OPERATION & PARTS MANUAL
SERIES
MODEL MVH-200GH
REVERSIBLE PLATE COMPACTOR
(HONDA GASOLINE ENGINE)
Revision #2 (09/22/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALLTIMES.
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HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
800-421-1244
FAX:310-537-3927
Email: [email protected]
PARTS DEPARTMENT
800-427-1244
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
MAYCO PARTS
800-306-2926
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:310-631-5032
WARRANTYDEPARTMENT
800-421-1244, EXT.279
310-537-3700, EXT.279
FAX:310-537-1173
© COPYRIGHT 2006, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without
written permission. All other trademarks are the property of thier respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and
should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are
based on the Mikasa MVH-200GH Plate Compactor. Illustrations, descriptions, references and technical data contained in this
manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change
specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
To find the latest revision of this
publication, visit our website at:
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 3
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TABLE OF CONTENTS
HONDA GX240K1SMX2
MIKASA SERIES MVH-200GH
PLATE COMPACTOR
ENGINE
Proposition 65 Warning ............................................. 2
Help & Copyright ....................................................... 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Specifications ............................................................ 6
Dimensions ............................................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules for Safe Operation.................................... 10-11
Operation and Safety Decals .................................. 12
Features .................................................................. 13
Plate Compactor Components................................ 14
Engine Components ............................................... 15
Pre-Inspection ......................................................... 16
Operation ........................................................... 17-20
Maintenance ...................................................... 21-25
Troubleshooting ................................................. 26-28
Explanation Of Code In Remarks Column .............. 30
Suggested Spare Parts ........................................... 31
Air Cleaner Assembly......................................... 46-47
Camshaft Assembly ........................................... 48-49
Piston Assembly................................................. 50-51
Carburetor Assembly ......................................... 52-53
Crankcase Cover Assembly............................... 54-55
Crankshaft Assembly ......................................... 56-57
Cylinder Barrel Assembly................................... 58-59
Cylinder Head Assembly.................................... 60-61
Fan Cover Assembly .......................................... 62-63
Flywheel Assembly ............................................ 64-65
Fuel Tank Assembly ........................................... 66-67
Ignition Coil Assembly ........................................ 68-69
Gasket Kit Assembly .......................................... 70-71
Muffler Assembly ............................................... 72-73
Recoil Starter Assembly..................................... 74-75
Control Assembly ............................................... 76-77
Labels Assembly ................................................ 78-79
Terms and Conditions of Sale ................................. 80
COMPONENT DRAWINGS
Decal Placement ................................................ 32-33
Body Assembly .................................................. 34-35
Vibration Assembly ............................................ 36-39
Control (A-type) Assembly ................................. 40-41
Pump (A-type) Assembly ................................... 42-43
Throttle (A-type) Assembly ................................ 44-47
Specification and part
number are subject to
change without notice.
PAGE 4 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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Effective:June 1st, 2005
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 3% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
❒
❒
❒
❒
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
✓
Fed Ex/UPS
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
Unless otherwise indicated by customer, all orders are treated asStandard Orders and will ship
within24hours.WewillmakeeveryefforttoshipAirShipmentsthesamedaytheorderisreceived,
if received prior to 2PM PST. Stock Orders must be noted on fax or web order form.
NOTE
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 5
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MVH-200GH — SPECIFICATIONS
Table 1. MVH-200GH REVERSIBLE PLATE COMPACTOR SPECIFICATIONS
Centrifugal Force
7,056 lbs. (3,200 kg)
5,200 vpm
Vibration Frequency
Maximum Forward Speed
Plate Size (L x W)
Operating Weight
75 ft/min (23 m/min)
27.6 x 20 in (70 x 51 cm)
423 lbs. (192 kg)
Maximum Area Capacity
HP Rating
7,515 sq. ft/hr (698 sq. m/hr)
8 BHP (5.9 kW)
Table 2. ENGINE SPECIFICATIONS
Model
HONDA GX240K1SMX2
Air-cooled 4 stroke, Single Cylinder, OHV,
Horizontal Shaft Gasoline Engine
Type
2.90 in. X 2.30 in.
(73 mm x 58 mm.)
Bore X Stroke
Displacement
14.81 cc
8.0 H.P./3600 R.P.M.
1.59 gallons (6 liters)
Unleaded Automobile Gasoline
2.33 pints
Engine
Max Output
Fuel Tank Capacity
Fuel
Lube Oil Capacity
Speed Control Method
Starting Method
Centrifugal Fly-weight Type
Recoil Start
Dimension
(L x W x H)
14.0 x 16.9 X 16.1 in.
(355 X 430 X 410 mm.)
Dry Net Weight
55.1 lbs (25 Kg.)
PAGE 6 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — DIMENSIONS
Figure 1. MVH-200GH Reversible Plate Compactor Dimensions
TABLE 3. DIMENSIONS
REFERENCE
DIMENSIONS
IN. (MM)
LETTER
A
B
C
D
E
49 in. (1245 mm.)
21 in. (533 mm.)
26.5 in. (673 mm.)
48 in. (1219 mm.)
31 in. (787 mm.)
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 7
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MVH-200GH — SAFETY MESSAGE ALERT SYMBOLS
Potential hazards associated with the operation of an MVH-
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
200GH Reversible Plate Compactor will be referenced with
Hazard Symbols which appear throughout this manual, and
will be referenced in conjunction with Safety Message Alert
Symbols.
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
HAZARD SYMBOLS
WARNING - Lethan Exhaust Gasses
This Owner's Manual has
been developed to provide
complete instructions for the
safe and efficient operation
of the Multiquip Model MVH-
200GH Reversible Plate
Compactor.
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
Refer to the engine manufacturer’s instructions for data
relative to its safe operation.
WARNING - Explosive Fuel
Before using this reversible plate compactor,ensure that
the operating individual has read and understands all
instructions in this manual.
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
SAFETY MESSAGE ALERT SYMBOLS
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
DANGER
WARNING - Burn Hazards
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
You WILL be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
WARNING
You CAN be KILLED or SERIOUSLY injured if you DO
NOT follow directions.
CAUTION - Respiratory Hazard
CAUTION
ALWAYS wear approved respiratory
protection when required.
You CAN be INJURED if you DO NOT follow directions.
PAGE 8 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
CAUTION - Equipment Damage Messages
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Other important messages are provided throughout this
manual to help prevent damage to your light tower, other
property, or the surrounding environment.
CAUTION - Accidental Starting
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
This reversible plate compactor,
other property, or the surrounding
environment could be damaged
if you do not follow instructions.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 9
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MVH-200GH — RULES FOR SAFE OPERATION
■
The engine of this reversible plate compactor requires an
adequate free flow of cooling air. NEVER operate the
reversible plate compactor in any enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause serious
damage to the reversible plate
compactor or engine and may
cause injury to people and
property. Remember the
WARNING - ReadThis Manual
Failure to follow instructions in this manual may lead to
Serious Injury or even Death. This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used
when operating the Mikasa MVH-200GH Reversible Plate
Compactor:
vibration roller's engine gives
off DEADLY gases.
Safety:
■
■
■
DO NOT operate or service this equipment
before reading this entire manual.
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
This equipment should not be operated
by persons under 18 years of age.
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT smoke around or near the
machine. Fire or explosion could result
from fuel vapors, or if fuel is spilled on a
hot engine.
NEVER operate this equipment without
proper protective clothing, shatterproof glasses,
steel-toed boots and other protective devices
required by the job.
■
NEVER operate the reversible plate compactor in an
explosive atmosphere or near combustible materials. An
explosion or fire could result causing severe bodily harm or
even death.
■
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
■
NEVER operate this equipment when not
feeling well due to fatigue, illness or taking
medicine.
ALWAYS store the reversible plate compactor in a clean, dry
location out of the reach of children.
■
■
NEVER operate the saw under the
influence or drugs or alcohol.
■
■
■
NEVER run engine without air cleaner. Severe engine
damage may occur.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
NEVER leave the reversible plate compactor unattended,
turn off engine.
CAUTION must always be observed while servicing this
reversible plate compactor.Rotating parts can cause injury if
contacted.
■
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties.
■
■
DO NOT leave reversible plate compactor with engine
running.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
NEVER disconnect any "emergency or safety devices".
These devices are intended for operator safety. Disconnection
of these devices can cause severe injury, bodily harm or even
death! Disconnection of any of these devices will void all
warranties.
■
■
ALWAYS check all the bolts on the light tower for tightness.
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or
generator.
■
HighTemperatures – Allow the engine
to cool before adding fuel or performing service and
maintenance functions. Contact with hot components can
cause serious burns.
PAGE 10 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — RULES FOR SAFE OPERATION
Loading and Unloading (Crane):
Maintenance Safety:
■
Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
■
■
NEVER lubricate components or attempt service on a
running machine.
