Multiquip Power Roller R2000H User Manual
OPERATION AND PARTS MANUAL  
MODEL R2000H  
RIDE-ON STATIC ROLLER  
(Honda GX240K1QAE2 ENGINE)  
Revision #4 (07/24/08)  
To find the latest revision of this  
publication, visit our website at:  
www.multiquip.com  
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.  
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NOTES  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 3  
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TABLE OF CONTENTS  
Multiquip R2000H —  
Ride-On Static Roller  
HondaGX240K1QAE2Engine  
Air Cleaner Asssembly .......................................52-53  
Camshaft Asssembly .........................................54-55  
Carburetor Asssembly .......................................56-57  
Control Asssembly .............................................58-59  
Crankcase Cover Asssembly .............................60-61  
Crankshaft Asssembly .......................................62-63  
Cylinder Barrel Asssembly .................................64-65  
Cylinder Head Asssembly ..................................66-67  
Fan Cover Asssembly ........................................ 68-69  
Flywheel Asssembly...........................................70-71  
Fuel Tank Asssembly .........................................72-73  
Ignition Coil Asssembly ......................................74-75  
Starter Motor Assembly .....................................76-77  
Control Box Assembly ........................................78-79  
Muffler Asssembly..............................................80-81  
Piston Asssembly ...............................................82-83  
Recoil Starter Asssembly...................................84-85  
Engine Labels ....................................................86-87  
Proposition 65 Warning ............................................. 2  
Table Of Contents ..................................................... 4  
Parts Ordering Procedures ....................................... 5  
Specifications (Roller) ............................................... 6  
Specifications (Engine) ............................................. 7  
Dimensions ............................................................... 8  
Safety Message Alert Symbols ............................ 9-10  
Rules For Safe Operation .................................. 11-13  
Operation and Safety Decals .................................. 14  
General Information ........................................... 15-16  
Roller Components ............................................ 18-19  
Engine Components ............................................... 20  
Inspection........................................................... 21-22  
Initial Start-Up ......................................................... 23  
Operation ........................................................... 24-25  
Maintenance ...................................................... 26-28  
Preparation For Long-Term Storage ...................... 29  
Troubleshooting (Roller).......................................... 30  
Troubleshooting (Engine)........................................ 31  
Explanation Of Code In Remarks Column .............. 32  
Suggested Spare Parts ........................................... 33  
Name Plate and Decals ..................................... 34-35  
Brake Assembly ................................................. 36-37  
Steering Assembly ............................................. 38-39  
Chassis and covers Assembly ........................... 40-41  
Battery Assembly ............................................... 42-43  
Rear Drum Assembly ......................................... 44-45  
Drive Assembly .................................................. 46-47  
Transmission Assembly...................................... 48-49  
Water System Assembly .................................... 50-51  
Terms and Conditions of Sale ................................. 88  
PAGE 4 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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PARTS ORDERING PROCEDURES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best Deal!  
Order via Internet (Dealers Only)  
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!  
:
If you have an MQ Account, to obtain a  
Username and Password, E-mail us at:  
[email protected].  
■
■
■
View Parts Diagrams  
Order Parts  
PrintSpecificationInformation  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Gotowww.multiquip.comandclickon  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (Dealers Only)  
:
All customers are welcome to order parts via Fax.  
Domestic (US) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (US) Dealers Call:  
1-800-427-1244  
Order via Phone:  
Non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
❒
Specify Preferred Method of Shipment:  
❒
❒
❒
❒
❒
❒
Dealer Account Number  
✓
UPS/Fed Ex  
✓ DHL  
Dealer Name and Address  
■
■
Priority One  
Ground  
✓
Truck  
Shipping Address (if different than billing address)  
Return Fax Number  
Applicable Model Number  
■ Next Day  
■
Second/ThirdDay  
Quantity, Part Number and Description of Each Part  
All orders are treated asStandard Orders  
andwillshipthesamedayifreceivedprior  
to 3PM PST.  
WE ACCEPT ALL MAJOR CREDIT CARDS!  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 5  
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R2000H — SPECIFICATIONS (ROLLER)  
Table 1. R2000 Roller Specifications  
Dry Weight  
Full Ballast Weight  
Overall Length  
Overall Width  
1,382 lbs. (627 Kg.)  
2,235 lbs. (1,014 Kg.)  
73 in. (1,854 mm.)  
37 in. (940 mm.)  
Overall Height  
51 in. (1,295 mm.)  
Front - 28 in. (711 mm.)  
Rear - 32 in. (813 mm)  
Front - 20 in. (508 mm.)  
Rear - 24 in. (610 mm)  
RH - 3.25 in. (83 mm.)  
LH - 9 in. (229 mm.)  
Rolling Width  
Roll Diameter  
Ground Clearance  
Overhang  
RH - 3.25 in. (83 mm.)  
LH - 1.75 in. (44 mm.)  
Water Tank Capacity  
Front Rolls Capacity  
Rear Roll Capacity  
Travel Speed  
21gallons 177 lbs. (79.5 liters 80.5 Kg.)  
15+15 gallons 250 lbs.(56.8+56.8 liters 114 Kg.)  
51 gallons 427 lbs. (193 liters 194 Kg.)  
5.6 mph (max. forward and reverse)  
27% (15 degrees)  
Maximum Gradient  
Turning Radius (Inside)  
Steering  
10.5 ft. (3,200 mm.)  
Mechanical (Chain)  
V-belt driven hydrostatic transmission chain  
drive to rear roll  
Drive  
Parking Brake  
Electrical System  
Battery Type  
Band-mechanical actuation  
12V DC, neg. ground  
Size Group 24  
G2 40 Amp Hours  
Battery Dimensions  
9.25 x 7 x 7 in. (23.5 x17.8 x17.8 cm.)  
