Powermatic Saw M 1791257 User Manual

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Operating Instructions and Parts Manual

20”and 24” Band Saws

Models 2013 and 2415

For model 2013 serial no. 13102013913 and higher.

For model 2415 serial no. 140224151098 and higher.

Powermatic

427 New Sanford Rd.

LaVergne, TN 37086

Ph.: 800-274-6848

www.powermatic.com

Part No. M-1791257

Revision E2 10/2014

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Table of Contents

Warranty and Service............................................................................................................................................2

Table of Contents..................................................................................................................................................3

Warning.................................................................................................................................................................5

Introduction ...........................................................................................................................................................7

Specifications........................................................................................................................................................7

Features and Terminology ....................................................................................................................................8

Floor Diagrams......................................................................................................................................................8

Unpacking .............................................................................................................................................................9

Contents of the Shipping Container ..................................................................................................................9

Assembly.............................................................................................................................................................10

Installing Fence and Rails ...............................................................................................................................10

Dust Collection ................................................................................................................................................12

Grounding Instructions........................................................................................................................................12

Extension cords...............................................................................................................................................13

230 Volt, Single Phase Operation ...................................................................................................................13

230 Volt, Three Phase Operation....................................................................................................................13

Converting from 230 Volt to 460 Volt (Three Phase Only)..............................................................................14

Three-Phase Test Run....................................................................................................................................14

Adjustments ........................................................................................................................................................15

Table Tilt..........................................................................................................................................................15

90° Table Stop.................................................................................................................................................15

Installing/Changing Blades..............................................................................................................................16

Blade Tension .................................................................................................................................................16

Blade Tracking ................................................................................................................................................17

Upper Blade Guide Assembly .........................................................................................................................18

Upper Blade Guides and Upper Support Bearing ...........................................................................................18

Lower Blade Guides and Lower Support Bearing ...........................................................................................19

Miter Gauge.....................................................................................................................................................20

Belt Tension ....................................................................................................................................................20

Belt Alignment .................................................................................................................................................21

Blade Speed Adjustment.................................................................................................................................21

Operating Controls..............................................................................................................................................21

Brake Pedal.....................................................................................................................................................22

Operation ............................................................................................................................................................22

General Procedure..........................................................................................................................................22

Ripping ............................................................................................................................................................23

Crosscutting ....................................................................................................................................................23

Resawing.........................................................................................................................................................23

Blade Lead ......................................................................................................................................................23

Blade Selection ...................................................................................................................................................24

Width...............................................................................................................................................................25

Pitch ................................................................................................................................................................25

Shape..............................................................................................................................................................25

Set...................................................................................................................................................................26

Material............................................................................................................................................................26

Blade Breakage...............................................................................................................................................26

Maintenance........................................................................................................................................................27

Tire Replacement............................................................................................................................................27

Band Wheel Replacement...............................................................................................................................27

Blade Selection Guide.........................................................................................................................................28

For Radius Cutting ..........................................................................................................................................28

Troubleshooting – Operational Problems............................................................................................................29

Troubleshooting – Mechanical and Electrical Problems .....................................................................................31

Replacement Parts..............................................................................................................................................32

Parts List: Saw Body Assembly (2013 Band Saw)..........................................................................................33

Parts List: Saw Body Assembly (2415 Band Saw)..........................................................................................34

Saw Body Assembly (2013 and 2415) ............................................................................................................35

Parts List: Table Assembly (2013 Band Saw).................................................................................................36

Parts List: Table Assembly (2415 Band Saw).................................................................................................38

Table Assembly (2013 and 2415) ...................................................................................................................40

Parts List: Upper Wheel Base Assembly (2013 Band Saw)............................................................................41

Parts List: Upper Wheel Base Assembly (2415 Band Saw)............................................................................42

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Upper Wheel Base Assembly (2013 and 2415) ..............................................................................................43

Parts List: Lower Wheel Base Assembly (2013 Band Saw)............................................................................44

Parts List: Lower Wheel Base Assembly (2415 Band Saw)............................................................................46

Lower Wheel Base Assembly (2013 and 2415) ..............................................................................................48

Parts List: Guide Bracket Assembly (2013 Band Saw) ...................................................................................49

Parts List: Guide Bracket Assembly (2415 Band Saw) ...................................................................................51

Guide Bracket Assembly (2013 and 2415)......................................................................................................53

Electrical Connections: 230 Volt, Single Phase – Model 2013 Band Saw ONLY ...........................................54

Electrical Connections: 230 Volt, Single Phase – Model 2415 Band Saw ONLY ...........................................55

Electrical Connections: 230 Volt, 3 Phase – Models 2013 and 2415..............................................................56

Electrical Connections: 460 Volt, 3 Phase – Models 2013 and 2415..............................................................57

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Warning

1. Read and understand the entire owner’s manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of

these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This band saw is designed and intended for use by properly trained and experienced personnel only. If you

are not familiar with the proper and safe operation of a band saw, do not use until proper training and

knowledge have been obtained.

5. Do not use this band saw for other than its intended use. If used for other purposes, Powermatic disclaims

any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses only

have impact resistant lenses; they are not safety glasses.

7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past the

elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are

recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain

chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these

chemicals are:

•

Lead from lead based paint.

Crystalline silica from bricks, cement and other masonry products.

Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to

these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or

dust masks that are specifically designed to filter out microscopic particles.

10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

11. Make certain the switch is in the OFF position before connecting the machine to the power supply.

12. Make certain the machine is properly grounded.

13. Make all machine adjustments or maintenance with the machine unplugged from the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches

are removed from the machine before turning it on.

15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes,

use extreme caution and replace the guards immediately.

16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be

carefully checked to determine that it will operate properly and perform its intended function. Check for

alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions

that may affect its operation. A guard or other part that is damaged should be properly repaired or

replaced.

17. Provide for adequate space surrounding work area and non-glare, overhead lighting.

18. Keep the floor around the machine clean and free of scrap material, oil and grease.

19. Keep visitors a safe distance from the work area. Keep children away.

20. Make your workshop child proof with padlocks, master switches or by removing starter keys.

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21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are

careless acts that can result in serious injury.

22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving

parts. Do not overreach or use excessive force to perform any machine operation.

23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which

it was not designed. The right tool will do the job better and safer.

24. Use recommended accessories; improper accessories may be hazardous.

25. Maintain tools with care. Keep blade sharp and clean for the best and safest performance. Follow

instructions for lubricating and changing accessories.

26. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not

use your hands.

27. Do not stand on the machine. Serious injury could occur if the machine tips over.

28. Never leave the machine running unattended. Turn the power off and do not leave the machine until it

comes to a complete stop.

29. Remove loose items and unnecessary work pieces from the area before starting the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or

possibly even death.

- - SAVE THESE INSTRUCTIONS - -

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Introduction

This manual is provided by Powermatic covering the safe operation and maintenance procedures for a

Powermatic Model 2013 or 2415 Band Saw. This manual contains instructions on installation, safety

precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has

been designed and constructed to provide years of trouble free operation if used in accordance with

instructions set forth in this manual. If there are any questions or comments, please contact either your local

supplier or Powermatic. Powermatic can also be reached at our web site: www.powermatic.com.

