
Factory-built chimney must be 6 inch
(152mm) UL103 HT.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
• When possible, install an airtight clean-out door to the
rear of the smoke shelf.
C. Larger Chimneys
NOTE: Masonry chimneys are significantly less than ideal
for venting solid fuel appliances. A masonry chimney is not
subject to any temperature limit test, therefore a full reline
is strongly recommended.
Hearth & Home recommends that chimneys with larger
diameters than 6 inches (152mm) be fully relined. An over-
sized flue can affect draft and impair performance and will
allow increased build-up of creosote which is why a full reline
is stongly recommended.
NOTICE: Check with your local building authorities
and/or consult the National Fire Protection Association
(NFPA 211).
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Masonry Chimney (Cont’d)
NOTE: In Canada, this fireplace insert must be installed
with a continuous chimney liner of a 6 inch (152mm) diam-
eter extending from the fireplace insert to the the top of the
chimney.
This insert conforms with the UL 1482 and ULC S628
(Canada) in all respects, and is approved to UL & ULC
safety standards for installation and use within a fireplace
with a masonry chimney in accordance with NFPA 211 and
CAN/CSA-B365-01.
The chimney liner must conform to the Class 3 require-
ments of CAN/ULC-S635, Standard for Lining Systems for
Existing Masonry or Factory-Built Chimneys and Vents,
or CAN/ULC-S640, Standard for Lining Systems for New
Masonry Chimneys.
In USA a minimum 5 foot length, 6 inch diameter flue
liner is required as per UL 1482, however Hearth &
Home Technologies strongly recommends a full reline
for optimum performance.
UL 1777 Insulated Stainless Steel
Follow Manufacturer’s
Instructions for Maximum
Liner Extension Above
Chimney
Liner or Other Approved Lining System
Follow Manufacturer’s Instructions
on Insulation and Support
Maximum 30 Degrees
Offset in Chimney
For Zero or Other Non-Code Clearances,
Follow Approved Liner Manufacturer’s Specific
Insulation Requirements: Different Clearances
May Require Different Specifications
Masonry Chimney Must
Have Structural Integrity
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Minimum 8 in. (203mm) Masonry
Thickness in Front of Smoke Chamber
Damper Plate Removed or
Fastened in Open Position
Minimum Clearance in Accordance
with Insert Listing
Floor Protection in
Accordance with Insert
Listing
Seal with Non-Combustible Material
Combustible Floor
NOTE: Generic wood insert shown - not model specific
Figure 35.1 - Masonry Chimney with a Full Liner Kit Type UL103HT Rquirement per UL1777
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Inches
32-7/8*
24*
Millimeters
835
E. Metal Heat Circulating Masonry
Minimum Width of Cavity Opening - Front
Minimum Width of Cavity Opening - Rear
Minimum Height
This insert conforms with the safety standard UL-1482 and
ULC S628 (Canada) in all respects and is approved to UL &
ULC safety standards for installation and use within a fire-
place with masonry chimney, in accordance with NFPA 211,
and CAN/CSA-B365-01.
610
24*
610
18*
457
Minimum Depth from Front to Rear
*You will need to add additional clearances to these
dimensions for your specific installation. Also allow suf-
ficient clearance if you are installing an outside air kit.
F. Prefabricated Metal Chimney
NOTE: Refer to chimney liner manufacturer for recom-
mendations on supporting the liner. Installation into
fireplaces without a permit will void the listing.
The chimney can be new or existing, masonry or prefabricated
and must meet the following minimum requirements:
•Must be minimum 6 inch (152mm) inside diameter of
o
high temperature chimney listed to UL 103 HT (2100 F)
or ULC S628.
NOTICE: In Canada when using a factory-built chimney it must
o
o
be safety listed, Type UL103 HT (2100 F) [1149 C] CLASS
“A” or conforming to CAN/ULC-S629M, STANDARD FOR
650oC FACTORY-BUILT CHIMNEYS.
•Must use components required by the manufacturer for
installation.
•Must maintain clearances required by the manufacturer
for installation.
WARNING
•Refer to manufacturers instructions for installation
Fire Risk.
•This insert is listed to UL 1482 Standard and is
approved for installation into listed factory-built solid
fuel fireplaces listed to UL 127 conforming to the follow-
ing specifications and instructions:
When lining air-cooled factory-built chimneys:.
•
Run chimney liner approved to UL 1777 Type
HT requirements (2100 degrees F)
•
Re-install original factory built chimney cap
ONLY
•The original factory-built clearance fireplace chimney
cap must be re-installed after installing the approved
chimney liner meeting type UL 103 HT requirements
(2100°F) per UL 1777.
•
•
DO NOT block cooling air openings in chimney
Blocking cooling air will overheat the chimney
•The liner must be securely attached to the insert flue
collar and the chimney top.
To maintain the functionality of the fireplace’s chimney
system you may use a Simpson Dura-Vent DuraLiner
Slip Hanger, Part # 4671, and attach to the bottom of the
fireplace chimney cap to support the liner. You have two
options to completing the installation.