PAGE 6 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — SPECIFICATIONS (ENGINE)  
Table 2. Engine Specifications  
Model  
HONDA GX240K1QAE2  
Type  
Air-cooled 4 stroke, Single Cylinder, OHV, Horizontal Shaft Gasoline Engine  
2.9 in. x 2.3 in.  
(73 mm x 58 mm)  
Bore X Stroke  
Displacement  
Max Output  
14.81 cu-in. (242cc)  
7.1 H.P./3600 R.P.M.  
Fuel Tank Capacity  
Fuel  
1.59 U.S. gal. (6 liters)  
Unleaded Automobile Gasoline  
1.16 U.S. qt. (1.1 liters)  
Lube Oil Capacity  
Speed Control  
Method  
Centrifugal Fly-weight Type  
Electric Start  
Starting Method  
Dimension  
(L x W x H)  
14.0 x 16.9 x 16.1 in.  
(355 x 430 x 410 mm)  
Dry Net Weight  
55.1 lbs. (25 Kg)  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 7  
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R2000H — DIMENSIONS  
Figure 1. R2000H Roller Dimensions  
TABLE 3. DIMENSIONS  
REF.  
LETTER  
DIMENSION  
IN. (MM.)  
DESCRIPTION  
Overall Height  
A
B
C
D
E
F
51 in. (1295 mm.)  
Overall Width  
37 in. (940 mm.)  
73 in. (1854 mm.)  
32 in. (813 mm.)  
48 in. (1219 mm.)  
17 in. (432 mm.)  
50 in. (1270 mm.)  
Overall Length  
Front Frame Height  
Steering Wheel Height  
Lower Frame Height  
Wheel Base Length  
G
PAGE 8 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — SAFETY MESSAGE ALERT SYMBOLS  
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!  
HAZARD SYMBOLS  
Safety precautions should be followed at all times when  
operating this equipment. Failure to read and understand the  
Safety Messages and Operating Instructions could result in  
injury to yourself and others.  
Lethal Exhaust Gases  
Engine exhaust gases contain poisonous  
This Operation and Parts Manual  
has been developed to provide  
complete instructions for the safe  
carbon monoxide. This gas is colorless and  
odorless, and can cause death if inhaled.  
NEVER operate this equipment in a confined  
area or enclosed structure that does not  
provide ample free flow air.  
and efficient operation of the  
Multiquip Model R2000H Static  
Roller. Refer to the engine  
manufacturer's instructions for  
data relative to its safe operation.  
Before using this roller, ensure  
that the operating individual  
has read and understands all  
instructions in this manual.  
Explosive Fuel  
GASOLINE is extremely flammable, and its  
vapors can cause an explosion if ignited. DO  
NOT start the engine near spilled fuel or  
combustible fluids. DO NOT fill the fuel tank  
while the engine is running or hot. DO NOT  
overfill tank, since spilled fuel could ignite if it  
comes into contact with hot engine parts or  
sparks from the ignition system. Store fuel in  
approved containers, in well-ventilated areas  
and away from sparks and flames. NEVER  
use fuel as a cleaning agent.  
SAFETY MESSAGE ALERT SYMBOLS  
The three (3) Safety Messages shown below will inform you  
about potential hazards that could injure you or others. The  
Safety Messages specifically address the level of exposure to  
the operator, and are preceded by one of three words: DANGER,  
WARNING, or CAUTION.  
Burn Hazards  
DANGER: You WILL be KILLED or  
SERIOUSLY injured if you do not follow  
directions.  
Explosive Fuel  
Engine components can generate extreme heat.  
To prevent burns, DO NOT touch these areas  
while the engine is running or immediately after  
operations. Never operate the engine with heat  
shields or heat guards removed.  
WARNING: You CAN be KILLED or  
SERIOUSLY injured if you do not follow  
directions.  
Rotating Parts  
CAUTION: You CAN be injured if you  
NEVER operate equipment with covers, or  
guards removed. Keep fingers, hands, hair and  
clothing away from all moving parts to prevent  
injury.  
do not follow directions.  
Potential hazards associated with MQ R2000H vibration roller  
operation will be referenced with Hazard Symbols which appear  
throughout this manual, and will be referenced in conjunction  
with Safety Message Alert Symbols.  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 9  
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R2000H — SAFETY MESSAGE ALERT SYMBOLS  
Accidental Starting  
Respiratory Hazard  
ALWAYS place the engine ON/OFF switch in  
the OFF position, and remove the ignition key  
when the machine is not in use.  
ALWAYS wear approved respiratory  
protection.  
Equipment Damage Messages  
Sight and Hearing hazard  
Other important messages are provided throughout this manual  
to help prevent damage to your roller, other property, or the  
surrounding environment.  
ALWAYS wear approved eye and hearing  
protection.  
This roller, other property, or the  
surrounding environment could  
be damaged if you do not follow  
instructions.  
PAGE 10 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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RULES FOR SAFE OPERATION  
■
NEVER touchthehotexhaustmanifold,  
muffler or cylinder.Allow these parts to  
cool before servicing engine or pump.  
DANGER:  
Failure to follow instructions in this manual may  
lead to serious injury or even death! This  
equipment is to be operated by trained and  
qualified personnel only!This equipment is for  
industrial use only.  
The following safety guidelines should always be used when  
operating the R2000H Roller:  
■
■
HighTemperatures – Allow the engine to cool before adding  
fuel or performing service and maintenance functions. Contact  
with hot components can cause serious burns.  
