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Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
iii
iv
v
vi
vii
viii
Basic System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section I
Installation
1 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1---1
1.1
Installing the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1---1
1---1
1---2
1---2
1---2
1---3
1.1.1 Creating an Installation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.2 Preparing Your Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 Environment Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.4 Preparing for Wiring the Parallel Capacity/Redundant System
1.1.5 Inspecting and Unpacking Each Cabinet . . . . . . . . . . . . . . . . . .
2 Installing the Parallel Capacity/Redundant System . . . . . . . . . 2---1
2.1
2.2
2.3
2.4
Preliminary Installation Information . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Switchboard System Bypass Module . . . . . . . . . .
Installing Optional System Maintenance Bypass (SMB) . . . . . .
Installing the Powerware Static Switch . . . . . . . . . . . . . . . . . . . .
2---1
2---2
2---3
2---4
2---4
2---4
2---4
2---5
2---5
2---5
2---6
2---6
2---6
2---6
2---7
2.4.1 Installing a Fully Rated Static Switch (4000A) . . . . . . . . . . . . . . .
2.5 Installing SSBM or SMB Circuit Breakers . . . . . . . . . . . . . . . . . .
2.5.1 Installing an SSBM or SMB Circuit Breaker . . . . . . . . . . . . . . . .
2.5.2 Setting the Power+ Trip Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6
2.7
2.8
2.9
Installing UPM Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing SSBM Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Optional SMB Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing for Installing Optional Accessories . . . . . . . . . . . . . . .
2.10 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11 Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . .
2.12 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Installing a Remote EPO Control . . . . . . . . . . . . . . . . . . . . . . . . . . 3---1
4 Installing a Remote Monitor Panel . . . . . . . . . . . . . . . . . . . . . . . . 4---1
5 Installing a Relay Interface Module . . . . . . . . . . . . . . . . . . . . . . . 5---1
6 Installing a Supervisory Contact Module . . . . . . . . . . . . . . . . . . 6---1
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Section II
Operation
7 Understanding Parallel
Capacity/Redundant System Operation . . . . . . . . . . . . . . . . 7---1
7.1
7.2
Looking Inside the Parallel Capacity/Redundant System . . . . .
7---1
Standard Modes of Parallel Operation:
Normal, Battery, and Bypass Modes . . . . . . . . . . . . . . . . . . . . . .
7---3
7---4
7 --- 5
7---6
7---7
7.2.1 Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. 2. 2 Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.4 Load Bank Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3
Optional Modes of Parallel Operation:
Maintenance Bypass and Redundant CBP . . . . . . . . . . . . . . . . . 7---10
7.3.1 Maintenance Bypass Mode (Optional) . . . . . . . . . . . . . . . . . . . . . 7---11
7.3.2 Redundant CBP Mode (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . 7---12
8 Operational Controls and Features . . . . . . . . . . . . . . . . . . . . . . . . 8---1
8.1
8.2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SSBM Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8---1
8---1
8---1
8---1
8---6
8---6
8 --- 6
8---6
8---6
8---6
8---7
8---7
8---7
8 --- 7
8---8
8---9
8.2.1 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 SSBM Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3 SMB Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.4 Fully Rated Static Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. 2. 5 EMERGENCY UPM OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.6 Customer Interface Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.7 Customer Convenience Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.8 Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Remote Monitor Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Relay Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. 3. 3 Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4
8.5
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols, Controls, and Indicators . . . . . . . . . . . . . . . . . . . . . . . .
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9 U s i n g t h e C o n t r o l Pa n e l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 --- 1
9. 1
9.2
9.3
9.4
9.5
9.6
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the LCD Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reading the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 --- 1
9---2
9---3
9---3
9---4
9---5
9---5
9---6
9---7
9---8
9---9
9.6.1 System Meters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.2 Load Amp Meters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.3 Software Versions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.4 System History Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.5 Active System Events Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6.6 Unit Statistics Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9---10
9.6.7 Mimic Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9---11
9.6.8 Time Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9---12
9.6.9 Port Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9---13
10 Operating Instructions for the
Parallel Capacity/Redundant System . . . . . . . . . . . . . . . . . . 10---1
10.1 General Information --- Before You Start . . . . . . . . . . . . . . . . . . . 10---1
10.2 Operation of SSBM with
Powerware 9315---200 thru 9315---500 UPMs . . . . . . . . . . . . . . . 10---1
10.2.1 Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---1
10.2.2 Manual Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---2
10.2.3 Auto Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---3
10.2.4 Single UPM Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---4
10.2.5 SSBM Shutdown to Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---4
10.2.6 Restarting a Single UPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---5
10.2.7 Using the UPM LOAD OFF Pushbutton . . . . . . . . . . . . . . . . . . . . 10---5
10.2.8 To Use the LOAD OFF Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . 10---6
10.2.9 Resetting the UPM after LOAD OFF . . . . . . . . . . . . . . . . . . . . . . . 10---6
10.2.10 Using the SSBM EMERGENCY UPM OFF Pushbutton . . . . 10---6
10.2.11 To Use the SSBM EMERGENCY UPM OFF Pushbutton . . . 10---7
10.2.12 Resetting the Parallel Capacity/Redundant
System after an EMERGENCY UPM OFF . . . . . . . . . . . . . . . . 10---7
10.3 Operation of SSBM with
Powerware 9315---625 thru 9315---750 UPMs . . . . . . . . . . . . . . . 10---8
10.3.1 Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---8
10.3.2 Manual Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---9
10.3.3 Auto Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---10
10.3.4 Single UPM Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---10
10.3.5 SSBM Shutdown to Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---11
10.3.6 Restarting a Single UPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---11
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Operating Instructions for the Parallel Capacity/Redundant System (cont.)
10.3.7 Using the UPM EMERGENCY UPM OFF Pushbutton . . . . . . . . 10---12
10.3.8 To Use the UPM EMERGENCY UPM OFF Pushbutton . . . . . . . 10---12
10.3.9 Resetting the UPM after an EMERGENCY UPM Shutdown . . . 10---12
10.3.10 Using the SSBM EMERGENCY UPM OFF Pushbutton . . . . 10---13
10.3.11 To Use the SSBM EMERGENCY UPM OFF Pushbutton . . . 10---13
10.3.12 Resetting the Parallel Capacity/Redundant System
after EMERGENCY UPM OFF . . . . . . . . . . . . . . . . . . . . . . . . . . 10 --- 14
10.4 Operation of the Optional System Maintenance Bypass (SMB) 10---15
10.4.1 Operation with Electrical Controls . . . . . . . . . . . . . . . . . . . . . . . . 10---15
10.4.2 Operation with Electrical Controls with
Redundant CBP Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10---16
11 Using Features and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11---1
11. 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 --- 1
11.2 Building Alarm Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11---1
11.3 General Purpose Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . 11---1
11.4 Remote Monitor Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11---2
11.5 Relay Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11---4
11.6 Supervisory Contact Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11---5
11.7 Common Battery Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11---6
11.8 External Battery Disconnect for Common Battery Racks . . . . . 11---6
12 Responding to System Events . . . . . . . . . . . . . . . . . . . . . . . . . . . 12---1
12. 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 --- 1
12.2 System Event Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12---1
12.3 System Event Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12---1
12.4 System Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12---2
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13 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---1
13. 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 --- 1
13.2 Locating the Communications Panel . . . . . . . . . . . . . . . . . . . . . . 13---1
13.3 Connecting Equipment to a Serial Port . . . . . . . . . . . . . . . . . . . . 13---1
13.4 Configuring the Serial Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---4
13.4.1 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---5
13.4.2 Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---5
13.4.3 Data/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---6
13.4.4 Handshaking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---6
13.4.5 Save . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---6
13.4.6 Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---6
13. 5 Terminal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 --- 7
13.5.1 Printing Selected Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---7
13.5.2 Entire Log (Ctrl + P) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---8
13.5.3 Meters Printout (Ctrl + M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---9
13.5.4 System Information Printout (Ctrl + A) . . . . . . . . . . . . . . . . . . . . 13---9
13.6 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---10
13.6.1 System Configuration Mode Main Menu . . . . . . . . . . . . . . . . . . . 13---10
13.6.2 Program Building Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---10
13.6.3 Enable/Disable Default Functions . . . . . . . . . . . . . . . . . . . . . . . . . 13---11
13.6.4 Customize Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---12
13.6.5 Program Unit Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---13
13.6.6 Change Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---13
13.6.7 Battery Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---14
13.6.8 Modify Low Battery Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---15
13. 7 Calibration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 --- 15
13.8 Computer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---15
13.9 Remote Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---15
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14 Remote Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---1
14. 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 --- 1
14.2 Remote Notification Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---2
14.3 Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---2
14.3.1 Call Answer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---2
14.3.2 Call Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---3
14.3.3 Housekeeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---4
14.4 Hardware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---4
14.5 Configuring the Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---5
14.5.1 Basic Modem Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---5
14.5.2 Configuring the Modem to Call a Remote Computer . . . . . . . . 14---6
14.5.3 Configuring the Modem to Call a Numeric Pager . . . . . . . . . . . 14---7
14.5.4 Final Modem Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---8
14.6 SSBM Setup Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---9
14.6.1 User Selected Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14---10
15 Maintaining the Parallel Capacity/Redundant System . . . . . 15---1
15. 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 --- 1
15.2 Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15---1
15.3 Performing Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . 15---3
15.4 Short Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15---4
15.5 Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15---4
15.6 Maintenance Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15---4
16 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16---1
16.1 Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16---1
16. 2 S SBM Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 --- 1
16. 3 S SBM Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 --- 2
16.4 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16---2
A p p e n d i x A --- C u s t o m e r I n f o r m a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . A --- 1
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List of Figures
Figure 1. Typical Parallel Capacity/Redundant System with SSBM . . . . . . . . . . . .
ii
1---3
3 --- 1
4 --- 2
4---3
5 --- 1
5---2
6 --- 1
6---2
6 --- 4
Figure 1---1. Cabinets as Shipped, with Outer Packaging and Pallet . . . . . . . . . .
Figure 3 --- 1. Remote EPO Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4 --- 1. Remote Monitor Panel (RMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 4---2. Terminal Block Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5 --- 1. Relay Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5---2. Terminal Block Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6 --- 1. Supervisory Contact Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6---2. Terminal Block Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 6 --- 3. Supervisory Contact Module TB2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7---1. Path of Current Through the Parallel Capacity/Redundant
System in Normal Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 --- 4
7---5
7---6
Figure 7---2. Path of Current Through the Parallel Capacity/Redundant
System in Bypass Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7---3. Path of Current Through the Parallel Capacity/Redundant
System in Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7---4. Path of Current Through the Parallel Capacity/Redundant
System in Load Bank Mode with SSBM with
Temporary Load Bank Tabs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7---8
7---9
Figure 7---5. Path of Current Through the Parallel Capacity/Redundant
System in Load Bank Mode with SSBM/SMB with
Temporary Load Bank Tabs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7---6. Path of Current Through the Parallel Capacity/Redundant
System in Maintenance Bypass Mode. . . . . . . . . . . . . . . . . . . . . . . 7---11
Figure 7---7. Path of Current Through the Parallel Capacity/Redundant
System in Redundant CBP Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . 7---13
Figure 8---1. Typical SSBM Control Section (Sheet 1 of 4) . . . . . . . . . . . . . . . . . . .
Figure 8---1. Typical SSBM Control Section (Sheet 2 of 4) . . . . . . . . . . . . . . . . . . .
Figure 8---1. Typical SSBM Control Section (Sheet 3 of 4) . . . . . . . . . . . . . . . . . . .
Figure 8---1. Typical SSBM Control Section (Sheet 4 of 4) . . . . . . . . . . . . . . . . . . .
Figure 9---1. Parallel/Capacity Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8---2
8---3
8---4
8---5
9---1
Figure 9---2. Parts of the LCD Screen
(Typical for Powerware 9315---300 480/480V Unit) . . . . . . . . . . . . .
9---2
Figure 9---3. System Meters Screen
(Typical for Powerware 9315---300 480/480V Unit) . . . . . . . . . . . . .
9---5
9 --- 6
9 --- 7
9 --- 8
9---9
Figure 9 --- 4. Load Amps Meters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 9 --- 5. Versions Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 9 --- 6. Event History Log Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 9---7. Active System Events Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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List of Figures (cont.)
Figure 9 --- 8. Unit Statistics Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 --- 10
Figure 9 --- 9. Mimic Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 --- 11
Figure 9 --- 10. Time Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 --- 12
Figure 9 --- 11. Port Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 --- 13
Figure 11---1. Remote Monitor Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11---2
Figure 11---2. Relay Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11---4
Figure 11---3. Supervisory Contact Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11---5
Figure 13 --- 1. Port 1 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 --- 2
Figure 13 --- 2. Port 2 Pin Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 --- 3
Figure 13---3. Setup Serial Port 1 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---4
Figure 13 --- 4. Event History Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 --- 8
Figure 13---5. System Meters Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---9
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List of Tables
Table 6---1. Supervisory Contact Module Wire Terminations . . . . . . . . . . . . . . . . .
6---3
Table 13 --- 1. Pin Assignments for Port 1 (DB --- 9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 --- 2
Table 13 --- 2. Pin Assignments for Port 2 (DB --- 25) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 --- 3
Table 13 --- 3. Options Available for Each Communication Port . . . . . . . . . . . . . . . . 13 --- 5
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Introduction
The Powerware 9315 Parallel Capacity/Redundant online power protection system
is utilized to prevent loss of valuable electronic information, minimize equipment
downtime, and/or minimize the adverse effect on equipment production due to
unexpected power problems.
The Powerware 9315 Parallel Capacity/Redundant System continually monitors
incoming electrical power and removes the surges, spikes, sags, and other
irregularities that are inherent in commercial utility power. Working with your
building’s electrical system, the Parallel Capacity/Redundant System supplies
clean, consistent power that your sensitive electronic equipment requires for
reliable operation. And during brownouts, blackouts, and other power
interruptions, optional battery racks provide emergency power to safeguard
your operation.
The Parallel Capacity/Redundant system, using the Powerware
PowerHandlerPlust Switchboard System Bypass Module (SSBM), allows two to
eight UPMs to operate in parallel to provide more capacity than a single UPM and
as backup for each other. The Parallel Capacity/Redundant system can supply up
to 4000 Amps, depending on the SSBM used. In addition, when one UPM is taken
out of service for maintenance or is not operating properly, the redundant UPM
continues to supply uninterrupted power to the critical load. The Parallel
Capacity/Redundant system refers to the SSBM in conjunction with the UPMs. The
Parallel Capacity/Redundant system consists of a Switchboard System Bypass
Module with optional System Maintenance Bypass (SMB), two or more UPMs, and
battery racks or cabinets. Each UPM may have its own battery rack, or may share
the same battery rack with the other UPMs. The SSBM has temporary load bank
tabs to allow full load testing of the UPMs and the SSBM.
Your UPMs functions automatically and requires very little attention during normal
operation. However, you should read and understand the procedures described in
this manual to ensure trouble-free operation. In particular, you should be
thoroughly familiar with the Emergency UPM Off procedure described in Chapter 7
of this manual and Emergency Load Off procedure described in the Powerware
9315 UPS Operation manual provided with the UPM.
This manual describes how to install and operate your Powerware 9315
Parallel Capacity/Redundant system. The installation section contains instructions
for installing the Powerware PowerHandlerPlust Switchboard System Bypass
Module (SSBM). The operation section contains instructions for operating the
SSBM and UPMs while paralleling for capacity/redundancy. The information you
use depends on the system you purchased.
NOTE: The installation procedures of this manual only refer to the SSBM and its
connection to the UPS modules for parallel capacity/redundancy operation.
The operation section of this manual refers to the operation for the SSBM
and the UPMs when paralleling for capacity/redundancy. For full installation
and operation of the UPMs, refer to the Powerware 9315 UPS Installation
and Powerware 9315 UPS Operation manuals provided with the UPMs.
Each component of your Parallel Capacity/Redundant system is housed in a
free-standing cabinet. The UPM cabinets line up and match in style and color, and
have safety shields behind the doors for hazardous voltage protection. Figure 1
shows a typical Parallel Capacity/Redundant System.
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2
4
3
1
5
5
1
1
1
1
2
UTILITY POWER INPUT TO UPM
UPM OUTPUT TO SSBM INPUT
*See Table N of Appendix A for UPM
Output Conductor Sizing.
3
4
5
SSBM OUTPUT TO CRITICAL LOAD
UTILITY POWER INPUT TO BYPASS BUS
POWERNET DUAL REDUNDANT NETWORK
SSBM INTERFACE -- TERMINAL BLOCK TB1
UPM INTERFACE -- TERMINAL BLOCK TB1
FOR 9315--625/750 UPM ONLY:
ALSO INCLUDES DUAL REDUNDANT
NETWORK POWER SUPPLY
NOTE:
1. Accommodates one to eight UPMs.
Four UPM system shown.
2. The input transformer cabinet may be
installed on either the left or the right
side of the UPM cabinet.
SBM INTERFACE -- TB7
UPM INTERFACE -- CANA & CANB
3. Refer to the Powerware 9315 UPS
Installation manual provided with the
UPMs, for UPM, battery, and optional
input transformer installation
information.
4. Actual SSBM physical arrangement and
cable connection locations may differ
from that shown. See enclosed
switchboard vendor drawings for
details.
Figure 1. Typical Parallel Capacity/Redundant System with SSBM
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Basic System Configurations
The flowing Parallel Capacity/Redundant system configurations are possible with the
PowerHandler Plus Switchboard System Bypass Module (SSBM):
• SSBM with Temporary Load Bank Tabs, two or more UPS modules, and one
battery rack for each module
• SSBM with Temporary Load Bank Tabs, two or more UPS modules, and one
common battery rack
• SSBM with Temporary Load Bank Tabs, two or more UPS modules, one battery
rack for each module, and an input transformer
• SSBM with Temporary Load Bank Tabs, two or more UPS modules, one
common battery rack, and an input transformer
• SSBM with Temporary Load Bank Tabs, optional System Maintenance Bypass
(SMB), two or more UPS modules, and one battery rack for each module
• SSBM with Temporary Load Bank Tabs, optional System Maintenance Bypass
(SMB), two or more UPS modules, and one common battery rack
• SSBM with Temporary Load Bank Tabs, optional System Maintenance Bypass
(SMB), two or more UPS modules, one battery rack for each module, and an
input transformer
• SSBM with Temporary Load Bank Tabs, optional System Maintenance Bypass
(SMB), two or more UPS modules, one common battery rack, and an input
transformer
The optional System Maintenance Bypass (SMB) is available with electrical
interlocks, or electrical interlocks with Redundant CBP control.
You can enhance any of these system configurations by adding optional
accessories, such as a Remote Monitor Panel (RMP), Relay Interface Module (RIM),
Supervisory Contact Module (SCM), or Remote Emergency Power Off (EPO) control.
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Using This Manual
The information in this manual is divided into the sections and chapters listed.
The system you are installing dictates which parts of this manual you should read.
Everyone should read the Introduction, Chapters 1 and 2 and Chapters 7 through
12:
Introduction
The Introduction provides a brief description of the Parallel Capacity/Redundant
system, a description of the content of each chapter, safety, text conventions
used in the manual and reference information.
Section I
• Chapter 1 -- Getting Started -- tells you how to prepare your site for the
installation of your Parallel Capacity/Redundant system. It discusses
equipment environmental requirements, inspecting, and unpacking cabinets.
• Chapter 2 -- Installing the Parallel Capacity/Redundant System -- describes
how to install the SSBM and provides references for installing UPMs and
optional equipment.
• Chapter 3 -- Installing a Remote EPO Control -- contains information for
installing the optional Remote Emergency Power Off (EPO) control.
• Chapter 4 -- Installing a Remote Monitor Panel -- contains information for
installing the optional Remote Monitor Panel (RMP).
• Chapter 5 -- Installing a Relay Interface Module -- contains information for
installing the optional Relay Interface Panel (RIM).
• Chapter 6 -- Installing a Supervisory Contact Module -- contains information
for installing the optional Supervisory Contact Module (SCM).
Section II
• Chapter 7 -- Understanding Parallel Capacity/Redundant Operation --
provides information on understanding parallel operation.
• Chapter 8 -- Operational Controls and Features -- describes the standard
and optional operational features and controls of the parallel
capacity/redundant system.
• Chapter 9 -- Using the Control Panel -- describes the controls and indicators
found on the Control Panel and shows the various information screens
displayed on the LCD screen.
• Chapter 10 -- Operating Instructions for the Parallel Capacity/Redundant
System -- contains startup and shutdown procedures for the Parallel
Capacity/Redundant system.
• Chapter 11 -- Using Features and Options -- contains descriptions and
instructions for the Parallel Capacity/Redundant system features and options.
• Chapter 12 -- Responding to System Events -- lists all the alarm, messages
and notices that occur during operation of the Parallel Capacity/Redundant
system.
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• Chapter 13 -- Serial Communications -- describes the serial communications
features of the Parallel Capacity/Redundant system.
• Chapter 14 -- Remote Notification -- contains instructions for using the
remote notification feature of the Parallel Capacity/Redundant system.
• Chapter 15 -- Maintaining the Parallel Capacity/Redundant System --
contains maintenance instructions for the Parallel Capacity/Redundant system.
• Chapter 16 -- Product Specifications -- provides detailed specifications for
the Parallel Capacity/Redundant system.
• Appendix A --Customer Information -- contains important information on
wiring requirements and recommendations, and important diagrams of the
mechanical details and electrical access.
Read through each procedure before you begin. Perform only those procedures
that apply to the Parallel Capacity/Redundant system you are installing or
operating.
Conventions Used in This Manual
The text in this manual uses these conventions:
• Bold type highlights important concepts in discussions, key terms in
procedures, and menu options.
• Italic type highlights notes and new terms where they are defined.
• Rectangular boxes containing bold type are warnings or cautions that pertain to
the Parallel Capacity system or its electrical connections.
In this manual, the term SSBM refers only to the Switchboard System Bypass Module
and its internal elements. The term Parallel Capacity/Redundant system refers to the
entire power protection system—the SSBM, UPS modules, battery racks and options
or accessories installed.
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Safety Considerations
The UPS cabinet and SSBM enclosures are designed for industrial or computer
room applications, and contain safety shields behind the doors. However, the
parallel redundant system is a sophisticated power system and should be handled
with appropriate care, following these guidelines:
• Keep surroundings clean and free from excess moisture.
• Do not operate the parallel redundant system close to gas or electric heat
sources.
• The system is not intended for outdoor use.
• The operating environment should be maintained within the parameters
stated in this manual and the Powerware 9315 Operation manual provided
with the UPS system.
• Keep the cabinet doors closed to ensure proper cooling airflow and to
protect personnel from dangerous voltages inside the unit.
• The parallel redundant system contains its own power source. Lethal
voltages are present even when the UPS is disconnected from utility
power.
WARNING:
Only AUTHORIZED SERVICE PERSONNEL should perform service or
maintenance on the parallel redundant system.
If service or routine maintenance is required:
• Ensure all power is disconnected before performing installation or service.
• Ensure the area around the parallel redundant system is clean and
uncluttered.
• Battery cabinet maintenance or battery replacement should be performed
only by authorized service personnel.
• Observe all DANGER, CAUTION, and WARNING notices affixed to the
inside and outside of the equipment.
• Refer to the more detailed safety precautions described in the Powerware
9315 Operation manual provided with the UPS system.
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For More Information
This manual describes how to install and operate your Parallel Capacity/Redundant
system. For more information about the installation and operation of the UPS
modules, refer to the following:
164201037
164201118
Powerware 9315 (200 kVA---300 kVA) UPS Installation
Powerware 9315 (400 kVA---500 kVA) UPS Installation
Provides installation instructions for the UPS cabinet, and
optional components and accessories. Site preparation,
planning for installation, and wiring and safety information are
supplied. Detailed illustrations of cabinets and optional
accessories, including dimensional and connection point
drawings are provided.
164201036
164201119
Powerware 9315 (200 kVA---300 kVA) UPS Operation
Powerware 9315 (400 kVA---500 kVA) UPS Operation
Describes the UPS cabinet Control Panel and Monitor Panel,
and explains the functions of the UPS; discusses the standard
features of the UPS and optional accessories; provides
procedures for starting and stopping the UPS, and information
about maintenance and responding to system events.
Also described are the RS --- 485 and RS --- 232 serial
communications capabilities of the UPS system; discusses the
two communications ports on the Customer Interface Panel
inside the UPS and how to connect optional remote accessories
to your UPS system; provides information about enabling,
disabling, and customizing building alarms.
164201244
Powerware 9315 (500 kVA---750 kVA) UPS
Installation/Operation
Provides installation instructions for the UPS cabinet, and
optional components and accessories. Site preparation,
planning for installation, and wiring and safety information are
supplied. Detailed illustrations of cabinets and optional
accessories, including dimensional and connection point
drawings are provided.
Describes the UPS cabinet Control Panel and Monitor Panel,
and explains the functions of the UPS; discusses the standard
features of the UPS and optional accessories; provides
procedures for starting and stopping the UPS, and information
about maintenance and responding to system events.
Also described are the RS --- 485 and RS --- 232 serial
communications capabilities of the UPS system; discusses the
two communications ports on the Customer Interface Panel
inside the UPS and how to connect optional remote accessories
to your UPS system; provides information about enabling,
disabling, and customizing building alarms.
Contact your local Powerware Field Service office for information on how to obtain
copies of this manual.
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Getting Help
If you have a question about any of the information in this manual, or if you have
a question this manual does not answer, please call Powerware Corporation Field
Service:
United States
Canada
1-800-843-9433
1-800-461-9166
Outside the U.S.
Call your local representative
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Section I
Installation
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n
Getting Started
1
1.1
Installing the UPS
The Switchboard System Bypass Module (SSBM) and UPMs of the Parallel
Capacity/Redundant system are shipped on separate pallets. Use a forklift or pallet
jack to move the packaged cabinets to the installation site, or as close as possible
to the site, before unloading from the pallet.
This is the basic sequence of the installation steps:
1. Create an installation plan for the Parallel Capacity/Redundant system
(Chapter 1).
2. Prepare your site for the Parallel Capacity/Redundant system (Chapter 1).
3. Inspect, unpack, and unload the SSBM (Chapter 1).
4. Inspect, unpack, and unload the UPMs (refer to the applicable Powerware
9315 Installation manual provided with the UPM).
5. Wire the system (refer to Chapter 2 and the applicable Powerware 9315
Installation manual provided with the UPM).
6. Install features, accessories, and/or options, as applicable (Chapter 3).
7. Complete the Installation Checklist (Chapter 2).
8. Have authorized service personnel perform preliminary operational checks and
startup.
NOTE: Startup and operational checks should be performed only by authorized
service personnel. This service is usually offered as part of the sales
contract for your Parallel Capacity/Redundant system. Contact service in
advance (usually a two week notice is required) to reserve a preferred
startup date.
1.1.1
Creating an Installation Plan
Before beginning to install the Parallel Capacity/Redundant system, read and
understand how this manual applies to the system being installed. Use the
procedures and illustrations in the following chapters to create a logical plan for
installing the system. It is important to note that UPM installation procedures are
contained in the applicable Powerware 9315 Installation manual provided with the
UPMs. First understand how to install the UPMs before installing the SSBM. The
information in Chapter 2 of this manual provides a guide to installation of the SSBM
to the UPMs.
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1.1.2
Preparing Your Site
For your Parallel Capacity/Redundant system to operate at peak efficiency, your
installation site should meet the environmental parameters outlined in the
operator’s manual for the SSBM and UPMs. If you intend to operate the system at
an altitude higher than 1500 meters (5000 feet), contact your local sales or service
office for important information about high altitude operation. The operating
environment must meet the size and weight requirements shown in the enclosed
vendor drawings.
The basic environmental requirements for operation of the Parallel
Capacity/Redundant system are:
Ambient Temperature Range:
0 --- 25˚C (32---77˚F)
Recommended Operating Range: 20---25˚C (68 --- 77˚F)
Maximum Relative Humidity:
95% noncondensing
The UPM cabinets use forced air cooling to regulate internal component temperature.
The SSBM, battery and optional component cabinets use convection cooling to
regulate internal component temperature. Air inlets are in the front of the cabinet, and
outlets are in the top. You must allow clearance in front of and above each cabinet for
proper air circulation.
1.1.3
Environment Considerations
The life of the Parallel Capacity/Redundant system will be adversely affected if the
installation does not meet the following guidelines:
1. The system must be installed on a sealed concrete pad or a sealed concrete
floor.
2. The system must be installed in a temperature-controlled indoor area free of
conductive contaminants.
1.1.4
Preparing for Wiring the Parallel Capacity/Redundant
System
NOTE: The external wiring and conduit sizings described in this manual are only
provided as a recommended approach. Many design considerations may
require an external wiring and conduit configuration much different than the
examples provided in this manual. Applicable local codes and national
codes must be followed.
Table A in Appendix A covers SSBM and SMB power cabling for a 3∅ / 3W
system. Table A is based on the entire 3∅ / 3W system being in a 25_C room
ambient and the use of 90_C copper wire. The 500kcmil and 600kcmil cables
are used as examples.
Table B in Appendix A covers SSBM and SMB power cabling for a 3∅ / 4W
system. Table B is based on the entire 3∅ / 4W system being in a 25_C room
ambient, use of 90_C copper wire and a 0.80 derating factor because there are
more than three current carrying conductors in a raceway (NEC Table 310---16
and Notes). The 500kcmil and 600kcmil cables are used as examples.
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NOTE: Two tables in Appendix A cover the cables running from the UPM output
terminals to the SSBM module input terminals E8 (∅A), E9 (∅B), E10 (∅C),
and E4 (Neutral)
Table O covers the recommended wiring and conduit sizing based on the
applicable Powerware 9315 Installation manual provided with the UPM. Using
the noted power wiring, Table O shows the number of UPMs that can be
connectedtoeach SSBM model. This number of UPMs is limitedby thenumber
of cables connections for the SSBM module input terminals E8, E9, E10, and
E4 shown in Table C in Appendix A.
