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Table of Contents
Chapter 1- DA300 Overview
Welcome to the DA300 ................................................. 1-2
Using This Guide ...........................................................1-2
System Requirements................................................... 1-3
Getting Help...................................................................1-4
Online Help............................................................... 1-4
Phone Support ........................................................ 1-4
Before You Call ........................................................ 1-4
The World Wide Web ...............................................1-4
Printer Options ..............................................................1-5
Ordering Supplies..........................................................1-5
Chapter 2 - Setting Up the DA300 Printer
Unpacking the Printer....................................................2-2
Package Contents................................................... 2-3
Setting Up the DA300 ................................................... 2-4
Choosing a Location for Your Printer ........................... 2-5
Important Safety Notes ................................................2-5
Assembling the DA300..................................................2-6
1. Attaching the Material Prop ................................ 2-7
2. Attach the Wireframe to the Printer .................... 2-8
3. Install the Sliding Fence ......................................2-9
4. Position the Output Stacker Tray .......................2-10
5. Connect the Printer Cable ...................................2-11
6. Connect the Power Cord ....................................2-12
7. Turn On Power .....................................................2-12
8. Install the Ink Jet Cartridge .................................2-13
Removing the Ink Jet Cartridge ....................................2-14
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Chapter 3 - DA300 Basics
Printer Features ............................................................. 3-2
Setting Up a Job ...........................................................3-4
1. Set the Separator Gap ........................................3-6
2. Center the Wireframe under the Material ............ 3-8
3. Set the Feed Angle .............................................. 3-9
4. Position the Feed Fence ..................................... 3-10
5. Load Material ....................................................... 3-11
6. Adjust the Position of the Material Prop............. 3-12
7. Adjust the Media Thickness Lever...................... 3-13
8. Adjust the Exit Rollers ......................................... 3-14
9. Print a Test Piece ................................................. 3-15
Chapter 4 - Using DA300 With Your Computer
Installing the Printer Software ....................................... 4-2
Installing the Printer Driver/Ed Plus .............................. 4-2
Selecting Printer Properties .......................................... 4-7
Using the Printer Properties Windows ......................... 4-8
Selecting the DA300 from a Windows Application..... 4-17
Envelope DesignerTM Plus .............................................4-18
Chapter 5 - Printer Maintenance
Preventive Maintenance ................................................ 5-2
Cleaning ......................................................................... 5-2
Print Quality Problems ..................................................5-2
Exit Rollers.....................................................................5-3
Sensor ........................................................................... 5-3
Floor Assembly and Top Cover.................................... 5-3
Chapter 6 - Troubleshooting
Problems and Solutions................................................ 6-2
Feed Problems ........................................................ 6-2
Print Quality Problems ............................................ 6-3
Interface Problems ..................................................6-4
Motor Problems ...................................................... 6-5
Barcode Problems ..................................................6-5
Other Problems ....................................................... 6-6
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Table of Contents
Appendix A - Control Panel Menus
Using the Control Panel ................................................A-2
Using the Menus ...........................................................A-3
Using the Main Menu ....................................................A-5
Main Menu Diagram ...................................................... A-6
1. Address Layout ................................................... A-7
2. Print Quality .........................................................A-10
3. Font Selection .....................................................A-11
4. Barcode ............................................................... A-12
5. Address Recovery...............................................A-14
6. Clear Counter ......................................................A-15
7. Job Settings ........................................................ A-16
Using the Setup Menu................................................... A-17
Setup Menu Diagram ....................................................A-18
1. Heavy Media Mode .............................................A-19
2. Test Print Head ....................................................A-19
3. Purge Print Head .................................................A-20
4. Lines Per Address ...............................................A-21
5. Communications .................................................A-21
6. Hex Dump Mode .................................................A-23
7. Language .............................................................A-26
8. Envelope Feed Delay ..........................................A-28
9. Auto Envelope Eject ............................................ A-28
10. ROM Revision Number......................................A-29
Appendix B - DA300 Specifications
Equipment Specifications .............................................B-2
Material Specifications ..................................................B-8
Index
Index to the Contents of this Manual ........................... i-1
DA300 Printer Operator Guide
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1
Chapter
The DA300
Printer Overview
The Pitney Bowes DA300 is a
versatile, easy-to-use desktop
printer designed for addressing
applications.
This chapter explains what's in
this guide, and tells you how to
order supplies and where to get
more information about using
your DA300.
In this chapter:
Welcome to the DA300........... 1-2
Using This Guide..................... 1-2
System Requirements ............ 1-3
Getting Help ............................ 1-4
Printer Options ........................ 1-5
Ordering Supplies ................... 1-5
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1 • DA300 Printer - Overview
The Pitney Bowes DA300 ink jet printer is a desktop
Welcome to
the DA300
printer used to print address and other information on a
wide range of material of various sizes, construction and
composition. With the DA300 you can define the font,
placement, print quality and bar code characteristics for
your addresses.
This Operator Guide shows you how to:
• Set up the DA300 printer
• Connect it to your computer
• Define your envelope layout
• Print a test mail piece
• Send a mail job to the printer from your com-
puter application.
Using This
Guide
Refer to this guide for information about printer setup,
operation and troubleshooting. It is divided into the fol-
lowing chapters:
Chapter 1, Introduction
Contains an overview of the DA300 Operator Guide,
information about ordering supplies and a list of help
resources.
Chapter 2, Setting Up the DA300
Contains instructions for assembling your printer.
Chapter 3, DA300 Basics
Explains how to set up your printer to run a job.
Chapter 4, Using the DA300 With Your Computer
Contains instructions for installing the printer driver,
selecting the printer from your software program and
sending a mail job from your computer.
Chapter 5, Printer Maintenance
Describes how to keep the printer clean and functioning
properly.
Chapter 6, Troubleshooting
Contains a list of possible problems and their solutions.
1-2
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DA300 Printer - Overview • 1
Appendix A, Control Panel Menus
Explains the Main Menu and Setup Menu options avail-
able on the DA300 control panel.
Appendix B, Specifications
Provides hardware and material specifications. Your
printer will run at its best when your material conforms to
our specifications.
In order to operate the DA300 with your computer, your
system must meet the following requirements:
System
Requirements
CPU
Pentium III or equivalent
64 MB RAM or greater
Operating System* Windows 98 (2nd Edition),
Windows ME, Windows2000,
WindowsXP
Printer Cable
A parallel cable is supplied with your
printer. You may also choose to use
a serial cable. In either case, make
sure the cable is no longer than 10
feet.
*NOTE: Subject to change. Below is a table of the Microsoft operating
systems currently supported and the dates Pitney Bowes expects to
stop providing support for the drivers that run in those systems.
Last Date Pitney Bowes will support
drivers installed with Microsoft
Windows Operating System in
Microsoft’s
Microsoft Windows "Not Supported"
Recommended
Replacement
conjunction with AddressRight and
DocuMatch**
Operating System
Date*
95
December 31, 2001 April 30, 2003
January 16, 2004 July 31, 2004
December 31, 2004 July 31, 2004
June 30, 2003 July 31, 2004
December 31, 2006 December 31, 2006
March 31, 2007 March 31, 2007
December 31, 2008 December 31, 2008
Windows 2000 Pro or XP Pro
Windows 2000 Pro or XP Pro
Windows 2000 Pro or XP Pro
Windows 2000 Pro or XP Pro
To be determined
98 and 98 (2nd ed.)
Millennium (Me)
NT 4.0
XP Home
2000 Professional
XP Professional
To be determined
To be determined
*
Source: Microsoft.com (posted 1/15/03)
** Dates subject to change, including any change due to Microsoft’s support cessation dates or if USPS changes requirements. Should dates
change, they will be posted on our web site at www.pb.com/support.
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1 • DA300 Printer - Overview
As you use your printer, there may be times when you
Getting Help
need help to solve a specific application problem, or you
may want additional information about printer operation.
Pitney Bowes provides several information resources.
Online Help
The DA300 Print Driver has a help system built into it. To
get to the driver, click on Properties from Windows print
dialog box. Then click on the Help button.
If you're using Pitney Bowes programs such as Envelope
Designer™ Plus or SmartMailer™, press the F1 key while
you're using the program to display information about the
open screen. Select the Help menu to display a list of
topics or search for a term. Refer to the documentation
supplied with these programs for more information.
The World Wide Web
We encourage you to visit our web site at:
http://www.pb.com/support
You'll find the latest information about our products and
services as well as answers to frequently asked technical
questions.
Phone Support
If you need technical support, call Pitney Bowes Techni-
cal Support at:
(800) 253-6565
Before You Call...
Please see Chapter 6, Troubleshooting, for a description
of common problems and their solutions. If you need to
call, please have the following information at hand:
• Product model: W655
• Serial number: See back of unit.
• Nature of problem: What happens and when does
it happen?
• The steps you've already taken to solve the
problem and the results.
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DA300 Printer - Overview • 1
Pitney Bowes offers several very useful options for your
DA300:
Printer
Options
• Envelope Designer™ Plus lets you create a profes-
sional looking envelope in a matter of seconds—
you don't have to bother with the print driver or
make manual settings.
• The W853 Ink Dryer helps to eliminate smudging
on difficult materials like glossy stock.
• The W760 Power Stacker holds up to 300 #10
envelopes. It helps maintain a neat stack in ZIP
Code order when you run long jobs.
Ordering
Supplies
The World Wide Web
We encourage you to visit our web site at:
http://www.pb.com/supplies
You'll have the ability to order all your DA300 printer
supplies and options to enhance your printing needs.
By Phone
You can order supplies for your DA300 printer directly
SM
through the Pitney Bowes Supply Line . To place an
order, call:
(800) 243-7824
The following supplies are available for your DA300
printer:
• Ink Cartridge (order number 771-4)
• Cleaning Kit (order number 902-0)
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1 • DA300 Printer - Overview
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2
Chapter
Setting Up the
DA300 Printer
This chapter explains how to
unpack, assemble and connect
your new printer.
In this chapter:
Unpacking the Printer............. 2-2
Package Contents................... 2-3
Setting Up the DA300 ............. 2-4
Choosing a Location ............... 2-5
Important Safety Notes ........... 2-5
Assembling the DA300 ........... 2-6
Attach the Material Prop ...... 2-7
Attach the Wire Frame ......... 2-8
Install the Sliding Fence ....... 2-9
Position the Output Stacker 2-10
Connect the Printer Cable . 2-11
Connect the Power Cord.... 2-12
Turn on Power..................... 2-12
Install Ink Jet Cartridge ...... 2-13
Removing Ink Jet Cartridge .. 2-14
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2 • Setting Up the DA300 Printer
As you remove the DA300 contents from the box, check
the parts against the list on the opposite page.
Unpacking the
Printer
1
2
3
4
5
7
6
2-2
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Setting Up the DA300 Printer • 2
Package Contents
Package
Contents
1. DA300 Printer
2. Output Stacker
3. Wire Frame (Input Material Stacker)
4. Material Prop with Washer and Retaining Knob
5. Sliding Fence (long)
6. Power Cord
7. Parallel Cable
Not Shown:
• Sliding Fence (short)
• Printer Operating Guide
• Printer Driver Software
• Ink Jet Cartridge
• Quick Setup Instructions
• Operator Training Guide
TM
• PostNet Certificate
• Installation Quality Report
• Operator Safety Tip Card
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2 • Setting Up the DA300 Printer
The assembled printer should look like the picture below.
The parts you have to put together are identified.
Setting Up
the DA300
Output Stacker
(Not Shown)
Wireframe Input
Stacker
Material Prop
and Lock Knob Fence
Sliding Feed
Refer to this picture as you set up your printer. Follow the
steps on pages 2-7 through 2-14.
2-4
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Setting Up the DA300 Printer • 2
Follow these guidelines and safety precautions when
selecting a location for your printer.
Choosing a
Location for
Your Printer
• Place the printer on a table or other stable, level
surface within the parallel cable's length (10 feet
maximum) of your computer.
• Allow for adequate space. The DA300 is 14.7 inches
high, 16.2 inches wide and 21.7 inches deep, without
the wire frame input stacker.
• Allow for adequate ventilation around the base and
rear of the printer.
• Protect the printer from heat, dust and moisture.
Avoid placing the printer in direct sunlight.
• To protect against electric shock, plug the machine
into a properly grounded wall outlet. DO NOT use an
adapter plug. Use of an adapter could compromise
the ground and cause a possible shock hazard or
damage to the equipment in the event of a short
circuit.
Important
Safety Notes
• DO NOT remove the ground pin from the line cord.
• Avoid using outlets controlled by wall switches.