ALWAYS allow the machine a proper amount of time to
■
Always make sure crane or lifting device has been properly
secured to the hook of guard frame on compactor.
cool before servicing.
■
■
Keep the machinery in proper running condition.
■
■
■
■
NEVER lift the machine while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient strength.
Use one point suspension hook and lift straight upwards.
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
NEVER allow any person or animal to stand underneath the
machine while lifting.
■
Try not to lift machine to unnecessary heights.
■
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
TRANSPORTING
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
■
■
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
Emergencies:
■
■
Drain fuel when transporting compactor over long distances
or bad roads.
■
ALWAYS know the location of the
nearest fire extinguisher.
ALWAYS tie down the compactor during transportation by
securing the compactor's guard frame with rope.
■
ALWAYS know the location of the
nearest first aid kit.
■
In emergencies always know the location
of the nearest phone or keep a phone on
the job site. Also know the phone numbers of the nearest
ambulance, doctor and fire department. This information
will be invaluable in the case of an emergency.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 11
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MVH-200GH — OPERATION AND SAFETY DECALS
Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals
become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 2. Operation and Safety Decals
PAGE 12 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — FEATURES
Frequency/Speed
Plate Compactor
The compactor's vibrating plate maximum frequency is 5200
vpm (vibrations per minute).The forward and reverse travel speed
of the compactor is approximately 75 ft./minute (23 meters/
minute).
The Mikasa MVH-200GH is a walk behind, reversible plate
compactor designed for the compaction of sand, clay and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
Engine
The Mikasa MVH-200GH Plate Compactor is equipped with an
air-cooled, 4-stroke, single-cylinder HONDA GX240K1SMX2
gasoline engine.
Vibratory Plates
The vibratory plates of the MVH-200GH produce low amplitude
high frequency vibrations, designed to compact granular soils.
Controls
Before starting the MVH-200GH Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 3.
The resulting vibrations cause forward motion.The engine and
handle are vibration isolated from the vibrating plate.The heavier
the plate, the more compaction force it generates.
ReversibleVibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 13
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MVH-200GH — PLATE COMPACTOR COMPONENTS
Figure 3. MVH-200GH Components
Figure 3 illustrates the location of the major components for the 6. Engine – This plate compactor uses a HONDA
MVH-200GH Reversible Plate Compactor.The function of each
component is described below:
GX240K1SMX2 engine. Refer to the owner’s manual for
engine information and related topics.
1.
Hand Grip – When operating the compactor use this hand 7. Belt Cover – Remove this cover to gain access to the V-
grip to maneuver the compactor.
belts.NEVER run the compactor without theV-belt cover.If
the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
2.
Forward & Reverse Lever – Push the lever forward, the
compactor will move in a forward direction, pull the lever
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the 8. Base Plate – Designed to compact sand, clay, and asphalt.
compactor not to move (neutral).
9. OilTank – Fill with proper grade of engine oil.
3.
Handle Bar –When operating the compactor, this handle
is to be in the downward position.When the compactor is
to be stored, move the handle bar to the upright position.
10. Vibration Case – Encloses the eccentric, gears and
counter weights.
11. Shock Absorber – Protects plate compactor from damage
4.
5.
Guard Hook - Used to lift the machine with crane or other
lifting device.
by absorbing vibration during operation.
12. Throttle Lever – Controls the speed of the plate compactor.
Stopper - Locks the handle in place in the upward position
for stowing.
Place straight vertically to start, push fully counterclockwise
for full throttle and fully clockwise to stop plate compactor.
PAGE 14 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — ENGINE COMPONENTS
Figure 4. Engine Controls and Components
6. Choke Lever – Used in the starting of a cold engine, or in
The engine shown above is a HONDA GX240K1SMX2 engine
(Figure 4). The engine must be checked for proper lubrication
and filled with fuel prior to operation. Refer to the manufacturers
engine manual for instructions & details of operation and
servicing.
cold weather conditions.The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter cannister
to gain access to filter element.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline
to the fuel tank.Make sure cap is tightened securely.DO NOT
over fill.
Operating the engine without
an air filter, with a damaged
air filter, or a filter in need of
replacement will allow dirt to
enter the engine, causing
rapid engine wear.
CAUTION - FuelingThe Engine
Adding fuel to the tank should be done only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine until
the fuel residue has been completely wiped
up, and the area surrounding the engine is dry.
8. Spark Plug – Provides spark to the ignition system. Set spark
plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark
plug once a week.
9. Muffler – Used to reduce noise and emissions.
CAUTION - Burn Hazard
2. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward SLOW, lever back toward operator FAST).
Enginecomponentscangenerateextremeheat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
10. Fuel Tank – Holds unleaded gasoline. For additional
5. FuelValve Lever – OPEN to let fuel flow, CLOSE to stop the
information refer to engine owner's manual.
flow of fuel.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 15
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MVH-200GH — PRE-INSPECTION
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
CAUTION - General Safety Precautions
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
holewiththerecommendedoiltype(Table4).Maximum oil
capacity is 1.16 quarts (1.1 liters).
NEVER operate the compactor in a confined
area or enclosed area structure that does not
provide ample free flow of air.
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting:
1.
Read safety instructions at the
beginning of manual.
Figure 6. Engine Oil Dipstick (Oil Level)
Table 4. Oil Type
2.
Remove dirt and dust, particularly
in the engine cooling air inlet,
carburetor and air cleaner.
3.
4.
5.
Check the air filter for dirt and dust.
If air filter is dirty, replace air filter with a new one as required.
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
Check carburetor for external dirt and dust.Clean with dry
compressed air.
Check fastening nuts and bolts for tightness.
0°C or Lower
Engine Oil Check:
1.
To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
WARNING - Explosive Fuel
Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT smoke while
refueling.DO NOT attempt to refuel the pump
if the engine is hot! or running.
2.
Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
Fuel Check:
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.
3. Whenrefueling,besuretouseastrainerforfiltration.DONOT
top-off fuel.Wipe up any spilled fuel immediately!
Figure 5. Engine Oil Dipstick (Removal)
PAGE 16 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — START-UP PROCEDURES
This section is intended to assist the operator with the initial
4. Placethechoke lever(Figure10)in the"CLOSED"position
start-up of the compactor. It is extremely important that this
section be read carefully before attempting to use the compactor
in the field.
if starting a warm engine or the temperature is warm.
Starting the Engine (Honda engine):
1. Place the engine fuel valve lever (Figure 7) to the "ON"
position.
Figure 10. Engine Choke Lever (Closed)
Figure 7. Engine FuelValve Lever (ON Position)
5. Place the engine ON/OFF switch (Figure 11) in the "ON "
position.
2.
Move the throttle lever to the START position by opening it
to about 20 degrees (Figure 8).
Figure 11. Engine ON/OFF Switch (ON Position)
6. Grasp the starter grip (Figure 12) and slowly pull it out.The
resistancebecomesthehardestatacertainposition,corre-
sponding to the compression point. Pull the starter grip
briskly and smoothly for starting.
Figure 8. Throttle Lever (Start Position)
3. Place the choke lever (Figure 9) in the "OPEN " position if
starting a cold engine.
Figure 12. Starter Grip
Figure 9. Engine Choke Lever (Open)
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 17
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MVH-200GH — START-UP/SHUT-DOWN PROCEDURES
Shut-Down Procedure:
7. If the engine has started, slowly return the choke lever
(Figure 13 ) to the CLOSED position. If the engine has not
started repeat steps 1 through 6.
1. Return the throttle lever to the START position. Allow the
machine to cool down for 2 to 3 minutes.
2. Turn the throttle lever to the STOP position (Figure 16) to
stop the engine.In a motor start, return the key switch to the
STOP position (Figure 14) as soon as the engine stops.
Figure 13. Choke Lever (Closed)
8. Beforethecompactoris placedintooperation,runtheengine
for several minutes. Check for fuel leaks, and noises that
would be associated with a loose component.
Figure 14. Throttle Lever (Stop)
3. Turn the engine ON/OFF switch to the OFF position
(Figure 15).
Figure 15. Engine ON/OFF Switch (OFF)
4. Placethefuelshut-off lever (Figure16) intheOFFposition.
Figure 16. FuelValve Lever (OFF)
Emergency Shutdown Proucedure:
1. Move the throttle lever quickly to the STOP position
(Figure 14).
2. Place the engine ON/OFF switch in the OFF position
(Figure 15).
PAGE 18 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — OPERATION
Traveling:
To Turn The Compactor:
1. Move the travel lever to the NEUTRAL position.
1. Graspthecompactor'shandgripandmovethethrottlelever
(Figure17)quicklytothefastposition.Thecompactorwillnot 2. Holdthehandgripfirmlyandturnthecompactorinthedesired
operate correctly until the engine speed is high enough to
engage the centrifigal clutch (approximately 2300 RPMs)
direction.DONOTswingcompactorwhilegrippingthetravel
lever.
