Powerware Tool Storage 9155 User Manual

®
Powerware 9155 Parallel UPS  
8–15 kVA  
User’s Guide  
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Requesting a Declaration of Conformity  
Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:  
S
S
Harmonized Standards: IEC 62040-1-1 and IEC 62040-2; IEC 60950 Third Edition  
EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits  
93/68/EEC, Amending Directive 73/23/EEC  
89/336/EEC, Council Directive relating to electromagnetic compatibility  
92/31/EEC, Amending Directive 89/336/EEC relating to EMC  
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC  
Declaration of Conformity, contact:  
Eaton Power Quality Oy  
Koskelontie 13  
FIN-02920 Espoo  
Finland  
Phone: +358-9-452 661  
Fax: +358-9-452 665 68  
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Special Symbols  
The following are examples of symbols used on the UPS or accessories to alert you to important  
information:  
RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the  
associated warning should be observed.  
CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for  
additional information, such as important operating and maintenance  
instructions.  
This symbol indicates that you should not discard the UPS or the UPS batteries  
in the trash. This product contains sealed, lead-acid batteries and must be  
disposed of properly. For more information, contact your local recycling/reuse or  
hazardous waste center.  
This symbol indicates that you should not discard waste electrical or electronic  
equipment (WEEE) in the trash. For proper disposal, contact your local  
recycling/reuse or hazardous waste center.  
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Table of Contents  
1
2
3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
UPS Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1
3
7
Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Floor Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Unloading the Cabinet(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
7
8
8
9
4
5
Parallel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
Installing Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
Powerware Hot Sync CAN Bridge Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24  
Stabilizing the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31  
6
7
8
Extended Battery Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
Control Panel Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
Changing the Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40  
Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40  
User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42  
Parallel UPS Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
Configuring the UPS for EBMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49  
Parallel System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50  
Individual UPS Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51  
Restarting the Parallel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52  
9
Parallel Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53  
10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55  
Typical Alarms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55  
Silencing the Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57  
Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58  
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TABLE OF CONTENTS  
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Chapter 1  
Introduction  
A parallel system with up to three uninterruptible power supplies (UPSs)  
can be installed to provide a parallel capacity and/or redundant system.  
This load sharing system provides more capacity than a single UPS and  
can provide backup, depending on the load and configuration. In  
addition, when one UPS is taken out of service for maintenance or is not  
operating properly, a redundant UPS continues to supply uninterrupted  
®
®
power to the critical load. A parallel Powerware Hot Sync Contoller  
Area Network (CAN) Bridge Card provides connectivity for system  
metering and operational mode control. The parallel system consists of  
two or three UPSs, each with a CAN Bridge Card and a parallel tie  
cabinet.  
Figure 1 shows the Powerware 9155 UPS and an optional Extended  
Battery Module (EBM).  
Figure 1. The Powerware 9155 UPS and EBM (2-High Cabinets Shown)  
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INTRODUCTION  
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Chapter 2  
Safety Warnings  
IMPORTANT SAFETY INSTRUCTIONS  
SAVE THESE INSTRUCTIONS  
This manual contains important instructions that you should follow during installation and  
maintenance of the UPS and batteries. Please read all instructions before operating the  
equipment and save this manual for future reference.  
DANGER  
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by  
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS  
inside the UPS.  
WARNING  
S This UPS contains its own energy source (batteries). The UPS output may carry live  
voltage even when the UPS is not connected to an AC supply.  
S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity  
controlled, indoor environment, free of conductive contaminants. Ambient temperature  
must not exceed 40°C (104°F). Do not operate near water or excessive humidity (95%  
maximum).  
S To reduce the risk of fire, connect only to a circuit provided with 100 amperes maximum  
branch circuit overcurrent protection in accordance with the National Electrical Code,  
ANSI/NFPA 70.  
S Output overcurrent protection and disconnect switch must be provided by others.  
CAUTION  
S Batteries can present a risk of electrical shock or burn from high short circuit current.  
Observe proper precautions. Servicing should be performed by qualified service  
personnel knowledgeable of batteries and required precautions. Keep unauthorized  
personnel away from batteries.  
S Proper disposal of batteries is required. Refer to your local codes for disposal  
requirements.  
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.  
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SAFETY WARNINGS  
Consignes de Sécurité  
CONSIGNES DE SÉCURITÉ IMPORTANTES  
CONSERVER CES INSTRUCTIONS  
CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ  
IMPORTANTES  
DANGER!  
Cet onduleur contient des TENSIONS MORTELLES. Toute opération d’entretien et de  
réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ.  
AUCUNE PIÈCE RÉPARABLE PAR L’UTILISATEUR ne se trouve dans l’onduleur.  
WARNING  
S Cet onduleur renferme sa propre source d’énergie (batteries). Les prises de sortie  
peuvent être sous tension même lorsque l’onduleur n’est pas branché sur le secteur.  
S Pour réduire les risques d’incendie et de décharge électrique, installer l’onduleur  
uniquement à l’intérieur, dans un lieu dépourvu de matériaux conducteurs, où la  
température et l’humidité ambiantes sont contrôlées. La température ambiante ne doit  
pas dépasser 40 °C. Ne pas utiliser à proximité d’eau ou dans une atmosphère  
excessivement humide (95 % maximum).  
S La protection contre une surintensité pour le(s) circuit(s) de sortie de courant alternatif  
doit être fournie par un autre fournisseur.  
S Les interrupteurs de déconnexion convenables pour le(s) circuit(s) de sortie de courant  
alternatif doivent être fournie par un autre fournisseur.  
ATTENTION!  
S Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des  
courts-circuits de haute intensité. Prendre les précautions nécessaires.  
S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements  
en vigueur dans votre localité.  
S Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire  
exploser.  
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SAFETY WARNINGS  
Advertencias de Seguridad  
INSTRUCCIONES DE SEGURIDAD IMPORTANTES  
GUARDE ESTAS INSTRUCCIONES  
ESTE MANUAL CONTIENE INSTRUCCIONES DE SEGURIDAD  
IMPORTANTES  
PELIGRO  
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben  
ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay  
NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SIE.  
