NewAir Water Heater APH 4000PV User Manual

Owner’s manual  
OUTDOOR PATIO HEATER  
APH-4000PV  
APH-4000SV  
IMPORTANT  
Your safety is very important, please read this manual thoroughly before you  
install, operate and maintain this heater. Retain this manual for future reference.  
If you have questions about assembly, operation, servicing or repair of this  
heater, please contact your selling dealer or call us directly, we will gladly provide  
assistance as required.  
Warning: For Outdoor Use Only!  
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recommended by the instructions.  
♦ Warning: For your safety  
If you smell gas:  
1.Shut off gas to the appliance.  
2.Extinguish any open flame near the appliance.  
3.If odor continues, immediately call your gas supplier or local fire department.  
Introduction  
Thank you for choosing Outdoor Patio Heater. Please  
take the time to read these instructions and follow each step carefully for safe  
operation. Retain this manual for future reference. If you have any question  
regarding this instruction, please stop and feel free to contact your selling dealer  
or call our Customer Service Dept. directly for assistance.  
Specification  
Model No  
Type of Gas  
Input rating  
Pressure  
LPG (Propane) only  
40,000 BTU/HR  
11” W.C.  
Gas Supply Inlet Pressure to  
Regulator  
Max.150 PSI, Min. 5 PSI  
A Standard 20 IB. propane gas cylinder  
Gas Cylinder  
with a Type 1 QCC adapter only (not  
included) .  
90 Inches  
34 Inches  
Overall Height  
Reflector Diameter  
Ignition System  
Piezo Igniter  
Electrical connections  
Net Weight  
No required  
64 IBS. (not including the cylinder)  
Important Safety Precautions  
To ensure safe use of your outdoor patio heater, you are requested to pay  
close attention to these essential safety requirements.  
This is a propane, direct-fired heater. It Means that all of the combustion  
products enter the heated space. Even though this heater operates very  
close to 100 percent combustion efficiency, but it still produces small  
amounts of carbon monoxide. Carbon monoxide (called CO) is toxic. CO  
can build up in a heated space and failure to provide adequate ventilation  
could result in death. So, Always be sure there is plenty of fresh air when  
the heater is in use. Always follow advice about ventilation in these  
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operating instructions. If any time gas odor is detected, shot off the  
appliance immediately, find and correct the leak. Please set up the propane  
supply with utmost care.  
Alert both children and elders to the hazard of high surface emperatures.  
Care must be taken for the supervision of children in the vicinity of an  
operating or hot heater.  
Your children and pets should be supervised when they are in area of  
heater.  
This outdoor patio heater must be used for outdoors only in a well  
ventilated area and not be used in a vehicle or any enclosed building.  
Always place the heater on a level stable surface.  
Do not move, touch the heater while hot or burning.  
Do not alter or modify the heater in any manner  
Use only a U.S. Department of Transportation approved 20 pound  
standard cylinder equipped with an TYPE 1 connection with QCC  
(Quick Connect Coupler).  
Use only with propane / LP Gas. Do not attempt to use any other fuel.  
Always keep at least a 24 ‘’ clearance from any combustible material.  
Do not use if the wind velocity is greater than 10 miles/hr.  
Do not use if the environment temperature is below 40 F.  
Do not spray aerosols near the heater while in use.  
Do not clean heater with combustible or corrosive cleaners. Use warm, soapy  
water.  
Do not hang clothing or flammable materials either on or near heater  
Do not move, touch the heater while it is hot or in operation.  
Place the control knob on OFF position when heater is not in use and always  
disconnect the gas cylinder at its main valve and store it outdoors where it is  
not accessible to children. Never store a propane cylinder indoors  
Always 45 minutes to cool down after use before attempting to move your  
heater.  
Use only the hose and regulator with the heater provided by the factory. Check  
the regulator and hose assembly before each use. If you find an excessive  
abrasion or hose is cut, please replace with the Regulator assembly listed on  
the parts list right away.  
Never use the heater if the ballast weight is not assembled into the base. The  
base must be weighted to prevent possible tipping.  
Inspect heater before each use and inspect annually by a qualified service  
person. Do not operate a damaged heater.  
Leak check only with soapy water when the initial assembly and after every  
cylinder is replaced. All gas connections should be checked. Look for bubbles.  