•The air flow of the factory-built solid fuel fireplace
system must not be altered. The flue liner top support
attachment must not reduce the air flow for the existing
air-cooled chimney system.
•No dilution air is allowed to enter the chimney.
Option one - Not required to use liner cap:
Re-attach the existing top of the chimney cap.
1. Secure the fireplace damper in the open position.
If this cannot be accomplished, it will be necessary
to remove the damper.
Option two - Using liner cap:
Re-attach the existing top of the chimney cap and install a
new storm collar and a new liner cap.
2. Seal damper area of chimney around chimney
connector with a high temperature sealant or seal
insert against the face of the fireplace.
3. Both methods must be removable and replaceable
for cleaning and re-installation.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and
instructions when installing venting system.
Page 36
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VOYAGEUR GRAND Wood Insert
I. Factory-Built Sold Fuel Fireplace
G. Securing Chimney Components
All joints should be secured with 3 sheet metal screws or
rivets per pipe manufacturers instructions. The sections must
be attached to the insert and to each other with the crimped
(male) end pointing toward the insert. Figure 37.1.
A permit may be required for installations, final approval is
contingent of the authority having local jurisdiction. Consult
insurance carrier, local building, fire officials or authorities
having jurisdiction about restrictions, installation inspec-
tion, and permits.
LINER CONNECTOR
Inspect the existing fireplace and chimney for any damage
or flaws such as burnouts, metal or refectory warping.
CRIMPED
END
TOWARDS
STOVE
FLUE
GAS
DIRECTION
Inspection to a minimum of NFPA 211 Level II is recom-
mended. All repairs must be made prior to installing an
insert. The fireplace must be structurally sound and be
able to support the weight of the solid-fuel insert
The factory-built chimney must be listed per UL 127 or ULC
610-M87 for all installations. Install thermal protection per
this appliance listing requirements.
Figure 37.1
H. Altering the Fireplace
A full height 6 inch diameter stainless steel full height
listed chimney liner must be installed meeting type HT
(2100°F) requirements per UL 1777 (USA) or ULC S635
with “0” clearance to masonry (Canada). The full liner
must be attached to the insert flue collar and to the top
of the existing chimney.
The following modifications of factory-built fireplaces are
permissible:
The following parts may be removed:
Damper
Smoke Shelf or Baffle
Fire Grate
Ember Catches
Viewing Screen/Curtain Doors
The flue liner top support attachment must not reduce the
air flow for the existing air-cooled chimney system. Re-
install original factory-built chimney cap only. (See Sec-
tion F., Prefabricated Metal Chimney)
•
•
The fireplace must not be altered, except that the damper
may be removed to accommodate a direct-connect starter
pipe or chimney liner,
To prevent room air passage to the chimney cavity of the
fireplace, seal either the damper area around the chimney
liner or the insert surround. Circulating air chamber (i.e. in
a steel fireplace liner or metal hearth circulator) may not
be blocked. The air flow within and around the fireplace
shall not be altered, blocked by the installation of the insert.
(i.e. no louvers or cooling air inlet or outlet ports may be
blocked by the insert or the insert surround.
External trim pieces which do not affect the operation
of the fireplace may be removed providing they can be
stored on or within the fireplace for reassembly if the
insert is removed.
•
The permanent metal warning label provided in the
component pack must be attached to the back of the
fireplace, with screws or nails, stating that the fireplace
may have been altered to accommodate the insert,
and must be returned to original condition for use as a
conventional fireplace. Figure 37.2.
See “H. Altering the Fireplace” for modifications allowed for
factory-built fireplaces.
•
•
Manufacturer designed adjustable support kit can be
ordered from your dealer.
WARNING! Risk of Asphyxiation!
Final approval of this installation type is contingent upon
the authority having jurisdiction.
•
DO NOT CONNECT THIS APPLIANCE TO
A CHIMNEY FLUE SERVICING ANOTHER
APPLIANCE OR TO ANY AIR DISTRIBUTION
DUCT OR SYSTEM.
WARNING
This may allow flue gases to enter the house.
THIS FIREPLACE MAY HAVE BEEN ALTERED
TO ACCOMMODATE AN INSERT. IT MUST BE
RETURNED TO ITS ORIGINAL CONDITION
BEFORE USE AS A SOLID FUEL BURNING
FIREPLACE.
250-2061
250-2061
Figure 37.2
Page 37
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VOYAGEUR GRAND Wood Insert
J. Ovalizing Round Stainless Steel Liners
WARNING
Ovalizing round stainless steel liners to accommodate the
liner passing through the damper region of a fireplace is an
allowable and acceptable practice.
Fire Risk.
Failure to install a full reline may cause:
Ensure that the ovalization is minimized to the extent
required to fit through the damper.
• Creosote accumulation creating increased risk of
chimney fire.
• Lose protection to combustible surfaces from the
liner in case of fire.
K. Chimney Height / Rise and Run
To be sure that your Quadra-Fire insert burns properly, the
chimney draft (static pressure) should be approximately -0.10
inches water column (W.C.) during a high burn and -0.04
inches W.C. during a low burn, measured 6 inches (152mm)
above the top of the insert after one hour of operation at each
burn setting.