Specifications

Model Number ...........................................................................2013 ...........................................................2415

Stock Number (2HP, 1PH, 230V)..........................................1791257 ...............................................................na

Stock Number (3HP, 1PH, 230V)....................................................na .....................................................1791259

Stock Number (3HP, 3PH, 230/460V*) .................................1791258 ...............................................................na

Stock Number (5HP, 3PH, 230/460V*) ...........................................na .....................................................1791260

Blade Speeds (SFPM) ..............................................2,000 and 4,000 .........................................2,000 and 4,000

Thickness Capacity, Maximum (in.) ..........................................12-3/8 .........................................................14-3/8

Width Capacity, Maximum (in.) .......................................................20 ...............................................................24

Table Size (in.) ........................................................................24 x 24 ....................................................... 24 x 28

Table Tilt (deg.) ...........................................................45 right, 10 left ........................................... 45 right, 10 left

Approximate Blade Length (in.)...............................................158-1/2 .......................................................180-1/2

Blade Widths (in.).................................1/4 minimum, 1-1/2 maximum ....................1/4 minimum, 1-1/2 maximum

Switch................................................................................... magnetic .................................................... magnetic

Dust Collection Minimum CFM Required ......................................600 .............................................................600

Table Height at 90^o(in.) ............................................................35-1/4 .........................................................35-3/8

Floor Space Required (in.) ................................................39 x 45-1/2 .................................................39 x 51-1/2

Shipping Weight (lbs.) ...................................................................970 ...........................................................1190

* pre-wired 230 volt NOTE: For 460V operation, magnetic switch (part no. 2013-102D for model 2013; and part

no. 2415-102D for model 2415) must be purchased separately and installed. A qualified electrician is

recommended.

The above specifications were current at the time this manual was published, but because of our policy of

continuous improvement, Powermatic reserves the right to change specifications at any time and without prior

notice, without incurring obligations.

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Features and Terminology

(Model 2415 shown)

Floor Diagrams

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Contents of the Shipping Container

Unpacking

Band Saw

Miter Gauge

Front Rail

Rear Rail

Guide Rail

Fence

Fence Body

Combination Wrench - 10/12mm

Bag of Fasteners, containing:

Open shipping container and check for shipping

damage. Report any damage immediately to your

distributor and shipping agent. Do not discard any

shipping material until the Band Saw is set up and

running properly.

Compare the contents of your container with the

following parts list to make sure all parts are intact.

Missing parts, if any, should be reported to your

distributor. Read the instruction manual thoroughly

for assembly, maintenance and safety instructions.

Hex Cap Screws, 5/16-18 x 1-1/4”

Hex Cap Screws, 5/16-18 x 3/4”

Flat Washers, 5/16”

Lock Washers, 5/16”

Hex Cap Screws, 1/4-20 x 5/8”

Flat Washers, 1/4”

Lock Washers, 1/4”

Owner's Manual

Warranty Card

Read and understand the entire contents of this manual before attempting set-up or

operation! Failure to comply may cause serious injury.

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Assembly

Tools required for assembly:

Forklift or hoist with straps

10-12mm wrench (provided)

14mm wrench

(NOTE: A socket wrench set may speed assembly

time)

Remove all crating and plastic from around the

band saw. Remove any lag screws or holding

straps which secure the band saw to the wood

pallet.

Use a hoist or forklift with straps to lift the band

saw from the pallet. Position the strap as shown in

Figure 1. (Do NOT place forks or straps directly

under the band saw table to lift it.) Move the band

saw to its permanent location, which should be dry

and well lit, with enough space on all sides to

handle long stock or perform routine maintenance

on the machine. Make sure the floor is able to

support the weight of the machine.

Areas of the Band Saw have been given a

protective coating at the factory. This should be

removed with a soft cloth moistened with kerosene

or mineral spirits. Do not get solvents near plastic

or rubber parts, and do not use an abrasive pad as

it may scratch metal surfaces.

Figure 1

Installing Fence and Rails

1. Mount the front rail (A, Figure 1a) to the saw

table with two 5/16 x 1-1/4 hex cap screws,

two 5/16 lock washers, and two 5/16 flat

washers. Screws should be placed horizontally

in approximately the center of the slot. Hand

tighten the screws.

2. Mount the rear rail (B, Figure 1a) to the table

with two 1/4 x 5/8 hex cap screws, two 1/4 lock

washers, and two 1/4 flat washers. Hand

tighten the screws.

3. Push the front and rear rails upward (toward

the table top) as far as they will go.

4. Tighten the two hex cap screws holding the

front rail to the table, with a 12mm wrench.

Tighten the two hex cap screws holding the

rear rail to the table with a 10mm wrench.

Figure 1a

5. Attach the guide rail (C, Figure 1a) to the front

rail with five 1/4 x 5/8 hex cap screws, five 1/4

lock washers, and five 1/4 flat washers. The

scale on the guide rail should face toward the

operator. Hand tighten the screws only.

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6. Attach the fence (D, Figure 2) to the fence

body (E, Figure 2) with four 5/16 x 3/4 hex cap

screws, four 5/16 lock washers, and four 5/16

flat washers. Hand tighten the screws only.

7. Place the fence assembly onto the guide rail

and against the edge of the miter slot, as

shown in Figure 2. The hook at the rear of the

fence should fit under the rear rail (see Figure

5).

8. The fence must align parallel to the miter slot

along the entire length of the fence.

9. Lock the fence by pushing down the lock

handle (G, Figure 2). Because the screws are

only hand-tight, you can shift the fence slightly

as needed until the fence parallels the miter

slot.

Figure 2

10. When the fence has been properly aligned to

the miter slot, tighten the four hex cap screws

(F, Figure 2) with a 12mm wrench. Make sure

the fence remains parallel to the miter slot as

you tighten the screws. (NOTE: This alignment

will again be checked once the guide rail has

been tightened.)

11. Move the fence assembly to the other side of

the blade so that the pointer (Figure 3) on the

fence body points to “zero” on the scale. Lock

the fence by pushing the handle down.

12. Move the guide rail with the locked fence until

the fence is flush against the blade. (Do not

force the fence into the blade so that the blade

bends.) See Figure 3. Do not unlock the fence

to perform this. Move the fence and guide rail

together when establishing the zero point.

13. Tighten the five hex cap screws that hold the

guide rail to the front rail, with a 10mm wrench.

NOTE: After tightening the guide rail, double

check that the fence is still parallel to the miter

slot. Make additional adjustments if needed.

Figure 3

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14. Check the clearance between the table and

the fence. The fence should not rub against

the table surface but be slightly above it. This

gap should be the same at the front of the

table as it is at the rear. See Figure 4.

15. If the gap between fence and table is not

consistent, loosen either of the hex nuts on the

hook (Figure 5) and rotate the sliding pad until

the fence/table gap is consistent across the full

length of the table. When this is achieved,

tighten both hex nuts.