WARNING  
S Este SIE contiene su propia fuente de energía (las baterías). Los receptáculos de salida  
pueden transmitir corriente eléctrica aun cuando el SIE no esté conectado a un  
suministro de corriente alterna (c.a.).  
S Para reducir el riesgo de incendio o de choque eléctrico, instale este SIE en un lugar  
cubierto, con temperatura y humedad controladas, libre de contaminantes conductores.  
La temperatura ambiente no debe exceder los 40°C. No trabaje cerca del agua o con  
humedad excesiva (95% máximo).  
S La protección contra exceso de corriente para el/los circuito(s) de CA de salida será  
suministrada por terceros.  
S Los interruptores de desconexión debidamente clasificados para el/los circuito(s) de CA  
de salida serán suministrados por terceros.  
PRECAUCIÓN  
S Las baterías pueden presentar un riesgo de descargas eléctricas o de quemaduras  
debido a la alta corriente de cortocircuito. Preste atención a las instrucciones  
correspondientes.  
S Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales  
para conocer los requisitos pertinentes.  
S Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a  
la llama.  
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SAFETY WARNINGS  
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Chapter 3  
UPS Setup  
This chapter describes:  
S Equipment inspection  
S Floor loading and clearances  
S Unloading the cabinet(s)  
The instructions are intended for the chief operator/system supervisor,  
electrical consultants, and installation electricians. Local regulations and  
electrical code must be followed during the UPS installation.  
Inspecting the Equipment  
If any equipment has been damaged during shipment, keep the shipping  
and packing materials for the carrier or place of purchase and file a claim  
for shipping damage. If you discover damage after acceptance, file a  
claim for concealed damage.  
To file a claim for shipping damage or concealed damage: 1) File with  
the carrier within 15 days of receipt of the equipment; 2) Send a copy of  
the damage claim within 15 days to your service representative.  
NOTE Check the battery recharge date on the packaging label. If the date has expired and  
the batteries were never recharged, do not use the UPS. Contact your service representative.  
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UPS SETUP  
Floor Loading  
When planning the installation, consider the UPS weight for floor  
loading. The strength of the installation surface must be adequate for  
point and distributed loadings. The approximate weights are shown in  
the following table.  
Standard Model Floor Loadings (2-High/3-High Cabinets)  
Maximum  
Weight (lb)  
Point Loading  
(lb/in2)  
Distributed  
Powerware 9155  
Loading (lb/ft2)  
2-High UPS  
3-High UPS  
352  
590  
558  
88  
166  
278  
263  
148  
140  
3-High UPS with  
Isolation  
Transformer  
2-High EBM  
3-High EBM  
480  
710  
120  
178  
226  
335  
Clearances  
The following clearances are recommended for the Powerware 9155  
UPS:  
From Front of Cabinet  
From Back of Cabinet  
36(91.4 cm) working space  
6(15.2 cm)  
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UPS SETUP  
Unloading the Cabinet(s)  
The following tools are required for unloading the cabinet(s):  
S 15 mm wrench or socket  
S 7 mm nutdriver or socket  
CAUTION  
The UPS and Extended Battery Module (EBM) are heavy (see page 8). Unloading the cabinets  
requires at least two people to safely remove the cabinets from the pallet.  
To remove the UPS or EBM from the shipping pallet:  
1. Remove the two M10 bolts securing the stabilizing bracket to the  
pallet (see Figure 2).  
M10 Bolts  
Figure 2. Removing the Stabilizing Bracket Bolts  
2. Remove the four M4 screws securing the stabilizing bracket to the  
cabinet rear panel and remove the bracket (see Figure 3). Retain the  
hardware for later use.  
NOTE Be sure to retain the stabilizing bracket and hardware for later re-assembly onto the  
cabinet.  
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UPS SETUP  
3. Remove the front cover from the bottom cabinet to access the  
front shipping bracket.  
Press and release the handle latch at the bottom of the cover and  
then lift the cover up and off the cabinet.  
4. Remove the three M10 bolts securing the rear shipping pad to the  
pallet and remove the shipping pad (see Figure 3).  
NOTE Hold the back of the cabinet so that the bolts can be removed easily without the  
cabinet rolling backward.  
5. Remove the two M10 bolts securing the front shipping bracket and  
remove the bracket.  
If needed, adjust the leveling feet to release the bracket.  
Front Shipping  
Bracket  
M10 Bolts  
Stabilizing Bracket  
M10 Bolts  
M4 Screws  
Shipping Pad  
Figure 3. Removing the Brackets and Shipping Pad  
6. Reinstall the front cover removed in Step 3.  
Hang the top edge of the cover on the cabinet first, then lower the  
bottom edge and snap into place.  
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UPS SETUP  
NOTE Be sure to support the front and back of the cabinet when rolling it off the pallet to  
prevent tipping.  
7. Slowly roll the cabinet toward the rear of the pallet. Once the pallet  
tilts, continue rolling the cabinet down the pallet until the cabinet  
touches the floor (see Figure 4).  
If needed, adjust the leveling feet so that the cabinet will roll.  
Figure 4. Unloading the Cabinet  
8. With the cabinet supported, slowly pull the pallet away from the  
cabinet (see Figure 5).  
Figure 5. Removing the Pallet  
9. Roll the cabinet to the desired location.  
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UPS SETUP  
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Chapter 4  
Parallel Installation  
The Powerware 9155 has the following power connections:  
S 2-phase (L1 and L2), neutral, and ground connection for  
rectifier/bypass input  
S 2-phase (L1 and L2), neutral, and ground connection for load output  
The nominal input/output voltages are:  
S 100/200, 110/220, or 120/240 Vac with 180° phase displacement  
S 120/208 or 127/220 Vac with 120° phase displacement  
Output overcurrent protection and disconnect switch must be provided  
by others.  
Figure 14 on page 22 shows a oneline diagram of the parallel UPS  
system.  
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PARALLEL INSTALLATION  
WARNING  
Only qualified service personnel (such as a licensed electrician) should perform the UPS  
installation and initial startup. Risk of electrical shock.  
To hardwire the parallel system:  
1. Verify that the electrical connections to the installation site have  
been properly installed.  
2. A wall-mounted, user-supplied, readily-accessible disconnection  
device must be incorporated in the input wiring.  