Someone could accidently shut your printer off.
• The power cord wall plug is the primary means of
disconnecting the machine from the AC power. The
wall outlet should be near the machine and easily
accessible.
• DO NOT route the power cord over sharp edges or
trap it between pieces of furniture.
• Insure that there is no strain on the power cord
where it passes between the equipment, walls or
furniture.
• Be certain the area in front of the wall receptacle into
which the machine is plugged is free from obstruc-
tion
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2 • Setting Up the DA300 Printer
• Do not remove covers. The machine covers serve
Important
Safety Notes
(continued)
to enclose hazardous parts. If the machine has been
dropped or has otherwise had the covers stressed
in any way, report it to your Pitney Bowes Customer
Service Representative.
• To reduce the risk of fire and/or electrical shock, do
not attempt to disassemble this machine. If service
is required, contact your Pitney Bowes Customer
Service Representative.
• Keep fingers, loose clothing, jewelry and long hair
away from the moving parts.
• Use only Pitney Bowes approved supplied ink
cartridges and cleaners. Read all instructions before
attempting to operate the equipment.
In addition, follow any specific occupational safety and
health standards for your workplace or area.
Once you've placed the printer in a suitable location,
assemble the printer components in the following order:
Assembling
the DA300
NOTE: Do not plug the printer into the power source until
you've completed steps 1-5.
1. Attach the material prop to the wireframe (page 2-7).
2. Install the wireframe input stacker (page 2-8).
3. Install the sliding fence (page 2-9).
4. Position the output stacker (page 2-10).
5. Connect the parallel cable (page 2-11).
6. Attach the power cord and turn the printer ON (page
2-12).
7. Install the ink jet cartridge (pages 2-13, 2-14).
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Setting Up the DA300 Printer • 2
1. Attach the Material Prop
Assembling
the DA300
(continued)
1. The material prop has three grooves on its back
side Place it on the wire frame so the grooves
engage the bars of the frame and the hole for the
lock knob is facing up.
2. Place the small washer on the lock knob.
3. Push the threaded portion of the lock knob through
the hole in the material prop.
4. Position the plastic clamp and nut plate on the
other side of the material prop and turn the lock
knob clockwise until the prop is secure.
The position of the material prop will change, de-
pending on the material you run. You'll find out how
to adjust it in the next chapter.
Wireframe Input
Stacker
Lock Knob
Clamp
Nut Plate
Material Prop
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2 • Setting Up the DA300 Printer
2. Attach the Wire Frame to the Printer.
1. Hook the bottom
edge of the wire
frame under the tabs
in the frame slide.
2. Rotate the wire frame
and insert the curved
metal bar on the
Assembling
the DA300
(continued)
Lock Lever
Lock Knob
Tabs
bottom of the frame
into the height ad-
justment slot. See
the photo on the
Height Adjust-
ment Slot
next page.
3. Adjust the height of the wireframe so it's positioned
at about a 45 degree angle. Turn the lock knob on
the side of the slide clockwise to hold the wireframe
in position.
You can adjust both the height and side-to-side
position of the wireframe to accommodate the size
and type of the material you're running. We talk
about this in the next chapter.
2-8
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Setting Up the DA300 Printer • 2
3. Install the Sliding Fence
Assembling
the DA300
(continued)
The DA300 has two fences—a long one and a short one.
Use the short fence when printing material smaller than a
#10 envelope. Use the long fence for larger material.
Slide the square edge of the sliding fence into the slots on
the frame slide as shown below. The next chapter explains
how to set the fence to the width of the material you're
running.
Feed Fence
in Position
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2 • Setting Up the DA300 Printer
4. Position the Output Stacker Tray
Assembling
the DA300
(continued)
Printed material is deposited in the output stacker tray.
The tray can stack up to 150 #10 envelopes. Slide it into
position under the back of the printer as shown below.
Stacker
Tray
2-10
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Setting Up the DA300 Printer • 2
5. Connect the Printer Cable
Use either the a parallel cable supplied or a serial cable of
your own to connect the DA300 to your computer.
Connecting
the DA300
to Your
1. Parallel Cable - Align the end of the cable connector
labelled “Printer” with the parallel port on the
printer's interface panel and push the cable connec-
tor into the port.
Computer
Serial Cable - Align one end of the cable connector
to the serial port on the printer's interface panel and
push the cable connector into the port.
Serial Port
Parallel Port
2. Parallel Cable - Secure the connector by snapping
the two wire clips over the corresponding tabs on
the connector.
Serial Cable - Secure the connector by screwing in
the small nuts on either side of the connector.
3. Parallel Cable - Align the other end of the cable
connector labelled “Computer” with the printer port
on your computer and push the cable connector
into the port.
Serial Cable - Align the other end of the cable to the
serial connector on your computer and secure it by
screwing in the small nuts on either side of the
connector.
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2 • Setting Up the DA300 Printer
6. Connect the Power Cord
Plugging the
DA300 In
1. Connect the power cord to the printer at the inter-
face panel, shown below.
Power
Switch
Power
Receptacle
2. Plug the power cord into a grounded outlet. Please
review the safety information on pages 9 and 10.
7. Turn On Power
Turning the
DA300 On
Once you've connected the cable, press the printer’s
power switch to the “|” (ON) position. The switch is lo-
cated next to the power cord receptacle.
When you turn the printer on:
• The LCD menu displays that the printer is initializing
and automatically displays "ON LINE".
• The print head carriage moves to the right and
parks in the maintenance station.
2-12
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Setting Up the DA300 Printer • 2
8. Install the Ink Jet Cartridge
Installing and
Removing the
Ink Jet
The printer uses an Ink Jet Cartridge for printing. You
must install the cartridge before you can print. To begin:
1. With the printer on, press the On Line key until the
display reads OFF LINE.
Cartridge
2. Open the back cover of the printer.
3. Press the + key on the control panel to move the
carriage to the middle of the printer.
4. Remove the cartridge from its shipping container by
peeling the top cover off. Be careful not to touch the
copper ribbon.
WARNING! The ink in the cartridge may be
harmful if swallowed. Keep new and used
cartridges out of reach of children. Discard
empty cartridges immediately.
5. Gently remove the tape covering the ink nozzles on
the print cartridge, being careful not to touch the
copper nozzles.
6. Gently insert the cartridge into the carriage at ap-
proximately a 45 degree angle with the green arrow
on the cartridge top pointing toward the inside of
the printer.
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2 • Setting Up the DA300 Printer
7. Push the cartridge back in the direction of the arrow
Installing and
Removing the
Ink Jet
until it snaps into place.
Cartridge
Removing the Ink Jet Cartridge
When you need to remove or replace the ink jet cartridge,
follow these steps:
1. With the printer on, press the On Line key until the
display reads OFF LINE.
2. Open the back cover of the printer.
3. Press the Cartridge key on the control panel.
This moves the carriage to the middle of the printer.
4. To remove the ink jet cartridge, hold the green
cartridge top while placing your thumb on the car-
tridge cradle.
5. Pull the cartridge top toward you until the cartridge
pops loose, then lift the print cartridge out of the
cradle.
2-14
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Chapter 3
DA300 Basics
In this chapter you'll learn about
key features of the DA300 printer
and how to adjust it to meet the
requirements of your print jobs.
In this chapter:
Printer Features ...................... 3-2
Setting Up a Job ..................... 3-4
Set the Separator Gap.......... 3-6
Center the Wireform............. 3-8
Set the Feed Angle ............... 3-9
Position the Feed Fence..... 3-10
Load Materials.................... 3-11
Adjust Material Prop .......... 3-12
Adjust for Media Thickness 3-13
Adjust Exit Rollers .............. 3-14
Print a Test Piece................. 3-15
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3 • DA300 Basics
The DA300 has the following features:
Speed (pieces per hour): 4,200 # 10 envelopes (based on
3 line address, 10pt, 18 characters per address line)
Print Qualities: Draft, Letter, Executive
Internal Fonts: 5
Printer
Features
Font Point Size: 4pt - 30pt
Material Thickness: 0.003" to 1/16"
Speed
Printer speed refers to the number of pieces of mail that
can be processed in an hour. The DA300 can process
4200 # 10 envelopes per hour, depending on the address
content and configuration. Printer speed depends on the
number of characters per line, the number of lines, char-
acter size, font, interface, barcode, material size and
graphics.
Print Qualities
The printer has three selectable print qualities: Draft
(fastest speed), Letter (medium speed) and Executive
(slowest speed).
Internal Fonts
A font is a set of characters (letters, numbers and sym-
bols) that use the same typeface. The DA300 has five
internal typefaces: Courier, Sans Serif, Roman, OCR-A,
and OCR-B. You can select these fonts from the printer
control panel menus. If you set up a print job from your
computer, however, you can use any font that is available
from your software application.
Font Size
Font size refers to the size of each typeface. The DA300
uses a 12 point size for each internal font. When you are
using downloaded fonts, you can select other sizes.
3-2
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DA300 Basics • 3
Material Thickness
Printer
Thickness refers to the size of the material that is pro-
cessed through the printer. The DA300 can handle mate-
rial from .003" up to 1/16" thick.
Features
(continued)
Media Size
The DA300 can print on the following range of material sizes
Width
5 "
Height
3.5"
Thickness
.003"
Minimum
Maximum
(127 mm)
12.75"
(324 mm)
(89 mm)
13.5"
(343 mm)
(.0762 mm)
.062"
(1.57 mm)
For envelope addressing purposes, the DA300 is com-
patible with any word processor or database application
that can print a mailing label.
Approved Media Types
The printer can be used with the following types of material:
• Envelopes
• Booklets
• Catalog envelopes
• Postcards
• Self Mailers
• Paper
All envelopes must be without windows, empty and
unsealed. Any folded material needs to be tabbed on the
leading edge. Refer to Appendix B, Specifications, for
more information, including specific requirements for
using each type of material.
Other printer features include:
• Ink Jet technology with single shuttling head.
• Interface to a standard IBM® compatible computer.
TM
• Prints USPS POSTNET certified bar code.
• LCD menu display available in six languages.
• Memory capable of storing up to eight jobs.
• Printing virtually anywhere on an envelope.
• Graphic printing capability.
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3 • DA300 Basics
Setting up a print job means adjusting the printer to
accommodate the width, height, thickness and weight of
your material.
Setting Up A
Job
There are two things that determine how reliably your
printer feeds: the setup adjustments and the quality of
your material. A good setup minimizes misfeeds and
jams. Also, your printer will perform at its best when you run
material that falls within our published specifications. Please
see Appendix B for complete material specifications.
The figure below calls out key machine features and
briefly summarizes each adjustment. In the pages that
follow, we explain each adjustment in detail.
4
3
2
1
13
12
11
10
5
6
7
9
8
1. H-Block Separators
Adjust to the thickness of your material. The gap be-
tween the H-Block separator fingers and the feed rollers
should be just enough to allow a single piece to feed
through the printer.
2. Input Area
Where you stack material for printing. You'll make most
setup adjustments in this general area.
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3. Interface Panel (Not Shown)
Setting Up A
Job
(continued)
Located on the lower part of the rear cover, the panel
has the ON/OFF switch, parallel cable connector and
power cord receptacle.
4. Wire Frame
Supports the material stack. Adjust the feed angle to
accommodate the weight of the material you're
running. Adjust its side-to-side position so it's
centered under the stack.
5. Material Prop and Lock Knob
The prop adds a gentle slope to the stack to help
feeding. Adjust so the top of the prop is even with the
top of the stack. Secure the prop with the lock knob.
6. Wireframe Slide
Slides the wireframe side to side. Lock in position
with the lock lever (Item7).
7. Wireframe Slide Lock Lever (Not Shown)
Locks the wireframe slide in position.
8. Feed Fence
Helps confine the stack. Adjust to the width of your
material plus 1/16" clearance.
9. Control Panel
Use the control panel buttons to access printer
menus, define print options, run the print job, posi-
tion the print carriage and turn the printer on and off
line. See Appendix A, Printer Menus, for detailed
instructions. Selections can be viewed on the 20-
character, dual line LCD display. If you have the DA300
print driver loaded on your computer, you can easily
perform these functions from within your application.
10. Stacker Tray
Printed material is deposited in the stacker (catch)
tray. The tray holds about 5" of material.
11. Output Area
Where printed material is stacked.
12. Exit Rollers (Not Shown)
Guides the printed material as it exits the printer. Adjust so
that each roller overlaps the edge of the material by 1/4".
13. Top Cover
Open to gain access to print cartridge and exit rollers.