Figure 4

16. Check the adjustment of the hook at the rear

of the fence. The hook should be positioned so

that it overlaps the rear rail by approximately

1/8”. See Figure 5. To adjust the hook, loosen

the upper hex nut (Figure 6) and slide the

hook in or out as needed. Re-tighten upper

hex nut.

Dust Collection

The use of a dust collection system is strongly

recommended for this band saw. It will help keep

the shop clean as well as reduce any potential

health hazards caused by inhalation of wood dust.

The collector should have a capacity sufficient for

this size machine (minimum of 600 CFM).

Figure 5

Attach the hose of the dust collector to the 4” dust

port below the band saw table (Figure 6). Secure

with a hose clamp or duct tape.

NOTE: Dryer vent hose is not acceptable for wood

dust collection.

Grounding Instructions

Electrical connections must

Figure 6

be made by

qualified electrician in

compliance with all relevant codes. This

machine must be properly grounded to help

prevent electrical shock and possible fatal

injury.

This machine must be grounded. In the event of a

malfunction or breakdown, grounding provides a

path of least resistance for electric current to

reduce the risk of electric shock.

Improper connection of the equipment-grounding

conductor can result in a risk of electric shock. The

conductor with insulation having an outer surface

that is green with or without yellow stripes, is the

equipment-grounding conductor.

If repair or

replacement of the electric cord or plug is

necessary, do not connect the equipment-

grounding conductor to a live terminal.

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Check with a qualified electrician or service

personnel if the grounding instructions are not

completely understood, or if in doubt as to whether

the tool is properly grounded.

Model

Recommended circuit*

1791257 (2HP 1PH 230V)

1791258 (3HP 3PH 230V)

1791258 (3HP 3PH 460V)

1791259 (3HP 1PH 230V)

1791260 (5HP 3PH 230V)

1791260 (5HP 3PH 460V)

*subject to local codes

30 Amp

15 Amp

30 Amp

40 Amp

20 Amp

Repair or replace a damaged or worn cord

immediately.

Make sure the voltage of your power supply

matches the specifications on the motor plate of

the Band Saw. The machine should be connected

to a dedicated circuit, and protected by a circuit

breaker or time delay fuse, with minimum amp

ratings as shown in Table 1. Local codes take

precedence over recommendations.

Table 1

Extension cords

Recommended Gauges (AWG) of Extension Cords

Extension Cord Length *

The use of an extension cord is not recommended

for the 2013 or 2415 Band Saw. But if one is

necessary, make sure the cord rating is suitable for

the amperage listed on the machine’s motor plate.

An undersized cord will cause a drop in line

voltage resulting in loss of power and overheating.

100 150 200

Amps

< 5

feet feet feet feet feet feet

5 to 8

Use the chart in Figure 7 as a general guide in

choosing the correct size cord. If in doubt, use the

next heavier gauge. The smaller the gauge

number, the heavier the cord.

8 to 12

12 to 15

15 to 20

21 to 30

230 Volt, Single Phase Operation

As received from the factory, the single-phase

model of the Band Saw is designed to run on 230

volt power. You may either install a plug or “hard-

wire” the Band Saw directly to a service panel.

*based on limiting the line voltage drop to 5V at 150% of the

rated amperes.

NR: Not Recommended.

If connecting a plug, use a proper UL/CSA listed 2-

pole, 3-wire grounding plug suitable for 230V

operation.

Figure 7

If the Band Saw is to be hard-wired to a panel,

make sure a disconnect is available for the

operator. During hard-wiring of the Band Saw,

make sure the fuses have been removed or the

breakers have been tripped in the circuit to which

the Band Saw will be connected. Place a warning

placard on the fuse holder or circuit breaker to

prevent it being turned on while the machine is

being wired.

If you are connecting a plug, use a proper UL/CSA

listed 3-pole, 4-wire grounding plug suitable for 230

volt operation.

If the Band Saw is to be hard-wired to a panel,

make sure a disconnect is available for the

operator.

During hard-wiring of the Band Saw, make sure the

fuses have been removed or the breakers have

been tripped in the circuit to which the Band Saw

will be connected. Place a warning placard on the

fuse holder or circuit breaker to prevent it being

turned on while the machine is being wired.

230 Volt, Three Phase Operation

The three-phase model is factory wired for 230

volt, but can be converted to 460 volt if so desired

(see “Converting From 230 Volt to 460 Volt”). You

may either install a plug or “hard-wire” the Band

Saw directly to a service panel.

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Converting from 230 Volt to 460 Volt

(Three Phase Only)

To convert from 230 volt to 460 volt:

1. Remove the four Phillips head screws on the

switch plate (Figure 8) and tilt the switch plate

down. Then remove the cover of the switch

box.

2. Replace the current contactor with the 460V

magnetic contactor (part no. 2013-102D for

model 2013; part no. 2415-102D for model

2415; purchased separately).

3. Re-connect the motor leads according to the

diagrams inside the motor junction box. These

diagrams are also found on pages 56 and 57

of this manual. (Diagram in motor junction box

should take priority.)

4. Change the lamp input power from 230V to

460V in the panel of the transformer (Figure 9)

in accordance with the diagrams on pages 56

and 57.

5. If using a plug, install a proper UL/CSA listed

plug suitable for 460V operation.

Figure 8

IMPORTANT: Consult the diagrams on pages 56

and 57 for clarification of any of these changes on

230V to 460V conversion.

Three-Phase Test Run

On the three-phase unit, after wiring has been

completed, you should check that the wires have

been connected properly:

1. Open lower front door of the Band Saw.

2. Connect machine to power source and press

the start button, shown in Figure 28, for just

an instant, then press the stop button. (See

“Operating Controls” on page 21 for further

information on the control buttons.)

Figure 9

3. The lower wheel should rotate clockwise as

viewed from the front of the machine. If the

rotation of the lower wheel is incorrect,

disconnect machine from power.

4. Switch any two of the three wires at "R,S,T"

(see “Electrical Connections”, pages 56 and

57) and re-connect machine to power source.

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Adjustments

Table Tilt

1. Loosen the lever (Figure 10).

2. Rotate the handwheel (Figure 10) clockwise to

tilt table up to 45 degrees to the right, or

counterclockwise to tilt the table up to 10

degrees to the left (as viewed from the

operator’s position).

NOTE: If you tilt the table to the left, you must

first remove the stop screw from the machine,

shown in Figure 12.

Figure 10

3. Tighten the lever (Figure 10).

NOTE: The lever, shown in Figure 10, can be

pivoted so that it doesn’t contact the band saw

surface. Simply lift straight out on the lever and

rotate it on the pin, then release it making sure it

seats itself on the pin.

90° Table Stop

The 90° stop, shown in Figure 12, ensures the

table will always be perpendicular to the blade

after the table is returned to horizontal position.

Check and adjust this 90° stop as follows:

1. Disconnect machine from power source.

2. Loosen lever (Figure 10) and tilt table left until

the stop screw rests against the metal platform

of the Band Saw, as shown in Figure 12.