Wheneverthecompactor'svibra-
tion becomes weak or lost during
normal operation regardless of
operation hours, check theV-belt
andclutchimmediately.
Figure 17. Throttle Lever (Fast)
Always move the throttle lever
quickly without hesitation,
because increasing the engine
speed slowly causes the clutch to
slip.
2. Tomakethecompactortravelforwards,pushthetravellever
forward(Figure18).Tomakethecompactortravelbackward,
pull the travel lever back (Figure 18).
Figure 18. Travel Lever
5. Slowlywalkbehindthecompactorandbeonthelookout for
anylargeobjectsorforeignmatterthatmightcausedamage
to the compactor or bodily injury.
6. Iftravelleverisplacedintheneutralposition,themachinewill
vibrate in place.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 19
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MVH-200GH — OPERATION
Adjusting Handle Height:
Lifting:
1. Use a crane or lift to load and unload the machine. A skilled
crane operator is required to perform the job.
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 19).
2. When lifting the machine, check for any damaged or loose
bolts, lifting hooks, and shock mounts.
2. Turnthegripclockwisetoraisethehandleorcounterclockwise
to lower the handle.
3. Check any damaged or loose bolts in the guard frame to
avoid machine sliding off.
3. When the handle is raised to the desired height, tighten the
butterflyscrew.
4. Make sure that the machine is shut off before machine is
lifted.
5. Use reliable cable for lifting.
6. Always lift the machine vertically and keep the machine away
from workers and animals.
7. Do not lift the machine higher than the required height.
Transporting:
1. Always make sure that the machine is shut off while being
transported.
2. Check that the fuel cap is properly closed and tightened.
Figure 19. Handle Adjustment
3. When traveling long distances or on rugged terrain, drain the
fuel of the machine before transporting.
Stowing the Handle:
1. Push up the handle (Figure 20).
4. Tie down the machine securely on the transportation so that
it will not move or topple over.
2. Pull the stopper grip upward into the hole of the guard frame
to lock the handle.
Figure 20 . Stowing the Handle
PAGE 20 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — MAINTENANCE
CAUTION - General Maintenance Safety
TABLE 6. MVH-200GH ENGINE CHECK
Inspection and other services should always be carried out
on hard and level ground with the engine shutdown.
ITEM
HOURS OF OPERATION
Spark Plug Check
Oil or Fuel Leak
Every 40 hours (every week)
Every 8 hours (every day)
Inspection and Maintenance ServiceTables.
To make sure your plate compactor is always in good working
condition before using, carry out the maintenance inspection in
accordance with Tables 5 through 7.
Tightness of Fastening
Threads
Every 8 hours (every day)
Every 8 hours (every day)
(Replenish to specified maximum
level)
Engine Oil Check and
Replenishment
TABLE 5. MVH-200GH MACHINE INSPECTION
HOURS OF
OPERATION
ITEM
REMARKS
After first 25 hours then every 50 to
100 hours
Engine Oil Replacement
Air Filter Cleaning
Loose or Missing
Screws
Every 8 hours
(every day)
Every 100 hours
Every 8 hours
(every day)
See separate engine manual for details on engine check.
Damaged Parts
Function of Controlling Every 8 hours
System Part (every day)
Daily Service
z
z
Check for leakage of fuel or oil.
Hydraulic System Leak Every 100 hours
Check for loose screws including tightness. See Table 6
below (tightening torque ), for retightening:
Vibrator Oil Check
Every 100 hours
Every 300 hours
See page 23
See page 23
See page 23
Vibrator Oil
Replacement
TABLE 7.
TIGHTENING TORQUE (in. kg/cm) Diameter
Hydraulic Oil Check
Every 100 hours
First after 200
hours, then every See page 24
1,000 hours
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
4T
70
150
250
400
300
500
800
500
800
750
1,100 1,400
2,000
3,800
5,600
Hydraulic Oil
Replacement
6-8T
11T
100
150
1,300 2,000 2,700
1,200 2,000 2,900 4,200
V-belt (clutch) Check
Battery Check
Every 200 hours
Every 100 hours
See page 23
See page 25
300~ 650 ~
350 700
*
100
* (In case counter-part is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
These inspection intervals are for
operation under normal conditions.
Adjust your inspection intervals
based on the number hours plate
compactor is in use, and particular
working conditions. Fuel piping and
connections should be replaced
every 2 years.
z
z
Remove soil and clean the bottom of compaction plate.
Check hydraulic pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.
z
Check engine oil.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 21
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MVH-200GH — MAINTENANCE
Air Filter:
Spark Plug:
1. Remove the air cleaner cover and foam filter element as
shown in Figure 23.
1. Remove and clean the spark plug (Figure 21).
2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm).This
unit has electronic ignition, which requires no adjustments.
2. Tapthepaperfilterelement(Figure23)severaltimesonahard
surfacetoremovedirt,orblowcompressedair[notexceeding
30psi(207kPa,2.1kgf/cm2)]throughthefilterelementfromthe
air cleaner case side.
CAUTION - Cleaning the Engine Air Filter
NEVER brushoffdirt.Brushingwillforcedirtintothefibersand
causepoorperformanceinyourairfilter.Replacethepaperfilter
element if it is excessively dirty.
Figure 21. Spark Plug Gap
Engine Oil Replacement:
3. Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engineoilandcompletelysqueezeouttheexcessoilfromthe
element before installing.
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
2. Drain the engine oil when the oil is warm as shown in
Figure 22.
3. Removetheoildrainboltandsealingwasherandallowthe
oil to drain into a suitable container.
4. Replace engine oil with recommended type oil as listed in
Table 3. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.
Figure 23. Engine Air Filter
5. Install drain bolt with sealing washer and tighten securely.
Hydraulic Oil
1. Check hydraulic oil in every 100 hours of operation. With
handle bar positioned vertically (storage position), remove
oil level check plug (Figure 23) from the top of hydraulic
pump and check for proper oil level.
Figure 22. Engine Oil (Draining)
2. Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
Figure 23. Oil Level Check Plug
PAGE 22 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — MAINTENANCE
Checking and Replacing theV-Belt and Clutch:
Checking the Clutch
After 200 hours of operation, remove the belt cover to check the
V-belt tension (Figure 24).
1. With belt cover removed, visually check outer drum of the
clutch for seizure and "V" groove for wear or damage.
2. Clean the "V" groove as necessary.
3. Check the clutch lining and shoe for signs of wear. If the shoe
is worn, replace the clutch to prevent deficient power
transmission and slippage.
Replacing the Clutch
1. RemoveV-belt.
2. Remove bolt at engine power output by giving a shock to an
engaged wrench (e.g. tapping with hammer) and rotate the
bolt counterclockwise.
Figure 24. V-Belt Check
CAUTION - Checking and Replacing theV-Belt
3. Remove clutch with a pulley extractor.
4. To install a new clutch, reverse steps 1-3.
NEVERattempttochecktheV-beltwith
the engine running. Severe injury can
occurifyourhandgetscaughtbetween
the V-belt and the clutch. Always use
safetygloves.
Vibrator Oil Level Check
CAUTION - Checking and Replacing theV-Belt
Always clean the area around the vibrator oil level check hole
beforeremovingoilcheckplug.Thiswillpreventdirtanddebris
fromenteringthesystem.
Checking theV-belt
1. Tension is proper if the belt bends about 10 mm when
depressed strongly with finger between shafts. Loose or worn
V-belts reduces power transmission efficiency, causing weak
compaction and reduces the life of the belt itself.
1. In every 100 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug
(Figure 26) off vibrator (19 mm wrench) and see if oil is up to
filler port.Be sure to clean area around check hole to prevent
dirt and dust from entering.
Replacing theV-belt
1. Remove the belt cover.
2. In every 300 hours of operation, replace oil (capacity 1,500
cc). For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed under the
compaction plate on opposite side.
2. Engage an offset wrench (19 mm) or the like to vibrator pulley
(lower) fastening bolt.
3. Engage waste cloth or the like at midway ofV-belt on the left
side and while pulling it back strongly, rotate the offset wrench
clockwise so that theV-belt will come off.
* Use engine oil 10W-30 for this lubrication.
4. Check the clutch and replace as necessary, following the
procedures listed in Checking the Clutch.
5. Engage V-belt to lower vibrator pulley and push theV-belt to
the left side of the upper clutch and the rotate offset wrench
clockwise so that theV-belt moves onto the pulley.
Figure 26. Vibrator Oil Maintenance
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 23
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MVH-200GH — MAINTENANCE
4. Filling the forward travel circuit with oil.
CAUTION - Filling the Hydraulic Oil Reservoir
a. With the rope removed from the travel lever, move the
lever slowly up and down while adding oil into the hand
pump.Use ShellTellus Oil #46 or equivalent.