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1. Set the Separator Gap
Setting Up A
Job
(continued)
Whenever you switch from one material type to another,
you need to set the gap between the separators and the
feed roller before printing begins.
To find the correct spacing, see the figure on the next
page and follow the instructions below.
Setting the Proper Feed Gap
1. Loosen the lock knobs to unlock all three H-Blocks.
2. Lift the H-Blocks to their highest position and lock in
place.
3. Place a sample piece of material between the separa-
tor fingers (the lower section of the H-Blocks) and the
feed roller.
4. Lower only the “H” Blocks that come in direct contact
with the material and let them touch the material.
5. Lock each separator in place. When lowering the H-
Blocks, check that the material is between the sepa-
rator tabs and the feed roller.
NOTE: If the separator gap is not set properly, the
printer will misfeed. If the gap is to big, the printer will
feed doubles (two or more pieces at the same time). If
the gap is too small, material will jam at the feed roller
entrance. If you're running post cards and have
feeding problems, set a smaller gap between the H-
Block separators and feed rollers.
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1. Set the Separator Gap (continued)
Setting Up A
Job
(continued)
H-Block Separator
Lock Knob
Rear Wall
Place a
sample piece
against the
rear wall and
between the
separator
fingers and the
feed roller
Setup Example Using #10 Envelopes:
When you set the feed gap for a #10 envelope, the width
of the envelope will fall completely under the inside and
middle H-Blocks, but only half way under the outer H-
Block.
In this case, place a second envelope next to the first,
under the outer H-Block. Place the second envelope flap
down with the short edge under the outer H-Block.
(Before you do this, remove the sliding fence in order to
fit the second envelope under the outer H-Block). Lock
the separator in place.
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3 • DA300 Basics
2. Center the Wireform under the Material
Setting Up A
Job
(continued)
1. Place a sample piece of material in the feed area, up
against the rear wall.
2. Push down on the wireframe lock lever to free the
wireframe slide.
3. Center the wireframe under your sample piece of
material.
4. Pull up on the lock lever to secure the wireframe in
position.
Slide
Lock Lever
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3. Set the Feed Angle
Setting Up A
Job
(continued)
The feed angle of the wireframe input stacker depends on
the type of material you're running:
• Heavy material—adjust to a low angle
• Standard material—adjust to the center (45 degree
angle)
• Light material—adjust to a high angle
To make the adjustment:
1. Loosen the lock knob on the wireframe slide.
2. Move the wireframe up or down as required.
3. Tighten the lock knob to secure the wireframe.
Wire Frame
Lock Knob
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3 • DA300 Basics
4. Position the Feed Fence
Setting Up A
Job
(continued)
Your printer comes with two feed fences—a tall one and a
short one. Use the tall fence for #10 envelopes and larger
materials. Use the short fence for materials smaller than a
#10 envelope.
To position the fence:
1. Place a sample piece or trial stack of material in the
input area.
2. Slide the fence until it almost touches the stack of
material.
3. Check that there's about 1/16" clearance (the thick-
ness of a dime) between the fence and the stack.
NOTE: Proper clearance is important. If you push the
fence tight up against the stack, it could retard feeding
and cause jams. If the clearance is too great, pieces
could skew as they feed into the printer.
Feed Fence
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DA300 Basics • 3
5. Load Material
Setting Up A
Job
(continued)
Once your printer is set up, you can load material and
make a test print.
To avoid misfeeds, follow these instructions
l. Make sure the input area is free of dust and other
matter.
2. Take a manageable amount of material and while
holding it as shown, fan all sides of the material to
separate each piece. This step helps keep misfeeds
to a minimum.
3. Tamp the material on a flat surface, making sure that
the stack is square.
4. Shingle the stack as you load it into the input area.
Load envelopes so the side to be printed faces up.
Flaps should be down and oriented away from the
feed roller (flaps trailing). Begin with just a few enve-
lopes to start the stack and get the proper contour,
then add several more pieces. Then add the remain-
der of the stack.
5. Adjust the position of the material prop as described
on the next page.
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3 • DA300 Basics
6. Adjust the Position of the Material Prop
Setting Up A
Job
With a stack of material loaded:
1. Loosen the lock knob that holds the prop in position.
(continued)
2. Lower the prop until its top is even with the top of the
stack or the top of the stack reaches the middle of
the prop.
3. Tighten the material prop's lock knob to hold it in
position.
Material Prop
At this point, it's a good idea to recheck your setup
adjustments:
• Is the separator gap adjustment correct?
• Is the wireframe centered under the material?
• Is the feed angle okay?
• Is there a slight clearance between the feed fence and
the edge of the stack?
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7. Adjust the Media Thickness Lever
Setting Up A
Job
(continued)
The media thickness lever sets the distance between the
printhead and the material. Use it to compensate for
different material thicknesses. The lever is located inside
the printer under the top cover, as shown below.
Media Thickness
Lever
Print a test piece (page 3-15) with the lever in the middle
position. If the address appears indistinct or blurred,
raise the lever; if the address is too light, lower the lever
A Note about Print Quality
The DA300 is designed to feed and print on a range of
materials with various finishes and coatings. However the
sharpness of the print may vary with different materials,
depending on how absorbent the surface is, as well as
other qualities.
You'll get best results using white wove bonded stock.
Printing is less sharp on Tyvek, recycled and glossy
material. It is also possible that ink may not dry thor-
oughly on certain very glossy materials. Always test high
gloss materials for their drying qualities before you buy
them in quantity and attempt to run a print job. Readabil-
ity is important for appearance and to meet USPS print-
ing standards to achieve postal discounts.
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3 • DA300 Basics
8. Adjust the Exit Rollers
Setting Up A
Job
(continued)
Adjust the exit rollers so they overlap the left and right
edges of the material by 1/4". Slide the rollers from side
to side to make the adjustment.
Exit Rollers
IMPORTANT: Make sure the rollers do not touch any
printed area of the material. If this happens, the rollers will
act like a printing press and imprint a faint impression at
incremental distances on the material. If this happens,
move the roller or rollers toward the nearest clear zone,
that is, an area free of printing.
Output Stack Height
The output stacker holds up to five inches of material
before it becomes necessary to remove the stack from
the bin. The optional W760 stacker increases capacity to
300 #10 envelopes.
NOTE: As the stack approaches the 5" limit, there is a
potential for stacking misfeed (pieces not neatly stacked
one on top of the other). This can cause envelopes to
stack out of ZIP Code sequence.
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DA300 Basics • 3
9. Print a Test Piece
Setting Up A
Job
(continued)
1. Make sure material is loaded properly. (Or you can
use a single test piece if you'd like to check that your
setup adjustments are okay.)
2. Turn the printer ON. The On/Off switch is located on
the interface panel at the rear of the machine.
3. Press the On Line
Display
On Line
Test Env.
button on the
printer control
panel until the LCD
display reads OFF
LINE.
4. Press the Test Env. button. A single envelope will feed
and a sample address should print.
5. Check the print quality. If it's not what you want,
adjust the media thickness lever (page 3-13) as
required and run another test piece.
When you're satisfied with your setup adjustments,
you're ready to run the job. The next chapter explains
how to use the printer with your computer.
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4
Chapter
Using the DA300
With Your
Computer
This chapter has instructions for
installing and using the DA300
printer driver from a computer. It
also briefly explains Envelope
DesignerTM Plus, the Pitney Bowes
envelope design software that
comes with the printer.
In this chapter:
Printer Software ...................... 4-2
Installing the Software............. 4-2
Selecting Printer Properties ... 4-7
Using the Printer Properties
Windows.................................. 4-8
Selecting the DA300 from a
Windows Application ............ 4-17
Envelope DesignerTM Plus ..... 4-18
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4 • Using the DA300 With Your Computer
Before you can use your printer with your computer, you
Printer
Software
must install a printer driver. The driver gives your com-
puter information about the printer you're using, and tells
the printer about the settings you want to use in your
print job.
Your printer works with the Pitney Bowes DA300 driver. If
you have not previously installed the printer driver on
your computer, do so now from the Envelope Designer™
Plus CD that comes with your printer.
NOTE: During the DA300 software installation, you have
a choice to install the Envelope Designer™ Plus software
in addition to the driver. We recommend you use the
Envelope Designer™ Plus software for printing ad-
dresses on your envelopes (see page 4-18 for a descrip-
tion). However, if you want to use a third-party envelope
design software instead, just ignore the Envelope De-
signer™ Plus option during installation.
1. Insert the "Envelope Designer™ Plus" CD into the CD
drive of the PC. After several moments, the following
screen displays (this is an auto-start CD). Click No to
the question concerning the use of Envelope DesignerTM
Plus with the DA900 printer.
Installing
the
Software
NOTE: If the CD does not auto-start (e.g., the auto-
run feature is turned off on your PC), do the follow-
ing. From the Start Menu, select Run, type:
x:\SETUP.EXE (where "X" is the letter of the CD
drive), and press [Enter].
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Using the DA300 With Your Computer • 4
2. Click OK at the "ADDRESSRight Printing System"
Installing
the
screen. An "Installing" files window displays briefly.
Software
(continued)
3. Click on the "ADDRESSRight Printer Driver" selec-
tion. If you will be using Envelope Designer™ Plus to
create your envelope designs, click the "Envelope
Designer Plus" selection also. Do not select either of
the DocuMatch choices, which are for another product.
Click OK when finished. An "Installing" files window
displays briefly
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4 • Using the DA300 With Your Computer
4. Click OK to accept the default destination directory.
Installing
the
Software
(continued)
5. Click OK to accept the default folder name of Pitney
Bowes Printing.
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Using the DA300 With Your Computer • 4
6. The "Pitney Bowes Envelope Printer Accelerator
Setup" windows displays. Read the window carefully
and click Next.
Installing
the
Software
(continued)
7. At the "3rd Party Envelope Printing Setup" screen,
you need to make a choice:
• If you will be using Envelope Designer™ Plus to
create and print envelopes, do not install the Enve-
lope Printer Accelerator, since it is already built-in.
Click Cancel and skip to Step 9.
• If you will be using Envelope Designer™ Plus to
create envelope designs only and print from a third
party application like MS Word, install the Envelope
Printer Accelerator. Click Next to accept the target
printer ("e.g., Pitney Bowes DA300") that the "PB
Envelope Printer Accelerator" will replace when
printing the envelope.
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4 • Using the DA300 With Your Computer
8. Click OK at the "Successful Configuration" screen
Installing
the
Software
(continued)
that acknowledges the creation of a virtual printer (for
the accelerator).
9. An "Install" screen displays for creating a shortcut.
Click Yes if you want to create a shortcut to Envelope
Designer™ Plus on the desktop for the customer.
10. An "ADDRESSRight Printing System Setup" screen
displays. Click OK. The PC will reboot. Don't forget
to remove the CD after rebooting and place in a safe
place for future use if needed.
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Using the DA300 With Your Computer • 4
This section describes printer properties and use of the
windows for selecting the available options. To access the
main properties window, follow these steps:
Selecting
Printer
Properties
1. Click the "Start" button in the task bar, then select
"Settings".
2. Click "Printers". The Printer window displays.
3. Right click the Pitney Bowes icon, then left click the
Properties option.
The Properties window opens and displays seven tabs,
each of which allows access to different printer options.
Note that the General tab window displays when the
Properties window opens.
To access another option, left click on the appropriate tab.
A window for the selected option displays.
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4 • Using the DA300 With Your Computer
NOTE: An explanation of items in each window is also
available by doing the following:
Selecting
Printer
Properties
(continued)
•
•
Right click an item to display the "What's This" button.
Right or left click this button to display the
information about the selected item.
Use of the window for each tabbed item follows, starting
with the General tab window.
General Tab
Using the
Printer
Properties
Window
If the General tab window is not currently active, left click
the General tab.
Use the Location area to specify where the printer
resides. You can use alphanumeric characters to desig-
nate the site. For example, if your printer is in building 27
in area C, you could use 27/C as the Location entry.
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Using the DA300 With Your Computer • 4
Use the Comment area to make a statement about the
printer. For example, you might want to indicate what the
printer should be used for and when it is available.
Using the
Printer
Properties
Window
If this printer is shared, the comment entered in this area
displays on the computers sharing this printer. NOTE:
Sharing is not supported for the DA300 printer driver.
(continued)
Click "Printing Preferences" to change the printer's
default settings. Default options include document
orientation and paper source. Click "Advanced" in the
Printing Preferences window to access other settings
such as, print quality and paper size.
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4 • Using the DA300 With Your Computer
Properties Tab
To display the Sharing window, left click the Sharing tab
in the Properties window.
