Pelco Security Camera PT780 24P User Manual

PT780 Legacy® Series  
Pan/Tilts  
Installation/  
Operation Manual  
C342M-D (8/05)  
Pelco • 3500 Pelco Way, Clovis • CA 93612-5699 USA • www.pelco.com  
In North America and Canada: Tel (800) 289-9100 or FAX (800) 289-9150  
International Customers: Tel (1-559) 292-1981 or FAX (1-559) 348-1120  
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LIST OF ILLUSTRATIONS  
Figure  
Page  
1
2
Removing the Screws ........................................................................8  
Releasing the Covers ........................................................................8  
3
4
5
6
7
8
9
10  
11  
12  
Removing the Covers ........................................................................8  
Hooking Cover Halves .......................................................................8  
Tilt Limit Adjustment ...........................................................................9  
Pan Limit Adjustment .........................................................................9  
Replacing the Cover Halves ..............................................................9  
Securing the Cover Halves ................................................................9  
Connector Assembly ......................................................................... 11  
Wiper On/Off Connection ..................................................................12  
Pan/Tilt Adjustments .........................................................................20  
PT780 Series Dimension Drawing ....................................................23  
LIST OF TABLES  
Table  
Page  
A-1  
A-2  
37-Position Connector Pin Designations for Pan/Tilts with  
EH4700L and EH5700L Enclosures .................................................13  
37-Position Connector Pin Designations for Pan/Tilts with  
EH8106L Enclosures ........................................................................14  
Requirements to Wire Power to Pan and Tilt Motors ........................15  
Maximum Cable Distances Using RB24 or RB115 Relay Boxes ......16  
Requirements to Wire Power to Camera Enclosure .........................17  
Requirements to Wire Power for Optional Heater Blanket ...............17  
24 VAC Wiring Distances Chart ........................................................18  
B
C
D
E
F
REVISION HISTORY  
Manual  
C342M  
Date  
1991  
4/96  
Comments  
Original version.  
C342M-A  
Consolidated C344M and C345M manuals into C342M-A  
manual. Revised installation instructions. Created  
manual history and updated to new manual style.  
4/96  
6/97  
Updated wiring instructions for EH8106L enclosures.  
C342M-B  
Put into new format. Revised exploded assembly  
diagrams in Figures 12, 13, 14 and 15 to show  
movement of the wire clamp and grommet from the side  
to the bottom of the pan spindle per ECO #96-352. Pan  
spindle nut (part # 9004004COMP) replaced by snap  
ring (part # 80010019) per ECO #97-194. Figure 4  
revised.  
C342M-C  
C342M-D  
11/98  
8/05  
Revised Section 5.0, Maintenance. Moved Section 6.0,  
Exploded Assembly Diagrams, to new service manual  
(C342SM). Repaginated manual.  
Added ratings per ECO 05-10441. Added WEEE  
statement.  
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1.0 GENERAL  
1.1 IMPORTANT SAFEGUARDS AND WARNINGS  
Prior to installation and use of this product, the following WARNINGS should be  
observed.  
1. Installation and servicing should only be done by qualified service personnel  
and conform to all local codes.  
2. The weight of the camera/lens and enclosure shall not exceed 40 lb (18.14 kg)  
with 12VDC pan/tilts or 52 lb (23.59 kg) with 24 VAC or 120 VAC pan/tilts.  
3. Only use replacement parts recommended by Pelco.  
4. After replacement/repair of this unit’s electrical components, conduct a resis-  
tance measurement between line and exposed parts to verify the exposed  
parts have not been connected to line circuitry.  
5. The installation method and materials should be capable of supporting four  
times the weight of the enclosure, pan/tilt, camera and lens combination.  
The product and/or product manual may bear the following  
marks:  
This symbol indicates that dangerous voltage constituting a  
risk of electric shock is present within this unit.  
This symbol indicates that there are important operating and  
maintenance instructions in the literature accompanying this  
unit.  
CAUTION:  
RISK OF  
ELECTRIC SHOCK.  
DO NOT OPEN.  
CAUTION:  
TO REDUCE THE RISK OF ELECTRICAL SHOCK,  
DO NOT REMOVE COVER. NO USER-  
SERVICEABLE PARTS INSIDE. REFER SERVICING  
TO QUALIFIED SERVICE PERSONNEL.  
Please thoroughly familiarize yourself with the information  
in this manual prior to installation and operation.  
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2.0 DESCRIPTION  
The PT780 Legacy® Series pan/tilt units are designed for medium, indoor/outdoor  
use.  