Make sure hydraulic oil i is at a normal safe operating level.
DO NOT over fill.Over filling (excessive oil) will cause excess
oil to blow out of breather plug.
Replacing Hydraulic Oil
1. Remove the hydraulic hoses (left and right) which enters the
cylinder of the vibrator from the hydraulic pump (Figure 28)
and move the travel lever back and forth to drain the hydraulic
oil from the pump.
Figure 29. Hydraulic System
Figure 28. Hydraulic Oil Maintenance
b. Moving it about 10 times causes the forward resistance
to increase. When the resistance has considerably
increased, with the travel lever remaining on the reverse
side, install the bleed valve assembly loosely inside the
pump to prevent oil splash.
2. After draining, reinstall the hydraulic hoses and lock the travel
lever to the sub-handle at reverse side (at MAXIMUM position)
using a rope and with the reservoir cover at the top of the and
pump removed.
3. Remove the bleed valve assembly within the pump using a
17 mm box wrench.
c. Push the travel lever forward all the way.The valve inside
the spool will activate to push out the aerated oil reverse
circuit.
CAUTION - Removing the BleedValve
d. With the bleed valve assembly removed, repeat step c,
two to three times.
Whenremovingthebleedvalve,NEVERloosentheM8nuton
itsend. Acopperpackingisusedunderneaththebleedvalve,
thereforecareshouldbetakennottodropitintothepump.Make
sure to remove it together with the bleed valve.DO NOT allow
dust or trash to enter the hand pump.
3. Remove bleed plug at the cylinder of the vibrator (right belt
cover side, forward travel circuit) (Figure 29). After a while, oil
will flow out of the bleed plug. When aeration disappears,
reinstall the plug, tightening it securely.
PAGE 24 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — MAINTENANCE
5. Filling the reverse travel circuit with oil.
Battery Maitenance
a. With the travel lever pushed forward (hydraulic circuit is
connected with reverse travel circuit), add oil into pump
and remove bleed plug of vibrator cylinder (opposite of
belt cover side). In a few seconds, oil will come out of
bleed plug.
CAUTION - Battery Maintenance Safety
Wear safety glasses or face mask, protective
clothes, and rubber gloves when working with
battery.
b. When aeration disappears, reinstall the plug tightly.
c. Move the travel lever slowly until aeration in the hand
pump disappears (about 10 to 15 times).
6. When the aeration in the pump disappears, with the travel
lever pushed forward, reinstall the valve. Be careful not to
drop the packing into pump. The bleeding valve tightening
torque is 450 to 500 kg-gm.
1. Check the battery terminals periodically to ensure
that they are in good condition.
2. Use wire brush or sand paper to clean the battery
terminals.
7. After installing the bleed valve, moving the travel lever all the
way to reverse causes excess oil to be discharged into pump.
If valve fails to activate, aeration still remains in the circuit.
With the bleed valve removed, operate travel lever again to
bleed. If valve is activated, move the travel lever forward to
activate the valve inside spool before moving it to reverse to
activate the bleed valve. Repeat 3 to 4 times.
3. Check battery for cracks or any other damage. If white
pattern appears inside the battery or paste has
accumulated at the bottom, replace the battery.
4. If the machine will not be in operation for a long
period of time, store in cool dry place and check the
battery charge level every month to maintain the
performance of the battery.
8. After making sure that the hydraulic oil in the pump is at the
specified level, reinstall the reservoir cover. Coat both sides
of packing with liquid packing (such as Threebond #1215).
Battery Cable Connection
CAUTION - Overfilling the Hydraulic Oil Resevoir
1.
2.
3.
Take off the battery cover by removing the M6 nuts
(Figure 30).
Make sure that hand pump is filled with hydraulic oil to the
specified level. Excessive oil may hinder bleed valve function,
resulting in poor reverse performance.
When removing cable, disconnect the ground side (normally
negative) first (Figure 30).
9. After adding oil and reinstalling the reservoir cover, operate
the travel lever to make sure of the following:
When installing cable connect the ground side (normally
negative) last.
a. spool valve: when pushed forward, resistance is felt in
two-stage motion.
Figure 30. Battery Maintenance
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 25
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MVH-200GH — ENGINETROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8)
information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is
and consult Multiquip’s business office or service plant.
TABLE 8. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
SOLUTION
Check gap, insulation or replace
spark plug.
Spark plug bridging?
Carbon deposit on spark plug?
Clean or replace spark plug.
Difficult to start, "fuel is available, but no
SPARK at spark plug".
Short circuit due to deficient spark plug
insulation?
Check spark plug insulation,
replace if worn.
Improper spark plug gap?
ON/OFF switch is shorted?
Ignition coil defective?
Set to proper gap.
Check switch wiring, replace
switch.
Replace ignition coil.
Set correct spark gap and clean
points.
Difficult to start, "fuel is available, and
SPARK is present at the spark plug".
Improper spark gap, points dirtry?
Condenser insulation worn or short
circuiting?
Replace condenser.
Replace defective spark plug
wiring.
Spark plug wire broken or short circuiting?
Wrong fuel type?
Flush fuel system, and replace
with correct type of fuel.
Difficult to start, "fuel is available, spark
is present and compression is normal"
Water or dust in fuel system?
Air cleaner dirty?
Flush fuel system.
Clean or replace air cleaner.
Re-seat valves.
Suction/exhaust valve stuck or protruded?
Replace piston rings and or
piston.
Piston ring and/or cylinder worn?
Difficult to start, "fuel is available, spark
is present and compression is low"
Cylinder head and/or spark plug not
tightened properly?
Torque cylinder head bolts and
spark plug.
Head gasket and/or spark plug gasket
damaged?
Replace head and spark plug
gaskets.
Fuel not available in fuel tank?
Fill with correct type of fuel.
Apply lubricant to loosen fuel
cock lever, replace if necessary.
Fuel cock does not open properly?
No fuel present at carburetor.
Fuel filter clogged?
Replace fuel filter.
Fuel tank cap breather hole clogged?
Air in fuel line?
Clean or replace fuel tank cap.
Bleed fuel line.
PAGE 26 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — ENGINETROUBLESHOOTING
TABLE 8. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE CAUSE
SOLUTION
Air cleaner not clean?
Clean or replace air cleaner
Check float adjustment, re-build
carbureator.
Improper level in carburetor?
"Weak in power" compression is proper
and does not misfire.
Defective Spark plug?
Defective Spark plug?
Clean or replace spark plug.
Flush fuel system, and replace
with correct type of fuel.
Water in fuel system?
"Weak in power" compression is proper
but misfires.
Dirty spark plug?
Clean or replace spark plug.
Replace ignition coil.
Ignition coil defective?
Replace with correct type of
spark plug.
Spark plug heat value improper?
Engine overheats.
Correct type of fuel?
Replace with correct type of fuel
Clean cooling fins.
Cooling fins dirty?
Governor adjusted correctly?
Governor spring defective?
Adjust governor.
Replace governor spring.
Rotational speed fluctuates.
Recoil starter malfunction.
Check entire fuel system for leaks
or clogs.
Fuel flow restricted?
Recoil mechanism clogged with dust and Clean recoil assembly with soap
dirt?
and water.
Sprial spring loose?
Replace sprial spring.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 27
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MVH-200GH — PLATE COMPACTORTROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table
(Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s
business office or service plant.
TABLE 9. PLATE COMPACTOR TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
Engine speed too low?
SOLUTION
Set engine speed to correct RPM.
Check or replace clutch.
Clutch slips?
Travel speed too low, and vibration is
weak.
V-belt slips?
Adjust or replace V-belt.
Excessive oil in vibrator?
Drain excess oil and fill to proper level.
Check eccentric, gears and counter
weights.
Malfunction in vibrator housing?
Directional components defective?
Reversing lever adjustment?
Check all directional components
Adjust or repair reversing lever.
Repair or replace hydraulic oil hose.
Bleed hydraulic oil system.
Hydraulic oil hose broken?
Travels forward or reverse, but
impossible to switch direction.
Aeration in hydraulic oil for reversing system?
Clean or replace hand pump check
valve.
Check valve in hand pump clogged with dust?
Piston or bearing in cylinder (vibrator assy.) is
defective?
If worn, replace cylinder piston or
bearing.
V-belt slips?
Clutch slips?
Replace V-belt.
Check clutch springs and shoes.
Does not travel either forward or
reverse.
Check vibrator housing (eccentric,
gears and counterweights)
Vibrator locked?
If worn, replace cylinder piston or
bearing.
Piston or bearing in cylinder defective?
Air in hydraulic line?
Bleed hrdraulic oil system.