Using the
Printer
Properties
Window
(continued)
To configure the printer for private use, choose the "Not
Shared" option. Only the user logged onto the computer
will be able to use this printer.
The window shown here is a standard Windows driver
dialog, not developed by Pitney Bowes and not sup-
ported by Pitney Bowes.
The settings in this tab should not be changed as Pitney
Bowes does not support networking of its envelope
printers.
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Using the DA300 With Your Computer • 4
Ports Tab
Using the
Printer
Properties
Window
To display the Port window, left click the Port tab in the
Properties window.
(continued)
The displayed list shows the available ports, the associ-
ated port monitor, and the printers that use the ports.
To add another port to the display list, click "Add Port".
Follow the subsequent prompts to identify and name the
new port(s).
To delete a port, select the desired port and then click
"Delete Port".
To set the transmission retry value, click "Configure
Port", enter the desired number of seconds, and then
click "OK".
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4 • Using the DA300 With Your Computer
Advanced Tab
To display the Advanced window, left click the Ad-
vanced tab in the Properties window.
Using the
Printer
Properties
Window
(continued)
To make the printer available 24/7, select the "Always
available" option.
To configure the printer for limited availability, select the
"Available from" option, and then enter the desired time
frame.
NOTE: If a document is sent to the printer while it is
unavailable, the document will be held (spooled) until the
printer is available.
Use the Priority area of this window to rank the status of
document to be printed. Settings range from 1 to 99,
with 1 indicating the highest priority.
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Using the DA300 With Your Computer • 4
The name of the installed driver displays in the "Driver"
area. This usually matches the name of the printer; how-
ever, for the DA300, you will see "Pitney Bowes W660"
instead.
Using the
Printer
Properties
Window
To install a new driver, click "New Driver" to launch the
Add Printer Driver Wizard. Follow the prompts to select
and install the desired printer driver.
(continued)
To change the default document properties:
1. Click "Printing Defaults".
2. Select the default options for document orientation
and paper source.
3. Click "Advanced" to access other settings such as,
print quality and paper size.
4. Click "OK" to return to the Printer Properties window.
To change the default print processor and/or data type:
1. Click "Print Processor...".
2. Select from the options available.
3. Click "OK" to return to the Printer Properties window.
To insert a page between each printed document:
1. Click "Separator Page".
2. Click "Browse" to search for the file containing the
page you want to use as the Separator.
3. Click "OK" to return to the Printer Properties window.
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4 • Using the DA300 With Your Computer
Spooling and Printing Options
Spooling is the process of storing the document on the
hard disk and then sending it to the printer. Right click
each option and read the 'What's This?" topic for more
information.
Using the
Printer
Properties
Window
(continued)
Choose the spooling options that best suit your needs:
•
•
•
To have the document printing in the back ground,
select the "Spool print documents so program fin-
ishes printing faster" option.
To ensure that the whole document is ready at the
same time for printing, select the "Start printing after
last page is spooled" option.
To start printing as soon as the first page of a docu-
ment is received by the printer, select the "Start
printing immediately" option.
To send the document directly to the printer and by pass
spooling, select the "Print directly to the printer" option.
To direct the printer to check that its setup matches the
document setup, select the "Hold mismatched docu-
ments".
When the option, "Print spooled documents first", is
selected, the printer operates at maximum efficiency by
selecting to printer documents that have completed
spooling regardless of their designated priority.
To direct the printer to keep printed documents in the
queue, select the "Keep printed documents" option.
To make the printer's advance d features available, select
the "Enable advanced printing features" option.
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Using the DA300 With Your Computer • 4
Security Tab
Using the
Printer
Properties
Window
To display the Security window, left click the Security
tab in the Properties window.
(continued)
Pitney Bowes does not support Networking. Therefore,
adding or removing permissions should not be used.
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4 • Using the DA300 With Your Computer
Device Settings Tab
To display the Device Settings window, left click the
Device Settings tab in the Properties window.
Using the
Printer
Properties
Window
(continued)
Pitney Bowes recommends that you leave the manufac-
turer-set default as it is in this window and refer to your
envelope printing application to change envelope sizes.
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Using the DA300 With Your Computer • 4
The following steps explain how to select the DA300
printer from a Windows software application. The steps
are similar for most applications. You can also refer to
your application's documentation for specific instructions
on installing printer drivers and selecting printers.
Selecting the
DA300 Printer
From a
Windows
Application
1. Start the software application that you use when
printing envelopes with the DA300 printer and open
the file you want to use.
2. From the File menu, select Print. The Print dialog box
appears.
3. Click on the arrow in the printer Name box. When you
click on the arrow, a drop-down list box appears
containing the names of the available printers. The
illustration below shows a typical print dialog box with
the DA300.
4. Click "OK" to send the job to the printer.
Once you've made this selection, your print jobs will
automatically go to the DA300 printer when you select
File/Print. Remember to change the printer selection back
to your regular printer for your other printing jobs.
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4 • Using the DA300 With Your Computer
Pitney Bowes Envelope DesignerTM Plus is an easy-to-
use program that helps you create professional-looking
envelope layouts quickly.
Envelope
Designer™
Plus
With Envelope DesignerTM Plus, you can create and
position a mailing address, return address, single-line
message, barcode and graphics. The application has an
extensive online help system and a Wizard that guides
you through the entire design process.
Envelope DesignerTM Plus virtually eliminates the need for
setting up your envelope manually, using either the print
driver options or the printer's control panel menu op-
tions. NOTE: Settings created in Envelope DesignerTM
Plus will override the settings entered in Setup on the
control panel of the DA300.
To access Envelope DesignerTM Plus:
1. Click "Start" in the task bar.
2. Select Programs.
3. Select Pitney Bowes Printing, then left click Envelope
Designer™ Plus. The program displays a sample
envelope for you to customize.
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5
Chapter
Printer
Maintenance
This chapter describes the main-
tenance procedures you should
perform on a regular basis to
keep your printer running trouble-
free.
In this chapter:
Preventive Maintenance ......... 5-2
Cleaning .................................. 5-2
Print Quality Problems ............ 5-2
Exit Rollers .............................. 5-3
Sensor ..................................... 5-3
Floor Assembly /Top Cover..... 5-3
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5 • Printer Maintenance
Preventive
Maintenance
The Pitney Bowes DA300 Ink Jet Printer is designed for
trouble- free service with a minimal amount of care. You
should schedule regular cleaning of the Feed Rollers,
Right Hand Slider, Left Hand Slider and Lower Guide.
Cleaning
CAUTION: Clean print head, cartridge, ink
surfaces and covers with plain water only.
Clean all rubber rollers with plain water. Use of
any other cleaning solvents will void all warran-
ties. Keep petroleum based cleaning solvents
away from rubber or plastic parts. Anything
but alcohol will cause premature breakdown of
the rubber compound.
Print Quality
Problems
The print head performs a self cleaning cycle periodically.
If print quality is unacceptable, try the following:
•
Adjust the media thickness lever (page 3-13) to see if
print quality improves.
•
Clean the print head cartridge: dampen a soft cotton
cloth with water and wipe the nozzles clean.
•
•
Install a new ink cartridge (page 2-13).
From the Setup Menu, select 3. Purge Printhead. The
purging process clears any clogged ink on the print
nozzle. Often this returns the print quality to a normal
level. See Appendix A, Control Panel Menus, for
information on using this feature.
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Printer Maintenance • 5
If the right and left exit rollers are misaligned, that is,
contact printed surfaces, they can become contaminated
with ink. Use water to dampen a soft cloth and remove
the ink from the rollers.
Exit Rollers
Sensor
A film and/or dust can build up on the sensors and cause
misfeeds of the material. Lift the back cover and use
compressed air to blow dust from the sensors. Cans of
compressed air are available from many computer
supply houses.
Sensor Location
Periodically wipe the top cover and floor assembly (feed
deck) with a soft cotton cloth, dampened with water only.
Floor
Assembly
and Top
Cover
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5 • Printer Maintenance
5-4
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6
Chapter
Troubleshooting
This chapter lists some common
printer problems and offers sug-
gestions on how to fix them.
In this chapter:
Problems and Solutions.......... 6-2
Feed Problems........................ 6-2
Print Quality Problems............ 6-3
Interface Problems ................. 6-4
Motor Problems ...................... 6-5
Barcode Problems .................. 6-5
Other Problems....................... 6-6
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6 • Troubleshooting
Before calling our Customer Support Center or your
Problems and
Solutions
Pitney Bowes Customer Service Representative, look for
your problem below. If you can solve the problem your-
self, you will be able to resume printing sooner. Also, go
to our website at www.pitneybowes.com/support for
the latest up-to-date support information.
Feed
Problems
Problem
Reason:
Solution:
Intermittent Feed
Material prop not used.
The material prop adds a gentle slope to
the stack and helps feeding. If you're using
the prop, check the H-Block gap for
proper separation. Also make sure the
wire frame is centered under the material.
(See pages 3-8 and 3-12.)
Reason:
Solution:
Dirty feed rollers.
Clean the feed roller with denatured
alcohol. DO NOT use any other solvents or
detergents. They could damage the feed
rollers.
Reason:
Solution:
Paper dust present (yellow or white
residue), blocking feed sensor.
Clean sensor with compressed air (see
page 5-3).
Problem
Reason:
Multifeed (Feeds Doubles) or Skewing
Separators (H-blocks) not set correctly.
Also feed fence set incorrectly.
Solution:
Adjust H-blocks to thickness of material
(see page 3-6). Check feed fence position
(see page 3-10.
6-2
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Troubleshooting • 6
Problem
Reason:
Solution:
No Print
Ink cartridge problem.
Purge ink cartridge. Clean cartridge with
soft cotton cloth and water. Change to a
new cartridge.
Print Quality
Problems
Problem
Reason:
Solution:
Gray or Light Print
Ink supply is low.
Check adjustment of the media thickness
lever (page 3-13). If this fails to correct the
problem, replace ink cartridge (pages 2-13,
2-14).
Problem
Address Smudging
Reason:
Incorrect media thickness lever setting.
Also, ink may not dry on very high gloss
material.
Solution:
Check whether media thickness lever is
adjusted too low (page 3-13). Try using
less glossy material.
Problem
Address Printing is not Sharp
Reason:
Incorrect media thickness lever setting.
Also, unsuitable material.
Solution:
Check whether envelope thickness lever is
adjusted too high (page 3-13). Print quality
is less sharp when using Tyvek, recycled
or glossy media.
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6 • Troubleshooting
Problem
Reason:
Unwanted Bolding
Print Quality
Problems
(continued)
Escape sequence turning on bold or bold
selection in printer's menu options is set to
bold.
Solution:
Turn off bolding in software and/or turn
bold selection in printer menu OFF. See
Appendix A for instructions. If problem still
exists, call Pitney Bowes for service.
Problem
Reason:
Solution:
Addresses "Walking"
Incorrect Address Setup.
Count carriage returns and line feeds and
adjust Lines Per Address to the same
number.
Reason:
Solution:
Address Termination should be Form Feed.
Set Address Setup for 8 lines. Check Line
Termination: CR=CR, LF=LF.
Problem
Reason:
Solution:
No Communications, Printer Does Not
Respond
Incorrect print driver, bad parallel cable,
bad printer controller board.
Use DA300 print driver; replace parallel
cable. Make sure cable connections are
tight. If the problem still persists, call
Pitney Bowes for service.
Interface
Problems
6-4
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Troubleshooting • 6
Problem
Reason:
Solution:
Motor Turning but no Feed Roller Movement
Mechanical problem.
Call Pitney Bowes for Service.
Motor
Problems
Problem
Reason:
Solution:
Barcode (Lower Right) is not Printing
Barcode not enabled
Turn barcode ON using Envelope Designer™,
or the DA300 print driver or the printer’s
control panel menus.
Barcode
Problems
Reason:
Solution:
Missing ZIP Code.
Insert ZIP Code.
Reason:
Solution:
Invalid ZIP Code format.
Check ZIP Code for invalid character.
Example: Zero (0) can only be the number,
not the letter (O). Verify that there is a dash
inserted between the 5 + 4 ZIP Code per
the USPS Domestic Mail Manual (DMM).
Reason:
Solution:
Address too low.
Verify the bottom of the last line of the
address field is not less than 5/8" from
bottom edge of the media
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6 • Troubleshooting
Problem
Reason:
Address too High
Address field is within .100" of the top
edge of the media.
Move address field down to the USPS
Domestic Mail Manual (DMM) specifications.
Barcode
Problems
(continued)
Solution:
Problem
Reason:
Barcode Fails MERLIN Standards at USPS
Mail does not meet barcode, address
placement, or other acceptance tests of
MERLIN (Mail Evaluation Readability
Look-up Instrument) at USPS.