Only Legacy Series enclosures can be mounted on the pan/tilt units. These enclo-  
sures are the EH4700L and EH5700L environmental enclosures and the EH8106L  
pressurized enclosure. Pelco’s RediLINKTM connector makes it simple and quick  
for you to install an enclosure. The weight of the enclosure with camera and lens  
must not exceed 40 pounds (18.14 kg) with the 12 VDC pan/tilt units or 52 pounds  
(23.56 kg) with the 24 VAC or 120 VAC pan/tilt units.  
You can easily remove the clamshell covers from the sides of the pan/tilt units to  
access all internal parts without having to remove the camera enclosure. This makes  
it easy to service the units and to adjust the pan and tilt limit stops.  
2.1 MODELS  
The PT780 Series consists of the following models:  
PT780P  
Heavy-duty, indoor/outdoor pan/tilt, 120 VAC.  
PT780P/PP  
PT780SL  
PT780P with preset positioning capabilities.  
PT780P with 360° pan rotation.  
PT780SL/PP  
PT780-VS  
PT780SL with preset positioning capabilities.  
Heavy-duty, indoor/outdoor, variable-speed pan/tilt, 12  
VDC.  
PT780-VS/PP  
PT780-VSSL  
PT780-VSSL/PP  
PT780-24P  
PT780VS with preset positioning capabilities.  
PT780VS with 360° pan rotation.  
PT780-VSSL with preset positioning capabilities.  
Heavy-duty, indoor/outdoor pan/tilt, 24 VAC.  
PT780-24P with preset positioning capabilities.  
PT780-24P with 360° pan rotation.  
PT780-24P/PP  
PT780-24SL  
PT780-24SL/PP  
PT780-24SL with preset positioning capabilities.  
6
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3.0 INSTALLATION  
3.1 MOUNTING  
NOTE: To insure proper wiring and  
operation of your equipment, it is rec-  
ommended that you test the pan/tilt  
unit and associated equipment in your  
facility before installing it in the field.  
Refer to Sections 3.2 through 3.4.  
Attach the pan/tilt unit to a wall or ceiling mount. Follow the instructions that are  
provided with the mount. Make sure the mounting surface and the selected mount  
can support four times the combined weight of the pan/tilt unit and the camera  
enclosure (including the camera and lens). The pan/tilt unit weighs approximately  
21.5 pounds (9.68 kg). Refer to the manuals for your enclosure, camera, and lens  
for the weights of those items.  
CAUTION: The PT780  
pan/tilt units are designed  
for upright or inverted (base  
up) operation. Never mount  
the pan/tilt horizontally.  
NOTE: If you mount your pan/tilt unit  
in the inverted position, you must in-  
stall a rain cover (part number  
90010018).  
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3.2 PAN AND TILT LIMIT STOP ADJUSTMENTS  
1. Remove the covers.  
a. Refer to Figure 1 and remove the Phillips screw on each side of the pan/  
tilt unit.  
b. Refer to Figure 2 and place your hands under the cover halves. Exert a  
strong, upward force to release the covers from their internal latching  
devices.  
c. Refer to Figure 3 and pull the cover halves away from the pan/tilt unit.  
d. Set the covers down or hang them by the eyelets inside the covers (refer  
to Figure 4). The wire and hook on which to hang the covers is not pro-  
vided.  
Figure 2. Releasing the Covers  
Figure 1. Removing the Screws  
Figure 4. Hooking Cover Halves  
Figure 3. Removing the Covers  
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2. Adjust the tilt limit stops.  
CAUTION: Never remove  
the tilt limit stops.  
Refer to Figure 5 for the location of the tilt limit stops. The tilt limit stop closest  
to the front of the pan/tilt unit limits the downward movement. The tilt limit stop  
closest to the back of the pan/tilt unit limits the upward movement. These  
movements are reversed if the pan/tilt unit is installed upside down.  
Loosen the screw in the limit stop that you want to adjust. Position the limit  
stop in the desired location by sliding it in the circular groove. Tighten the  
screw to lock the limit stop in position.  
NOTE: SL models do not have pan  
limit stops.  
3. Adjust the pan limit stops.  
CAUTION: Never loosen  
or remove the center stop.  
It is for protection of wiring  
inside the pan/tilt unit. If the  
center stop is loosened or  
removed, the wiring inside  
the pan/tilt unit will be dam-  
aged.  
Refer to Figure 6 for the location of the pan limit stops. Loosen the screw in  
the limit stop that you want to adjust. Position the limit stop in the desired  
location by sliding it on the circular ring. Tighten the screw to lock the limit stop  
in position.  