Travel lever operating resistance great.
If worn, replace cylinder piston or
bearing.
Piston or bearing in cylinder defective?
PAGE 28 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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NOTE PAGE
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 29
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EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the“Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number
range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model number
or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, , #,
+, %, or
*
>
, belong to the same assembly or kit.
If more than one of the same
reference number is listed, the last
one listed indicates newest (or
latest) part available.
NOTE
The contents of this parts catalog
are subject to change without
notice.
NOTE
PAGE 30 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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SUGGESTED SPARE PARTS
MQ MIKASA MVH-200GH
1 to 3 Units
W/HONDA GX240K1SMX2
Qty.
P/N
Description
2 ......... 070200322 ....... V-BELTS
2 ......... 956100016 ....... THROTTLE WIRE
3 ......... 17210ZE2515 .. ELEMENT, A/C
3 ......... 9807956846 ..... SPARK PLUG
1 ......... 17620ZH7023 .. CAP, FUEL TANK
1 ......... 28462ZE2W11 . ROPE, RECOIL STARTER
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 31
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MVH-200GH — DECAL PLACEMENT
BODY ASSY.
PAGE 32 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — DECALS PLACEMENT
BODY ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
DECAL, OIL TANK
QTY.
REMARKS
920203260
920204230
920203330
920202220
920204580
920204040
920203290
920203560
920206280
920206290
TBD
1
1
1
1
1
1
1
1
1
DECAL, TRAVEL LEVER OP.
DECAL, EAR PROTECTION
DECAL, FORWARD/REVERSE
DECAL, FULLTHROTTLE
DECAL, LIFTING CAUTION
DECAL, CAUTION OPERATION
DECAL, ENGINE MAX SPEED
DECAL, PINCH POINT DANGER
9
10
11
12
13
DECAL, READ MANUAL CAUTION 1
DECAL, MULTIQUIP CARSON
DECAL, V-BELT
1
1
920206880
PLATE, SERIAL NO. ........................ 1 ............. CONTACT PARTS DEPARTMENT
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 33
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MVH-200GH — BODY ASSY.
BODY ASSY.
PAGE 34 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — BODY ASSY.
BODY ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
PART NAME
VIBRATING PLATE
BASE
SHOCK ABSORBER 75
NUT M12
QTY.
1
1
4
4
8
4
1
2
1
2
6
4
2
1
4
4
REMARKS
455109250
455109260
939010050
020312100
030212300
001221240
455325080
001221050
912224001
001221030
030210250
031110160
020310080
455113760
001220830
030208200
031108160
455434940
456343340
SW M12
BOLT 12 X 40 T
ENGINE BASE
BOLT 10 X 50 T
ENGINE ASSY. GX240K1SMX2
BOLT 10 X 30 T
SW M10
PW M10
NUT M10
BELT COVER, IN
BOLT 8 X 30 T
SW M8
9
10
11
12
13
20
21
22
23
24
26
PW M8
COVER SEAL
4
1
CLUTCH ASSY.W/FAN .................... 1 ............. REPLACES 455330980, 455330981,
.......................................................................... & 456335600
27
28
29
30
31
32
33
33
34
35
36
37
38
39
39
40
41
50
951400110
455445510
001220835
030208200
070200322
455113750
001220853
001220852
030208200
031108160
953405270
953405260
455445520
455111230
455112260
001221230
030212300
455212190
KEY7X7X35
WASHER
1
1
1
1
1
1
5
5
5
5
1
1
1
1
1
4
4
1
BOLT 8X35 T
SW M8
V-BELT B-32 BLUE/RPF5320
BELT COVER, OUT
BOLT 8X65 T
BOLT 8X60 T
SW M8
PW M8
PLUG 1/4X14 13L
PACKING 1/4, CU
CLUTCH SPACER
GUARD HOOK
GUARD FRAME
BOLT 12X30 T
SW M12
COVER GUARD
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 35
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MVH-200GH —VIBRATION ASSY.
VIBRATION ASSY.
PAGE 36 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH —VIBRATION ASSY.
VIBRATION ASSY.
NO
51
52
53
54
55
61
62
63
64
65
66
66
67
68
69
69
70
71
72
73
73
74
75
76
77
73
73
74
75
76
77
78
79
80
81
82
83
84
95
PART NO
PART NAME
QTY.
1
6
REMARKS
455109310
001221268
001221240
030212300
031112230
047920050
455324830
455324840
025510063
455324850
455435020
455435020
455435030
455435040
080100300
080100300
041006000
080200100
455435051
455010010
455010070
080100260
455324860
455326060
050100850
455010010
455010070
080100260
455324860
455326060
050100850
001220825
030208200
031108160
001200810
953404600
040006910
455010020
031108160
VIBRATING CASE
BOLT 12X140 T
BOLT 12X40 T
4
SW M12
PW M12
10
10
4
1
1
1
1
4
ROLLER BEARING NJ210MC4
ROTARY SHAFT, DRIVEN
PISTON ROD
KNOCK PIN 10X63
GEAR, DRIVEN
COLLAR 17X30X3
COLLAR 17X30X3..................................... 2 ................. S/N Z1349~
SPRING 28.2D-41L ................................... 1 ................. UP TO S/N Z1348
SPRING 27.3D-79L
STOP RING R-30
1
2
STOP RING R-30 ...................................... 1 ................. S/N Z1349~
BEARING 6000Z
STOP RING S-10
PISTON, 22.4D
4
2
2
PACKING UPH-20308 ............................... 2 ................. UP TO S/N W1012
PACKING USH-22.4 X 30 X 5 ................... 2 ................. S/N W1012~
STOP RING R-26
CYLINDER, R
CYLINDER, L
O-RING G-85
PACKING UPH-20308
PACKING USH-22.4 X 30 X 5
STOP RING R-26
CYLINDER, R
CYLINDER, L
O-RING G-85
2
1
1
2
2
2
2
1
1
2
8
8
8
2
2
2
2
4
BOLT 8 X 25 T
SW M8
PW M8
BOLT 8 X 10
COPPER PACKING 8 X 16 X 2
BEARING 6910
ELBOW 45' 15-0404
PW M8
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 37
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MVH-200GH —VIBRATION ASSY. (CONT.)
VIBRATION ASSY. (CONT.)
PAGE 38 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH —VIBRATION ASSY. (CONT.)
VIBRATION ASSY. (CONT.)
NO
86
86
87
87
88
89
90
91
92
93
94
96
96
97
98
98
PART NO
PART NAME
QTY.
REMARKS
455324870
455331070
951404500
951405370
455324880
080200500
060105030
455324890
050100850
001220825
030208200
455324900
455335560
951403090
455435060
455448970
001221230
030212300
455324910
001521225
001521240
952405480
ROTARY SHAFT, DRIVE ........................... 1 ................. UP TO S/N 1540
ROTARY SHAFT, DRIVE ........................... 1 ................. S/N A1541~
KEY 15 X 10 X 40 RR .............................. 1 ................. UP TO S/N 1540
KEY 15 X 10 X 39 RR .............................. 1 ................. S/N A1541~
GEAR, DRIVE
STOP RING S-50
OIL SEAL SB-50729
BEARING COVER
O-RING G-85
BOLT 8 X 25 T
SW M8
PULLEY, B1-85D ....................................... 1 ................. UP TO S/N 1975
PULLEY, B1 W/FAN .................................. 1 ................. S/N D1976~
KEY 12 X 8 X 26
1
2
1
1
1
4
4
1
WASHER, PULLEY ................................... 1 ................. UP TO S/N 1975
WASHER, PULLEY ................................... 1 ................. S/N D1976~
BOLT 12 X 30 T
99
1
1
4
2
2
0
100
101
102
103
104
SW M12
ECCENTRIC ROTOR
SOCKET HEAD BOLT 12 X 25 T
SOCKET HEAD BOLT 12 X 40 T
SHIM 70 X 90 X 0.5
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 39
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MVH-200GH — CONTROL ( A-TYPE ) ASSY.
CONTROL ( A-TYPE ) ASSY.
PAGE 40 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — CONTROL ( A-TYPE ) ASSY.
CONTROL ( A-TYPE ) ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
PART NAME
QTY.
