Powermatic Planer WP2510 User Manual

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Operating Instructions and Parts Manual  
25-inch Planer  
Model WP2510  
For machines with serial no. 7050141 and higher  
Powermatic  
427 New Sanford Road  
LaVergne, Tennessee 37086  
Ph.: 800-274-6848  
Part No. M-1791303  
Revision C3 02/2014  
Copyright © 2014 Powermatic  
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Table of Contents  
Warranty and Service............................................................................................................................................2  
Table of Contents..................................................................................................................................................3  
Warning.................................................................................................................................................................4  
Introduction ...........................................................................................................................................................6  
WP-2510 floor diagram .........................................................................................................................................6  
Specifications........................................................................................................................................................7  
Unpacking .............................................................................................................................................................8  
Contents of the Shipping Container ..................................................................................................................8  
Installation and Assembly .....................................................................................................................................9  
Dust Hood .........................................................................................................................................................9  
Grounding Instructions........................................................................................................................................10  
230 Volt Operation ..........................................................................................................................................10  
Converting from 230 Volt to 460 Volt ..............................................................................................................11  
Test Run..........................................................................................................................................................11  
Controller Set-Up.............................................................................................................................................11  
Adjustments ........................................................................................................................................................11  
Depth of Cut ....................................................................................................................................................11  
Feed Rate........................................................................................................................................................12  
Belt Tension ....................................................................................................................................................12  
Opening Hood .................................................................................................................................................12  
Replacing or Rotating Knife Inserts.................................................................................................................12  
The Planer’s Feed System..................................................................................................................................13  
Table Adjustments...........................................................................................................................................16  
Test Cutting and Troubleshooting .......................................................................................................................17  
Operation ............................................................................................................................................................19  
Maintenance........................................................................................................................................................19  
Lubrication.......................................................................................................................................................19  
Controller (M15S) Operating Instructions............................................................................................................20  
1. Front Panel Overview..................................................................................................................................20  
2. Operation Modes.........................................................................................................................................21  
3. Fast Program (10 sets)................................................................................................................................24  
4. Select Counting direction ............................................................................................................................26  
5. Select Positioning Mode..............................................................................................................................26  
6. Set Software Limit (Hi/Lo End) ....................................................................................................................27  
7. Set Tolerances ............................................................................................................................................27  
8. Set Low Speed Limit ...................................................................................................................................28  
9. Set Linear Correction ..................................................................................................................................29  
10. Enter Parameter Setttings Mode ...............................................................................................................29  
11. Check Software Version............................................................................................................................30  
12. Load Datum Values...................................................................................................................................30  
13. IN/MM Conversion.....................................................................................................................................32  
14. Set Device Resolution...............................................................................................................................32  
15. Calibration .................................................................................................................................................32  
16. M15S Troubleshooting ..............................................................................................................................33  
17. M15S Specifications..................................................................................................................................34  
18. M15S Parameters .....................................................................................................................................35  
Troubleshooting: Planer Operating Problems.....................................................................................................36  
Troubleshooting: Mechanical and Electrical Problems .......................................................................................37  
Replacement Parts..............................................................................................................................................38  
Column Assembly ...........................................................................................................................................39  
Parts List: Column Assembly ..........................................................................................................................40  
Gearbox Assembly..........................................................................................................................................42  
Parts List: Gearbox Assembly.........................................................................................................................43  
Parts List: Cutterhead Assembly.....................................................................................................................44  
Table Assembly...............................................................................................................................................46  
Parts List: Table Assembly..............................................................................................................................47  
Base Assembly................................................................................................................................................48  
Parts List: Base Assembly...............................................................................................................................49  
Parts List: Top Cover Assembly......................................................................................................................52  
Parts List: Electrical Box Assembly.................................................................................................................53  
Electrical Connections – 230Volt ........................................................................................................................54  
Electrical Connections – 460Volt ........................................................................................................................55  
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Warning  
1. Read and understand the entire owner’s manual before attempting assembly or operation.  
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with  
all of these warnings may cause serious injury.  
3. Replace the warning labels if they become obscured or removed.  
4. This planer is designed and intended for use by properly trained and experienced personnel only. If  
you are not familiar with the proper and safe operation of a planer, do not use until proper training and  
knowledge have been obtained.  
5. Do not use this planer for other than its intended use. If used for other purposes, Powermatic  
disclaims any real or implied warranty and holds itself harmless from any injury that may result from  
that use.  
6. Always wear approved safety glasses/face shields while using this planer. Everyday eyeglasses only  
have impact resistant lenses; they are not safety glasses.  
7. Before operating this planer, remove tie, rings, watches and other jewelry, and roll sleeves up past  
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips  
are recommended. Do not wear gloves.  
8. Wear ear protectors (plugs or muffs) during extended periods of operation.  
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities  
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
Lead from lead based paint.  
Crystalline silica from bricks, cement and other masonry products.  
Arsenic and chromium from chemically treated lumber.  
Your risk of exposure varies, depending on how often you do this type of work. To reduce your  
exposure to these chemicals, work in a well-ventilated area and work with approved safety  
equipment, such as face or dust masks that are specifically designed to filter out microscopic  
particles.  
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.  
11. Make certain the machine is properly grounded.  
12. With the exception of feed rate adjustment, make all machine adjustments or maintenance with the  
machine disconnected from the power source. A machine under repair should be RED TAGGED to  
show it should not be used until the maintenance is complete.  
13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting  
wrenches are removed from the machine before turning it on.  
14. Keep safety guards in place at all times when the machine is in use. If removed for maintenance  
purposes, use extreme caution and replace the guards immediately.  
15. Check damaged parts. Before further use of the machine, a guard or other part that is damaged  
should be carefully checked to determine that it will operate properly and perform its intended  
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting  
and any other conditions that may affect its operation. A guard or other part that is damaged should  
be properly repaired or replaced.  
16. Provide for adequate space surrounding work area and non-glare, overhead lighting.  
17. Keep the floor around the machine clean and free of scrap material, oil and grease.  
18. Keep visitors a safe distance from the work area. Keep children away.  
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19. Make your workshop child proof with padlocks, master switches or by removing starter keys.  
20. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are  
careless acts that can result in serious injury.  
21. Maintain a balanced stance at all times so that you do not fall or lean against moving parts. Do not  
overreach or use excessive force to perform any machine operation. Stand to the side out of line with  
the table and make sure no one else is standing in line with the table.  
22. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for  
which it was not designed. The right tool will do the job better and safer.  
23. Maintain tools with care. Keep knife inserts sharp and clean for the best and safest performance.  
Follow instructions for lubricating machine and changing accessories. Use recommended  
accessories; improper accessories may be hazardous.  
24. Do not attempt to plane boards shorter than 10” in length without butting a board of equal thickness  
behind it to help it through the planer. Be sure the last board of a butted sequence is 12” or longer.  
25. Do not feed stacked boards through a planer; a kickback may occur causing severe or fatal injury.  
26. Do not plane boards with loose knots or with nails or any foreign material on its surface. Twisted,  
warped, or wind-in stock should first be jointed on one surface before attempting to plane a parallel  
surface on the planer. Serious stock flaws cannot be removed by use of a planer alone.  
27. Disconnect machine from power source before cleaning. Use a brush or compressed air to remove  
chips or debris — do not use your hands.  
28. Do not stand on the machine. Serious injury could occur if the machine tips over.  
29. Never leave the machine running unattended. Turn the power off and do not leave the machine until it  
comes to a complete stop.  
30. Remove loose items and unnecessary work pieces from the area before starting the machine.  
Familiarize yourself with the following safety notices used in this manual:  
This means that if precautions are not heeded, it may result in minor injury and/or  
possible machine damage.  
This means that if precautions are not heeded, it may result in serious injury or possibly  
even death.  
- - SAVE THESE INSTRUCTIONS - -  
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Introduction  
This manual is provided by Powermatic, covering the safe operation and maintenance procedures for a  
Powermatic Model WP2510 Planer. This manual contains instructions on installation, safety precautions,  
general operating procedures, maintenance instructions and parts breakdown. This machine has been  
designed and constructed to provide years of trouble free operation if used in accordance with  
instructions set forth in this manual. If there are any questions or comments, please contact either your  
WP-2510 floor diagram  
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Specifications  
Model Number..............................................................................................................................WP2510  
Stock Number...............................................................................................................................1791303  
Main Drive Motor...................................... TEFC induction, 15HP, 3PH, 230/460V (pre-wired 230V), 60Hz  
Full Load Amperage.............................................................................................................. 37/18.5A  
Idle Running Amperage (230V) .....................................................................................................10A  
Table Hoist Motor................................................................................TEFC induction, 1/2HP, 3PH, 60Hz  
Maximum Cutting Width......................................................................................................25 in. (635mm)  
Maximum Cutting Thickness.................................................................................................9 in. (230mm)  
Full Width Cutting Depth........................................................................................................1/8 in. (3mm)  
Maximum Cutting Depth ........................................................................................................1/4 in. (6mm)  
Minimum Planing Length ....................................................................................................10 in. (250mm)  
Board Thickness Capacity:  
Using controller software...................................... minimum 0.16 in. (7mm) / maximum 9 in. (230mm)  
Manually using handwheel ............................... minimum 0.157 in. (4mm) / maximum 10 in. (240mm)  
Number of Knives, Helical Head ................................................................174 (four-sided carbide inserts)  
Segmented Infeed Roll Diameter ............................................................................................3 in. (76mm)  
Steel Outfeed Roll Diameter ..........................................................................................2-1/2 in. (63.5mm)  
Cutterhead Speed ....................................................................................................................5,000 RPM  
Cutterhead Diameter ........................................................................................................3-3/8 in. (86mm)  
Feed Rate ............................................................................................................................ 30-25-20 fpm  
Table Size (L x W).....................................................................................32-3/16 x 26 in. (818 x 660mm)  
Dust Port Diameter...............................................................................................................5 in. (127mm)  
Capacity, Main Gearbox ...................................................................................................3.042 L (0.8 gal)  
Capacity, Table Hoist Motor Gearbox ...............................................................................1.524 L (0.4 gal)  
Shipping Weight ..............................................................................................................1,760 lb (798 kg)  
Net Weight ..........................................................................................................................1,585 (719 kg)  
Overall Dimensions (L x W x H)............................................42 x 53-1/2 x 60 in. (1067 x 1360 x 1524mm)  
The above specifications were current at the time this manual was published, but because of our policy of  
continuous improvement, Powermatic reserves the right to change specifications at any time and without  
prior notice, without incurring obligations.  