4. Replace the covers.  
a. Refer to Figure 7 and grasp one cover half in each hand and position the  
covers on each side of the pan/tilt unit.  
NOTE: If you need to readjust the  
pan and tilt limit stops after you in-  
stall the enclosure, you can do this  
without removing the enclosure, no  
matter what angle the enclosure  
might be tilted.  
b. Bring the two cover halves together, aligning the two pins in one cover  
half with the mating holes in the other cover half.  
c. When the cover halves are together, press downward, as shown in Fig-  
ure 8, to force the covers into their latches.  
d. Replace the screws in the covers.  
Figure 5. Tilt Limit Adjustment  
Figure 6. Pan Limit Adjustment  
Figure 7. Replacing the Cover Halves  
Figure 8. Securing the Cover Halves  
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3.3 ENCLOSURE INSTALLATION  
Attach the camera enclosure to the pan/tilt unit. Follow the instructions that are  
provided with the enclosure.  
3.4 ELECTRICAL INSTALLATION  
3.4.1 LRD41 Series Legacy® Receiver/Drivers  
Connect the 37-pin round connector from the pan/tilt unit to the mating connector  
on the receiver/driver.  
3.4.2 All Control Equipment Except LRD41 Series Legacy®  
Receiver/Drivers  
Make the interconnecting cable to link the 37-pin round connector from the pan/tilt  
unit to the control equipment.  
For cable requirements, refer to the following tables and chart:  
Table A-1:  
Table A-2:  
Connector Pin Designations for Pan/Tilts with EH4700L  
and EH5700L Enclosures  
Connector Pin Designations for Pan/Tilts with EH8106L  
Enclosures  
Tables Band C:  
Table D:  
Requirements to Wire Power to Pan and Tilt Motors  
Requirements to Wire Power to Camera Enclosure  
Requirements to Wire Power to Optional Heater Blanket  
24 VAC Wiring Distances Chart  
Table E:  
Table F:  
The following are some recommended common installation practices:  
For unshielded conductors, use jacketed, stranded, multiconductor cable, with  
additional conductors than needed for future servicing and/or additions. Use  
color-coded conductors for ease of wiring and to identify functions at a later  
date.  
Keep a wiring diagram with the system for later reference.  
10  
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Refer to Figure 9 and the following steps to construct the cable:  
1. Slide the unshielded and coaxial cables through the cable shell and rubber  
boot.  
2. Strip one inch of the jacket from the cables.  
3. For the unshielded conductors, strip 1/8 inch of insulation from the individual  
wires.  
4. For the coax, unwrap the braid and twist it into a single conductor. Strip 1/8  
inch of insulation from the center conductor. If you are using two coax cables  
- one for video output and one for camera synchronization - twist the braid  
from the two coax cables together.  
5. Insert the end of each wire into a socket and crimp the end of the socket over  
the wire’s insulation. This provides strain relief for the bare wire. Then crimp or  
solder the bare wire to the socket.  
WARNING: To prevent damage to  
the wiper, if your enclosure has one,  
AC high to turn on the wiper (pin 25  
of the 37-pin connector) must come  
from the same circuit that provides  
power to the wiper (pin 15 of the 37-  
pin connector). This is because the  
wiper and the on/off control share the  
same AC neutral (pin 16). See Fig-  
ure 10.  
6. Refer to Table A and push each socket into the proper hole of the 37-pin con-  
nector until it snaps into place. Once a socket snaps into place, it can not be  
removed without a special AMP tool.  
7. Slide the cable shell down the cabling and screw it to the 37-pin connector.  
8. Screw the cable clamp to the cable shell.  
9. Connect the 37-pin connector to the mating connector on the pan/tilt unit.  
10. To make a watertight assembly, use RTV silicone on both sides of the connec-  
tor to fill any gaps between the cable clamps, cable shell, and cable.  