•
•
Poor performance and start-ups.
Less access to chimney for required maintenance.
NOTE: These are guidelines only, and may vary somewhat
for individual installations.
• This product was designed for and tested on a 6 inch
(152mm) chimney, 14 to 16 feet (4.27-4.87m) high, (in-
cludes appliance height) measured from the base of the
appliance.
• The further your stack height or diameter varies from this
configuration, the possibility of performance problems ex-
ists.
• Chimney height may need to be increased by 2 - 3% per
each 1000 feet (304.8m) above sea level.
• It is not recommended to use offsets or elbows at altitudes
above 4000 feet (1219.2m) above sea level or when there
are other factors that affect flue draft.
WARNING
Fire Risk.
Do NOT pack insulation or other combustibles
between spacers.
• ALWAYS maintain specified clearances around
venting and spacers.
•
Install spacers as specified.
Failure to keep insulation or other material away from
vent pipe may cause fire.
WARNING
Fire Risk.
This appliance relies upon natural draft to operate
properly.
• Chimney heights exceeding 25 feet (7.62m) from
base of appliance may create an over-draft situation.
•
Overdraft condition may create over-firing.
Over-firing may ignite creosote and/or damage appli-
ance and chimney.
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VOYAGEUR GRAND Wood Insert
Appliance Set-up
9
Remove the zip tie to the lower
access cover. It is to prevent the
cover opening during shipping.
WARNING
Fire Risk.
Asphyxiation Risk.
Do not draw outside combustion air from:
A. Outside Air Kit Installation
•
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
Close proximity to exhaust vents or
chimneys
A source of air (oxygen) is necessary in order for combustion to
take place. Whatever combustion air is consumed by the fire
must be replaced. Air is replaced via air leakage around win-
dows and under doors. In homes that have tightly sealed doors
and windows, an outside air source is needed. An optional Out-
side Air Kit is available.
Fumes or odor may result
WARNING
Asphyxiation Risk.
Items Needed for Installation (not supplied)
• 4 inch flex aluminum pipe, or if using alternate material,
then it shall be made from durable, non-combustible, heat
resistant material up to 350oF. Cut the pipe to the required
length for your installation.
Outside air inlet must be located to prevent blockage from:
•
Leaves, snow, ice or other debris
Block may cause combustion air starvation
Smoke spillage may set off alarms or irritate sensitive indi-
viduals.
• Phillips head screw driver
• Silicone sealant
WARNING
Option One - Outside Air Installation Instructions
Asphyxiation Risk.
1. Swing grille down to expose the two screws. Figure
Length of outside air supply duct shall NOT exceed
the length of the vertical height of the exhaust flue.
39.1
2. Remove the two screws and pull the access assembly
away from the appliance.
• Fire will not burn properly
• Smoke spillage occurs when door is opened due
3. Assemble the outside air cover plate A supplied in com-
to air starvation.
ponent pack.
4. Re-install the access assembly.
5. Remove the outside air cover plate B on outer can and dis-
card
.
Figure 39.2.
6. Install optional flex adapter to outer can with the same
screws. Do not use plastic wire ties that come with the kit as
they will melt. NOTE: You may need to install the flex pipe
into the firebox first depending on installation. Attach flex to
adapater with at least 2 screws.
Grille hinges
downward
7. Ensure existing access hole in fireplace is sufficient to feed
the 4 inch flex.
Remove Screws &
Pull Access Assembly
away from Insert
Remove Outside Cover
Plate A (Discard)
8. After sliding can into fireplace, feed flex into cut opening to
obtain outside combustion air.
Figure 39.1
9. Level outer can and install appliance. See page 40.
Option Two - Outside Air Installation Instructions
Outside Air Cover
Plate B (Discard)
1. Follow steps 1-5 in Option One above
2. Ensure existing acces hole in fireplace will not be covered by
the outer can. Existing outside air intake hole may be under
at the rear or side of outer can. Outside air may also enter
down existing chimney chase in some situations.
Termination
Cap
3. Repeat step 9 under Option One with one exception. After
installing the appliance in the outer can, seal the fireplace
opening and trim package with insulation to prevent air leak-
age into the room.
Flex Adapter
Figure 39.2
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VOYAGEUR GRAND Wood Insert
B. Optional Elbow Flue Adapter Installation
C. Securing Stove Pipe/Liner to Flue Collar
Optional use of a Simpson Duravent 15° Universal Elbow
Part Number 4615 may be purchased directly through your
local Simpson Durvent Pipe Distributor or from your local
Quadra-Fire dealer, Part Number DV-4615.
1. There are 4 pre-drilled holes in the flue collar 90 degrees
apart. Attach the flue collar to the stove pipe/liner. If the
seal is questionable use stove mastic Figure 40.2.
2. Attach gasket to bottom side of flue collar with a thin coat
Figure 40.1 shows a vertical installation and also how to
create an optional 30° elbow installation.
of silicone.