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Contents of the Shipping Container  
Unpacking  
1
1
1
1
3
Planer  
Open shipping container and any smaller boxes  
and check for shipping damage. Report any  
damage immediately to your distributor and  
shipping agent. Do not discard any shipping  
material until the planer is installed and running  
properly.  
Dust Hood – (A)  
RA-30E 460V Overload Relay – (B)  
Handle with Knob – (C)  
Open End Wrenches, 17-19, 22-24, and 12-  
14 mm – (D)  
Compare the contents of your container with the  
following parts list to make sure all parts are  
intact. Missing parts, if any, should be reported  
to your distributor. Read the instruction manual  
thoroughly for assembly, maintenance and  
safety instructions.  
4
4
1
2
Foot Pads – (E)  
Hex Wrenches, 3, 4, 5, and 8mm – (F)  
Reversible Screwdriver – (G)  
Star Point Screwdrivers – (H)  
10 Replacement Knife Inserts – (J)  
NOTE: To remove the box from atop the planer  
table, loosen the table lock handle, push in the  
elevating handwheel (see Figure 3) and rotate  
the handwheel to lower the table.  
8
8
8
Lock Washers, M6 – (K)  
Flat Washers, M6 – (L)  
Button Head Socket Screws, M6x12 – (M)  
10 Knife Insert Screws, #10-32 x 1/2” (N)  
1
1
Operating Instructions and Parts Manual  
Warranty Card  
Read and understand the entire contents of this manual before attempting set-up  
or operation! Failure to comply may cause serious injury.  
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Installation and Assembly  
Tools Required for Installation:  
Forklift or hoist, with lifting straps  
4mm hex wrench (provided)  
22mm combination wrench (provided)  
Remove any straps or boards holding the planer  
to the pallet. Place straps under the four lifting  
hooks at front and back to raise the planer off  
the pallet and move it to location.  
Make sure the straps will not  
damage buttons or levers on the front of the  
planer.  
The planer should be installed on a solid  
foundation, preferably a concrete floor. The  
machine area should be clean, dry, well  
ventilated, and well lit. Since planers can create  
noise problems, the site selection should be one  
which minimizes reverberant sound from walls,  
ceilings and other equipment. Electricals should  
be installed so that they are protected from  
damage and exposure. Be sure to properly  
ground the machine.  
Figure 1  
Lower the leveling screws, and place the four  
foot pads beneath the leveling screws. See  
Figure 1. Lower the machine slowly onto the foot  
pads. The screws can be turned as necessary  
until the planer table is level. Tighten the hex  
nuts against the base to secure the screw  
settings.  
Exposed metal parts have been coated with a  
rust preventative. This should be removed with a  
soft cloth moistened with kerosene or a good  
commercial cleaner/degreaser. Do not use an  
abrasive pad, and do not get solvents near  
plastic parts or painted areas.  
Dust Hood  
Use a 4mm hex wrench to mount the dust hood  
to the planer with eight M6 x 12 button head  
socket screws, eight M6 lock washers and eight  
M6 flat washers, as shown in Figure 2.  
It is strongly recommended that a dust collection  
system be used with this machine. It should be  
of sufficient volume for this size planer. If a dust  
collector is not used, the user is cautioned  
against the health hazard and the limitations in  
the OSHA regulation for employee or student  
exposure to dust particles.  
Figure 2  
IMPORTANT: All knife inserts on the  
cutterhead should be checked for tightness  
before operating the planer.  
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Grounding Instructions  
Electrical connections must  
qualified electrician in  
be made by  
a
compliance with all relevant codes. This  
machine must be properly grounded to help  
prevent electrical shock and possible fatal  
injury.  
This machine must be grounded. In the event of  
a malfunction or breakdown, grounding provides  
a path of least resistance for electric current to  
reduce the risk of electric shock.  
Improper connection of the equipment-  
grounding conductor can result in a risk of  
electric shock. The conductor with insulation  
having an outer surface that is green with or  
without yellow stripes, is the equipment-  
grounding conductor. If repair or replacement of  
the electric cord or plug is necessary, do not  
connect the equipment-grounding conductor to a  
live terminal.  
Check with a qualified electrician or service  
personnel if the grounding instructions are not  
completely understood, or if in doubt as to  
whether the tool is properly grounded.  
Repair or replace a damaged or worn cord  
immediately.  
Make sure the voltage of your power supply  
matches the specifications on the motor plate of  
the Planer. The machine should be connected to  
a dedicated circuit.  
The use of an extension cord is not  
recommended for the WP2510 Planer.  
230 Volt Operation  
The Planer is factory wired for 230 volt, but can  
be converted to 460 volt if so desired (see  
“Converting From 230 Volt to 460 Volt”). You  
may either install a plug or “hard-wire” the  
Planer directly to a control panel.  
If you are connecting a plug, use a proper  
UL/CSA listed 3-pole, 4-wire grounding plug  
suitable for 230 volt operation.  
If the Planer is to be hard-wired to a panel,  
make sure a disconnect is available for the  
operator.  
During hard-wiring of the Planer, make sure the  
fuses have been removed or the breakers have  
been tripped in the circuit to which the Planer  
will be connected. Place a warning placard on  
the fuse holder or circuit breaker to prevent it  
being turned on while the machine is being  
wired.  
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Converting from 230 Volt to 460 Volt  
Consult the diagrams on pages 54 and 55 for  
specific information on the following changes.  
1. Disconnect machine from power source.  
2. Change the lead connections to the main  
motor and to the table hoist motor.  
3. Replace the RA-30 (230V) overload relay  
with the provided RA-30E (460V) overload  
relay.  
4. Switch the “R” wire on the transformer from  
the 230V to the 460V terminal.  
5. If using a plug, install a proper UL/CSA  
listed plug suitable for 460V operation.  
Test Run  
After wiring has been completed, confirm that  
the wires have been connected properly:  
1. Connect machine to power source and  
press the “Main Motor” button for just an  
instant, then press the Stop button.  
2. The cutterhead should rotate clockwise as  
viewed from the handwheel side of the  
machine. If cutterhead rotation is incorrect,  
disconnect machine from power source  
and switch any two of the three wires at  
"R,S,T" (see “Electrical Connections”, pages  
54 and 55).  
3. Re-connect machine to power source.  
Controller Set-Up  
To program settings in the Controller for table  
movement, refer to the Controller Operating  
Instructions beginning on page 20. Please note  
that the controller operates on a battery which  
must be replaced if the relevant error message  
arises. See Controller Operating Instructions for  
more information.  
Adjustments  
Depth of Cut  
Depth of cut is adjusted by raising or lowering  
the table using the elevating handwheel or the  
push buttons for rough positioning; or the  
keypad on the Controller. The Controller is used  
for very precise positioning and for remembering  
your settings (for more information on the  
Controller see the section beginning on page  
20).  
Figure 3  
To move the table with the elevating handwheel  
(Figure 3), push the handwheel in to engage the  
sprocket on the table elevating mechanism.  
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One revolution of the handwheel equals 1/32”  
change in table height. Use the scale or digital  
readout to determine distance from the  
cutterhead.  
Feed Rate  
The planer is equipped with selectable feed rate  
rollers that feed stock at 20, 25 or 30 feet per  
minute. To adjust speed, rotate the lever shown  
in Figure 4.  
IMPORTANT: Change feed rate only while  
the machine is running.  
Figure 4  
Belt Tension  
1. Disconnect machine from power source.  
2. Remove the lower rear panel and use the  
four hex nuts on the motor mount to adjust  
belt tension. See Figure 5. Adjust motor  
plate up or down until correct belt tension is  
achieved. To lower the motor plate, loosen  
lower nuts and tighten upper nuts. To raise  
the motor plate, do the opposite.  
3. Correct tension is obtained when there is  
approximately 1/4” deflection in the center  
span of the belt using light finger pressure.  
4. Re-tighten hex nuts and install lower rear  
panel.  
Figure 5  
Opening Hood  
To open the hood for access to the cutterhead,  
remove the two shoulder screws (Figure 4).  
NOTE: The planer has a limit switch which  
prevents operation while the hood is open.  
Replacing or Rotating Knife Inserts  
Knife inserts are extremely  
sharp. Use caution when working with or  
around the cutterhead.  
Knife inserts on the WP-2510 are four-sided.  
When dull, simply remove each insert, rotate it  
90° for a fresh edge, and re-install it.  
Use the provided star point screwdrivers to  
remove the knife insert screw. See Figure 6.  
One screwdriver can be used to help hold the  
cutterhead in position while the other one is  
used to remove the screw.  
It is advisable to rotate all inserts at the same  
time to maintain consistent cutting. However, if  
one or more knife inserts develops a nick, rotate  
only those inserts that are affected.  
Figure 6  
Each knife insert has an etched reference mark  
so you can keep track of the rotations.  
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IMPORTANT: When removing or rotating  
inserts, clean saw dust from the screw, the  
insert, and the cutterhead platform. Dust  
accumulation between these elements can  
prevent the insert from seating properly, and  
may affect the quality of the cut.  
Before installing each screw, lightly coat the  
screw threads with machine oil and wipe off any  
excess.  
Securely tighten each screw which holds the  
knife inserts before operating the planer!  
Make sure all knife insert  
screws are tightened securely. Loose inserts  
can be propelled at high speed from a  
rotating cutterhead, causing injury.  