1/8"  
1"  
FRONT VIEW  
OR  
4
1
9
5
15  
22  
28  
10  
16  
23  
29  
34  
33  
37  
00173  
Figure 9. Connector Assembly  
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Figure 10. Wiper On/Off Connection  
12  
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Table A-1. 37-Position Connector Pin Designations for Pan/Tilts with  
EH4700L and EH5700L Enclosures  
Pin #  
Function  
PT780P  
PT780P/PP  
PT780-SL  
PT780-SL/PP  
PT780-24P  
PT780-VS  
PT780-24P/PP  
PT780-VS/PP  
PT780-24SL  
PT780-VSSL  
PT780-24SL/PP  
PT780-VSSL/PP  
Coaxial Cable  
27/4  
30/4  
Video Signal/Ground  
Sync Signal/Ground  
(B)  
(B)  
(B)  
(B)  
Unshielded Conductors  
3
7
Left  
Right  
6
Up  
5
Down  
1
8
10  
11  
12  
9
Common  
Safety Ground  
Iris  
Focus  
Zoom  
(A)  
(B)  
(C)  
(A)  
(B)  
(C)  
(A)  
(B)  
(C)  
(A)  
(B)  
(C)  
Camera Power  
(AC High)  
Camera Power  
(AC Neutral)  
Lens Common  
Enclosure Power  
(AC High)  
Enclosure Power  
(AC Neutral)  
Heater Blanket  
(AC High)  
Heater Blanket  
(AC Neutral)  
Wiper  
Washer (Future)  
Spare  
Spare  
PP Ground  
PP 5V  
PP Focus  
PP Zoom  
PP Pan  
14  
(C)  
(C)  
(C)  
(C)  
13  
15  
16  
31  
32  
(D)  
(D)  
(D)  
(D)  
(D)  
(D)  
(D)  
(D)  
25  
26  
17  
18  
28  
29  
34  
35  
33  
36  
37  
PP Tilt  
PP SL  
Pins 2 and 19-24 are not used.  
(A) Not used on VS models.  
(B) Not available on some SL models. Check the 37-pin connector from the pan/tilt to see if pin is present.  
(C) Use if camera power is different from enclosure power.  
(D) Wire only if you ordered a heater blanket with your pan/tilt unit.  
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Table A-2. 37-Position Connector Pin Designations for Pan/Tilts with EH8106L Enclosures  
Pin #  
Function  
PT780P  
PT780P/PP  
PT780-SL  
PT780-SL/PP  
PT780-24P  
PT780-VS  
PT780-24P/PP  
PT780-VS/PP  
PT780-24SL  
PT780-VSSL  
PT780-24SL/PP  
PT780-VSSL/PP  
Coaxial Cable  
27/4  
Video Signal/Ground  
Unshielded Conductors  
3
7
Left  
Right  
6
5
Up  
Down  
1
8
10  
11  
12  
9
Common  
Safety Ground  
Iris  
Focus  
Zoom  
(A)  
(B)  
(A)  
(B)  
(A)  
(B)  
(A)  
(B)  
Camera Power  
(AC High)  
Camera Power  
(AC Neutral)  
Lens Common  
Enclosure Power  
(AC High)  
Enclosure Power  
(AC Neutral)  
Heater Blanket  
(AC High)  
Heater Blanket  
(AC Neutral)  
Pressure Switch  
Pressure Switch  
PP Ground  
PP 5V  
14  
13  
15  
16  
31  
32  
(C)  
(C)  
(C)  
(C)  
(C)  
(C)  
(C)  
(C)  
18  
19  
28  
29  
34  
35  
33  
36  
37  
(D)  
(D)  
(D)  
(D)  
PP Focus  
PP Zoom  
PP Pan  
PP Tilt  
PP SL  
Pins 2, 17, and 20-26 are not used.  
(A) Not used on VS models.  
(B) Not available on some SL models. Check the 37-pin connector from the pan/tilt to see if pin is present.  
(C) Wire only if you ordered a heater blanket with your pan/tilt unit.  
(D) Wire only if you ordered a pressure switch for your enclosure.  
14  
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Table B. Requirements to Wire Power to Pan and Tilt Motors  
Maximum Cable Length*  
Wire Size  
6 Conductors**  
7 Conductors***  
5 Conductors****  
120 VAC  
PT780P Models  
20 AWG  
18 AWG  
1,370 ft (417 m)  
2,180 ft (664 m)  
3,470 ft (1,057 m)  
2,745 ft (836 m)  
4,370 ft (1,331 m)  
6,940 ft (2,115 m)  
16 AWG  
24 VAC  
PT780-24P Models  
20 AWG  
18 AWG  
59 ft (17.98 m)  
94 ft (28.65 m)  
149 ft (45.41 m)  
118 ft (35.96 m)  
188 ft (57.30 m)  
298 ft (90.83 m)  
16 AWG  
12 VDC  
PT780-VS Models  
20 AWG  
24 ft  
(7.3 m)  
18 AWG  
16 AWG  
38 ft (11.58 m)  
60 ft (18.28 m)  
*
Cable distances are based on:  
26.4 VAC output from the controller (24 VAC models), or  
132 VAC output from the controller (120 VAC models), or  
12 VDC output from the controller (12 VDC models), and  
10% cable loss with both motors (pan and tilt) running simultaneously  
** Six conductors for operating pan and tilt motors:  
Pin number in 37-pin connector  
Function  
Left  
Right  
Down  
Up  
3
7
6
5
1
8
Motor Common  
Safety Ground  
***  
Same as six conductors except uses two wires for motor common.  