If the parallel capacity/redundant system requires the connection of more
UPMs to the SSBM than is shown in Table O, refer to Table P. Table P covers
the recommended wiring and conduit sizing to support connection of the
maximum number of UPMs (up to eight) for each SSBM model.
CAUTION:
The UPM output wiring configurations in Table O in Appendix A do not match
that shown in the applicable Powerware 9315 UPS Installation manual. Review
the planned UPM output power cables to ensure the planned cabling is
compatible with the available number of cable connections at both the UPM
and SSBM terminals.
Powerware UPMs are rated for operation in a 40_C room ambient. For this
reason, Table O and P are based on the entire 3∅ / 3W system being housed
in a 40_C room ambient, the use of 90_C copper wire and a 0.80 derating factor
because there are more than three current carrying conductors in a raceway
(NEC Table 310---16 and Notes).
Refer to the applicable Powerware 9315 Installation manual provided with the
UPM for all other UPM power cable requirements (AC input, DC input, and
grounding)
NOTE: Review Table C in Appendix A to ensure the planned power cable
configuration is compatible with the available number of cable connections
at each SSBM and SBM terminal.
NOTE: If additional cable connections are required, consider using FCI HYSTACK
Type ASA---U adapters. HYSTACK P/N ASA250U covers NEMA 2-hole
terminals for wire sizes from #8 AWG to 250kcmil. HYSTACK P/N ASA800U
covers NEMA 2-hole terminals for wire sizes from #8 AWG to 800kcmil.
Care must be taken in HYSTACK adapters to ensure the required
phase-to-phase clearance of 1 inch and phase-to-ground clearance of
1 inch (1.5 inches in Canada) is maintained.
For external wiring, including the recommended minimum AWG size of external
wiring, see Tables A, B, O, and P in Appendix A. The power wiring connections for
this equipment are rated at 90˚C. If wire is run in an ambient temperature greater
than noted above, higher temperature and/or larger size wire may be necessary.
Control wiring for PowerNet, EPO and optional accessories (such as building
alarms, monitoring interface and Maintenance Bypass control) should be
connected at the customer interface panel at the top of the SSBM Powernode
Panel (A1), which is shown in drawing 164201373---12 in Appendix A.
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1.1.5
Inspecting and Unpacking Each Cabinet
NOTE: Refer to the applicable Powerware 9315 Installation manual provided with
the UPMs for UPM unpacking instructions.
The first task in preparing for installation is inspecting and unpacking the SSBM.
The SSBM is shipped in sections which are bolted to wooden pallets and protected
with outer protective packaging material as shown in Figure 1---1 and a plastic inner
covering.
WOODEN
PALLET
OUTER
PACKAGING
Figure 1---1. Cabinets as Shipped, with Outer Packaging and Pallet
1. Carefully inspect the outer packaging for evidence of damage during transit.
CAUTION:
Do not install a damaged cabinet. Report any damage to the carrier and
contact your local sales or service office immediately.
CAUTION:
Only insert the forklift jacks where “FORK HERE” signs appear on cabinet
packaging.
2. Use a forklift or other material handling equipment to move the cabinet to a
convenient unpacking area. Insert the forklift jacks between the raised
supports on the bottom of the pallet.
CAUTION:
Do not tilt cabinets more than 10 degrees from vertical.
3. Set each pallet on a firm, level surface, allowing a minimum clearance of
4.6m (15 ft) on each side for removing the cabinets from the pallets.
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4. Remove the protective plastic wrap and cardboard covering from the cabinets,
using a knife blade no longer than 25 mm (1 in.).
5. Discard or recycle the wrapping materials in a responsible manner.
6. After removing the protective covering, inspect the contents for any evidence
of physical damage, and compare each item with the Bill of Lading. If damage
has occurred or shortages are evident, contact Powerware Corporation
Customer Service Department immediately to determine the extent of the
damage and its impact upon further installation.
NOTE: While awaiting installation, protect the unpacked SSBM and UPS cabinets in
an indoor area free from moisture, dust, and other harmful contaminants in a
rodent-free area with moderate temperatures.
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Installing the Parallel
Capacity/Redundant System
2
2.1
Preliminary Installation Information
WARNING:
Installation should be performed only by qualified personnel.
Refer to the following while installing the Parallel Capacity/Redundant system:
• Appendix A of this manual for installation drawings and additional installation
notes.
• Dimensions in this manual are in millimeters and inches.
• Do not tilt the Switchboard System Bypass Module (SSBM), UPMs or other
cabinets more than ¦10˚during installation.
• The conduit landing plates are to be removed to add conduit landing holes as
required. Plate material is generally 16 gauge steel (0.06 in. thick).
• The Remote Emergency Power Off (EPO) and the EMERGENCY UPM OFF
pushbuttons open all breakers in the SSBM, shut down the UPMs, and isolates
power from your critical load. Local electrical codes may also require tripping
protective devices upstream from the UPMs.
• The SSBM cabinet must be installed on a level, sealed concrete pad or floor.
The floor or pad must be strong enough to prevent sagging or cracking from
the SSBM weight. If the floor area is subject to vibrations, special mounting
must be provided to prevent transmitting the vibrations to the SSBM.
• If perforated floor tiles are required for ventilation, place them in front of the
UPMs.
• Details about control wiring are provided in each procedure for connecting
options and features. Drawings 164201373---4 through 164201373---7 in
Appendix A identify the control wiring terminations.
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2.2
Installing the Switchboard System Bypass Module
The SSBM is shipped in separate shipping sections. Each shipping section is
bolted to a wooden pallet.
WARNING:
The SSBM shipping sections are extremely heavy. If unloading instructions are
not closely followed, the sections may tip and cause serious injury.
1. Find section labels on each shipping section. Install the shipping sections in
numerical order.
CAUTION:
Only insert the forklift jacks where “FORK HERE” signs appear on cabinet
packaging.
2. Move the SSBM to final installed location using forklift jacks between the raised
supports on the bottom of the unit.
3. Remove side panels from SSBM cabinet to gain access to hardware securing
cabinet to pallet.
4. Remove hardware securing cabinet to pallet.
CAUTION:
Lift only at lifting eyes or cabinet damage may occur..
5. Attach suitable hoist to SSBM lifting eyes and lift SSBM cabinet until the
cabinet bottom clears the pallet by approximately 3 mm (1/8 in.).
6. Once SSBM cabinet is clear of the pallet, pull the pallet from under the UPS
cabinet. Discard or recycle them in a responsible manner.
7. Carefully lower the SSBM cabient until the cabinet base contacts the floor.
8. Remove lifting eyes from SSBM cabient.
9. With the shipping section in their final locations, align SSBM shipping sections.
10. Bolt shipping sections together with supplied hardware and anchor to floor or
pad.
11. Install all Bypass, Critical, and Neutral Bus shipping split bus plates. Torque
supplied hardware to 30 ft-lbs.
12. Install all Ground Bus shipping split bus plates. Tighten supplied hardware.
13. Run section wiring harnesses through wire trough in rear cabling area and
pass into Control section through grommeted opening.
14. Insert harness plugs into match caps in the bottom of the A1 Panel in the
Control Section.
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2.3
Installing Optional System Maintenance Bypass (SMB)
The System Maintenance Bypass is shipped as a separate shipping section. The
SMB section is bolted to a wooden pallet.
CAUTION:
The SMB is heavy. If unloading instructions are not followed closely, the
cabinet may tip and cause serious injury or damage. Do not tilt cabinets more
than 10 degrees from vertical.
1. Find section label on SMB. Install the SMB in numerical order with SSBM
shipping sections.
CAUTION:
Only insert the forklift jacks where “FORK HERE” signs appear on cabinet
packaging.
2. Move the SMB to final installed location on the right side of the SSBM shipping
sections using forklift jacks between the raised supports on the bottom of the
unit.
3. Remove side panel from SMB cabinet to gain access to hardware securing
cabinet to pallet.
4. Remove hardware securing cabinet to pallet.
CAUTION:
Lift only at lifting eyes or cabinet damage may occur.
5. Attach suitable hoist to SMB lifting eyes and lift SMB cabinet until the cabinet
bottom clears the pallet by approximately 3 mm (1/8 in.).
6. Once SMB cabinet is clear of the pallet, pull the pallet from under the UPS
cabinet. Discard or recycle them in a responsible manner.
7. Carefully lower the SMB cabient until the cabinet base contacts the floor.
8. Remove lifting eyes from SMB cabient.
9. With the SMB in its final location, align with SSBM shipping sections.
10. Bolt SMB to SSBM with supplied hardware and anchor to floor or pad.
11. Install all Bypass, Critical, and Neutral Bus shipping split bus plates. Torque
supplied hardware to 30 ft-lbs.
12. Install all Ground Bus shipping split bus plates. Tighten supplied hardware.
13. Run SMB wiring harnesses through wire trough in rear cabling area and pass
into Control section through grommeted opening.
14. Connect Mate-N-Lock plug and cap at temporary Load Bank current
transformers.
15. Insert harness plugs into matching caps in the bottom of the A1 Panel in the
Control Section.
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2.4
Installing the Powerware Static Switch
Your Switchboard System Bypass Module (SSBM) includes the Powerware static
switch shown below.
SSBM Current Static Switch
Static Switch
Type
Static Switch
Static Switch
Rating
2500A
Current Rating
2500A
Manufacturer Weight kg (lbs)
Fully Rated
Fully Rated
Powerware
Powerware
91 (200)
3000 to 4000A
4000A
227 (500)
2.4.1
Installing a Fully Rated Static Switch (2500A or 4000A)
WARNING:
The SSBM should be shut down prior to installing the static switch.
If the SSBM cannot be shut down, transfer the SSBM to Bypass and manually
open the FBP breaker prior to installing the static switch.
If the SSBM is supplied with a System Maintenance Bypass (SMB), transfer the
SSBM to Maintenance Bypass prior to installing the static switch.
Using an adequate lifting device, install the fully rated static switch in the same
manner as a drawout circuit breaker.
2.5
Installing SSBM or SMB Circuit Breakers
The SSBM and SMB are equipped with General Electric PowerBreakRII drawout
circuit breakers.
Circuit Breaker
Current Rating
(100% Rated)
SSBM
Current Rating
Circuit Breaker
Manufacturer
Circuit Breaker
Weight kg (lbs)
2500A/100 kAIC
3000A/65 kAIC
3000A/100 kAIC
4000A/65 kAIC
4000A/100 kAIC
2500A/100 kAIC
3000A/65 kAIC
3000A/100 kAIC
4000A/65 kAIC
4000A/100 kAIC
General Electric
General Electric
General Electric
General Electric
General Electric
110 (242)
110 (242)
110 (242)
138 (304)
138 (304)
2.5.1
Installing an SSBM or SMB Circuit Breaker
NOTE: The General Electric installation instructions and user’s guides noted below
are available at the GE Industrial Systems Publications Library website of
http://www.geindustrial.com/cwc/library.
Using an adequate lifting device, install the SSBM and SMB circuit breakers per
instructions in GE Document GEH---6271, Installation Instructions for PowerBreaktII
Circuit Breakers, Draw-Out 800---4000 Ampere Frames.
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2.5.2
Setting the Power+ Trip Unit
As received, the long-time delay, long-time pickup, and instantaneous trip settings are
at their maximum values. It is the user’s responsibility to install the long-time delay,
long-time pickup, and instantaneous trip settings which are in compliance with their
overall coordination study.
Using GE Document DEH---049, User’s Guide for the Power+t Trip Unit, set the
required long-time delay, long-time pickup, and instantaneous trip settings on all
SSBM and SMB circuit breakers trip units.
NOTE: T h e a p p l i c a b l e t i m e --- c u r r en t c u r v e i s G E D o c u m en t G E S --- 9 8 9 0 E .
2.6
2.7
Installing UPM Cabinets
To install the UPMs, refer to the Powerware 9315 UPS Insatallation manual provided
with the UPMs.
Installing SSBM Wiring
NOTE: Refer to section 1.1.4 for additional guidance for wiring and conduit
placement.
NOTE: For SSBM with100 kAIC short circuit rating, power rating must be secured
as shown in drawing 164201373---1.
1. Install input power wiring to the SSBM and power wiring between the UPMs,
SSBM, and critical load. Each UPM is individually wired to the SSBM UPM
input bus. Refer to Appendix A of this manual for wiring and termination
requirements and wiring access information.
2. Install control wiring between UPMs and the SSBM. PowerNet network is
wired serially (daisy-chained) between UPMs and SSBM. Wire dual redundant
PowerNet in separate conduits for maximum failure protection. Refer to
Appendix A of this manual for wiring and termination requirements and wiring
access information.
3. If a common UPM battery is being used, a separate DC source disconnect
device must be provided for each UPM. Wire shunt/UV DC disconnect trip
and battery breaker open signals from each UPM to the respective DC source
disconnect.
4. After wiring the Parallel Capacity/Redundant system to the facility power and
critical load(s), be sure to ground the system according to local and/or national
electrical wiring codes, using your own cabling and conduit.
5. Install batteries in accordance with all applicable codes and regulations,
including the National Electrical Code (NEC), Article 480.
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2.8
2.9
Installing Optional SMB Wiring
NOTE: Refer to section 1.1.4 for additional guidance for wiring and conduit
installation.
NOTE: For SMB with100 kAIC short circuit rating, power rating must be secured as
shown in drawing 164201373---1.
Install power wiring to the SMB and between the SMB and critical load. Refer to
Appendix A of this manual for wiring and termination requirements and wiring access
information.
Preparing for Installing Optional Accessories
If you are installing optional accessories, such as a Remote Monitor Panel (RMP),
a Relay Interface Module (RIM), a Supervisory Contact Module (SCM), or a Remote
Emergency Power Off (EPO), you must install conduit between each device and the
UPS cabinet for wiring these options. Refer to Appendix A for the locations of the
interface points within the SSBM cabinet.
To prepare the SSBM for wiring to an RMP, RIM, SCM, or Remote EPO:
1. Be sure the Parallel Capacity/Redundant system is turned off and all power
sources are removed. (See the operation section of this manual for shutdown
instructions.)
2. Remove the access plate on top of the SSBM control section to gain access to
the Customer Interface Panel (refer to Appendix A for location of the access
plate).
3. Refer to Chapters 3, 4, 5, or 6 as applicable for installation instructions.
2.10 Initial Startup
Startup and operational checks should be performed only by authorized service
personnel. Contact service in advance (usually a two week notice is required) to
reserve a preferred startup date.
2.11 Completing the Installation Checklist
The final step in installing your Parallel Capacity/Redundant system is completing
the following Installation Checklist. This checklist ensures that you have
completely installed all hardware, cables, and other equipment. Completing all
items listed on the checklist will ensure a smooth installation. You should make a
copy of the Installation Checklist before filling it out, and retain the original.
After your installation is complete, a service representative will be able to verify the
operation of your Parallel Capacity/Redundant system and commission it to
support your critical load. The service representative cannot perform any
installation tasks other than verifying software and operating setup parameters.
Service personnel may request a copy of the completed Installation Checklist to be
sure you have completed all applicable equipment installation.
NOTE: The Installation Checklist MUST be completed prior to starting the Parallel
Capacity/Redundant system for the first time.
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2.12 Installation Checklist
-All packing materials and restraints have been removed from each cabinet.
-Each cabinet in the Parallel Capacity/Redundant system is placed in its installed
location.
-A ground bond is installed between any cabinets that are bolted together.
-All switchboards, conduits, and cables are properly routed to the SSBM, UPMs and
auxiliary cabinets.
-All power cables are properly terminated.
-A ground conductor is properly installed.
-If neutral connection is used, no other N---G bonds exist downstream from the UPMs.
-Battery cables and harness are terminated on E4 and E5.
-Internal battery cabinet connections have been completed (bus bars, plugs, etc.).
-Shunt trip signal wiring is connected from UPMs to battery breaker(s).
-Air conditioning equipment is installed and operating correctly.
-The area around the installed Parallel Capacity/Redundant system is clean and
dust-free. (It is recommended that the Parallel Capacity/Redundant system be
installed on a sealed concrete pad or a sealed concrete floor.)
-Adequate work space exists around the SSBM, UPMs and other cabinets.
-Adequate lighting is provided around the Parallel Capacity/Redundant system.
-A 120VAC service outlet is located within 25 feet of the Parallel Capacity/Redundant
system.
-All circuit breaker trip units settings have been completed per the user’s coordination
study.
-Each Remote Monitor Panel (RMP) is mounted in its installed location. (OPTIONAL)
-The control wiring for each RMP is terminated inside the UPS cabinet. (OPTIONAL)
-The Remote Emergency Power Off (EPO) device is mounted in its installed location
and its wiring terminated inside the SSBM. (OPTIONAL)
-Summary alarms and/or building alarms are wired appropriately. (OPTIONAL)
-A Relay Interface Module (RIM) is mounted in its installed location and its wiring is
terminated inside the SSBM. (OPTIONAL)
-A remote battery disconnect control is mounted in its installed location and its wiring is
terminated inside the UPS and battery cabinet. (OPTIONAL)
-Startup and operational checks performed by authorized service personnel.
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Notes
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
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Installing a Remote EPO Control
3
The Remote EPO control arrives as shown in Figure 3---1. See Drawing
164201373---7 in Appendix A for wiring information, enclosure dimensions,
side views, and knockout patterns.
UNINTERRUPTIBLE POWER SYSTEM
EMERGENCY OFF
to SBM
to other equipment
Figure 3---1. Remote EPO Control
NOTE: Before installing an Remote EPO, be sure you have prepared the SSBM
according to the instructions in Chapter 2.
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To install a Remote EPO control:
1. Securely mount the Remote EPO station. Recommended locations include
operator’s consoles or exit doors.
2. Install wiring from the Remote EPO station using ½-in. conduit through the
cable entry panels on the top of the SSBM.
3. Connect the Remote EPO wiring as shown in Tables 3---1 and 3---2:
Table 3---1. Remote EPO Wire Terminations
From Remote
EPO Station(s)
To Customer Interface
Panel in SSBM
Remarks
TB1 --- 4
TB1 --- 5
TB2 --- 1
TB2 --- 2
Twisted wires (2)
14 --- 18 gauge
Table 3---2. Remote EPO
1
REMOTE
EPO
SWITCH
TB2
2
TWISTED
WIRES (2)
Remote EPO switch rating is 24 VDC.
1 Amp minimum if supplied by user.
NOTE: This switch must be a dedicated
switch not tied into any other circuits.
4. If you are installing multiple Remote EPO stations, wire additional stations in
parallel with the first Remote EPO.
5. If required, install ½-in. conduit and wiring from the Remote EPO station to trip
circuitry of upstream protective devices. A normally open contact is provided,
as shown in Table 3---2. Remote EPO switch wiring must be in accordance
with UL Class 1 requirements.
6. Secure the SSBM by reversing all steps taken to prepare it for Remote EPO
installation.
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Installing a Remote
Monitor Panel
44
4.1
Installation Procedures
As an option, you can install Remote Monitor Panels (RMPs) to monitor the
operation of the Parallel Capacity/Redundant system from virtually any location
within your facility, up to 500 feet from the Switchboard System Bypass Module
(SSBM). You can flush-mount or surface-mount an RMP on a desktop or on a wall,
wherever you have a serial interface line. A maximum of two monitoring
accessories (RMPs, RIMs, or SCMs) can be installed. See Table 4---1 for the
number of accessories permitted. Figure 4---1 shows an RMP. Drawing
164201373---8 in Appendix A shows the enclosure dimensions and knockout
patterns.
Table 4---1. Optional Monitoring Accessories
Number and Type of Accessories Permitted
Remote Monitor Panel Relay Interface Module Supervisory Contact Module
2
—
—
1
—
2
—
—
2
—
1
—
1
1
—
1
—
1
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FLUSH MOUNT
SURFACE MOUNT
(FOR HANGING)
WIRES MUST
BE TWISTED
Figure 4---1. Remote Monitor Panel (RMP)
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NOTE: Before installing an RMP, be sure you have prepared the SSBM according to
the instructions in Chapter 2.
4.2
To install an RMP:
1. Securely mount the RMP(s).
2. Install wiring from the RMP using ½-in. conduit through the cable entry panels
in the top of the SSBM control section (refer to the enclosed switchboard
vendor drawings for the location of the conduit landing plate).
3. In the spare parts kit, locate the RMP adapter cable assembly
(see Figure 4---2). Mate the DB---9 connector on the back of the terminal block
to the DB---9 connector (Port 1) on the Customer Interface Panel of the SSBM
(refer to Drawing 164201373---4 in Appendix A). Use two screws from the
spare parts kit to secure the terminal block bracket to the Customer Interface
Panel.
Connect to
Port 1 (DB --- 9) on
Customer Interface Panel
FUSE
TERMINAL
BLOCK
(TB3)
Figure 4---2. Terminal Block Bracket
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4. Connect RMP wiring to the terminal block using terminations shown in
Table 4 --- 2.
Table 4---2. RMP Wire Terminations
From RMP A
To SSBM
TB3 --- 1
TB3 --- 2
TB3 --- 3
TB3 --- 4
To SSBM
TB3 --- 5
TB3 --- 6
TB3 --- 7
TB3 --- 8
Remarks
TB1 --- 4
TWISTED WIRES (4)
1--- 2 TURNS PER
3 INCHES
TB1 --- 5
TB1 --- 6
TB1 --- 7
From RMP B (if used)
TB1 --- 4
Remarks
TWISTED WIRES (4)
1--- 2 TURNS PER
3 INCHES
TB1 --- 5
TB1 --- 6
TB1 --- 7
5. To check the operation of the RMP, ensure that the Parallel
Capacity/Redundant system is supplying the load via the inverters or bypass.
If the indicators on the RMP show the appropriate status, then it is operating
correctly.
If the communications link between the SSBM and the RMP is not present, the
RMP will self-test (all indicators flash and the horn beeps at one-second
intervals). If this occurs, check all harness connectors and the fuse for proper
seating. If all connections are secure but the RMP continues to self-test,
replace the fuse with the spare included in the hardware kit. If this does not
correct the problem, contact your local field service office for verification that
the RMP is working correctly.
6. To test the indicator lamps, press the horn silence button and hold it for
3 seconds. All lamps should light, and the horn will sound continuously
until you release the button.
7. Repeat steps 1, 2, and 4 through 6 for each RMP you are installing.
8. If you are installing an RIM or SCM in addition to an RMP, proceed to Chapter 5
or 6, respectively; otherwise, secure the SSBM by reversing the steps
contained in procedure “To Prepare the SSBM for Wiring to an RMP, RIM,
SCM, or Remote EPO” of Chapter 2.
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Installing a Relay
Interface Module
5
5.1
Installation Procedures
The optional Relay Interface Module (RIM) uses relay contact closures to indicate
the operating status and alarm condition of the Parallel Capacity/Redundant
system. The module uses an RS422 serial interface line and may support up to
eight critical loads. A maximum of two monitoring accessories (RMPs, RIMs, or
SCMs) can be installed. Refer to Chapter 4, Table 4---1 for the number of
accessories permitted. Figure 5---1 shows the RIM with its four 15-pin connectors
labeled J1 through J4. Drawing 164201373---9 in Appendix A outlines the
enclosure dimensions.
FLUSH MOUNT
SURFACE
MOUNT
FOR HANGING
Relay Interface Module
J1
J2
J3
J4
CONTINUES
AT UPS
15-PIN D-SUB
CONNECTORS
Figure 5---1. Relay Interface Module
NOTE: Before installing an RIM, be sure you have prepared the SSBM according to
the instructions in Chapter 2.
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5.2
To install a RIM:
1. Securely mount the RIM.
2. Install wiring from the RIM using ½-in. conduit through the cable entry panels
in the top of the SSBM control section (refer to the enclosed switchboard
vendor drawings for the location of the conduit landing plate).
3. If not already installed, locate the RMP adapter cable assembly (see Figure
5---2) in the spare parts kit. Mate the DB---9 connector on the back of the
terminal block to the DB---9 connector (Port 1) on the Customer Interface Panel
of the SSBM (refer to Drawing 164201373---4 in Appendix A). Use two screws
from the spare parts kit to secure the terminal block bracket to the Customer
Interface Panel.
Connect to
Port 1 (DB --- 9) on
Customer Interface Panel
FUSE
TERMINAL
BLOCK
(TB3)
Figure 5---2. Terminal Block Bracket
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4. Connect RIM wiring to the terminal block using the terminations shown in
Table 5 --- 1.
Table 5---1. RIM Wire Terminations
From RIM A
To SSBM
TB3 --- 1
TB3 --- 2
TB3 --- 3
TB3 --- 4
To SSBM
TB3 --- 5
TB3 --- 6
TB3 --- 7
TB3 --- 8
Remarks
TB1 --- 4
TWISTED WIRES (4)
1 --- 2 TURNS PER
3 INCHES
TB1 --- 5
TB1 --- 6
TB1 --- 7
From RIM B (if used)
TB1 --- 4
Remarks
TWISTED WIRES (4)
1 --- 2 TURNS PER
3 INCHES
TB1 --- 5
TB1 --- 6
TB1 --- 7
5. Contact your local field service office for verification and testing of the RIM
and its connections prior to making connections to J1---J4.
You can order interface cables separately for connecting to the 15-Pin D-Sub
Connectors.
6. Repeat steps 1 through 5 for each RIM you are installing.
7. If you are installing an RMP or SCM in addition to an RIM, proceed to Chapter
4 or 6, respectively; otherwise, secure the SSBM by reversing the steps
contained in procedure “To Prepare the SSBM for Wiring to an RMP, RIM,
SCM, or Remote EPO” of Chapter 2.
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Installing a Supervisory
Contact Module
6
6.1
Installation Procedures
The optional Supervisory Contact Module (SCM) as shown in Figure 6---1 provides
contacts for monitoring Parallel Capacity/Redundant system status. A maximum of
two monitoring accessories (RMPs, RIMs, or SCMs) can be installed. Refer to
Chapter 4, Table 4---1 for the number of accessories permitted. See Drawing
164201373---10 in Appendix A for enclosure dimensions, side views, and knockout
patterns.
TB2
SURFACE MOUNT
(FOR HANGING)
WIRES MUST
BE TWISTED
Figure 6---1. Supervisory Contact Module
NOTE: Before installing an SCM, be sure you have prepared the SSBM according to
the instructions in Chapter 2.
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6.2
To install a Supervisory Contact Module:
1. Securely mount the SCM.
2. Install wiring from the SCM using ½-in. conduit through the cable entry panels
in the top of the SSBM control section (refer to the enclosed switchboard
vendor drawings for the location of the conduit landing plate).
3. If not already installed, locate the RMP adapter cable assembly (see
Figure 6---2) in the spare parts kit. Mate the DB---9 connector on the back of
the terminal block to the DB---9 connector (Port 1) on the Customer Interface
Panel of the SSBM (refer to Drawing 164201373---4 in Appendix A). Use two
screws from the spare parts kit to secure the terminal block bracket to the
Customer Interface Panel.
Connect to
Port 1 (DB --- 9) on
Customer Interface Panel
FUSE
TERMINAL
BLOCK
(TB3)
Figure 6---2. Terminal Block Bracket
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4. Connect the SCM wiring to the terminal block using the terminations shown in
Table 6 --- 1.
Table 6---1. Supervisory Contact Module Wire Terminations
From SCM A
TB1 --- 4
To SSBM
TB3 --- 1
TB3 --- 2
TB3 --- 3
TB3 --- 4
To SSBM
TB3 --- 5
TB3 --- 6
TB3 --- 7
TB3 --- 8
Remarks
TB1 --- 5
TWISTED WIRES (4)
1--- 2 TURNS PER
3 INCHES
TB1 --- 6
TB1 --- 7
From SCM B (if used)
TB1 --- 4
Remarks
TB1 --- 5
TWISTED WIRES (4)
1--- 2 TURNS PER
3 INCHES
TB1 --- 6
TB1 --- 7
5. Contact your local field service office for verification and testing of the SCM
and its connections prior to making connections to terminal strip TB2 shown
in Figures 6 --- 1 and 6 --- 3.
6. Repeat steps 1 through 5 for each SCM you are installing.
7. If you are installing an RMP or RIM in addition to an SCM, proceed to
Chapter 4 or 5, respectively; otherwise, secure the SSBM by reversing the
steps contained in procedure “To Prepare the SSBM for Wiring to an RMP,
RIM, SCM, or Remote EPO” of Chapter 2.
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SYSTEM
NORMAL
NO
REDUNDANCY
ON
GENERATOR
BYPASS NOT
AVAILABLE
ON
BATTERY
UPS
ALARM
ON
BYPASS
SHUTDOWN
IMMINENT
Note: Supervisory contacts are rated at 2.0 amps at 28 Vdc or 120 Vac and 0.15 amp at 115 Vdc.
Supervisory contacts require external power supply. Internal 24 Vdc is not capable of
supplying contact current.
Figure 6---3. Supervisory Contact Module TB2
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Section II
Operation
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Understanding Parallel
Capacity/Redundant System Operation
7
The Switchboard System Bypass Module (SSBM) supports the normal operation of
the Powerware 9315 Parallel Capacity/Redundant system by offering parallel
capacity/redundant capability. The Parallel Capacity/Redundant system continues
to maintain power to the critical loads during commercial electrical power
brownout, blackout, overvoltage, undervoltage, and out-of-tolerance frequency
conditions. Refer to Figure 164201373---3 in Appendix A of this manual for the
detailed relationship of the SSBM and the UPMs.
If utility power is interrupted or falls outside the parameters specified in the
Powerware 9315 Operation manual, the Parallel Capacity/Redundant system uses
a backup battery supply to sustain power to the critical load for a specified period
of time or until the utility power returns. For extended power outages, the backup
battery supply allows you to either transfer to an alternate power system (such as a
generator) or shut down the critical load in an orderly manner. Refer to the
Powerware 9315 Operation manual provided with the UPMs for operation of the
UPMs.