Solution:
For more info on MERLIN, go to PB.com.
Select Support, click on Search the
Support Knowledge base, then search the
database for MERLIN.
Problem
Reason:
Solution:
Paper Out or Paper Jam
Input area is empty.
Refill the input area.
Other
Problems
Reason:
Solution:
H-Block separators not adjusted correctly.
Adjust the H-Blocks to the thickness of
the material you're running (see page 3-6).
Reason:
Solution:
Paper jam obstructing paper path.
Clear obstructed path.
Reason:
Solution:
Dirty paper feed sensor.
Clean sensor with compressed air (see
page 5-3).
6-6
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Troubleshooting • 6
Problem
Reason:
Shuttle Jam
Envelope thickness lever is set too low for
material.
Open the back of the printer, and adjust
the media thickness lever (see page 3-13).
Other
Problems
(continued)
Solution:
Reason:
Solution:
Lower rail shaft dirty.
Wipe lower rail shaft clean.
Problem
Memory Card Error
Reason:
The card was removed while the printer
was reading it.
Solution:
Do not remove the card while the printer is
in use. If the card has been removed, insert
the card, turn the printer off, then turn the
printer on again.
Problem
Out of Memory
Reason:
The printer can run out of memory when
downloading fonts or graphics.
This generally means you’re trying to use a
graphic (artwork) that’s too big or you
have too many fonts or too large a font
size. If the out-of-memory message
appears, try reducing the size of your art
and limiting the number and size of your
fonts. Then shut the printer OFF, then ON
and retry.
Solution:
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6 • Troubleshooting
6-8
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A
Appendix
Using the
Control Panel
Menus
The control panel menus can be
used to control how your printed
material looks. This chapter
describes each menu and its
options.
In this Appendix:
Using the Control Panel ..........A-2
Using the Menus .....................A-3
Main Menu...............................A-5
Setup Menu ...........................A-17
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Appendix A • Control Panel Menus
Use the buttons on the control panel to get to the
Using the
Control Panel
printer menus, define the print options, run a print job,
position the print carriage and turn the printer on line and
off line.
If you’ve installed the DA300 printer driver on your
computer, you’ll normally perform these actions from
within the application you’re using to set up your enve-
lope layout.
The buttons on the control panel perform the following
functions:
This Button...Does This...
On Line
Toggles (switches) between ON LINE
(communicates with host) and OFF
LINE (no communications with host).
Note that the functions of two buttons,
Eject/- and Cartridge/+, vary, depend
ing on whether the printer is ONLINE
or OFFLINE.
Eject/-
(minus)
When printer is offline, press to eject
the last printed piece from the printer.
When printer is online, press to scroll
through menu items from bottom to
top.
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Appendix A • Control Panel Menus
Menu
Enter
Displays the options on the Main
Menu and the Setup Menu. The
printer must be OFF LINE to access
the menus.
Using the
Control Panel
(continued)
Press to select the currently displayed
menu option.
Cartridge/+ With the printer OFFLINE, press
(plus)
to move the ink cartridge holder to
the center of the printer. This makes it
easy to remove the cartridge.
With the printer ONLINE, press to
scroll forward through the menu
options.
Test Env.
When in OFFLINE, prints a test
address on an envelope based on the
characteristics selected at the time of
print. This is very useful when you set
up a print job. When in ONLINE
mode, this key is disabled.
Using the
Menus
The DA300 has two menus, both displayed on the LCD:
•The Main Menu controls how your printed material
looks.
•The Setup Menu is used to configure your printer
so it will function correctly with your computer.
NOTE: The printer must be OFFLINE in order to ac-
cess the menu options.
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Appendix A • Control Panel Menus
To select an option:
1. Press the On Line button until the LCD message
Using the
Menus
(continued)
displays “OFF LINE”.
2. To access the MAIN MENU, press the Menu but-
ton.
3. To access the SETUP MENU, press and hold the
Menu button for four (4) seconds.
4. Press the plus (+) or minus (–) buttons to move
through the list of menu options.
5. When the appropriate menu option appears, press
the Enter button to display the choices associated
with that option.
6. Press + or – to scroll through the choices. When an
option has an asterisk (*) in front of it, it means that
option is presently selected.
Upon receipt of the printer from the factory, the
asterisk is typically the default setting.
When you press the Enter button to define a new
option, an asterisk will appear before the selected
option.
7. Press the Menu button several times to back out of
the Menu until the printer displays OFF LINE. Then
press the On Line button to print.
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Appendix A • Control Panel Menus
The Main Menu options are:
Using the Main
Menu
1.
2.
3.
4.
5.
6.
7.
Address Layout
Print Quality
Font
Barcode
Address Recovery
Clear Counter
Job Settings
IMPORTANT: The settings you define in a software
application such as SmartMailer™ or Envelope De-
signer™ Plus override the corresponding settings you
choose in the printer menus.
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Appendix A • Control Panel Menus
Main Menu
Menu Options
Using the Main
Menu
(continued)
A. DISTANCE TO RIGHT
B. DISTANCE TO BOTTOM
C. LINE SPACING
1. ADDRESS LAYOUT
D. ORIENTATION
E. ORIENTATION CONTROL
2. PRINT QUALITY
3. FONT
DRAFT
EXECUTIVE
LETTER
A. NAME
B. SIZE
C. WIDTH
D. BOLD
E. ITALIC
F. OUTLINE
4. BARCODE
A. LOCATION
B. 5 DIGIT ON/OFF
C. 9 DIGIT ON/OFF
A. GET ADDRESS
B. CLEAR MEMORY
5. ADDRESS RECOVERY
6. CLEAR COUNTER
7. JOB SETTINGS
CLEAR ADDRESS (YES/NO)
PIECE COUNTERS
A. LOAD
B. SAVE
NOTE: An asterisk (*) displays next to the chosen setting
when you scroll through the menu options
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Appendix A • Control Panel Menus
Use the Address Layout option to set up the way an
address appears on the printed material. The printable
width is limited to 9.4” from the right side of the mail
piece. The printable height is 13.5” measured from the
bottom edge of the mail piece.
1. Address Layout
Define the following options from this menu:
A. Distance to Right (Left Margin)
This option sets the start of the address (the left side of
the address) as measured from the right side of the
envelope. For # 10 envelopes this should be about 5.5”.
Press the + or – buttons to increase or decrease the
Distance to Right, (+ MORE or – LESS) defined in inches
or millimeters. The left margin is the distance measured
from the right edge of the material to the first printable
character. Press the Enter button to select the desired
measurement.
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Appendix A • Control Panel Menus
B. Distance to Bottom (Bottom Margin)
1. Address Layout
(continued)
Use this option to set the distance from the top address
line to the bottom of the envelope. For #10 envelopes
this should be about two inches.
Press the + or – buttons to increase or decrease the
Distance to Bottom, (+ MORE or – LESS) defined in
inches or millimeters. The bottom margin is the distance
between the bottom edge of the material and first line of
the address. Minimum distance between the last line of
the address and the bottom edge of the material is 5/8
inches. If less than 5/8 inches, the lower right barcode
will not be printed. Press the Enter button to enable the
desired measurement.
C. Line Spacing
Press the + or – buttons to increase or decrease the
Line Spacing (i.e., 3, 4, 6, 8 lines/inch or Automatic),
defined in lines per inch. Automatic line pitch selection is
based on industry-standard definitions for line spacing
for each print pitch and style selected. The printer will
automatically select the correct setting for the font and
size of the characters being printed.
D. Orientation
The choices are Normal and Inverted. Select Normal for
most applications. This tells the printer that the bottom
edge of the material feeds first, with the right side run-
ning against the right side of the printer. The Inverted
option tells the printer that the top edge of the material
feeds first. Select this option if, for example, you need
to feed envelopes flap first.
E. Orientation Control
The choices are Automatic and Manual. For Automatic,
the software determines the orientation control of your
addresses. For Manual, the settings in the Control Menu
determines the orientation control of your addresses.
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Appendix A • Control Panel Menus
To use the Address Layout option:
1. Press the On Line button until the display reads
OFF LINE.
1. Address Layout
(continued)
2. Press the Menu button to display the Main Menu.
3. Press the + or - buttons to scroll through the Main
Menu options until 1. ADDRESS LAYOUT appears
on the LCD panel.
4. Press the Enter button to select this option.
5. Press the + or – buttons to scroll through the
ADDRESS LAYOUT options.
6. Press the Enter button to select the desired option
(A, B, C, D or E).
7. Press the + or - buttons to scroll through the
choices associated with each option.
8. When you’ve finished making selections, press the
menu button several times to back out of the menu
until the printer displays OFF LINE. Then press the
On Line button to enable the printer.
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Appendix A • Control Panel Menus
Use the print quality option to select the resolution of
the printed addresses—Executive, Letter or Draft.
2. Print Quality
A. Executive Quality (600x300 DPI)
This is the darkest of the three print qualities. It prints at
the slowest speed, uses the most ink and delivers the
best quality printout. Executive quality prints envelopes
that require a professional appearance.
B. Letter Quality (300x300 DPI)
Letter quality is used for envelopes that require a fin-
ished, polished appearance.
C. Draft Quality (200x300 DPI)
This is the lightest of the three and prints at the fastest
speed. Draft quality prints envelopes at the highest
speed and saves ink.
To use the Print Quality option:
1. Press the On Line button until the display reads OFF
LINE.
2. Press the Menu button to display the Main Menu.
3. Press the + or – buttons to scroll through the Main
Menu options until 2. PRINT QUALITY appears on
the LCD panel.
4. Press the Enter button to select the option you want.
5. Press the + or – buttons to scroll through the Print
Quality options, until the desired option (Executive,
Letter or Draft) is displayed on the LCD panel.
6. Press the Enter button to select the desired option.
7. After you’ve made your selection, press the Menu
button several times to back out of the Menu until
the printer displays OFF LINE. Then, press the On
Line button to enable the printer.
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Appendix A • Control Panel Menus
The DA300 has five available fonts (typefaces): Courier,
Sans Serif , Roman, OCR-A, and OCR-B. Each one has
point sizes from 4 to 30 pt and can be printed in regu-
lar, bold, italic, and outline style. The DA300 also
supports downloaded fonts. This means that if you are
using Windows, all the fonts installed in Windows are
available. This also applies to any DOS applications
that can download fonts.
3. Font Selection
The options on this menu are Name, Size, Width, Bold,
Italic, and Outline.
A. Name
The printer has five internal fonts: Courier, Sans Serif ,
Roman, OCR-A, and OCR-B
B. Size
The font size can range from 4 pt to 30 pt.
C. Width
The font width is Normal (100%), thin (75%), con-
densed (50%), wide (125%) or expanded (150%).
D. Bold
This is the darkest imprint because character stroke
weight (thickness of print) is increased. Use Bold to
emphasize or highlight text in an address.
E. Italic
Italic characters have decreased stroke weight, print at
an oblique angle and print somewhat lighter than
standard or bold typefaces. Use italic to provide
emphasis and add flair to address text that requires a
finished, polished appearance.
F. Outline
The Outline font option creates an outline for each
letter, for a slightly 3-D or hollow effect for special
purpose use.
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Appendix A • Control Panel Menus
To select the font options:
3. Font Selection
(continued)
1. Press the + or – buttons to scroll through the Main
Menu options until 3. FONT displays on the LCD
panel.
2. Press the + or – buttons to scroll through the Font
options until the desired option appears on the LCD
panel.
3. Press the Enter button to select the desired option
(A, B, C, D, E, or F ).
4. Press the + or - buttons to scroll through the
choices associated with each option.
5. Press the Enter button to select the desired option.
6. After you’ve made your selections, press the Menu
button several times to back out of the Menu until
the printer displays OFF LINE. Then, press the On
Line button to enable the printer.
4. Barcode
Use this option to include a USPS-certified barcode on
your mailpieces. The DA300 can print a 5- or 11-digit
barcode. If you select Off, it means that if the computer
sends a 5-digit ZIP Code, it won’t print a barcode; only
the 9-digit ZIP Codes and Delivery Points will print.
The options on the barcode menu are Location, 5-Digit
On/Off, and 9-Digit On/Off
A. Location
Press the Enter and + buttons to select the Location
where you want the barcode to print. (Lower Right
Corner, Above Address, Below Address or turn Barcode
Off).
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Appendix A • Control Panel Menus
B. 5-Digit On / Off
4. Barcode
(continued)
If a 5-digit barcode is required, selecting the 5-digit
barcode option (5-Digit ON) lets you print both 5-digit
and 11-digit barcodes.