**** Same as six conductors except motor common is not used.  
NOTE: Operation of the pan/tilt unit at lower than 12 VDC, 24 VAC, or 120 VAC, depending on model, will result in reduced  
load and speed capability.  
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Table C. Maximum Cable Distances Using RB24 or RB115 Relay Boxes  
Wire Size  
Maximum “A”  
Distance  
Maximum “B”  
Distance  
A
B
20 AWG*  
18 AWG  
16 AWG  
5,800 ft (1,768 m)  
8,250 ft (2,515 m)  
13,000 ft (3,962 m)  
Use Table B  
RELAY  
BOX  
CONTROL  
* Not recommended for reliable service between control and relay box.  
NOTE: Relay boxes can not be used with 12 VDC pan/tilts.  
REQUIRED EXTERNAL  
POWER SUPPLY  
16  
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Table D. Requirements to Wire Power to Camera Enclosure  
EH8106L: Power for the camera and heaters are separate. Refer to your camera manual for the camera wattage to  
determine the size of wire to use. Wire camera power through pins 9 and 14 of the 37-pin connector. The heaters use a total  
of 80 watts; wire through pins 15 and 16 of the 37-pin connector.  
EH4700L and EH5700L: To determine the wire gauge to use, add up the wattages for the different accessories inside your  
enclosure.  
CAUTION: There are two ways to supply power to the camera - when the power requirements for the camera and enclosure’s  
accessories are the same (for example, if the camera and accessories use 24 VAC), and when the power requirements for  
the camera and the enclosure’s accessories are different (for example, if the camera uses 24 VAC and the accessories use  
120 VAC).  
If the camera uses the same power as the accessories, add the wattage of the camera to wattages of the accessories. Wire  
power for the camera and accessories through pins 15 and 16 of the 37-pin connector.  
If the camera uses different power than the accessories, wire power for the camera through pins 9 and 14 of the 37-pin  
connector. Wire power for the accessories through pins 15 and 16 of the 37-pin connector.  
EH4700L Enclosures  
120 VAC Models  
EH5700L Enclosures  
120 VAC Models  
Blower  
Heater  
Defroster  
8 watts  
60 watts  
15 watts  
Blower  
Heater  
Defroster  
Window wiper  
15 watts  
90 watts  
30 watts  
15 watts*  
24 VAC Models  
Blower  
24 VAC Models  
Blower  
8 watts  
50 watts  
15 watts  
10 watts  
50 watts  
30 watts  
15 watts*  
Heater  
Defroster  
Heater  
Defroster  
Window wiper  
230 VAC Models  
Blower  
230 VAC Models  
Blower  
8 watts  
55 watts  
15 watts  
15 watts  
70 watts  
30 watts  
15 watts*  
Heater  
Defroster  
Heater  
Defroster  
Window wiper  
* WARNING: To prevent damage to the wiper, AC high to turn on the wiper (pin 25 of the 37-pin connector) must come from the same  
circuit that provides power to the wiper (pin 15 of the 37-pin connector). This is because the wiper and the on/off control share the same  
AC neutral (pin 16). See Figure 10.  
Table E. Requirements to Wire Power for Optional Heater Blanket  
Option  
Power  
HB1  
HB2  
HB3  
120 VAC (40 watts)  
24 VAC (40 watts)  
230 VAC (40 watts)  
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Table F. 24 VAC Wiring Distances Chart  
The following are the recommended maximum distances for 24 VAC applications  
and are calculated with a 10-percent voltage drop. (Ten percent is generally the  
maximum allowable voltage drop for AC-powered devices.)  
Wire Gauge  
EXAMPLE:An enclosure that re-  
quires 80 vA and is installed 35 feet  
(10 m) from the transformer would  
require a minimum wire gauge of  
20 Awg.  
20  
18  
16  
14  
12  
10  
10  
20  
30  
40  
50  
60  
70  
80  
90  
283 451 716 1142 1811 2880  
(86) (137) (218) (348) (551) (877)  
141 225 358  
571 905 1440  
(42) (68) (109) (174) (275) (438)  
NOTE: Distances are calculated  
in feet; values in parentheses are  
meters.  