7.1
Looking Inside the Parallel Capacity/Redundant
System
The output of the system is normally supplied by several Uninterruptible Power
Modules (UPMs). Multiple UPMs are connected with their outputs in parallel to
provide a load level greater than the rating of one UPM and for redundancy. The
paralleled UPMs supply the output load with protected power as long as the load
does not exceed the combined rating of the paralleled UPMs.
The power system is denoted redundant as long as one of the UPMs can be
disconnected from the output bus and the remaining UPMs can continue to supply
power to the load without exceeding their ratings.
The SSBM, contains switchgear and components that allow the the UPMs to be
paralleled and the source of system output power to be transferred between
Bypass and the paralleled UPMs.
When the load is being supplied by the UPMs, the system output bus is
continuously monitored by the SSBM for an over or under voltage condition. If an
out of limits condition is detected, the SSBM will transfer the load to bypass using a
high speed emergency bypass. The transfer will occur in less than 4 milliseconds.
The emergency bypass consist of a static switch, a wraparound bypass breaker
(CBP) and a backfeed protection breaker (FBP). The backfeed protection breaker
is located in series with the static switch. If an SCR shorts, the breaker will open so
that the UPMs will not backfeed the bypass source, dropping the load when a utility
outage occurs.
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During maintenance, the output of the system can be supplied power through the
bypass breakers in the SSBM or the optional System Maintenance Bypass (SMB).
The bypass input and breaker must be rated for the total system load since it must
supply all of the system load when on bypass. Manual transfers between the
bypass source and the paralleled UPMs are verified make before break.
Operations during transfers to bypass differ depending on the type of transfer:
Manual or Emergency. Manual and Emergency transfers function as follows:
Fully Rated Static Switch:
For Manual transfers to bypass, the static switch is not used. During the transfer,
CBP is closed and verified and then CBS is opened. For transfers of the load from
bypass to the UPMs, CBS is closed and verified and then CBP is opened. The
static switch is armed and ready during both types of transfers.
For Emergency transfers to bypass, the static switch is turned on. During the
transfer, CBP is closed and verified and then CBS is opened. The static switch
turns off after a set time delay which allows the CBP and CBS breakers to complete
their transfer.
Communications is required between the SSBM and UPMs in the system for full
system operation. System level communications and control are accomplished
using a dual redundant network known as PowerNet. PowerNet consists of two
independent networks that are connected to each component network node in the
parallel system.
Data is always transmitted on both networks simultaneously. Each network node
monitors both PowerNets. Failure of one of the two will only result in an alarm
condition. In addition, the applications at each node are designed such that
messages can be lost on the network without affecting the operation of the system.
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7.2
Standard Modes of Parallel Operation:
Normal, Battery, and Bypass Modes
With the Parallel Capacity/Redundant system, the system continues to function
automatically to supply AC electrical power to the critical load. There are three
standard operation modes:
• In Normal mode, Parallel Capacity/Redundant system functions normally,
suppling clean, filtered power from the UPMs to the load.
• In Bypass mode, the SSBM bypass input supplies the load and isolates the
UPMs.
• In Battery mode, the battery cabinet supplies DC power, which maintains UPM
operation.
The following descriptions provide the Parallel Capacity/Redundant system
operating mode differences.
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7.2.1
Normal Mode
In Normal mode, utility AC power is supplied to the UPMs. Power from the output
of the UPMs is then supplied to the SSBM for parallel operation. The SSBM then
supplies the critical load with clean, filtered AC power. The message “System
Normal” appears in the status area of the Control Panel LCD screen.
Figure 7---1 shows the path of electrical power through the Parallel
Capacity/Redundant system when operating in Normal mode.
UPM
INPUT
BYPASS
INPUT
SSBM
UPM1
FBP
BATT
CBP
(open)
SS
UPM2
BATT
CBS
UPM3
OUTPUT TO
BATT
CRITICAL
LOAD
UPM4
BATT
Path of Electrical Power
Figure 7---1. Path of Current Through the Parallel Capacity/Redundant System
in Normal Mode.
If the utility AC power is interrupted or is out of specification, the UPMs
automatically switch to Battery mode to support the critical load with no
interruption. When utility power returns, the UPMs return to Normal mode.
If the UPMs becomes overloaded or unavailable, the SSBM switches to Bypass
mode. The SSBM automatically returns to Normal mode when the error condition
is cleared and system operation is restored within specified limits.
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7.2.2
Bypass Mode
The SSBM automatically switches to Bypass mode if it detects a UPM overload,
UPMs unavailable, load fault, or internal failure. The bypass source supplies the
commercial AC power to the load directly.
CAUTION:
The critical load is not protected while the SSBM is in Bypass mode.
Figure 7---2 shows the path of electrical power through the Parallel
Capacity/Redundant system when operating in Bypass mode.
UPM
INPUT
BYPASS
INPUT
SSBM
UPM1
FBP
BATT
CBP
SS
UPM2
BATT
CBS
(open)
UPM3
OUTPUT TO
BATT
CRITICAL
LOAD
UPM4
Path of Electrical Power
BATT
Figure 7---2. Path of Current Through the Parallel Capacity/Redundant System
in Bypass Mode.
You can transfer the SSBM from Normal mode to Bypass mode manually.
However, the SSBM switches automatically to Bypass mode whenever the UPMs
can no longer supply the critical load. If the SSBM transfers to Bypass mode from
Normal mode due to an output voltage deviation, the SSBM automatically attempts
to transfer back to Normal mode (up to three times within a 10-minute period).
The fourth transfer or an overload condition will lock the critical load on the bypass
source and requires operator intervention to transfer.
Bypass mode is a normal operating mode, and not an alarm condition. However, if
the SSBM is unable to return to Normal mode following an automatic transfer to
Bypass mode, an alarm condition will be recorded.
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7.2.3
Battery Mode
The UPMs transfers to Battery mode automatically if a utility power outage occurs,
or if the utility power does not conform to specified parameters. In Battery mode,
the batteries provide emergency DC power that the inverters convert to AC power.
When the UPMs switch to Battery mode, the alarm indications depend on the
cause and condition of the battery charge. The length of time the system can
operate in Battery mode depends on loading and the battery supply capacity.
Figure 7---3 shows the path of electrical power through the Parallel
Capacity/Redundant system when operating in Battery mode.
UPM
INPUT
BYPASS
INPUT
SSBM
UPM1
FBP
BATT
CBP
(open)
SS
UPM2
BATT
CBS
UPM3
OUTPUT TO
BATT
CRITICAL
LOAD
UPM4
BATT
Path of Electrical Power
Figure 7---3. Path of Current Through the Parallel Capacity/Redundant
System in Battery Mode
When the discharging battery voltage reaches the lower limit of UPM operational
capability, the critical load is transferred by the SSBM to Bypass mode, if it is
available. If Bypass input is not available, a “Shutdown Imminent” warning occurs.
The warning time before critical load loss occurs is approximately 2 minutes,
depending on battery capacity and the amount of loading.
If incoming power returns to within specified parameters, the UPMs automatically
return to Normal mode and alarm indications clear. However, the process of
returning to Normal mode is not instantaneous. The UPMs gradually draw
increasing power from the incoming utility until Normal mode is achieved.
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7.2.4
Load Bank Mode
The SSBM and SSBM with SMB are both equipped with Load Bank Tabs for the
connection of a temporary load bank.
The Load Bank Tabs allow load testing to be performed on the UPMs or Bypass
input portion of the SSBM or SSBM with SMB.
The SSBM comes standard with temporary Load Bank tabs only.
Figure 7---4 shows the path of electrical power through an SSBM in Load Bank
Mode with Load Bank tabs connected to a temporary Load Bank. Only UPM1 is
shown under testing.
Figure 7---5 shows the path of electrical power through an SSBM with SMB in Load
Bank mode with Load Bank Tabs when connected to a temporary Load Bank. The
SMB is in Maintenance Bypass mode carrying the Critical Load while UPM1 is
shown under testing.
WARNING:
During testing, cables connecting the temporary load bank to the load
bank tabs will have to exit the SSBM or SSBM with SBM via an open
rear door. With the rear door open, personnel are exposed to
energized buswork. To prevent injury from electrical shock, temporary
barriers and warning signs should be established.
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UPM
INPUT
BYPASS
INPUT
SSBM
UPM1
UPM2
UPM3
UPM4
FBP
BATT
BATT
BATT
CBP
(open)
SS
CBS
LBB
TABS
TEMP.
OUTPUT TO
CRITICAL LOAD
BATT
TO TEMPORARY LOAD
BANK (BY OTHERS)
Path of Electrical Power
Figure 7---4. Path of Current Through the Parallel Capacity/Redundant System
in Load Bank Mode with SSBM with Temporary Load Bank Tabs.
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UPM
INPUT
MAINTENANCE
BYPASS
BYPASS
INPUT
INPUT
SSBM
UPM1
UPM2
UPM3
UPM4
FBP
BATT
BATT
BATT
CBP
(open)
SS
CBS
LBB
TABS
TEMP.
SMB
MIS
(open)
MBP
BATT
TO TEMPORARY LOAD
BANK (BY OTHERS)
OUTPUT TO
CRITICAL
LOAD
Path of Electrical Power
Figure 7---5. Path of Current Through the Parallel Capacity/Redundant System
in Load Bank Mode with SSBM/SMB with Temporary Load Bank Tabs.
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7.3
Optional Modes of Parallel Operation:
Maintenance Bypass and Redundant CBP
There are two optional modes of operation in this Parallel Capacity/Redundant
system:
• In Maintenance Bypass mode (optional), the SMB bypass supplies the load and
isolates the SSBM and UPMs for maintenance purposes.
• In Redundant CBP mode (optional), if the CBP breaker fails to close during a
manual or automatic operation, the SSBM automatically closes the MBP
breaker to maintain power to the critical load.
The following descriptions provide the Parallel Capacity/Redundant system
optional operating mode differences.
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7.3.1
Maintenance Bypass Mode (Optional)
The Parallel Capacity/Redundant system can be manually transferred to
maintenance bypass if the System Maintenance Bypass (SMB) has been provided.
Maintenance bypass is used when the system is not operating or is in need of
service. The maintenance bypass source supplies the commercial AC power to the
load directly. The SMB is configured with electrical interlocks.
CAUTION:
The critical load is not protected while the Parallel Capacity/Redundant
system is in Maintenance Bypass mode.
Figure 7---6 shows the path of electrical power through the Parallel
Capacity/Redundant system when operating in Maintenance Bypass mode.
UPM
INPUT
MAINTENANCE
BYPASS
BYPASS
INPUT
INPUT
SSBM
UPM1
FBP
BATT
CBP
SS
UPM2
UPM3
UPM4
BATT
BATT
CBS
SMB
MIS
MBP
(open)
BATT
Path of Electrical Power
OUTPUT TO
CRITICAL
LOAD
Figure 7---6. Path of Current Through the Parallel Capacity/Redundant System
in Maintenance Bypass Mode.
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7.3.2
Redundant CBP Mode (Optional)
The Parallel Capacity/Redundant system can be protected against failure of the
CBP breaker to close if an electrically interlocked System Maintenance Bypass
(SMB) with Redundant CBP controls has been provided. The Redundant CBP
controls protect the critical load against power losses caused by CBP close failures
during manual or automatic operations.
Redundant CBP operations can be recognized by an alarm condition at the SSBM
and the following breaker conditions:
CBP OPEN
CBS OPEN
FBP OPEN
MIS
CLOSED
MBP CLOSED
CAUTION:
The critical load is not protected while the Parallel Capacity/Redundant
system is in Maintenance Bypass or Bypass mode.
Once Redundant CBP operation has occurred, the SSBM must be isolated to allow
CBP breaker maintenance without impact on the system’s critical load. To achieve
SSBM isolation, the Redundant CBP controls have been interlocked with the
System Maintenance Bypass controls. To exit from Redundant CBP operation, the
SMB control switch must be turned to the TO MAINT position. This action opens
the UPS system MIS breaker and places the the UPS system fully into Maintenance
Bypass mode.
After the CBP breaker has been repaired, the UPS system can be transferred from
Maintenance Bypass mode to Bypass mode as described above.
Figure 7---7 shows the path of electrical power through the Parallel
Capacity/Redundant system when operating in Maintenance Bypass mode.
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UPM
INPUT
MAINTENANCE
BYPASS
BYPASS
INPUT
INPUT
SSBM
UPM1
UPM2
UPM3
UPM4
FBP
(open)
BATT
BATT
BATT
CBP
(open)
SS
CBS
(open)
SMB
MBP
MIS
BATT
OUTPUT TO
CRITICAL
LOAD
Path of Electrical Power
Figure 7---7. Path of Current Through the Parallel Capacity/Redundant System
in Redundant CBP Mode.
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Operational Controls
and Features
8
8.1
General
The Parallel Capacity/Redundant system should function automatically and require
very little attention during normal operation. The controls and indicators identified
in this section are used during startup, to monitor normal operation and during
abnormal events.
Figure 8---1 (sheets 1 thru 4) identify and show the location of the controls and
indicators on the typical Switchboard System Bypass Module (SSBM) control
section. The following descriptions provide a brief overview of the SSBM controls,
and standard and optional features.
NOTE: Read the Operation section and have thorough knowledge of Parallel
Capacity/Redundant operation before attempting to operate. For a more
detailed description of UPS operation, refer to Powerware 9315 Operation
manual supplied with the UPS system.
8.2
SSBM Standard Features
The SSBM has many standard features that provide cost-effective and consistently
reliable power protection:
8.2.1
Control Panel
The Control Panel on the front of the SSBM control section contains an LCD screen
to display the current status of the Parallel Capacity/Redundant system. You can
view a statistical history and log of system events and display a real-time graphic
representation of power flowing through the system components. Backlit status
indicators show the operating mode of the SSBM and alert you to system events.
The SYSTEM MODE switch, also located on this panel, is used to start and stop the
system and transfer the load between normal UPM operation and bypass operation.
The EMERGENCY UPM OFF pushbutton is located at the top of the control panel,
and the PUSH IN TO RESET button for EMERGENCY UPM OFF is located above
the SYSTEM MODE switch. The Control Panel is described in chapter 9, “Using the
Control Panel”.
8.2.2
SSBM Circuit Breakers
The SSBM contains three circuit breakers, the System Output Breaker (CBS), the
System Bypass Breaker (CBP), and the Backfeed Protection Breaker (FBP).
CBS connects the output of the UPMs to the critical load. CBP is used as the
bypass supply in the event the output of the UPMs are not available and to supply
the critical load during maintenance. FBP is used to prevent power from being fed
back to the UPMs in the event the static switch fails. These breakers are electrically
controlled by the SSBM and are automatic in operation.
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CONTROL/MONITOR PANEL
FRONT VIEW
110915520
Figure 8---1. Typical SSBM Control Section (Sheet 1 of 4)
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NETWORK POWER SUPPLY PANEL (A13)
CUSTOMER INTERFACE PANEL
SMB CONTROL PANEL (OPTIONAL)
WILL BE ONE OF THE FOLLOWING:
SMB ELECTRICAL INTERLOCK (A10)
OR
SMB ELECTRICAL INTERLOCK WITH
REDUNDANT CBP (A11)
SEE ENLARGED VIEW OF LBB AND MBP
KEY SWITCH PANEL ON SHEET 3
POWERNODE PANEL (A1)
S E E S H T 3 F O R DE TA IL B --- B
FRONT VIEW
FRONT DOORS REMOVED
110915520
Figure 8---1. Typical SSBM Control Section (Sheet 2 of 4)
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CUSTOMER
INTERFACE PANEL
POWERNODE PANEL
(OPTIONAL)
110915520
Figure 8---1. Typical SSBM Control Section (Sheet 3 of 4)
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SMB ELECTRICAL INTERLOCK
PANEL (A10) (OPTIONAL)
SMB ELECTRICAL INTERLOCK
PANEL (A11) WITH REDUNDANT CBP
CONTROLS (OPTIONAL)
110915520
Figure 8---1. Typical SSBM Control Section (Sheet 4 of 4)
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8.2.3
SMB Circuit Breakers
The System Maintenance Bypass (SMB) contains two breakers: the Maintenance
Bypass Breaker (MBP) and the Maintenance Isolation Breaker (MIS). The MIS
connects the output of the UPMs to the critical load via CBS. The MBP is used as
the bypass in the event the output of the SSBM is not available and to supply the
critical load during SSBM maintenance. These breakers are manually controlled
through electrical interlocks which include a control switch mounted inside the
Control Section on the A1 Panel.
8.2.4
Fully Rated Static Switch
The fully rated static switch is connected in series with the FBP and is only gated
on during emergency transfers from Normal to Bypass mode. The fully rated static
switch is electrically controlled by the SSBM and is automatic in operation.
8.2.5
EMERGENCY UPM OFF
An EMERGENCY UPM OFF pushbutton is provided for situations where you must
instantaneously control the UPM and SSBM output. The pushbutton is located on
the front of the SSBM for quick access and is covered with a clear plastic shield to
prevent inadvertent operation. The shield must be raised before pressing the
pushbutton. The EMERGENCY UPM OFF pushbutton is described in detail in
Chapter 10, “Operating Instructions for the Parallel Capacity/Redundant System.”
8.2.6
Customer Interface Panel
PowerNet
Two redundant control networks connect UPM to UPM and UPM to the SSBM. Each
network requires only one shielded twisted pair of wires. Refer to Appendix A, drawing
164201335---4 for further information.
Computer Interface
Two serial communications ports are standard on all units, and are electrically isolated
from the SSBM. You can use these ports to link the SSBM to the features described in
Chapter 13, “Serial Communications” and Chapter 14, “Remote Notification.”
Summary Alarm Contacts
Alarm contacts are provided for connection to equipment at your facility, such as a
light, an audible alarm, or a computer terminal. The equipment you connect to these
contacts alerts you to an SSBM alarm. This feature is described further in Chapter 11,
“Using Features and Options.”
Building Alarm Monitoring
You can connect your facility’s alarm system contacts to six inputs in the SSBM. The
SSBM uses these inputs to monitor your building alarms in addition to the SSBM
status. This feature is described further in Chapter 11, “Using Features and Options.”
8.2.7
Customer Convenience Outlet
An uninterruptible 120VAC, 0.2 amp, fuse-protected convenience outlet is provided
to supply power to the optional modem. It is located adjacent to the Customer
Interface Panel.
8.2.8
Installation Features
Power wiring can be routed through the top or bottom of each cabinet. External
sensing and monitoring control wire must be installed in accordance with Class 1
wiring methods. Class 1 wiring can be routed through the top or bottom of each
cabinet.
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8.3
Options and Accessories
Contact your sales representative for information about any of these available
options:
8.3.1
Remote Monitor Panel
An optional Remote Monitor Panel (RMP) contains backlit status indicators and
a local horn, allowing you to monitor the operational status and alarm condition of
the SSBM from virtually any location within your facility. You can install multiple
RMPs at remote locations to increase your monitoring capabilities. This option is
described further in Chapter 11, “Using Features and Options.”
8.3.2
Relay Interface Module
An optional Relay Interface Module (RIM) uses relay contact closures to indicate
the operating status and alarm condition of the SSBM. The module uses a serial
interface line and may support up to eight critical loads. This option is described
further in Chapter 11, “Using Features and Options.”
8.3.3
Modem
An optional modem is available for use with the Remote Notification feature
described in Chapter 14, “Remote Notification”. Refer to the manual supplied
with the modem for modem operating instructions.
8.3.4
ModBus Cards
The Powerware ModBus Card is an optional X---Slot connectivity device that allows
you to continuously and reliably monitor the UPS system in your Building
Management System (BMS). See Powerware ModBus Card User Guide
164201376, and Powerware Expansion Chassis User Guide, 164201336 for details.
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8.4
Safety Considerations
The Parallel Capacity/Redundant system enclosures are designed for industrial or
computer room applications, and contain safety shields. However, the system is
very sophisticated and should be handled with appropriate care, following these
guidelines:
• Keep surroundings clean and free from excess moisture.
• Do not operate the system close to gas or electric heat sources.
• The system is not intended for outdoor use.
• The system operating environment should be maintained within the
parameters stated in this manual.
• Keep the system doors closed to ensure proper cooling airflow and to
protect personnel from dangerous voltages inside the unit.
• The system contains its own power source. Lethal voltages are present
even when the system is disconnected from utility power.
WARNING:
Only AUTHORIZED SERVICE PERSONNEL should perform service or
maintenance on the Parallel Capacity/Redundant system.
If service or routine maintenance is required:
• Ensure all power is disconnected before performing installation or service.
• Ensure the area around the Parallel Capacity/Redundant system is clean
and uncluttered.
• Battery cabinet maintenance or battery replacement should be performed
only by authorized service personnel.
• Observe all DANGER, CAUTION, and WARNING notices affixed to the
inside and outside of the equipment.
• Always conform to the more detailed safety precautions described in
“Important Safety Instructions” section of Chapter 15.
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8.5
Symbols, Controls, and Indicators
These symbols may appear on your UPS system or on labels inside the UPS. They
are accepted by most international safety agents. Everyone in your organization
who works with your system should understand the meaning of these symbols:
ON
The principal power switch is in the “On” position.
OFF
The principal power switch is in the “Off” position.
PHASE
The word “phase.”
CAUTION: REFER TO MANUAL
Stop and refer to the Operator’s Manual for more information.
RISK OF ELECTRIC SHOCK
There is a risk of electric shock present, and you should observe associated
warnings. The UPS contains high voltages.
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Using the Control Panel
9.1
Description
9
This chapter describes the Switchboard System Bypass Module (SSBM) Control
Panel, including controls and indicators, and how to monitor Parallel for
Capacity/Redundant operation. The Control Panel is a black square area on the
front of the SSBM control section (see Figure 9---1).
EMERGENCY
UPM OFF
NORMAL
BATTERY
PUSH IN
TO RESET
BYPASS
TO NORMAL
TO BYPASS
NOTICE
ALARM
STANDBY
SYSTEM
MODE
Figure 9---1. Parallel/Capacity Control Panel
The Control Panel contains
(1) a red EMERGENCY UPM OFF pushbutton,
(2) a flat liquid crystal display (LCD) screen,
(3) a horizontal row of pushbuttons,
(4) a vertical column of backlit status indicators,
(5) a SYSTEM MODE key switch,
(6) a PUSH IN TO RESET pushbutton.
The following sections describe the Monitor Panel in detail.
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9.2
Using the LCD Screen
The LCD screen at the top of the Control Panel provides an operator interface with
the Parallel Capacity/Redundant system. Figure 9---2 identifies the display fields
discussed in the following sections.
Uninterruptible Power System
System Normal
ALARM: NONE
NOTICES: NONE
15 JUL 1998 09:25:42
F
A
B
Battery
Minutes
48.6
Input
Output
G
VAB VBC
480 480
VCA
480
VAB VBC VCA FREQ
480 480 480
FREQ
60.0
60.0
IA
IB
IC
IA
361
IB
IC
IN
000
480
480
480
PF
361
361
KVA
399
KW
KVA
300
KW
PF
379 0.95
240 0.80
Meters
C
D
Bypass
Battery
System
Load Amps
Versions
VAB
480
VBC
480
VCA
480
V
540
I
18
+
Meters Events Statistics Graphics Setup
E
Figure 9---2. Parts of the LCD Screen
(Typical for Powerware 9315---300 480/480V Unit)
A The UPS status area contains three lines that display the current state of the UPS. The first
line shows the present operational mode of the UPS. The second line shows the highest level
of the current active alarms, and the third line shows any notices the UPS has posted. (For
more information about alarms and notices, refer to Chapter 12, “Responding to System
Events.”)
B The battery charge box shows the minutes of battery capacity available.
C The menu box shows the currently selected menu and lists the options available on that
menu. The title at the top of the menu box is also shown below on the menu bar (E). Press
the and pushbuttons to scroll up and down through the options in the menu box.
D The currently selected option is highlighted in the menu box. Press the and pushbuttons
to move the highlight up or down. The data in the information area (G) changes accordingly.
E The menu bar lists the titles of the menus. The title of the menu currently displayed in the
menu box is highlighted. When you press the
and
pushbuttons to move the highlight
left or right, the data in the menu box and the information area change accordingly.
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F The time stamp shows the current date and time. This date and time are recorded in the
Event Log when a notice or alarm is activated.
G The information area contains data about UPS status and operations. Select a menu option to
display statistics or graphics.
You can use the LCD screen and the pushbuttons beneath it to:
• Monitor UPS operation
• Look at a log of UPS events (alarms, notices, and commands).
9.3
Using the Pushbuttons
The pushbuttons below the LCD screen are labeled with arrows indicating their
functions:
• Press the
and
pushbuttons to move through the options in a menu, or to
scroll through the list of alarms and notices in the event log.
• Press the
and
pushbuttons to move through the menu titles on the
menu bar. Press them simultaneously to silence the horn, or to test the lamps
behind the status indicators.
• Press the
pushbutton to toggle the use of the
between the menu box and the information area.
and
pushbuttons
9.4
Adjusting the Contrast
• Use the pushbuttons to adjust the contrast on the LCD screen. Hold down the
pushbutton, then press the pushbutton to increase the contrast or the
pushbutton to decrease the contrast.
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9.5
Reading the Status Indicators
The six symbols on the left side of the monitor panel are status indicators. They are
backlit by colored light emitting diode (LED) lamps, and they work in conjunction
with the alarm horn to let you know the operating status of the UPS.
This green symbol is lit when the UPS is operating in
Normal mode. The power processing unit (PPU) is
supplying power to the critical load.
NORMAL
This yellow symbol is lit when the UPS is operating in
Battery mode. Because Battery mode is a normal
condition of the UPS, the Normal indicator also remains lit.
Battery
This yellow symbol is lit when the UPS is operating in
Bypass mode. The critical load is supported by the
bypass source. The Normal indicator is not lit when the
system is in Bypass mode.
Bypass
Notice
This yellow symbol is lit when the system needs attention.
The LCD screen shows all active notices. Some notices
may be accompanied by an audible horn. To silence the
horn, press the
and the
pushbuttons
simultaneously. The Notice indicator may be lit along with
other indicators.
This red symbol is lit when a situation requires immediate
attention. The LCD screen shows the highest priority active
alarms. All alarms are accompanied by an audible horn.
Alarm
To silence the horn, press the
and the
pushbuttons simultaneously. The Alarm indicator may be
lit along with other indicators.
This yellow symbol is lit when electricity is present in the
PPU of the UPS and the Normal indicator is not lit. During
normal startup, this indicator illuminates until the the UPS
transfers to Normal mode, at which point the Normal
indicator is lit. During normal shutdown, the Standby
indicator is lit until all energy in the UPS is dissipated and
shutdown is complete.
Standby
For more information about audible horns, refer to the “System Event Horns” section
of Chapter 12.
To test the LED lamps behind the status indicators, press the
and
pushbuttons simultaneously for 3 seconds. All the indicators should light while you
hold down these pushbuttons. If any indicator does not light, its LED may need to
be replaced. Contact Customer Service if you have a problem with the indicator
lamps.
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9.6
Using the Menu Options
The UPS menus allow you to display data in the information area to help you
monitor and control UPS operation. The following menus and options are
available:
• Meters
Displays performance meters for the system or critical load.
• Events
Displays the list of Active System Events and a historical log of
system events.
• Statistics
• Graphics
• Setup
Displays statistical information about UPS operations for the
battery, load, or line.
Displays a real-time graphic representation of the flow of current
through the internal UPS components.
Allows you to configure the UPS communications port and set
the date and time for the time stamp.
9.6.1
System Meters Screen
Figure 9---3 shows the LCD screen as it appears when you first start the UPS. The
Meters menu is displayed in the menu box, with the System option highlighted. In the
information area, the system meters show their current readings.
Uninterruptible Power System
System Normal
ALARM: NONE
NOTICES: NONE
15 JUL 1998 09:25:42
Battery
Minutes
48.5
Input
Output
VAB VBC VCA FREQ
480 480 480 60.0
VAB VBC
480 480
VCA
480
FREQ
60.0
IA
480
IB
480
IC
480
IA
361
IB
361
IC
361
IN
000
KVA
399
KW
PF
KVA
300
KW
PF
379 0.95
240 0.80
Meters
Bypass
Battery
System
Load Amps
Versions
VAB
480
VBC
480
VCA
480
V
540
I
18
+
Meters Events Statistics Graphics Setup
Figure 9---3. System Meters Screen
(Typical for Powerware 9315---300 480/480V Unit)
The Input area shows the phase-to-phase voltage, frequency, and phase current of the
incomingutility, followedby the KVA, KW, and powerfactor measurements. The output
area shows the same information for the power being output by the UPS.
The Bypass area shows the phase-to-phase voltage of the bypass source. TheBattery
area displays the DC voltage (V) and the DC current (I).
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9.6.2
Load Amp Meters Screen
Select Load Amps from the Meters menu to see a real-time bar graph of the output
current of the UPS. The graph shows the current for each phase.
Figure 9---4 shows the Load Amps Meters screen.
Uninterruptible Power System
System Normal
ALARM: NONE
15 JUL 1998 09:25:42
NOTICES: NONE
Output Current
Battery
Minutes
125%
48.5
100%
75%
Meters
50%
System
25%
Load Amps
Versions
0%
Phase A
Phase B
Phase C
Meters Events Statistics Graphics Setup
Figure 9---4. Load Amps Meters Screen
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9.6.3
Software Versions Screen
Select Versions from the Meters menu to see the software versions installed on the
UPS.
Figure 9---5 shows the Versions screen.
Uninterruptible Power System
15 JUL 1998 09:25:42
System Normal
ALARM: NONE
NOTICES: NONE
Battery
Minutes
48.5
Software Versions
Version
Part Number
Monitor
01.17
*****
*****
143650369
143650347
143650348
Rectifier
Inverter
Meter
HSiystoermy
Loading
Versions
Meters Events Statistics Graphics Setup
Figure 9---5. Versions Screen
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9.6.4
System History Screen
Select History from the Events menu to display the Event History Log. The Event
History Log lists up to 400 system events in chronological order, with the most
recent event listed last. The end of the log (the most recent events) appears when
you display the screen, and you must scroll upward to view older event listings.