GENERAL SAFETY  
■
DO NOT operate or service this equipment before  
readingthisentiremanual.  
The engine of this roller requires an adequate free flow of  
cooling air. Never operate the roller in any enclosed or narrow  
area where free flow of the air is restricted. If the air flow is  
restricted it will  
■
■
This equipment should not be operated by  
persons under 18 years of age.  
NEVER operate this equipment without proper  
protective clothing, shatterproof glasses, steel-  
toed boots and other protective devices required  
by the job.  
cause  
serious  
damage to the roller  
or engine and may  
cause injury to  
people and property.  
Remember  
the  
roller's engine gives  
off DEADLY gases.  
■
■
NEVER operate this equipment when not feeling  
well due to fatigue, illness or taking medicine.  
■
■
ALWAYS refuel in a well-ventilated area, away from sparks  
and open flames.  
NEVER operate this equipment under the  
influence or drugs or alcohol.  
ALWAYS use extreme caution when working with flammable  
liquids. When refueling, stop the engine and allow it to cool.  
DO NOT smoke around or near the machine. Fire or explosion  
could result from fuel vapors, or if fuel is spilled on a hot  
engine.  
■
■
■
Whenever necessary, replace nameplate, operation and  
safety decals when they become difficult read.  
■
NEVER operate the roller in an  
explosive atmosphere or near  
combustible materials. An explosion or  
fire could result causing severe bodily  
harm or even death.  
ALWAYS check the machine for loosened threads or bolts  
before starting.  
ALWAYS wear proper respiratory (mask) hearing and eye  
protection equipment when operating the roller.  
■
■
Topping-off to filler port is dangerous, as it tends to spill fuel.  
Refer to the Honda Engine Owner's Manual for engine  
technical questions or information.  
■
■
NEVER use accessories or attachments, which are not  
recommended by Multiquip for this equipment. Damage to  
the equipment and/or injury to user may result.  
Manufacturer does not assume responsibility for any accident  
due to equipment modifications.  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 11  
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RULES FOR SAFE OPERATION  
■
■
■
■
NEVER Run engine without air cleaner. Severe engine  
■
■
■
Start the roller only when seated in the operator’s position.  
Check all hydraulic components and fittings for wear.  
damage may occur.  
ALWAYS read, understand, and follow procedures in  
Operator’s Manual before attempting to operate equipment.  
Before starting engine, ensure that there is smooth movement  
of the travel lever, throttle and parking brake.  
ALWAYS be sure the operator is familiar with proper safety  
precautions and operations techniques before using roller.  
■
■
ALWAYS check hydraulic oil, engine oil, and fuel levels for  
leakage before starting engine.  
ALWAYS store equipment properly when it is not being used.  
Equipment should be stored in a clean, dry location out of the  
reach of children.  
High Temperatures – Always stop engine and allow the  
engine to cool before adding fuel, oil or performing service  
and maintenance functions. Contact with hot components can  
cause serious burns.  
■
■
■
DO NOT operate this roller with hydrostatic oil temperature  
higher than 180 degrees fahrenheit.  
■
NEVER disconnect any "emergency or safety devices".  
These devices are intended for operator safety. Disconnection  
of these devices can cause severe injury, bodily harm or even  
death! Disconnection of any of these devices will void all  
warranties.  
NEVER leave the roller unattended, turn off engine and place  
parking brake lever in upright position.  
CAUTION must always be observed while servicing this roller.  
Rotating parts can cause injury if contacted.  
Maintenance Safety  
■
■
DO NOT leave roller with engine running.  
■
NEVER lubricate components or attempt service on a running  
machine.  
If the roller must be stopped on an incline (grade), remove the  
ignition key and place chock blocks (not provided) under the  
front and rear drums.  
■
ALWAYS allow the machine a proper amount of time to cool  
before servicing.  
■
■
NEVER drive the roller on unshored trenches or near steep,  
unsupported banks.The vibration caused by the roller could  
cause a cave-in.  
■
■
Keep the machinery in proper running condition.  
Fix damage to the machine immediately and always replace  
broken parts, or missing decals.  
ALWAYS use extreme care when operating near obstructions,  
on slippery surfaces, grades and side slopes.  
■
■
■
Dispose of hazardous waste properly.Examples of potentially  
hazardous waste are used motor oil, fuel and fuel filters.  
■
■
ALWAYS wear slip resistant safety shoes or boots.  
Unauthorized equipment modifications will void all  
warranties.  
DO NOT use food or plastic containers to dispose of  
hazardous waste.  
■
When working on slopes, avoid sidehill travel. Operate up  
and down travel only. Remember, the danger of sliding on  
and/or tripping on steep slopes is always present.  
DO NOT pour waste, oil or fuel directly onto the ground,  
down a drain or into any water source.  
■
■
ALWAYS wear seat belts.  
When malfunctions occur, always remove the ignition key  
and place a "DO NOT OPERATE " sign in the operator's  
seat.  
■
If a malfunction occurs with the travel lever mechanism, speed  
and direction will be impossible to control. Immediately stop  
the roller and correct the problem.  
■
■
If the steering system operates improperly, immediately stop  
the engine and apply the parking brake.  
In the event of hydraulic hose or line failure, promptly return  
the travel lever to the “neutral” position, stop the engine and  
set the parking brake.  
PAGE 12 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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RULES FOR SAFE OPERATION  
Emergencies  
Loading and Transporting  
■
ALWAYS know the location of the nearest fire extinguisher.  