Never use flame!  
Warning:  
When the heater is to be operated in the presence of other people, the user is  
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instructions, and of the hazards involved. If this heater is used in a commercial or  
rental installation, it is the responsibility of the purchaser to check with the local  
codes for properly acquainting with the safety precautions and instructions.  
Failure to comply with the precautions and instructions provided with this  
heater can result in death, serious bodily injury and property loss or  
damage from hazards of fire, explosion, burn, asphyxiation, carbon  
monoxide poisoning. Be sure you understand all operation instructions  
before attempting to operate or service this heater.  
1. Assembly  
Note: The assembly of this heater requires basic mechanical skills. Proper  
assembly is the responsibility of the installer. All service and repair should  
be done by a qualified person.  
1.1 Tools required  
8mm, 10mm, 11mm, 12mm Socket  
#2 & #3 Phillips Head Screwdriver  
Pliers or Channel Lock Pliers  
Crescent or Open End Wrenches  
Caution:  
Do not use Teflon Tape or any thread sealing compounds where connections  
between heater head to Fuel-Tube and Regulator / Hose assembly to Fuel-  
Tube.  
1.2 Unpacking  
Remove the Fuel-tube, the Post and Heater burner assembly from the  
Box 2 of 2.  
Take out the heater burner assembly from the base assembly by removing the  
three Hex-Nuts, Flat washers and Lock washers, then screw the nuts and  
washers back onto the bolts at the top of the burner assembly.  
Remove all shipping packaging foam on the components.  
Check the fasteners, Regulator assembly and the Owner’s Manual provided  
by the factory.  
Remove the Reflector from the Box 1 of 2.  
Check the heater for any shipping damage, if any is found, immediately  
contact and return this heater to the dealer or distributor where purchased.  
Retain all packaging material and carton until heater warranty has expired.  
Any warranty returns require original packing and carton.  
1.3 Component List (see Figure 1)  
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Reflector  
Burner assembly  
Base assembly with the  
allast weight & Bracket  
uel -line  
Cylinder decorative cover  
Post / the Slip socket cover  
Regulator / hose assembly  
Fastener package  
Owner’s manual  
Wheel Kit (optional part)  
(
Figure 1)  
1.4 LP gas hook up and  
installation of the cylinde  
1.4.1 Gas requirements:  
r
Our heater is designed to use LP gas only, never substitute gases.  
he heater comes with a regulator/hose assembly for hook up to a standard  
20 pound (5 gallon) LP Overfill Protection Device and Type 1 fitting equipped  
gas cylinder. The LP cylinder is not included. You need to purchase a filled  
LP Cylinder that must be constructed and marked in accordance with  
specifications of the U.S. Department of Transportation. Do not use dented or  
rusty LP cylinder by your LP supplier.  
Never use an LP cylinder with a damaged valve.  
Do not modify the Regulator / hose assembly.  
1.4.2 LP gas hook up (see Figure 2)  
The heater is designed to house a 20 pound gas  
cylinder on the base assembly.  
Lift the cylinder decorative cover and  
rest it on the triangular Socket.  
Place the LP cylinder into the housing  
on the Base, then attach the Regulator  
/ hose assembly to the LP cylinder  
valve. The regulator and the Cylinder  
have right-handed threads (clockwise to  
tighten).  
Be sure this connection is tight but do  
not over tighten on the LP cylinder valve.  
(Figure 2)  
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1.5 Assembly Instructions  
Step 1. Set the burner assembly on a flat  
surface. Remove the protective end cap  
from the only one end of the male flared  
fitting at the end of the fuel line. Leave  
the other end cap on to protect the fitting  
while you are doing this assembly. Screw  
the male flared fitting into the inlet fitting  
at the base of the burner head and tighten  
using a ¾ wrench. Be sure that the  
connection is tight (do not over-tighten).  
See Figure 3  
(Figure 3)  
Note: The connection between the fuel line and the burner inlet fitting is brass-to  
brass connection. This connection doesn’t require any thread sealing  
compounds. The flare design of the threads provides a gas tight seal.  
Step 2. Carefully slide the post  
(Note: the Slip socket cover  
has been assembled to the  
post) over the fuel line. The post  
fit one way only because the  
holes drilled different positions.  