94 150 238 380 603 960  
(28) (45) (72) (115) (183) (292)  
70  
112 179  
285 452 720  
(86) (137) (219)  
(21) (34) (54)  
56  
90 143  
228 362 576  
(69) (110) (175)  
(17) (27) (43)  
47 75 119  
190 301 480  
(57) (91) (146)  
(14) (22) (36)  
40 64 102  
163 258 411  
(49) (78) (125)  
(12) (19) (31)  
35 56 89  
142 226 360  
(43) (68) (109)  
(10) (17) (27)  
31  
(9)  
50  
79  
126 201 320  
(38) (61) (97)  
(15) (24)  
100 28  
(8)  
45  
71  
114 181 288  
(34) (55) (87)  
(13) (21)  
41 65  
110 25  
(7)  
103 164 261  
(31) (49) (79)  
(12) (19)  
37 59  
120 23  
(7)  
95  
150 240  
(11) (17)  
34 55  
(28) (45) (73)  
130 21  
(6)  
87  
139 221  
(10) (16)  
32 51  
(26) (42) (67)  
81 129 205  
140 20  
(6)  
(9) (15)  
30 47  
(24) (39) (62)  
76 120 192  
150 18  
(5)  
(9) (14)  
28 44  
(23) (36) (58)  
71 113 180  
160 17  
(5)  
(8) (13)  
26 42  
(21) (34) (54)  
67 106 169  
170 16  
(4)  
(7) (12)  
25 39  
(20) (32) (51)  
63 100 160  
180 15  
(4)  
(7) (11)  
23 37  
(19) (30) (48)  
60 95 151  
190 14  
(4)  
(7) (11)  
22 35  
(18) (28) (46)  
200 14  
(4)  
57  
90  
144  
(6) (10)  
(17) (27) (43)  
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4.0 OPERATION  
Refer to the manual for your control equipment for operating the pan/tilt unit.  
If your enclosure has the heater blanket option, it is thermostatically controlled to  
turn on at 40° F (4.44° C) and turn off at 60° F (15.56° C). The heater blanket allows  
operation of the pan/tilt unit to -50° F (-45.56° C).  
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5.0 MAINTENANCE  
If you need to remove the enclosure, protect the RediLINK™ connector area against  
moisture, dust, dirt, etc. Failure to do so could result in a bad connection. Also,  
damage to the pan/tilt unit or enclosure could occur when power is turned on.  
The following servicing should be done every six months with average use.  
1. Remove the PT780’s outer casing. (Refer to step 1 under Section 3.2, PAN  
AND TILT STOP LIMIT ADJUSTMENTS.)  
2. Inspect the gaskets around the cover, tilt shaft, and spindle for damage.  
3. Refer to Figure 11. It shows the parts locations of the tilt assembly. Look for  
similar orientations of parts when adjusting the pan assembly.  
4. Check the backlash adjustment.  
Backlash is the slack or binding in a pan and tilt base mount. Determine back-  
lash by lifting the mount assembly, grasping the base, and wiggling it. There  
should not be any play or binding between the gear (A) and worm drive (B).  
Play or binding indicates a backlash problem.  
One backlash problem involves a worm and worm gear connection loose  
enough to cause slipping or tight enough to cause binding.  
The second involves a too-loose or too-tight chain, usually causing symp-  
toms similar to the worm and worm gear problem–slipping or binding.  
a. Verify that the worm drive (B) is fully seated in the worm gear (A). If it is not:  
(1) Locate the worm-driven gear for either the pan or the tilt motor link-  
age. Loosen the three hex screws (F) holding the worm in place,  
but leave enough thread in place to hold the assembly on the mount.  
H
G
(2) Using your thumbs, gently move the worm forward or pull the as-  
sembly back from the worm gear to either tighten or loosen the gear  
spacing to the worm gear. Move the base of the pan and tilt to check  
the adjustment.  
Figure 11. Pan/Tilt Adjustments  
(3) If you get movement in the base, press a finger down in the middle  
of the worm assembly. If you get no movement in the base, use  
your thumb and forefinger to pull the worm assembly back until you  
get movement.  
(4) When the spacing is correct, tighten the hex screws. Start with the  
middle screw to ensure proper spacing.  
(5) Remove the screw (C) in the gear train nut (D).  
(6) Tighten the gear train nut to remove any play.  
(7) Line up the hole in the gear train nut with the nearest hole in the  
gear train bracket (E).  
(8) Replace the screw.  
b. Refer to Figure 11. Adjust chain tension, if needed:  
(1) Locate the pan or tilt motor on the assembly. Loosen the hex screws  
(G) that hold the motor to its mounting bracket. Depending on which  
motor assembly you are adjusting, there will be either three (pan) or  
four (tilt). (Only two screws are shown in Figure 11.)  