DANGER :  
DANGER! ALWAYS LOAD AND UNLOAD  
THE ROLLER ON LEVEL, HARD GROUND  
OR PAVEMENT. Serious injury or death can  
result from improper loading, lifting or  
unloading. Use extreme caution!  
■
■
The roller has an operating weight of approximately 2,063  
lbs. (938 Kg). Use lifting equipment capable of lifting this  
weight.  
ALWAYS check the roller's lifting hooks. Before lifting or  
transporting the roller, lock the frame with the locking bar that  
is provided. Make sure the hooks are secure and tight before  
lifting the machine.  
■
■
ALWAYS know the location of the nearest and first aid kit.  
■
■
When driving the roller onto a transporting vehicle or trailer,  
use ramps or other suitable material of sufficient strength to  
support the roller.  
Remove mud, oil, ice, snow or any other slippery materials  
from the ramps and bed of the vehicle to avoid accidents.  
In emergencies always know the location of the  
nearest phone or keep a phone on the job site.  
Also know the phone numbers of the nearest  
ambulance, doctor and fire department. This  
information will be invaluable in the case of an  
emergency.  
■
■
After loading, apply the parking brake.  
Use a chain, binders or other suitable means to firmly secure  
the roller before transporting.  
■
■
Only use the lifting points for the roller that are clearly marked  
as “lifting point ”.  
NEVER apply chains through the articulating section of the  
roller. The chain could cause damage by scoring the hydraulic  
steering cylinder.  
■
NEVER stand below roller when it is being lifted.  
DANGER :  
DO NOT allow personnel to stand under or  
near any suspended machine. Serious injury  
or death may result.  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 13  
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OPERATION AND SAFETY DECALS  
Machine Safety Decals  
The R2000H static roller is equipped with a number of safety decals.These decals are provided for operator safety and maintenance  
information.The illustration below and on the next page shows these decals as they appear on the machine.Should any of these  
decals become unreadable, replacements can be obtained from your dealer.  
PAGE 14 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — GENERAL INFORMATION  
The R2000H roller has been designed for asphalt application  
and compaction of granular soils used in site preparation. Use  
the machine only for the purpose intended and by experienced  
personnel who understand this operating manual and all safety  
decals. Typical applications for this roller are driveways, patch  
work and road repairs.  
Danger  
NEVER! stand under, or get onto the roller while it is being lifted  
or moved.  
POWER PLANT  
CAUTION  
The R2000H roller is powered by a Honda GX240K1QAE2, air-  
cooled, gasoline engine rated at 7.1 hp @3,600 rpm.The engine  
features a side-mounted muffler designed to direct engine  
exhaust away from the operator.In the event of low oil, this engine  
has a built in "oil alert system" that will shut down if the engine  
oil level reaches an unsafe operating level.  
ONLY! use approved certified lifting devices capable of lifting at  
least 4,000 lbs. (1,814 Kg.).  
CAUTION  
When lifting of the roller is required, only use the provided lifting  
eyes to lift the roller. Using other sections of the roller for lifting  
purposes may cause severe damage to the roller.  
SPRINKLER SYSTEM  
A 21 gallon (79.5 liters) water tank with a gravity feed spray bar  
is provided for wetting the roll for asphalt pavement rolling.  
CAUTION  
The water system is fully adjustable from the operator’s position  
by adjusting the valve in the floor.  
DO NOT operate this roller on slippery or wet surfaces.  
Water can be added to the front and rear rollers.Thirty gallons  
(250 lbs.) of water can be added to the front rollers, 51 gallons  
(427 lbs.) to the rear roller.  
Danger  
Before starting an asphalt rolling job, be sure all spray bar holes  
are clear of dirt or foreign matter and are working. Always use  
clean fresh water in the water tank.To prevent rust and foreign  
debris from clogging the spray bar holes, drain and flush water  
tank and spray bars every 30 days.  
This roller is not offered with a Rollover Protection Structure  
(ROPS).The possibility exists of the roller tipping over causing  
severe bodily harm , even death, if side-side operation is used  
(Figure 3). DO NOT use this roller for side to side applications.  
LIFTING THE ROLLER  
OPERATING ON SLOPES  
When lifting of the roller is required, attach a suitable  
hook or shackle to the lifting eye of the roller. These  
lifting points (4) are marked by a lifting hook decal. Make  
sure the lifting device is capable of lifting 4,000 lbs. (1,814 Kg.).  
Special care must be taken when operating the roller on hills or  
slopes. There exist the possibility of serious injury to the operator  
and severe damage to the roller in the event of a roll over.  
ALWAYS operate the roller up and down hills rather than from  
side to side. For safe operation hillside slopes should not exceed  
15 degrees (27 % grade). See Figure 2 below.  
DANGER:  
Before operating the roller, make sure that  
personnel and obstacles are free from the  
roller’s path. Serious injury or even death can  
result!  
The forward-reverse control lever operates the hydrostatic pump  
which governs the roller speed and direction of travel.The speed  
in which movement of this lever is made is directly related to the  
amount of pressure that is applied to the travel lever in each  
direction.Travel speed is infinitely variable from 0 to 4 mph.The  
neutral position of this lever will cause the roller to stop.  
Figure 2. Recommended Slope  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 15  
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R2000H — GENERAL INFORMATION  
Tipping (Rollovers)  
In the event the roller does tip over, if at all possible, try to shut  
down the engine by turning the ignition key to the OFF position.  
Extreme care must be taken to prevent damage to the engine.  
When the roller has been tipped over, oil from the engine  
crankcase can flow into the combustion chamber, which can  
severely damage the engine the next time it is started.  