Compare the circuit breaker ratings and wire sizes to the ones in  
the following wiring table:  
Table 1. Circuit Breaker Ratings  
UPS Capacity  
8 kVA  
Input Circuit Breaker Rating  
Minimum Wire Size*  
4 AWG (21.2 mm2)  
3 AWG (26.7 mm2)  
2 AWG (33.6 mm2)  
2 AWG (33.6 mm2)  
60A  
80A  
10 kVA  
12 kVA  
100A  
100A  
15 kVA  
*Use only 75°C-rated copper wire. Minimum wire size is based on 120/208 full load  
ratings applied to NEC Code Table 310-16. Code may require a larger AWG size than  
shown in this table because of temperature, number of conductors in the conduit, or  
long service runs. Follow local requirements.  
NOTE To accommodate the feature of easy system expandability, it is recommended that  
initial installation of the Powerware 9155 UPS contain wiring to support the maximum  
capacity of the UPS cabinet.  
3. Switch off utility power to the distribution point where the parallel  
tie cabinet and UPSs will be connected. Be absolutely sure there is  
no power.  
4. Determine your equipment’s grounding requirements according to  
your local electrical code.  
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PARALLEL INSTALLATION  
5. Remove the parallel tie cabinet front cover (see Figure 6).  
Parallel Cabinet  
Figure 6. Parallel Tie Cabinet Front Cover  
6. Remove the internal cover to gain access to the breakers (see  
Figure 7).  
Internal  
Cover  
Figure 7. Internal Cover  
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PARALLEL INSTALLATION  
7. Punch holes for the conduit (AC input, each UPS output, and load  
®
connection) using a Greenlee punch or similar device.  
8. Verify that the parallel bypass breaker is in the OFF position (see  
Figure 8).  
9. Mount the parallel tie cabinet to the wall and install the conduit.  
Figure 8. Parallel Bypass Breaker  
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PARALLEL INSTALLATION  
10. Verify that each UPS battery circuit breaker is in the OFF position  
(see Figure 9).  
Battery  
Connector  
ON  
OFF  
UPS Wiring  
Battery Circuit Breaker  
Access Cover  
Conduit Landing  
Figure 9. UPS Rear View (2-High Shown)  
11. From each UPS, remove the UPS wiring access cover and retain  
(see Figure 9).  
12. Hardwire the UPS input terminations (TB1-1 through TB1-5) for  
each UPS.  
See Table 2 for specifications and Figure 10 for a detailed view of  
the UPS terminal block.  
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PARALLEL INSTALLATION  
NOTE Input neutral must be wired for proper operation. Failure to connect an input neutral  
will void the warranty.  
Table 2. UPS Terminal Block Wiring  
Terminal  
Wire Function  
Upstream  
Circuit Breaker  
Minimum  
Wire Size*  
Tightening  
Torque  
Conduit Connection  
(Entry Size)  
Position  
Input  
Ground  
L1  
TB1-1  
TB1-3  
TB1-4  
TB1-5  
TB1-6  
TB1-7  
TB1-8  
TB1-9  
8 AWG  
3 AWG  
3 AWG  
3 AWG  
3 AWG  
3 AWG  
3 AWG  
8 AWG  
100A  
100A  
25 lb in  
(2.83 Nm)  
2access hole for  
1-1/2conduit  
Neutral  
L2  
Output  
L1  
Neutral  
L2  
25 lb in  
(2.83 Nm)  
2access hole for  
1-1/2conduit  
Ground  
*Use only 75°C-rated copper wire. Minimum wire size is based on 120/208 full load ratings applied to NEC Code  
Table 310-16.  
TB1  
1
3
4
5
6
7
8
9
2
Input  
Output  
Figure 10. UPS Terminal Block  
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PARALLEL INSTALLATION  
13. Hardwire the output terminations (TB1-6 through TB1-9) from each  
UPS to the parallel tie cabinet (see Figure 11).  
Ground  
Neutral  
Line 1  
Line 2  
Line 1  
Line 2  
UPS 2  
UPS 1  
UPS 3  
Line 1  
Line 2  
Figure 11. UPS Output to Parallel Tie Cabinet Wiring  
14. Replace each UPS wiring access cover.  
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PARALLEL INSTALLATION  
15. Hardwire the load to the parallel tie cabinet (see Figure 12).  
Line 1  
Line 2  
Neutral  
Figure 12. Load Connections  
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PARALLEL INSTALLATION  
16. Wire the AC input to the bypass breaker (see Figure 13).  
Neutral  
Line 2  
Line 1  
Figure 13. Parallel AC Input Wiring  
17. Verify the phase rotation for each UPS and the bypass input.  
18. Reinstall the internal cover removed in Step 6.  
19. Reinstall the parallel tie cabinet front cover removed in Step 5.  
20. Continue to “Installing Options” on page 23.  
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PARALLEL INSTALLATION  
Figure 14. Parallel Wiring Diagram  
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Chapter 5  
Installing Options  
This section describes the Powerware Hot Sync CAN Bridge Card.  
For other options, such as additional X-Slott cards, Powerware  
LanSafet Power Management Software, remote emergency power-off  
(REPO), relay output contacts, or programmable signal inputs, refer to  
the Powerware 9155 UPS (8–15 kVA) User’s Guide.  
Figure 15 shows the location of the communication options and control  
terminals on the UPS.  
X-Slot Communication Bay #1  
Signal Input 1  
1
2
X-Slot Communication Bay #2  
1
2
1
2
Signal Input 2  
REPO (normally open)  
REPO (normally closed)  
1
2
DB-9 Communication Port  
1
2
3
Relay Output Contacts  
Figure 15. Communication Options and Control Terminals  
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INSTALLING OPTIONS  
Powerware Hot Sync CAN Bridge Card  
The Powerware Hot Sync CAN Bridge Card, shown in Figure 16, can be  
installed to provide connectivity for operational mode control and  
metering of a parallel system at any UPS in the system.  
Plug-in Terminal Block  
Figure 16. Powerware Hot Sync CAN Bridge Card  
To install the Powerware Hot Sync CAN Bridge Card:  
1. Remove the front covers of all cabinets, starting with the top  
cabinet.  
Press and release the handle latch at the bottom of each cover and  
then lift the cover up and off the cabinet (see Figure 17).  