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(2) Using a screwdriver, pry the motor down at H to tighten for the cor-  
rect chain tension. (You should not be able to freely move the motor  
with your finger, nor should it be so tight that it will not move at all as  
this usually leads to binding.)  
(3) Tighten the hex screws.  
c. Using a controller, you should now be able to move the PT780 without  
looseness or binding. If you have any problems, contact Pelco’s Techni-  
cal Support Department.  
5. Lubricate the chains. Use a Teflon chain lubricant, such as TriFlon™.  
6. Replace the covers. (Refer to step 4 under Section 3.2, PAN AND TILT STOP  
LIMIT ADJUSTMENTS.)  
5.1 SERVICE MANUAL  
If you need to repair your unit, obtain a service manual in one of the following ways:  
Contact Pelco’s Literature Department and request service manual C342SM.  
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6.0 SPECIFICATIONS  
Specifications apply to all models unless specified otherwise.  
MECHANICAL  
Pan Rotation:  
Movement in horizontal plane: 0-355°  
0-360° (SL models only)  
Pan Speed  
12 VDC models only: 1-17°/sec ±1° (maximum load)  
All others:  
9°/sec ±1° (no load condition)  
Tilt Rotation:  
90° down from horizontal  
60° up from horizontal  
Tilt Speed  
12 VDC models only: 1-4°/sec ±-.5° (maximum load)  
All others:  
3°/sec ±.5° (no load condition)  
Torque Output  
12 VDC models only:  
All others:  
18.3 ft lb (24.8 Nm) at rated voltage and 75° (23.9°C)  
23.8 ft lb (32.3 Nm) at rated voltage and 75° (23.9°C)  
Maximum Load  
12 VDC models only: 40 lb (18.14 kg) at specified torque  
All others:  
52 lb (23.55 kg) at specified torque  
Pan/Tilt  
Drive System:  
Delrinwormgear.Groundandpolishedstainlesssteelworm  
Roller thrust bearings and bronze Oilite bushings  
Pan/Tilt Bearings:  
Lubricants  
Bearings:  
Chain:  
NLGI #2; Lithium complex grease fortified with molybdenum  
Teflon chain lubricant (for example, TriFlon)  
Braking:  
Friction  
ELECTRICAL  
Input Voltage  
12 VDC models only: 12 VDC  
All others:  
120 VAC or 24 VAC, 50/60 Hz  
vA Required  
Input Voltage  
Pan:  
120 VAC  
19.2 vA (.16 A)  
32.4 vA (.27 A)  
51.6 vA (.43 A)  
Tilt:  
Total vA Required:  
Input Voltage  
Pan:  
Tilt:  
24 VAC  
21.6 vA (.9 A)  
24 vA (1 A)  
45.6 vA (1.9 A)  
Total vA Required:  
Input Voltage  
12 VDC  
Pan  
Tilt  
17.04 vA (1.42 A)  
12.48 vA (1.04 A)  
29.52 vA (2.46 A)  
Total vA Required  
Maximum Current:  
2 amps per conductor (SL models only)  
22  
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Connectors:  
Motor Type  
Amp CPC type, mate supplied (37 pins)  
12 VDC models only: 12 VDC continuous duty. DC permanent magnet  
All others:  
Single phase, instantaneous reversing, induction type.  
120VACor24VAC,50/60Hz,impedanceprotected.50%  
duty cycle; 30-minute rating  
Limit Switches:  
5amp,250VACmaximum,10millioncyclerating,internal  
adjustment  
GENERAL  
Construction  
Pan/Tilt:  
Aluminum exterior; painted steel and aluminum interior  
parts  
Worm Gear:  
Worm Drive:  
Delrinpremium performance acetal  
Ground and polished stainless steel  
Dimensions:  
Environment:  
See Figure 12  
Indoor/outdoor  
-10° to 140 °F (-23° to 60° C)  
Weight  
Unit:  
Shipping:  
21.5 lb (9.68 kg) approximate  
25 lb (11.32 kg)  
Ratings:  
Meets NEMA Type 3R and IP54 standards  
(Design and specifications subject to change without notice.)  
This equipment contains electrical or electronic components that must be recycled properly to comply with Directive  
2002/96/EC of the European Union regarding the disposal of waste electrical and electronic equipment (WEEE). Contact  
your local dealer for procedures for recycling this equipment.  
9.60  
(24.38)  
PELCO  
Ø 4.00 (10.16)  
Ø 3.50 (8.89)  
11.10  
(28.19)  
1/4-20 D&T X .50 (1.27)  
USABLE THREAD DEPTH  
EQUALLY SPACED ON A 2.25 (5.72) B.C.  