The 15° elbow may be secured directly to the flue collar.
Follow the pipe manufacturer’s instructions for using screws
or rivets for attachment. Most pipe manufacturer’s 6 inch
(152mm) diameter flue liners may be attached directly to
the top of the 15° elbow.
A
Gasket
Flue Collar
Figure 40.2
Stove Pipe/Liner
Vertical
B
A
30o
D. Leveling Legs
1. Remove the 2 screws already installed on each leg.
2. Move legs to the desired height.
30 degree
B
3. Re-install the screws to secure in place.
Figure 40.1
Flue
Adapter
A
B
14 in. (344mm)
15 in. (371mm)
25 3/4 in. (532mm)
25 1/2 in. (525mm)
Vertical
30 Degree
Remove 2 screws from both sides.
Adjust the legs up or down to level
appliance.
Figure 40.3
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VOYAGEUR GRAND Wood Insert
E. Securing Appliance to Stove Pipe/Liner
F. Standard Surround & Trim Kit Installation
Standard Size: 43 in. W x 31 in. H
Large Size: 51 in. W x 34 in. H
1. Once you have the appliance in place and secured,
remove the tube channel assembly, baffle board and
ceramic blanket. Detailed instructions are found on
pages 23 and 24.
1. Lay surround face down on a protected surface to pre-
vent scratching.
2. Using a 4 to 6 inches long Phillips head screw driver
attach the side surrounds to the top surround using (2)
#8 sheet metal screws on each side provided with the kit.
Figure 41.2.
2. Reach up through the flue opening and grab the attach-
ment bar and pull down inside flue opening. Figure 41.1.
3. Insert the 5/16 bolts inside the cast flue and through the
chimney mounting bar. Securely tighten the nuts. Fas-
teners are provided.
3. Lay the trim face down and place the corner brackets into
position.
4. Re-install the tube channel assembly, baffle board,
ceramic blanket and baffle protection channel.
4. Using a standard flat screw driver tighten the corner
brackets. Figure 41.3.
5. Slide the assembled trim set over the surround set. and
then over the appliance matching the mounting tabs on
the side pieces with the slots on the appliance. Figure
41.2.
6. Align the 2 screws in the top surround piece to the 2
alignment holes on the appliance top. Secure in place.
Figure 41.2.
7. Use the strain relief in the surround side for blower cord
installation and use the cover plug to insert into the hole
where the blower cord is not installed.
Top
Secure 2 Sides to
Secure to
Firebox Face
5/16 Bolts
Mounting Tabs
Slide into Slots
on Firebox Face
Strain Relief for
Blower Cord and
Cover Plug for hole
in each side
Attachment
Bar
Figure 41.2
5/16 Nuts
Figure 41.1
Corner Brackets
Figure 41.3
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VOYAGEUR GRAND Wood Insert
G. Standard Surround & Cast Trim Kit
7. Place the cast footers under the metal sides aligning the top
and bottom holes in the cast footers and metal sides.
Standard Size: 42-1/2 in. W x 30 in. H
Large Size: 48 in. W x 34 in. H
8. The 9 mounting clips are shipped in one long strip. Hand
break apart or use pliers.
Included in Surround Kit: (2) side pieces, left and right; (1)
l top piece; (1) fastener package.
9. Each clip has a clearance notch to allow room for the cast
on the insert. Place the clip so the notch is facing the outer
edges of the surrounds. Figure 42.3.
Included in Cast Trim Kit: (2) cast trim legs, left and right;
(1) cast trim header; (2) cast trim footers, left and right; (1)
fastener package.
10. It is best to install all of the 1/4-20 screws only half way at
first to allow for adjustments. After adjustment, tighten the
2 screws in each cast footer first and then work your way
around to the rest.
Tools Needed: Powered 4 to 6 inches long Phillips head
screw driver; pliers
1. Remove contents from box being careful not to scratch or
damage the cast trim pieces.
11.Slide surround and trim over the top of the insert into place
matching the mounting tabs on the metal sides with the slots
on the insert. Figure 42.4.
2. Lay surround face down on a protected surface to prevent
scratching.
12.Align the 2 screws in the top metal surround piece to the
2 alignment holes on the appliance top. Secure in place.
Figure 42.4.
3. Using a 4 to 6 inches long Phillips head screw driver attach
the side surrounds to the top surround using (2) #8 sheet
metal screws on each side provided with the kit
4. Place the peel and stick round felt vibration insulation pads
on the front side in each corner of the top metal piece and
on the back side in each corner of the top cast piece. Figure
42.1.
Clearance Notch
5. Place the corresponding cast trim pieces (2 cast trim sides
and 1 cast trim header) underneath the panel set, also face
down. Align the holes in the metal pieces with the 5 bosses
on the top cast piece and 2 bosses on each side piece.
Back
of
Side
Piece
6. Secure the magnet to the bracket and attach the magnet and
bracket to each metal side piece at the bottom. The magnet
is facing the front. Figure 42.2.