NEVER! operate the roller on side slopes (Figure 3). The  
possibility exist that the roller could tip over (roll over), thus  
causing bodily harm even death and serious damage to the  
equipment.  
IMMEDIATELY after a unit has tipped over upright the unit as  
soon as possible to prevent oil from leaking into the combustion  
chamber.  
CAUTION:  
To prevent damage to the engine after a  
rollover, the roller must NOT be started.  
NEVER start a roller after a rollover.  
CONTACT your nearest authorized Multiquip  
dealer for instructions or servicing.  
WARNING:  
This roller is intended to be used on flat  
surfaces only. DO NOT use this roller near  
open trenches, hollow spaces or rocks that  
be below surface.  
Figure 3. Tipping (Rollover)  
NEVER! operate the roller on side  
slopes. The roller may tip over  
causing injury to personnel and  
severe damage to the equipment.  
DANGER:  
This roller is not offered with a Rollover  
Protection Structure (ROPS). The  
possibility exists of the roller tipping over  
causing severe bodily harm , even death, if  
side-side operation is used (Figure 3). DO  
NOT use this roller for side to side  
applications.  
PAGE 16 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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NOTE PAGE  
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R2000H — ROLLER COMPONENTS  
Figure 4. Roller Components  
PAGE 18 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — ROLLER COMPONENTS  
1. Engine – The MQ R2000H ride-on roller uses an 7.1 HP  
Honda GX240K1QAE2 air cooled, 4-stroke, single cylinder  
gasoline engine.This engine uses unleaded gasoline.  
16. Access Panel – Lift this -panel to gain access to the  
transmission assembly and battery.  
A. Transmission – This roller uses a hydrostatic  
pump which provides hydraulic pressure to the  
hydraulic drive system. Fill the pump reservoir with  
hydrostatic transmission fluid. Fill with Mobil 300,  
GM Dextron B or Ford MCZ-41A type transmission  
fluid.  
2. SteeringWheel — Use this wheel to steer the roller.  
3. Parking Break Lever — Pull the lever upward to set the  
parking break. To release the parking break, press and  
hold the button on top of the lever and push lever downward.  
4. Transmission Control Lever — Push the lever forward  
to make the roller travel in a forward direction, pull the lever  
backward to make the roller travel in a reverse direction.  
Maximum travel speed is 5.6 MPH (9.0 KPH). Center  
position is neutral, no travel.  
Free Wheel Engagement Pin  
The hydrostatic transmission is equipped with a free  
wheel engagement pin, which, when actuated, allows  
the oil to circulate freely within the roller, thereby  
permitting the roller to be moved without the engine  
running. This engagement pin is only to be used in  
the event the roller is disabled.  
5. Documentation Box — Maintain and store at all times  
Operation, Parts, and Engine manuals in this box.  
6. Operator's Seat — A contoured seat that provides visibility  
of both front rear drum edges during operation. NEVER!  
start the roller unless seated in the operator's seat.  
This pin is located on the side of the hydrostatic  
transmission underneath the acess cover.It is actuated  
by pushing the pin inward and placing the locking  
clip over the pin to keep it in place.  
7. Water Tank/Cap — Remove filler cap and fill with clean  
fresh water.Water tank capacity is 21 gallons (79.5 liters).  
If water level is low, add water as necessary.  
8. Rear Lifting Point – Attach a crane or suitable lifting  
B. Battery – Provides +12VDC to the electrical  
system. Replace only with recommended type  
battery, see specification Table 1.  
device to this point when lifting of the roller is required.  
9. Rear Scrapper – This adjustable rear scrapper blade  
helps prevent the buildup of material between the drum  
and frame.  
17. Sprinkler Valve Lever – A gravity feed spray bar is  
provided on the front and rear of the roller for the wetting  
of the roll for asphalt pavement. Pull upward on the lever  
to start the flow of water to the gravity feed system.  
Push the lever downward to stop the flow of water.  
10. Rear Roller – This roller is a 32-inch wide steel drum  
with beveled edges (no vibration). The beveled edges  
help prevent asphalt marring.  
18. Front Roller – This roller is a split 28-inch wide steel  
drum with beveled edges (no vibration). The beveled  
edges help prevent asphalt marring.  
11. Front Lifting Point – Attach a crane or suitable lifting  
device to this point when lifting of the roller is required.  
12. Front Scrapper – This adjustable rear scrapper blade  
helps prevent the buildup of material between the drum  
and frame.  
19. Rear Roller Water Plug – Remove this plug to add  
water (ballast) to the rear drum. This plug is located on  
the chain-side of the roller. It is shown here for clarity  
only.  
13. Front Roller Water Plug – Remove this plug to add  
water (ballast) to the front drum. This plug is located on  
each side of the split front roller.  
Tie-Down Transport Points –  
14. Front Roller Zerk Fitting – Grease this fitting as  
recommended in the maintenance section of this  
manual.  
Attach a chain or suitable tie-down  
NOTE  
device to these points when  
transporting of the roller is  
required.  
15. Steering Zerk Fitting – Grease this fitting as  
recommended in the maintenance section of this  
manual.  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 19  
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R2000H — ENGINE COMPONENTS  
Figure 5. Engine Controls and Components  
INITIAL SERVICING (ENGINE)  
6. Choke Lever – Used in the starting of a cold engine, or in  
cold weather conditions. The choke enriches the fuel  
mixture.  
The engine (Figure 5) must be checked for proper lubrication and  
filled with fuel prior to operation. Refer to the manufacturer's engine  
manual for instructions and details of operation and servicing.  