3. Place a square on the table and against the

blade to check that the table is 90° to the

blade. See Figure 11.

4. If table and blade are not square, loosen lock

nut (Figure 12) with a 14mm wrench, and turn

the head of the stop screw with a 17mm

wrench. Turn the screw as needed until there

is no longer light showing between the square

and the blade.

Figure 11

5. Tighten lock nut (Figure 12) to secure the table

stop in position.

6. Tighten the lever (Figure 10).

7. Check that the scale pointer (Figure 10) is at

zero. If necessary, loosen the screw on the

pointer and shift the pointer to zero. Tighten

the screw.

Figure 12

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Installing/Changing Blades

Always wear gloves when

handling blades. New blades are usually

packaged in a coiled position; to prevent injury

uncoil them slowly and carefully, while wearing

gloves and safety glasses.

1. Disconnect machine from power source.

2. Decrease blade tension by rotating blade

tension handwheel (A, Figure 14) according to

the arrow direction in Figure 14, until the

handwheel stops.

Figure 13

3. Remove the table insert (Figure 13).

4. Remove the set screw at the end of the slot

(Figure 13) with 4mm (or 5/32”) hex wrench.

5. Lower the upper blade guide assembly by

loosening the knob (B, Figure 14) and rotating

the handwheel (C, Figure 14).

6. Open upper and lower front doors.

7. Carefully remove the blade from between

upper and lower blade guides. Remove blade

from upper and lower wheels.

8. Guide new blade through table slot. Place

blade in upper and lower blade guides. NOTE:

Make sure blade teeth point down toward

table, and toward the front of the saw.

9. Position blade on the middle of the upper and

lower wheels.

10. Replace table insert and set screw.

11. Before operating the band saw, the new blade

must be tensioned and tracked properly. Find

instructions for tensioning and tracking the

blade under “Blade Tension” and “Blade

Tracking.” The blade guides must also be set

properly according to the instructions on pages

18 and 19.

Figure 14

Blade Tension

1. Disconnect machine from power source.

2. Close both upper and lower doors.

3. Rotate blade tension handwheel to set the

blade tension, according to the arrow

directions in Figure 14.

4. The gauge (D, Figure 14) indicates the

approximate tension according to the width of

the blade in inches. Initially, set the blade

tension to correspond to the width of your

blade. As you become familiar with the saw,

you may find it necessary to change the blade

tension from the initial setting.

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Changes in blade width and the type of material

being cut will have an effect on blade tension.

Keep in mind that too little or too much blade

tension can cause blade breakage and/or poor

cutting performance.

TIP: When the band saw is not being used, slightly

release the tension on the blade – this will prolong

the blade’s life. Make a note of the specific tension

setting for that particular blade, as shown on the

gauge (D, Figure 14). The tension can then be re-

set quickly when band saw operations are

resumed.

Blade Tracking

“Tracking” refers to the position of the saw blade

on the wheels while the machine is in operation.

Tracking has been factory-adjusted. However, it

should be checked occasionally, including after

every blade change.

IMPORTANT: Make tracking adjustments with

knob (F, Figure 15). DO NOT use screws (G,

Figure 15); these were used by the manufacturer

for wheel alignment and should NOT be used for

blade tracking.

Figure 15

To inspect and adjust tracking, proceed as follows:

1. Disconnect machine from power source.

2. The blade must be properly tensioned before

adjusting blade tracking. Make sure the blade

guides and other parts of the machine will not

interfere with the movement of the blade.

3. Open upper front door to expose the upper

wheel. Rotate the wheel clockwise by hand,

and observe the position of the blade on the

wheel. The blade should ride upon the center

of the wheel (Figure 16).

4. If the blade tends to move toward the edge of

the wheel, loosen wing nut (E, Figure 15) and

slightly rotate knob (F, Figure 15). Rotating

the knob clockwise will cause the blade to

move toward the rear edge of the wheel.

Rotating the knob counterclockwise will cause

the blade to move toward the front edge of the

wheel.

Figure 16

NOTE: This adjustment is sensitive; perform it

in small increments and give the blade time to

react to the changes, as you continue to rotate

the wheel.

5. When the blade is tracking properly in the

center of the wheel, re-tighten wing nut (E,

Figure 15).

6. Close upper front door.

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Upper Blade Guide Assembly

1. Disconnect machine from power source.

2. Loosen lock knob (see B, Figure 14) and raise

or lower upper blade guide assembly by

turning the handwheel (C, Figure 14).

3. Position the blade guide assembly about 3/16”

above the material to be cut. The scale (J,

Figure 14) shows the distance from bottom of

upper blade guides to the table surface.

4. Tighten lock knob (B, Figure 14).

Upper Blade Guides and Upper

Support Bearing

To adjust the bearing guides for proper blade

control, proceed as follows.

1. Disconnect machine from power source.

2. Blade must already be tensioned and tracking

properly.

3. Loosen the locking handle (A, Figure 17).

4. Adjust the guide bracket (B, Figure 17) by

rotating knob (G, Figure 17) until the front of

the guide bearings (C, Figure 17) are just

behind the blade’s gullet (curved area at the

base of the tooth). See Figure 18.

Figure 17

5. Tighten the locking handle (A, Figure 17).

6. Loosen set screw (D, Figure 17) on the guide

bearing assembly, with a 3mm hex wrench.

(Figure 17 shows the set screw for the right

hand bearing; the set screw for the left hand

bearing is shown in Figure 19.)

7. The guide bearing rotates on an eccentric

shaft. Adjust the guide bearing, by rotating the

knob (H, Figure 19) until the guide bearing

rests lightly against the blade. Do not force the

guide bearing against the side of the blade.

8. Tighten set screw (D, Figure 17).

Figure 18

9. Repeat the process for the other guide

bearing. After adjustment, make sure the set

screw (D, Figure 19) is tightened.

10. Loosen nut (E, Figure 19).

11. Adjust the support bearing using the knob (F,

Figure 19) until the space between the support

bearing and the back edge of the blade is

approximately 1/64”. A convenient way to

achieve this spacing is by placing a dollar bill

folded twice (four thicknesses of a dollar bill is

approximately 1/64”) between blade and

support bearing.

Figure 19

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12. Adjust the support bearing until it lightly

contacts the dollar bill.

13. When support bearing adjustment is complete,

remove dollar bill and tighten nut (E, Figure

19).

Lower Blade Guides and Lower

Support Bearing

1. Disconnect machine from power source.

2. Blade must already be tensioned and tracking

properly.

3. Loosen two hex cap screws (J, Figure 20).

4. Adjust the guide bracket (K, Figure 20) so that

the front of the guide wheels are just behind

the blade’s gullet (curved area at the base of

the tooth).

5. Tighten the two hex cap screws (J, Figure 20).

6. Loosen lock ring (L, Figure 20) on the guide

wheel assembly.

Figure 20

7. Rotate the knob (M, Figure 20) until the guide

wheel rests lightly against the blade. Do not

force the guide wheel against the side of the

blade.