(4) Felt Vibration Insulation Pads
Figure 42.3
Secure
Surrounds to
Cast Trim Kit
Magnet Attached - Faces Front
Figure 42.2
Attach Magnet
before installing
Cast Footers
Cast Footers,
Left & Right
Match Mounting
Tabs to Slots on
the appliance
Magnet Installed
Figure 42.1
Figure 42.4
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VOYAGEUR GRAND Wood Insert
H. All Cast Surround Kit
I. Blower Cord Installation on Left Side
Size: 40 in. W x 30 in. H
The blower cord is shipped to be installed on the right side
of the appliance. You may relocate the cord so it is on the
left side.
Included in Surround Kit: (2) side pieces, left and right; (1)
l top piece; (1) fastener package.
Tools Needed: Powered 4 to 6 inches long Phillips head
screw driver; pliers
Overview: You are removing the power cord from the
blower controls, re-routing the cord to the left side and re-
installing the power cord to the blower controls. Refer to
the exploded drawing on page 44.
1. Remove contents from box being careful not to scratch or
damage the cast trim pieces.
2. Lay surround pieces face down on a protected surface to
prevent scratching.
3. Align the bosses on the top piece to the holes on the side
pieces. Secure the 3 pieces together.
4. Attach the mounting brackets to the side pieces included with
the kit. Figure 43.1.
5. In order to get a tight seal for the surround, you must reposition
a side shield. There are two holes on the shield and it will come
from the factory secured in the first (left) hole. Remove the
shield and re-install using the second (right) hole. Figure 43.2.
5. Position the trim on the appliance matching up the mounting
brackets with the slots on the appliance.
6. Attach the surround to the appliance 2 screws.
DO NOT OVERTIGHTEN SCREWS - MAY DAMAGE
PROCELAIN FINISH.
Figure 43.3
1. Swing the grille down to expose the 2 bolts, one
at each end. Remove the bolts and pull blower
access assembly away from appliance and store
away from your work area.
4 Mounting Brackets
Figure 43.1
Figure 43.4
2. Remove the 2 screws in the hold down bracket in
front of the blower assembly. You do not need to
remove the blower from the hold down bracket.
3. Disconnect the 2 blower wires that are attached
to the wire harness and pull the blower assembly
away from the appliance.
Mounting
Brackets
Remove and Reposition
Side Shield using Second
Hole
Attach to Appliance
with Screws
Do not overtighten - may
damage porcelain finish
Figure 43.2
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VOYAGEUR GRAND Wood Insert
Green Grounding
Wire
Remove Screw
Figure 44.4
6. Remove the screw that is holding the ground lug
to the control plate.
Figure 44.1
4. Remove the 2 screws at the top of the control
plate. Push the bottom of the control plate to the
inside of the appliance and partially remove the
control plate assembly.
White Wire
Black Wire
Figure 44.5
7. Use needle nose pliers to remove the strain relief
that protects the power cord from the control plate.
Figure 44.2
5. Locate the black and white wires that are part of
the power cord and disconnect those wires from
the wire harness.
Placement Slot
Blower Access
Assembly
Grille hinges
downward
Hold Down
Bracket
Snap Disc Bracket
Blower Control Plate
Remove Screws &
Pull Access Assembly
away from Insert
Remove Screws from Hold Down
Bracket and Pull Blower Assembly
Forward. Do not Remove Blower from
the Hold Down Bracket
Figure 44.3
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VOYAGEUR GRAND Wood Insert
White Wire
Black Wire
Green
Grounding
Wire
Fiber
Wrapped
Wire
Figure 45.1
Figure 45.4
8. The power cord is now disconnected from the blower
control plate. Pull the cord out through the right side
of the appliance.
11.Connect the white wire on the power cord into the
fiber wrapped wire on the wire harness. Connect the
black wire on the power cord to the white wire on the
rheostat. Re-attach the green ground terminal to the
control plate.
Grommet
Route Cord Through
Retainer Clip
Figure 45.2
9. Insert the power cord throught the left side of the
appliance in the hole contains the grommet. Pull the
connection ends to the right side. Route the power
cord through the retainer clip.
Figure 45.5
12.Insert the control plate assembly back into the
appliance as shown. Tilt the assembly forward and
then lift up and rotate the bottom towards the front
of the appliance at the same time ensure that the
snap disc holder is properly seated. Secure plate
to the appliance.
Route Wires through Retainer Clip
Strain Relief
Replace Screws in Hold Down Bracket
Figure 45.6
Figure 45.3
13.Push in the blower and hold down bracket into
appliance matching up the tab on the bracket and
placement slot on the appliance. Secure bracket
and reconnect blower wires (no polarity to worry
about) routing wires through the retainer clip.
10.Replace the strain relief on the power cord in the
same position as before. Locate the indentation on
the cord made by the strain relief. Once replaced,
push the strain relief back into the control plate.
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VOYAGEUR GRAND Wood Insert
Mobile Home Installation
10
1. An outside air inlet must be provided for combustion and
must remain clear of leaves, debris, ice and/or snow. It
must be unrestricted while unit is in use to prevent room
air starvation which can cause smoke spillage and an
inability to maintain a fire. Smoke spillage can also set
off smoke alarms.