2
4
4
4
1
1
2
6
1
1
1
1
1
1
1
1
2
2
2
2
2
4
4
4
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
4
4
4
REMARKS
456329060
001221235
030212300
031112230
456111340
001221676
031116260
032116280
020316130
023041600
455434950
455010030
939010060
020410060
020412070
022411635
954404230
001220620
030206150
031106100
020306050
001220820
030208200
031108160
501402870
501402880
959403460
020410060
456211280
455010040
455329500
456111180
456442320
456442150
001221252
020312100
020412070
031112230
030212300
001220830
030208200
031108160
HANDLE BRACKET
BOLT 12X35 T
SW M12
PW M12
HANDLE
BOLT 16X180 T
PW M16
CONICAL SPRING WASHER M16
NUT M16
NUT M16, H=10
SPINDLE
KNOB
SHOCK ABSORBER 60
NUT M10, H=6
NUT M12, H=7
WING NUT M16
CLAMP SA120-18
BOLT 6X20 T
SW M6
PW M6
NUT M6
BOLT 8X20 T
SW M8
PW M8
HANDLE STOPPER/MDR
SPRING/HANDLE, 1.4X18 X44
BALL GRIP 32D-M10
NUT M10, H=6
HANDLE GRIP
OIL HOSE 950L
OIL HOSE 1180L
LEVER, TRAVEL
COLLAR 12X15. 6X32L
RETURN SPRING, LEVER
BOLT 12X60 T
NUT M12
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29
30
33
34
36
37
38
39
40
41
42
43
44
45
46
NUT M12, H=7
PW M12
PW M12
BOLT 8X30 T
SW M8
PW M8
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 41
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MVH-200GH — PUMP ( A-TYPE ) ASSY.
PUMP
PAGE 42 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH — PUMP ( A-TYPE ) ASSY.
PUMP ( A-TYPE ) ASSY.
NO
A
PART NO
PART NAME
PUMP ASSY.
QTY.
1
REMARKS
INCLUDES ITEMS W/
456910020
456910030
456910040
456111150
456328870
456442310
456329000
456441750
455437130
080200240
455326790
040006004
050200200
455010120
050100650
001520615
456211220
456441520
456441490
456441590
*
B
SPOOL ASSY. ........................................ 1.................... INCLUDES ITEMS W/$
BLED VALVE ASSY................................. 1.................... INCLUDES ITEMS W/ #
BODY
SPOOL
SPRING 1.0-5.1-35L
SHAFT
*
C
*
1
1
1
1
1
1
2
1
1
2
1
1
1
8
1
1
1
1
2
1
1
1
2
2
1
1
2
2
1
1
4
1
2
1
4
4
*
2$
*
3$
5
*
*
6
7
PINION
*
WOODRUFF KEY
STOP RING S-24
COVER, PINION
BEARING 6004
O-RING 9-20
DUST SEAL SER-20
O-RING G-65
SOCKET HEAD BOLT 6X15 T
RESERVE TANK
COVER, RESERVE TANK
PACKING, RESERVE TANK
BLED VALVE
STEEL BALL 6.35D
SPRING 0.9-5. 1-35L
SOCKET HEAD SCREW 8X16 T
NUT M8, H=5
*
8
9
*
*
10
*
11
12
13
14
15
16
17
*
*
*
*
*
*
*
18#
*
19 #$ 456441530
*
20#
21#
456441550
096208016
*
*
22 #$ 020408050
*
22 #$ 020408050
23
NUT M8, H=5
*
456441650
SET SCREW PT 1/8
SET BOLT, SPOOL
O-RING P-9
*
23-1 $ 456443080
*
24
25
26
27
28
29
30
050200090
050100450
456010020
953405270
953400160
506010160
456328850
*
*
*
*
*
*
*
O-RING G-45
PACKING SKY-25
PLUG 1/4X14 13L
PACKING 1/4
SOCKET HEAD PLUG 1/8
CYLINDER COVER, F
BALL SEAT
PACKING 1/4, CU
SOCKET HEAD BOLT 6X100 T
SOCKET HEAD BOLT 6X15 T
31 #$ 456441740
*
32
33
34
953405260
001520660
001520615
*
*
*
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 43
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MVH-200GH —THROTTLE LEVER ( A-TYPE ) ASSY.
THROTTLE ( A-TYPE ) ASSY.
PAGE 44 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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MVH-200GH —THROTTLE LEVER ( A-TYPE ) ASSY.
THROTTLE ( A-TYPE ) ASSY.
NO
1
2
2
3
4
5
6
7
PART NO
PART NAME
THROTTLE LEVER ASSY. AL103F
SCREW 8 X 16
SCREW 8 X 25
WASHER, LOCK 8MM
NUT M8 ..................................................... 2 ................. REPLACES 020308060
SPACER 7 X 9.5 X15
LEVER BRACKET, T ................................. 1 ................. REPLACES 456329370
GROMMET MG-22D
THROTTLEWIRE 1600-1840 .................... 1 ................. REPLACES 956103100
....................................................................................... & 956100011
QTY.
REMARKS
956200030
092008016
092008025
030208200
020108060
455435000
456331120
959404390
956100016
1
2
2
2
1
1
10
11
12
13
14
15
16
20
21
959021621
456443060
456443070
456330100
959405280
506010070
952010030
455334250
TUBE 8-13-1300L
LEVER STOPPER 462COS
LEVER SPACE 515D04
LEVER COVER
BOOT
CLAMPTC-150
1
1
1
1
1
2
WAVE WASHERW-20 ............................... 3 ................. S/N C1834~
WIRE GUIDE, AL103F .............................. 1 ................. S/N C1834~
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 45
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HONDA GX240K1SMX2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 46 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
16271ZE2000
17210ZE2505
17218ZE2505
17231ZH9820
1723891000
17235ZE2820
17238ZE2310
17239ZE1000
17410ZE2020
90325044000
90009ZE2003
9405006000
GASKET, ELBOW
1
2
ELEMENT, DUAL AIR CLEANER .............. 1 ......... INCLUDES ITEMS W/
FILTER, OUTER
COVER, AIR CLEANER
GROMMET, AIR CLEANER
NOSE, MUFFLER
COLLAR, AIR CLEANER
COLLAR B, AIR CLEANER
ELBOW, AIR CLEANER ............................ 1 ......... INCLUDES ITEMS W/$
WINGNUT, TOOL BOX SETTING
BOLT- WASHER 6X22
*
3
*
5
6
*
7
1
1
1
1
2
1
8$
9$
10
13
14
15
1
1
2
NUT, FLANGE 6MM
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 47
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HONDA GX240K1SMX2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
PAGE 48 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
14100ZE2W01
14100ZE2306
14410ZE2013
14431ZE2010
14441ZE2000
14451ZE1013
14568ZE1000
14711ZE2000
14721ZE2000
14751ZE2003
14771ZE2000
14773ZE2000
14781ZE2000
14791ZE2010
90012ZE0010
90206ZE1000
CAMSHAFT ASSEMBLY .......................... 1 ......... USE FROM ENGINE SN 3620689~
CAMSHAFT ASSEMBLY .......................... 1 ......... USE UP TO ENGINE SN 3620688
1
2
3
4
5
6
7
8
ROD, PUSH
ARM, VALVE ROCKER
LIFTER, VALVE
PIVOT, ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, INTAKE
VALVE, EXHAUST
SPRING, VALVE
RETAINER, INTAKE VALVE SPRING
RETAINER, EXHAUST VALVE SPRING
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
BOLT, PIVOT 8MM
2
2
2
2
1
1
1
2
1
1
1
1
2
2
9
10
11
12
13
14
15
NUT, PIVOT ADJ.
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 49
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HONDA GX240K1SMX2 — PISTON ASSY.
PAGE 50 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — PISTON ASSY.
PISTON ASSY.
NO.
1
1
1
1
2
2
2
2
3
4
4
5
*
6
PART NO.
PART NAME
QTY.
REMARKS
13010ZE2013
13011ZE2013
13012ZE2013
13013ZE2013
13101ZE2W00
13102ZE2W00
13103ZE2W00
13104ZE2W00
13111ZE2000
13200ZE2000
13200ZE2305
90001ZE8000
90551ZE1000
RING SET, PISTON - STANDARD
RING SET, PISTON - OS 0.25 (OPT.)
RING SET, PISTON - OS 0.50 (OPT.)
RING SET, PISTON - 0.75 (OPTIONAL)
PISTON - STANDARD
1
1
1
1
1
1
1
1
1
PISTON - OS 0.25 (OPTIONAL)
PISTON - OS 0.50 (OPTIONAL)
PISTON - 0.75 (OPTIONAL)
PIN, PISTON
ROD ASSY., CONNECTING (STD) ............. 1 .......... INCLUDES ITEMS W/
ROD ASSY., CONNECTING (US 0.25)........ 1 .......... INCLUDES ITEMS W/
*
*
BOLT, CONNECTING ROD
CLIP, PISTON PIN 18MM
2
2
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 51
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HONDA GX240K1SMX2 — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 52 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
1
*
2
PART NO.
PART NAME
QTY.