Figure 17. Removing the Front Covers  
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INSTALLING OPTIONS  
2. If you ordered a factory-configured parallel UPS, remove the  
Powerware Hot Sync CAN Bridge Card from the X-Slot on the front  
of the UPS. Retain the screws.  
Otherwise, remove the X-Slot communication bay cover and retain  
the screws.  
3. Set the jumper pins on the Powerware Hot Sync CAN Bridge Card  
according to the parallel configuration (see Figure 18):  
S If only two UPSs are paralleled, then set both cards to Pins 1  
and 2.  
S For three paralleled UPSs, set the cards of the first and last UPS  
to Pins 1 and 2; set the card for the middle UPS to Pins 2 and 3.  
Jumper J7 - Pins 2 and 3  
Jumper J7 - Pins 1 and 2  
Figure 18. Setting the CAN Bridge Card Jumper J7 (Side View)  
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INSTALLING OPTIONS  
NOTE If you are installing another X-Slot card, be sure to install the Powerware Hot Sync  
CAN Bridge Card in X-Slot 2.  
4. Loosely install the Powerware Hot Sync CAN Bridge Card into an  
open X-Slot on the front of the UPS. You may want to remove the  
terminal block from the CAN Bridge Card for better wiring access.  
5. Strip shielded, four-wire, twisted-pair wire for CAN Bridge Card  
wiring. Recommended wire size is 18 AWG maximum.  
6. Install the CAN Bridge Card wiring between each UPS (see  
Figure 19). Be sure to check correct polarity for Pins 8 and 9:  
S Connect SHIELD Pin 10 on all cards together.  
S Connect CAN H Pin 9 and CAN L Pin 8 (twisted pair) on all cards  
together.  
S Connect COM Pin 4 and NC Pin 3 (twisted pair) on all cards  
together.  
7. Install the pull-chain wiring between the CAN Bridge Card and  
Signal Input 2 on each UPS and daisy chain the wiring to each UPS.  
Be sure to check correct polarity (see Figure 19):  
S Connect COM Pin 4 to Signal Input 2 Pin 1 on each UPS.  
S Connect NC Pin 3 to Signal Input 2 Pin 2 on each UPS.  
CAUTION  
If polarity or wiring is not correct, the parallel system does not operate normally. For  
example, when shutting down one UPS, the remaining UPS transfers the load to bypass  
instead of supporting the load. Verify all CAN Bridge Card wiring is correct for proper  
operation.  
NOTE Signal Input 2 can still be used for building alarms; it is automatically rerouted to  
the CAN Bridge Card.  
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INSTALLING OPTIONS  
UPS #1  
UPS #2  
UPS #3  
Figure 19. CAN Bridge Card Wiring  
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INSTALLING OPTIONS  
8. Secure the Powerware Hot Sync CAN Bridge Card with the screws  
removed in Step 2.  
9. On the bottom cover (and also the middle cover if 3-high), remove a  
knockout tab in the top edge of the cover for each cable:  
With wire cutters, cut either side of the tab and twist down to  
remove the tab (see Figure 20).  
Figure 20. Removing Knockout Tabs  
10. Route the cable(s) to the approximate location of the cover access  
holes.  
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INSTALLING OPTIONS  
11. Reinstall the front covers, starting with the bottom cabinet (see  
Figure 21).  
Hang the top edge of the cover on the cabinet first, then lower the  
bottom edge and snap into place. Be sure the cables fit in the  
access holes in the covers.  
Figure 21. Reinstalling the Front Covers  
12. Continue to “Stabilizing the Cabinet” on page 31 to complete the  
parallel UPS installation.  
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INSTALLING OPTIONS  
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Chapter 6  
Stabilizing the Cabinet  
NOTE For seismic installations, you MUST order and install a Powerware 9155 UPS  
seismic kit; do not use the following instructions.  
NOTE For non-seismic installations, you MUST install the stabilizing bracket on all 3-high  
cabinets. The stabilizing bracket is optional for 2-high cabinets.  
To stabilize the cabinet(s):  
1. Lower the leveling feet to prevent the cabinet from rolling.  
Figure 22. Lowering the Leveling Feet  
2. Attach the stabilizing bracket to the bottom of the cabinet rear panel  
using the retained hardware from the shipping pallet according to  
the cabinet configuration:  
S For one cabinet, see Figure 23.  
S For two cabinets, see Figure 24.  
S For three cabinets, see Figure 25.  
NOTE No more than three cabinets can be attached together. For four cabinets, use two of  
the two-cabinet installations. For five cabinets, use one three-cabinet and one two-cabinet  
installation.  
3. Use the holes and slots in the bottom of the bracket to attach the  
cabinet to the flooring if desired.  
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STABILIZING THE CABINET  
4. Continue to one of the following sections:  
S “Extended Battery Module Installation” on page 35 to install  
optional EBMs.  
S “Operation” on page 39 to start up the parallel UPS system.  
M4 Screws  
Figure 23. Stabilizing Bracket with One Cabinet  
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STABILIZING THE CABINET  
M4 Screws  
Figure 24. Stabilizing Bracket with Two Cabinets  
M4 Screws  
Figure 25. Stabilizing Bracket with Three Cabinets  
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STABILIZING THE CABINET  
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Chapter 7  
Extended Battery Module Installation  
NOTE A maximum of 22 battery strings can be installed in one configuration, including  
UPS batteries (4 EBM-64 models or 3 EBM-96 models). UPS-32 models contain 2 strings;  
UPS-64 models contain 4 strings; EBM-64 models contain 4 strings; and EBM-96 models  
contain 6 strings.  
NOTE For non-seismic installations, you MUST install the stabilizing bracket on all 3-high  
cabinets. The stabilizing bracket is optional for 2-high cabinets.  
NOTE In a parallel system, each UPS should have the same number of Extended Battery  
Modules (EBMs) to ensure equivalent runtimes.  
To install the optional EBM:  
1. Position the EBM adjacent to the next cabinet.  
2. Verify that all battery circuit breakers are in the OFF position (see  
Figure 26).  
3. Remove the two ground straps from the EBM rear panel.  
4. Install one ground strap between the UPS and EBM rear panels as  
shown in Figure 26.  