C. 9-Digit On / Off
If a 9-digit barcode is required, selecting the 9-digit
barcode option (9-Digit ON) lets you print 9-digit
barcodes. NOTE: If 9-Digit is ON, 11- or 5-Digit
barcodes will not be printed.
To use the Barcode option:
1. Press the + or – buttons to scroll through the Main
Menu options until 4. BARCODE is displayed on the
LCD panel.
2. Press the Enter button to select this option.
3. Press the + or – buttons to scroll through the
Barcode options (Location, 5 -Digit, or 9-Digit) until
the desired option appears on the LCD panel.
4. Press the Enter button to select an option.
5. Press the Enter button at the 5-Digit or 9-Digit
barcode prompt and use + or – to turn the option
ON or OFF.
OR
Press the Enter button at the Location prompt and
use + or – to select the option (Lower Right Corner,
Above Address, Below Address or Off).
6. When you finish making your selections, press the
Menu button several times to back out of the menu
until the printer displays OFF LINE. Then, press the
On Line button to enable the printer.
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Appendix A • Control Panel Menus
Use this option to direct the printer’s memory to go
5. Address
Recovery
back a certain number of addresses when an error
occurs in order to reprint the address. The options on
this menu are: A. Get Addresses and, B. Clear Memory.
A. Get Addresses
Select Get Addresses after a jam is cleared and you
want to restart printing at the point where the printer left
off just before the jam occurred. To retrieve any address
in the data buffer, press the Enter button. The first 16
characters of the first line of the address will be dis-
played on the LCD. Press the + or – buttons to scroll
through the addresses. When the desired address
appears, press the Enter button to print that address
plus the remaining addresses in the buffer.
B. Clear Memory
Clear Memory should be selected before you start a
new batch printing. This is required since the memory
will contain some addresses from the previous batch.
To use this menu option:
1. Press the + or – buttons to scroll through the Main
Menu options until 5. ADDRESS RECOVERY dis-
plays on the LCD panel.
2. Press the Enter button to select this option.
3. Press the + or – buttons to scroll through the Ad-
dress Recovery options until the desired option (A.
Get Address or B. Clear Memory) is displayed on the
LCD panel.
4. Press the Enter button to select the desired option.
5. Press the + button to clear addresses, or – button to
keep addresses.
6. After you’ve made your selection, press the Menu
button several times to back out of the Menu, until
the printer displays OFF LINE. Then, press the On
Line button to enable the printer.
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Appendix A • Control Panel Menus
Use this option to clear the piece (batch) counter.
1. Press the + or – buttons to scroll through the Main
Menu options until the 6. CLEAR PIECE
6. Clear Counter
COUNTER option is displayed on the LCD panel.
2. Press the Enter button to select this option.
3. Press the + or – button to select CLEAR PIECE
COUNTER, (+ YES or – NO).
4. After you’ve made your selection, press the Menu
button several times to back out of the Menu, until
the printer displays OFF LINE. Then, press the On
Line button to enable the printer.
The DA300 Printer can hold eight job presets in
memory. This eliminates the need for changes to the
printer setup when you change print jobs. The options
on this menu are A. LOAD and B. SAVE.
7. Job Settings
A. Load
Select this option to retrieve a previous job setup.
Press + (for more) or – (for less) to increase or de-
crease the desired job number. Press the Enter button
to select the desired number (1 - 8).
B. Save
Use this option to save the current envelope setup
(address position, barcode position, number of lines
per inch, and so on). The printer saves the setup as a
job number (1 - 8). You must keep a record of these
setups and the number you assigned. Press + (MORE)
or – (LESS) to increase or decrease the desired job
number. Press the Enter button to select the desired
option.
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Appendix A • Control Panel Menus
To use this option to direct the printer to Load or Save
the Job Setting as a certain number:
7. Job Settings
(continued)
1. Press the + or – buttons to scroll through the Main
Menu options until the 7. JOB SETTINGS option
appears on the LCD panel.
2. Press the Enter button to select this option.
3. Press the + or – buttons to select A. Load or B.
Save.
4. Press the Enter button to select the desired option.
5. After you’ve made your selection, press the Menu
button several times to back out of the Menu, until
the printer displays OFF LINE. Then, press the On
Line button to enable the printer.
NOTE: If your printer is attached to a computer, use this
menu to configure your printer so it is compatible with
your computer’s setup.
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Appendix A • Control Panel Menus
To access the Setup Menu, the printer must be OFF
LINE. (The LCD display toggles between ON LINE and
OFF LINE). If the printer is ON LINE, press the On Line
button once so the LCD displays OFF LINE. Then,
press and hold the Menu button for four seconds to
display the Setup Menu.
Using the
Setup Menu
The Setup Menu options are:
1. Heavy Media Mode
2. Test Print Head
3. Purge Print Head
4. Lines Per Address
5. Hex Dump Mode
6. Communications
7. Language
8. Envelope Feed Delay
9. Envelope Auto Eject
10. ROM Revision
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Appendix A • Control Panel Menus
Setup Menu
Menu Options
Using the
Setup Menu
(continued)
1. HEAVY MEDIA MODE
2. TEST PRINT HEAD
3. PURGE PRINT HEAD
4. LINES PER ADDRESS
5. COMMUNICATIONS
6. HEX DUMP MODE
7. LANGUAGE
A. SYMBOL SET
B. INCH/MILLIMETER
C. MENU LANGUAGE
8. ENVELOPE FEED DELAY
9. ENVELOPE AUTO EJECT
10. ROM REVISION # AND
MAINTENANCE COUNT
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Appendix A • Control Panel Menus
1. Heavy Media
Mode
The only time you need to turn this mode on is when
you are using long, heavy envelopes. This option
increases motor torque. This option is normally OFF.
To use this option:
1. Press the + or – buttons to scroll through the
Setup Menu options until the 1. HEAVY MEDIA
LOAD appears on the LCD panel.
2. Press the Enter button to select this option.
3. Press the + or – buttons to select ON or OFF.
4. Press the Enter button to select the desired option.
5. After you have made your selection, press the
Menu button several times to back out of the
Menu, until the printer displays OFF LINE. Then,
press the On Line button to enable the printer.
Before you select this option, make sure that the
material is loaded in the printer input area so you can
print a test pattern.
2. Test Print Head
To use this option:
1. Press the + or – buttons to scroll through the
Setup Menu options until the 2. TEST PRINT HEAD
option appears on the LCD panel.
2. Press the Enter button to select this option.
The LCD will display “Print test pattern?”
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2. Test Print Head
(continued)
3. Press + for Yes to print the test pattern, or press –
for No to cancel.
If you press +, “Please wait...Test pattern is printing”
displays. The printer prints a diagonal line across the
material. If a gap is present within the diagonal line,
the nozzle may be blocked and need to be cleaned.
4. Press the Menu button to back out of the menu until
the printer displays OFF LINE. Then press the On
Line Button to enable the printer.
3. Purge Print
Head
The purging process clears any clogged ink on the print
nozzle. Often this will return the print quality to a normal
level.
To select this option:
1. Press the + or – buttons to scroll through the Setup
Menu options until 3. PURGE TEST HEAD appears
on the LCD panel.
2. Press the Enter button to select this option.
3. To select Purge Print Head cycle, press Enter when
the “Purge Print Head?” message displays.
This option can be enabled by pressing the + button
(YES) or disabled by pressing the – button (NO). If
enabled, the printer will display “Please wait...Ink
Jets being purged”.
4. Press the Menu button to back out of the menu until
the printer displays “OFF LINE”. Then press the On
Line Button to enable the printer.
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Appendix A • Control Panel Menus
4. Lines Per
Address
Use this option to set the number of lines in the ad-
dress field.
1. Press the + or – buttons to scroll through the
Setup Menu options until 4. LINES PER ADDRESS
appears on the LCD panel.
2. Press the Enter button to select this option.
3. The LCD displays “LINES/ADDRESS + (MORE) or –
(LESS)”.
The range can be from 1 to 66 lines. The range can
be adjusted by pressing the + button (MORE) or –
button (LESS). The printer can print an address
which is typically between 3 and 8 lines.
4. Press the Menu button to back out of the menu
until the printer displays OFF LINE. Then, press the
On Line Button to enable the printer.
Transmitting data from the computer to the DA300 is
by way of the parallel interface or the serial interface.
The printer automatically senses the interface through
which data is being sent. When the computer uses the
printer’s parallel interface, no communication settings
are required.
5. Communications
When the serial interface is used, the DA300 Commu-
nications menu settings must be configured to match
the computer settings. Configure the computer to use
either the XON/XOFF or DTR handshaking settings to
communicate with the DA300.
The DA300 serial communications menu settings
include:
A. Baud Rate
Baud Rate choices are (1200), (2400), (4800), (9600)
and (19200).
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5. Communications B. Parity
(continued)
Parity determines the integrity of data that is sent. The
choices are (ODD), (EVEN) and (NONE).
C. Word Length
The choices are (7 DATA BITS) and (8 DATA BITS).
D. Line Termination
Typical software line termination is CR=CR;LF=LF. If your
software is not typical, the line termination can be
modified.
The menu choices are:
(CR=CR;LF=LF)
(CR=CR+LF;LF=LF)
(CR=CR;LF=CR+LF)
(CR=CR+LF;LF=CR+LF)
To set the Communications menu option:
1. Press the On Line button until the display reads OFF
LINE.
2. Press the Menu button for four seconds to display
the Setup Menu.
3. Press the + or – buttons to scroll through the Setup
Menu options until the 5. COMMUNICATIONS ap-
pears on the LCD panel.
4. Press the Enter button to select the options you
want. Continue to press menu, the + and - buttons
and enter to scroll to and select the options’ next
levels.
5. Press the Menu button to back out of the menu until
the printer displays “OFF LINE”.
6. Press the On Line button to enable the printer.
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Appendix A • Control Panel Menus
6. Hex Dump Mode
The information provided here is for those of our
customers who are technically inclined.
The Hex Dump Mode option causes the printer to print
all commands and data it receives from the computer
in a hexadecimal format. Use this feature to check the
integrity of your data. When you enable this option,
instead of addresses printing, a HEX dump of the data
stream prints on the material. The printer must be
attached to a computer in order to use this option.
1. Press the + or – buttons to scroll through the
Setup Menu options until 6. HEX DUMP MODE
appears on the LCD panel.
2. Press the + or – buttons to select this option which
configures the printer to print raw ASCII data.
This is very useful when troubleshooting computer
(software) installation problems. See the HEX chart
on the next page for review.
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Appendix A • Control Panel Menus
6. Hex Dump Mode
(continued)
MSB
0
0
16
1
32 48 64 80 96 112
2
3
4
5
6
7
0
1
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
NUL DLE
SOH DC1
STX DC2
ETX DC3
EOT DC4
ENQ NAK
ACK SYN
BEL ETB
SP
!
0
1
2
3
4
5
6
7
8
9
:
@
A
B
C
D
E
F
P
Q
R
S
T
U
V
W
X
Y
Z
[
`
a
b
c
d
e
f
p
q
r
2
"
3
#
$
%
&
′
s
t
4
5
u
v
w
x
y
z
{
6
LSB
7
G
H
I
g
h
i
8
BS
NT
LF
VT
FF
CR
SO
SI
CAN
EM
SUB
ESC
FS
(
9
)
10
11
12
13
14
15
*
J
j
+
,
;
K
L
k
l
<
=
>
?
\
|
GS
–
•
M
N
O
]
m
n
o
}
RS
^
-
DEL
F
US
/
_
EXAMPLE:
The capital letter A is a HEX41. Find the letter A on the
above chart, and look towards the top of the chart
(MSB) and locate the HEX number 4. Then look to the
left side of the chart (LSB) and locate the HEX number 1.
Therefore the HEX number is MSB=4 and LSB 1= 41.
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Appendix A • Control Panel Menus
This chart can be easily understood by memorizing
five HEX codes: Capital A is 41 Hex, numbers are 30’s
(0 is 30 HEX, 1 is 31 HEX etc.), Carriage Return (CR) is
OD, Line Feed (LF) is OA and Form Feed is 0C.
6. Hex Dump
Mode (continued)
When HEX Mode is disabled, a typical address will be
printed on a single envelope. When Hex Mode is
enabled, the same address will be printed on several
envelopes (3 to 5) because HEX codes are two digits
each separated by brackets. Since a capital letter A is
a Hex [41], there are 4 elements printed for each
character of the address.
When reviewing addresses printed in HEX mode, start
from the end of the address (ZIP Code 30’s number)
and count backward toward the beginning of the
address. Count the number of CRs [OD] and LFs [0A].