REMARKS
16010ZE2812
16011ZA0931
16013ZA0931
16015ZE2005
16015ZE8005
16016ZH7W01
16024ZE1811
16028ZE0005
16044ZE2005
16100ZE2W71
16124ZE0005
16166ZE2W70
16172ZE3W10
16173001004
16211ZE2000
16220ZA0702
16221ZA0800
16223ZA0800
16610ZE1000
16953ZE1406
16953ZE1812
16954ZE1811
16954ZE1812
16956ZE1811
16957ZE1812
16967ZE0811
93500030060H
93500030080G
9430520122
GASKET SET
VALVE SET, FLOAT
FLOAT SET
1
1
1
3
*
4
*
4
*
5
6
*
7
*
8
*
9
CHAMBER SET, FLOAT ............................ 1 ......... USE UP TO ENGINE SN BE70B A
CHAMBER SET, FLOAT ............................ 1 ......... USE UP TO ENGINE SN BE70B A
SCREW SET
SCREW SET, DRAIN
SCREW SET B
CHOKE SET
CARBURETOR ASSEMBLY (BE70B B)
SCREW, THROTTLE STOP
NOZZLE, MAIN
1
1
1
1
1
1
1
1
1
1
1
1
1
1
INCLUDES ITEMS W/
*
10
*
11
*
12
*
COLLAR, SET
13
14
GASKET, FUEL STRAINER CUP
INSULATOR, CARBURETOR
SPACER, CARBURETOR
GASKET, CARBURETOR
GASKET, INSULATOR
LEVER, CHOKE (STANDARD)
LEVER, VALVE.......................................... 1 ......... USE UP TO ENGINE SN BE70B A
LEVER, VALVE.......................................... 1 ......... USE FROM ENGINE SN BE70B B
PLATE, LEVER SETTING ......................... 1 ......... USE UP TO ENGINE SN BE70B A
PLATE, LEVER SETTING ......................... 1 ......... USE FROM ENGINE SN BE70B B
SPRING, VALVE LEVER
GASKET, VALVE
CUP, FUEL STRAINER
SCREW, PAN 3X6 ..................................... 2 ......... USE FROM ENGINE SN BE70B B
SCREW, PAN 3X8 ..................................... 2 ......... USE UP TO ENGINE SN BE70B A
PIN, SPRING 2X12
*
15
16
17
18
19
19
20
20
*
21
1
1
1
*
22
*
23
*
24
*
24
*
25
1
1
1
1
26
26
99101ZH80820
99101ZH80850
99101ZH80880
99204ZE20400
99204ZE20400
JET, MAIN #82 (OPTIONAL)
JET, MAIN #85 (OPTIONAL)
JET, MAIN #88
JET SET, PILOT #40 ................................. 1 ......... USE UP TO ENGINE SN BE70B A
JET SET, PILOT #40 ................................. 1 ......... USE FROM ENGINE SN BE70B B
26
*
27
*
27
*
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 53
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HONDA GX240K1SMX2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
PAGE 54 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO.
2
3
4
5
8#
9+
PART NO.
PART NAME
QTY.
REMARKS
11300ZE2000
11381ZE2800
15600ZG4003
15600735003
15625ZE1003
15625ZE1003
16510ZE2000
COVER ASSY., CRANKCASE S- TYPE ... 1 ......... INCLUDES ITEMS W/
*
GASKET, CASE COVER
CAP ASSEMBLY, OIL FILLER .................. 1 ......... INCLUDES ITEMS W/+
CAP ASSEMBLY, OIL FILLER .................. 1 ......... INCLUDES ITEMS W/#
GASKET, OIL FILLER CAP
GASKET, OIL FILLER CAP
GOVERNOR ASSEMBLY, STANDARD...... 1 ......... INCLUDES ITEMS W/%
1
1
1
10
*
11 % 16511ZE2000
12 % 16512ZE2000
13 % 16513ZE2000
WEIGHT, GOVERNOR
2
1
2
1
1
2
1
7
1
*
HOLDER, GOVERNORWEIGHT
PIN, GOVERNOR WEIGHT
SLIDER, GOVERNOR
CLIP, GOVERNOR HOLDER
PIN, DOWEL 8X12
WASHER, PLAIN 6MM
BOLT, FLANGE 8X35
BEARING, RADIAL BALL, 6206
*
*
14
16
17
18
19
22
16531ZE2000
90602ZE1000
90701HC4000
9410106800
957010803500
961006206000
*
*
*
*
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 55
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HONDA GX240K1SMX2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
PAGE 56 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
13310ZE2010
90534706010
90741889810
90741889810
92101080250A
961006206000
CRANKSHAFT, S TYPE
WASHER, LOCK 8MM
KEY 7X7X33
1
1
1
1
1
1
7
8
8
9
KEY 7X7X33 (OPTIONAL)
BOLT, HEX. 8X25
BEARING, RADIAL BALL 6206
10
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 57
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HONDA GX240K1SMX2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 58 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO.
1
2
3
4
5
6
7
8
*
9
10
11
12
13
15
16
PART NO.
PART NAME
QTY.
REMARKS
12000ZE2814
15510ZE2043
16541ZE2010
32197ZE2003
90013883000
90131896650
90446KE1000
91201890003
91353671003
9405010000
9410912000
9425110000
957010601200
90013883000
34150ZH7003
CYLINDER ASSEMBLY ............................ 1 ......... INCLUDES ITEMS W/
*
SWITCH ASSEMBLY, OIL LEVEL ............ 1 ......... USE UP TO ENGINE SN 3566259
SHAFT, GOVERNOR ARM
SUB- HARNESS ....................................... 1 ......... USE UP TO ENGINE SN 3566259
BOLT, FLANGE 6X12 (CT200) .................. 1 ......... USE UP TO ENGINE SN 3566259
BOLT, DRAIN PLUG
WASHER 8.2X17X0.8
OIL SEAL 30X46X8
O- RING 13.5X1.5 (ARAI)
NUT, FLANGE 10MM
WASHER,DRAIN PLUG 12MM
PIN, LOCK 10MM
BOLT, FLANGE 6X12
BOLT, FLANGE 6X12 (CT200)
1
2
1
1
1
1
2
1
2
1
ALERT UNIT, OIL ...................................... 1 ......... USE FROM ENGINE SN 3684579
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 59
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HONDA GX240K1SMX2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 60 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
1
2
3
4
5
6
7
8
10
11
12
12
13
14
15
PART NO.
PART NAME
QTY.
REMARKS
12200ZH9000
12204ZE2306
12205ZE2305
12216ZE2300
12251ZE2800
12310ZE2020
12391ZE2020
14775ZE2010
90014ZE2000
90042ZE2000
90047ZE2000
92900080320E
90441ZE2010
9430112200
CYLINDER HEAD ......................................... 1.......... INCLUDES ITEMS W/
*
GUIDE, VALVE OS (OPTIONAL)
GUIDE, EX.VALVE OS (OPTIONAL)
CLIP, VALVE GUIDE
GASKET, CYLINDER HEAD
COVER, HEAD
GASKET, CYLINDER HEAD COVER
SEAT, VALVE SPRING
BOLT, HEAD COVER
1
1
1
1
1
1
1
1
2
BOLT, STUD 8X123
BOLT, STUD 8X47 ........................................ 2 ......... USE UP TO ENGINE SN 3844352
BOLT 2, STUD 8X32 ..................................... 2 ......... USE FROM ENGINE SN 3844353
WASHER, HEAD COVER
PIN A, DOWEL 12X20
BULK HOSE, VACUUM (11X1000)
(11X105)
1
2
1
950051100130M
16
16
17
17
17
17
957011008000
957251008000
9807955846
9807955855
9807956846
9807956855
BOLT, FLANGE 10X80
BOLT, FLANGE 10X80
SPARK PLUG BPR5ES (NGK) , OPT.
SPARK PLUG W16EPR-U (DENSO), OPT.
SPARK PLUG BPR63S (NGK)
SPARK PLUG W20EPR- U (DENSO)
4
4
1
1
1
1
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 61
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HONDA GX240K1SMX2 — FAN COVER ASSY.
FAN COVER ASSY.
PAGE 62 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — FAN COVER ASSY.
FAN COVER ASSY.
NO.
1
2
2
3
3
4
5
5
PART NO.
PART NAME
QTY.
REMARKS
16731ZE2003
19610ZE2010ZA
19610ZE2010ZC
19631ZE2D00
19631ZH9000
32197ZH8003
36100ZE1015
36100ZH7003
90013883000
90684ZA0601
CLIP, TUBE
1
1
1
1
COVER, FAN *R8* (BRIGHT RED)
COVER, FAN *NH1* (BLACK)
SHROUD
SHROUD ................................................... 1 ......... USE UP TO ENGINE SN 3531192
SUB- HARNESS ....................................... 1 ......... USE UP TO ENGINE SN 3566259
SWITCH ASSEMBLY, ENGINE STOP ...... 1 ......... USE UP TO ENGINE SN 3566259
SWITCH ASSEMBLY, ENGINE STOP ...... 1 ......... USE FROM ENGINE SN 3566260
7
9
BOLT, FLANGE 6X12 (CT200)
CLIP, WIRE HARNESS
6
1
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 63
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HONDA GX240K1SMX2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
PAGE 64 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
2
3
4
7
7
8
PART NO.