5. If additional EBMs are installed, attach another ground strap  
between the first and second EBM as shown in Figure 26. Repeat  
for each additional EBM.  
6. Plug the EBM cable into the UPS battery connector.  
7. If additional EBMs are installed, plug the EBM cable of the second  
cabinet into the battery connector on the first EBM. Repeat for each  
additional EBM.  
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EXTENDED BATTERY MODULE INSTALLATION  
EBM Battery  
Circuit Breaker  
Rear Ground Strap  
UPS Battery Connector  
EBM Battery Connector  
ON  
OFF  
UPS Battery Circuit Breaker  
EBM  
Cable  
Figure 26. Typical EBM Installation (2-High Cabinets Shown)  
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EXTENDED BATTERY MODULE INSTALLATION  
8. Remove the top front covers of all cabinets.  
Press and release the handle latch at the bottom of the cover and  
then lift the cover up and off the cabinet.  
9. Install the remaining ground straps between each cabinet (see  
Figure 27).  
10. Reinstall the top front covers removed in Step 8.  
Hang the top edge of the cover on the cabinet first, then lower the  
bottom edge and snap into place.  
11. Continue to “Operation” on page 39 to start up the UPS.  
NOTE After UPS startup, ensure maximum battery runtime by configuring the UPS for the  
correct number of EBMs (see page 49).  
Front Ground Strap  
Figure 27. Front Ground Strap Installation (2-High Cabinets Shown)  
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EXTENDED BATTERY MODULE INSTALLATION  
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Chapter 8  
Operation  
This chapter contains information on how to use the Powerware 9155,  
including front panel operation, UPS startup and shutdown, and  
configuring the UPS for Extended Battery Modules (EBMs).  
Control Panel Functions  
The UPS has a four-button graphical LCD with backlight. It provides  
useful information about the UPS itself, load status, events,  
measurements, and settings (see Figure 28).  
Power On Indicator (green)  
On Battery Indicator (yellow)  
Bypass Indicator (yellow)  
Alarm Indicator (red)  
Control Buttons  
for the LCD Menu Options  
Figure 28. Powerware 9155 Control Panel  
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OPERATION  
The following table shows the indicator status and description.  
Indicator  
Status  
On  
Description  
The UPS is operating normally.  
Flashing  
S The UPS is starting up or is shut down and waiting for power to return.  
S A new information message is active.  
Green  
S Bypass is not available.  
Off  
On  
The UPS is turned off and will not turn on automatically.  
The UPS is in Battery mode.  
Yellow  
Yellow  
On  
The UPS is in Bypass mode.  
The UPS has an active alarm.  
On  
Flashing  
There is a new UPS alarm condition. See “Troubleshooting” on page 55 for  
additional information.  
Red  
Changing the Language  
Press and hold the first button on the left for approximately five seconds  
to select the language menu. This action is possible from any LCD menu  
screen.  
Display Functions  
As the default or after 15 minutes of inactivity, the LCD displays the  
selectable startup screen. The default is the Eaton Powerware logo and  
can be changed to the Mimic screen in the User Settings menu.  
The backlit LCD automatically dims after a long period of inactivity. Press  
any button to restore the screen.  
Use the two middle buttons ( and ) to scroll through the menu  
structure. Press the  
to select an option. Press the  
previous menu.  
button to enter a submenu. Press the  
button  
ESC  
button to cancel or return to the  
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OPERATION  
The following table shows the basic menu structure.  
Table 3. Menu Map for Display Functions  
Main Menu  
Submenu  
Display Information or Menu Function  
UPS Status  
System normal / Battery floating UPS in Parallel mode /  
Parallel Unit Number x / Units on CAN Bus / Units on load  
Event Log  
Displays up to 100 events and alarms  
Measurements  
Parallel System  
Voltage [by unit] / Voltage [Parallel total] / Output Voltage: L-N / Output  
Voltage L-L / Output Current / Output Frequency / Output Power  
Output  
Battery  
Input  
L-N and L-L / Current / Frequency / Power  
Voltage / Current / Runtime  
L-N and L-L / Current / Frequency  
L-N and L-L / Frequency  
Bypass  
Control  
Go to Bypass Mode Transfers the UPS system to internal Bypass mode  
When this command is active, the option changes to Go to Normal Mode.  
Start Battery Test  
Display Test  
Initiates a battery test  
Four different selectable tests for the front panel functions: the LEDs cycle  
through, the alarm beep sounds, the backlight turns off and on, and the  
pixels scroll through to test the LCD.  
Settings  
User Settings  
See Table 4 for detail.  
Service Settings  
This screen is password-protected.  
Identification  
UPS Type / Part Number / Serial Number / Firmware / Display / CAN Bridge  
Turn UPS ON/OFF ON and OFF Options UPS Off / System On / System Off  
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OPERATION  
User Settings  
The following table displays the options that can be changed by the  
user.  
NOTE Changes to the output voltage or frequency options should be made before turning  
on the UPS; otherwise, the changes do not take effect.  
Table 4. User Settings  
Description  
Available Settings  
Default Setting  
Set Date and Time  
Set Month  
Date: mm/dd/yyyy  
Time: 24:00  
01/01/2003  
00:00  
Display Contrast  
Adjust contrast with up/down arrow buttons  
Moderate  
English  
Change Language  
Select Language: <English>  
Elegir idioma <Español>  
Relay Config  
Relay: [Alarm 1] [X-Slot 1-1/2/3/4] or  
[X-Slot 2-1/2/3/4]  
Setup: [empty] [On Battery] [summary alarm]  
[On Bypass] [UPS ok] [custom]  
Alarm 1: empty  
X-Slots (1 or 2)  
#1: UPS ok  
#2: On Bypass  
#3: Summary Alarm  
#4: On Battery  
Signal Inputs  
[empty] [Logic]  
<empty>  
Signal Input must be wired to the CAN Bridge  
Card (see Figure 19 on page 27).  
For more information, refer to “Programmable  
Signal Inputs” in the Powerware 9155 UPS  
(8–15 kVA) User’s Guide.  