The end of the post that connects  
to the burner head has four  
holes drilled about ½” below  
the top of the post. That other  
end of the post that will connect  
to the support socket has four  
holes drilled about 11/2” from  
the other end of the post. Attach  
the post to the burner assembly  
using four Pan Head (Phillips) screws,  
Flat washers and Lock washers. Make  
sure that the setscrews firmly grip the  
post. See Figure 4.  
(Figure 4)  
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Step 3. If you prefer the heater  
comes with the wheel kit, you  
need to purchase them from your  
selling dealer. You can attach  
the wheel kit with the  
fasteners provided now.  
See Figure 5.  
Step 4. Place the cylinder  
decorative cover over the  
base assembly / brackets.  
(
(Figure 5)  
Step 5. Please carefully insert the  
Post/Slip Socket Cover assembly  
with the fuel line into the post support  
socket assembly. Be sure that the lower  
end of the fuel line passes through the  
hole in the post support plate. Using  
four Pan Head (Phillips) screws, Flat  
washers secure the post / the slip socket  
cover into the post support socket. (Do  
not use lock washers at this connection).  
Make sure the setscrews through the  
Post and the slip socket cover firmly  
grip the post. See Figure 6  
(
(Figure 6)  
Step 6. Carefully lift up the cylinder  
decorative cover. Tilt the cylinder  
decorative cover and rest it on the  
post support Socket by against the  
Hex-bolts. Make sure that the  
cylinder decorative cover is in a  
stable position. Never allow it slides!  
See Figure 7  
Step 7. Remove the other protective end cap  
from the fuel line inlet fitting. Hold the fuel line  
inlet fitting with an ¾ wrench and gently hand-  
tighten the female fitting at the hose & regulator  
assembly to the fuel line inlet fitting, then securely  
tighten with another ¾” wrench. These fittings  
should be tightened in a clockwise direction.  
Do no over-tighten. See Figure 7.  
(Figure 7)  
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Step 8. Connect an approved propane cylinder to regulator / hose assembly.  
Properly tighten the regulator’s hand wheel and connection device to tank  
valve. Do not use tools.  
First check for leaks:  
Be sure the fittings at the end of the feed line going into the burner head and  
other end of the fuel feed line where the hose is attached are tight.  
Leak test with a soapy solution by mixing one part liquid soap solution with two  
parts water only. Do not use flame!  
1. Turn the Control Knob to the “OFF” position. Open the LP cylinder valve.  
2. Apply a soapy solution to these connections. Bubbles will form if the  
connection is leaking. You will need to reconnect and leak test again. Upon  
completion of the leak test, turn off the LP cylinder valve and disconnect and  
remove the cylinder. Go to the next step.  
Step 9. Tilt the heater over to a proper  
position (or using one of the shipping  
Styrofoam inserts to prop up the top half  
of the heater). Secure the reflector  
onto Emitter by using the three Hex-  
Nuts, Flat washers and Lock washers.  
Make sure that the nuts are tight properly.  
Stand the heater upright. As shown in  
Figure 8.  
(Figure 8)  
Step 10. The cylinder Must be secured in the base and chained in the upright position to  
keep it from falling or being knocked over.  
2. Installation  
This heater is intended for use outdoors only! Don’t be used on any moving  
objects and any enclosed areas!  
2.1 Installation warning  
The installation must conform with local, state and federal codes. In  
absents of such codes, install in accordance with the current American  
National Standard (ANSI) / National Fire Protection Association (NFPA)  
publication “ Standard for the Storage and Handling of Liquefied Petroleum  
Gases” ANSI / NFPA 58-Latest Revision, and “ National Fuel Gas Code”  
ANSOZ223.1.  
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2.2 Minimum clearances  
Minimum 24” clearances from combustible materials must be maintained at  
all times while the heater is in operation.  
3. Operation  
3.1 Preparation before lighting  
3.1.1 Check any possible shipping damage of the heater. If any is found,  
immediately contact your selling dealer or call us directly.  
3.1.2 Please review thoroughly and be sure you understand all of the “safety  
precautions and warnings”.  
3.1.3 Make sure control knob is at “OFF” position.  
3.1.4 Place the LP cylinder onto the Cylinder Base. Connect the Regulator /  
hose assembly to the cylinder by rotating the Regulator’s hand wheel  
clockwise into the cylinder’s valve and securely tighten.  