Figure 9---6 shows the Event History Log screen.
Uninterruptible Power System
15 JUL 1998 09:25:42
System Normal
ALARM: NONE
NOTICES: NONE
Battery
Minutes
48.5
Event History Log
Event Description
Date / Time
May
03
03
03
03
03
03
03
03
16:41:19.3
COMMAND: Keyswitch On
STATUS: Auto Mode
16:41:20.1
16:41:22.4
16:41:25.5
16:41:26.8
16:41:27.8
16:41:30.4
16:41:29.1
COMMAND: Rectifier Commanded On
STATUS: Inverter On
Events
STATUS: Rectifier On
STATUS: Inverter Contactor (3) Closed
STATUS: Bypass Contactor (K4) Open
STATUS: Inverter Normal
History
Active
Meters Events Statistics Graphics Setup
Figure 9---6. Event History Log Screen
A small return arrow (
) appears in the upper right corner of the information area
of the Event History Log screen. This arrow is a reminder that you can press the
pushbutton on the Monitor Panel to toggle the scroll bar between the menu
box and the information area. When the scroll bar is in the information area, the
return arrow is in the menu box. When the scroll bar is in the menu box, the return
arrow is in the information area.
When the scroll bar is in the information area, you can press the and pushbuttons
to scroll through the Event History log.
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9.6.5
Active System Events Screen
Select Active from the Events menu to display a listing of all system events that are
currently active. The most recent system event is listed first. As events clear, they
are removed from the Active System Events listing.
Figure 9---7 shows the Active System Events screen.
Uninterruptible Power System
System Normal
15 JUL 1998 09:25:42
ALARM: ON BATTERY SHUTDOWN IMMINENT
NOTICES: NONE
Active System Events
NOTICE: Input power unavailable
NOTICE: Bypass Not Available
ALARM: Shutdown Imminent
Battery
Minutes
48.5
Events
History
Active
Versions
Meters Events Statistics Graphics Setup
Figure 9---7. Active System Events Screen
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9.6.6
Unit Statistics Screen
Select Unit from the Statistics menu to display a listing of statistics about UPS
operation.
Figure 9---8 shows the Unit Statistics screen.
Uninterruptible Power System
UPS System Normal
15 JUL 1998 09:25:42
ALARM: NONE
NOTICES: NONE
Battery
Minutes
48.5
Start Date:
04 MAY 1997
Month Total Time On: DAYS HR MN
Number of Incidents:
On Battery < 1 Min.
0
1
0
0
2
2
3
2
3
3
0
0
0
0
UPS
0035 20 59
0000 00 30
0000 00 02
0000 00 00
0035 21 30
Bypass
Battery
Generator
On Battery 1-4 Min.
On Battery > 4 Min.
Full Batt. Discharge
Building Alarm 1
Building Alarm 2
Building Alarm 3
Building Alarm 4
Building Alarm 5
Building Alarm 6
11 Logic
Statistics
9
8
5
8
9
Availability
UPS
Bypass
Unit
0.99
0.81
Meters Events Statistics Graphics Setup
Figure 9---8. Unit Statistics Screen
The left column shows the number of UPS incidents for the current month and
since the start date shown at the top of the screen. The top right column shows
the time that the UPS was on bypass, battery, or generator, and the amount of time
the UPS logic has been functioning since the start date. The lower right column
shows the percent of availability of the UPS and the bypass source.
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9.6.7
Mimic Screen
Select Mimic from the Graphics menu to display a real-time graphical representation
of the flow of current through the UPS.
Figure 9---9 shows the Mimic screen.
NOTE:
Number of UPMs showing on MIMIC screen is dependent on number of units installed at site.
Uninterruptible Power System
UPS System Normal
ALARM: NONE
NOTICE: NONE
15 JUL 1998 09:25:42
Battery Minutes 48.5
CBS
MIS
STATIC SWITCH
FBP
INPUT
BYPASS
CBP
MBP
KWA
KV Amps/Phase
MBP
INPUT
CAPACITY
LOAD
500 420
222
0
0
0
Meters
Events
Statistics
Graphics
Setup
Figure 9---9. Mimic Screen
The Mimic screen shows the internal components of the UPS cabinet. The flow of
current through the components is highlighted. NOTE: The number of UPMs displayed
on the Mimic screen is dependent on the actual number of units installed at location.
Also all alarms are shown for information purposes only. Only actual alarms would be
shown in the installed instance.
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9.6.8
Time Setup Screen
Select Time from the Setup menu to display the Time Setup screen. The Time
Setup screen allows you to set the internal time stamp of the UPS. The time stamp
is used for logging events in the Event History Log. Figure 9---10 shows the Time
Setup screen.
Uninterruptible Power System
UPS System Normal
ALARM: NONE
15 JUL 1998 09:25:42
NOTICES: NONE
Battery
Minutes
48.5
Set Time & Date
DAY DT MON YR HR:MN SAVE
MON 07 APR 97 15:06 YES
Setup
Port 1
Port 2
Time
Language
Meters Events Statistics Graphics Setup
F i g u r e 9 --- 1 0 . T i m e S e t u p S c r e e n
The small return arrow (
) appears in the upper right corner of the Time Setup
pushbutton on the
screen. This arrow is a reminder that you can press the
Monitor Panel to toggle the pushbuttons between the menu box and the
information area. When the scroll bar is in the information area, the return arrow is
in the menu box. When the scroll bar is in the menu box, the return arrow is in the
information area.
When the scroll bar appears in the information area, you can use the pushbuttons
to change the time stamp settings. To change a setting in the time stamp, press
the
and
pushbuttons to highlight the setting you want to change. To increase
pushbutton. To decrease the
the setting (make it a higher value), press the
setting (make it a lower value), press the pushbutton. If you want to save the
settings upon exit from this screen, be sure the SAVE field is set to YES.
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9.6.9
Port Setup Screen
Select Port 1 or Port 2 from the Setup menu to display one of the Port Setup
screens. The Port Setup screens allow you to specify settings for the two serial
communication ports on the UPS. Figure 9---11 shows the Setup Serial Port 1
screen.
Uninterruptible Power System
UPS System Normal
Alarm: None
Notice: None
15 NOV 1997 09:25:45
Battery
Minutes
48.5
Setup Serial Port 1
MODE
TERMINAL
RATE DATA/STOP HANDSHAKING SAVE
9600
8
1
XON / XOFF
NO
Setup
Port 1
Port 2
Time
Language
Meters Events Statistics Graphics Setup
Figure 9---11. Port Setup Screen
The small return arrow (
) appears in the upper right corner of the Port Setup
pushbutton on the
screen. This arrow is a reminder that you can press the
Monitor Panel to toggle the pushbuttons between the menu box and the
information area. When the scroll bar is in the information area, the return arrow is
in the menu box. When the scroll bar is in the menu box, the return arrow is in the
information area.
When the scroll bar appears in the information area, you can use the pushbuttons
to change the port configuration. To change a setting, press the
and
pushbuttons
to move the highlight to the setting you want to change. To scroll through the
available options for that setting, press the
or pushbutton. To save the
settings upon exit from this screen, be sure the SAVE field is set to YES.
The setup screens for Port 1 and Port 2 are identical. For detailed information
about configuring the serial ports, refer to Chapter 13, “Serial Communications.”
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Operating Instructions for the
Parallel Capacity/Redundant System
10
10.1 General Information --- Before You Start
The following procedures provide instructions for operating the Parallel
Capacity/Redundant System.
NOTE: 1. Before starting the Parallel Capacity/Redundant system ensure all
installation tasks are complete and a preliminary startup has been
performed by authorized service personnel. The preliminary startup
verifies all electrical interconnections to ensure the installation was
successful and the Parallel Capacity/Redundant system operates properly.
2. Refer to Chapter 9 of this manual for description of SSBM controls and
monitor panel functions.
3. Refer to the applicable Powerware 9315 UPS Operation manual
provided with the UPMs, for UPM operating instructions.
10.2 Operation of SSBM with
Powerware 9315---200 thru 9315---500 UPMs
10.2.1 Initial Setup
1. Ensure the Switchboard System Bypass Module (SSBM) circuit breakers are
manually charged and set as follows:
System Output Breaker (CBS)
System Bypass Breaker (CBP)
Backfeed Protection Breaker (FBP)
--- OPEN
--- OPEN
--- OPEN
Maintenance Isolation Breaker (MIS) --- CLOSED (Optional)
Maintenance Bypass Breaker (MBP) --- OPEN (Optional)
NOTE: When power is applied in the following step, circuit breakers CBS, CBP, and
FBP will charge, if not already charged.
2. Close upstream UPM and SSBM Bypass input feeder circuit breakers.
3. Observe SSBM monitor screen becoming active and Alarm and Notice
messages scrolling.
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10.2.2 Manual Start
1. Perform the Initial Setup procedures.
2. On SSBM, turn the SYSTEM MODE key switch to BYPASS momentarily.
If a bypass source is available when you turn the SYSTEM MODE key switch to
BYPASS, the critical load is immediately supplied by the bypass source in Bypass
mode until the the UPMs are available and the SSBM has been manually transferred
to Normal mode. The status indicators on the SSBM monitor screen indicate when
the Parallel Capacity/Redundant system is in Bypass mode and Normal mode.
3. Observe that CBP and FBP have closed.
4. On first UPM, close CB1.
5. Observe UPM monitor screen becoming active as an indication of logic power.
6. Verify UPM is shown on the SSBM mimic screen.
7. On first UPM, set BATTERY switch to NORMAL.
8. On first UPM, set MODE switch to NORMAL.
9. On first UPM, turn the START switch to the right for 2 seconds and then
release.
10. When UPM Battery Disconnected alarm and notification is received, close first
UPM battery disconnect breaker.
11. On first UPM, turn the START switch to the right momentarily.
The rectifier turns on, then the inverter turns on. When the inverter reaches full
voltage, K3 closes. Logic power is supplied and the UPM is ready to supply power
to the critical load. It takes less than 1 minute for the UPM to achieve Normal mode.
12. Start remaining UPMs by repeating steps 4 through 10.
13. On SSBM monitor screen, check for On Bypass, UPMs Ready message.
14. If message appears, turn the SSBM SYSTEM MODE key switch to NORMAL
momentarily.
15. Observe that breaker CBS closes and breaker CBP opens. System is now in
Normal mode, with the critical load being supplied power from the UPMs.
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10.2.3 Auto Start
NOTE: Automode must be enabled to use this procedure.
1. Perform the Initial Setup procedures.
2. On SSBM, turn the SYSTEM MODE key switch to BYPASS momentarily.
3. Observe that CBP and FBP have closed.
4. On all UPMs, close CB1
5. On all UPMs, set BATTERY switch to NORMAL.
6. On all UPMs, set MODE switch to NORMAL.
7. On SSBM, turn the SYSTEM MODE key switch to NORMAL momentarily.
The UPM rectifiers turn on.
If a bypass source is available, the critical load is immediately supplied by the bypass
source in Bypass mode until the the UPMs are available. The status indicators on the
SSBM monitor screen indicate when the Parallel Capacity/Redundant system is in
Bypass mode and Normal mode.
8. Observe that CBS is open and CBP is closed.
9. When UPM Battery Disconnected alarm and notification message is received,
close UPM battery disconnect breakers.
The UPM inverters turns on. When each inverter reaches full voltage, K3 closes.
Logic power is supplied and the UPM is ready to supply power to the critical load.
It takes less than 1 minute for the UPM to achieve Normal mode.
10. Once the Parallel Capacity/Redundant system is redundant, the critical load is
automatically transferred from bypass to the UPMs and system is operating in
normal mode.
NOTE: If transfer is not completed within one minute, the SYSTEM MODE key
switch must be turned momentarily to NORMAL again to achieve normal
operation.
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10.2.4 Single UPM Shutdown
NOTE: If system is not redundant, UPM cannot be shut down using this procedure.
1. On UPM, turn the MODE switch to BYPASS.
2. On SSBM monitor screen, verify UPS OFF, message appears.
3. Set UPM battery disconnect breaker to open.
4. When UPM Battery Disconnected alarm and notification message is received,
open CB1 on UPM. The UPM powers down.
WARNING:
Power is present at UPM CB1 input, until upstream UPM input feeder circuit
breaker is opened. Fans and load side of K3 will still have voltage present.
10.2.5 SSBM Shutdown to Bypass
1. On SSBM, turn the SYSTEM MODE key switch to BYPASS momentarily.
2. Observe CBS opens and CBP closes.
3. On SSBM monitor screen, verify On Bypass, message appears. System is
now on bypass.
4. Set UPM battery disconnect breakers to open.
5. When UPM Battery Disconnected alarm and notification message is received,
open CB1 on all UPMs, except the last UPM. The last UPM must be shutdown
using the UPM LOAD OFF pushbutton. Refer to “Using the UPM LOAD OFF
Pushbutton” in this chapter.
6. To shutdown last UPM, press last UPM LOAD OFF pushbutton.
WARNING:
Power is present at UPM CB1 input, until upstream UPM input feeder circuit
breaker is opened. Fans and load side of K3 will still have voltage present.
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10.2.6 Restarting a Single UPM
1. On UPM, close CB1.
2. Observe UPM monitor screen becoming active as an indication of logic power.
3. Verify UPM is shown on the SSBM mimic screen.
4. On UPM, set BATTERY switch to NORMAL.
5. On UPM, set MODE switch to NORMAL.
6. On UPM, turn the START switch to the right for 2 seconds and then release.
7. When UPM Battery Disconnected alarm and notification is received, close UPM
battery disconnect breaker.
8. UPM, will automatically return to online condition.
The rectifier turns on, then the inverter turns on. When the inverter reaches full
voltage, K3 closes. Logic power is supplied and the UPM is ready to supply power
to the critical load. It takes less than 1 minute for the UPM to achieve Normal mode.
9. On SSBM mimic screen, check for presence of UPM.
10.2.7 Using the UPM LOAD OFF Pushbutton
NOTE: The UPM LOAD OFF pushbutton will only interrupt the ability for that module
to deliver power to the critical bus. The redundant modules will continue to
support the critical load. To remove all power from the critical load, use the
SSBM EMERGENCY UPM OFF pushbutton (optional setup) or the optional
REMOTE EMERGENCY POWER OFF (REPO) pushbutton.
Load Off is initiated by the covered, red UPM LOAD OFF pushbutton on the
Monitor Panel. This pushbutton is protected by a clear plastic shield to prevent
accidental activation. In an emergency, you can press this pushbutton to
instantaneously open the input breaker and interrupt UPM output. The UPM
remains locked off until you reset the LOAD OFF pushbutton.
WARNING:
All power to the critical load is lost when you press this pushbutton. Use this
feature only in an emergency or when you want to de-energize the critical load.
To restart the UPS after pressing the LOAD OFF pushbutton, follow the procedure
“Resetting the UPM after Load Off” of this chapter before starting the UPS.
NOTE: The UPM Remote Emergency Load Off option functions the same way as the
LOAD OFF pushbutton on the Monitor Panel.
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10.2.8 To Use the LOAD OFF Pushbutton
1. Raise the clear plastic shield covering the red LOAD OFF pushbutton on the
UPM Monitor Panel.
2. Press the LOAD OFF pushbutton.
The breaker and contactors open (you can hear them opening). The CB1 switch
trips, and the Load Off PUSH TO RESET pushbutton on the UPM Control Panel pops
out. The UPM shuts down.
10.2.9 Resetting the UPM after LOAD OFF
CAUTION:
Do not attempt to restart the UPM after Load Off until the cause of the
emergency has been identified and cleared.
The Load Off PUSH TO RESET pushbutton is a small white button on the UPM
Control Panel. The PUSH TO RESET pushbutton pops out and the CB1 switch
trips when the LOAD OFF pushbutton on the Monitor Panel is activated.
To reset the UPM:
1. Press the Load Off PUSH TO RESET pushbutton until it clicks in and remains
recessed.
2. Move the CB1 switch from the center (tripped) position to OFF. The switch
should be difficult to move from the TRIPPED position.
3. The UPM is now reset. To restart the UPM , follow the procedure in Chapter 4,
“Starting and Stopping the UPS” in the applicable Powerware 9315 UPS
Operators manual provided with the UPM.
10.2.10 Using the SSBM EMERGENCY UPM OFF Pushbutton
An SSBM Emergency UPM Off is initiated by the covered, red EMERGENCY UPM
OFF pushbutton on the SSBM Control Panel. This pushbutton is protected by a
clear plastic shield to prevent accidental activation. In an emergency, you can
press this pushbutton to instantaneously control the UPM and SSBM output. The
SSBM EMERGENCY UPM OFF pushbutton functions differently, depending on the
Emergency Power Off (EPO) option specified when ordered. The options available
are as follows:
S
S
S
The critical load is transferred to bypass and UPMs powered down.
UPM CB1 breakers remain closed.
Power to the critical load is de-energized and UPMs powered down.
UPM CB1 breakers remain closed.
The critical load is transferred to bypass and UPMs powered down.
UPM CB1 breakers trip and the UPM is cut off from utility power.
This function requires additional EPO kit available from Powerware.
S
Power to the critical load is de-energized and UPMs powered down.
UPM CB1 breakers trip and the UPM is cut off from utility power.
This function requires additional EPO kit available from Powerware.
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The SSBM (including Bypass) remains locked off until you reset the EMERGENCY
UPM OFF pushbutton.
To restart the UPS after pressing the EMERGENCY UPM OFF pushbutton, follow
the procedure “Resetting the Parallel Capacity/Redundant System after Emergency
UPM Off”, of this chapter, before starting the system.
NOTE: The Remote SSBM Emergency Power Off (REPO) option functions differently
than the SSBM EMERGENCY UPM OFF pushbutton on the SSBM control
panel. If activated, the REPO option deenergizes the critical load, powers
down the UPMs and opens UPM breakers CB1 and contactor K3. The
Remote SSBM Emergency Power (REPO) option is not configurable to
transfer the critical load to bypass source if activated.
10.2.11 To Use the SSBM EMERGENCY UPM OFF Pushbutton
1. Raise the clear plastic shield covering the red SSBM EMERGENCY UPM OFF
pushbutton on the SSBM Control Panel.
2. Press the EMERGENCY UPM OFF pushbutton.
The breakers and contactors open (you can hear them opening and closing) and the
Emergency UPM Off PUSH IN TO RESET pushbutton on the SSBM Control Panel
pops out.
10.2.12 Resetting the Parallel Capacity/Redundant
System after an EMERGENCY UPM OFF
CAUTION:
Do not attempt to restart the system after Emergency UPM Off until the cause
of the emergency has been identified and cleared.
The Emergency UPM Off PUSH IN TO RESET pushbutton is a small white button
on the SSBM Control Panel. The PUSH TO RESET pushbutton pops out when the
Emergency UPM Off pushbutton on the SSBM Control Panel is activated.
To reset the Parallel Capacity/Redundant system:
1. Press the Emergency UPM Off PUSH IN TO RESET pushbutton until it clicks
in and remains recessed.
2. On the UPMs, move the CB1 switches from the center (tripped) position to
OFF. The switches should be difficult to move from the TRIPPED position.
3. The Parallel Capacity/Redundant system is now reset. To restart the Parallel
Capacity/Redundant system, follow the procedure at the beginning of this
Chapter.
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10.3 Operation of SSBM with
Powerware 9315---625 thru 9315---750 UPMs
10.3.1 Initial Setup
1. Ensure the Switchboard System Bypass Module (SSBM) circuit breakers are
manually charged and set as follows:
System Output Breaker (CBS)
OPEN
System Bypass Breaker (CBP)
OPEN
Backfeed Protection Breaker (FBP)
Maintenance Isolation Breaker (MIS)
Maintenance Bypass Breaker (MBP)
OPEN
CLOSED (optional)
OPEN (optional)
2. Ensure the UPS circuit breakers for all UPMs are set as follows:
UPS Input Breaker (CB1)
UPS Battery Breaker (CB2) (MBB)
UPS Output Breaker (CB3)
Open
Open
Open
3. Ensure the Emergency UPM OFF PUSH TO RESET pushbuttons on the SSBM
and all UPMs are pressed in.
NOTE: When power is applied in the following step, circuit breakers CBS, CBP, and
FBP will charge, if not already charged.
4. Close upstream UPM and SSBM input feeder circuit breakers.
5. Observe SSBM monitor screen becoming active and Alarm and Notice
messages scrolling.
6. Observe all UPM monitor screens become active as an indication of logic
power.
7. Verify all UPMs are shown on the SSBM mimic screen.
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10.3.2 Manual Start
1. Perform the Initial Setup procedures.
2. On SSBM, turn the SYSTEM MODE key switch to BYPASS momentarily.
If a bypass source is available when you turn the SYSTEM MODE key switch to
BYPASS, the critical load is immediately supplied by the bypass source in Bypass
mode until the UPMs are available and the SSBM has been manually transferred to
Normal mode. The status indicators on the SSBM monitor screen indicate when the
Parallel Capacity/Redundant system is in Bypass mode and Normal mode.
3. Observe that CBP and FBP have closed.
4. On first UPM, set BATTERY switch to ENABLE.
5. On first UPM, turn the MODE key switch to NORMAL for three seconds.
6. Confirm the UPS breaker CB1 has closed by verifying breaker position on LCD
mimic screen.
The rectifier and input/rectifier cooling fans blowers should be running.
7. Confirm UPS Battery Breaker CB2 (MBB) has closed by viewing breaker
position on LCD Mimic screen.
NOTE: If CB2 is a manual battery breaker, manually close CB2 after UPM
Battery Disconnected alarm and notification is received.
The inverter and output/inverter cooling blowers turn on. When the inverter reaches
full voltage, UPS breaker CB3 closes. It takes less than 1 minute for the UPS to
achieve Normal mode. If UPS is not in Autorestart, turn the MODE key switch to
NORMAL for three seconds to transfer to Normal mode.
8. UPS is now operating in Normal mode.
9. Start remaining UPMs by repeating steps 4 through 8.
10. On SSBM monitor screen, check for On Bypass, UPMs Ready message.
11. If message appears, turn the SSBM SYSTEM MODE key switch to NORMAL
momentarily.
12. Observe that breaker CBS closes, breaker CBP opens, and the SSW is turned
off.
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10.3.3 Auto Start
NOTE: Autorestart must be enabled to use this procedure.
1. Perform the Initial Setup procedures.
2. On SSBM, turn the SYSTEM MODE key switch to BYPASS momentarily.
3. Observe that CBP and FBP have closed.
4. On all UPMs, set BATTERY switch to ENABLE.
5. On SSBM, turn the SYSTEM MODE key switch to NORMAL momentarily.
The UPS CB1 breakers close.
The rectifiers and input/rectifier cooling blowers turn on.
All CB2 (MBB) UPS battery breakers close.
NOTE: If CB2 is a manual battery breaker, manually close CB2 after UPM
Battery Disconnected alarm and notification is received.
All inverter and output/inverter cooling blowers turn on. When the inverters reach full
voltage, the UPS CB3 breakers close. It takes less than one minute for the UPMs to
achieve Normal mode.
The UPMs are now ready to supply power to the critical load.
6. Once the Parallel Capacity/Redundant system is redundant, the critical load is
automatically transferred from bypass to the UPMs via the CBS breaker and
system is operating in Normal mode.
NOTE: If transfer is not completed within one minute, the SYSTEM MODE key
switch must be turned momentarily to NORMAL again to achieve normal
operation.
10.3.4 Single UPM Shutdown
NOTE: If system is not redundant, UPM cannot be shut down using this procedure.
1. On UPM, turn the MODE key switch to BYPASS for three seconds.
2. Verify that UPS breakers CB1 and CB3 and battery breaker CB2 (MBB) are
open and the UPM powers down.
3. On SSBM monitor screen, verify UPS OFF, message appears.
WARNING:
Power is present at UPM CB1 input, until upstream UPM input feeder circuit
breaker is opened. The load side of CB3 will still have voltage present.
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10.3.5 SSBM Shutdown to Bypass
1. On SSBM, turn the SYSTEM MODE key switch to BYPASS momentarily.
2. Observe CBS opens, CBP closes.
3. On SSBM monitor screen, verify On Bypass message appears. System is now
on bypass.
4. On all but the last UPM, turn the MODE key switch to BYPASS for three
seconds.
5. Verify that UPS breakers CB1 and CB3 and battery breaker CB2 (MBB) are
open and the UPM powers down.
6. To shut down last UPM, press last UPM LOAD OFF pushbutton.
7. Verify that UPS breakers CB1 and CB3 and battery breaker CB2 (MBB) are
open and the UPM powers down.
WARNING:
Power is present at UPM CB1 input, until upstream UPM input feeder circuit
breaker is opened.
10.3.6 Restarting a Single UPM
1. Close upstream UPM input feeder breaker.
2. Observe UPM monitor screen becoming active as an indication of logic power.
3. Verify UPM is shown on the SSBM mimic screen.
4. On UPM, set BATTERY switch to ENABLE.
5. On UPM, turn MODE key switch to NORMAL for three seconds
6. Confirm the UPS breaker CB1 has closed by viewing breaker position on LCD
Mimic screen.
The rectifier and input/rectifier cooling blowers turn on.
7. Confirm UPS Battery Breaker CB2 (MBB) has closed by viewing breaker
position on LCD Mimic screen.
NOTE: If CB2 is a manual battery breaker, manually close CB2 after UPM
Battery Disconnected alarm and notification is received.
The inverter and output/inverter cooling blowers turn on. When the inverter reaches
full voltage, UPS breaker CB3 closes. It takes less than 1 minute for the UPS to
achieve Normal mode. If UPS is not in Autorestart, turn the MODE key switch to
NORMAL for three seconds to transfer to Normal mode.
8. The UPM is now operating in Normal mode.
9. On SSBM mimic screen, check for presence of UPM.
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10.3.7 Using the UPM EMERGENCY UPM OFF Pushbutton
NOTE: The UPM EMERGENCY UPM OFF pushbutton will only interrupt the ability
for that module to deliver power to the critical bus. The redundant modules
continue to support the critical load.
Emergency UPM shutdown is initiated by the covered, red UPM EMERGENCY
UPM OFF pushbutton on the UPM Monitor Panel. This pushbutton is protected by
a clear plastic shield to prevent accidental activation. In an emergency, you can
press this pushbutton to instantaneously open all UPM breakers and interrupt UPM
output. The UPM remains locked off until you reset the EMERGENCY UPM OFF
pushbutton.
To restart the UPS after pressing the EMERGENCY UPM OFF pushbutton, follow
the procedure “Resetting the UPM after Shutdown” of this chapter before starting
the UPS.
NOTE: The UPM REMOTE EMERGENCY LOAD OFF (REPO) functions in the same
way as the UPM EMERGENCY UPM OFF pushbutton on the UPM Monitor
panel.
10.3.8 To Use the UPM EMERGENCY UPM OFF Pushbutton
1. Raise the clear plastic shield covering the red EMERGENCY UPM OFF
pushbutton on the UPM Monitor Panel.
2. Press the EMERGENCY UPM OFF pushbutton.
UPS breakers CB1 and CB3 and Battery breaker CB2 (MBB) open. The
EMERGENCY UPM OFF PUSH TO RESET pushbutton on the UPM Control Panel
pops out. The UPM shuts down.
10.3.9 Resetting the UPM after an EMERGENCY UPM Shutdown
CAUTION:
Do not attempt to restart the UPM after Emergency UPM Shutdown until the
cause of the emergency has been identified and cleared.
The EMERGENCY UPM OFF PUSH TO RESET pushbutton is a small white button
on the UPM Control Panel. The PUSH TO RESET pushbutton pops out when the
EMERGENCY UPM OFF pushbutton on the Monitor Panel is activated.
To reset the UPM:
1. Press the EMERGENCY UPM OFF PUSH TO RESET pushbutton until it clicks
in and remains recessed.
2. The UPM is now reset. To restart the UPM, follow the procedure in this
chapter, “Restarting a Single UPM.”
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10.3.10 Using the SSBM EMERGENCY UPM OFF Pushbutton
An SSBM Emergency UPM Off is initiated by the covered, red EMERGENCY UPM
OFF pushbutton on the SSBM Control/Monitor Panel. This pushbutton is
protected by a clear plastic shield to prevent accidental activation. In an
emergency, you can press this pushbutton to instantaneously control the UPM
and SSBM output. The SSBM EMERGENCY UPM OFF pushbutton functions
differently, depending on the Emergency Power Off (EPO) option specified when
ordered. The options available are as follows:
S
S
S
The critical load is transferred to bypass and UPMs powered down.
UPM breakers CB1, CB2 (MBB) and CB3 open.
Power to the critical load is de-energized and UPMs powered down.
UPM breakers remain CB1, CB2 (MBB) and CB3 open.
The critical load is transferred to bypass and UPMs powered down.
UPM CB1 breakers trip and the UPM is cut off from utility power.
This function requires additional EPO kit available from Powerware.
S
Power to the critical load is de-energized and UPMs powered down.
UPM CB1 breakers trip and the UPM is cut off from utility power.
This function requires additional EPO kit available from Powerware.
The SSBM (including Bypass) remains locked off until you reset the EMERGENCY
UPM OFF pushbutton.
To restart the UPS after pressing the EMERGENCY UPM OFF pushbutton, follow
the procedure “Resetting the Parallel Capacity/Redundant System after Emergency
UPM Off”, of this chapter, before starting the system.
NOTE: The Remote SSBM Emergency Power Off (REPO) option functions differently
than the SSBM EMERGENCY UPM OFF pushbutton on the SSBM control
panel. If activated, the REPO option will deenergize the critical load, power
down the UPMs and open UPM breakers CB1, CB2 (MBB), and CB3. The
Remote SSBM Emergency Power OFF (REPO) option is not configurable to
transfer the critical load to bypass power, if activated.