7. Air Cleaner – Prevents dirt and other debris from entering  
the air intake system. Remove wing-nut on top of air filter  
cannister to gain access to filter element.  
1. Fuel Filler Cap/Fuel tank – Remove this cap to add  
unleaded gasoline to the fuel tank. Make sure cap is  
tightened securely.DO NOT over fill. Fuel tank capacity is  
1.59 gallons (6.0 liters). Use unleaded gasoline. For  
additional information refer to Honda engine owner's  
manual.  
Operating the engine without an air  
filter, with a damaged air filter, or a  
filter in need of replacement will allow  
NOTE  
dirt to enter the engine, causing rapid  
engine wear.  
DANGER  
8. Spark Plug – Provides spark to the ignition system. Set  
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean  
spark plug once a week.  
Adding fuel to the tank should be done only when  
the engine is stopped and has had an opportunity  
to cool down. In the event of a fuel spill, DO NOT  
9. Muffler – Used to reduce noise and emissions.  
attempt to start the engine until the fuel residue has been completely  
wiped up, and the area surrounding the engine is dry.  
WARNING  
2. Throttle Lever – Used to adjust engine RPM speed (lever  
advanced forward SLOW, lever back toward operator  
FAST).  
Engine components can generate extreme heat.  
To prevent burns, DO NOT touch these areas  
while the engine is running or immediately after  
operating. NEVER operate the engine with the  
muffler removed.  
3. Engine ON/OFF Switch – ON position permits engine  
starting, OFF position stops engine operations.  
4. Recoil Starter (pull rope) – Manual-starting method. Pull  
the starter grip until resistance is felt, then pull briskly and  
smoothly.  
10. Ignition Switch– Use this switch to start and stop the  
engine.  
11. Circuit Breaker– Protects the battery charging circuit. See  
5. FuelValve Lever – OPEN to let fuel flow, CLOSE to stop  
Honda owner's manual for additional information.  
the flow of fuel.  
PAGE 20 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — INSPECTION  
3. Insertandremovethedipstickwithoutscrewingitintothefiller  
neck. Check the oil level shown on the dipstick.  
CAUTION  
NEVER operate the roller  
in a confined area or  
enclosed area structure  
that does not provide  
ample free flow of air.  
4. If the oil level is low (Figure 7), fill to the edge of the oil filler  
holewiththerecommendedoiltype(Table4). Maximum oil  
capacity is 400 cc.  
Reference manufacturer engine  
manual for specific servicing  
instructions.  
NOTE  
ALWAYS wear approved eye and hearing  
protection before operating the roller.  
NEVER place hands or feet inside the guard  
rings while the engine is running. ALWAYS  
shut the engine down before performing any  
kind of maintenance service on the roller.  
Before Starting  
1. Read safety instructions at the beginning of manual.  
Figure 7 Engine Oil Dipstick (Oil Level)  
Table 4. Oil Type  
2. Cleantheroller,removingdirtanddust,particularlythe air  
filterandcarburetor.  
3. Check theairfilter for dirtanddust. Ifairfilterisdirty,replace  
air filter with a new one as required.  
Season  
Summer  
Spring/Fall  
Winter  
Temperature  
25°C or Higher  
25°C~10°C  
Oil Type  
SAE 10W-30  
SAE 10W-30/20  
SAE 10W-10  
4. Check carburetor for external dirt and dust. Clean with dry  
compressedair.  
5. Checkfasteningnutsandboltsfortightness.  
0°C or Lower  
Engine Oil Check  
Explosive Fuel  
1. Tocheck theengineoillevel,placetheroller onsecurelevel  
ground with the engine stopped.  
CAUTION  
2. Remove the filler dipstick from the engine oil filler hole  
(Figure 6) and wipe it clean.  
Motor fuels are highly flammable and can be  
dangerous if mishandled. DO NOT smoke  
while refueling. DO NOT attempt to refuel the  
roller if the engine is hot! or running.  
Fuel Check  
1. Remove the gasoline cap located on top of fuel tank.  
2. Visuallyinspecttoseeiffuellevelislow. Iffuelislow,replenish  
with unleaded fuel.  
3. When refueling, be sure to use a strainer for filtration. DO  
Figure 6. Engine Oil Dipstick (Removal)  
NOT top-off fuel. Wipe up any spilled fuel.  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 21  
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R2000H — INSPECTION  
Water System Check  
Battery Check  
1. Check the water tank, located under the operator's seat, to  
see if filled (Figure 8). Add water if necessary. The water  
tank has a capacity of approximately 21 gallons (79.5 liters).  
A 12-volt DC battery (Figure 9) is shipped dry, and will require a  
proper electrolyte level for operation.  
ALWAYS be sure that the battery cables are properly  
connected to the battery terminals as shown below.Generally  
the RED cable will be connected to the positive terminal of  
the battery, and the BLACK cable will be connected to the  
negative terminal of the battery.  
Figure 9. Battery  
WARNING  
Figure 8. Water Tank Check  
If the battery cables are connected  
incorrectly, electrical damage will occur  
causing damage to the roller's electrical  
circuits. Pay close attention to the polarity  
of the battery when connecting the battery.  
2. Water can also be added to the front and rear rollers. To fill,  
remove pipe plug from the roller side plate and position  
roller so that the hole is at the top.The right side cover must  
be removed to fill the rear roller. Replace plugs and side  
cover after filling.Thirty gallons (250 lbs.) of water can be  
added to the front rollers and 51 gallons (427 lbs.) of water  
can be added to the rear roller.  
3. Protect water from freezing by adding antifreeze or draining  
water tank when not in use. Use only clean water in water  
tank.  