Serial Port Config  
Port: [X-Slot-1] [X-Slot-2/Serv]  
19200  
Speed: [19200] [9600] [2400] [1200]  
Parallel Operation Settings  
Parallel Unit Number: [Single Unit] [Unit #1]  
[Unit #2] [Unit #3]  
Single Unit  
Start Auto Calibration: [Press  
]
Redundant Mode  
Capacity Mode  
Redundant Mode  
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OPERATION  
Table 4. User Settings (continued)  
Description  
Available Settings  
Modem Installation  
Set Modem Call Events  
Default Setting  
Modem Config  
<Not Installed>  
Event #0  
Call modem: no  
Set Modem Init String  
ATZ0  
None  
None  
Set Modem Call Command  
Set Modem Communication Password  
Start Screen  
Eaton Powerware logo  
Mimic screen  
Eaton Powerware logo  
User Password  
Enabled/Disabled  
Disabled  
If Enabled is selected, the password is USER.  
Audible Alarms  
Normal Sound/Disabled  
ABM cycling/constant  
Normal Sound  
ABM cycling  
Enabled  
Battery Charging  
Automatic Battery Tests  
Enabled/Disabled  
Enabled automatically runs the battery test  
once a month.  
Full Power Battery Test  
Enabled/Disabled  
Enabled  
Number of Battery Strings  
0 through 22  
(see “Configuring the UPS for EBMs” on  
page 49)  
2 strings for UPS-32 models  
4 strings for UPS-64 models  
Battery Capacity  
1 through 65535 watts per cell  
1.750 through 1.950 volts per cell  
34 W/cell  
1.880 V/cell  
120V/208V  
Battery Low Alarm Level  
Set Nominal Output Voltage  
120V/240V  
120V/208V  
110V/220V  
100V/200V  
127V/220V  
Bypass Voltage High Limit  
Bypass Voltage Low Limit  
Nominal Output Frequency  
Synchronization  
+1 through +20% (1% increments)  
-1 through -20% (1% increments)  
50 Hz or 60 Hz  
120V +10%  
120V -15%  
60 Hz  
Enabled/Disabled  
Enabled  
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OPERATION  
Table 4. User Settings (continued)  
Description  
Available Settings  
Default Setting  
Synchronization Window  
0.5 through 3.0 Hz  
(0.1 Hz increments)  
2.0 Hz  
Unsynchronized Transfer to Bypass  
Output Frequency Slew Rate  
Allowed/Not Allowed  
Not Allowed  
0.5 Hz/s  
0.1 though 5 hertz per second  
(0.1 Hz increments)  
Usage of Bypass  
Enabled/Disabled  
Enabled  
After a delay  
0s  
Transfer to Bypass When Overload  
Automatic Start Delay  
After a delay/Immediately  
-1 through 32767 seconds  
(-1 means disabled)  
Control Commands from X-Slot1  
Allowed/Disabled  
Allowed  
Allowed  
5s  
Control Commands from X-Slot2/Serv Allowed/Disabled  
X-Slot Signal Input Activation Delay 0 through 65 seconds  
Input signal delayed shutdown delay 1 through 65535 seconds  
120s  
Site Wiring Fault Notice  
Reset Custom Event Settings  
Auto Output Configuration  
Enabled/Disabled  
0 through 32  
Enabled  
Total: 0/32  
Enabled/Disabled  
Enabled for initial startup  
Disabled after initial startup  
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OPERATION  
Parallel UPS Startup  
WARNING  
Only qualified service personnel (such as a licensed electrician) should perform the UPS  
installation and initial startup. Risk of electrical shock.  
Verify that UPS installation has been carried out correctly and the UPS  
ground has been connected.  
NOTE In a parallel capacity system (2+0 or 2+1), determine the minimum number of UPSs  
required for capacity.  
To start up the parallel system:  
1. Verify that all UPS breakers on the parallel tie cabinet are in the OFF  
position.  
2. Switch on utility power where the UPSs are connected.  
3. Wait for the front panel LCD to illuminate.  
The  
indicator flashes on each UPS.  
4. Remove the breaker tie from all battery circuit breakers.  
5. Switch all battery circuit breakers to the ON position.  
The  
indicator stops flashing on each UPS.  
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OPERATION  
6. Configure the UPS for parallel operation through the front panel:  
S Press any button on the front panel display to activate the menu  
options.  
S Using the button, scroll to the Settings menu, and then press  
the  
button twice to select the User Settings menu.  
S Using the button, scroll to the Parallel Operation Settings  
option and press the button.  
S Press the button to select the Parallel Unit Number option.  
S Use the button to scroll the Unit number to identify the UPS  
number of the parallel system (Unit #1, Unit #2, or Unit #3).  
S Press the  
button to save the setting.  
S Use the button to scroll to the Parallel Operation Mode option  
and press the button to enter the menu.  
S Use the button to scroll the desired option (either Redundant  
Mode or Capacity Mode).  
S Press the  
button to save the setting.  
ESC  
7. Press the  
button until the Eaton Powerware logo appears.  
8. Repeat Steps 6 and 7 for the remaining UPSs in the parallel system.  
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OPERATION  
9. Shut down each UPS:  
S Press the button on the front panel display and then press the  
button to select the TURN UPS ON/OFF menu.  
S Press the button to select the UPS Off option; press the  
button.  
S Confirm the selection. Press and hold the  
button for three  
seconds, until the UPS stops beeping.  
S Switch the UPS battery circuit breaker to the OFF position.  
The UPS is disconnected from the batteries and is on logic  
power only.  
10. Cycle the utility power to the distribution point where the parallel tie  
cabinet and UPSs are connected. Wait until the LCD is off before  
reapplying utility power.  
11. Switch the UPS breakers on the parallel tie cabinet to the ON  
position.  
12. Switch all battery circuit breakers to the ON position.  
13. Verify that no alarms appear on the UPS front panel display.  
If the  
indicator is flashing, do not proceed until all alarms are  
clear. Check the UPS status from the front panel to view the active  
alarms. Correct the alarms and restart if necessary.  
14. Verify the phase rotation for each UPS.  
15. From the UPS Status menu, select the Units on CAN Bus option  
and verify that all UPSs appear in the list.  