10.3.11 To Use the SSBM EMERGENCY UPM OFF Pushbutton
1. Raise the clear plastic shield covering the red SSBM EMERGENCY UPM OFF
pushbutton on the SSBM Control Panel.
2. Press the EMERGENCY UPM OFF pushbutton.
Breakers open and close (you can hear them opening and closing) and the
Emergency UPM Off PUSH IN TO RESET pushbutton on the SSBM Control Panel
pops out.
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10.3.12 Resetting the Parallel Capacity/Redundant System after
EMERGENCY UPM OFF
CAUTION:
Do not attempt to restart the system after Emergency UPM Off until the cause
of the emergency has been identified and cleared.
The Emergency UPM Off PUSH IN TO RESET pushbutton is a small white button
on the SSBM Control/Monitor Panel. The PUSH TO RESET pushbutton pops out
when the Emergency UPM Off pushbutton on the SSBM Control/Monitor Panel is
activated.
To reset the Parallel Capacity/Redundant system:
1. Press the Emergency UPM Off PUSH IN TO RESET pushbutton until it clicks
in and remains recessed.
2. The Parallel Capacity/Redundant system is now reset. To restart the Parallel
Capacity/Redundant system, follow the procedure at the beginning of this
chapter.
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10.4 Operation of the Optional System Maintenance Bypass
(SMB)
The optional System Maintenance Bypass (SMB) is available with electrical
controls. The SMB electrical controls are available with or without Redundant
CBP controls. Operations of each configuration is detailed below.
CAUTION:
The critical load is not protected while the Parallel Capacity/Redundant
system is in Maintenance Bypass or Bypass mode.
10.4.1 Operation with Electrical Controls
NOTE: Refer to Drawing 164201373---11 in Appendix A for the location of the
Maintenance Bypass key switch.
Transfer to Maintenance Bypass:
1. Ensure power is supplied to the MBP breaker input before attempting transfer
to maintenance bypass.
2. On SSBM, ensure that SSBM CBS breaker is open or system is not on inverter.
3. On SSBM, turn the Maintenance Bypass key switch to the left
(TO MAINTENANCE) momentarily.
4. Observe MBP closes and MIS opens. System is now on maintenance bypass.
5. To shutdown SSBM and UPMs, follow procedure under SSBM Shutdown to
Bypass.
6. On SSBM, open CBP and FBP breakers.
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WARNING:
Power is available at CBP and FBP inputs, until upstream SSBM bypass input
feeder circuit breaker is opened.
Transfer from Maintenance Bypass:
1. If system was shut down, follow Manual Start or Auto Start procedure to start
system.
2. Ensure SSBM is on bypass.
3. On SSBM, turn the Maintenance Bypass key switch to the right
(FROM MAINTENANCE) momentarily.
4. Observe MIS closes and MBP opens. System is now in bypass mode.
10.4.2 Operation with Electrical Controls with Redundant CBP
Controls
NOTE: Refer to Drawing 164201373---11 in Appendix A for the location of the
Maintenance Bypass key switch.
Transfer to Maintenance Bypass:
1. Ensure power is supplied to the MBP breaker input before attempting transfer
to maintenance bypass.
2. On SSBM, ensure that SSBM CBS breaker is open or system is not on inverter.
3. On SSBM, turn the Maintenance Bypass key switch to the left
(TO MAINTENANCE) momentarily.
4. Observe MBP closes and MIS opens. System is now on maintenance bypass.
5. To shut down SSBM and UPMs, follow procedure under SSBM Shutdown to
Bypass.
6. On SSBM, open CBP and FBP breakers.
WARNING:
Power is available at CBP and FBP inputs, until upstream SSBM bypass input
feeder circuit breaker is opened.
Transfer from Maintenance Bypass:
1. If system was shut down, follow Manual Start or Auto Start procedure to start
system.
2. Ensure SSBM is on bypass.
3. On SSBM, turn the Maintenance Bypass key switch to the right
(FROM MAINTENANCE) momentarily.
4. Observe MIS closes and MBP opens. System is now in bypass mode.
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Redundant CBP Operation:
The Redundant CBP controls protect the critical load against power losses caused
by CBP breaker close failures during manual or automatic operations.
1. Redundant CBP operations can be recognized by an alarm condition at the
SSBM and the following breaker conditions:
CBP
CBS
FBP
MIS
Open
Open
Open
Closed
Closed
MBP
2. Once Redundant CBP operation has occurred, the SSBM should be isolated
to allow CBP breaker maintenance without impact on the system’s critical load.
To achieve SSBM isolation and to exit from Redundant CBP operation, turn the
SMB key switch to the left (TO MAINTENANCE) momentarily. This action will
open the UPS system’s MIS breaker and place the UPS system fully into
Maintenance Bypass mode.
Note: If the CBP breaker failure can be repaired without SSBM isolation,
complete the CBP repairs and then, proceed to step 3 below.
3. After the CBP breaker has been repaired, the UPS system can be transferred
from Maintenance Bypass mode to Bypass mode as described above.
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Using Features and Options
11.1 General
11
The many standard features of your Parallel Capacity/Redundant system Parallel
Capacity/Redundant system provide consistent, economical, and dependable
power protection. In addition, you can add available options to enhance the
performance of your system. This chapter provides descriptions of some of the
features and options introduced earlier in this manual. Refer to drawings
164201373---4 and 164201373---13 in Appendix A for location of the customer
interface panel and for terminal wiring information.
NOTE: Refer to the applicable Powerware 9315 Operation manual provided with
the UPS for UPS features and options
11.2 Building Alarm Monitoring
This standard feature lets you connect the Switchboard System Bypass Module
(SSBM) to your building alarms, such as smoke detectors or overtemperature
alarms. The terminals for external connections are located inside the SSBM on the
customer interface panel.
Regardless of how you assign the building alarms, they display as Building Alarm 1,
Building Alarm 2, Building Alarm 3, etc., on the LCD screen of the Monitor Panel. You
should use twisted pair wires for each alarm input and common.
If the SSBM is equipped for a Powerware Sync Control, Hot-Tie Control, or
continuous duty static switch, not all Building Alarms will be available for customer
use. See Appendix A, Drawing 164201373---4 for affected areas.
If the SSBM is equipped with an optional System Maintenance Bypass (SMB), not
all Building Alarms will be available for customer use. See Appendix A, Drawing
164201373---4 for affected areas.
11.3 General Purpose Relay Contacts
Two general purpose relay contacts are provided as a standard feature on the
SSBM. The alarm contacts (one notice and one alarm) are located inside the
SSBM on the customer interface panel. Refer to drawings 164201373---4 and
164201373---13 in Appendix A for location of the customer interface panel and
for terminal wiring information.
You can specify that each contact be either normally closed (NC) or normally open
(NO). If the state of the contact changes from the state you specify as normal, an signal
is issued. You can connect these contacts to equipment at your facility (such as a light
or an alarm bell) to let you know when an alarm is active on the SSBM. This feature
is useful if the SSBM is located in a remote area where the SSBM alarm horn may not
be heard immediately.
NOTE: In choosing contacts, note that Relay 1 is normally deenergized and is
only energized for an alarm condition. Relay 2 is normally energized and is
only deenergized for an alarm condition.
CAUTION:
Contacts should not be operated in excess of
30 VAC or 42.4V peak AC or DC @ 1A maximum.
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11.4 Remote Monitor Panel
As an option, you can install Remote Monitor Panels (RMPs) to monitor the
operation of the Parallel Capacity/Redundant system from virtually any location
within your facility, up to 500 feet from the SSBM. Each RMP contains backlit
status indicators and a local horn. You can flush-mount or surface-mount an RMP
on a desktop, wall, or wherever you have a serial interface line. A maximum of two
monitoring accessories (RMPs, Relay Interface Modules (RIMs), or Supervisory
Contact Modules (SCMs)) can be installed. See Table 11---1 for the number of
accessories permitted. Figure 11---1 shows an RMP.
Figure 11---1. Remote Monitor Panel
Table 11---1. Optional Monitoring Accessories
Number and Type of Accessories Permitted
Remote Monitor Panel
Relay Interface Module
Supervisory Contact Module
2
—
—
1
—
2
—
—
2
—
1
—
1
1
—
1
—
1
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The RMP contains a local horn and the following backlit status indicators:
SYSTEM NORMAL
The UPS is energized (either with utility power
or battery backup) and is supplying
conditioned power to the critical load.
NO REDUNDANCY
This indicator applies only to parallel systems
when one cabinet is not functioning. This
feature is not available on this system.
ON GENERATOR
This alarm means that the UPS input and
bypass are being supplied by the power from
the generator, instead of from the utility power.
ON BYPASS
The bypass source is supplying the critical
load. Usually this means that the UPS is not
energized. The load is not protected in Bypass
mode, and a horn sounds after 30 seconds.
UPS ALARM
The UPS system is issuing an alarm.
Conditions that affect the current UPS mode
are indicated by the alarm lamps and horn on
the UPS.
ON BATTERY
The UPS battery backup is supplying the
critical load. The utility power is either
interrupted or out of specification. The
SYSTEM NORMAL indicator is also lit.
BYPASS UNAVAILABLE
The UPS system is in Normal mode, but
a bypass source is not within specification.
A horn sounds after 30 seconds.
SHUTDOWN IMMINENT
The UPS is preparing to shut down because
the UPS is in Battery mode and the DC voltage
is approaching its low limit.
This light is accompanied by an audible alarm
horn.
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11.5 Relay Interface Module
An optional Relay Interface Module (RIM) uses relay contact closures to indicate
the operating status and alarm condition of the Parallel Capacity/Redundant
system . A maximum of two monitoring accessories (RMPs, RIMs, or SCMs) can
be installed. See Table 11---1 for the number of accessories permitted. Figure
11---2 shows the RIM with its four 15-pin connectors labeled J1 through J4.
Figure 11---2. Relay Interface Module
The RIM can provide these signals:
• UPS AVAILABLE
• UPS OFF LINE
• UTILITY FAILURE
• BATTERY WEAK
(pins 1 and 12) Contacts are closed when the UPS is
offline.
(pins 3 and 13) Contacts are closed when the UPS is
operating in Normal mode.
(pins 6 and 15) Contacts are closed when Utility Failure is
detected.
(pins 5 and 14) Contacts are closed when approximately
2 minutes of battery time is remaining, before the critical
load is lost.
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11.6 Supervisory Contact Module
An optional Supervisory Contact Module (SCM) establishes an interface between
the Parallel Capacity/Redundant system manufacturer’s equipment and the
customer’s monitor. This interface allows the customer to monitor operational
status of the Parallel Capacity/Redundant system equipment. A maximum of two
monitoring accessories (RMPs, RIMs, or SCMs) can be installed. See Table 11---1
for the number of accessories permitted. Figure 11---3 shows the SCM, input
connections on TB1, and output connections on TB2.
TB2
Figure 11---3. Supervisory Contact Module
The SCM provides signals for the following indications:
• SYSTEM NORMAL
• NO REDUNDANCY
• ON GENERATOR
TB2 --- 1 through TB2 --- 3
TB2 --- 4 through TB2 --- 6
TB2 --- 7 through TB2 --- 9
• BYPASS NOT AVAILABLE TB2 --- 10 through TB2 --- 12
• ON BATTERY
TB2 --- 13 through TB2 --- 15
TB2 --- 16 through TB2 --- 18
TB2 --- 19 through TB2 --- 21
TB2 --- 22 through TB2 --- 24
• UPS ALARM
• ON BYPASS
• SHUTDOWN IMMINENT
Refer to the applicable Powerware 9315 Installation manual chapter, Installing a
Supervisory Contact Module, for TB2 contact configurations.
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11.7 Common Battery Racks
A Common battery rack can be used to supply the DC input to the Parallel
Capacity/Redundant system UPS modules. This common rack would be used in
place of the individual racks for each module. You can enhance the protection time
provided by your Parallel Capacity/Redundant system by adding one or more
battery racks. The battery racks should be equipped with sealed lead-acid,
maintenance-free batteries. An external battery disconnect switch must be used.
Refer to the applicable Powerware 9315 Installation manual provided with the
UPS for battery requirements and installation instructions.
11.8 External Battery Disconnect for Common Battery Racks
An optional external DC circuit breaker provides a manual means of disconnecting
a battery rack from the UPS modules in the Parallel Capacity/Redundant system.
The circuit breaker is enclosed in a wall-mounted box. You can install it anywhere
between the remote DC supply and the UPS, according to national and local
codes.
The breaker switch should be set to ON for normal UPS operation when DC power
is available at the UPS. When service personnel are performing maintenance on
the UPS or battery cabinet, the switch should be set to OFF.
Note 1: There is no DC disconnect device within the UPMs.
Note 2: The DC input to the UPM is protected by internal fuses F21 and F22.
Note 3: The UPM DC disconnect trip signal from TB4, points 1 and 2 (shunt trip)
or TB4, points 1 and 3 (UV trip) must be connected to the DC source
disconnect device(s). Each UPM must have a separate disconnect
device.
11.8.1 ModBus Cards
The Powerware ModBus Card is an optional X---Slot connectivity device that allows
you to continuously and reliably monitor the UPS system in your Building
Management System (BMS). See Powerware ModBus Card User Guide
164201376, and Powerware Expansion Chassis User Guide, 164201336 for details.
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Responding to System Events
12
12.1 General
When the Parallel Capacity/Redundant system is running in Normal mode, it
continually monitors itself and the incoming utility power. In Battery or Bypass
modes, the Switchboard System Bypass Module (SSBM) may issue alarms to let
you know exactly what event caused the change from Normal mode. System
events on the SSBM can be indicated by horns, lights, messages, or all three.
Select Active from the Events menu on the LCD screen to look at the Active
System Events screen. This screen shows any currently active alarms, notices,
or commands.
NOTE: Refer to the applicable Powerware 9315 UPS Operation manual provided
with the UPMs, for UPM system events.
12.2 System Event Horns
The system event horn beeps according to the type of event it is signifying:
• When the UPS detects an alarm that requires your attention, the horn beeps at
½-second intervals.
• When a notice occurs, the horn beeps at 2-second intervals.
12.3 System Event Lights
The status indicators on the SSBM Control Panel work in conjunction with the
event horn to let you know when the Parallel Capacity/Redundant system is
operating in any mode other than Normal. Only the Normal indicator is visible
during normal Parallel Capacity/Redundant system operation. The others light to
indicate alarms or events. When an alarm occurs, you should first check these
indicators to see what type of event has taken place. (For descriptions of the
status indicators, refer to the “Reading the Status Indicators” section of Chapter 9.)
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12.4 System Event Messages
When a system event occurs, a message is added to the Event History Log. A
message may also appear on the Monitor Panel of the SSBM or UPM. The Event
History Log contains all system event messages, whether or not they were
displayed on the Monitor Panel. The following list contains the programmable
events displayed on the Active screen of the Monitor panel.
INVERTER ALARMS
Inverter Failure
Inverter AC Over Voltage
Inverter AC Under Voltage
Inverter Over Frequency
Inverter Under Frequency
Inverter DC Over Voltage
Bypass Phase Rotation
Inverter Phase Rotation
Service Required
UPS Tripped
Shutdown Imminent
UPS Off
Battery Contactor (K2) Failed
Bypass Contactor (K4) Failed
Inverter Contactor (K3) Failed
Bypass Control Failed
Check Unit Setup
Bypass Contactor (K4) Fail
Battery Ground Fault
100% Overload Shutdown
125% Overload Shutdown
Over Temperature Shutdown
Network Sync Failure
Inverter Calibration Required
Inverter Setup Required
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RECTIFIER ALARMS
Rectifier Failure
Rectifier DC Over Voltage
Rectifier DC Under Voltage
Input Phase Rotation
Over Temperature
Over Temperature Warning
Temperature Sensor Failure
Rectifier Calibration Required
Rectifier Setup Required
MONITOR ALARMS
Overload Warning
Load Over 100%
Load Over 125%
Battery Test Failed
Battery Test Failed
EEPROM Write Failed
Logic Power Supply Failure
Fan Failure
UPS Failure
Other UPS is On Bypass
Other UPS Status is Unknown
Emergency Bypass Failure
Redundant Module Failure
Check KW Sensing
Check Parallel Setup
Parallel System Overload
On Battery more than 30 Seconds
Check UPM Breaker (CBS) AUX
Check Bypass Breaker (CBP) AUX
Monitor Calibration Required
Monitor Setup Required
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PNODE ALARMS
PowerNode Board Failure
Bypass Brkr (CBP) Will NOT Open
Bypass Brkr (CBP) Will NOT Close
UPM Breaker (CBS) Will NOT Open
UPM Breaker (CBS) Will NOT Close
Bkfeed Brkr (FBP) Will NOT Open
Bkfeed Brkr (FBP) Will NOT Close
UPM Phase Rotation
Bypass Phase Rotation
PowerNet Channel A RX Down
PowerNet Channel B RX Down
PowerNet Channel A TX Down
PowerNet Channel B TX Down
STSW NOT Available
STSW SCR SHORTED
Load Over 100%
Load Over 125%
STSW Disconnected
K1 Relay Failure
PowerNode Calibration Required
PowerNode Setup Required
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UPM ALARMS
UPM 1 Not Reporting
UPM 2 Not Reporting
UPM 3 Not Reporting
UPM 4 Not Reporting
UPM 5 Not Reporting
UPM 6 Not Reporting
UPM 7 Not Reporting
UPM 8 Not Reporting
UPM 1 Alarm
UPM 2 Alarm
UPM 3 Alarm
UPM 4 Alarm
UPM 5 Alarm
UPM 6 Alarm
UPM 7 Alarm
UPM 8 Alarm
UPM 1 Phone Home
UPM 2 Phone Home
UPM 3 Phone Home
UPM 4 Phone Home
UPM 5 Phone Home
UPM 6 Phone Home
UPM 7 Phone Home
UPM 8 Phone Home
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INVERTER NOTICES
Input Breaker (CB1) Open
Bypass Mode
Bypass AC Over Voltage
Bypass AC Under Voltage
Bypass Over Frequency
Bypass Under Frequency
Bypass is Not Available
Battery Discharged
Battery DC Under Voltage
Battery Disconnected
Battery Not Charged
Phase A Current Limit
Phase B Current Limit
Phase C Current Limit
Battery Voltage Low
Inv. Logic Power Failure
RECTIFIER NOTICES
Input AC Over Voltage
Input AC Under Voltage
Input Over Frequency
Input Under Frequency
Power Supply Over Voltage
Power Supply Under Voltage
Input Transient
DC Voltage Low
DC Voltage High
Equalizing Battery
Testing Battery
Battery Test Failed
Input/Battery Current Limit
Reduced Input Current Limit
Rct. Logic Power Failure
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MONITOR NOTICES
Output AC Over Voltage
Output AC Under Voltage
Output Over Frequency
Output Under Frequency
Three Wire AC Over Voltage
Three Wire AC Under Voltage
Three Wire Under Freq.
PowerNode Network Down
Power Off Switch
Rectifier Network Down
Inverter Network Down
Monitor Network Down
Battery Time Low
Batt Test Requires Calibration
Battery Time Low
Monitor Logic Power Failure
Building Alarm 1 Active
Building Alarm 2 Active
Building Alarm 3 Active
Building Alarm 4 Active
Building Alarm 5 Active
Building Alarm 6 Active
Testing Battery
Battery Test Aborted (load)
Battery Test Aborted (utility)
Battery Passed Test
##Printing Sampled Data
Other UPS Bypass Not Available
Loss of Redundancy
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PNODE NOTICES
UPM AC Over Voltage
UPM AC Under Voltage
UPM Over Frequency
UPM Under Frequency
Bypass AC Over Voltage
Bypass AC Under Voltage
Bypass Over Frequency
Bypass Under Frequency
Bypass is Not Available
Not Enough UPMs
System NOT Redundant
PowerNode Calibration Fail
PowerNode Calibration Pass
No Bypass Sync
Check EPO Reset
Pn. Logic Power Failure
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Serial Communications
13
13.1 Description
This chapter describes the serial communications feature of the Powerware
9315 Switchboard System Bypass Module (SSBM). Two serial communications
ports on the SSBM allow you to connect equipment to view
system event information.
The following sections describe the serial communications feature, and provide
information about connecting hardware, setting up the ports, changing settings,
and changing modes.
13.2 Locating the Communications Panel
The Customer Interface Panel inside the SSBM contains two serial communications
ports, one DB---9 and one DB---25. The ports provide a computer interface to a
Remote Monitor Panel (RMP), Relay Interface Module (RIM), Supervisory Contact
Module (SCM), or remote terminal and/or printer. The Communications Panel also
contains terminals (TB1 thru TB7) for connecting your equipment to the SSBM.
Refer to drawings 164201373---4 and 164201373---13 in Appendix A for location of
the Customer Interface Panel inside the SSBM.
13.3 Connecting Equipment to a Serial Port
The SSBM is designed to accept a wide variety of Data Communication Equipment
(DCE) such as terminals, printers, and computers to each port. Set up the remote
equipment using the appropriate parameters for the mode you select. The
following section provides more information about configuration.
The cables you use for connection depend on the equipment you are connecting
to the SSBM. Cables should be no longer than 16m (50 ft). The connectors for
Port 1 and Port 2 on the Communications Panel in the SSBM are female, so the
cables into the SSBM should be male. Figure 13---1 shows the pin assignments for
Port 1, and Table 13---1 describes them. Figure 13---2 shows the pin assignments
for Port 2, and Table 13---2 describes them.
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PORT 1 (DB--9)
+24V
1
NOT USED
485 +
6
7
8
9
RS232 TXD
RS232 RXD
NOT USED
RETURN
2
3
485 --
4
5
RETURN
Figure 13---1. Port 1 Pin Assignments
Ta b l e 1 3 --- 1 . P i n A s s i g n m e n t s f o r Po r t 1 ( D B --- 9 )
Pin # Symbol
Description
+ 24 volts DC
Comments
1
2
3
5
7
8
9
+24V
TXD
Transmit Data
Receive Data
Return
Input to UPS
RXD
RTN
Output from UPS
485+
485---
RTN
RS485 + Data
RS485 --- Data
Return
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PORT 2 (DB--25)
GND
RS232 TXD
RS232 RXD
RS232 RTS
RS232 CTS
1
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
RS232 DTR
NOT USED
--12V
14
15
16
17
18
19
20
21
22
23
24
25
2
3
4
5
RS232 DSR
RTN
6
7
+12V
8
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
9
10
11
12
13
NOT USED
NOT USED
NOT USED
Figure 13---2. Port 2 Pin Assignments
Ta b l e 1 3 --- 2 . P i n A s s i g n m e n t s f o r Po r t 2 ( D B --- 2 5 )
Pin # Symbol
Description
Chassis Ground
Transmit Data
Receive Data
Request to Send
Clear to Send
Data Set Ready
Return
Comments
1
2
GND
TXD
Input to UPS
3
RXD
RTS
Output from UPS
Input to UPS
4
5
CTS
DSR
RTN
+12V
DTR
--- 12V
Output from UPS
Output from UPS
6
7
8
+12 volts
Output from UPS --- always true
20
22
Data Terminal Ready Input to UPS --- typically not used by UPS
--- 12 volts Output from UPS --- always true
NOTE: Pins 5 and 6 are tied together internally.
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13.4 Configuring the Serial Ports
You must configure the port for communications using the LCD screen and
pushbuttons on the SSBM Monitor Panel.
Select Port 1 or Port 2 from the Setup menu to display one of the Setup Port
screens. The screens for Port 1 and Port 2 are identical, and allow you to specify
settings for the two serial communication ports. Figure 13---3 shows the Setup
Serial Port 1 screen.
Uninterruptible Power System
UPS System Normal
ALARM: NONE
15 JUL 1998 09:25:42
NOTICES: NONE
Battery
Percent
100%
Setup Serial Port 1
Mode
TERMINAL
Rate Data/Stop Handshaking Save
9600 XON / XOFF NO
8
1
Setup
Port 1
Port 2
Time
Meters Events Statistics Graphics Setup
Figure 13---3. Setup Serial Port 1 Screen
A small return arrow (
) appears in the upper right corner of the Setup Port
pushbutton on the
screen. This arrow is a reminder that you can press the
Monitor Panel to toggle the pushbuttons between the menu box and the
information area.
If the scroll bar is in the menu box, press the
information area. The first setting (Mode) is highlighted. Press the
pushbutton to move the highlight to the setting you want to change. To scroll
through the available options for that setting, press the or pushbutton.
pushbutton to toggle to the
or
To save the settings upon exit from this screen, be sure the Save field is set to YES.
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Table 13---3 shows which options are available for each port. The sections that follow
describe the configuration settings you can change.
Ta b l e 1 3 --- 3 . Options Available for Each Communication Port
Port 1
Port 2
Options
X
X
X
X
X
Terminal Mode
Calibration Mode
System Configuration
Computer Mode
X
X
X
X
Remote Monitor Mode
X
X
X
X
X
Baud rate of 300, 1200, 2400, 4800, 9600, or 19,200
Data size/stop bits of 8/1 or 8/2
Data size/stop bits of 7/1 or 7/2
Disabled handshaking
X
X
XON/XOFF handshaking
13.4.1 Modes
The operational mode of the port. Each communications port operates in one of
the following modes:
Terminal mode
Calibration
System events are logged immediately as they occur.
Used only by service personnel.
System Config. Allows you to set building alarms, battery tests, etc.
(Check with your Sales or Service Representative for availability.)
Computer
Provides a proprietary Binary Computer Mode (BCM) Interface
for Powerware facility monitoring or network communication via
ConnectUPS.
Remote Monitor Sends all system event information to an RMP, RIM, or SCM.
Available for Port 1 only.
Port 1 and Port 2 cannot be in the same mode simultaneously; they must always be
operating in different modes. The modes are described later in this chapter.
13.4.2 Rate
The baud rate of the equipment connected to this port. The baud rate determines
the speed of data transferred between the SSBM and the connected equipment.
For Remote Monitor mode, the baud rate must be set to 300. All other modes
should operate at the highest baud rate available with the connected equipment.
300 baud is not recommended for any mode except Remote Monitor.
You can select a baud rate of 300, 1200, 2400, 4800, 9600, or 19,200.
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13.4.3 Data/Stop
The data size and stop bits of the equipment connected to this port. These
settings determine the number of bits transmitted per ASCII character. The data
size and stop bits you specify depend on the configuration of your equipment.
For Port 1, the data size must be set to 8, with 1 or 2 stop bits. Settings of 7 data
bits/1 stop bit and 7 data bits/2 stop bits are available for Port 2.
NOTE: When connecting a computer running a terminal emulation program, you
should set your equipment to NO PARITY.
13.4.4 Handshaking
This setting controls handshaking. You can select XON/XOFF or Disabled for this
setting.
D Disabled (No Handshaking)
If handshaking is disabled, the SSBM transmits and receives data via the serial
port, ignoring all inputs from handshaking lines.
D XON/XOFF
If handshaking is enabled, the SSBM uses special characters (XON and XOFF) to
handshake with the host terminal. The XON character is defined to be ASCII value
11 hex, and the XOFF character is defined to be ASCII value 13 hex. Upon
reception of an XOFF command, the SSBM halts transmission until an XON
command is received. In the same way, if the terminal receives an XOFF
command, the SSBM expects the terminal to halt transmission until the SSBM
sends an XON command.
13.4.5 Save
Set to YES to save any changes to configuration settings upon exit from the Setup
screen. Set to NO if you do not want to save any changes.
13.4.6 Default Settings
The following are the default configuration settings for the serial communications
ports:
Port 1
Port 2
Remote Monitor 300 baud 8/1 Handshaking Disabled
Terminal 9600 baud 8/1 Handshaking Disabled
Each communications port on the SSBM operates in one of five modes which you
select when configuring the port using the Setup Port screen.
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13.5 Terminal Mode
In this mode, system events are continually logged through the serial port to the
device connected to the port. Port 2 operates by default in Terminal mode.
The printed log entries contain a time and date stamp and the alarm text message.
Terminal mode uses this format for printing alarm entries:
MMM DD
Symbol
MM
HH:MM:SS.hh KYWD MESSAGE
::::
<CR> <LF>
Description
Month (3 letters)
Day (2 digits)
DD
HH
MM
SS
Hour (2 digits)
Minute (2 digits)
Second (2 digits)
hh
Hundredths of Second (2 digits)
Keyword (ALARM, NOTICE, COMMAND, or STATUS)
System Diagnostic Information
Carriage Return Character (ASCII 13)
Line Feed (ASCII 10)
KYWD
::::
<CR>
<LF>
An alarm message is prefixed by the word “CLEAR” whenever an alarm is entered into
the Event History Log with a cleared status.
13.5.1 Printing Selected Information
If a port is operating in Terminal mode and is connected to a computer, you can
use key combinations at any time to print only selected information:
Ctrl+P
Ctrl+M
Ctrl+A
Ctrl+B
Prints the entire log with a header
Prints the current system meters with a header
Prints all system information
Prints Battery Test Log
To use a key combination, hold down the Control key and press the letter key.
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13.5.2 Entire Log (Ctrl + P)
This key sequence prints the entire Event History Log of the SSBM at the time the
data is requested. The printout begins with the oldest alarm entry in the queue and
ends with the most recent. Any alarms that occur while the Event History Log is
printing are included in chronological order.
The Event History Log lists up to 400 system events in chronological order with the
most recent event listed last. Figure 13---4 shows a sample Event History Log
printout.