Spark Arestor Cap
Roof Flashing
Storm Collar
2. Unit must be secured to the mobile home structure.
Remove bolts from each side of insert and use plumbers
tape to secure to structure (a washer may be required).
Re-install bolts.
Joist Shield/Firestop
Double Wall
Connector Pipe
3. Unit must be grounded with #8 solid copper grounding
wire or equivalent and terminated at each end with N.E.C.
approved grounding device.
4. The factory-built fireplace must meet (UM)84-HUD
requirements for outside combustion air supply to the
fireplace fire chamber and the chimney must be listed to
UL103 HT or a listed UL-1777 full length six inch (152mm)
diameter liner must be used. It must be equipped with a
spark arrestor cap and the outside air must be installed
on the insert.
Figure 47.1
WARNING
Asphyxiation Risk.
5. Refer to page 31 of this manual for clearance to
combustibles and floor protections requirements. All
clearances must be followed precisely.
•
NEVER INSTALL IN A SLEEPING ROOM.
Consumes oxygen in the room.
6. Use silicone to create an effective vapor barrier at the
location were the chimney or other component penetrates
to the exterior of the structure.
7. Follow the chimney and chimney connector manufacturer’s
instructions when installing the flue system for use in a
mobile home.
WARNING
Fire Risk.
Asphyxiation Risk.
8. Burn wood only. Other types of fuels may generate
Do not draw outside combustion air from:
poisonous gases (e.g., carbon monoxide).
•
•
Wall, floor or ceiling cavity
Enclosed space such as an attic or garage
9. If unit burns poorly while an exhaust blower is on in home,
(i.e., range hood), increase combustion air.
•
Close proximity to exhaust vents or chimneys.
10. Installation shall be in accordance with the Manufacturers
Fumes or odor may result
Home & Safety Standard (HUD) CFR 3280, Part 24.
NOTICE:
•
Offsets from the vertical, not exceeding 45°, are allowed
per Section 905(a) of the Uniform Mechanical Code
(UMC).
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED
Do NOT cut through:
•
Offsets greater than 45° are considered horizontal and are
also allowed, providing the horizontal run does not exceed
75% of the vertical height of the vent.
•
Floor joist, wall, studs or ceiling trusses.
•
Any supporting material that would affect the structural integ-
•
Construction, clearance and termination must be in com-
pliance with the UMC Table 9C. This installation must also
comply with NFPA 211.
rity
.
NOTICE: Top sections of chimney must be removable to allow
maximum clearance of 13.5 feet (411cm) from ground level
for transportation purposes.
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Service Parts
VOYAGEUR - Grand
Beginning Manufacturing Date: Oct 2012
Ending Manufacturing Date: Active
Cast Iron Wood Insert - Large
VOYA-GRAND-MBK, VOYA-GRAND-PMH
2
1
3
5
4
6
7
8
24
8
9
21
22
10
20
23
19
12
11
14
13
18
16
17
15
Part number list on following page.
09/12
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Service Parts
VOYAGEUR - Grand
Beginning Manufacturing Date: Oct 2012
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
SRV7075-110
12460/40
1
Convection Back
Screw, sheet Metal #8 x 1/2 S Grip
Pkg of 40
Pkg of 25
Y
Y
Screw, Hex Washer Head Ms 1/4-20 x 3/4
220-0080/25
SRV7044-154
27887/12
2
Flue Attach Ring
Bolt 5/16-18 x 1 Hex Head
Nut, flanged, 5/16 -18, black
Gasket, Flue Collar
Pkg of 12
Pkg of 10
Y
Y
A-3483-1/10
SRV7044-194
SRV7044-181
SRV7075-187
SRV7075-186
3
4
5
6
Chimney Attach Ring
Ceramic Fiber Blanket
Baffle Board
1/2" Thick
Y
Y
Front, looking into unit
#7 Baffle Protection Channel
Side view
Ceramic blanket
Fiber baffle
Baffle protection channel
sits in between front tube
and fiber baffle
This tab sits behind the front tube
7
Baffle Protection Channel
SRV7046-165
SRV7075-193
220-0080/25
SRV7075-004
220-0080/25
226-0130/24
Y
Y
Y
Y
Y
Y
8
Tube Support Rack
Screw, Hex Washer Head Ms 1/4-20 x 3/4
Tube Channel Assembly
Pkg of 25
9
Screw, Hex Washer Head Ms 1/4-20 x 3/4
Nut, Ser Flange samll 1/4-20
Pkg of 25
Pkg of 24
#10 Brick Assembly
10.1
10.1
10.1
10.1
10.3
10.1
10.1
10.2
10.1
10.1
10.4
10.1
10.4
10.2
10.1
10.1
10.6
10.5
10.3
10.1
10.3
10.5
10.4
10.6
10.5
10
Brick Assembly
SRV7075-021
10.1
10.2
10.3
10.4
10.5
10.6
Brick 1 (9 x 4.50 x 1.25 ), Pumice
Brick 2 (4.5 x 4.25 x 1.25)
Qty 12 req
Qty 1 req
Qty 2 req
Qty 2 req
Qty 2 req
Qty 1 req
Single
Brick 3 (9.00 x 4.50 x 1.25) w/Angle
Brick 4 (7.63 x 4.50 x 1.25 )
Brick 5 ( 9.00 x 2.00 x 1.25) w/Angle
Brick 6 ( 9.00 x 2.00 x1.25)
Brick, Uncut
832-0550
832-3040
Brick, Uncut
Set of 6
Additional service part numbers appear on following page.