3.1.5 If attempting to relight a hot heater, always wait until the heater is cool.  
3.2 Leak Checking  
Check all of gas connections in the heater with soapy water.  
Apply soap solution to all propane connections, especially the fuel connections  
between the Regulator connection device to the Cylinder valve, the fitting at  
the end of the Fuel Line to the Burner Head and the other end of the Fuel Line  
to the Hose assembly.  
Inspect all propane connections, look for bubbles.  
If bubbles appear, there is a leak. Disconnect and reconnect, try again.  
If no bubbles appear, the connection is safe, continue the next step: Lighting.  
If the leak persists, turn cylinder valve OFF and contact your selling dealer or  
call our Customer Service Dept. directly for assistance and advice.  
Warning:  
Perform Leak test outdoors only.  
Never leak test when smoking.  
Do not use a flame to check for leaks.  
3.3 Lighting  
3.3.1 To light the pilot  
Lift the cylinder cover from the base and set it the stable position. Turn the  
cylinder valve on.  
The first step is to purge the fuel line when a new or refilled propane cylinder is  
installed.  
Gently depress the control knob at the faceplate panel and rotate it to “PILOT”  
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position. Depress and hold the control knob for 2-3 minutes to purge the air  
from the gas line and flow of gas to the pilot assembly. Do not press on the  
igniter while you are purging the line.  
3.3.2 Important Light step  
While Hold the control knob in, press the Piezo Igniter button (red button), the  
Piezo Igniter will be lit. On occasion conduct to light several times.  
After the pilot is lit, continue to depress the control knob for 30 seconds to heat  
the thermocouple. Release the control knob and the pilot should stay lit. You  
can visually observe the ignition of the pilot through sliding the hole cover at  
the base of the heater head assembly.  
Caution:  
Close the hole cover once the pilot flame stays on. Do not attempt to slide this  
cover when the main burner is lighting, operating.  
Lower the cylinder cover onto the base.  
3. 4 Setting Control  
Press and turn the control knob from “ PILOT” to full “ON” position, the burner  
will light immediately for maximum heat output. The knob can be turned back  
to reduce or desired setting.  
Note: While in use, the burner flame should be mainly blue in appearance with a  
small amount of yellow.  
Caution: White smoke may appear around the emitter screen during the first few  
minutes of the initial burning. The burner is burning off oily materials  
during the first few minutes of the initial burning.  
3.5 Turn Off and re-light  
If you turn the knob back to “PILOT” position, the main burner will extinguish  
but the pilot will remain lit.  
Turn the control knob clockwise to “OFF” position.  
Note: Do not attempt to relight the heater for 5 minutes after turn off the  
heater. The safety system built into the heater will not allow you to  
immediately re-light the heater from the “OFF” position.  
Repeat following Important Light step” procedure, you don’t have to wait more  
than few seconds to restart the “PILOT” light and then ignite the main burner.  
3.6 Turn Off and Shut Down  
Turn the control knob clockwise to “OFF” position.  
Turn off gas supply.  
Disconnect the cylinder and remove when the heater is not in use.  
4. Storage  
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Allow at least 45 minutes for the heater to cool down after using.  
Store the heater upright in a sheltered area away from inclement weather such  
as rain, snow and dust.  
We have our patio heater cover available to protect the burner head. We  
recommend using our heat head cover when your heater is in storage.  
Note: Be sure the heater is cool down before using the cover.  
If the heater is not to be used for an extended period of time, disconnect and  
remove the Propane Gas Cylinder and store in accordance with the "Standard  
for Storage and Handling of Liquefied Petroleum Gases", ANSI/INFPA 58-  
latest edition.  
Beware of Spiders and Insects  
Spiders and small insects  
occasionally spin  
webs or make nests in the burner tubes and or orifices during  
warehousing and transit. These webs or nests can lead to a gas flow  
obstruction, which could result in a fire in and around the burner tube.  
This type of fire is know as FLASHBACK and can cause serious damage to  
your heater and creates an unsafe operating condition for the user.  
Although an obstructed burner tube is not the only cause of flashback, it’s  
the most common cause.  