8. Tighten the lock ring (L, Figure 20).

9. Repeat this adjustment for the guide wheel on

the opposite side.

10. Loosen thumb screw (N, Figure 20).

11. Slide the shaft of the support bearing until the

space between the support bearing and the

back edge of the blade is approximately 1/64”.

A convenient way to achieve this spacing is by

placing

dollar bill folded twice (four

thicknesses of a dollar bill is approximately

1/64”) between blade and support bearing.

12. Adjust the support bearing until it lightly

contacts the dollar bill.

13. The bearing holder on the shaft is eccentric.

Rotate the support bearing until the back edge

of the blade overlaps the front face of the

support bearing by approximately 1/8”. See

Figure 21.

14. When adjustments to the support bearing are

complete, tighten thumb screw (N, Figure 20).

Figure 21

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Miter Gauge

miter gauge is provided for crosscutting

operations. Install the miter gauge by sliding the

end of the miter gauge bar into the T-slot in the

table, as shown in Figure 22.

To adjust the angle of the miter gauge:

1. Loosen the handle (A, Figure 22).

2. Rotate the gauge body until the pointer (B,

Figure 22) lines up with the desired angle on

the scale. You may have to pivot the stop (C,

Figure 22) out of the way to allow the body to

rotate.

3. Tighten the handle (A, Figure 22).

Figure 22

4. There are three stops – at 90° and 45° left and

right. Each of these can be adjusted by

loosening the hex nut (D, Figure 22) and

turning the screw (E, Figure 22) as needed.

Re-tighten the hex nut (D, Figure 22) when

adjustment is finished.

5. Make sure the stop (C, Figure 22) is flipped

back into place.

Belt Tension

The drive belt and pulleys are properly adjusted at

the factory. However, belt tension should be

occasionally checked. The belt will need to be re-

tensioned after belt replacement or changing

speeds.

1. Disconnect machine from power source.

2. Open the lower back door.

3. Loosen the four hex nuts on the motor plate

(A, Figure 23).

4. Turn the tension screw (B, Figure 23)

counterclockwise to reduce tension (for

example, to remove the belt) or clockwise to

increase the tension on the belt.

Figure 23

5. Check the tension by pushing down with

moderate pressure against the center of the

belt (Figure 24). An adequately tensioned belt

will deflect about 1/2”.

6. Tighten the hex nut on the tension screw (B,

Figure 23) and tighten the four hex nuts (A,

Figure 23).

NOTE: A new belt may stretch slightly during the

“breaking in” process, and the tension may need to

be checked and adjusted occasionally during this

period.

Figure 24

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Belt Alignment

If the drive belt is not aligned properly, it can be

aligned with one or more of the four set screws

located behind the steel plate. Figure 25 shows

two of the set screws.

1. Loosen the four hex nuts (A, Figure 23)

2. Rotate clockwise one of the set screws (Figure

25) with a 4mm hex wrench, to push out the

motor plate at that point. This will shift slightly

the angle of the motor. Use whichever set

screw is most effective in adjusting the angle

of the motor until the drive belt is aligned.

3. Confirm the alignment of the drive belt by

placing a straight edge against the faces of

both pulleys, as shown in Figure 26. If the

straight edge lies flush against both pulleys,

then the pulleys and belt are aligned.

Figure 25

4. Re-tighten the four hex nuts (A, Figure 23).

Blade Speed Adjustment

The bandsaw will operate at 2,000 or 4,000 SFPM

(surface feet per minute). Figure 27 shows the

appropriate belt position to achieve each speed.

To change the speed:

1. Disconnect machine from power source.

2. Loosen the four hex nuts (A, Figure 23) and

rotate the tension screw (B, Figure 23)

counterclockwise to release tension on the

belt.

Figure 26

3. Slide the belt onto the appropriate set of

pulleys (Figure 27). Make sure the belt is

aligned properly.

4. Re-tension the belt (see under “Belt Tension”)

and securely tighten all four hex nuts on the

motor plate (A, Figure 23).

Operating Controls

The START (green) and STOP (red) control

buttons are mounted to the column (Figure 28).

Figure 27

After the STOP button has been pushed, it

remains engaged. Rotate the STOP button

clockwise to release it. The Band Saw can now be

restarted with the START button.

After the machine is shut off,

allow the wheels and blade to come to a

complete stop before opening the doors,

making adjustments, or leaving the area.

Figure 28

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Brake Pedal

An alternate method of stopping the machine is to

press the brake pedal, shown in Figure 29. The

band saw will shut off when the brake pedal is

pressed.

The brake pedal is also useful for stopping the

blade quickly, instead of waiting for the blade to

coast slowly to a stop after the machine has been

shut off.

Re-start the saw by pressing the start button on

the column.

Figure 29

Operation

General Procedure

1. Make sure the blade is adjusted correctly for

tension and tracking.

2. Adjust blade guide assembly so that the guide

bearings are just above the workpiece (about

3/16”) allowing minimum exposure to the

blade. See Figure 30.

3. If using the fence, move it into position and

lock it to the guide rail. If you are using the

miter gauge for a crosscut, the fence should

be moved safely out of the way.

Figure 30

4. Turn on the band saw and allow a few

seconds for the machine to reach full speed.

Whenever possible, use a

push stick, hold-down, power feeder, jig, or

similar device while feeding stock, to prevent

your hands getting too close to the blade.

5. Place the straightest edge of the workpiece

against the fence, and push the workpiece

slowly into the blade. Do not force the

workpiece into the blade.

When cutting, do not overfeed

the blade; overfeeding will reduce blade life,

and may cause the blade to break.

6. When cutting long stock, the operator should

use roller stands, support tables, or an

assistant to help stabilize the workpiece.

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Ripping

Ripping is cutting lengthwise down the workpiece,

and with the grain (of wood stock). See Figure 31.

Crosscutting

Crosscutting is cutting across the grain of the

workpiece, while using the miter gauge to feed the

workpiece into the blade.

Slide the bar of the miter gauge into the end of the

slot on the table.

The right hand should hold the workpiece steady

against the miter gauge, while the left hand pushes

the miter gauge past the blade, as shown in Figure

32.

Figure 31

(push stick not included)

Do not use the fence in conjunction with the miter

gauge. The offcut of the workpiece must not be

constrained during or after the cutting process.

Using the fence in conjunction

with the miter gauge can cause binding and

possible damage to the blade.

Resawing

Resawing is the process of slicing stock to reduce

its thickness, or to produce boards that are thinner

than the original workpiece. Figure 33

demonstrates resawing.

The ideal blade for resawing is the widest one the

machine can handle, as the wider the blade the

better it can hold a straight line.

Figure 32

When resawing thin stock, use a push block, push

stick, or similar device to keep your hands away

from the blade.

Blade Lead

Blade drift, or “lead,” is a problem that may occur

when the blade begins to wander off the cutting

line even when the band saw fence is being used.

Figure 34 shows an example of blade lead.

Blade lead can be caused by a number of factors,

and these should all be checked and corrected if

necessary:

•

Fence is not parallel to miter slot and blade.

Blade is not tensioned correctly.