ESC  
If all UPSs appear in the list, press the  
Powerware logo appears.  
button until the Eaton  
If any UPS is missing, verify the Powerware Hot Sync CAN Bridge  
Card connections and recheck the status from the UPS front panel.  
16. Press the button on the front panel display and then press the  
button to select the TURN UPS ON/OFF menu.  
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OPERATION  
17. Select the System On option; press the  
button.  
button for three  
18. Confirm the selection. Press and hold the  
seconds, until the UPS stops beeping.  
The UPS goes to Bypass mode for five seconds, and then the  
indicator illuminates. Each UPS should be in Normal mode.  
ESC  
19. Press the  
button until the Eaton Powerware logo appears.  
20. Auto-calibrate the load (with 10% minimum load recommended):  
S Using the button, scroll to the Settings menu and then press  
the  
button twice to select the User Settings menu.  
S Using the button, scroll to the Parallel Operation Settings  
option and press the button.  
S Using the button, scroll to the Start Auto Calibration option and  
press the button to select the option. Press and hold the  
button for a second to begin the process.  
21. After calibration completes (in less than a minute), verify the load  
sharing through the front panel:  
S Using the button, scroll to the Measurements menu and press  
the  
button twice to select the Parallel System menu.  
S Select and view the voltage meter options.  
ESC  
22. Press the  
button until the Eaton Powerware logo appears.  
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OPERATION  
Configuring the UPS for EBMs  
NOTE Each UPS in a parallel system must have its own EBM and the same number of  
EBMs to ensure consistent runtimes.  
To ensure maximum battery runtime, configure the UPS for the correct  
number of EBMs:  
1. Press any button on the front panel display to activate the menu  
options.  
2. Using the button, scroll to the Settings menu.  
3. Press the  
button twice to select the User Settings menu.  
4. Using the button, scroll to the Number of Battery Strings option  
and press the button.  
5. Use the or buttons to select the number of strings according to  
your UPS configuration:  
All 2-High UPS and EBM Cabinets*  
Number of Strings  
UPS + 1 EBM  
6
UPS + 2 EBMs  
10  
UPS + 3 EBMs  
14  
UPS + 4 EBMs  
18  
All 3-High UPS and EBM Cabinets*  
UPS + 1 EBM  
Number of Strings  
10  
16  
22  
UPS + 2 EBMs  
UPS + 3 EBMs  
*UPS-32 models contain 2 strings; EBM-64 models contain 4 strings.  
UPS-64 models contain 4 strings; EBM-96 models contain 6 strings.  
6. Press the  
button to save the setting.  
ESC  
7. Press the  
button until the Eaton Powerware logo appears.  
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OPERATION  
Parallel System Shutdown  
To remove power to the parallel UPS system output:  
1. Press any button on the front panel display to activate the menu  
options.  
2. Press the button on the front panel display and then press the  
button to select the TURN UPS ON/OFF menu.  
3. Press the button to select the System Off option; press the  
button.  
4. Confirm the selection. Press and hold the  
button for three  
seconds, until the UPS stops beeping.  
The UPS removes power to the parallel UPS system output.  
ESC  
5. Press the  
button until the Eaton Powerware logo appears.  
6. If you want to completely remove power from the UPS, continue to  
the following section, “Individual UPS Shutdown,” to shut down  
each UPS.  
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OPERATION  
Individual UPS Shutdown  
To shut down a single UPS in the parallel system:  
1. Press any button on the front panel display to activate the menu  
options.  
2. Press the button on the front panel display and then press the  
button to select the TURN UPS ON/OFF menu.  
3. Press the button to select the UPS Off option; press the  
button.  
4. Confirm the selection. Press and hold the  
button for three  
seconds, until the UPS stops beeping.  
The input contactor opens.  
5. Switch the UPS battery circuit breaker to the OFF position.  
The UPS is disconnected from the batteries and is on logic power  
only.  
6. Switch the UPS breaker on the parallel tie cabinet to the OFF  
position.  
NOTE If there is only one breaker for all UPSs, do not switch off utility power until all UPSs  
are shut down.  
7. Switch off utility power where the UPS is connected.  
If you are shutting down all the UPSs in a parallel system, repeat  
Steps 2 through 6 for each UPS then remove utility power.  
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OPERATION  
Restarting the Parallel System  
To restart the parallel system:  
1. Verify that all UPS breakers on the parallel tie cabinet are in the OFF  
position.  
2. Switch on utility power where the UPSs are connected.  
3. Wait for the front panel LCD to illuminate.  
The  
4. Switch all battery circuit breakers to the ON position.  
The indicator stops flashing on each UPS.  
indicator flashes on each UPS.  
5. Switch the UPS breakers on the parallel tie cabinet to the ON  
position.  
6. Verify that no alarms appear on the UPS front panel display.  
If the  
indicator is flashing, do not proceed until all alarms are  
clear. Check the UPS status from the front panel to view the active  
alarms. Correct the alarms and restart if necessary.  
ESC  
7. Press the  
button once and then press the  
button to select  
the TURN UPS ON/OFF menu.  
8. Press the button to select the System On option; press the  
button.  
9. Confirm the selection. Press and hold the  
button for three  
seconds, until the UPS stops beeping.  
The UPS goes to Bypass mode for five seconds, and then the  
indicator illuminates. Each UPS should be in Normal mode.  
ESC  
10. Press the  
button until the Eaton Powerware logo appears.  
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Chapter 9  
Parallel Bypass  
To switch the parallel UPS to maintenance bypass from Normal mode:  
1. From any UPS, set the system to internal Bypass mode:  
S Using the button on the front panel display, scroll to the Control  
menu option and press the  
button.  
S Press the  
button to select the Go to Bypass Mode option.  
The and  
indicators illuminate, indicating the UPS system  
is operating in Bypass mode.  
2. Switch the bypass breaker on the parallel tie cabinet to the ON  
position.  
3. Switch the UPS breakers on the parallel tie cabinet to the OFF  
position.  
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PARALLEL BYPASS  
To return to Normal mode from maintenance bypass:  
1. Verify that all UPS breakers on the parallel tie cabinet are in the OFF  
position.  
2. Switch on utility power where the UPSs are connected.  
In a parallel capacity system (2+0 or 2+1), apply utility to the  
minimum number of UPSs required for capacity.  