PART NAME
QTY.
REMARKS
19511ZE2000
28451ZE2W01
31100ZE2010
90201ZE3V00
90201ZE3790
90741ZE2000
FAN, COOLING
PULLEY, STARTER
FLYWHEEL
1
1
1
NUT, SPECIAL 16MM (1) .......................... 1 ......... USE FROM ENGINE SN 3467139
NUT, SPECIAL 16MM ............................... 1 ......... USE UP TO ENGINE SN 3467138
KEY, SPECIAL WOODRUFF 25X18
1
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 65
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HONDA GX240K1SMX2 — FUELTANK ASSY.
FUEL TANK ASSY.
PAGE 66 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — FUELTANK ASSY.
FUEL TANK ASSY.
NO.
1
2
3
3
5
6
*
8
11
12
13
14
15
PART NO.
PART NAME
RUBBER, SUPPORTER 107MM
JOINT, FUEL TANK
TANK, FUEL *NH31* (MCKINLEY WHITE)
TANK, FUEL *NH1* (BLACK)
CAP, FUEL FILLER .........................................1........ INCLUDES ITEMS W/
GASKET, FUEL FILLER CAP
FILTER, FUEL
O- RING 13.5X1.5 (ARAI)
NUT, FLANGE 8MM
BULK HOSE, FUEL (4.5X3000) (4.5X222)
CLIP, TUBE B8
BOLT, FLANGE 8X25
QTY.
REMARKS
16854ZH8000
16955ZE1000
17510ZE2010ZA
17510ZE2010ZD
17620ZH7023
17631ZH7003
17672ZE2W01
91353671003
9405008000
1
1
1
1
*
1
1
1
2
1
2
2
950014500360M
9500202080
957010802500
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 67
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HONDA GX240K1SMX2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
PAGE 68 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO.
1
2
6
8
PART NO.
PART NAME
QTY.
REMARKS
30500ZE2023
30700ZE1013
31512ZE2000
36101ZE1010
90015883000
COIL ASSEMBLY, IGNITION
CAP ASSY., NOISE SUPPRESSOR
GROMMET, WIRE
1
1
1
1
2
WIRE, STOP SWITCH 370MM
BOLT, FLANGE 6X28
11
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 69
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HONDA GX240K1SMX2 — GASKET KIT ASSY.
GASKET KIT ASSY.
NO ART WORK
PAGE 70 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — GASKET KIT ASSY.
GASKET KIT ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
06111ZE2408
11381ZE2801
12251ZE2800
12391ZE2020
16221ZA0800
16223ZA0800
18333ZE3800
GASKET KIT............................................. 1 ......... USE UP TO ENGINE SN 4045100
GASKET, CASE COVER........................... 1 ......... USE UP TO ENGINE SN 4045100
GASKET, CYLINDER HEAD ..................... 1 ......... USE UP TO ENGINE SN 4045100
GASKET, CYLINDER HEAD COVER ........ 1 ......... USE UP TO ENGINE SN 4045100
GASKET, CARBURETOR.......................... 1 ......... USE UP TO ENGINE SN 4045100
GASKET, INSULATOR .............................. 1 ......... USE UP TO ENGINE SN 4045100
GASKET, EXHAUST PIPE........................ 1 ......... USE UP TO ENGINE SN 4045100
1
2
3
4
5
6
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 71
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HONDA GX240K1SMX2 — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 72 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — MUFFLER ASSY.
MUFFLER ASSY.
NO.
1
2
4
6
7
8
11
13
14
PART NO.
PART NAME
QTY.
REMARKS
18310ZE2W00
18320ZE2W01
18330ZE2W00
18333ZE3800
18355ZE2010
18381ZE2W10
90050ZE1000
90050ZE1000
9405008000
MUFFLER
1
1
1
1
1
1
6
1
5
PROTECTOR, MUFFLER
PIPE, EXHAUST
GASKET, EXHAUST PIPE
ARRESTER, SPARK
GASKET, MUFFLER (ARRESTER)
SCREW, TAPPING 5X8
SCREW, TAPPING 5X8
NUT, FLANGE 8MM
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 73
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HONDA GX240K1SMX2 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
PAGE 74 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — RECOIL STARTER ASSY.
RECOIL STARTER ASSY.
NO.
1
PART NO.
28400ZE2W01ZA
PART NAME
STARTER ASSY., RECOIL
*R8* BRIGHT RED
QTY.
1
REMARKS
1
2
2
28400ZE2W01ZB
28410ZE2W01ZA
28410ZE2W01ZB
STARTER ASSY., RECOIL
*NH1* BLACK
CASE, RECOIL STARTER
*R8* BRIGHT RED
CASE, RECOIL STARTER
*NH1* BLACK
1
1
1
3
4
5
6
7
8
10
11
12
13
14
28421ZE2W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28461ZE2W02
28462ZE2W11
28469ZE2W01
90004ZE2W01
90008ZE2003
PULLEY, RECOIL STARTER
RATCHET, STARTER
SPRING, FRICTION
SPRING, STARTER RETURN
SPRING, RATCHET
RETAINER, SPRING
GRIP, STARTER
ROPE, RECOIL STARTER
GRIP, REINFORCEMENT
SCREW, CENTER
1
2
1
1
2
1
1
1
1
1
3
BOLT, FLANGE 6X10
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 75
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HONDA GX240K1SMX2 — CONTROL ASSY.
CONTROL ASSY.
PAGE 76 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — CONTROL ASSY.
CONTROL ASSY.
NO.
2
3
4
5
PART NO.
PART NAME
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING,THROTTLE RETURN
CONTROL ASSEMBLY ............................. 1 ......... INCLUDES ITEMS W/
LEVER, CONTROL
SPRING, LEVER
WASHER, CONTROL LEVER
HOLDER, CABLE
SPACER, CONTROL LEVER
BASE, CONTROL
SPRING, CONTROL ADJUSTING
SPRING, CABLE RETURN
HOLDER, WIRE
BOLT, FLANGE 6X12 (CT200)
BOLT, GOVERNOR ARM
NUT, SELF- LOCK 6MM
CIRCLIP 5MM
SCREW, PAN 4X6
SCREW, PAN 5X28
SCREW, PAN 5X16
NUT, FLANGE 6MM
QTY.
REMARKS
16551ZE2000
16555ZE2000
16561ZE2000
16562ZE2000
16570ZE2W10
16571ZE2W10
16574ZE1000
16575ZE2W00
16576891000
16578ZE1000
16581ZE2W00
16584883300
16592883310
16594883010
90013883000
90015ZE5010
90114SA0000
90605230000
93500040060H
93500050280A
93500050160A
9405006000
1
1
1
1
7
*
10
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
*
11
*
12
*
13
*
14
*
15
*
16
*
17
*
18
*
19
20
21
*
22
*
23
*
24
*
26
*
27
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 77
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HONDA GX240K1SMX2 — LABELS ASSY.
LABELS ASSY.
PAGE 78 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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HONDA GX240K1SMX2 — LABELS ASSY.
LABELS ASSY.
NO.
1
3
5
16
PART NO.
PART NAME
EMBLEM (INTERNAL)
LABEL, CAUTION
MARK, CHOKE (EXTERNAL)
MARK, OIL ALERT (E)
QTY.
REMARKS
87521ZE2W01
87522ZH9000
87528ZE2810
87532ZH8810
1
1
1
1
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 79
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Effective: February 22, 2006
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 80 — MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06)
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NOTE PAGE
MVH-200GH PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #2 (09/22/06) — PAGE 81
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OPERATION & PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
MULTIQUIP CORPORATE OFFICE
18910 Wilmington Ave.
Carson, CA 90746
800-421-1244
FAX:310-537-3927
Email: [email protected]
PARTS DEPARTMENT
800-427-1244
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
MAYCO PARTS
800-306-2926
310-537-3700
FAX:800-672-7877
FAX:310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX:310-537-4259
310-537-3700
TECHNICAL ASSISTANCE
800-478-1244
FAX:310-631-5032
WARRANTYDEPARTMENT
800-421-1244,EXT.279
310-537-3700,EXT.279
FAX:310-537-1173
manufactured for Multiquip Inc.
by
MIKASA SANGYO CO., LTD. Tokyo, Japan
Your Local Dealer is:
MULTIQUIP INC.
18910WILMINGTONAVE.
CARSON, CALIFORNIA 90746
800-421-1244 • 310-537-3700
FAX:310-537-3927
E-mail:[email protected]
Internet:multiquip.com
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