Blade is dull.

Figure 33

(push block not included)

Teeth have too much “set” on one side of the

blade.

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If replacement of the blade is not currently an

option, the blade lead can be compensated for by

skewing the fence. Proceed as follows:

1. Cut a scrap piece of wood about the same

length as the band saw table, and joint one

edge along its length, or rip it on a table saw to

give it a straight edge.

2. Draw a line on the board parallel with the

jointed, or straight edge of the board.

3. Move the band saw fence out of the way, and

carefully make a freehand cut along your

drawn line on the board. Stop about midway

on the board, and shut off the band saw (allow

the blade to come to a complete stop) but do

not allow the board to move.

Figure 34

4. Clamp the board to the table.

5. Slide the band saw fence over against the

board until it contacts the straight edge of the

board at some point. Lock the fence down.

6. Loosen the four hex cap screws at the top of

the fence (see Figure 3) and shift the fence

until it is parallel to the board along its length.

7. Re-tighten the four hex cap screws.

NOTE: Skewing the fence to correct blade lead is

effective for that particular blade; when a new

blade is installed, the fence will probably need re-

adjustment.

Blade Selection

Using the proper blade for the job will increase the

operating efficiency of your band saw, help reduce

necessary saw maintenance, and improve your

productivity. Thus, it is important to follow certain

guidelines when selecting a blade.

Here are factors to consider when selecting a

blade:

•

The type of material you will be cutting.

The thickness of the workpiece.

The features of the workpiece, such as bends

or curves with small radii.

These factors are important because they involve

basic concepts of saw blade design. There are five

(5) blade features that are normally changed to

meet certain kinds of sawing requirements. They

are:

1. width

2. pitch (number of teeth per inch)

3. tooth form (or shape)

4. the “set” of the teeth

5. the blade material itself

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Width

Band saw blades come in different standard

widths, measured from the back of the blade to the

tip of the tooth. Generally, wider blades are used

for ripping or making straight cuts, such as

resawing. Narrower blades are often used when

the part being cut has curves with small radii.

(When cutting straight lines with a narrow blade,

the blade may have a tendency to wander, causing

“blade lead.”)

Pitch

Pitch is measured in “teeth per inch” (T.P.I.) and

can be constant or variable. Figure 35 shows

blades with different pitches. A fine pitch (more

teeth per inch) will cut slower but smoother. A

coarse pitch (fewer teeth per inch) will cut rougher

but faster.

As a rule of thumb, the thicker the workpiece, the

coarser will be the blade pitch. If you have to cut a

hard or very brittle material, you will probably want

to use a blade with a finer pitch in order to get

clean cuts.

Using a blade with too few teeth may cause

vibration and a rough cut, while too many teeth

may cause the gullets to fill with sawdust and

overheat the blade.

Figure 35

As a general rule, use a blade that will have no

fewer than 6 and no more than 12 teeth in the

workpiece at any given time.

Shape

Figure 36 shows common types of tooth shape.

Tooth shape has an effect on cutting rate.

The Regular blade, sometimes called a “raker”

blade, has evenly spaced teeth that are the same

size as the gullets, and a 0-degree rake angle.

These offer precise, clean cuts at slower rates. It is

usually a good choice for cutting curves.

The Skip type has fewer teeth and larger gullets,

allowing faster cutting rates than the Regular type,

with a slightly coarser finish. It is useful for re-

sawing and ripping thick stock.

Figure 36

The Hook type blade has larger teeth and gullets

and a positive rake angle for more aggressive,

faster cutting when re-sawing or ripping thick

stock.

Variable-tooth blades combine features of the

other styles, and generally produce smooth, quiet

cuts.

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Set

The term “set” refers to the way in which the saw

teeth are bent or positioned. Bending the teeth

creates a kerf that is wider than the back of the

blade.

Set patterns are usually selected depending upon

the type of material that needs to be cut. Three

common set patterns are shown in Figure 37.

Generally, the Raker set is used for cutting metal

workpieces; the Wave set, when the thickness of

the workpiece changes, such as cutting hollow

tubing or structurals. The Straight set is most often

preferred when cutting wood or plastics.

Material

Figure 37

Band saw blades can be made from different types

of materials. Some of the most common include

spring steel, carbon steel, bimetal (carbon steel

equipped with a high speed cobalt steel edge

welded to it), or carbide tips.

Because of the importance of blade selection, it is

recommended that you use the blade selection

guide on page 28.

Blade Breakage

Band saw blades are subject to high stresses and

breakage may sometimes be unavoidable.

However, many factors can be controlled to help

prevent most blade breakage. Here are some

common causes for breakage:

1. Misalignment of the blade guides.

2. Feeding workpiece too quickly.

3. Using a wide blade to cut a tight radius curve.

4. Excessive tension.

5. Teeth are dull or improperly set.

6. Upper guides are set too high off the

workpiece.

7. Faulty weld on blade.

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Maintenance

Before doing maintenance,

disconnect machine from electrical supply by

pulling out the plug or switching off the main

switch! Failure to comply may cause serious

injury.

Clean the band saw regularly to remove any

resinous deposits and sawdust. Keep the miter slot

in the table free of dust and debris. Keep the guide

bearings clean and free of resin.

Grease the rack and pinion system of the guide

bar.

Figure 38

Oil any pins, shafts, and joints. Do not get oil on

the pulleys or belts.

4. Clean the rim of the band wheel before

installing the new tire.

Bearings on the band saw are sealed for life and

do not require lubrication.

5. The new tire can be installed without removing

the band wheel from the machine; or, you can

remove the band wheel (see “Band Wheel

Replacement” for removal instructions) and

place it on a workbench, using a home-made

jig to secure it while installing the new tire.

Check that the cleaning brush over the lower wheel

is working properly; adjust if necessary.

Remove any deposits from the band wheels to

avoid vibration and blade breakage.

The table surface must be kept clean and free of

rust for best results. If rust appears, use a mixture

6. Place part of the new tire over the band wheel

and work it onto the rim of the band wheel. If

needed, insert a wood dowel beneath the tire

and move the dowel around the perimeter of

the band wheel to guide the tire on.

of household ammonia,

good commercial

detergent and 000 steel wool. (Alternatively,

commercial rust removers can be found at many

hardware stores.) Then wash table down with hot,

soapy water, rinse and dry thoroughly.

NOTE: Although the tire may look too small, it

will stretch around the band wheel with the

proper exertion, and will form a tight fit. Unlike

rubber tires for many older model band saws,

the tires for the 2013 and 2415 will not require

trimming, equalizing, etc., nor do they require

an adhesive. Rather, they are ready to use

immediately after installation.

Apply a light coat of paste wax to the table. Or,

some users prefer talcum powder applied with a

blackboard eraser rubbed in vigorously once a

week; this will fill casting pores and form a moisture

barrier. This method provides a table top that is

slick and allows rust rings to be easily wiped from

the surface. Important also is the fact that talcum

powder will not stain wood or mar finishes as wax

pickup can.