The Planer’s Feed System  
(Figure 8)  
1. Anti-Kickback Fingers  
2. Infeed Roller  
3. Chipbreaker  
4. Cutterhead  
5. Pressure Bar  
6. Outfeed Rollers  
Anti-Kickback Fingers  
Anti-kickback fingers help prevent stock from  
being thrown from the machine. These fingers  
operate by gravity and should be inspected for  
pitch or gum buildup before each day’s use. The  
fingers must operate freely and move  
independently for correct operation.  
Infeed Roller  
The function of the infeed roller is to feed the  
material into the machine. It is a corrugated,  
sectional roller with approximately 1/4”  
independent movement of each section to  
accommodate multiple board surfacing.  
To provide proper drive, the infeed roller should  
be set so that the bottom of its arc is 1/16” below  
the arc of the cutterhead knife inserts. The  
infeed roller is under spring tension and this  
tension must be sufficient to feed the stock  
uniformly through the planer without slipping but  
should not be so tight that it causes damage to  
the boards. The tension should be equal at both  
ends of the roller.  
Figure 8  
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To adjust the infeed roller:  
1. Disconnect machine from power source.  
2. Place a dial gauge (not provided) under a  
knife insert in the cutterhead. If a dial gauge  
is not available, use a finished block of  
wood with notches cut out for the table  
rollers, in conjunction with a feeler gauge.  
See Figure 10 for an example of a wood  
block you can make and use as a gauge.  
3. Raise the table with the handwheel until the  
gauge contacts a knife insert at the apex of  
its curve. Zero the gauge at that position.  
Figure 9  
4. Move the gauge to the extreme left side of  
the  
infeed  
roller  
and  
check  
the  
measurement. It should be 1/16” below the  
knife measurement.  
5. If it is not 1/16”, correct by loosening the hex  
nut (A, Figure 11) and turning the  
adjustment screw (B, Figure 11) with a hex  
wrench.  
6. Move the gauge to the extreme opposite  
end of the infeed roller and check. Make  
necessary adjustments. Tighten hex nuts  
(A, Figure 11) when finished.  
IMPORTANT: The setting on both sides of the  
infeed roller must be the same to avoid skewing  
of the material as it is fed through the machine.  
Figure 10  
User-made Gauge Block  
Chipbreaker  
The chipbreaker (C, Figure 11) is  
a
sectionalized type made of spring-loaded  
sections mounted on a bar, which complements  
the sectional infeed roller. The functions of the  
chipbreaker are to break chips into small pieces,  
help avoid splintering of the wood, help avoid  
board bounce on thinner boards, to direct the  
flow of chips out of the machine, and to permit  
multiple board surfacing.  
The chipbreaker has been factory set at 1/32”  
below the cutting arc of the knives, and has  
been spring-tensioned properly.  
A chipbreaker set too low or  
with excessive tension may prevent stock  
from feeding into the machine.  
Figure 11  
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Pressure Bar  
Most planing problems can be traced to  
improper setting of the pressure bar. Its function  
is to hold down the material after it passes under  
the cutterhead and throughout the remainder of  
the cut. Its basic setting is to be in line with the  
arc of the cutterhead knives.  
If it is too high, a shallow “clip” will occur at each  
end of the board. If it is too low, stock will not  
feed through.  
Use a gauge to set the full length of the  
pressure bar to be .000-.001” (.02mm) below the  
arc of the cutterhead. Figure 11 shows the  
height adjustment screw (D) and the spring  
tension adjustment screw (E) for the pressure  
bar. This initial setup is a starting point and final  
adjustment may have to be made during a test  
cut.  
Outfeed Rollers  
The two outfeed rollers are of smooth, one-piece  
construction to help avoid marring the finished  
surface of the material being cut. Their function  
is to continue to feed the material through the  
machine after it leaves the infeed roller. The  
correct free position setting is 1/32” (.8mm)  
below the arc of the cutterhead knives.  
Use a gauge, such as a bed and feed roll gauge  
or wood gauge block, to check the outfeed  
rollers in the same manner as the infeed roller.  
Adjust as necessary using the screws (F, Figure  
11). When finished adjusting, tighten the hex  
nuts on the screws (F, Figure 11).  
Table Rollers  
The Planer has two table rollers which help  
reduce friction of the stock on the table as it  
feeds through the machine. It is not possible to  
give exact height setting of the table rollers  
because each type of wood behaves differently.  
As a general rule, however, the table rollers  
should be set high when planing rough stock,  
and set low for finish cuts.  
The planer is equipped with a quick-set table  
roller adjustment. With a single lever, you can  
raise the rollers from their finishing board height  
to a roughing board height. See Figure 12. The  
range is 0.00 to 0.05”.  
Figure 12  
To adjust the height of the table rollers, loosen  
the lock handle (Figure 12) and turn the quick-  
set lever. Re-tighten the lock handle to lock the  
setting.  
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The table rollers are adjusted at the factory. If  
they should need further or “fine” adjustment:  
1. Disconnect machine from power source.  
2. Loosen lock handle and position the quick-  
set lever (Figure 12) to zero.  
3. Use a dial gauge (not provided) to find the  
distance from table top to the apex of the  
table roller. Zero the gauge at this position.  
4. Place the gauge over the extreme right side  
of the table roller and find the high point of  
the table roller arc. The gauge should still  
read zero.  
5. If the gauge reading is greater or less than  
zero, reach beneath the table with a wrench  
and loosen the hex nut (C, Figure 13) which  
is above the cam (D, Figure 13) near the  
end of the roller that needs adjusting. Rotate  
the hex cap screw (E, Figure 13) until the  
gauge reads zero.  
6. Repeat the process for the left side of the  
table roller, and then recheck the right side.  
It is important that both ends of the table  
rollers be the same height to help prevent  
skewing of the board as it feeds through the  
machine.  
Figure 13  
7. Re-tighten the hex nuts (C, Figure 13) on  
both ends of the table roller.  
8. Repeat the procedure for the second table  
roller.  
Table Adjustments  
The planer table is raised and lowered by twin  
screws supported on bearings, and is guided by  
machined surfaces on the side panels. The fit-  
up to prevent the table from rocking is controlled  
by gibs. See Figure 14. These gibs should be  
adjusted individually using the three gib screws  
provided so that the ways are lightly contacting  
on all four surfaces. The gibs should be tight  
enough to prevent rocking or movement of the  
table when the planer is in operation.  
To perform accurate planing the table must be  
parallel with the cutterhead. Lack of parallelism  
results in a taper over the width of the board. To  
check parallelism do the following:  
Figure 14  
1. Place a gauge on the table and contacting a  
knife insert at the apex of its arc, Do this at  
each end of the cutterhead and compare the  
measurements.  
2. If the table is not parallel to the cutterhead,  
place the gauge at the end that needs to be  
raised.  
3. Loosen the three socket head cap screws  
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(A, Figure 15) beneath the table.  
4. Place a rod-like object (such as a hex  
wrench) into one of the open holes (B,  
Figure 15) and turn the shaft (C, Figure 15)  
to raise the table until the gauge reads the  
proper measurement. Or, the same effect  
can be achieved by lowering the other side  
of the table.  
5. Re-tighten the socket head cap screws (A,  
Figure 15).  
Figure 15  
Test Cutting and  
Troubleshooting  
Using a piece of semi-finished stock, set up for a  
1/16” (1.59mm) deep cut with the quick-set table  
roller setting at zero. Start the machine and,  
standing to one side of the table, begin feeding  
the stock into the machine.  
Never stand directly behind  
stock or allow anyone else to do so, and do  
not bend down to see how stock is feeding.  
Should a kickback occur, serious or fatal  
injury could result.  
The infeed roller should take the material and  
force it under the chipbreaker and cutterhead. If  
the material feeds through effortlessly, examine  
the finished cut carefully for imperfections.  
Learning to read a board for imperfections will  
save hours in adjusting a planer to operate  
properly.  
Following are some problems that may arise  
and their probable remedies. The illustrations  
are exaggerated for clarity. (Pages 36-38 also  
contain Troubleshooting remedies).  
Feed Restriction  
This is caused either by the table rollers being  
set too low for roughing operations or from a low  
pressure bar. About 90 percent of the time, the  
pressure bar is too low. As the sharp edge of the  
knife inserts wear, you must compensate for this  
wear by slightly raising the pressure bar an  
equal amount on each side. Your first indication  
of knife wear is hesitation in feed of the material  
through the machine after it leaves the  
corrugated infeed roller on its way out of the  
machine. Disconnect machine from power  
and adjust the pressure bar accordingly. The  
material will free up and feed through smoothly  
when the planer is restarted.  
Never attempt pressure bar  
adjustment while the machine is connected  
to power.  
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Feed restriction can also occur due to pitch  
buildup on the table. Be sure the table surface is  
clean. Dusting the surface with talc occasionally  
will aid in smoother feeding and help prevent  
pitch buildup.  
Clip Marks  
If clip marks occur 6” (152mm) in from each end  
of the board, the pressure bar is too high. See  
Figure 16. Turn both right and left hand  
adjusting screws (see Figure 11) the same  
amount, 1/4 turn clockwise or less, and take  
another 1/16” (1.59mm) deep cut. Re-examine  
the board.  
Figure 16  
(clip marks)  
Continue the operate-adjust procedure until the  
clip marks disappear. Should the board fail to  
feed through, back off slightly on both adjusting  
screws until feeding is smooth and the  
imperfections do not re-appear. Lock the  
pressure bar adjusting screws with the jam nuts  
provided.  
Snipe  
Some amount of snipe may be inevitable with  
many planer operations, but proper planer  
adjustments can so minimize snipe as to make it  
negligible.  
Figure 17  
(snipe)  
If noticeable snipes appear on each end of the  
material, as shown in Figure 17, a table roller is  
too high causing a slight lift of the material as it  
passes through the machine. Normally these  
snipes are more noticeable on the trailing end of  
the board than on the lead end, and most often  
occur during planing of rough lumber.  
Table rollers must be elevated for running rough  
or resaw lumber through the machine. When  
material is turned over to surface the other side,  
and you neglect to lower the table rollers for a  
finish cut, then definite snipes will appear on the  
ends of the material.  