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Service Parts
VOYAGEUR - Grand
Beginning Manufacturing Date: Oct 2012
Ending Manufacturing Date: Active
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
DESCRIPTION
COMMENTS
PART NUMBER
SRV7061-020
7000-622/10
450-2810
11
Andiron
Screw Fh Tx 1/4-20 x 1
Hinge, Male
Screw 10-32 x 0.75 Hex Washer Head Ser Flg
2 Sets
Y
Y
12
7000-618/4
#13 Door Assembly
13.10
13.9
13.7
13.2
13.1
13.3
13.6
13.8
13.4
13.5
13.12
13.11
Matte Black
Porcelain Mahogany
Pkg of 40
SRV7075-014MBK
13
Door Assembly
SRV7075-014PMH
225-0500/40
SRV7063-160
SRV7075-123mbk
SRV7075-123PMH
SRV7063-014
SRV433-1380
SRV7063-137
832-0990
13.1
13.2
Screw, Pan Head Philips, 8-32 x 3/8
Hinge Retainer
Y
Matte Black
13.3
Door
Porcelain Mahogany
13.4
13.5
13.6
13.7
13.8
13.9
13.10
13.11
Door Handle Assembly
Fiber Handle
Y
Y
Door Handle
Washer, Sae 3/8 ( 3 ea)
Key, cam Latch
Pkg of 3
Y
Y
430-1151
Cam Latch
430-1141
Nut, Side Lock Jam
Glass Retainer Lower
Screw, Pan Head Philips, 8-32 x 3/8
Glass Assembly
Pkg of 24
Set of 4
226-0100/24
SRV7063-166
225-0500/40
SRV7063-011
Pkg of 40
Y
Y
13.12
Additional service part numbers appear on following page.
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Service Parts
VOYAGEUR - Grand
Beginning Manufacturing Date: Oct 2012
Ending Manufacturing Date: Active
#14 Access Assembly
14.1
14.2
14.3
14.6
14.5
14.4
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
14
DESCRIPTION
COMMENTS
PART NUMBER
SRV7075-010MBK
Matte Black
Access Assembly
Porcelain Mahogany SRV7075-010PMH
Bolt, Hwh Ser Flg 1/4-20 x 3/4
Washer, Bonded 5/16 x 3/4
Pkg of 25
Pkg of 10
228-0120/25
229-0910/10
SRV7075-125MBK
SRV7075-125PMH
228-0120/25
229-0910/10
7000-510
Y
Y
14.1
Front, Lower
Bolt, Hwh Ser Flg 1/4-20 x 3/4
Washer, Bonded 5/16 x 3/4
Hinge, Continous
Pkg of 25
Pkg of 10
Y
Y
14.2
14.3
Screw, Flat head Phillips 832 x 1/2
Pkg of 12
220-0490/12
SRV7075-127MBK
Y
Y
Matte Black
Access
Porcelain Mahogany SRV7075-127PMH
Screw, Flat head Phillips 832 x 1/2
Ash Lip
Pkg of 12
220-0490/12
SRV7075-135MBK
Matte Black
14.4
Porcelain Mahogany SRV7075-135PMH
Bolt, Hwh Ser Flg 1/4-20 x 3/4
Washer, Bonded 5/16 x 3/4
Bumper, Rubber
Pkg of 25
Pkg of 10
Pkg of 12
228-0120/25
229-0910/10
SRV224-0340/12
SRV7000-532
220-0490/12
SRV7063-139
225-0500/40
SRV7044-210
Y
Y
Y
Y
Y
14.5
14.6
Twin Ball Catch/ Striker
Screw, Flat head Phillips 832 x 1/2
Pkg of 12
Pkg of 40
15
16
Blower Retainer
Screw, Pan Head phillips 8-32 x 3/8
Blower Assembly
Y
Y
Additional service part numbers appear on following page.
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Service Parts
VOYAGEUR - Grand
Beginning Manufacturing Date: Oct 2012
Ending Manufacturing Date: Active
17.2
#17 Control Asembly
17.1
17.3
17.4
17.5
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.