8.50  
(21.59)  
NOTE: VALUES IN PARENTHESES ARE CENTIMETERS;  
.70  
(1.78)  
ALL OTHERS ARE INCHES  
Figure 12. PT780 Series Dimension Drawing  
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7.0 WARRANTY AND RETURN INFORMATION  
WARRANTY  
Pelco will repair or replace, without charge, any merchandise proved defective in material or  
workmanship for a period of one year after the date of shipment.  
Exceptions to this warranty are as noted below:  
Five years on FT/FR8000 Series fiber optic products.  
Three years on Genex® Series products (multiplexers, server, and keyboard).  
Three years on Camclosure® and fixed camera models, except the CC3701H-2, CC3701H-2X,  
CC3751H-2,CC3651H-2X,MC3651H-2,andMC3651H-2Xcameramodels,whichhaveafive-  
year warranty.  
Two years on standard motorized or fixed focal length lenses.  
Two years on Legacy®, CM6700/CM6800/CM9700 Series matrix, and DF5/DF8 Series fixed  
dome products.  
Two years on Spectra®, Esprit®, ExSite, and PS20 scanners, including when used in  
continuous motion applications.  
Two years on Esprit® and WW5700 Series window wiper (excluding wiper blades).  
Eighteen months on DX Series digital video recorders, NVR300 Series network video  
recorders, and EnduraSeries distributed network-based video products.  
One year (except video heads) on video cassette recorders (VCRs). Video heads will be  
covered for a period of six months.  
Sixmonthsonallpanandtilts,scannersorpresetlensesusedincontinuousmotionapplications  
(that is, preset scan, tour and auto scan modes).  
Pelco will warrant all replacement parts and repairs for 90 days from the date of Pelco shipment.  
AllgoodsrequiringwarrantyrepairshallbesentfreightprepaidtoPelco,Clovis,California.Repairs  
made necessary by reason of misuse, alteration, normal wear, or accident are not covered under  
this warranty.  
Pelco assumes no risk and shall be subject to no liability for damages or loss resulting from the  
specific use or application made of the Products. Pelco’s liability for any claim, whether based on  
breach of contract, negligence, infringement of any rights of any party or product liability, relating  
totheProductsshallnotexceedthepricepaidbytheDealertoPelcoforsuchProducts. Innoevent  
will Pelco be liable for any special, incidental or consequential damages (including loss of use, loss  
of profit and claims of third parties) however caused, whether by the negligence of Pelco or  
otherwise.  
The above warranty provides the Dealer with specific legal rights. The Dealer may also have  
additional rights, which are subject to variation from state to state.  
Ifawarrantyrepairisrequired, theDealermustcontactPelcoat(800) 289-9100or(559)292-1981  
to obtain a Repair Authorization number (RA), and provide the following information:  
1. Model and serial number  
2. Date of shipment, P.O. number, Sales Order number, or Pelco invoice number  
3. Details of the defect or problem  
If there is a dispute regarding the warranty of a product which does not fall under the warranty  
conditions stated above, please include a written explanation with the product when returned.  
Methodofreturnshipmentshallbethesameorequaltothemethodbywhichtheitemwasreceived  
by Pelco.  
RETURNS  
In order to expedite parts returned to the factory for repair or credit, please call the factory at (800)  
289-9100 or (559) 292-1981 to obtain an authorization number (CA number if returned for credit,  
and RA number if returned for repair).  
All merchandise returned for credit may be subject to a 20% restocking and refurbishing charge.  
Goods returned for repair or credit should be clearly identified with the assigned CA or RA number  
and freight should be prepaid. Ship to the appropriate address below.  
If you are located within the continental U.S., Alaska, Hawaii or Puerto Rico, send goods to:  
Service Department  
Pelco  
3500 Pelco Way  
Clovis, CA 93612-5699  
If you are located outside the continental U.S., Alaska, Hawaii or Puerto Rico and are instructed  
to return goods to the USA, you may do one of the following:  
If the goods are to be sent by a COURIER SERVICE, send the goods to:  
Pelco  
3500 Pelco Way  
Clovis, CA 93612-5699 USA  
If the goods are to be sent by a FREIGHT FORWARDER, send the goods to:  
Pelco c/o Expeditors  
473 Eccles Avenue  
South San Francisco, CA 94080 USA  
Phone: 650-737-1700  
Fax: 650-737-0933  
® Pelco, the Pelco logo, Spectra, Esprit, Genex,  
Legacy, and Camclosure are registered trademarks  
of Pelco.  
™ Endura and ExSite are trademarks of Pelco.  
© Copyright 2005, Pelco. All rights  
reserved.  
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