Chatter  
Figure 18  
(chatter)  
Chatter marks usually appear on thin material.  
See Figure 18. Even at their lowest point, the  
table rollers are too high to handle thin material.  
Solve the problem by either using a slave board  
or making an auxiliary table out of Formica  
countertop material with cleating at each end of  
the table to keep it stationary over the planer  
table.  
Tapers  
If the machine planes a taper across the full  
width of the board, as shown in Figure 19, the  
table is not parallel with the cutterhead. First  
check that all knife inserts are properly installed.  
If they are, then the table itself must be  
adjusted. See “Table Adjustments” on page 16.  
Figure 19  
(taper)  
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Twisting  
If material twists while feeding through the  
planer, either the table rollers, pressure bar, or  
outfeed roller may be out of level. Refer to  
adjustment settings on pages 14 and 15.  
Halted Feeding  
If the infeed roller takes the stock, the  
chipbreaker lifts, and just as you hear the knives  
contact the material, the workpiece stops  
feeding; then the pressure bar is too low. Re-set  
the pressure bar (see page 15).  
Operation  
Figure 20  
NOTE: For detailed explanation of the  
Controller, refer to the section beginning on  
page 20.  
Lubrication  
The oil in the main gear box should be changed  
at least once a year. Remove the drain plug (A,  
Figure 20) to drain the oil into an appropriate  
container. Replace the drain plug and fill the  
gear box with 3.042 liters (0.8 gallon) of 60 to 90  
weight gear oil through the fill hole (B). The sight  
glass (C) should be checked periodically and oil  
topped off as necessary. Always re-install the  
screw in the fill hole when finished.  
The emergency stop button shuts down all  
operations on the planer. To re-start the planer,  
twist the knurled ring on the stop button until it  
pops back out.  
Maintenance  
The recommended lubrication for roller chains  
used in medium to slow speed operation is to  
simply wipe the chain clean. When there is an  
appreciable buildup of dust, dirt or wood  
shavings, use an oil cloth but never pour the oil  
directly on the chain. Over-oiling defeats the  
purpose of the lubrication, since it tends to invite  
the collection of dust, shavings, etc. and works  
into members of the chain. This hastens wear  
and leads to premature replacement.  
Disconnect planer from  
electrical  
supply  
before  
performing  
maintenance.  
Periodic inspections are required to ensure that  
the machine is in proper adjustment, that all  
screws are tight, that belts are in good condition,  
that dust has not accumulated in the electrical  
enclosures, and that there are no loose or worn  
electrical connections.  
The bearings on the cutterhead are factory  
lubricated and sealed. They require no further  
attention.  
Buildup of sawdust and other debris can cause  
your machine to plane inaccurately. Periodic  
cleaning is not only recommended but  
mandatory for accurate planing.  
Periodically oil the bearings on the infeed and  
outfeed rollers, through the oil cups located on  
the bearing blocks (Figure 21).  
Close fitting parts, such as the link plates below  
the table and the platforms on the cutterhead  
which seat the knife inserts, should be cleaned  
with a rag or brush and non-flammable solvent  
and freed from clinging foreign matter.  
Use caution when working  
with or around the cutterhead.  
Remove resin and other accumulations from  
feed rollers and table with a non-flammable  
solvent.  
Figure 21  
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Controller (M15S) Operating Instructions  
1. Front Panel Overview  
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2. Operation Modes  
There are two base operating modes – MANUAL and SINGLE.  
In MANUAL mode, the operator can raise or lower the table using the Controller  
keypad.  
In SINGLE mode, the table will move to the pre-set value when you push the “Table Up”  
or “Table Down” buttons on the planer’s control panel.  
Press  
to select Manual mode or Single mode:  
LED lamp is on – Manual mode.  
When  
When  
LED lamp is off – Single mode.  
MANUAL MODE  
Keyboard Function:  
For planer table operations, the fast forward and fast backward keys have the same  
function as the forward and backward keys.  
When the forward key is pressed, the planer table moves down. (This is also achieved  
using the “Table Down” push button on the planer).  
When the backward key is pressed, the planer table moves up. (This is also achieved  
using the “Table Up” push button on the planer).  
In Manual Mode, the planer table moves as long as a key is pressed and held. When  
the key is released, the table stops.  
This mode can be used for manual positioning, or adjusting procedures.  
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SINGLE MODE  
In single mode, the device performs automatic positioning of the table to the  
programmed target position. The “Table Up” or “Table Down” button on the planer  
should be pushed and held; when the table has fully adjusted to the target position, the  
table will automatically stop in position. Release the push button.  
Setting Target Value  
Step 1: Press  
(Target window LED starts blinking)  
Step 2: Enter the target value using numerical keypad.  
Step 3: Press  
to complete.  
LED lamp starts blinking – the device is ready to start the positioning.  
Start/Stop/Cancel  
Press  
to start the positioning. The LED lamp now stops blinking and remains  
on during the procedure.  
Press  
If the  
to cancel the positioning. The LED lamp is turned off.  
key is pressed while the positioning is running, the procedure is  
interrupted, the machine is stopped, and the  
positioning of the same target, press  
LED is turned off. To repeat the  
.
To program another target value, press  
- enter new value -  
.
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Example:  
Assume:  
target value on display = 100.00mm  
real value on display = 100.00mm  
To change the target value to 20.25mm,  
Step 1: Press  
Display  
, the LED lamp on Target window is blinking.  
Step 2: Enter new target value (example: 20.25mm)  
Press  
Display  
Step 3: Press  
The  
to complete.  
LED lamp is blinking – ready for positioning.  
to start the positioning or press  
Press  
to cancel.  
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3. Fast Program (10 sets)  
To facilitate frequently used positions, such as different board thicknesses, the keys 0 to  
9 have associated preset target values. By pressing one of these keys, its target value  
is loaded automatically, and the positioning can be started immediately.  
Entering preset target values:  
Step 1: Press  
Step 2: Select a key 0 to 9 (total of 10 values).  
Step 3: Enter the target value.  
Step 4: Press  
to confirm.  
Follow the same procedure for entering the other preset target values.  
Press  
to exit.  
Example: Program 0 = 10.00mm; Program 1 = 20.00mm  
Step 1: Press  
Display  
Step 2: Press  
............................................. .[select program key 0]  
Step 3: Press  
Step 4: Press  
............................................[enter value]  
.................................................................[complete]  
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Step 5: Press  
Step 6: Press  
...............................................[select program key 1]  
............................................[enter value]  
Step 7: Press  
Step 8: Press  
..................................................................[complete]  
to exit.  
Execute:  
Step 1: Enter single mode,  
Step 2: Press a key 0 to 9.  
LED lamp is off.  
LED lamp is blinking, ready for start.  
Example: Program 0 = 10.00mm; Program 1 = 20.00mm.  
Step 1:  
Step 2:  
In Single Mode,  
Press  
LED lamp is off.  
...................................................[Program 0]  
Now you will see the preset value: 10.00mm (Program 0]  
LED lamp is blinking, complete.  
Press  
to begin positioning.  
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4. Select Counting direction  
You can select the counting direction according to the table movement.  
Step 1: Press  
Display  
.......................[default]  
Step 2: Press  
to change the direction.  
“-dir” numbers decrease as table rises (accords with scale on planer).  
“dir-“ numbers increase as table rises.  
Step 3: Press  
to confirm or press  
to clear.  
5. Select Positioning Mode  
Step 1: Press  
Step 2: Press  
to select.  
a. ---| |---  
b. ---|  
both directions  
left  
c. |---  
right  
Step 3: Press  
to confirm or press  
to clear.  
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6. Set Software Limit (Hi/Lo End)  
There are High and Low software limits. If these are exceeded, the display will give an  
error message.  
To set the Lo_End press  
(Default setting is 7mm)  
To set the Hi_End press  
(Default setting is 230mm)  
7. Set Tolerances  
The tolerance defines the accuracy of the positioning.  
Step 1: Press  
Display  
.........................[default]  
Step 2: Enter the value for tolerance.  
Step 3: Press  
to confirm or press  
to clear.  
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8. Set Low Speed Limit  
This function defines the speed level which is considered abnormal for the machine.  
When the Controller starts the table movement up or down, and the table does not  
move, or moves with a speed lower than defined, it stops the machine and displays:  
Press  
to clear.  
To set low speed limit:  
Step 1: Press  
Display  
..........................[default]  
Step 2: Enter the low speed level 0 to 99  
0 = Machine test is disabled  
1 = very low  
:
:
99 = high  
Step 3: Press  
to confirm or press  
to clear.  
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9. Set Linear Correction  
NOTE: Setting Linear Correction should be done in MM (metric) mode, not inches. This will ensure  
accurate readings for table movement.  
Step 1: Press  
Display  
......................[default]  
Step 2: Enter the value between 0.0001 and 9.9999.  
Step 3: Press  
to confirm or press  
to clear.  
10. Enter Parameter Setttings Mode  
With this function, you can select each parameter to be locked or unlocked. When a  
parameter is locked, then the end-user can only see the value, but cannot change it.  
Step 1: Press  
Display  
Step 2: Enter the password.  
Step 3: Use  
to scroll through the parameters.  
to lock or unlock.  
Step 4: Press  
On = unlock  
Off = lock  
Step 5: Press  
to confirm or press  
to clear.  
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11. Check Software Version  
To check the released version of the M15S Controller program:  
Step 1: Press  
Display  
In the real value window, you will see the released version.  
Step 2: Press  
to confirm or press  
to clear.  
12. Load Datum Values  
The real value refers to the distance between the machine table and the cutterhead.  
Thus, the cutterhead defines the zero point of the machine. It is, however, difficult or  
impossible to move the planer table to this point. Therefore, the zero point should be  
identified by either placing a gauge between table and cutterhead knife insert, or by  
planing a test board then measuring the board thickness with calipers. Program this real  
value into the Controller as follows.  