Band Wheel Replacement

If the power cord is worn, cut, or damaged in any

way, have it replaced immediately.

The cast iron band wheels are

heavy; use care when removing them.

Disconnect machine from power, and remove the

blade. Loosen and remove the hex nut and flat

washer at the wheel’s hub. Carefully pull off the

wheel by hand or with a “wheel puller.”

Tire Replacement

1. Disconnect machine from power source.

2. Remove the blade from the machine.

3. Insert a flat head screwdriver beneath the lip of

the tire. Pry up the tire and pull it off the wheel.

If this proves difficult, insert a wood wedge or

dowel into the opening (see Figure 38), and

continue to pry around the perimeter of the

wheel until the tire comes off the wheel.

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Blade Selection Guide

Identify the material and thickness of your workpiece. The chart will show the recommended PITCH, blade

TYPE, and FEED RATE.

Key:

H – Hook

S – Skip

L – Low

M – Medium

H – High

R – Regular

Example: 10/H/M means 10 teeth per inch / Hook Type Blade / Medium Feed

For Radius Cutting

Study the part drawing or prototype, or actually

measure the smallest cutting radius required, and

locate this radius (in inches) on the chart at the right.

Follow the curve to where the approximate blade

width is specified. If a radius falls between two of the

curves, select the widest blade that will saw this

radius.

This procedure should be used for making initial

blade selections. These recommendations can, of

course, be adjusted to meet specific requirements of

a cutting job. Compromises may be necessary if you

cannot find all needed specifications in a single

blade.

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Troubleshooting – Operational Problems

Trouble

Probable Cause

Remedy

Table tilt does not hold Locking lever is not tight.

position under load.

Tighten locking lever (see page 15).

Trunnion locking mechanism is broken

Replace trunnion locking mechanism.

Lubricate trunnion.

or worn.

Table will not tilt.

Trunnion is not lubricated.

Disassemble and replace jammed

parts.

Trunnion is jammed.

Incorrect blade speed.

Table vibration while

sawing.

Position belt for correct speed (see

page 21). Also use acceptable feed rate

for the material being worked (page 28).

Increase tension on drive belt. (see

page 20). Replace belt if worn.

Drive belt is too slack.

Check blade selection chart and use

correct blade (see page 28).

Incorrect choice of saw blade pitch.

Saw dust or debris on band wheel. Or

tire is worn/damaged.

Keep band wheels clean. Replace tires

if necessary.

Support bearing(s) are worn.

Saw blade speed is too low.

Saw blade pitch is too coarse.

Worn blade teeth or damaged blade.

Fence not parallel to blade.

Replace support bearings.

Increase speed.

Surface finish on

workpiece is rough.

Change to finer pitch blade.

Replace blade.

Saw blade cutting

inaccurately. Cuts are

not straight.

Align fence properly (see page 11).

Adjust blade guides properly (see

pages 18 and 19).

Incorrect adjustment of blade guides.

Incorrect blade speed used.

Change to correct speed (see page 21).

Reduce feed force.

Workpiece being fed too strongly.

Upper blade guides not located close

enough to workpiece.

Guides should be about 3/16” above

workpiece (see page 22).

Incorrect choice of saw blade for that

particular cutting operation.

Change to correct blade.

Blade tension too light.

Increase tension (see page 16).

Blade cannot be

tensioned properly.

Tension springs are fatigued.

Replace tension springs (contact

service representative).

Blade forms cracks at

base of teeth.

Replace with proper blade for job.

Teeth not suitable for particular job, or

are incorrectly set.

Blade thickness not suitable for band

wheel diameter.

Replace with proper thickness blade.

Blade forms cracks at

base of teeth.

(continued)

Blade sharpened incorrectly, becomes

overheated.

Sharpen blade properly or replace.

Contact service representative.

Band wheels have become misaligned.

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Trouble

Probable Cause

Remedy

Cracks on back edge

of blade.

Reduce feed speed to lessen strain on

the blade.

Workpiece being fed too quickly.

Eliminate the welded part, and re-weld

properly; or acquire a new blade.

Welding on blade not perfectly aligned.

Replace support bearing. Adjust new

bearing according to instructions (see

pages 18 and 19).

Support bearing is worn; caused by

constant contact with back of blade.

Blade breaks

prematurely.

Feed force too great.

Blade pitch too coarse.

Reduce feed force.

Refer to blade selection chart; use finer

pitch blade (see page 28).

Check support bearing for correct

position and signs of wear. Adjust or

replace as needed.

Support bearing not properly supporting

blade.

Blade tensioned too tightly.

Reduce tension (see page 16).

Blade breaks close to

weld.

Have blade annealed, or eliminate

brittle part and weld correctly.

Blade overheated during welding.

Have blade annealed, or eliminate

brittle part and weld correctly.

Blade cooled too rapidly after welding.

Blade “pitch” too fine.

Premature dulling of

saw teeth.

Refer to blade selection chart (page

28). Use blade with coarser pitch.

Feed pressure too light.

Cutting rate too low.

Increase feed pressure.

Increase feed pressure and cutting rate.

Re-examine material. Select proper

blade from the chart (page 28).

Incorrect choice of blade.

Chipped tooth or foreign object lodged

in cut.

Stop the saw and remove lodged

particle. Replace blade if damaged.

Incorrect blade tension or damaged

blade.

Correct accordingly.

Blade binds in the

workpiece.

Select narrower blade. See chart on

page 28.

Blade too wide for desired radius.

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Troubleshooting – Mechanical and Electrical Problems

Trouble

Probable Cause

No incoming power.

Cord damaged.

Remedy

Machine will not

start/restart or

repeatedly trips circuit

breaker or blows

fuses.

Verify machine is connected to power

source. Make sure START button is

pushed in completely, and the STOP

button is disengaged. See page 21.

Replace cord.

Remove the switch plate from the rear

of the column (see page 14) and reset

the overload by pushing in completely

the OFF (red) button on the magnetic

switch. If problem persists, check amp

setting on the motor starter.

Overload automatic reset has not been

reset.

One cause of overloading trips which

are not electrical in nature is too heavy

a cut. The solution is to reduce feed

pressure into the blade. If too heavy a

cut is not the problem, then check the

amp setting on the overload relay.

Match the full load amps on the motor

as noted on the motor plate. If amp

setting is correct then there is probably

a loose electrical lead. Check amp

setting on motor starter.

Band Saw frequently trips.

Verify that band saw is on a circuit of

correct size. If circuit size is correct,

there is probably a loose electrical lead.

Check amp setting on motor starter.

Building circuit breaker trips or fuse

blows.

If you have access to a voltmeter, you

can separate a starter failure from a

motor failure by first, verifying incoming

voltage at 220+/-20 and second,

checking the voltage between starter

and motor at 220+/-20. If incoming

voltage is incorrect, you have a power

supply problem. If voltage between

starter and motor is incorrect, you have

a starter problem. If voltage between

starter and motor is correct, you have a

motor problem.

Switch or motor failure (how to

distinguish).

Clean motor of dust or debris to allow

proper air circulation. Allow motor to

cool down before restarting.