Stocked
at Depot
ITEM
17
DESCRIPTION
Control Panel Assembly
COMMENTS
PART NUMBER
SRV7063-020
842-0370
17.1
17.2
17.3
17.4
17.5
Rheotstat, Speed Control
Disc, Snap, Convection Blower
Wire Clip
Y
Y
Y
Y
Y
SRV230-0470
7000-400/10
SRV7000-515
200-2041
Pkg of 10
Rocker Switch, round
Knob, Speed Control
SRV7075-121MBK
Matte Black
18
Upper Front
Porcelain Mahogany SRV7075-121PMH
Screw, Fn Tx 1/4 x-20 x 1
Combustion Cover Assembly
Screw, Sheet Metal #8 x 1/2 S-Grip
Leg Extension
Pkg of 10
7000-622/10
SRV7075-196
12460/40
Y
Y
19
Pkg of 40
20
21
Left or Right
SRV7046-170
SRV7075-005
220-0080/25
12460/40
Burn Rate Control Assembly
Screw hex Washer Head Ms 1/4-20 X 3/4
Screw, Sheet Metal #8 x 1/2 S-Grip
Timer Control Assembly
Pkg of 25
Pkg of 40
Y
Y
Y
Y
22
SRV7075-007
225-0500/40
SRV480-1940
SRV7075-054
220-0080/25
SRV7075-192
220-0080/25
12460/40
Screw. Pan Head Philips 8-32 x 3/8
Timer (Only) Replacement
Timer Door Assembly
Pkg of 40
Pkg of 25
23
24
Screw hex Washer Head Ms 1/4-20 X 3/4
Tube Channel Base Assembly w/Cover
Screw hex Washer Head Ms 1/4-20 X 3/4
Screw, Sheet Metal #8 x 1/2 S-Grip
15 Degree Adapter
Y
Pkg of 25
Pkg of 40
Y
Y
DV-4615
Component Pack
SRV7063-023
7033-282
Gasket, Door
Y
Y
Y
Glass Tape, 3/4 x 5'
6 Ft
832-0460
Knob
Pkg of 2
32284/2
Ouside Air Cover Plate
SRV7044-217
844-3980
Rope, Knit, 7/16", Black
Y
Additional service part numbers appear on following page.
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Service Parts
VOYAGEUR - Grand
Beginning Manufacturing Date: Oct 2012
Ending Manufacturing Date: Active
#25 & 26 Surround
Assemblies
26.3
25.3
25.2
26.2
25.1
26.1
26.4
25.4
25.5
26.5
IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your
appliance please provide model number and serial number. All parts listed in this manual may be ordered from
an authorized dealer.
Stocked
at Depot
ITEM
DESCRIPTION
COMMENTS
Matte Black
PART NUMBER
SP-GRAND-CC-MBK
SP-GRAND-CC-PMH
SRV7075-131MBK
SRV7075-131PMH
SRV7075-129MBK
SRV7075-129PMH
SRV7075-133MBK
SRV7075-133PMH
SRV7063-136
25
Surrounds, Cast
Suround Right
Surround Top
Porcelain Mahogany
Matte Black
Porcelain Mahogany
Matte Black
Porcelain Mahogany
Matte Black
Porcelain Mahogany
Qty 4 req
25.1
25.2
25.3
Suround Left
25.4
25.5
Surround Retainer
1/4-20 x 50 Philips pan Head Screw
Pkg of 12
32281/12
Y
Standard
SP-GRAND-CM-STD
SP-GRAND-CM-LRG
811-0930
Surrounds, Cast Metal
Large
Black
26
Cast Trim
Trim Leg right
Trim Header
Porcelain Mahogany
Matte Black
Porcelain Mahogany
Matte Black
Porcelain Mahogany
Matte Black
Porcelain Mahogany
Matte Black
Porcelain Mahogany
Matte Black
Porcelain Mahogany
Standard
811-0960
414-7130MBK
26.1
26.2
26.3
26.4
26.5
414-7130PMH
414-7110MBK
414-7110PMH
414-7120MBK
Trim Leg Left
414-7120PMH
414-7090MBK
Trim Footer Left
Trim footer Right
Surrounds, Metal
414-7090PMH
414-7100MBK
414-7100PMH
SP-GRAND-STD
SP-GRAND-LRG
TRIMKIT-4331-BK
TRIMKIT-4331-GD
TRIMKIT-4331-NL
TRIMKIT-5134-BK
TRIMKIT-5134-GD
TRIMKIT-5134-NL
Large
Black
Trim Kit
Trim Kit
Gold
Nickel
Black
Gold
Nickel
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VOYAGEUR GRAND Wood Insert
C. Service And Maintenance Log
Date of Service
Performed By
Description of Service
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VOYAGEUR GRAND Wood Insert
C. Service And Maintenance Log
Date of Service
Performed By
Description of Service
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VOYAGEUR GRAND Wood Insert
D. Homeowner’s Notes
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
Please contact your Quadra-Fire dealer with any questions or concerns.
For the number of your nearest Quadra-Fire dealer,
log onto www.quadrafire.com
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
•
Leave this manual with
party responsible for
use and operation.
•
Important operating
and maintenance
instructions included.
We recommend that you record the following pertinent
information for your VOYAGEUR Wood Insert
Date purchased/installed:
Serial Number:
Location on appliance:
Dealer phone:
Dealership purchased from:
Notes:
This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645,
7047962 or other U.S. and foreign patents pending.
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