Preset the real value:  
Step 1:  
Step 2: Enter the value.  
Step 3: Press  
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Load the real value:  
Step 1: Press  
Display  
Step 2: Press  
to confirm or press  
to cancel.  
Example:  
The current value is 10.00mm but the actual thickness is 10.50mm.  
Step 1: Press  
Display  
Step 2: Press  
Step 3: Press  
Step 4: Press  
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13. IN/MM Conversion  
The dedicated mm/inch key allows for immediate switch of the units between millimeters  
and inches. The LEDs on the key indicate the selected unit. Switching between MM and  
INCHES has no effect on the control functions.  
14. Set Device Resolution  
Step 1: Press  
Step 2: Use  
to select resolution.  
to clear.  
Step 3: Press  
15. Calibration  
Step 1: Press  
to confirm or press  
Display  
Step 2: Use  
to move the planer table until  
M15S terminates the calibration and restarts.  
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16. M15S Troubleshooting  
Display  
“Change RST” message appears when the Controller detects a motion in the wrong  
direction. For example, the Controller switches the outputs to move upward but the table  
starts moving in reverse direction. Usually this is caused by incorrect wiring of the three  
phase motor.  
Press  
to clear.  
Check the wiring and change if necessary.  
Display  
Possible cause:  
a. no sensor  
b. 9-pin connector is loose  
c. wire broken  
d. the gap between sensor and tape is too large  
Excluding: Check the sensor, sensor cable, sensor connector, and adjust gap (if  
necessary).  
Display  
Possible cause: Incorrect operation; check parameter setting.  
Excluding: Press  
to clear.  
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Display  
This message appears after power-on and indicates battery discharged. The C-type  
battery MUST be replaced to resume the operation of the device. Change as follows:  
1. Open the planer’s top right side panel to access the rear of the Controller.  
2. Turn the power off. Be careful not to move the table during power off. Replace the  
battery and turn the power on. The device will resume normal operation.  
17. M15S Specifications  
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18. M15S Parameters  
`
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Troubleshooting: Planer Operating Problems  
Trouble  
Probable Cause  
Remedy  
Table rollers not set properly.  
Adjust table rollers to proper height.  
Support long boards with a roller  
stand.  
Inadequate support of long boards.  
Uneven feed roller pressure front to  
back.  
Snipe.  
Adjust feed roller tension.  
Dull knife inserts.  
Rotate or replace knife inserts.  
Butt end-to-end each piece of stock  
as they pass through.  
Lumber not butted properly.  
Planing wood with a high moisture  
content.  
Remove high moisture content from  
wood by drying, or use different stock.  
Fuzzy grain.  
Torn grain.  
Dull knife inserts.  
Rotate or replace knife inserts.  
Adjust proper depth of cut.  
Too heavy a cut.  
Knife inserts cutting against grain.  
Dull knife inserts.  
Try to cut with the grain for finish cut.  
Rotate or replace knife inserts.  
Rotate or replace knife inserts.  
Decrease cutting depth.  
Dull knife inserts.  
Excessive depth of cut.  
Rough/raised grain.  
Remove high moisture content from  
wood by drying, or use different stock.  
Moisture content too high.  
Dull knife inserts.  
Rounded, glossy  
surface.  
Rotate or replace knife inserts.  
Adjust feed roller tension. If proper  
tension cannot be achieved, replace  
feed rollers.  
Inadequate feed roller pressure.  
Clean off pitch and residue; apply  
light coat of paste wax to planer bed.  
Planer bed rough or dirty.  
V-belts are slipping.  
Poor feeding of  
lumber.  
Check V-belt tension and make any  
needed adjustments.  
Surface of feed rollers has been worn Lightly roughen the feed roller surface  
too smooth. with sandpaper.  
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Troubleshooting: Mechanical and Electrical Problems  
Trouble  
Probable Cause  
Remedy  
Make sure knife inserts are set  
correctly and securely in cutterhead.  
Uneven depth of cut  
side to side.  
Knife inserts not set correctly.  
Planer table not level with cutterhead. Level the table. See pages 16-17.  
Board thickness does  
not match depth of  
cut scale.  
Adjust depth of cut scale. Use LED  
Depth of cut scale is incorrect.  
control panel for greater precision.  
Inadequate chain tension.  
Sprockets misaligned.  
Sprockets worn.  
Adjust chain tension.  
Chain is jumping.  
Align sprockets.  
Replace sprockets.  
No incoming power.  
Verify machine is connected to power.  
Rotate stop button to disengage.  
Machine will not  
start/restart or  
repeatedly trips  
circuit breaker or  
blows fuses.  
Stop button is still engaged.  
When the planer overloads on the  
circuit breaker built into the motor  
starter, it takes time for the machine  
to cool down before restart. Allow  
machine to adequately cool before  
attempting restart. If problem persists,  
check amp setting on the motor  
starter inside the electrical box.  
Overload automatic reset has not  
reset.  
One cause of overload trips which are  
not electrical in nature is too deep a  
cut. The solution is to take a lighter  
cut. If too deep a cut is not the  
problem, check the amp setting on  
the overload relay. Match the full load  
amps on the motor as noted on the  
motor plate.  
Planer frequently trips.  
If amp setting is correct, then there is  
probably a loose electrical lead or a  
failed component. See items below.  
Verify that planer is on a circuit of  
correct size. If circuit size is correct,  
there is probably a loose electrical  
lead. Check amp setting on motor  
starter.  
Building circuit breaker trips or fuse  
blows.  
Go through all of the electrical  
connections on the planer including  
motor connections, verifying the  
tightness of each. Look for any signs  
of electrical arcing which is a sure  
indicator of loose connections or  
circuit overload.  
Loose electrical connections.  
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Trouble  
Probable Cause  
Remedy  
Motor starter failure.  
Examine motor starter for burned or  
failed components. If damage is  
found, replace motor starter. If motor  
starter looks okay but is still suspect,  
you have two options: have a  
Machine will not  
start/restart or  
repeatedly trips  
circuit breaker or  
blows fuses.  
qualified electrician test the motor  
starter for function, or purchase a new  
starter and establish if that was the  
problem on changeout.  
If you have access to a voltmeter, you  
can separate a starter failure from a  
motor failure by first, verifying  
incoming voltage at 220+/-20 and  
second, checking the voltage  
between starter and motor at 220+/-  
20.  
If incoming voltage is incorrect, you  
have a power supply problem.  
If voltage between starter and motor  
is incorrect, you have a starter  
problem.  
If voltage between starter and motor  
is correct, you have a motor problem.  
Motor failure.  
If electric motor is suspect, you have  
two options: Have a qualified  
electrican test the motor for function  
or remove the motor and take it to a  
quality electrical motor repair shop  
and have it tested.  
Miswiring of the machine.  
Switch failure.  
Double check to confirm all electrical  
connections are correct. Refer to  
appropriate wiring diagrams on pages  
54 and 55 to make any needed  
corrections.  
If a start, stop, or table movement  
switch is suspect, you have two  
options: Have a qualified electrical  
test the switch for function, or  
purchase a new switch and establish  
it that was the problem on changeout.  
Planer does not  
come up to speed.  
Low current.  
Contact a qualified electrician.  
Replacement Parts  
Replacement parts are listed on the following pages. To order parts or reach our service department, call  
1-800-274-6848 Monday through Friday (see our website for business hours: www.powermatic.com).  
Having the Model Number and Serial Number of your machine available when you call will allow us to  
serve you quickly and accurately.  
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Column Assembly  
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Parts List: Column Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1...............WP2510-401............Idler Support Base................................................................................. 1  
2...............TS-1540071.............Hex Nut..............................................................M10............................ 2  
3...............TS-1550061.............Flat Washer........................................................M8.............................. 1  
4...............6012082...................Shaft .....................................................................................................1  
5...............6012286...................Sprocket................................................................................................ 1  
6...............6012287...................Sprocket Bracket................................................................................... 1  
7...............TS-1550071.............Flat Washer........................................................M10............................ 4  
8...............WP2510-408............Shaft ..................................................................................................... 1  
9...............TS-1541041.............Nylon Insert Lock Nut .........................................M10............................ 2  
10.............TS-1505071.............Socket Head Cap Screw.....................................M10x45...................... 1  
11.............WP2510-411............Spring.................................................................................................... 1  
12.............TS-1502031.............Socket Head Cap Screw.....................................M5x12........................ 4  
13.............TS-1551031.............Lock Washer ......................................................M5.............................. 4  
14.............WP2510-414............Shoulder Screw..................................................................................... 4  
15.............TS-1541031.............Nylon Insert Lock Nut .........................................M8.............................. 4  
16.............WP2510-416............Cylinder................................................................................................. 2  
17.............WP2510-417............Controller .............................................................................................. 1  
18.............WP2510-418............Cord...................................................................................................... 1  
19.............WP2510-419............Left Column........................................................................................... 1  
20.............TS-1506051.............Socket Head Cap Screw.....................................M12x40.................... 12  
21.............TS-1551081.............Lock Washer ......................................................M12.......................... 12  
22.............TS-2360121.............Flat Washer........................................................M12.......................... 12  
23.............WP2510-423............Shaft ..................................................................................................... 1  
24.............WP2510-424............Shaft ..................................................................................................... 1  
25.............WP2510-425............Pointer................................................................................................... 1  
26.............TS-2171012.............Pan Head Screw ................................................M4x6.......................... 1  
27.............WP2510-427............Pin......................................................................................................... 1  
28.............6012214...................Handle Knob ......................................................................................... 1  
29.............6012213...................Handle Shaft ......................................................................................... 1  
30.............WP2510-430............Shift Hub ............................................................................................... 1  
31.............WP2510-431............Steel Ball............................................................................................... 1  
32.............WP2510-432............Spring.................................................................................................... 1  
33.............TS-1524031.............Set Screw...........................................................M8x12........................ 1  
35.............WP2510-435............Right Column......................................................................................... 1  
36.............WP2510-436............Plastic Cover......................................................................................... 3  
37.............TS-1550021.............Flat Washer........................................................M4.............................. 6  
38.............WP2510-438............Limit Switch Cord..................................18AWG x 2C x 750mm .............. 1  
39.............WP2510-439............Limit Switch........................................................................................... 1  
40.............TS-2284302.............Pan Head Screw ................................................M4x30........................ 6  
41.............WP2510-441............Limit Switch Cord..................................18AWG x 2C x 400mm .............. 1  
42.............WP2510-442............Limit Switch Cord..................................18AWG x 2C x 900mm .............. 1  
43.............WP2510-443............Right Cover ........................................................................................... 1  
44.............WP2510-444............Left Panel.............................................................................................. 1  
45.............WP2510-445............Left Cover.............................................................................................. 1  
46.............WP2510-446............Cylinder Bracket.................................................................................... 2  
47.............WP2510-447............Right Panel............................................................................................ 1  
48.............TS-1505061.............Socket Head Cap Screw.....................................M10x40...................... 1  
49.............WP2510-449............Washer.................................................................................................. 1  
50.............WP2510-450............Shaft ..................................................................................................... 1  
51.............TS-1504081.............Socket Head Cap Screw.....................................M8x40........................ 2  
52.............TS-1551061.............Lock Washer ......................................................M8.............................. 2  
53.............TS-1540041.............Hex Nut..............................................................M6.............................. 1  
54.............WP2510-454............Spring.................................................................................................... 1  
55.............TS-1523061.............Set Screw...........................................................M6x20........................ 1  
.................WP2510-IA ..............Idler Assembly (Items 56 thru 68) .......................................................... 1  
56.............WP2510-456............Idler....................................................................................................... 1  
57.............WP2510-457............Idler Bracket.......................................................................................... 1  
40  
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Index No. Part No.  