Motor overheated.

Motor failure.

If electric motor is suspect, you have

two options: Have a qualified electrician

test the motor for function or remove the

motor and take it to a qualified electric

motor repair shop and have it tested.

Double check to confirm all electrical

connections are correct. Refer to

appropriate wiring diagrams on pages

54 through 57 to make any needed

corrections.

Miswiring of the unit.

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Trouble

Probable Cause

Remedy

Machine will not

start/restart or

repeatedly trips circuit

breaker or blows

fuses.

If the start/stop switch is suspect, you

have two options: Have a qualified

electrician test the switch for function, or

purchase a new start/stop switch and

establish if that was the problem on

changeout.

Switch failure.

Band Saw does not

come up to speed.

Replace with adequate size and length

cord.

Extension cord too light or too long.

Low current.

Contact a qualified electrician.

Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-

800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com). Having the

Model Number and Serial Number of your machine available when you call will allow us to serve you quickly

and accurately.

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Parts List: Saw Body Assembly (2013 Band Saw)

Index No. Part No.

Description

Size

Qty

1 ................2013-101A................. Body ........................................................................ ......................................1

2 ................2013-102N ................ Magnetic Switch....................................................... 1PH, 230V.....................1

..................2013-102CSN ........... Contactor Switch for 1 Phase (not shown) .............. ......................................1

..................2013-102ORN........... Overload Relay for 1 Phase (not shown)................. ......................................1

..................2013-102C ................ Magnetic Switch....................................................... 3PH, 230V.....................1

..................2013-102CCS ........... Contactor Switch for 230V 3 Phase (not shown)..... ......................................1

..................2013-102COR........... Overload Relay for 230V 3 Phase (not shown) ....... ......................................1

..................2013-102D ................ Magnetic Switch....................................................... 3PH, 460V.....................1

..................2013-102DCS ........... Contactor Switch for 460V 3 Phase (not shown)..... ......................................1

..................2013-102DOR........... Overload Relay for 460 3 Phase (not shown).......... ......................................1

3 ................2013-103B................. Switch Plate............................................................. ......................................1

4 ................TS-069204 ................ Flat Washer ............................................................. #10..............................10

5 ................TS-0720051 .............. Lock Washer............................................................ #10................................8

6 ................TS-0560071 .............. Hex Nut.................................................................... #10-24...........................2

7 ................TS-081C022.............. Phillips Pan Head Machine Screw........................... #10-24x3/8”...................6

8 ................TS-081C052.............. Phillips Pan Head Machine Screw........................... #10-24x3/4”...................2

9 ................6295121 .................... Dust Chute............................................................... ......................................1

10 ..............TS-0680031 .............. Flat Washer ............................................................. 5/16”..............................2

11 ..............TS-0051051 .............. Hex Cap Screw........................................................ 5/16”-18x1”....................2

12 ..............TS-0560071 .............. Hex Nut.................................................................... #10-24...........................2

13 ..............TS-0561021 .............. Hex Nut.................................................................... 5/16”-18.........................2

14 ..............6295126 .................... Brush ....................................................................... ......................................1

15 ..............TS-081C082.............. Phillips Pan Head Machine Screw........................... #10-24x1-1/2”................2

16 ..............6295128 .................... Lower Back Door..................................................... ......................................1

17 ..............TS-0680021 .............. Flat Washer ............................................................. 1/4”................................9

18 ..............TS-1503031 .............. Socket Head Cap Screw.......................................... M6-1.0Px12...................9

19 ..............6295131 .................... Power Cord.............................................................. 1PH...............................1

..................2013-119A................. Power Cord (3Ph).................................................... ST 14AWG 600V ..........1

20 ..............6295132 .................... Lower Blade Wheel.................................................. ......................................2

21 ..............JWBS20-21............... Tire........................................................................... ......................................2

22 ..............6295134 .................... Hex Nut.................................................................... 3/4”-16(L.H)...................2

23 ..............TS-0680091 .............. Flat Washer ............................................................. 3/4”................................2

24 ..............6295054 .................... Blade........................................................................ 1”x.026x3 hook .............1

25 ..............6295137 .................... Door Latch............................................................... ......................................3

26 ..............6295138 .................... Door Catch............................................................... ......................................3

27 ..............6295139 .................... Phillips Pan Head Machine Screw........................... M4x4 .............................9

28 ..............2013-128................... Lower Front Door..................................................... ......................................1

29 ..............2013-129................... Upper Front Door..................................................... ......................................1

30 ..............6295142 .................... Stop Button.............................................................. ......................................1

31 ..............6295143 .................... Start Button.............................................................. ......................................1

32 ..............6295144 .................... Scale........................................................................ ......................................1

33 ..............6295145 .................... I.D Label .................................................................. 2HP...............................1

33 ..............6295145A.................. I.D Label .................................................................. 3HP...............................1

34 ..............6295146 .................... Warning Label.......................................................... ......................................1

35 ..............6295147 .................... Name Plate.............................................................. ......................................1

37 ..............TS-0720081 .............. Lock Washer............................................................ 5/16”..............................1

38 ..............2013-138................... Upper Blade Wheel.................................................. ......................................1

39 ..............6295208 .................... Ball Bearing ............................................................. 6205..............................2

40 ..............2013-140................... Retaining Ring ......................................................... Ø 52..............................2

41 ..............2013-141................... Transformer (not shown) ......................................... ......................................1

42 ..............2013-142A................. Strain Relief ............................................................. 3PH, PG21....................2

43 ..............2013-143................... Control Cord, 1PH (not shown)................................ ......................................2

..................2013-143A................. Control Cord, 3PH (not shown)................................ ST,18AWG 600V ..........2

44 ..............2013-144................... Switch Clamp........................................................... 3PH, PG16....................1

45 ..............2013-145................... Strain Relief ............................................................. 1PH, PG21-14...............1

..................2013-142A................. Strain Relief ............................................................. 3PH, PG21-18...............1

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Parts List: Saw Body Assembly (2415 Band Saw)

Index No. Part No.

Description

Size

Qty

1 ................2415-101A................. Body......................................................................... ......................................1

2 ................2415-102N ................ Magnetic Switch....................................................... 1PH, 230V.....................1

..................2415-102CSN ........... Contactor Switch for 1 Phase (not shown) .............. ......................................1

..................2415-102ORN........... Overload Relay for 1 Phase (not shown)................. ......................................1

..................2415-102C ................ Magnetic Switch....................................................... 3PH, 230V.....................1

..................2415-102CCS ........... Contactor Switch for 230V 3 Phase (not shown)..... ......................................1

..................2415-102COR........... Overload Relay for 230V 3 Phase (not shown) ....... ......................................1

..................2415-102D ................ Magnetic Switch....................................................... 3PH, 460V.....................1

..................2415-102DCS ........... Contactor Switch for 460V 3 Phase (not shown)..... ......................................1

..................2415-102DOR........... Overload Relay for 460V 3 Phase (not shown) ....... ......................................1

3 ................2013-103B................. Switch Plate ............................................................ ......................................1