PAGE 22 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — INITIAL START-UP  
2
Rotate the throttle lever (Figure 12) halfway between fast  
andslowforstarting. Theenginegovernorspeedisfactory  
set to ensure optimum operating speeds.  
CAUTION:  
DO NOT attempt to operate the roller until the  
Safety, General Information and Inspection  
sections have been read and understood.  
1. Sit down in the operator's seat.  
2. Beforestartingengine,makesuretheimmediateareaisfree  
of obstructions and debris that may lay in the roller's path.  
3. Makesurethat theroller'stransmissioncontrol lever(Figure  
10) is placed in the neutral position.  
Figure 12. Throttle Lever  
The CLOSED position of the  
choke lever enriches the fuel  
mixture for starting a COLD engine.  
The OPEN position provides the  
NOTE  
correct fuel mixture for normal  
operation after starting, and for  
restarting a warm engine.  
3. Place the Choke Lever (Figure 13 in the "CLOSED "  
position.  
Figure 10.Transmission Control Lever  
NEVER operate the roller with the  
access cover open. Keeping the  
cover closed will prevent dirt and  
debris from entering into the  
transmission and drivetrain  
assemblies. ALWAYS keep the  
access cover closed for normal  
operation.  
NOTE  
Starting the Engine  
1. Place the engine fuel valve lever (Figure 11) to the "ON"  
position.  
Figure 13. Choke Lever  
Figure 11. Engine Fuel Valve Lever  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 23  
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R2000H — OPERATION  
4. Inserttheignitionkeyintotheignition(Figure14),placekey  
in the start position, when engine starts release key.  
Figure 15. Traveling Forward  
3. Thespeedoftherollerisdirectlyproportionaltotheamount  
ofpressurebeingappliedtotheleverineachdirection.Travel  
speed is between 0 and 4 mph (6.4 kph).The transmission  
controllevermaybemovedforwardorreverseatanyengine  
speed.However, itshouldnotbemovedrapidlyasdamage  
to the drive train may result.  
Figure 14. Ignition Switch  
5. Iftheenginedoesnotstart,repeatsteps1through4 or consult  
the troubleshooting guide contained in this manual.  
4. Furtheradjustmentoftravelspeedcanbemadebychanging  
engine throttle setting. Maximum speed is attained with  
maximum engine speed and full forward or reverse lever  
position. Maximum power is attained with lever just out of  
neutral position and maximum engine speed  
6. Let the engine warm for 3 to 5 minutes before using roller.  
Check for fuel and oil leaks, and noises that would asso-  
ciate with a loose guard and/or covers.  
7. If necessary return the choke knob to the full OPEN  
WARNING  
position.  
Transmission control lever must be in neutral  
position when starting engine. NEVER engage  
transmission abruptly because this places  
unnecessary high loads on all drive line  
components.  
OPERATION  
1. Releasetheparkingbrakebypushingdown ontheparking  
brake lever.  
WARNING  
The parking brake must be used to hold the  
roller in the "stopped" condition. The  
transmission system will not hold the roller in a  
"stopped" condition.  
To slow or stop roller, move the  
transmission control lever toward  
the neutral position. If roller still  
cannot be slowed or stopped  
using the hydraulic braking sys-  
tem, use the parking brake to  
slow and then stop the roller.  
NOTE  
2. To make the roller move in a forward direction, move the  
transmission control lever forward as shown in Figure 15.  
Make sure lever is securely place into notch.  
PAGE 24 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — OPERATION  
Water Sprinklers Control  
1. If the application requires the wetting of a surface, open  
the water valve located at the bottom of the roller floor  
(Figure 16) to spread the proper amount of water onto the  
roller drum at the desired rate that will wet both the front  
and rear rollers.  
Figure 16.Water SprinklerValve (ON)  
Normal Shut-Down  
Figure 19. Parking Brake Lever (Set)  
5. Turn the ignition key (Figure X) to the OFF position remove  
key.Store key in a safe place.  
1. Place the engine throttle lever in the idle position. Let the  
engine idle for 3-5 minutes.  
2. If the water valve is open, close it (Figure17)  
Figure 17.Water Sprinkler Valve (OFF)  
3. Place the transmission lever (Figure 18) in the neutral  
Figure 20. Ignition Switch (OFF)  
position.  
6. Place the engine fuel valve lever (Figure 20) in the OFF  
position.  
7. Topreventtherollerfrom moving,placechockblocks under  
each roller drum  
8. Clean the entire roller with warm water and mild soap. Pay  
close attention to the scrapper bar and spray bar holes,  
making sure that no dirt or debris is present. Dirt and debris  
can cause the sprinkler system to get clogged.  
Figure 18.Transmission Control Lever (Neutral)  
Emergency Shut-Down  
4. Placetheparkingbrakelever(Figure19)intheset position.  
This will lock the rear roller drum in place, and prevent the  
rollerfrommoving.Whenevertheoperator'sseatisvacated,  
place the transmission lever in neutral, and set the parking  
brake  
1. Turn the ignition key (Figure20) to the OFF position.  
2. Place the engine fuel valve lever (Figure 11) in the OFF  
position.  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 25  
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R2000H — MAINTENANCE  
Read carefully and follow the maintenance instructions in this  
section. Always check the engine and transmission lubrication  
before using the roller.  
Hydrostatic Transmission  
1. Even minute amounts of foreign matter will cause major  
damage. If the reservoir screen is damaged, it must be  
replacedimmediately.  
WARNING  
Before servicing or performing maintenance,  
make sure that the engine is off, the parking  
brake is on, the transmission control lever is  
in the neutral position, and the spark plug is  
disconnected and secured away from the  
spark plug.  