Description  
Size  
Qty  
58.............WP2510-458............Spring.................................................................................................... 1  
59.............WP2510-459............Plate...................................................................................................... 1  
60.............WP2510-460............Bolt........................................................................................................ 1  
61.............TS-1505041.............Socket Head Cap Screw.....................................M10x30...................... 1  
62.............WP2510-462............C-Ring................................................................................................... 1  
63.............BB-6200ZZ ..............Ball Bearing........................................................6200ZZ....................... 1  
64.............TS-1540071.............Hex Nut..............................................................M10............................ 2  
65.............WP2510-465............Socket Head Cap Screw.....................................M8x8.......................... 1  
66.............TS-1550061.............Flat Washer........................................................M8.............................. 1  
67.............TS-1504121.............Socket Head Cap Screw.....................................M8x60........................ 1  
68.............TS-1540061.............Hex Nut..............................................................M8.............................. 1  
69.............WP2510-469............Inner Plate............................................................................................. 1  
70.............WP2510-470............Outer Plate (Controls)............................................................................ 1  
71.............WP2510-471............Main Motor Pushbutton Switch .............................................................. 1  
72.............WP2510-472............Emergency Stop Pushbutton Switch...................................................... 1  
73.............WP2510-473............Table Pushbutton Switch....................................................................... 2  
74.............WP2510-474............Screw ................................................................M3x15........................ 2  
75.............TS-2244102.............Button Head Socket Screw.................................M4x10........................ 8  
76.............TS-2246102.............Button Head Socket Screw.................................M6x10...................... 28  
77.............WP2510-477............Limit Switch........................................................................................... 2  
.................6012230...................Scale (not shown).................................................................................. 1  
41  
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Gearbox Assembly  
42  
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Parts List: Gearbox Assembly  
Index No. Part No.  
Description  
Size  
Qty  
.................WP2510-100............Gearbox Assembly (index nos. 1 through 40)......................................... 1  
1...............TS-1505021.............Socket Head Cap Screw.....................................M10x20...................... 5  
2...............6012047...................Washer.................................................................................................. 1  
3...............6012046...................Pulley....................................................................................................1  
4...............TS-1504041.............Socket Head Cap Screw.....................................M8x20........................ 1  
5...............TS-1550061.............Flat Washer........................................................M8.............................. 1  
6...............6012050...................Sprocket................................................................................................ 1  
7...............WP2510-107............Pin......................................................................................................... 2  
8...............WP2510-108............Gearbox Cover...................................................................................... 1  
9...............WP2510-109............Gasket................................................................................................... 1  
10.............WP2510-110............Key.....................................................................5x5x16 ....................... 1  
11.............WP2510-111............Key.....................................................................5x5x10 ....................... 4  
12.............WP2510-112............Oil Seal ................................................................................................. 1  
13.............BB-6204VV..............Ball Bearing........................................................6204VV ...................... 2  
14.............6012037...................Gear...................................................................20T............................. 2  
15.............WP2510-115............S-Ring................................................................................................... 4  
16.............BB-6201VV..............Ball Bearing .......................................................6201VV ...................... 6  
17.............WP2510-117............Oil Seal ................................................................................................. 1  
18.............WP2510-118............S-Ring................................................................................................... 1  
19.............WP2510-119............Key.....................................................................8x7x72 ....................... 1  
20.............WP2510-120............Shaft ..................................................................................................... 1  
21.............WP2510-121............Gear...................................................................................................... 1  
22.............WP2510-122............Shaft ..................................................................................................... 1  
23.............6012041...................Gear...................................................................60T............................. 2  
24.............WP2510-124............Key.....................................................................5x5x20 ....................... 2  
25.............WP2510-125............Shaft ..................................................................................................... 1  
26.............WP2510-126............Oil Level Sight Glass ............................................................................. 1  
27.............WP2510-127............Gear...................................................................................................... 1  
28.............WP2510-128............Shaft ..................................................................................................... 1  
29.............WP2510-129............Gear...................................................................................................... 1  
30.............WP2510-130............Gear...................................................................................................... 1  
31.............WP2510-131............Shift Fork............................................................................................... 1  
32.............WP2510-132............Pin......................................................................................................... 1  
33.............6012061...................Lever.....................................................................................................1  
34.............WP2510-134............S-Ring................................................................................................... 1  
35.............TS-1523021.............Set Screw...........................................................M6x8.......................... 1  
36.............WP2510-136............Bushing................................................................................................. 1  
37.............TS-1523011.............Set Screw...........................................................M6x6.......................... 1  
38.............WP2510-138............Shift Shaft.............................................................................................. 1  
39.............WP2510-139............Gearbox ................................................................................................ 1  
40.............WP2510-140............Oil Plug ................................................................................................. 2  
43  
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Parts List: Cutterhead Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1...............WP2510-201............Socket Head Cap Screw.....................................M10x75...................... 2  
2...............TS-1550071.............Flat Washer........................................................M10.......................... 12  
3...............6012132...................Spring.................................................................................................... 2  
4...............WP2510-204............Wave Washer........................................................................................ 1  
5...............TS-1505061.............Socket Head Cap Screw.....................................M10x40...................... 4  
6...............WP2510-206............Pressure Bar ......................................................................................... 1  
7...............TS-1540071.............Hex Nut..............................................................M10.......................... 10  
.................WP2510-BHA ..........Bearing Housing Assembly (index #8-13,18,71)..................................... 6  
(s/n 13050398 and higher)  
8...............WP2510-208............Needle Bearing...................................................NA-6906..................... 6  
9...............WP2510-209............Set Screw...........................................................M6x30........................ 6  
10.............TS-1540041.............Hex Nut..............................................................M6.............................. 6  
11.............6012141...................Bearing Housing (s/n 12070395 and lower) ............................................... 6  
.................6012141A ................Bearing Housing (s/n 13050398 and higher) .............................................. 6  
12.............TS-1503041.............Socket Head Cap Screw.....................................M6x16...................... 12  
13.............WP2510-213............Plate (s/n 12070395 and lower) ................................................................. 6  
.................6012139A ................Plate (s/n 13050398 and higher)................................................................ 6  
14.............WP2510-214............Rear Outfeed Roller............................................................................... 1  
15.............WP2510-215............Key.....................................................................5x5x12 ....................... 2  
16.............WP2510-216............C-Ring................................................................................................... 6  
17.............6012177...................Spacer................................................................................................. 79  
18.............WP2510-218............C-Ring................................................................................................... 6  
19.............WP2510-219............Sprocket................................................................................................ 2  
20.............TS-1550061.............Flat Washer........................................................M8.............................. 3  
21.............TS-1504041.............Socket Head Cap Screw.....................................M8x20........................ 2  
22.............WP2510-222............Key.....................................................................8x7x35 ....................... 2  
23.............WP2510-223............Front Outfeed Roller.............................................................................. 1  
24.............WP2510-224............Socket Head Cap Screw (Left Thread)................M8x20........................ 1  
25.............WP2510-225............Sprocket.............................................................22T............................. 2  
26.............WP2510-226............S-Ring................................................................................................... 1  
27.............WP2510-227............Ball Bearing........................................................6210VV ...................... 2  
28.............WP2510-228............Bushing................................................................................................. 1  
.................WP2510-HCA ..........Helical Cutterhead Assembly (includes #29, 68, 69)............................... 1  
29.............WP2510-829............Helical Cutterhead................................................................................. 1  
30.............BB-6008VV..............Ball Bearing........................................................6008VV ...................... 1  
31.............BB-6007VV..............Ball Bearing........................................................6007VV ...................... 1  
32.............WP2510-232A .........S-Ring................................................................................................... 1  
33.............WP2510-233............Chain .................................................................#40 x 58P................... 1  
34.............WP2510-234............Chain .................................................................#40 x 74P................... 1  
35.............TS-1505081.............Socket Head Cap Screw.....................................M10x50...................... 4  
36.............TS-1551071.............Lock Washer ......................................................M10............................ 6  
37.............WP2510-237............Pin......................................................................................................... 4  
38.............TS-1505021.............Socket Head Cap Screw.....................................M10x20...................... 7  
39.............WP2510-239............Spring Support Shaft ............................................................................. 2  
40.............TS-1524021.............Set Screw...........................................................M8x10...................... 12  
41.............WP2510-241A .........Left Cutterhead Base (s/n 9090287 and higher)......................................... 1  
42.............WP2510-242............Cutterhead Base Support Shaft ............................................................. 2  
43.............WP2510-243............Chipbreaker Support Shaft .................................................................... 1  
44.............6012167...................Infeed Roller........................................................................................ 24  
45.............6012168...................Shaft ................................................................................................. 144  
46.............6012169...................Spring................................................................................................ 144  
47.............WP2510-247............Anti-Kickback Finger Support Shaft........................................................ 2  
48.............6012164...................Infeed Roller Spacer.............................................................................. 2  
49.............WP2510-249B .........Right Cutterhead Base (s/n 9090287 and higher)....................................... 1  
50.............6012116...................Washer.................................................................................................. 1  
51.............WP2510-251............Cutterhead Pulley.................................................................................. 1  
52.............WP2510-252............Socket Head Cap Screw (Left Thread)................M10x20...................... 1  
44  
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Index No. Part No.  