Uninterruptible Power System
UPS System Normal
Alarm: None
Notice: None
03 NOV 1997
14:23:45
Event History Log
Event Description
0421
1000
MAY 12 16:41:19.3 COMMAND: Keyswitch On
12 16:41:29.1 STATUS: Auto Mode
2030
2202
12 16:41:42.4 COMMAND: Rectifier Commanded On
12 16:42:05.5 STATUS: Inverter On
12 16:42:46.8 STATUS: Rectifier On
STATUS: Inverter Contactor (3) Closed
STATUS: Bypass Contactor (K4) Open
STATUS: Inverter Normal
12 16:43:15.8
12 16:43:42.4
12 16:44:29.1
4001
32
JUN 04 12:16:35.9 NOTICE: Room High Temperature
Figure 13---4. Event History Log
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13.5.3 Meters Printout (Ctrl + M)
This key sequence prints the current readings of the SSBM system meters. The
Input area shows the phase-to-phase voltage, frequency, and phase current of the
incoming utility, followed by the kVA, kW, and power factor measurements. The
output area shows the same information for the power being output by the SSBM.
The Bypass area shows the phase-to-phase voltage of the bypass source. The
Battery area displays the DC voltage (V) and the DC current (I). Figure 13---5
shows a sample Meters printout.
Uninterruptible Power System
UPS System Normal
Alarm: None
Notice: None
03 NOV 1997 14:22:45
Input
Output
VAB VBC VCA FREQ
480 480 480 60.0
VAB VBC VCA FREQ
480 480 480 60.0
IA IB IC
640 640 640
IA
IB
IC
IN
0
480 480 480
KVA KW PF
KVA KW
PF
530 505 0.95
Bypass
400 320 0.80
Battery
VAB VBC VCA
480 480 480
V
540
I
0
+
Figure 13---5. System Meters Screen
13.5.4 System Information Printout (Ctrl + A)
This key sequence prints a listing of all available serial data. This printout contains
the information shown on the Event History Log and Meters screens of the SSBM
(both Figures 13 --- 4 and 13 --- 5).
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13.6 System Configuration
The System Configuration mode allows you to modify special functions in your
SSBM. These functions include programming of building alarms, customizing
building alarm messages, adjusting the nominal output voltage, and scheduling
battery tests. The menus provided and their function are described in this section.
13.6.1 System Configuration Mode Main Menu
When the System Configuration mode is selected with a terminal attached, you will
be prompted to enter the password for this mode:
Please Enter Password:
The default password is POWER1. You may modify this password using the
change password function in the following menu. When the valid password is
entered, the main menu will be displayed:
Program Mode Main Menu
1. Program Building Alarms
2. Program Unit Name
3. Adjust Output Voltage
4. Change Password
5. Battery Test Setup
6. Modify Low Battery Time
7. Exit Program Mode
Enter Selection:
13.6.2 Program Building Alarms
This menu provides access to all the functions available in the system configuration
mode. If 1 is entered at the prompt, you can program the building alarm functions:
Program Building Alarms
1. Enable/Disable Default Functions
2. Customize Alarm Messages
3. Return to Main Menu
Enter Selection:
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13.6.3 Enable/Disable Default Functions
From this menu you may either enable the building alarms for general functions or
special functions such as On Generator, Go To Bypass, and Go To UPS. You may
also customize the alarm messages from this menu. When 1 is selected from this
menu, the following menu is displayed:
Enable/Disable Default Functions
1. Enable/Disable Go To Bypass
2. Enable/Disable Go To UPS
3. Enable/Disable On Generator
4. Enable/Disable Building Alarm
5. Return to Program Building Alarms Menu
Enter Selection:
If you select entry 1---3 from this menu, the following menu will be displayed:
Enable/Disable (Function)
Enabled Building Alarm Number(s)
1 4
Enter E# to Enable Building Alarm Number #
Enter D# to Disable Building Alarm Number #
Enter <CR> for No Change
Enter Selection:
Where (Function) indicates the function the building alarm is being programmed for.
The line following the Enabled Building Alarm Number(s) label indicates which
building alarms are currently enabled for the function. (In this example, Building
Alarms 1 and 4 are enabled.) A building alarm can only be programmed for one
special function at a time from these menus. Enabling a building alarm for a
special function automatically enables the alarm. If you disable a special function,
the building alarm is also disabled.
If you select entry 4 from this menu, the following menu will be displayed:
Enable/Disable Building Alarm
Enabled Building Alarm Number(s)
1 4
Enter E# to Enable Building Alarm Number #
Enter D# to Disable Building Alarm Number #
Enter <CR> for No Change
Enter Selection:
The line following the Enabled Building Alarm Number(s) label indicates which
building alarms are currently enabled. (In this example, Building Alarms 1 and 4
are enabled.)
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13.6.4 Customize Alarm Messages
If Customize Alarm Messages is selected from the Program Building Alarm menu,
you can select a custom message for a building alarm or disable a previously
enabled building alarm custom message. When this entry is selected, the following
menu is displayed:
Customize Alarm Messages
Enabled on Building Alarm Number(s)
2 3
Enter Building Alarm Number:
This example indicates that there are custom messages enabled for Building
Alarms 2 and 3. When a building alarm number is entered, the message being
used by the software is displayed (either a custom message or the default
message indicated by the list of enabled custom messages). If 1 was entered at the
prompt, the following will be displayed:
Building Alarm Active Message: Building Alarm 1 (default message)
Enter New Message or <CR> for No Change:
At this level you can enter a custom message, 30 characters maximum, to display
when Building Alarm 1 is activated. If a custom message is entered to activate the
building alarm, a custom message should also be entered to deactivate. After the
message or a carriage return is entered, the following is displayed:
Building Alarm Clear Message: Clear Building Alarm 1 (default message)
Enter New Message or <CR> for No Change:
At this prompt, the user should enter the custom message for the building alarm
deactivation state. When a message or a carriage return is entered, the following
will be displayed:
Enter E to Enable Custom Message
Enter D to Disable Custom Message
Enter <CR> for No Change
Enter Selection:
If an E is entered at the prompt, the custom messages will be used for the building
alarm. If a D is entered, the default messages will be used for the building alarm.
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13.6.5 Program Unit Name
If Program Unit Name is selected from the main menu, the following is displayed:
Program Unit Name
Unit Name:
Enter New Name or <CR> No Change:
NOTE: Unit Name is 45 characters maximum
The current unit name is displayed. This name will be displayed on the second line
of the display and in the headers of prints from Terminal mode. If a change is
desired, the new unit name should be entered at the prompt. The unit name is 45
characters maximum and includes spaces and any punctuation. If the user wants
to center the text portion of the name, the appropriate number of leading spaces
should be included when entered.
13.6.6 Change Password
If Change Password is selected from the main menu, the following menu is
displayed:
Change Password
Enter New Password:
Verify New Password:
NOTE: Password must be six characters in length.
<CR> to return with no change.
The password will be changed if the user enters and verifies the password.
The entry must be six characters.
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13.6.7 Battery Test Setup
If Battery Test Setup is selected from the main menu (option 5), the following menu
is displayed:
NOTE: If a message stating “Battery Test Requires Calibration” appears, please
notify your service representative for proper calibration.
Battery Test Setup
1. Setup One-time Delayed Battery Test
2. Setup Monthly Battery Test
3. Setup Quarterly Battery Test
4. Cancel Pending Battery Test
5. Display Next Scheduled Battery Test
6. Return to Main Menu
Enter Selection:
This menu allows you to schedule, review schedule, or cancel pending battery
tests. The following menu is displayed when 1---3 is selected:
Enter Starting Month (1---12):
Enter Day of Week, Sunday = 1, (1---7):
Enter Week of Month (1---5):
Enter Hour of Test (0---23):
Enter Minute of Test (0---59):
NOTE: Follow each entry with <CR>.
<CR> with no entry will return to Battery Test Setup Menu.
Enter the information at the prompt with a carriage return to schedule the battery
test.
If entry 4 is selected from the Battery Test Setup menu, you will be prompted to
enter “Y” to cancel all pending tests. This selection will only cancel pending tests
and will not stop a test currently in progress.
If entry 5 is selected from the Battery Test Setup menu, and if a Battery Test is
scheduled, the following menu is displayed:
Next Battery Test Scheduled
WK DAY MON HR:MN
4 FRI MAR 15:34
NOTE: Enter <CR> to return to Battery Test Setup Menu.
If 5 is selected and there are no tests scheduled, the following will be displayed:
No Battery Test Scheduled
Enter <CR> to return to Battery Test Setup Menu
NOTE: The unit will only perform one battery test in any 24 hour period.
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13.6.8 Modify Low Battery Time
This menu allows you to modify the low battery time warning. When selected, the
following menu will be displayed:
Modify Low Battery Time
Low Battery Time (Minutes): 004
Enter New Low Battery Time:
NOTE: Low Battery Time should be no greater than 999. Enter <CR> to return with
no change.
Enter the new time desired to change the warning level.
13.7 Calibration Mode
Calibration mode is used by factory and field service personnel to calibrate system
meters. Factory test engineers calibrate the SSBM meters prior to shipping so the
SSBM arrives at your site correctly calibrated. After use, field service personnel
may need to use Calibration mode to recalibrate one or more meter settings.
NOTE: Calibration mode is for use by service personnel ONLY. To prevent
inadvertent modification, this mode can be accessed only by trained
personnel.
13.8 Computer Mode
This mode provides a computer interface which gives your system compatibility
with system monitoring and network products. For a list of products available,
contact your sales representative.
13.9 Remote Monitor Mode
This mode provides the interface for the RMP, RIM, or SCM described earlier.
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Remote Notification
14
14.1 Description
Remote Notification provides the user with the option of receiving alarms and
notices at a remote location. Remote Notification operates through a standard
computer modem. Using the Terminal mode, the user calls the Switchboard
System Bypass Module (SSBM) to perform basic monitoring. In the event of a
SSBM alarm or notice, the user is notified at the remote location. The SSBM calls,
through the modem, to the user’s computer or pager and leaves a message.
Remote Notification is an extension of the Terminal mode with the additional
support algorithms necessary to control an external modem (refer to Chapter 13,
“Serial Communications”). Connection to the SSBM is made when a user calls the
SSBM on the phone. The user has exactly the same capabilities as if using a
terminal connected directly to the SSBM RS---232 port. Remote Notification differs
from the basic Terminal mode with the addition of Call Answer, Call Out, and
Housekeeping functions. The Call Answer function allows the user to call into the
SSBM from a remote location and enter Terminal mode. The Call Out function
allows the SSBM to be configured to call either a remote computer or numeric
paging service over the phone line. Call Out allows the SSBM to call a remote
computer and leave a one-line descriptive message of the alarm or notice
condition. Numeric paging support allows the SSBM to call a paging service and
send numeric messages. The Housekeeping function maintains the link between
the SSBM and modem.
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14.2 Remote Notification Features
Remote Notification provides the SSBM with the capability to utilize a standard
off-the-shelf PC modem as a telephone interface. The features provided by this
option are as follows:
• Call out to a remote terminal or pager based on programmable events and
alarms.
• Two separate, programmable notification groups (phone numbers).
• Programmable number of redial attempts.
• Programmable time delay between call out attempts.
• Automatic answering (user configurable) for access to the Terminal mode of
the SSBM.
• Remote and local ability to clear Call Out alarms and events.
• Error detection and correction for misconfigured and disconnected modems.
• Uses standard modems and null modem cables available at your local
computer supply center.
NOTE: Programmable functions are to be set by Powerware Corporation authorized
personnel only.
14.3 Description of Operation
The Remote Notification option performs three basic functions: Call Answer into
Terminal mode, Call Out to a remote terminal, and Housekeeping. Remote
Notification also allows access to any functions available in the Terminal mode
from a remote computer or terminal.
14.3.1 Call Answer
When the modem receives a call, the SSBM is alerted to wait for a connect signal
from the modem. When the modem answers and finishes handshaking, the SSBM
acknowledges the modem connect signal and allows the caller into the Terminal
mode (refer to Chapter 13, “Serial Communications”). In this mode, the user can
request four items and perform one command:
NOTE: The brackets ([ ]) in the following steps indicate standard keyboard
characters.
• Display all screens (^B, ^M, ^P). Press and hold [CTRL], then press [A].
• Display battery test results by pressing and holding [CTRL], then pressing [B].
• Display meters screen by pressing and holding [CTRL], then pressing [M].
• Display event history by pressing and holding [CTRL], then pressing [P].
• Reset Call Out Alarms by pressing and holding [CTRL], then pressing [R].
The Reset Call Out Alarms command causes the SSBM to cease Call Out attempts
on a currently active alarm and resets that alarm call. Refer to the “Call Out”
section of this chapter for more information when calling a pager or if a failed
connection to a PC terminal.
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14.3.2 Call Out
The Call Out function contains programmable alarms (setup by service personnel)
and status events (refer to Chapter 12, “Responding to System Events”). The
notification groups tell the SSBM to notify a remote computer or pager for each
selected event. Refer to the “Configuring the Modem” section of this chapter for
information on the modem configuration. Refer to the “User-Selected Events”
section of this chapter to note which events are designated as group one or two.
These events are selected when the SSBM is purchased. The Call Out function
activates as follows:
• A SSBM alarm or notice occurs that is programmed to cause a Call Out.
• The SSBM takes the modem off the hook and sends a command to the modem
to call the notification groups (phone numbers) required. The phone are stored
in the modem only. The command sent to the modem for group one is
“ATDS0” and “ATDS1” for group two. This allows the user to program the
desired phone numbers into the modem.
• The SSBM logs a successful notify to the event log when the remote computer
or modem answers and leaves an event message with the following format.
nnn<space>mmm<LF><CR> where:
nnn
=
UPS_Remote_Notification---Default (40 characters maximum)
<space> = ASCII space character (0x20)
mmm
<LF>
<CR>
=
=
=
Event message for notice or alarm (40 characters maximum)
ASCII line feed character (0x0A)
ASCII carriage return character (0x0D)
If calling a pager service and the service answers, the modem can delay
momentarily and before dialing the pager number. Refer to “Configuring the
Modem to Call a Numeric Pager” section of this chapter for more information.
NOTE: Because the pager service is not a modem, the SSBM does not know if its
message got through; therefore, the SSBM continues to call the pager
service for a programmed number of times or until a call-in reset is
performed or the key on the front panel is reset. An unsuccessful notify
event is logged into the SSBM event log for each attempted call out.
If the phone number that the SSBM is calling does not answer, the SSBM delays
for a time period (programmable from 1 to 60 minutes) and then reattempts the
call. If answered, the SSBM ceases further attempts to call. Each unsuccessful
attempt to call causes an unsuccessful notify event to be logged into the SSBM
event log.
If both call groups are active, the SSBM alternates between calling the groups.
The Call Out process can be terminated at any time by calling into the SSBM and
sending the reset command (press and hold [CTRL] and press [R]) or by turning
the key switch on the front of the SSBM.
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14.3.3 Housekeeping
When the modem is idle, the SSBM “pings” (tests for connection) the modem by
sending an “AT” to the modem at five-minute intervals. If the modem does not
respond correctly, by sending either “OK” or “0” to the SSBM, the SSBM attempts
to re-initialize the modem. After a successful re-initialization, the SSBM returns to
the Housekeeping function. If the re-initialization is unsuccessful, two more
attempts to re-initialize the modem are made before the SSBM disables all Call Out
attempts. Re-initialization is then attempted every ten minutes or until the
communications mode is changed by the SSBM front panel controls (or the
modem is successfully re-initialized). For each unsuccessful attempt, the SSBM
logs a modem failure event into the event log. When the modem link is confirmed,
the SSBM communications resume normal operation and Call Out is enabled.
14.4 Hardware Requirements
The following hardware components are required to connect the Remote
Notification function.
• Modem: Basic external PC modem supporting the following AT commands.
T
--- Tone dialing.
&F
E0
N0
Q0
V0
X0
--- Load factory defaults.
--- Do not echo characters in command state.
--- Handshake only at speed specified by S37.
--- Return result codes in both originate and answer mode.
--- Display result codes as numbers.
--- Provide basic result codes: CONNECT, NO CARRIER, and RING.
&D0 --- Ignore status of DTR signal.
&K0 --- Disable local flow control.
&Q5 --- Communicate in error control mode.
S0=1 --- Auto Answering.
S37=6--- 2400 Baud.
V0
Y0
--- Store setup in profile O.
--- Recall profile O on power up.
NOTE: Consult the modem manufacturer’s manual to confirm that the above
commands are supported by your modem.
• Standard serial cable with a male DB25 connector on both ends.
• DB25 null modem adapter.
All the above items can be acquired at your local computer products supply store.
An alternative to purchasing a cable is to build your own serial cable using the
following pin out description:
Male DB25
pin 7
Male DB25
pin 7
pin 2
pin 2
pin 3
pin 2
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14.5 Configuring the Modem
The modem must be programmed with the Call Out telephone numbers in order to
operate the Remote Notification option.
To configure the modem, connect the serial port of a standard PC computer to
the modem through the serial cable. Run a terminal emulation program on the
computer. Test the connection to the modem by typing [A], [T] and [ENTER].
The modem should respond with either “OK” or “0” (zero). If the modem does not
respond, consult the modem manufacturer’s manual to confirm your setup. If the
modem still does not respond, then seek technical assistance from your modem
manufacturer.
After connection, perform “Basic Modem Configuration” and the remaining
sections of this chapter.
14.5.1 Basic Modem Configuration
The basic modem should be a plug and play type. All setup is done by the UPS.
Only the initial phone number needs to be entered by the user.
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14.5.2 Configuring the Modem to Call a Remote Computer
To configure the modem to call a remote computer, perform the following
procedure:
NOTE: The brackets ([ ]) in the following steps indicate characters that require
keying in prior to pressing [ENTER].
1. Connect the modem to the PC through the serial port as described in the modem
manufacturer’s manual .
2. Key in [A], [T], then press [ENTER].
3. Confirm that the modem responds with “OK” or “0” (zero).
NOTE: In steps 4 and 5, the “xxxxxxx” is the phone number of a remote computer.
The phone number should include all local line and long distance access
numbers needed to dial out. This number is limited to 32 characters. For
example, use “9” if needed for an outside line, “1” for long distance + (Area
Code) + Number or whatever access codes are needed to dial the call
directly. Add a “,” in the number anywhere that a delay is needed. This will
cause a one-second delay. More than one delay may be added to the
number; for example, enter “AT&Z0=T,9,,1 (Area Code) (Phone Number)”.
4. To program a group one number, key in [A], [T], [&], [Z], [0] (zero), [=], [T], [,],
[xxxxxxx], then press [ENTER].
5. To program a group two number, key in [A], [T], [&], [Z], [1], [=], [T], [,], [xxxxxxx],
then press [ENTER].
6. Confirm that the modem responds with “OK” or “0” (zero).
7. Key in [A], [T], [&], [W], [0] (zero), then press [ENTER].
9. Confirm that the modem responds with “OK” or “0” (zero).
8. Key in [A], [T], [&], [Y], [0] (zero), then press [ENTER].
9. Confirm that the modem responds with “OK” or “0” (zero).
10. Connect a telephone line to the modem and test the modem by keying in [A], [T],
[D], [S], = [0] (zero), then pressing [ENTER].
11. The modem dials the telephone number stored in step 4. (The number is
displayed on the terminal screen as it is dialed.) Repeat steps 4 through 9 as
necessary to modify the telephone number.
12. Confirm that the modem responds with “1” (one) or ”Connect” when the
connection is made.
NOTE: To set up a group one or group two pager number, refer to “Configuring the
Modem to Call a Numeric Pager” section of this chapter.
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14.5.3 Configuring the Modem to Call a Numeric Pager
To configure the modem to call a numeric pager system, perform the following
procedure.
NOTE: The brackets ([ ]) in the following steps indicate characters that require
keying in prior to pressing [ENTER].
1. Connect the modem to the PC through the serial port as described in the modem
manufacturer’s manual .
2. Key in [A], [T], then press [ENTER].
3. Confirm that the modem responds with “OK” or “0” (zero).
NOTE: In steps 4 and 5 the “xxxxxxx” is the pager system number and “yyyyyyy” is the
numeric message (usually a phone number). The three“[,]” provide a delay while
the pager system computer answers. The “xxxxxxx” entry should include all local
line and long distance access numbers needed to dial out, as well as the pause
necessary between dialing the pager service and sending the pager the numeric
message. This number is limited to 32 characters. For example, use “9” if needed
for an outside line, “1” for long distance + (Area Code) + Number or whatever
access codes are needed to dial the call directly. Add a “,” in the number
anywhere that a delay is needed. This causes a one-second delay. More than one
delay may be added to the number; for example, enter “AT&Z0=T,9,,1 (Area Code)
(Phone Number) (Pauses) (Numeric Message)”. For areas with pulse dialing, the
“T” should be inserted before the numeric message to switch to tone dialing. The
numeric message can only be delivered using tone dialing. Keying in the “#”
(pound) character at the end of the numeric message is very important. It
prevents the pager service from picking up on the modem hang-up
commands and sending additional characters.
4. To program a group one number, key in [A], [T], [&], [Z], [0] (zero), [=], [T], [,],
[xxxxxxx], [,], [,], [,], [yyyyyyy], [#], then press [ENTER].
5. To program a group two number, key in [A], [T], [&], [Z], [1], [=], [T], [,], [xxxxxxx],
[,], [,], [,], [yyyyyyy], [#], then press [ENTER].
6. Confirm that the modem responds with “OK” or “0” (zero).
7. Key in [A], [T], [&], [W], [0] (zero), then press [ENTER].
6. Confirm that the modem responds with “OK” or “0” (zero).
7. Key in [A], [T], [&], [W], [0] (zero), then press [ENTER].
8. Confirm that the modem responds with “OK” or “0” (zero).
9. Connect a telephone line to the modem and test the modem by keying in [A], [T],
[D], [S], [0] (zero), then pressing [ENTER].
10. The modem dials the telephone number stored in step 4 or step 5. (The number is
displayed on the terminal screen as it is dialed.) Confirm that the pager receives
the message. Repeat steps 4 (or 5) through 9 as required to modify the telephone
number and message.
NOTE: To set up a group one or group two number to call a computer, refer to
“Configuring the Modem to Call a Remote Computer” section of this chapter.
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14.5.4 Final Modem Configuration
The final step in configuring the PC modem for use with the SSBM is to turn off the echo
feature of the modem. Perform the following procedure.
NOTE: The brackets ([ ]) in the following steps indicate characters that require
keying in prior to pressing [ENTER].
1. Connect the modem to the PC as described in the modem manufacturer’s manual .
2. Key in [A], [T], then press [ENTER].
3. Confirm that the modem responds with “OK” or “0” (zero).
4. Key in [A], [T], [E], [0] (zero), then press [ENTER].
5. Confirm that the modem responds with “OK” or “0” (zero).
6. Key in [A], [T], then press [ENTER].
8. Confirm that the modem responds with “OK” or “0” (zero) and that the “AT” is not
echoed back to the terminal.
9. Key in [A], [T], [&], [W], [0] (zero), then press [ENTER].
10. Confirm that the modem responds with “OK” or “0” (zero).
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14.6 SSBM Setup Configuration
Connect the modem to the SSBM by connecting one end of the serial cable to the
UPS Port 2 DB---25F connector and the other to the modem (refer to Chapter 13,
“Serial Communications”). If using a standard serial cable, a null modem adapter
is required for the connection to the modem.
The Powerware 9315 SSBM can only use serial Port 2, DB---25F, for the Remote
Notification option. This connection is located on the Customer interface Panel at
the top right of the SSBM cabinet.
The remote modem operates at only 2400 baud.
Following the instructions in Chapter 9, “Using the Control Panel” and Chapter 13,
“Serial Communications”, use the LCD screen and pushbuttons on the Monitor
Panel to access the setup screen and configure Port 2 as follows.
NOTE: The modem should be connected to the SSBM as described in the modem
manufacturer’s manual before configuring the SSBM communications port.
<MODE>
<RATE>
Remote Notify
The baud rate at which the modem will communicate
to other modems, 2400 baud.
<DATA/STOP>
<HANDSHAKING>
<SAVE>
8 1 Standard 8 data bits, 1 stop bit, no parity.
Disabled
Yes. To save new configuration.
The handshaking feature listed is for SSBM-to-terminal handshaking, not
SSBM-to-modem handshaking. Setting the handshaking to “modem” has no
effect. If the remote terminal has buffering problems because of excessive data
transfer rate from the SSBM, XON/XOFF handshaking can be selected to resolve
this issue. The user must make sure that the modem (not the remote terminal) at
the remote terminal end of the connection is configured for either hardware
handshaking or none at all. This is required so that the modem does not attempt
to trap the XON/XOFF characters and prevent them from being transmitted to the
SSBM.
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14.6.1 User Selected Events
Insert a check at each alarm or notice in the appropriate Group 1 or Group 2 block
to indicate the configuration of your SSBM.
INVERTER
MESSAGES --
ALARMS
Group Group
INVERTER
MESSAGES --
NOTICES
Group Group
1
2
1
2
Inverter AC Over
Voltage
Inv. Logic Power Failed
Inverter AC Under
Voltage
Bypass AC Over
Voltage
Inverter Calibration
Required
Bypass AC Under
Voltage
Inverter Contactor (K3)
Failed
Bypass is Not Available
Inverter DC Over
Voltage
Bypass Mode
Inverter Failure
Bypass Over
Frequency
Inverter Over
Frequency
Bypass Under
Frequency
Inverter Phase Rotation
Input Breaker (CB1)
Open
Inverter Setup
Required
Battery Contactor (K2)
Open
Inverter Under
Frequency
Battery DC Under
Voltage
100% Overload
Shutdown
125% Overload
Shutdown
Over Temperature
Shutdown
Battery Discharged
Battery Not Charged
Battery Voltage Low
Shutdown Imminent
Load Off
Phase A Current Limit
Phase B Current Limit
Phase C Current Limit
Bypass Contactor (K4)
Failed
Battery Contactor (K2)
Failed
Phase C Current Limit
Bypass Control Failed
Bypass Phase Rotation
Go To Bypass Active
Battery Ground Fault
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RECTIFIER
MESSAGES --
ALARMS
RECTIFIER
MESSAGES --
NOTICES
Group Group
Group Group
1
2
1
2
Input Phase Rotation
Over Temperature
Battery Test Failed
DC Voltage High
DC Voltage Low
Over Temperature
Warning
Rectifier Calibration
Required
Equalizing Battery
Rectifier DC Over
Voltage
Rectifier DC Under
Voltage
Input AC Over Voltage
Input AC Under Voltage
Rectifier Failure
Input Over Frequency
Input Transient
Rectifier Setup
Required
Temperature Sensor
Failure
Input Under Frequency
Input/Battery Current
Limit
Logic Power Failed
Power Supply Over
Voltage
Power Supply Under
Voltage
Rectifier 1.12
Reduced Input Current
Limit
Testing Battery
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MONITOR
MESSAGES --
ALARMS
MONITOR
MESSAGES --
NOTICES
Group Group
Group Group
1
2
1
2
Battery Test Failed
Battery Test Failed
Battery Passed Test
Battery Test Aborted
(load)
Fan Failure
Battery Test Aborted
(utility)
Load Over 100%
Load Over 125%
Battery Test Requires
Calibration
Battery Time Low
Monitor Calibration
Required
Building Alarm 1 Active
Monitor Setup
Required
Building Alarm 2 Active
Overload Warning
Building Alarm 3 Active
Building Alarm 4 Active
Building Alarm 5 Active
Building Alarm 6 Active
Inverter Network Down
Monitor Logic Pwr Fail
Monitor Network Down
No Active Events
Power Supply Failure
Output AC Over
Voltage
Output AC Under
Voltage
Output Over Frequency
Output Under
Frequency
Power Off Switch
Rectifier Network Down
Testing Battery
Three Wire AC Over
Voltage
Three Wire AC Under
Voltage
Three Wire Over Freq.
Three Wire Under Freq.
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Maintaining the Parallel
Capacity/Redundant System
15
15.1 General
You must schedule periodic performance checks of your Parallel Capacity/Redundant
system to keep it running properly. Regular routine checks of operation and system
parameters will enable your system to function efficiently for many trouble-free years.
NOTE: Refer to the applicable Powerware 9315 Operation manual provided with
the UPS for UPS maintenance.
15.2 Important Safety Instructions
Remember that your Parallel Capacity/Redundant system is designed to supply
power EVEN WHEN DISCONNECTED FROM THE UTILITY POWER. The UPS
module interiors are unsafe until the DC power source is disconnected and the
electrolytic capacitors are discharged. The SSBM is unsafe until the UPS modules
have been powered down and bypass power has been removed. After
disconnecting the utility power and the DC power, authorized service personnel
should wait at least 5 minutes before attempting internal access to the UPS
module.
WARNING:
Servicing and maintenance should be performed by
qualified service personnel only.
WARNING: LETHAL VOLTAGE PRESENT.
This unit should not be operated with the cabinet doors open or protective
panels removed. Do not make any assumptions about the electrical state of any
cabinet in the UPS system.
Since each battery rack is an energy source in itself, opening the Battery Circuit
Breaker does not de-energize the voltage within the battery rack. DO NOT
ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERY RACK
YOURSELF. VOLTAGES ARE ALWAYS PRESENT IN THE BATTERY RACK.
If you suspect that a battery rack needs service, you should contact your local
Powerware field service office.
If the rack requires service, refer to the battery rack manufacturer’s operating
manual for instructions on battery rack maintenance, or contact your local
Powerware field service office.
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Observe these precautions when working on or around battery racks:
• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear rubber gloves and boots.
• Do not lay tools or metal parts on top of batteries or battery cabinets.
• Disconnect the charging source prior to connecting or disconnecting terminals.
• Determine if the battery is inadvertently grounded. If it is, remove the source of
the ground. Contact with any part of a grounded battery can result in electrical
shock. The likelihood of such shock will be reduced if such grounds are
removed during installation and maintenance.
• When replacing batteries, use the same number of sealed, lead-acid batteries.
• Proper disposal of batteries is required. Refer to your local codes for disposal
requirements.