NOTE Use the same UPS that was used to set internal bypass to return the parallel system  
to Normal mode.  
3. Set the system to internal Bypass mode:  
S Using the button on the front panel display, scroll to the Control  
menu option and press the  
button.  
S Press the  
button to select the Go to Bypass Mode option.  
The and  
indicators illuminate, indicating the UPS system  
is operating in Bypass mode.  
4. Switch all UPS breakers on the parallel tie cabinet to the ON  
position.  
5. Switch the bypass breaker on the parallel tie cabinet to the OFF  
position.  
6. On the same UPS front panel, set the UPS to Normal mode:  
S Press the  
button to select the Go to Normal Mode option.  
S Each UPS should go to Normal mode.  
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Chapter 10 Troubleshooting  
The Powerware 9155 is designed for durable, automatic operation and  
also alerts you whenever potential operating problems may occur.  
Usually the alarms shown by the control panel do not mean that the  
output power is affected. Instead, they are preventive alarms intended  
to alert the user. Use the following troubleshooting chart to determine  
the UPS alarm condition.  
Typical Alarms and Conditions  
The following table describes typical alarms and conditions; check the  
Event Log through the control panel for a list of active alarms. If an alarm  
appears with a service code, please contact the Help Desk (see  
page 58).  
Alarm or Condition  
Possible Cause  
Action  
On Battery  
A utility failure has occurred and the  
UPS is in Battery mode.  
The UPS is powering the equipment with battery  
power. Prepare your equipment for shutdown.  
LED is on.  
1 beep every second.  
Battery Low  
The battery is running low.  
Five minutes or less of battery power remains  
(depending on load configuration and battery  
charge). Save your work and turn off your  
equipment.  
When utility power is restored, the UPS restarts  
automatically, provides power to the load, and  
charges the battery.  
LED is on.  
Continuous beep for  
10 seconds.  
Battery Breaker  
The UPS does not recognize the  
internal batteries.  
Verify the battery circuit breaker is in the ON  
position. If the condition persists, contact your  
service representative.  
LED is on.  
1 beep every second.  
Overload  
Power requirements exceed the UPS Remove some of the equipment from the UPS. The  
capacity (greater than 100% of  
nominal).  
UPS continues to operate, but may switch to  
Bypass mode if the load increases. The alarm  
resets when the condition becomes inactive.  
LED is on.  
1 beep every second.  
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TROUBLESHOOTING  
Alarm or Condition  
Possible Cause  
Action  
Overtemperature  
UPS internal temperature is too high  
or the fan has failed.  
If you have an optional Maintenance Bypass  
Module or Power Distribution Module, turn the  
maintenance bypass switch to the SERVICE  
position. Otherwise, shut down the UPS.  
Clear vents and remove any heat sources. Allow  
the UPS to cool. Ensure the airflow around the UPS  
is not restricted.  
LED is on.  
1 beep every second.  
If the alarm disappears, turn the maintenance  
bypass switch back to the UPS position (or restart  
the UPS if you do not have a switch).  
If the condition persists, contact your service  
representative.  
Battery test failed  
The batteries need service.  
Contact your service representative.  
Verify that the main utility breaker is on.  
The UPS does not start. The main utility breaker is off.  
If an optional isolation transformer is Verify that the isolation transformer input circuit  
installed, the input circuit breaker is  
off.  
breaker is on.  
The remote emergency power-off  
(REPO) switch is active or the REPO  
connector is missing.  
Reset the REPO switch and restart the UPS. Verify  
that the REPO connector is present.  
Power is not available at The UPS is in Standby mode.  
the UPS output  
receptacles.  
Supply power to the connected equipment: Press  
any button on the front panel display to activate the  
menu options. Press the button on the front panel  
display and then press the  
TURN UPS ON/OFF menu. Press the button to  
select the System On option; press the button.  
button for three seconds,  
button to select the  
Press and hold the  
until the UPS stops beeping.  
The UPS does not  
provide the expected  
backup time.  
The batteries need charging or  
service.  
Apply utility power for 48 hours to charge the  
batteries. If the condition persists, contact your  
service representative.  
Battery circuit breakers are in the OFF Switch all battery circuit breakers to the ON  
position. position.  
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TROUBLESHOOTING  
Alarm or Condition  
Possible Cause  
Action  
Check Parallel Board  
The UPS is not recognizing another  
parallel unit.  
From the UPS Status menu, select the Units on CAN  
Bus option and verify that all UPSs appear in the  
list.  
If any UPS is missing, verify the Powerware Hot  
Sync CAN Bridge Card connections and recheck  
the status from the UPS front panel.  
If all UPSs appear in the list, check the pull-chain  
wiring (see page 26).  
Set the system to internal Bypass mode (see  
page 53).  
If the condition persists, contact your service  
representative.  
Abnormal output voltage The UPS breaker on the parallel tie  
Shut down the UPS where the alarm is indicated.  
Switch the UPS breaker on the parallel tie cabinet  
to the ON position.  
at startup  
cabinet was not switched to the ON  
position properly.  
Start up the UPS.  
Select the System On option through the front  
panel of the UPS that was turned off.  
Selective Trip  
The Powerware Hot Sync CAN Bridge Verify the CAN wiring (see page 26).  
Card is not wired correctly.  
Verify the pull-chain wiring (see page 26).  
If the condition persists, contact your service  
representative.  
Silencing the Alarm  
Before silencing an alarm, check the alarm condition and perform the  
applicable action to resolve the condition.  
Press any button on the front panel display to silence the alarm. If the  
alarm status changes, the alarm beeps again, overriding the previous  
alarm silencing.  
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TROUBLESHOOTING  
Service and Support  
If you have any questions or problems with the UPS, call your Local  
Distributor or the Help Desk at one of the following telephone numbers  
and ask for a UPS technical representative.  
United States:  
Canada:  
1-800-843-9433 or 1-919-870-3028  
1-800-461-9166 ext 260  
All other countries:  
Call your local service representative  
Please have the following information ready when you call for service:  
S Model number  
S Serial number  
S Firmware version number  
S Date of failure or problem  
S Symptoms of failure or problem  
S Customer return address and contact information  
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*164201592C*  
164201592 C  
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