Description  
Size  
Qty  
53.............TS-1550071.............Flat Washer........................................................M10............................ 1  
54.............WP2510-254............Sprocket.............................................................26T............................. 1  
55.............6012178...................Anti-Kickback Finger............................................................................ 70  
56.............6012161...................Washer................................................................................................ 12  
57.............6012163...................Shaft .....................................................................................................6  
58.............6012162...................Spring.................................................................................................... 6  
59.............WP2510-259............Right Bracket......................................................................................... 1  
60.............WP2510-260............Key.....................................................................8x7x16 ....................... 1  
61.............6012175...................Spring.................................................................................................. 11  
63.............WP2510-263............Infeed Roller Shaft................................................................................. 1  
64.............TS-1505041.............Socket Head Cap Screw.....................................M10x30...................... 2  
65.............WP2510-265............Left Bracket........................................................................................... 1  
66.............6012174...................Chipbreaker......................................................................................... 11  
67.............WP2510-267............Chain .................................................................#40 x 24P................... 1  
68.............JWP208HH-111.......Knife Insert Screw ..............................................#10-32 x 1/2.......... 174  
69.............1791212...................Knife Insert (sold as set of 10) ........................................................... 174  
70.............JJ6HH-113...............Star Point Screwdriver (not shown)........................................................ 2  
71.............WP2510-71..............Oil Cup (not shown) (s/n 13050398 and higher) ......................................... 6  
45  
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Table Assembly  
46  
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Parts List: Table Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1...............WP2510-501............Roller Bracket........................................................................................ 4  
2...............BB-6203VV..............Ball Bearing........................................................6203VV ...................... 4  
3...............WP2510-503............Roller .................................................................................................... 2  
4...............TS-1540071.............Hex Nut..............................................................M10............................ 4  
5...............TS-1491041.............Hex Cap Screw ..................................................M10x30...................... 4  
6...............TS-1540061.............Hex Nut..............................................................M8.............................. 9  
7...............WP2510-507............Set Screw...........................................................M8x40........................ 6  
8...............TS-1502091.............Socket Head Cap Screw.....................................M5x40........................ 6  
9...............WP2510-509............Guide .................................................................................................... 2  
10.............6012241...................Plate...................................................................................................... 2  
11.............WP2510-511............Shoulder Screw..................................................................................... 2  
13.............6012239...................Sleeve................................................................................................... 2  
14.............TS-1504051.............Socket Head Cap Screw.....................................M8x25........................ 4  
15.............TS-1551061.............Lock Washer ......................................................M8............................ 10  
16.............TS-1550061.............Flat Washer........................................................M8.............................. 4  
17.............WP2510-517............Pin......................................................................................................... 4  
18.............WP2510-518............Transfer Roller....................................................................................... 2  
19.............TS-1522021.............Set Screw...........................................................M5x8.......................... 6  
20.............6012248...................Linking Plate.......................................................................................... 3  
21.............6012261...................Eccentric Cam....................................................................................... 4  
22.............6012260...................Shaft .....................................................................................................4  
23.............TS-2171012.............Pan Head Screw ................................................M4x6.......................... 1  
24.............WP2510-111............Key.....................................................................5x5x10 ....................... 2  
25.............WP2510-525............Rear Linking Plate................................................................................. 1  
26.............6012258...................Shoulder Screw..................................................................................... 1  
27.............WP2510-527............Front Linking Plate................................................................................. 1  
28.............WP2510-528............Key.....................................................................5x5x8 ......................... 1  
29.............6012249...................Shaft .....................................................................................................1  
30.............WP2510-530............Pointer................................................................................................... 1  
31.............6012214...................Handle Knob ......................................................................................... 1  
32.............6012213...................Handle Shaft ......................................................................................... 1  
33.............TS-1505021.............Socket Head Cap Screw.....................................M10x20...................... 2  
34.............TS-1550071.............Flat Washer........................................................M10............................ 1  
35.............WP2510-535............E-Clip.................................................................................................... 1  
36.............6012252...................Hub .......................................................................................................1  
37.............TS-1523021.............Set Screw...........................................................M6x8.......................... 1  
38.............TS-1504081.............Socket Head Cap Screw.....................................M8x40........................ 6  
39.............6012253...................Locking Handle...................................................................................... 1  
40.............WP2510-540............Table..................................................................................................... 1  
41.............WP2510-541............Pointer................................................................................................... 1  
42.............TS-2245102.............Button Head Socket Screw.................................M5x10........................ 2  
43.............WP2510-543............Slide Bracket......................................................................................... 1  
44.............WP2510-544............Magnetic Bar......................................................................................... 1  
45.............6012244...................Table Adjusting Hub .............................................................................. 2  
46.............TS-1550061.............Flat Washer........................................................M8.............................. 6  
47.............6012247...................Shoulder Screw..................................................................................... 1  
48.............TS-2361051.............Lock Washer ......................................................M5.............................. 4  
49.............WP2510-549............Screw.................................................................M5x15........................ 2  
50.............TS-1541011.............Lock Nut.............................................................M5.............................. 2  
51.............WP2510-551............Wave Washer.....................................................M5.............................. 1  
52.............WP2510-552............Shoulder Screw..................................................................................... 1  
47  
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Base Assembly  
48  
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Parts List: Base Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1...............TS-1504031.............Socket Head Cap Screw.....................................M8x16........................ 1  
2...............TS-1550061.............Flat Washer........................................................M8.............................. 1  
3...............WP2510-603............Motor Pulley .......................................................................................... 1  
4...............WP2510-604............Key.....................................................................10x8x56 ..................... 1  
5...............WP2510-605............Main Motor........................................15HP, 230/460V, 3Ph.................... 1  
6...............TS-1540071.............Hex Nut..............................................................M10............................ 4  
7...............TS-2361101.............Lock Washer ......................................................M10............................ 4  
8...............TS-1550071.............Flat Washer........................................................M10............................ 8  
9...............TS-1540081.............Hex Nut..............................................................M12............................ 4  
10.............TS-2360121.............Flat Washer........................................................M12............................ 4  
11.............6012123...................Adjusting Bolt ........................................................................................ 2  
12.............WP2510-612............Motor Plate............................................................................................ 1  
13.............TS-1523051.............Set Screw...........................................................M6x16........................ 4  
15.............6012126...................Shaft .....................................................................................................2  
16.............TS-1524021.............Set Screw...........................................................M8x10........................ 2  
17.............6012125...................Spacer................................................................................................... 2  
18.............TS-1491081.............Hex Cap Screw ..................................................M10x50...................... 4  
19.............WP2510-619............Chain .................................................................#40 x 54P................... 1  
20.............WP2510-620............Chain .................................................................#40 x 84P................... 1  
21.............WP2510-621............Side Cover ............................................................................................ 2  
22.............TS-2246102.............Button Head Socket Screw.................................M6x10...................... 20  
23.............6012071...................Bushing................................................................................................. 4  
24.............6012070...................Washer Head Screw...........................................M4x8.......................... 8  
25.............6012068...................Rubber Boot.......................................................................................... 2  
26.............6012069...................Driven Lead Screw ................................................................................ 1  
27.............WP2510-111............Key.....................................................................5x5x10 ....................... 3  
28.............WP2510-628............C-Ring................................................................................................... 2  
29.............BB-6008VV..............Ball Bearing........................................................6008VV ...................... 2  
30.............BB-51105.................Thrust Bearing....................................................51105......................... 4  
31.............TS-1504041.............Socket Head Cap Screw.....................................M8x20........................ 6  
32.............6012075...................Bracket.................................................................................................. 2  
33.............WP2510-633............Sprocket................................................................................................ 3  
34.............WP2510-634............Star Washer .......................................................M25............................ 2  
35.............WP2510-635............Special Nut............................................................................................ 2  
36.............WP2510-636............Drive Lead Screw.................................................................................. 1  
37.............WP2510-637............Washer.................................................................................................. 1  
38.............WP2510-638............Pin......................................................................................................... 4  
39.............TS-154010...............Hex Nut..............................................................M16............................ 5  
40.............TS-155010...............Flat Washer........................................................M16............................ 1  
41.............WP2510-641............Hanger .................................................................................................. 4  
42.............TS-1505041.............Socket Head Cap Screw.....................................M10x30...................... 4  
43.............WP2510-643............Leveling Screw...................................................M16x80...................... 4  
44.............6012095...................Pad .......................................................................................................4  
45.............WP2510-645............Base...................................................................................................... 1  
46.............TS-1503021.............Socket Head Cap Screw.....................................M6x10........................ 5  
47.............WP2510-647............Front Cover ........................................................................................... 1  
48.............WP2510-648............Rear Cover............................................................................................ 1  
49.............WP2510-649............Strain Relief........................................................................................... 2  
50.............WP2510-650............Strain Relief........................................................................................... 4  
51.............TS-1503041.............Socket Head Cap Screw.....................................M6x16........................ 2  
52.............WP2510-652............Plate...................................................................................................... 1  
53.............TS-1504011.............Socket Head Cap Screw.....................................M8x10........................ 2  
54.............WP2510-654............Terminal Plate....................................................................................... 1  
55.............TS-1504051.............Socket Head Cap Screw.....................................M8x25........................ 2  
57.............WP2510-657............Junction Box Cover ............................................................................... 1  
58.............TS-1533032.............Pan Head Screw ................................................M5x10........................ 4  
59.............WP2510-233............Chain .................................................................#40 x 58P................... 1  
49  
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Index No. Part No.  