WARNING: HAZARDOUS WASTE.
Do not incinerate or dispose of batteries
indiscriminately. Observe local and national codes.
WARNING:
Do not dispose of battery or batteries in a fire. The battery may explode.
Do not open or mutilate the battery or batteries. Released electrolyte is
harmful to the skin and eyes, and may be toxic.
A battery can cause electrical shock, burn from high short-circuit current, or
fire. Observe proper precautions.
ATTENTION:
Une batterie peut prêsenter un risque de choc êlectrique, de brulure, ou
d’incendie. Suivre les précautions qui s’imposent.
• Pour le remplacement, utiliser le même nombre et modéle des batteries.
• L’élimination des batteries est règlementée. Consulter les codes locaux à cet
effet.
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15.3 Performing Preventive Maintenance
The Parallel Capacity/Redundant system requires very little preventive
maintenance. However, the system should be inspected periodically to verify that
the units are operating normally and that the batteries are in good condition.
Perform the following checks DAILY:
• Check the area surrounding the Parallel Capacity/Redundant system. Ensure
the area is not cluttered, allowing free access to the unit.
• Ensure the air intakes (vents on the front doors) and exhaust opening
(on top of the UPS cabinet and SSBM) are not blocked.
• Ensure there is at least six inches of clearance behind the unit for proper air
circulation.
• Ensure the operating environment is within the parameters specified in
Chapter 16, “Product Specifications.”
• Ensure the SSBM and UPS modules are in Normal mode (Normal status
indicator is lit). If alarm lamps are lit or the Normal status indicators are not lit,
contact Powerware Customer Support.
Perform the following checks MONTHLY:
• Ensure all status indicator lamps are operative. (Press the
and
pushbuttons simultaneously to test the lamps.)
• Monitor system parameters as described in Chapter 9, “Using the Control
Panel.”
• Check the air filters in UPS modules (located behind the front doors) and
replace them as necessary. The filter size is 16 in. x 20 in. x 1 in.
• Record the results of your checks and any corrective actions in a suitable log.
ANNUAL maintenance:
Annual preventive maintenance should be performed only by authorized service
personnel familiar with maintenance and servicing of the Parallel
Capacity/Redundant system. Contact your nearest Powerware field service office
for more information about service offerings.
BATTERY maintenance:
Contact your nearest Powerware field service office for battery maintenance.
Battery replacement and maintenance should be performed only by authorized
service personnel.
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15.4 Short Circuits
Normally, the overcurrent protective device on the circuit will prevent any electrical
damage except at the actual point of short-circuit. A thorough inspection of the
entire system after any large fault current should be made to ensure that there has
been no mechanical damage to conductors, insulation, or equipment.
In addition, the individual overcurrent protective device or devices which performed
the short-circuit interruption must be inspected for possible arcing damage to
contacts, arc chutes and/or insulation.
15.5 Circuit Breakers
Refer to General Electric Document GEH---6271, Installation Instructions for
PowerBreakII Circuit Breakers/DrawOut 800---4000 Ampere Frames, for
recommended circuit breaker maintenance.
15.6 Maintenance Training
A basic training course, available from Powerware Corporation, gives you a
competent working knowledge of the Parallel Capacity/Redundant system
operation and teaches you how to perform first level corrective maintenance.
For more information about training and other services, contact the Powerware
Corporation Training Coordinator in Raleigh, North Carolina, or call Powerware
Corporation field service at 1--800--843--9433.
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Product Specifications
16
16.1 Model Numbers
The Switchboard System Bypass Module (SSBM) is housed in a freestanding
switchboard. The SSBM is available in both 50 Hz and 60 Hz, with various current
ratings:
System
Model
2500
3000
4000
Powerware 9315 2500 SSBM
Powerware 9315 3000 SSBM
Powerware 9315 4000 SSBM
The following sections detail the input, output, and environmental specifications for
the SSBM.
16.2 SSBM Input
Input Voltage
(UPM Dependent)
208 VAC nominal (60 Hz only)
220 VAC nominal (60 Hz only)
380 VAC nominal (50/60 Hz)
400 VAC nominal (50/60 Hz)
415 VAC nominal (50/60 Hz)
480 VAC nominal (60 Hz only)
600 VAC nominal (60 Hz only)
Input Frequency Range
Input Current
¦3 Hz of nominal (50 Hz or 60 Hz)
Model 2500:
Model 3000:
Model 4000:
2500 Amps
3000 Amps
4000 Amps
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16.3 SSBM Output
Output Voltage
(UPM Dependent)
208 VAC nominal (60 Hz only)
220 VAC nominal (60 Hz only)
380 VAC nominal (50/60 Hz)
400 VAC nominal (50/60 Hz)
415 VAC nominal (50/60 Hz)
480 VAC nominal (60 Hz only)
600 VAC nominal (60 Hz only)
Output Frequency Range
Output Current
¦3 Hz of nominal (50 Hz or 60 Hz)
Model 2500:
Model 3000:
Model 4000:
2500 Amps
3000 Amps
4000 Amps
Overload Capability
Alarm only. Trip Delay customer adjustable in
accordance with breaker manufacturer
specifications.
16.4 Environmental Specifications
Operating Temperature
0 to 25˚C without derating. The recommended
operating temperature is 25˚C.
Operating Altitude
Maximum 1500m (5000 ft) at 40_C without
derating
Storage Temperature
--- 20 to +70˚C (prolonged storage above 40˚C
will cause rapid battery self-discharge)
Relative Humidity
(operating and storage)
95% maximum noncondensing
Acoustical Noise
EMI Suppression
N/A
Meets FCC Regulation 47, Part 15, Subpart J, for
class A devices
Electrostatic Discharge (ESD)
Immunity
Meets IEC 801---2 specifications. Withstands up
to 25 kV without damage and with no disturbance
or adverse effect to the critical load.
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Appendix A --- Customer Information
The information in this appendix will help you plan for and install your UPS system.
This appendix contains the following drawings:
• 164201373---1
• 164201373---2
• 164201373---3
• 164201373---4
• 164201373---5
Installation Notes
Typical Parallel Capacity/Redundant System with SSBM
Oneline Drawing of Typical Parallel Capacity/Redundant System
SSBM Customer Interface Panel
UPM PowerNet Interface Panel:
Powerware 9315 --- 200 to --- 500 UPMs
• 164201373---6
• 164201373---7
• 164201373---8
• 164201373---9
UPM CAN Interface: Powerware 9315 625/750 UPMs
Remote Emergency Power Off
Remote Monitor Panel
Relay Interface Module
• 164201373---10 Supervisory Contact Module
• 164201373---11 PowerHandlerPlus SSBM
• 164201373---12 PowerHandlerPlus SSBM with SMB
• 164201373---13 Typical SSBM Control Section
• 164201373---14 UPM Output-to-SSBM Cable and Conduit Configurations
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Table A. INPUT/OUTPUT Ratings & External Wiring Requirements for
Powerware 9315 Switchboard System Bypass Module (SSBM):3P3W
(Output Neutral Not Used)
Units
SSBM Model
Rating
3000
Ratings
2500
2500
4000
4000
Maximum Amps
3000
AC
AC Input from UPS to SSBM CBS Breaker
Minimum conductor size, 3∅, (1) neutral, (1) gnd
(number per ∅ and neutral)
AWG or
Refer to Table R for minimum
conductor sizes.
INPUT
(Note 5)
kcmil(ea)
A
B
C
AC Input to SSBM Bypass
Full Load Current minimum conductor size,
3∅, (1) gnd (number per ∅)
AWG or
kcmil(ea)
500
(6)
500
(7)
500
(9)
AC
INPUT
AC
INPUT
(Note 2)
AC Input to optional SMB Bypass
Full Load Current minimum conductor size,
3∅, (1) gnd (number per ∅)
AWG or
kcmil(ea)
500
(6)
500
(7)
500
(9)
AC Output from SSBM to Load Bank
Full Load Current minimum conductor size,
3∅, (1) gnd (number per ∅)
AWG or
500
(6)
500
(7)
500
(9)
AC
kcmil(ea)
OUTPUT
D
E
AC Output from SSBM or optional SMB to
Critical Load
Full Load Current minimum conductor size,
3∅, (1) gnd (number per ∅)
AWG or
kcmil(ea)
500
(6)
500
(7)
500
(9)
AC
OUTPUT
Table B. INPUT/OUTPUT Ratings & External Wiring Requirements for
Powerware 9315 Switchboard System Bypass Module (SSBM):3P4W
(Output Neutral Used)
Units
SSBM Model
Rating
3000
Ratings
2500
2500
4000
4000
Maximum Amps
3000
AC
INPUT
(Note 5)
AC Input from UPS to SSBM CBS Breaker
AWG or
kcmil(ea)
Refer to Table R for minimum
conductor sizes.
A
Minimum conductor size,
3∅, (1) neutral, (1) gnd (number per ∅ and neutral)
AC Input to SSBM Bypass
AWG or
kcmil(ea)
500
(7)
600
(8)
600
(11)
AC
INPUT
B
Full Load Current minimum conductor size,
3∅, (1) neutral, (1) gnd (number per ∅ and neutral)
AC
AC Input to optional SMB Bypass
AWG or
kcmil(ea)
500
(7)
600
(8)
600
(11)
C
INPUT
Full Load Current minimum conductor size,
(Note 12)
3∅, (1) neutral, (1) gnd (number per ∅ and neutral)
AC Output from SSBM to Load Bank
AWG or
kcmil(ea)
500
(7)
600
(8)
600
(11)
D
AC
OUTPUT
B
Full Load Current minimum conductor size,
3∅, (1) neutral, (1) gnd (number per ∅ and neutral)
AC Output from SSBM or optional SMB to
AWG or
kcmil(ea)
500
(7)
600
(8)
600
(11)
E
AC
OUTPUT
Critical Load
Full Load Current minimum conductor size,
3∅, (1) neutral, (1) gnd (number per ∅ and neutral)
E
NOTE:
DESCRIPTION:
DRAWING NO:
A
B
C ,D and
,
Callout letters
,
,
map to drawing #164201373---3
INSTALLATION NOTES
SHEET:
164201373---1
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Read and understand the following notes while planning your installation:
1. Refer to national and local electrical codes for acceptable external wiring practices.
2. Material and labor for external wiring requirements are to be provided by designated
personnel.
3. For external wiring, use 90°C copper wire.
See the appropriate column in Tables A, B, and O.
4. Refer to the appropriate UPS installation manual for UPS module and optional equipment
installation notes.
5. A bypass neutral feeder must be installed when the output neutral is used. If no bypass
neutral is installed, the output neutral is to be bonded to the chassis in the SSBM through
a minimum size copper conductor listed in Table H on Sheet 3 of Drawing 164201373---3.
In either case, fully rated neutral conductors are to be run from the output of each UPM to
the neutral buss bar inside the SSBM.
NOTE: The required neutral conductors must be spread evenly as possible between
the available neutral runbacks.
6. External overcurrent protection is not provided by this product, but is required by codes.
Refer to Tables A, B, and O for wiring requirements. If an output lockable disconnect is
required, it is to be supplied by designated personnel.
7. Terminals E1 through E17 are 2-hole bus bar mountings for standard NEMA 2-hole barrel
lugs. The Frame Ground is a single hole bus bar mounting for NEMA 1-hole barrel lugs.
Refer to Table C for power cable terminations. Refer to drawing 164201373---13 for the
location of the power cable terminals inside the SSBM.
8. The system supports either a single common battery shared by all UPS modules or a
separate battery for each UPS module. The system supports either valve regulated lead
acid batteries or flooded (wet cell) batteries.
9.The rectifier inputs and bypass input three phase feeds should be symmetrical about ground,
due to the existence of voltage surge protection devices.
10. The line-to-line unbalanced output capability of the UPS is limited only by the full load per
phase current values for AC output to critical load. The recommended line-to-line load
unbalance is 50% or less.
11. The SSBM can be equipped for separate input feeds for the SSBM Bypass input and the
SMB Bypass input or for a single input feed for both the SSBM Bypass Input and the SMB
Bypass Input.
DESCRIPTION:
INSTALLATION NOTES
DRAWING NO:
SHEET:
164201373---1
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Table C. Power Cable Termination Requirements
Powerware 9315 SSBM Model: 2500 and 3000
Tightening Bolt/Int.
Torque
Hex Size
(In.)
Number of Cable
Terminal Function
AC Input from UPS
Output to SSBM
Terminal Function
E8
E9
N-M (lb-ft)
76 (56)
76 (56)
76 (56)
76 (56)
Connections per Bus
Phase A 14 --- 2 bolt mounting
Phase B 14 --- 2 bolt mounting
Phase C 14 --- 2 bolt mounting
1/2
1/2
1/2
1/2
E10
E4
Neutral
24 --- 2 bolt mounting
Frame
Ground
Ground
24 --- 1 bolt mounting
76 (56)
1/2
E1
E2
E3
E4
Phase A 12 --- 2 bolt mounting
Phase B 12 --- 2 bolt mounting
Phase C 12 --- 2 bolt mounting
*Neutral 24 --- 2 bolt mounting
76 (56)
76 (56)
76 (56)
76 (56)
1/2
1/2
1/2
1/2
AC Input to SSBM
Bypass
Frame
Ground
Ground
28 --- 1 bolt mounting
76 (56)
1/2
E11
E12
E13
E4
Phase A 14 --- 2 bolt mounting
Phase B 14 --- 2 bolt mounting
Phase C 14 --- 2 bolt mounting
*Neutral 24 --- 2 bolt mounting
76 (56)
76 (56)
76 (56)
76 (56)
1/2
1/2
1/2
1/2
AC Input to
optional SMB
Bypass
(Separate Feed)
Frame
Ground
Ground
24 --- 1 bolt mounting
76 (56)
1/2
E5 (E15) Phase A 12 (14) --- 2 bolt mounting
E6 (E16) Phase B 12 (14) --- 2 bolt mounting
E7 (E17) Phase C 12 (14) --- 2 bolt mounting
76 (56)
76 (56)
76 (56)
76 (56)
1/2
1/2
1/2
1/2
AC Output from
SSBM or Optional
SMB to Critical
Load
E4
*Neutral 24 (24) --- 2 bolt mounting
Frame
Ground
Ground 20 (24) --- 1 bolt mounting
76 (56)
1/2
∅ A
∅ B
∅ C
E4
Phase A 12 --- 2 bolt mounting
Phase B 12 --- 2 bolt mounting
Phase C 12 --- 2 bolt mounting
*Neutral 24 --- 2 bolt mounting
76 (56)
76 (56)
76 (56)
76 (56)
1/2
1/2
1/2
1/2
AC Output from
SSBM to Load
Bank
Frame
Ground
Ground
28 --- 1 bolt mounting
76 (56)
1/2
NOTES: * = These neutral bolt mountings are only available on SSBMs or
SSBMs with SMBs rated as 3P/4W.
DESCRIPTION:
INSTALLATION NOTES
DRAWING NO:
SHEET:
164201373---1
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Table D. Power Cable Termination Requirements
Powerware 9315 SSBM Model: 4000
Tightening Bolt/Int.
Torque
Hex Size
(In.)
Number of Cable
Terminal Function
AC Input from UPS
Output to SSBM
Terminal Function
E8
E9
N-M (lb-ft)
76 (56)
76 (56)
76 (56)
76 (56)
Connections per Bus
Phase A 14 --- 2 bolt mounting
Phase B 14 --- 2 bolt mounting
Phase C 14 --- 2 bolt mounting
1/2
1/2
1/2
1/2
E10
E4
Neutral
24 --- 2 bolt mounting
Frame
Ground
Ground
30 --- 1 bolt mounting
76 (56)
1/2
E1
E2
E3
E4
Phase A 12 --- 2 bolt mounting
Phase B 12 --- 2 bolt mounting
Phase C 12 --- 2 bolt mounting
*Neutral 24 --- 2 bolt mounting
76 (56)
76 (56)
76 (56)
76 (56)
1/2
1/2
1/2
1/2
AC Input to SSBM
Bypass
Frame
Ground
Ground
30 --- 1 bolt mounting
76 (56)
1/2
E11
E12
E13
E4
Phase A 14 --- 2 bolt mounting
Phase B 14 --- 2 bolt mounting
Phase C 14 --- 2 bolt mounting
*Neutral 24 --- 2 bolt mounting
76 (56)
76 (56)
76 (56)
76 (56)
1/2
1/2
1/2
1/2
AC Input to
optional SMB
Bypass
(Separate Feed)
Frame
Ground
Ground
38 --- 1 bolt mounting
76 (56)
1/2
E5 (E15) Phase A 12 (14) --- 2 bolt mounting
E6 (E16) Phase B 12 (14) --- 2 bolt mounting
E7 (E17) Phase C 12 (14) --- 2 bolt mounting
76 (56)
76 (56)
76 (56)
76 (56)
1/2
1/2
1/2
1/2
AC Output from
SSBM or Optional
SMB to Critical
Load
E4
*Neutral 24 (24) --- 2 bolt mounting
Frame
Ground
Ground 30 (38) --- 1 bolt mounting
76 (56)
1/2
∅ A
∅ B
∅ C
E4
Phase A 12 --- 2 bolt mounting
Phase B 12 --- 2 bolt mounting
Phase C 12 --- 2 bolt mounting
*Neutral 24 --- 2 bolt mounting
76 (56)
76 (56)
76 (56)
76 (56)
1/2
1/2
1/2
1/2
AC Output from
SSBM to Load
Bank
Frame
Ground
Ground
30 --- 1 bolt mounting
76 (56)
1/2
NOTES: * = These neutral bolt mountings are only available on SSBMs or
SSBMs with SMBs rated as 3P/4W.
DESCRIPTION:
INSTALLATION NOTES
DRAWING NO:
SHEET:
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12. The 100% rated bypass input overcurrent protection and bypass input disconnect switch
are to be provided by the user. Table E lists the maximum rating for output circuit breakers
satisfying the criteria for both. Rating is based on 100% of output current for a 100%
breaker.
Table E. Maximum Bypass Input Circuit Breaker Ratings
SSBM Model
Powerware 9315 Switchboard System Bypass module
2500
2500
2500
3000
3000
3000
4000
4000
4000
SSBM Bypass
SMB Bypass
13. The breakers CBS, CBP, FBP, MBP (optional) and MIS (optional) have AT trip ratings and a
maximum Amp Interrupting Capability (KAIC) as shown in Table F.
Table F. SSBM Breaker Trip Ratings and Amp Interrupting Capability
SSBM Model
2500 3000 4000
Trip Rating
Powerware 9315 Switchboard System Bypass
All Models
KAIC
65
module
N/A
3000 4000
SSBM and SMB
2500 3000 4000
100
14. The 100% rated output overcurrent protection and output disconnect switch are to be
provided by the user. Table G lists the maximum rating for output circuit breakers
satisfying the criteria for both. Rating is based on 100% of output current for a 100%
breaker.
Table G. Maximum Output Circuit Breaker Ratings
SSBM Model
Powerware 9315 Switchboard System Bypass module
2500
2500
2500
3000
3000
3000
4000
4000
4000
SSBM
SMB
15. In the Parallel Capacity/Redundant System, each UPS module, Switchboard System
Bypass Module (SSBM), SSBM breakers, and optional equipment are crated separately
for shipping.
16. Do not tilt cabinets more than ¦10˚during handling.
17. Dimensions are in millimeters (inches).
DESCRIPTION:
INSTALLATION NOTES
DRAWING NO:
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18. If perforated floor tiles are required for ventilation, you should place them in front of the
UPS and Switchboard System Bypass Module (SSBM).
19. Ambient air convection cooling is the only cooling requirement for the SSBM.
Recommended minimum clearance over the SSBM is 304.8 mm (12 in.).
Do not block ventilation grills.
20. Your Switchboard System Bypass Module operating environment must meet the size
and weight requirements shown in the enclosed switchboard vendor drawings.
21. The basic environmental requirements for operation of the UPS system are:
Ambient Temperature Range:
Recommended Operating Range: 20 --- 25˚C (68---77˚F)
Maximum Relative Humidity: 95% noncondensing
0 --- 25˚C (32 --- 77˚F)
22. For SSBM and SMB rated for 100 kAIC, secure cables as shown in figure below to prevent
cable whipping. Wrap line cable together with nominal 3/8 inch (9.5mm) nylon rope or
other rope having a minimum tensile strength of 2000 pounds (8896 N). Wrap line cables
at 6 inches (152mm) and 12 inches (305mm) from the line terminals with five wraps. Wrap
each additional 6 inch (152.4mm) interval with five wraps or 1 inch (25.4mm) intervals with
one wrap.
DESCRIPTION:
INSTALLATION NOTES
DRAWING NO:
SHEET:
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SEPARATE BATTERY SYSTEM
2
4
3
1
5
5
1
1
1
1
2
UTILITY POWER INPUT TO UPM
UPM OUTPUT TO SSBM INPUT
*See Table O of Appendix A for UPM
Output Conductor Sizing.
3
4
5
SSBM OUTPUT TO CRITICAL LOAD
UTILITY POWER INPUT TO BYPASS BUS
NOTE: 1. Accommodates one to eight UPMs. Four
UPM system shown.
POWERNET DUAL REDUNDANT NETWORK
2. The input transformer cabinet may be
installed on either the left or the right
side of the UPM cabinet.
SSBM INTERFACE -- TERMINAL BLOCK TB1
UPM INTERFACE -- TERMINAL BLOCK TB1
FOR 9315--625/750 UPM ONLY:
ALSO INCLUDES DUAL REDUNDANT
NETWORK POWER SUPPLY
3. Refer to the Powerware 9315 UPS
Installation manual provided with the
UPMs, for UPM, battery, and optional
input transformer installation information.
4. Actual SSBM physical arrangement and
cable connection locations may differ
from that shown. See drawings
164201373---11 and 164201373---12
for details.
SBM INTERFACE -- TB7
UPM INTERFACE -- CANA & CANB
DESCRIPTION:
DRAWING NO:
TYPICAL PARALLEL CAPACITY/
REDUNDANT SYSTEM WITH SSBM
SHEET:
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2
COMMON BATTERY SYSTEM
4
3
1
5
5
1
1
1
1
2
UTILITY POWER INPUT TO UPM
UPM OUTPUT TO SSBM INPUT
*See Table O of Appendix A for UPM
Output Conductor Sizing.
NOTE: 1. Accommodates one to eight UPMs. Four
UPM system shown.
3
4
5
SSBM OUTPUT TO CRITICAL LOAD
2. The input transformer cabinet may be
installed on either the left or the right
side of the UPM cabinet.
UTILITY POWER INPUT TO BYPASS BUS
POWERNET DUAL REDUNDANT NETWORK
SSBM INTERFACE -- TERMINAL BLOCK TB1
UPM INTERFACE -- TERMINAL BLOCK TB1
FOR 9315--625/750 UPM ONLY:
ALSO INCLUDES DUAL REDUNDANT
NETWORK POWER SUPPLY
3. Refer to the Powerware 9315 UPS
Installation manual provided with the
UPMs, for UPM, battery, and optional
input transformer installation information.
4. Actual SSBM physical arrangement and
cable connection locations may differ
from that shown. See drawings
164201373---11 and 164201373---12
for details.
SBM INTERFACE -- TB7
UPM INTERFACE -- CANA & CANB
DESCRIPTION:
DRAWING NO:
TYPICAL PARALLEL CAPACITY/
REDUNDANT SYSTEM WITH SSBM
SHEET:
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AC INPUT TO
MODULE #4
3 PHASE,
AC INPUT TO
MODULE #3
3 PHASE,
AC INPUT TO
MODULE #2
3 PHASE,
AC INPUT TO
MODULE #1
3 PHASE,
AC INPUT TO
SYSTEM BYPASS
3 PHASE,
AC INPUT TO
MAINT. BYPASS
3 PHASE,
3 WIRE
3 WIRE
3 WIRE
3 WIRE
3 OR 4 WIRE
3 OR 4 WIRE
E23--E25
E23--E25
E23--E25
E23--E25
C
B
E26--E28
E1--E3
E26--E28
E1--E3
E26--E28
E1--E3
E26--E28
E1--E3
E1--E3
E4--E5
E4--E5
E4--E5
E4--E5
E9--E12
E9--E12
E9--E12
E9--E12
E8--E10
A
AC OUTPUT TO SSBM, 3 PHASE, 4 WIRE (SEE NOTES 2 AND 3)
∅A--∅C
(TABS)
E5--E7
SEPARATE BATTERY PARALLEL
CAPACITY/REDUNDANT
SYSTEM
E11-E13
D
E15-E17
UPS OUTPUT
TO LOAD BANK
3 PHASE, 3 OR 4 WIRE
E
UPS OUTPUT TO
CRITICAL LOAD
3 PHASE, 3 OR 4 WIRE
DESCRIPTION:
ONELINE DRAWING OF TYPICAL PARALLEL
CAPACITY/REDUNDANT SYSTEM
SHEET:
See Sheet 3 for notes.
DRAWING NO:
164201373---3
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AC INPUT TO
MODULE #4
3 PHASE,
AC INPUT TO
MODULE #3
3 PHASE,
AC INPUT TO
MODULE #2
3 PHASE,
AC INPUT TO
MODULE #1
3 PHASE,
AC INPUT TO
SYSTEM BYPASS
3 PHASE,
AC INPUT TO
MAINT. BYPASS
3 PHASE,
3 WIRE
3 WIRE
3 WIRE
3 WIRE
3 OR 4 WIRE
3 OR 4 WIRE
E23--E25
E23--E25
E23--E25
E23--E25
C
B
E26--E28
E1--E3
E26--E28
E1--E3
E26--E28
E1--E3
E26--E28
E1--E3
E1--E3
E4--E5
E4--E5
E4--E5
E4--E5
E9--E12
E9--E12
E9--E12
E9--E12
A
E8--E10
AC OUTPUT TO SSBM, 3 PHASE, 4 WIRE (SEE NOTES 2 AND 3)
∅A--∅C
(TABS)
COMMON BATTERY PARALLEL
CAPACITY/REDUNDANT
SYSTEM
E11-E13
E5--E7
D
E15-E17E
UPS OUTPUT
TO LOAD BANK
3 PHASE, 3 OR 4 WIRE
UPS OUTPUT TO
CRITICAL LOAD
3 PHASE, 3 OR 4 WIRE
DESCRIPTION: ONELINE DRAWING OF TYPICAL PARALLEL
CAPACITY/REDUNDANT SYSTEM
See Sheet 3 for notes.
DRAWING NO:
SHEET:
164201373---3
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NOTE: 1. Accommodates one to eight UPMs. Four UPM system shown.
NOTE: 2. A bypass neutral feeder must be installed when the output neutral is used. If no
bypass neutral is installed, the output neutral is to be bonded to the chassis in the
SSBM through the minimum size copper conductor listed in Table H. In either case,
fully rated neutral conductors are to be run from the output of each UPM to the
neutral bus bar inside the SSBM.
Table H. Minimum Size Copper Bonding Jumper
SSBM Model
2500A
Wire Size (kcmil)
500
600
700
3000A
4000A
NOTE: 3. Refer to Section 1.1.4 for additional guidance for wiring and conduit installation.
NOTE: 4. The required neutral conductors must be spread as evenly as possible through
the available runbacks.
DESCRIPTION:
ONELINE DRAWINGS OF TYPICAL PARALLEL
CAPACITY/REDUNDANT SYSTEM
DRAWING NO:
SHEET:
164201373---3
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1. Two redundant PowerNet control networks connect UPM module to UPM module and
UPM module to the SSBM. Each network requires only one shielded twisted pair of wires.
2. Refer to drawing 164201373---13 for location of the Customer Interface panel (A1).
3. Use Class 1 wiring methods (as defined by the NEC) for control wiring. Install the control
wiring in separate conduits from the power wiring. Install the twisted pair of each
redundant PowerNet network in separate conduits. The wire should be rated at 24 volts,
1 amp minimum. The recommended wire for the PowerNet network is shielded 20 gauge
twisted pair Belden 8762 (Powerware Part Number 175090703) or equivalent. The
recommended wire for the optional Network Power Supply panel (A13) for Powerware
9315---625/750 UPMs is 14 gauge twisted pair.
4. Control wiring run may not exceed 100 meters.
5. Refer to sheet 2 for typical control wiring routing. Use Arrangement C for a more robust
network.
6. Connect control wiring and terminating resistor (if applicable ) to the removable portion of
the terminal block.
7. Terminate each redundant PowerNet network at the end modules in the system. Use a
120 ohm, 1/4 watt, 5% resistor (Powerware Part Number 141202041). Refer to sheet 2 for
typical termination points.
8. If SSBM is to be terminated, install terminating resistors onto terminal block TB1. Refer to
sheet 3 for terminal location. Connect each resistor across terminals 1 and 2 and 6 and 7.
9. Refer to Tables I, J, and K, and to applicable chapters for information about installing
control wiring.