Verify that the printer’s address setup has the same
number of CRs and LFs as the address printed. If
there is a variation in the number of CRs or LFs be-
tween addresses, then the address MUST be termi-
nated with a (form feed) FF [0C].
When you’re finished using this option, use the Menu
button to back out of the menu until the printer dis-
plays OFF LINE. Then press the On Line button and
send addresses to the printer.
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Appendix A • Control Panel Menus
7. Language
The DA300 has several language sets installed. The
options on the language menu are: A. Symbol Set, B.
Inch / Millimeter, C. Menu Language.
A. Symbol Set
The symbol set contains the International Standards
Organization (ISO) character set substitution tables.
They include the following:
ISO 6 ANSI ASCII
ISO 69 FRENCH
ISO 21 GERMAN
ISO 4 UK
ISO 60 NORW/DAN
ISO 11 SWED/FIN
ISO 15 ITALIAN
ISO 17 SPANISH
ISO 61 NORW/DAN
ISO 10 SWED/FIN
ISO 16 PORTUGUESE
ISO 8859
Roman 8
WINDOWS LATIN 1
PC 8
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B. Inch / Millimeter
This option selects the printer Measurement system—
Inch or Millimeter.
7. Language
(continued)
C. Menu Language
This option changes the LCD control panel menu to
the language you want. Supported languages are
English, French, Italian, Polish, German, Spanish, and
Dutch.
To use this option:
1. Press the + or – buttons to scroll through the
Setup Menu options until 7. LANGUAGE appears
on the LCD panel.
2. Press the Enter button to select this option.
3. Press Enter to select the Language option you
want to use—A, B or C.
4. Press the + button or – button to view the menu
languages available. Press Enter to select an
option.
5. When you’ve finished making selections, press the
Menu button to back out of the menu until the
printer displays OFF LINE. Then, press the On Line
Button to enable the printer.
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Use this option to feed very glossy material or if extra
ink drying time is needed. This option slightly reduces
the overall throughput of the printer.
8. Envelope Feed
Delay
To use this option:
1. Press the + or – buttons to scroll through the Setup
Menu options until 8. ENV. FEED DELAY appears on
the LCD panel.
2. Press the Enter button to select this option.
The time delay (0.0 to 30.0 seconds, in tenth second
increments) can be adjusted by pressing the +
button (MORE) or – button (LESS).
3. When you’ve finished making selections, press the
Menu button to back out of the menu until the printer
displays OFF LINE. Then, press the On Line Button
to enable the printer.
9. Auto Envelope
Eject
Use this option to automatically eject the last envelope
in your job.
To use this option:
1. Press the + or – buttons to scroll through the Setup
Menu options until 9. AUTO ENVELOPE EJECT
appears on the LCD panel.
2. Press the Enter button to select this option.
3. Press the + button (ON) or the - button (OFF).
4. Press the Menu button to back out of the menu until
the printer displays “OFF LINE”. Then, press the On
Line Button to enable the printer.
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This option is extremely useful whenever it is neces-
sary to verify the Firmware Revision installed in the
printer. It is also useful to determine if your printer
requires an upgrade.
10. ROM Revision
Number
The Maintenance Count, which is the total number of
print cycles accumulated, is also displayed. This
information is helpful in determining solutions to printer
problems.
To momentarily view the ROM Revision and the Main-
tenance Count:
1. Press the + or – buttons to scroll through the
Setup Menu options until 10. ROM REVISION #
appears on the LCD panel.
2. Press the Enter button to select this option. The
LCD panel displays the ROM revision and Mainte-
nance Count.
3. Press the Menu button to back out of the menu
until the printer displays “OFF LINE”. Then, press
the On Line Button to enable the printer.
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Appendix
B
DA300
Specifications
This Appendix contains detailed
hardware and material specifica-
tions for the DA300 printer.
In this chapter:
Equipment Specifications.......B-2
Material Specifications ...........B-8
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Appendix B4•• SOppeeractiinfgicthaetiPorninster
Physical Dimensions
14.7" high; 16.2" wide; 21.7" deep (without wireform).
Equipment
Specifications
Weight
40 lbs., including print cartridge and catch bin.
Shipping weight: 45 lbs.
Electrical
Domestic (W655): 120VAC, 60Hz, 1A, 127 watts
International (W656): 220-240VAC, 50Hz, 0.5A, 127 watts
Agency Approvals
UL/cUL/VDE-GS
Interfaces
Centronics Parallel (see next page for pin assignments)
and Serial RS232C port.
Control Language
PCL5, modified
Driver Compatibility
Windows 98 (2nd Edition), Windows Me, Windows NT,
Windows 2000, Windows XP (see also note on page 1-3)
Address Recovery
Memory buffer holds a minimum of 32 KB of received
data with a maximum of 20 addresses recoverable.
Print Modes (Print Resolution)
•
•
•
Draft: 200 x 300 dpi
Letter Quality: 300 x 300 dpi
Executive: 600 x 300 dpi
Drying Times
•
•
•
Draft: 2 seconds
Letter Quality: 4 seconds
Executive: 8 seconds
Drying times based on the use of Acclaim #10 WW
Commercial, Regular.
B-2
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Appendix B • Specifications
Operating the Printer • 4
CentronicsParallelPinAssignments
Pin
1
Signal
Direction
In
Description
Strobe
A low pulse greater than 1µs causes the
printer to read one byte of data.
2
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
DATA6
DATA7
Acknlg
In
In
In
In
In
In
In
In
Out
Data Bit 0
Data Bit 1
Data Bit 2
Data Bit 3
Data Bit 4
Data Bit 5
Data Bit 6
Data Bit 7
3
4
5
6
7
8
9
10
The printer sends a low pulse to indicate
that it has accepted a byte of data and
is ready for more data.
11
Busy
Out
The printer sends a high logic level to
indicate to the host that it cannot receive
data due to data entry, a full buffer or
error condition.
12
Paper Error Out
The printer sends a high logic level to
indicate to the host that it is out of paper.
13
On Line
Out
The printer sends a high logic level to
indicate to the host that it is on line.
14, 15
Not Used
16
17
Sig Gnd
Chassis
Gnd
18
HI
Out
In
The printer outputs a high logic level
(+5V through a 2.2K ohm resistor) on this
pin when it is turned on.
19-30
31
Sig Gnd
Reset/Input
A low pulse greater than 10µs sent by the
host that resets the printer and clears the
print buffer.
NOTE: The printer may not work when
this line is held low.
32
Error
Out
The printer sends a low logic level to the
host to indicate that it is in an error state;
self test failed or carriage position lost.
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Appendix B4•• SOppeeractiinfgicthaetiPorninster
Fonts
Equipment
Specifications
(continued)
Resident (Internal) Fonts
• Courier, 4-30 pt.
• Sans-Serif, 4-30 pt.
• Roman, 4-30 pt.
• OCR-A, 4-30 pt.
• OCR-B, 4-30 pt.
Resident (Internal) Font Enhancements
• Bold
• Underline
• Condensed
• Italic
• Expanded
• Outline (hallow)
Downloadable Fonts
Supports bitmapped, downloadable fonts as well as
bitmapped graphics (logos) which are downloaded as
picture fonts. Also supports PCL raster graphics. Ap-
proximate memory available for downloading is 30K
(includes space for macros).
Cartridge Fonts
Not required. Fonts are downloaded with addresses.
User-Definable Parameters
•
•
•
•
Font Characteristics
Address Placement
Barcode Characteristics
Print Quality
Barcode Printing Position
The DA300 can print barcode in one of three positions:
• lower right of the envelope
• above the address block
• below the address block
B-4
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Appendix B • Specifications
Operating the Printer • 4
Barcode Printing Types
The DA300 canprint the following barcodes:
Equipment
Specifications
(continued)
1-Dimensional
• The printer is capable of printing a USPS Certified
POSTNET bar code. All types of barcodes can be
printable including FIM, 3 of 9, 4 state bar code (UK,
Canadian, Euro, Australia, etc.) and others.
• The printer is capable of printing 5-, 9,- or 11- digit
bar codes. 5-digit bar code printing may be disabled
through menu selection.
• Delivery point bar code is generated by transmitting
the three digits.
• The printer is capable of printing planet bar code
used for delivery confirmation servces.
2-Dimensional
• The printer is capable of printing an USPS Certified
IBIP bar code as well as all types of 2-D barcodes
defined for the countries (UK, Canadian, Euro,
Australia etc.) and others to the defined standards.
Reference applicable Postal Standards.
FIM (Facing Identification Mark)
The printer is capable of printing an approved FIM bar
code to the defined standards. FIM is used to “face” first
class mail with certain types of IBI (information-based
TM
indicia) mail. NOTE: Pitney Bowes Envelope Designer
Plus software does not support the creation of FIM
barcode.
Stacker Capacity
Input Stacker: 200 #10 Envelopes
Output Stacker: 150 #10 Envelopes
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Appendix B4•• SOppeeractiinfgicthaetiPorninster
Throughput
Equipment
Specifications
(continued)
Up to 4,200 pieces per hour, depending on print mode,
media size, number of address lines, and barcode
imprinting. The following throughput specifications are
typical for #10 envelopes:
Destination address (3 lines only with no bar code)
Media Draft
#10 4200
Letter Executive
4200 3400
Left Margin
5 inches
Destination address (4 and 5 lines alternating with no bar code)
Media Draft
#10 2950
Letter Executive
2950 2400
Left Margin
5 inches
Destination address (3 lines only with Address Block Bar Coding first line)
Media Draft
#10 3100
Letter Executive
3100 2400
Left Margin
5 inches
Destination address (3 lines only with Lower Right Bar Coding)
Media Draft
#10 2800
Letter Executive
2800 2150
Left Margin
5 inches
Destination address (4 and 5 lines alternating with Address Block Bar
Coding first line)
Media Draft
#10 2200
Letter Executive
2200 1750
Left Margin
5 inches
Effective Print Area
The printable width is 9.4 inches measured from the right
side of the mailpiece. The printable height is 13.5 inches
measured from the bottom edge of the mailpiece. See
the figure at the top of the next page.
Printhead/InkJet Cartridge
Cartridge: User-replaceable ink jet
Printhead order number: 711-4
Noise Level
Idle Mode: <6.6 Bel (A)
Operating Mode: <7.3 Bel(A)
Operator Position: no more than 65 dBa referenced to
20 µpa.
B-6
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Appendix B • Specifications
Operating the Printer • 4
Print Position Accuracy
For #10 envelope (Acclaim #10 WW Commercial, Regular):
Horizontal: within +/- 1.5mm
Equipment
Specifications
(continued)
Vertical: within +/- 1.5mm
Skew: within +/- 1 degree
For other media:
Horizontal: within +/- 3.0mm
Vertical: within +/- 3.0mm
Skew: within +/- 2-1/2 degrees
Environmental Limits
Operating ConditionsTemperature: 55 to 95°F
Humidity: 20 to 70%
Maximum Wet Bulb Temperature: 80°F (27°C)
Storage Conditions
Temperature (Printer): 15 to 120°F
Humidity (Supplies): 5 to 95%
Maximum Wet Bulb Temperature: 85°F (29°C)
Shipment Conditions:
Temperature (Printer): -40 to 140°F
Humidity (Supplies): 5 to 100%
Maximum Wet Bulb Temperature: 85°F (29°C)
Recommended Usage
Pitney Bowes has tested this machine under many
different conditions and recommends that you do not
exceed the usage levels specified below:
• Monthly usage limit of 25,000 pieces
• Yearly usage limit of 300,000 pieces
NOTE: Usage beyond these recommended cycles is not
covered under your Equipment Maintenance Agreement.
• Product life is 5 years or 1,500,000 pieces,
whichever comes first.
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Appendix B4•• SOppeeractiinfgicthaetiPorninster
Approved Media
The paper types listed below are approved for use with
the DA300 Printer. Please note that the dimensional
limits above apply in all cases, and that all media (flats,
envelopes, postcards, catalog envelopes, etc.) must be
without windows, unstuffed and unsealed.
Material
Specifications
• White Wove
• Bond paper
• Recycled paper
• Coated paper
• Card stock
• Brown kraft
• Manila
• Perforated stock
Effective Print Area
Trailing Edge (Top)
Feed Direction
Right
Left
Leading Edge (Bottom)
NOTES:
1. All edges are viewed from the front surface of the material.
2. Two clear zones, each 0.3 inches wide, are required on the
mailpiece to allow clearance for the exit rollers.