Description  
Size  
Qty  
60.............WP2510-660............S-Ring................................................................................................... 2  
61.............WP2510-661............Sprocket................................................................................................ 1  
62.............WP2510-662............S-Ring................................................................................................... 1  
63.............BB-6203VV..............Ball Bearing........................................................6203VV ...................... 2  
64.............WP2510-664............Housing................................................................................................. 1  
65.............TS-1505021.............Socket Head Cap Screw.....................................M10x20...................... 2  
66.............TS-1551071.............Lock Washer ......................................................M10............................ 6  
67.............TS-1550071.............Flat Washer........................................................M10............................ 2  
68.............WP2510-215............Key.....................................................................5x5x12 ....................... 2  
69.............WP2510-669............Key.....................................................................5x5x15 ....................... 1  
70.............WP2510-670............Hand Wheel Shaft ................................................................................. 1  
71.............WP2510-671............Spring.................................................................................................... 1  
72.............TS-1523051.............Set Screw...........................................................M6x16........................ 1  
73.............WP2510-673............Bushing................................................................................................. 1  
74.............WP2510-674............Hand Wheel Assembly .......................................................................... 1  
75.............TS-1550041.............Flat Washer........................................................M6.............................. 1  
76.............TS-1551041.............Lock Washer ......................................................M6.............................. 1  
77.............TS-1503051.............Socket Head Cap Screw.....................................M6x20........................ 1  
78.............WP2510-678............Shaft ..................................................................................................... 1  
79.............WP2510-679............Sprocket................................................................................................ 1  
.................WP2510-GBA ..........Gearbox Assembly (#68, 80-84, 86, 88-102, 104-114, 116) .................. 1  
80.............WP2510-680............S-Ring................................................................................................... 2  
81.............WP2510-681............Sprocket................................................................................................ 1  
82.............WP2510-682............C-Ring................................................................................................... 1  
83.............BB-6205ZZ ..............Ball Bearing........................................................6205ZZ....................... 1  
84.............WP2510-684............Shaft ..................................................................................................... 1  
85.............WP2510-685............Motor.............................................1/2HP, 230/460V, 3Ph....................... 1  
86.............WP2510-686............Key.....................................................................5x5x22 ....................... 1  
88.............WP2510-688............Gear...................................................................................................... 1  
89.............WP2510-689............Bushing................................................................................................. 1  
90.............BB-6204ZZ ..............Ball Bearing........................................................6204ZZ....................... 1  
91.............WP2510-691............Gearbox ................................................................................................ 1  
92.............WP2510-692............Oil Seal ................................................................................................. 1  
93.............BB-6205ZZ ..............Ball Bearing........................................................6205ZZ....................... 1  
94.............TS-1524011.............Set Screw...........................................................M8x8.......................... 1  
95.............WP2510-111............Key.....................................................................5x5x10 ....................... 2  
96.............WP2510-696............Worm .................................................................................................... 1  
97.............WP2510-697............Gear...................................................................24T............................. 1  
98.............BB-6203ZZ ..............Ball Bearing........................................................6203ZZ....................... 2  
99.............BB-6201ZZ ..............Ball Bearing........................................................6201ZZ....................... 1  
100...........WP2510-6100..........S-Ring................................................................................................... 1  
101...........WP2510-6101..........Gear...................................................................60T............................. 1  
102...........WP2510-6102..........Shaft ..................................................................................................... 1  
103...........TS-1550071.............Flat Washer........................................................M10............................ 4  
104...........WP2510-6104..........Oil Seal ................................................................................................. 1  
105...........WP2510-6105..........Gasket................................................................................................... 1  
106...........WP2510-6106..........Gearbox Cover...................................................................................... 1  
107...........TS-1503061.............Socket Head Cap Screw.....................................M6x25........................ 6  
108...........WP2510-6108..........Pin......................................................................................................... 2  
109...........WP2510-6109..........Sprocket................................................................................................ 1  
110...........WP2510-6110..........S-Ring................................................................................................... 2  
111...........BB-6202ZZ ..............Ball Bearing........................................................6202ZZ....................... 1  
112...........WP2510-6112..........Shaft ..................................................................................................... 1  
113...........WP2510-124............Key.....................................................................5x5x20 ....................... 1  
114...........WP2510-6114..........Gear...................................................................20T............................. 1  
116...........WP2510-6116..........Oil Plug ................................................................................................. 2  
117...........TS-1490041.............Hex Cap Screw ..................................................M8x25........................ 4  
118...........TS-2361081.............Lock Washer ......................................................M8.............................. 4  
119...........TS-1550061.............Flat Washer........................................................M8.............................. 4  
50  
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Index No. Part No.  
Description  
Size  
Qty  
120...........WP2510-6120..........Motor Cord............................................................................................ 1  
121...........TS-1505041.............Socket Head Cap Screw.....................................M10x30...................... 4  
122...........VB-A86....................V-Belt.................................................................A86 ............................ 3  
123...........VB-A57....................V-Belt.................................................................A57 ............................ 1  
.................WP2510-PCA ..........Power Cord Assembly (#124 - #128) ..................................................... 1  
124...........WP2510-6124..........Red Cord............................................................................................... 1  
125...........WP2510-6125..........White Cord............................................................................................ 1  
126...........WP2510-6126..........Black Cord............................................................................................. 1  
127...........WP2510-6127..........Grounding Cord..................................................................................... 1  
128...........WP2510-6128..........Casing................................................................................................... 1  
.................WP2510-MCA..........Main Motor Cord Assembly (#129 - #133).............................................. 1  
129...........WP2510-6129..........Red Cord............................................................................................... 1  
130...........WP2510-6130..........White Cord............................................................................................ 1  
131...........WP2510-6131..........Black Cord............................................................................................. 1  
132...........WP2510-6132..........Grounding Cord..................................................................................... 1  
133...........WP2510-6133..........Casing................................................................................................... 1  
134...........WP2510-6134..........Junction Box.......................................................................................... 1  
51  
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Parts List: Top Cover Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1...............TS-1504061.............Socket Head Cap Screw.....................................M8x30........................ 4  
2...............WP2510-302............Hinge .................................................................................................... 4  
3...............TS-1505111.............Socket Head Cap Screw.....................................M10x70...................... 2  
4...............TS-1551061.............Lock Washer ......................................................M8.............................. 6  
5...............TS-1540061.............Hex Nut..............................................................M8.............................. 4  
6...............WP2510-306............Upper Cover.......................................................................................... 1  
7...............TS-2246122.............Button Head Socket Screw.................................M6x12...................... 19  
8...............WP2510-308............Deflection Plate..................................................................................... 1  
9...............WP2510-309............Top Cover ............................................................................................. 1  
10.............TS-2361061.............Lock Washer ......................................................M6............................ 19  
11.............TS-1550041.............Flat Washer........................................................M6............................ 19  
12.............6012181...................Dust Chute ............................................................................................ 1  
13.............TS-1541041.............Nylon Insert Lock Nut .........................................M10............................ 2  
14.............TS-1540031.............Hex Nut..............................................................M5.............................. 4  
15.............TS-1481061.............Hex Cap Screw ..................................................M5x25........................ 2  
16.............WP2510-316............Pad ....................................................................................................... 2  
17.............6012190...................Shoulder Screw..................................................................................... 2  
18.............6012189...................Handle................................................................................................... 1  
19.............TS-1504051.............Socket Head Cap Screw.....................................M8x25........................ 2  
20.............TS-1504071.............Socket Head Cap Screw.....................................M8x35........................ 4  
52  
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Parts List: Electrical Box Assembly  
Index No. Part No.  
Description  
Size  
Qty  
1...............TS-1531012.............Screw.................................................................M3x6.......................... 2  
2...............WP2510-702............Electrical Box......................................................................................... 1  
3...............WP2510-703............Power Supply ........................................................................................ 1  
4...............WP2510-704............Strain Relief........................................................................................... 1  
5...............WP2510-705............Strain Relief........................................................................................... 3  
6...............WP2510-706............Strain Relief........................................................................................... 2  
.................WP2610-EBA...........Electrical Board Assembly (#7 - #17) ..................................................... 1  
7...............WP2510-707............Electrical Board ..................................................................................... 1  
8...............WP2510-708............Contactor (for 15HP Motor).................................................................... 1  
9...............WP2510-709............Contactor (for 1/2HP Motor)................................................................... 2  
10.............WP2510-710............Overload (for 230V, Big Conductor) ...................RA-30 (32-50A) .......... 1  
11.............WP2510-711............Terminal Board...................................................................................... 1  
12.............WP2510-712............Transformer........................................................................................... 1  
13.............WP2510-713............Overload (for Small Conductor) ..........................RA-20 (1.6-2.5A) ........ 1  
14.............WP2510-714............Fuse Support Base................................................................................ 2  
15.............WP2510-715............Terminal Board...................................................................................... 1  
16.............WP2510-716............Overload (for 460V, Big Conductor)....................RA-30E (18-26A)........ 1  
17.............WP2510-717............Fuse...................................................................250V, 2A .................... 4  
18.............TS-1550041.............Flat Washer........................................................M6.............................. 4  
19.............TS-1503031.............Socket Head Cap Screw.....................................M6x12........................ 4  
20.............WP2510-720............Padding................................................................................................. 3  
.................WP2510-721............Capacitor (not shown) ..........................................1μF 120V ................... 2  
53  
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Electrical Connections – 230Volt  
54  
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Electrical Connections – 460Volt  
55  
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427 New Sanford Rd.  
LaVergne, Tennessee 37086  
Phone: 800-274-6848  
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