Port 1
D B --- 9 Connector
Front
of
SSBM
Port 2
D B --- 25 Connector
SSBM
Customer Interface Panel
Top View
DESCRIPTION:
DRAWING NO:
SSBM CUSTOMER INTERFACE PANEL
SHEET:
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CHANNEL A
CHANNEL B
TERMINATION
POINTS
TERMINATION
POINTS
UPM
1
UPM
2
UPM
3
UPM
4
SSBM
Arrangement A
CHANNEL A
CHANNEL B
TERMINATION
POINTS
TERMINATION
POINTS
UPM
4
UPM
1
UPM
2
UPM
3
SSBM
Arrangement B
CHANNEL A
CHANNEL B
TERMINATION
POINTS
CHAN A
CHAN B
TERMINATION
POINT
TERMINATION
POINT
UPM
1
UPM
2
UPM
3
UPM
4
SSBM
Arrangement C (Robust Network Routing)
SSBM
DESCRIPTION:
TYPICAL POWERNET NETWORK
WIRING AND TERMINATIONS
SSBM CUSTOMER INTERFACE PANEL
DRAWING NO:
SHEET:
164201373---4
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Channel B
Terminating Resistor
120 ohm, 1/4 watt, 5%
Channel A
Terminating Resistor
120 ohm, 1/4 watt, 5%
10
1
SSBM and UPM PowerNet Interface Terminal Block
Terminating Resistor Location
DESCRIPTION:
SSBM CUSTOMER INTERFACE PANEL
DRAWING NO:
SHEET:
164201373---4
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Table I. Control Wiring Terminations
Terminal
TB1
Description
Terminal Function
Channel A PowerNet
Channel B PowerNet
EPO to UPS Module
Remote EPO
Compression Terminal Block with
removable customer wiring plug
TB2
Compression Terminal Block with
removable customer wiring plug
Building Alarms 1 through 3
TB3
TB4
Compression Terminal Block with Building Alarms 4 through 6
removable customer wiring plug
On UPS Monitoring
Compression Terminal Block with
removable customer wiring plug
On Bypass Monitoring
Summary Alarm & Notice Contact
TB6
TB7
Compression Terminal Block
Sync Reference Voltage for Optional Sync
Control, Hot-Tie Control or Hot-Tie with Sync
Control
Compression Terminal Block with Optional CAN Power Supply Panel (A13) Terminal
removable customer wiring plug
Block for Powerware 9315 (500 kVA---750 kVA)
Models only
DESCRIPTION:
SSBM CUSTOMER INTERFACE PANEL
DRAWING NO:
SHEET:
164201373---4
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Table J. Customer Interface Panel Inputs and Outputs
Terminal
Block
TB Pin #
Name
Description
1
2
CHANNEL A POWERNET --- HIGH
CHANNEL A POWERNET --- LOW
CHANNEL A POWERNET --- GND
NOT USED
Channel A connection of PowerNet from UPS
Modules. Used to control and monitor UPS
modules.
3
4
5
NOT USED
TB1
6
CHANNEL B POWERNET --- HIGH
CHANNEL B POWERNET --- LOW
CHANNEL B POWERNET --- GND
EPO TO UPS MODULE --- RTN
EPO TO UPS MODULE
REMOTE EPO
Channel B connection of PowerNet from UPS
Modules. Used to control and monitor UPS
modules.
7
8
9
Emergency Power Off control connections for
UPS modules
10
1
Contacts used to activate remote EPO of SSBM
and UPS.
2
REMOTE EPO RTN
3
NOT USED
4
NOT USED
5
BLDG ALARM 1
Programmable UPS alarm. Activated by a remote
contact closure. (See Note 1)
TB2
6
BLDG ALARM 1 RTN
BLDG ALARM 2
7
Programmable UPS alarm. Activated by a remote
contact closure. (See Note 1).
8
BLDG ALARM 2 RTN
BLDG ALARM 3
9
Programmable UPS alarm. Activated by a remote
contact closure.
10
BLDG ALARM 3 RTN
Programmable UPS alarm. Activated by a remote
contact closure. Default is Go to Bypass.
(See Note 2 and 3)
Programmable UPS alarm. Activated by a remote
contact closure. Default is Go to UPS.
(See Note 4)
1
2
3
4
BLDG ALARM 4
BLDG ALARM 4 RTN
BLDG ALARM 5
BLDG ALARM 5 RTN
5
6
BLDG ALARM 6
BLDG ALARM 6 RTN
NOT USED
TB3
Programmable UPS alarm. Activated by a remote
contact closure. Default is on Generator.
7
8
NOT USED
9
NOT USED
10
NOT USED
NOTES:
1. If the SSBM is equipped with an optional System Maintenance Bypass (SMB), Building Alarms #1
and #2 are used for the MIS and MBP breakers shown on the Monitor Panel Mimic and are
unavailable for customer use.
2. If the SSBM is setup for Powerware Sync Control, Building Alarm #4 is used for the “Sync Control
Trouble” alarm and is unavailable for customer use.
3. If the SSBM is setup for Powerware Hot-Tie Control, Building Alarm #4 is used for the programmed
control function “Hot-Tie Trouble” and is unavailable for customer use.
4. If the SSBM is setup for Powerware Sync Control or Hot-Tie Control, Building Alarm #5 is used for
the programmed control function “Transfer to Bypass Disabled” and is unavailable for customer
use.
DESCRIPTION:
SSBM CUSTOMER INTERFACE PANEL
DRAWING NO:
SHEET:
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Table J. Customer Interface Panel Inputs and Outputs (Cont’d)
Terminal
Block
TB Pin #
Name
Description
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10
ON UPS
Contacts used to indicate On UPS status of
Parallel Capacity/Redundant System
ON UPS RTN
ON BYPASS
Contacts used to indicate On Bypass status of
Parallel Capacity/Redundant System (See Note 6)
ON BYPASS RTN
RELAY # 1 NC
RELAY # 1 NO
RELAY # 1 RTN
RELAY # 2 NC
RELAY # 2 NO
RELAY # 2 RTN
Bypass ∅ A
TB4
General purpose NO and NC relay
contacts. (See Note 4)
General purpose NO and NC relay
contacts. (See Note 5)
Bypass ∅ B
Bypass ∅ C
Sync Reference Voltage for Optional Powerware
9315 Sync Control Connections.
Sync Reference ∅ A
Sync Reference ∅ B
Sync Reference ∅ C
Output ∅ A
TB6
Also used for Optional Powerware Hot-Tie Control
and Hot-Tie with Sync Control connections.
Output ∅ B
Output ∅ C
+12VDC
+12VDC RTN
+12VDC
+12VDC RTN
+12VDC
Optional CAN Power Supply Panel (A13) Terminal
Block for Powerware 9315 (500 kVA--- 750 kVA)
Models only
TB7
+12VDC RTN
+12VDC
+12VDC RTN
+12VDC
+12VDC RTN
NOTES:
5. Relay 1 is normally deenergized and is only energized for an alarm condition.
6. Relay 2 is normally energized and is only deenergized for an alarm condition.
7. If the SSBM is setup for a Powerware Sync Control, the ON BYPASS contact is used for Sync
Control and is not available for customer use.
DESCRIPTION:
SSBM CUSTOMER INTERFACE PANEL
DRAWING NO:
SHEET:
164201373---4
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1. Two redundant PowerNet control networks connect the UPMs to each other and the UPMs
to the SSBM. Each network requires only one shielded twisted pair of wires.
2. Refer to sheets 2 and 3 for location of the UPM PowerNet Interface Panel.
3. Use Class 1 wiring methods (as defined by the NEC) for control wiring. Install the control
wiring in separate conduits from the power wiring. Install the twisted pair of each
redundant PowerNet network in separate conduits. The wire should be rated at 24 volts,
1 amp minimum. The recommended wire for the PowerNet network is shielded 22 gauge
twisted pair Belden 8761 or equivalent.
4. Control wiring run may not exceed 100 meters.
5. Connect control wiring and terminating resistor (if applicable) to the removable portion of
the terminal block.
6. Terminate each redundant PowerNet network at the end modules in the system. Use a
120 ohm, 1/4 watt, 5% resistor (Powerware Part Number 141202041). Refer to drawing
164201373---4, sheet 2 for typical termination points.
7. Install terminating resistors onto appropriate UPM PowerNet Interface Panel terminal block.
Refer to drawing 164201373---4, sheet 3 for terminal location. Connect each resistor
across terminals 1 and 2 and 6 and 7.
8. Refer to Tables K and L, and to applicable chapters for information about installing control
wiring.
UPM PowerNet Interface Panel
DESCRIPTION:
UPM POWERNET INTERFACE PANEL:
POWERWARE 9315--200 TO --500 UPMs
DRAWING NO:
SHEET:
164201373---5
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INTERFACE PANEL
Powerware 9315 (200 kVA---300 kVA) PowerNet Interface Panel Location
DESCRIPTION:
UPM POWERNET INTERFACE PANEL:
POWERWARE 9315--200 TO --500 UPMs
DRAWING NO:
SHEET:
164201373---5
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INTERFACE PANEL
Powerware 9315 (400 kVA---500 kVA) PowerNet Interface Panel Location
DESCRIPTION:
UPM POWERNET INTERFACE PANEL:
POWERWARE 9315--200 TO --500 UPMs
DRAWING NO:
SHEET:
164201373---5
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Table K. Control Wiring Terminations
Terminal
Description
Terminal Function
Channel A PowerNet
Channel B PowerNet
EPO to UPM (Optional)
PowerNet Compression Terminal Block
Terminal
Block
with removable customer
wiring plug
Table L. UPM Powernet Interface Panel Inputs and Outputs
Terminal
Block
TB Pin #
Name
Description
1
2
CHANNEL A POWERNET --- HIGH
CHANNEL A POWERNET --- LOW
CHANNEL A POWERNET --- GND
NOT USED
Channel A connection of PowerNet from
SSBM. Used to control and monitor UPMs.
3
4
5
NOT USED
PowerNet
6
CHANNEL B POWERNET --- HIGH
CHANNEL B POWERNET --- LOW
CHANNEL B POWERNET --- GND
EPO TO UPS MODULE --- RTN
EPO TO UPS MODULE
Channel B connection of PowerNet from
SSBM. Used to control and monitor UPMs.
7
8
9
Emergency Power Off control connections
for UPMs. (Optional)
10
DESCRIPTION:
UPM POWERNET INTERFACE PANEL
POWERWARE 9315--200 TO --500 UPMs
DRAWING NO:
SHEET:
164201373---5
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1. Two redundant PowerNet control networks connect the UPMs to each other and the UPMs
to the SSBM. Each network requires only one shielded twisted pair of wires and one
twisted pair of wires for the redundant power supplies. The control wiring is connected at
J2 of the CAN interface. See drawing below.
2. Refer to sheets 2 and 3 for location of the CAN A and CAN B Logic Boards.
3. Use Class 1 wiring methods (as defined by the NEC) for control wiring. Install the control
wiring in separate conduits from the power wiring. Install the twisted pair of each
redundant PowerNet network in separate conduits. The wire should be rated at 24 volts,
1 amp minimum. The recommended wire for the Powernet network is shielded 20 gauge
twisted pair Belden 8762 or equivalent. The recommended wire for the power supplies is
14 gauge twisted pair
4. Control wiring run may not exceed 100 meters.
5. Connect control wiring to the removable portion of the terminal block.
6. Terminate each redundant PowerNet network at the end modules in the system. Refer to
drawing 164201373---4, sheet 2 for typical termination points.
7. Refer to applicable chapters for information about installing control wiring.
J2 CAN Interface
Connection
DESCRIPTION:
UPM CAN INTERFACE:
POWERWARE 9315--625/750 UPMs
DRAWING NO:
SHEET:
164201373---6
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CUSTOMER INTERFACE
CAN B
CAN A
Powerware 9315 750 CAN A and CAN B Interface Location
DESCRIPTION:
UPM CAN INTERFACE:
POWERWARE 9315--625/750 UPMs
DRAWING NO:
SHEET:
164201373---6
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Table M. UPM CAN A & CAN B Interface Inputs and Outputs
From
SSBM
To UPM
Name
Description
CAN A
J2 --- 3
A1TB1-1
A1TB1-2
A1TB1-3
A1TB7-1
A1TB7-2
A1TB1-6
A1TB1-7
A1TB1-8
A1TB7-3
A1TB7-4
CHANNEL A POWERNET --- HIGH
CHANNEL A POWERNET --- LOW
CHANNEL A POWERNET --- GND
CONTROL POWER --- 12V D C
CONTROL POWER --- GND
CAN A
J2 --- 4
Channel A connection of PowerNet from
SSBM. Used to control and monitor UPMs.
CAN A
J2 --- 5
CAN A
J2 --- 1
Control power connection for Channel A
CAN Logic Board from SSBM.
CAN A
J2 --- 2
CAN B
J2 --- 3
CHANNEL B POWERNET --- HIGH
CHANNEL B POWERNET --- LOW
CHANNEL B POWERNET --- GND
CONTROL POWER --- 12V D C
CONTROL POWER --- GND
CAN B
J2 --- 4
Channel B connection of PowerNet from
SSBM. Used to control and monitor UPMs.
CAN B
J2 --- 5
CAN B
J2 --- 1
Control power connection for Channel B
CAN Logic Board from SSBM.
CAN B
J2 --- 2
DESCRIPTION:
DRAWING NO:
UPM CAN INTERFACE:
POWERWARE 9315--625/750 UPMs
164201373---6
SHEET:
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1. The Remote EPO feature shuts down the UPS modules, opens all breakers in the
Switchboard System Bypass Module and isolates power from your critical load. Local
electrical codes may also require tripping upstream protective devices to the UPS
modules.
2. To open all UPM breakers, a separate twisted pair of wires and an EPO Kit (sold
separately) must be installed to the modules from the SSBM.
3. Use Class 1 wiring methods (as defined by the NEC) for control wiring. Install the control
wiring in separate conduit from the power wiring. The wire should be rated at 24 volts,
1 amp minimum.
4. Refer to Table N of this drawing and to applicable chapters for information about installing
control remote EPO.
5. Refer to drawings 164201373---4 and 164201373---13 for location of the Customer Interface
panel and drawing 164201373---4 for the terminal block location on the Customer Interface
Panel.
Table N. Remote EPO
1
REMOTE
TB2
EPO
SWITCH
2
TWISTED
WIRES (2)
Remote EPO switch rating is 24 VDC.
1 amp minimum if supplied by user.
NOTE: This switch must be a dedicated switch, and not
tied into any other circuits.
DESCRIPTION:
REMOTE EMERGENCY POWER OFF
DRAWING NO:
SHEET:
164201373---7
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11.9
(0.47)
115.8
(4.56)
88.9
(3.50)
95.3
114.3
(4.50)
(3.75)
SQUARE
Knockout pattern
typ. 5 sides
TO SSBM
TO OTHER
EQUIPMENT
Dimensions are in millimeters (inches)
DESCRIPTION:
DRAWING NO:
REMOTE EMERGENCY POWER OFF
SHEET:
2 of 2
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285.7
(11.25)
100.1
(3.94)
74.7
(2.94)
215.9
(8.50)
171.5
(6.75)
KNOCKOUTS PROVIDED
ON FIVE SURFACES
MAX. WIRE SIZE: NO. 14 AWG
MIN. WIRE SIZE: NO. 18 AWG
25.4
(1.00)
FLUSH MOUNT
216.58
(8.50)
197.47
(7.75)
.75
41.1
(1.62)
88.9
(3.50)
SURFACE
MOUNT
190.5
(7.50)
(FOR HANGING)
CONDUIT AND WIRING SUPPLIED BY
CUSTOMER. MAX. DISTANCE BETWEEN
REMOTE MONITOR AND SBM NOT TO
EXCEED 500 FEET.
WIRES MUST
BE TWISTED
(14 --- 18 gauge)
DESCRIPTION:
DRAWING NO:
REMOTE MONITOR PANEL
Dimensions are in millimeters (inches)
SHEET:
164201373---8
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215.9
(8.5)
196.8
(7.75)
FLUSH MOUNT
19.0
(.750)
28.6
(1.12)
41.1
(1.62)
190.5
(7.50)
88.9
(3.50)
SURFACE
MOUNT
FOR HANGING
Relay Interface Module
EXISTING
INTERNAL
WIRING
CONTINUES AT UPS
CONDUIT AND
WIRING SUPPLIED
BY CUSTOMER.
Maximum distance between
RIM and SBM not to exceed
500 feet. Wires must be twisted.
MAX WIRE SIZE NO. 14 AWG.
MIN WIRE SIZE NO. 18 AWG.
DESCRIPTION:
DRAWING NO:
RELAY INTERFACE MODULE
SHEET:
Dimensions are in millimeters (inches)
164201373---9
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285.7
(11.25)
15 --- PI N D --- SUB
CONNECTORS
100.0
(3.94)
273.1
(10.75)
25.4
(1.00)
74.6
(2.94)
171.5
(6.75)
215.9
(8.50)
KNOCKOUTS PROVIDED
ON FIVE SURFACES
DESCRIPTION:
DRAWING NO:
RELAY INTERFACE MODULE
SHEET:
Dimensions are in millimeters (inches)
164201373---9
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285.7
(11.25)
100.1
(3.94)
74.7
(2.94)
215.9
(8.50)
171.5
(6.75)
KNOCKOUTS PROVIDED
ON FIVE SURFACES
MAX. WIRE SIZE: NO. 14 AWG
MIN. WIRE SIZE: NO. 18 AWG
25.4
(1.00)
216.58
(8.50)
FLUSH MOUNT
197.47
(7.75)
.75
41.1
(1.62)
88.9
(3.50)
SURFACE
MOUNT
190.5
(7.50)
(FOR HANGING)
CONDUIT AND WIRING SUPPLIED BY
CUSTOMER. MAX. DISTANCE BETWEEN
REMOTE MONITOR AND SBM NOT TO
EXCEED 500 FEET.
WIRES MUST
BE TWISTED
DESCRIPTION:
DRAWING NO:
SUPERVISORY CONTACT MODULE
SHEET:
Dimensions are in millimeters (inches)
164201373---10
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DESCRIPTION:
DRAWING NO:
PowerHandlerPlus SSBM
SHEET:
164201373---11
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DESCRIPTION:
DRAWING NO:
PowerHandlerPlus SSBM
SHEET:
164201373---11
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For 3 Phase, 4 wire SSBM option ONLY:
Neutral Bus in Sections 2 and 3.
T4
T4A
T5
T5A
T6A
T6
DESCRIPTION:
PowerHandlerPlus SSBM
DRAWING NO:
SHEET:
164201373---11
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Floor Mounting Details
(NOTE: Frame and bottom main bus shown only for clarity.)
DESCRIPTION:
PowerHandlerPlus SSBM
DRAWING NO:
SHEET:
164201373---11
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DESCRIPTION:
DRAWING NO:
PowerHandlerPlus SSBM with SMB
SHEET:
164201373---12
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DESCRIPTION:
DRAWING NO:
PowerHandlerPlus SSBM with SMB
SHEET:
164201373---12
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T4
T5
T6
DESCRIPTION:
DRAWING NO:
PowerHandlerPlus SSBM with SMB
SHEET:
164201373---12
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Floor Mounting Details
(NOTE: Frame and bottom main bus shown only for clarity.)
DESCRIPTION:
PowerHandlerPlus SSBM with SMB
DRAWING NO:
SHEET:
164201373---12
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CONTROL/MONITOR PANEL
FRONT VIEW
DESCRIPTION:
DRAWING NO:
TYPICAL SSBM CONTROL SECTION
SHEET:
110915520
164201373---13
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NETWORK POWER SUPPLY PANEL (A13)
SMB CONTROL PANEL (OPTIONAL)
WILL BE ONE OF THE FOLLOWING:
CUSTOMER INTERFACE PANEL
SMB ELECTRICAL INTERLOCK (A10)
OR
SMB ELECTRICAL INTERLOCK WITH
REDUNDANT CBP (A11)
SEE ENLARGED VIEW OF MBP KEY
SWITCH PANEL ON SHEET 3
POWERNODE PANEL (A1)
SEE SHEET 3 FOR DETAIL
FRONT VIEW
FRONT DOORS REMOVED
DESCRIPTION:
DRAWING NO:
TYPICAL SSBM CONTROL SECTION
SHEET:
110915520
164201373---13
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CUSTOMER
INTERFACE PANEL
POWERNODE PANEL
(OPTIONAL)
DESCRIPTION:
DRAWING NO:
TYPICAL SSBM CONTROL SECTION
SHEET:
110915520
164201373---13
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SMB ELECTRICAL INTERLOCK
PANEL (A10) (OPTIONAL)
SMB ELECTRICAL INTERLOCK
PANEL (A11) WITH REDUNDANT CBP
CONTROLS (OPTIONAL)
DESCRIPTION:
DRAWING NO:
TYPICAL SSBM CONTROL SECTION
110915520
SHEET:
164201373---13
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Table O. UPM Output-to-SSBM Cable and Conduit Configurations: Based on UPM Manuals
UPM Output-to-SSBM Cable Configuration
Minimum Conductor Size, 3∅, (1) Neutral, (1) Gnd
Max No. of UPMs Connectable to each SSBM
(Based on UPM-to-SSBM Cable Configuration
Number of
Number and
Conductors per Size of Conduit
Conductor Size
(AWG or kcmil)
9315
Output Output
∅ and Neutral
(in inches)
2 --- 2.0
3 --- 2.0
1 --- 2.0
1 --- 2.0
1 --- 2.0
3 --- 3.0
2 --- 2.0
2 --- 2.0
2 --- 2.0
2 --- 2.0
3 --- 2.5
3 --- 2.5
5 --- 3.0
3 --- 3.0
3 --- 3.0
3 --- 3.0
3 --- 3.0
3 --- 3.0
3 --- 3.5
3 --- 3.5
3 --- 3.0
3 --- 3.0
3 --- 3.0
3 --- 3.0
3 --- 3.5
3 --- 3.0
3 --- 3.5
3 --- 3.0
Model 2500
Model 3000
Model 4000
Model - kVA/kW Voltage Current
200 --- 200/160
225 --- 225/180
225 --- 225/180
300 --- 225/180
300 --- 225/180
300 --- 300/240
300--- 300/240
300--- 300/240
250 --- 200/160
250 --- 250/200
400 --- 300/240
400 --- 400/320
500 --- 400/320
500 --- 400/320
500 --- 500/400
500 --- 500/400
625 --- 500/400
625 --- 500/450
625 --- 625/500
625 --- 626/562
750 --- 625/500
750 --- 625/500
750 --- 625/562
750 --- 625/562
750 --- 750/600
750 --- 750/600
750 --- 750/675
750 --- 750/675
400
208
480
480
600
208
480
600
400
400
400
400
208
480
480
600
400
400
400
400
480
600
480
600
480
600
480
600
290
625
271
271
217
830
360
289
290
360
433
577
1110
480
601
601
722
722
902
902
752
601
752
601
902
722
902
722
4/0
350
3/0
2
3
2
2
1
3
2
2
2
2
3
3
5
3
3
3
4
4
4
4
3
3
3
3
4
3
4
3
7
4
7
7
8
4
7
7
7
7
4
4
2
4
4
4
3
3
3
3
4
4
4
4
3
4
3
4
7
4
7
7
8
4
7
7
7
7
4
4
2
4
4
4
3
3
3
3
4
4
4
4
3
4
3
4
7
4
7
7
8
4
7
7
7
7
4
4
2
4
4
4
3
3
3
3
4
4
4
4
3
4
3
4
3/0
350
500*
250
4/0
4/0
250
3/0
250
600*
250
350
350
300
300
500
500
500
350
500
350
400
500
400
500
NOTES:
1. * = Connections to output transformer, not UPM. Refer to applicable Powerware 9315 UPS Installation manual for UPS cable requirements
between the UPS and its output transformer.
DESCRIPTION:
UPM OUTPUT-TO-SSBM CABLE AND
CONDUIT CONFIGURATIONS
DRAWING NO:
SHEET:
164201373---14
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Table P. UPM Output-to-SSBM Cable and Conduit Configurations: For Max Number of UPMs
UPM Output-to-SSBM Cable Configuration
Minimum Conductor Size, 3∅, (1) Neutral, (1) Gnd
Max No. of UPMs Connectable to each SSBM
(Based on UPM-to-SSBM Cable Configuration
Number of
Number and
Conductors per Size of Conduit
Conductor Size
(AWG or kcmil)
9315
Output Output
∅ and Neutral
(in inches)
1 --- 3. 5
2 --- 3. 5
1 --- 3. 0
1 --- 3. 0
1 --- 3. 0
3 --- 3. 0
2 --- 2. 5
1 --- 3. 5
1 --- 3. 5
2 --- 2. 5
2 --- 3. 0
2 --- 3. 5
4 --- 3. 5
2 --- 3. 0
2 --- 3. 5
2 --- 3. 0
3 --- 3. 0
2 --- 4. 0
3 --- 3. 0
2 --- 4. 0
3 --- 3. 5
3 --- 3. 5
3 --- 3. 0
2 --- 4. 0
2 --- 3. 5
3 --- 3. 0
2 --- 4. 0
2 --- 3. 5
3 --- 3. 5
3 --- 3. 0
2 --- 4. 0
3 --- 3. 5
3 --- 3. 0
2 --- 4. 0
Model 2500
Model 3000
Model 4000
Model - kVA/kW Voltage Current
200 --- 200/160
225 --- 225/180
225 --- 225/180
300 --- 225/180
300 --- 225/180
300 --- 300/240
300--- 300/240
300--- 300/240
250 --- 200/160
250 --- 250/200
400 --- 300/240
400 --- 400/320
500 --- 400/320
500 --- 400/320
500 --- 500/400
500 --- 500/400
400
208
480
480
600
208
480
600
400
400
400
400
208
480
480
600
290
625
271
271
217
830
360
289
290
360
433
577
1110
480
600
480
500
500
400
400
300
400*
4/0
500
500
4/0
300
500
500*
350
500
350
350
700
350
700
500
500
350
700
500
350
700
500
500
350
700
500
350
700
1
2
1
1
1
3
2
1
1
2
2
2
4
2
2
2
3
2
3
2
3
3
3
2
2
3
2
2
3
3
2
3
3
2
8
7
8
8
8
4
7
8
8
7
7
7
3
7
7
7
4
7
4
7
4
4
4
7
7
4
7
7
4
4
7
4
4
7
8
7
8
8
8
4
7
8
8
7
7
7
3
7
7
7
4
7
4
7
4
4
4
7
7
4
7
7
4
4
7
4
4
7
8
7
8
8
8
4
7
8
8
7
7
7
3
7
7
7
4
7
4
7
4
4
4
7
7
4
7
7
4
4
7
4
4
7
625 --- 500/400
400
722
625 --- 500/450
400
722
625 --- 625/500
625 --- 626/562
400
400
902
902
750 --- 625/500
750 --- 625/500
480
600
752
601
750 --- 625/562
480
752
750 --- 625/562
750 --- 750/600
600
480
601
902
750 --- 750/600
750 --- 750/675
600
480
722
902
750 --- 750/675
600
722
NOTES:
1. The cable configurations shown support connection of the maximum number of UPMs for each SSBM model. The maximum number
of UPMs connected to any SSBM shall not exceed eight.
2. Maximum conductor size considered: 700 kcmil.
3. * = Connections to output transformer, not UPM. Refer to applicable Powerware 9315 UPS Installation manual for UPS cable requirements
between the UPS and its output transformer.
DESCRIPTION:
UPM OUTPUT-TO-SSBM CABLE AND
CONDUIT CONFIGURATIONS
DRAWING NO:
SHEET:
164201373---14
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LIMITED FACTORY WARRANTY FOR THREE-PHASE POWERWARE PRODUCTS
This Warranty applies only to units installed in the Fifty (50) United States of America. Subject
to the conditions herein, Powerware Corporation (Powerware) warrants solely to the initial
end---user the electronics (the “Unit”) against defects in material and workmanship for a period
of 12 months from the date of equipment start up or 18 months from date of receipt by end-user,
whichever occurs first.
If, in the opinion of Powerware, the Unit fails to meet published specifications and the defect is
within the terms of this warranty, the Unit will be repaired or replaced at the option of Powerware
with no charge for replacement parts. Labor required, to make the repairs or replacement
installation, and travel costs incurred by Powerware’s representatives, is not included under the
terms of this Limited Warranty, except for labor required during the first 90 days after the date
of delivery, provided that startup, of the unit onsite, has been performed by Powerware.
Equipment sold, but not manufactured, by Powerware, e.g., batteries and only the manufacturer
of such equipment shall warrant battery racks. Equipment repaired or replaced pursuant to this
warranty will be warranted for the remaining portion of the original warranty subject to all the
terms thereof.
This warranty does not apply to any Unit that has been subject to neglect, accident, abuse,
misuse, misapplication, incorrect installation, or that has been subject to repair or alteration, not
authorized in writing by Powerware’ personnel, Purchaser shall be invoiced for, and shall pay
for, all services not expressly provided for by the terms hereof, including, without limitation, site
calls involving an inspection which determines no corrective maintenance is required. THIS
WARRANTY IS THE PURCHASER’S (USER’S) SOLE REMEDY AND IS EXPRESSLY IN LIEU OF,
AND THERE ARE NOT OTHER, EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES
(INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY
PURPOSE, WHICH ARE EXPRESSLY DISCLAIMED). In no case will Powerware’s’ liability under
this Warranty exceed the replacement value of the Unit warranted.
Powerware’s obligation, under said warranty, is expressly conditioned upon receipt by
Powerware of all payments due it (including interest charges, if any). During such time as
Powerware has not received payment of any amount due to Powerware, in accordance with the
Contract terms under which the equipment is sold, Powerware shall have no obligation, under
said warranty; also during this time, the period of said warranty shall continue to run and the
expiration of said warranty shall not be extended upon payment of the overdue amount. These
limitations, to said warranty, apply even in the event that the equipment is sold initially by
Powerware for resale to an ultimate end-user.
In no event shall Powerware be liable for any indirect, incidental special or consequential
damages of any kind or type whatsoever, or based on any claim or cause of action, however
denominated. Powerware shall not be responsible for failure to provide service or parts due to
causes beyond Powerware’s’ reasonable control. This limited warranty applies only to the
original end user of the unit.
Cost for replacement equipment, installation, material freight charges travel expenses and labor
of Powerware representatives will be borne by the Purchaser (user). Any advice furnished the
Purchaser before or after delivery in regard to use or application of Powerware equipment is
furnished without charge and on the basis that it represents Powerware’s best judgment under
the circumstances. The use of any such advice by the Purchaser is solely and entirely at its own
risk.
Powerware 9315 Parallel Capacity/Redundant System with PHP SSBM
W--1
164201373 Rev. A
092402
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Powerware 9315 Parallel Capacity/Redundant System with PHP SSBM
164201373 Rev. A 092402
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