3. Printing is allowed to the top edge of the media, however print
quality will be degraded. Printing of the FIM will meet postal
requirements.
4. The lower 5/8 inch of the material is reserved for the lower
right barcode when it is used.
B-8
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Appendix B • Specifications
Operating the Printer • 4
Material Notes
Material
Envelopes have a flap along the long edge and are
processed by the printer non-flap edge first. Enve-
lopes may have either a diagonal or straight edge
along the envelope flap.
Specifications
(continued)
Booklets are defined as media having physical dimen-
sions 6 x 9" or larger. Booklets have an opening along
their long edge which is covered by a flap with an
adhesive seal.
Catalog envelopes have an opening along their short
edge which is closed by a flap with an adhesive seal.
Postcards have no folds or bends. The printable side
may have a higher surface roughness than the non-
printable side.
Self-mailers may be of "C," "Z," or 1/2-folded con-
struction. They may not exceed the maximum allow-
able thickness as specified on the previous page and
must be tabbed per postal regulations.
A catalog may consist of multiple pages bound by
adhesive or tabs on the feed edge or at 90 degrees
with respect to the feed edge.
Sheet stock may consist of 16 to 28 lb. bond as well
as 60 to 80 lb. coated stock. The size and thickness
constraints specified above apply.
Material Size and Thickness
Width
Height
Thickness
Minimum
Maximum
5" (127mm)
3" (76mm)
.003" (.0762mm)
12.75" (324mm) 13.5" (343mm) .062" (1.57mm)
Alsoseethetableonthenextpage.
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Appendix B4•• SOppeeractiinfgicthaetiPorninster
Envelope Sizes
Name
Style
Dimensions (Inch) Dimensions (Metric)
Height x Width
Height x Width
#6-1/4
#6-1/2
#6-3/4
#8-1/2
#4
#5
#5-1/2
#6
#7-3/4
#7
#8-5/8
#9
#10
#11
3-1/2 x 6"
89 x 152 mm
165 x 165
216 x 165
261 x 261
92 x 130
105 x 142
110 x 171
121 x 165
98 x 190
Square
Commercial
Square
6-1/2 x 6-1/2"
3-5/8 x 6-1/2"
8-1/2 x 8-1/2"
3-5/8" x 5-1/8"
4-1/8 x 5-5/8"
4-3/8 x 6-3/4"
4-3/4 x 6-1/2"
3-7/8 x 7-1/2"
3-3/4 x 6-3/4
3-5/8 x 8-5/8"
3-7/8 x 8-7/8"
4-1/8 x 9-1/2"
4-1/2 x 10-3/8"
4-3/4 x 11"
5 x 11-1/2"
3-7/8 x 7-1/2"
9 x 12-3/4"
6-3/8 x 9"
4-1/2 x 6-3/8"
4-3/8 x 8-11/16"
Baronial
Baronial
Baronial
Baronial
Official
Official
Official
Official
Official
Official
Official
Official
95 x 171
92 x 219
98 x 225
104 x 241
114 x 263
120 x 279
127 x 292
98 x 190
229 x 324
162 x 229
114 x 162
110 x 220
#12
#14
Monarch
C4
C5
DIN C4
DIN C5
DIN C6
C6
DL
B-10
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Index
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Index
Cleaning Printhead Cartridge 5-2
Clear Counter
Symbols
5- or 9-Digit On/Off A-14
Using Menu to A-15
Clear Memory A-15
A
Control Language B-2
Control Panel 3-5, A-2
Control Panel Buttons A-2
CPU, Recommended 1-3
Adding a Printer 4-2
Address High 6-6
Address Layout
Setting with Menu A-7
Address Low 6-6
Address Recovery
D
Distance to Bottom A-8
Distance to Right A-7
Downloadable Fonts B-4
Draft Print Quality A-2, A-10
Driver Compatibility B-2
Drying Times B-2
Specification B-2
Using Menu to invoke A-16
Address Smudging 6-3
Addresses "Walking" 6-4
Agency Approvals B-2
Approved Media B-8
Approved Media Types 3-3
Attach the Material Prop 2-6
Auto Envelope Eject A-28
Using Menu to Enable A-28
E
Effective Print Area B-8
Electrical
Specifications B-2
Envelope Designer™ Plus 4-2, 4-18
Envelope Feed Delay A-28
Using Menu to set A-28
Envelope Sizes
B
Barcode 4-4, A-12, B-4, B-5
Barcode (Lower Right) is not Printing 6-5
Barcode Options
Setting with Menu A-12
Barcode Printing B-4
Barcode Problems 6-5
Bold Type
Listing of B-10
Environmental Limits B-7
Executive Print Quality A-10, B-2
Exit Rollers 3-5, 3-14
Cleaning 5-3
Unwanted 6-4
F
C
Feed Angle 3-9
Feed Fence 3-5, 3-10
Feed Gap, setting 3-6
Feed Problems 6-2
Feed Roller
Cartridge Fonts B-4
Centronics Parallel Pin Assignments B-3
Choosing a Location for Your Printer 2-5
Cleaning
Exit Rollers 5-3
Doesn't Move 6-5
Floor Assembly and Top Cover
Cleaning 5-3
Floor Assembly and Top Cover 5-3
Precautions 5-2
Preventive Maintenance 5-2
Print Head Cartridge 5-2
Rubber Rollers 5-2
Font
Selecting with Menu A-11
Sensor 5-3
i-2
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Index
Font Menu A-11
Font Size 3-2
Fuzzy Printing 6-3
Interface Panel 3-4
Interface Problems 6-4
Intermittent Feed 6-2
Internal Fonts 3-2, A-11
G
J
Jam
Get Addresses A-14
Getting Help 1-4
Glossy Material
Print Quality 3-13
Paper 6-6
Shuttle 6-7
Job Settings A-16
H
L
H-Block Separators 3-4
H-Blocks
Language
Positioning 3-6
Using Menus to select A-26
Letter Print Quality A-10
Light Material 3-9
Light Print 6-3
Line Spacing A-8
Lines Per Address
Using Menu to Set A-21
Loading Material 3-11
Location, Barcode A-12
Heavy Material 3-9
Heavy Media A-19
Heavy Media Mode
Using Menu to Select A-19
Help 1-4
Before You Call 1-4
Online Help 1-4
Phone Support 1-4
World Wide Web (Internet) 1-4
Hex Chart A-24
M
Hex Dump Mode A-23
Main Menu Options
Address Layout A-7
Address Recovery A-14
Barcode A-12
Clear Counter A-15
Font Selection A-11
Job Settings A-16
Print Quality A-10
I
Important Safety Notes 2-5
Inch/Millimeter
Using Menu to Select A-27
Inch/Millimeter A-27
Ink Jet Cartridge 2-3
Installing 2-13
Material
Removing 2-14
Loading 3-11
Input Area 3-4
Installation Quality Report 2-3
Installing
Material Notes B-8
Material Prop 2-3, 3-4, 3-12
Assembling 2-6
Ink Jet Cartridge 2-13
Installing the Printer Driver/Ed Plus 4-2
Interface
Centronics Parallel B-2
Serial B-2
Material Size and Thickness B-9
Material Thickness 3-2
Media Size 3-3, B-10
Media Thickness Lever 3-13, 5-2
Memory Card Error 6-7
DA300 Printer Operator Guide
i-3
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Index
Menu Languages A-26
Misfeeds 6-2
Print Driver
Installation 4-2
Motor Problems 6-5
Multifeed (Feeds Doubles) 6-2
Print Head
Purge A-20
Test A-19
Using Menu to A-19
Print Modes (Print Resolution)
Available B-2
N
No Communications 6-4
No Print 6-3
Printer Options 1-5
Print Position Accuracy B-7
Print Qualities 3-2
Noise Level B-6
O
Print Quality 3-13, A-10,
Setting with Menu A-10
Print Quality Problems 5-2, 6-3
Print Window 4-17
Illustration 4-3
Operating System
Recommended 1-3
Operator Safety Tip Card 2-3
Ordering Supplies 1-5
Orientation A-8
Printer Does Not Respond 6-4
Printer Driver Software 2-3, 4-2
Printer Features 3-3
Printer Operating Guide 2-3
Printer Properties (Software) 4-7
Selecting Printer Properties 4-7
Using Printing Properties Window 4-8
Printhead
Purging 5-2
Printhead/InkJet Cartridge B-6
Printing
Light 6-3
Not Sharp 6-3
Out of Memory 6-7
Output Area 3-5
Output Stack Height 3-14
Output Stacker 2-3
Output Stacker Tray
Assembling 2-11
P
Package Contents
Unpacking the Printer 2-3
Paper Jam 6-6
Parallel Cable 2-3
Connecting 2-11
Parallel Port
Cable Length 1-3
Location of 2-11
Petroleum Based Cleaning Solvents 5-2
Phone Support 1-3
Physical Dimensions B-2
PostNet Certificate 2-3
Power Cord 2-3
Test Piece 3-15
Problems and Solutions 6-2
Purge Print Head A-20
Using Menu to A-20
Purging Printhead 5-2
Q
Quick Start Card 2-3
Connecting 2-12
R
Receptacle Location 2-12
Preventive Maintenance 5-2
Print
Recommended Usage B-7
Recycled Material
Print Quality 3-13
No printing 6-3
Resident Font Enhancements B-4
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Index
Resident Fonts
Specifications
Listing B-4
ROM Revision Number A-29
Using Menu to View A-29
Address Recovery B-2
Agency Approvals B-2
Approved Media B-8
Barcode Printing B-5
Cartridge Fonts B-4
Control Language B-2
Downloadable Fonts B-4
Driver Compatibility B-2
Drying Times B-2
S
Selecting the DA300 Printer From a Win-
dows Application 4-3
Serial Port, Connecting 2-11
Sensor
Effective Print Area B-8
Electrical B-2
Envelope Sizes B-10
Environmental Limits B-7
Fonts B-2
Cleaning 5-3
Setting Up the DA300 2-4
Setup Adjustments
Exit Rollers 3-14
Feed Angle 3-9
Interface B-2
Feed Fence 3-10
Material Prop 3-12
Media Thickness Lever 3-13
Output Stack Height 3-14
Separator Gap 3-6
Wireform 3-8
Material Notes B-8
Material Size and Thickness B-9
Noise Level B-6
Physical Dimensions B-2
Print Modes (Print Resolution) B-2
Print Position Accuracy B-7
Printhead/InkJet Cartridge B-6
Recommended Usage B-7
Resident Font Enhancements B-2
Resident Fonts B-2
Setup Menu
Auto Envelope Eject A-28
Communications A-21
Envelope Feed Delay A-28
Heavy Media Mode A-19
Hex Dump Mode A-23
Language A-26
Stacker Capacity B-6
Throughput B-6
User-Definable Parameters B-4
Weight B-2
Speed
Printer 3-2, B-6
Stacker Capacity B-4
Stacker Tray 3-5
Standard Material 3-9
Supplies
Lines Per Address A-21
Purge Print Head A-20
ROM Revision Number A-29
Test Print Head A-19
Setup Menu Graphic A-21
Shingling
Stack 3-11
Shuttle Jam 6-7
Skew
Ordering 1-4
Avoiding 3-10
Sliding Fence 2-3
Assembling 2-9
T
Technical Support 1-3
Phone Number 1-3
Test Piece 3-15
Test Print Head A-19
Sliding Fence (short) 2-3
Smudging
Address 6-3
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Index
Throughput B-6
Top Cover 3-5
Troubleshooting 6-1
Address Printing is not Sharp 6-3
Address Smudging 6-3
Address too High 6-6
Address too Low 6-6
Addresses "Walking" 6-4
Barcode (Lower Right) is not Printing 6-5
Barcode Fails MERLIN Standards at
USPS 6-6
Intermittent Feed 6-2
Memory Card Error 6-7
Motor Turning but no Feed Roller Move-
ment 6-5
Multifeed (Feeds Doubles) 6-2
No Communications; Printer Does Not
Respond 6-4
No Print 6-3
Out of Memory 6-7
Paper Out or Paper Jam 6-6
Shuttle Jam 6-7
Unwanted Bolding 6-4
Tyvek
Print Quality 3-13
U
Unpacking the Printer 2-2
Unwanted Bolding 6-4
User-Definable Parameters B-4
Using the Menus A-3, A-4, A-5, A-6
Using This Guide 1-2
W
Weight B-2
Windows Applications 4-2
Wire Frame 3-4
Assembling 2-8
Wire Frame (Input Material Stacker) 2-3
Wireform 3-8
Wireframe Slide 3-4
Wireframe Slide Lock Lever 3-4
i-6
DA300 Printer Operator Guide
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