Check control compartment burners and circulation air passageways for  
free air passage. Make sure that there are no obstructions  
5. Maintenance  
To obtain the best performance from your heater make sure you perform the  
following maintenance activities on a regular basis:  
Keep exterior surfaces clean. Use warm soapy water for cleaning.  
Never use flammable or corrosive cleaning agents. Be sure to keep the  
area around the burner and control assembly dry at all times.  
Airflow must be unobstructed. Clear insect nests or webs away from  
your heater’s exterior and interior using a straight piece of wire and wire  
brush or vacuum cleaner at least once a year or immediately upon  
indication of any of the following systems:  
a. Flashback  
b. Smell the fuel gas  
c. Predominate yellow flames  
d. Excessive popping noises during operation  
e. Uneven emitter glow  
Carbon deposits may create a fire hazard. Clean dome and emitter with  
warm soapy Water if necessary.  
Caution:  
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Never use wood or plastic, it may break and block the parts.  
Never spray any cleaning product on the emitter grid or burner area.  
6. Troubleshooting  
Problem  
Possible Cause  
What to do  
Purge gas line by holding  
control knob at “PILOT”  
position for at least two  
minutes.  
Air in gas line  
Blockage in orifice  
Gas pressure is low  
Clean orifice  
Burner won’t light  
Replace cylinder  
Use match to light pilot  
through the hole at the base of  
heater head.  
Igniter is not sparking  
Thermocouple is not operating  
properly  
Replace thermocouple  
Dirt build up around pilot orifice  
Clean pilot orifice  
Check connections at hose to  
There may be a leak in the system fuel line and fuel line to heater  
that has been detected by the head. Be sure Regulator  
Pilot won’t stay lit  
safety system in the regulator.  
hand wheel is tightened to  
cylinder valve properly.  
Put heater in more protected  
location.  
Do not use heater in winds:  
greater than 10 miles/hr. or  
temperature: below 40 F.  
High wind condition blowing out  
pilot flame  
Heater not leveled  
Level the heater  
The burner tilted  
Straighten burner  
Replace cylinder  
Gas pressure is low  
Emitter glows uneven  
Burner emits smoke  
Carbon build up  
Outdoor temperature is below 40 Refill the cylinder. Using full  
degrees Fahrenheit and cylinder is one.  
less than 20% full  
Stop using this heater when  
the temperature is below 40 F.  
During the first few minutes of  
the initial burning  
The burner burn off oily materials  
Remove blockage and clean  
burner inside & outside  
Blockage in burner  
Place heater on  
surface  
a
level  
The base is not on a level surface  
Dirt or film on dome and emitter  
Clean dome and emitter  
Remove blockage and clean  
burner and clean burner inside  
& outside.  
Blockage in burner  
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7. Service and warranty Information  
To learn how to service and procure parts for worn out, defective or  
damaged components, please contact your selling dealer or call us  
directly for assistance. Please provide us with heater’s model number  
and the serial number.  
Warning: Use our original equipment replaced parts only. Use  
unauthorized parts or modification of parts can void warranty and create an  
unsafe condition.  
8. Warranty Terms  
Subject to the conditions set out below, this product is warranted to  
the original purchaser to be free from defects in workmanship and  
materials for 12 months from the date of purchase.  
8.1 Satisfactory proof of the purchase date must be furnished at  
the time of notification of the defect for any claim under the  
warranty to be enforceable.  
8.2 This warranty covers all parts found defective in workmanship  
and / or materials during the warranty period and can be  
repaired or replaced at the discretion of the manufacture at no  
cost to the original purchaser.  
8.3 This warranty will be void and accordingly no claim of any  
nature will be enforceable if the product has not been  
assembled, installed or operated according to the instructions,  
subjected to abuse, improperly treated, neglected, rusted by  
exposure to the element, misused and / or if any repairs,  
maintenance, or service has been done by an unauthorized  
person.  
8.4 Return must be properly packaged and freight prepaid to the  
dealer from whom the product was acquired.  
8.5 Each of the manufacturer, distributor and retailer will not be  
liable for any incidental or consequential loss or damage  
arising from the installation or operation for the product and / or  
the failure of any part for any reason.  
8.6 There are no other express or implied warranties, except for  
those stipulated herein. This warranty gives specific rights and  
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the original purchaser may have additional rights and remedies  
in law.  
8.7 This warranty does not cover commercial or rental use.  
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