2. Thefluidwilllastundernormaloperatingconditions, forthe  
lifeofthetransmission.Ifoverheatingorwatercontamination  
occurs, the oil will change from its normal reddish color to  
black or milky and must be replaced.  
3. To drain the fluid, remove the plastic reservoir and the 3/8-  
16 hex head vent-plug from the top of the cast iron body.  
Lubrication  
CAUTION  
Refertothelubricationchartbelowforproperlubricationofroller.  
Followtheengine'smanufacturermanualforenginelubrication.  
The threads connecting the reservoir to the  
aluminum body are left-handed. Turn  
transmission upside down to drain.  
TABLE 5. R2000 LUBRICATION CHART  
ITEM  
OIL TYPE  
FREQUENCY  
4. To refill, reassemble the hex head vent-plug and the plastic  
reservoirtothetransmission.Refillthroughthereservoirwith  
cleanfluid.Withthetransmissioncontrolleverinfullforward  
or reverse position, rotate the input pulley several times to  
flush the internal mechanism of the transmission and re-  
drain. Refill through the reservoir with an approved  
transmissionfluid.  
Check daily before first  
start. Maintain at "cold"  
mark.  
Hydrostatic  
Transmission  
I.H. Hytran:  
Dextron B  
Mobil Grease MP  
or equivalent  
Front Axle  
Weekly  
Weekly  
Weekly  
Front Roller Pivot  
Spindle  
Mobil Grease MP  
or equivalent  
5. Priortorunningtheroller,thetransmissionfluidlevelshould  
not be above the cold mark. Overfilling reduces the expan-  
sion are in the reservoir and fluid will spill out at operating  
temperatures.  
Front Roller Steering  
Spindle  
Mobil Grease MP  
or equivalent  
6. Propercoolingisessentialtoboththeperformanceandlife  
ofthetransmission.Coolingisdependent onthefanandthe  
fins on the body.Keep the fan tightened and replace it if the  
blades become broken. Keep the cooling fins clean.  
None needed. Bearings are lifetime  
lubricated  
Rear Roller Bearings  
Drive Chains  
SAE 10W  
Sparingly once a day  
(keep clean)  
WARNING  
Cleaning the transmission with high pressure  
water spray or live steam may force water into  
the reservoir.A few drops of water in the system  
will result in excessive oil expansion, loss of oil  
through the vent hole in the reservoir, and a  
loss of power at operating temperature. A shield  
or cover should be placed over the reservoir  
cover during cleaning operation or in other  
situations where water maybe introduced into  
the unit.  
PAGE 26 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — MAINTENANCE  
Transmission Control Lever Adjustment  
Brake Adjustment  
If the roller tends to creep when the control lever is in neutral,  
perform the following. Refer to Figure 21 for location of compo-  
nents.  
1. The brake should be adjusted so that it takes 70 5 lbs. of  
force applied at the end of the lever to fully actuate it.  
2. Toadjustbrake,turntheknoblocatedatthetopofthebrake  
lever clockwise (toward the operator) to tighten the brake.  
3. Turntheknobcounterclockwise(awayfromtheoperator)to  
loosen the brake.  
Steering Adjustment  
1. The roller chain of the steering mechanism must be kept  
clean, lightly oiled and properly tensioned.  
2. Adjust the turnbuckle to allow 1/16" deflection to the slack  
side of the chain when in the straight position.  
Figure 21. Control Lever Adjustment Points  
Drive Chains  
1. The drive chains must be kept clean, lightly-oiled, and  
properlytensioned.  
1. Place the unit where there is ample clearance fore and aft.  
2. Open the cover, place the control lever to neutral position,  
and remove cotter pin from rod.  
2. When wear of the side bars, rollers or sprockets become  
noticeable, they should be replaced promptly.  
3. Start engine and allow to run at idle speed.  
3. Clean all dirt from the chain with solvent and re-oil lightly.  
4. Move control lever in reverse until roller just starts to move  
backwards.  
Drive ChainsTension Adjustment  
1. Movetherollerslowlyinthereversedirectionuntiltheslack  
side of the chain is toward the rear of the roller.  
5. Carefully hold the control lever in place and turn the engine  
off.  
2. Put the control lever in the neutral position and shut the  
engine off and apply parking brake.  
6. Withoutdisturbingsettingofcontrollever/transmissionarm,  
add washers on rod between cotter pin hole and grid tube  
and replace cotter pin.  
3. Loosenthetwoboltsthatholdtheidlerplateforward(intothe  
chain) using a pry bar.  
7. Return control lever to neutral position.  
4. Retighten the two mounting bolts.  
8. Checkpositionofguidetuberodinarmslot.Ifnotcentered,  
removeendoflinkfromarm,loosenlocknuts,adjustlength  
by screwing ends in or out until ball stud drops in arm in  
centeredposition.  
5. Starttheengineandmovetherollerintheforwarddirection,  
5 to 10 feet.  
6. Move the control lever to the neutral position and turn the  
engineoff.  
9. Tighten all nuts.  
10. Restartengineandmakesuretransmissionoutputsprocket  
does not move, at all engine speeds.  
7. Properchaintensionisapproximately0.2to0.4-inchdeflec-  
tionwithapproximately5lbs.offorceappliedtothecenterof  
thespanbetweenthesprocketstowardthefrontoftheroller.  
8. Ifthetensionisstillincorrect, readjust.  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 27  
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R2000H — MAINTENANCE  
3. ALWAYS keep the battery charged. If the battery is not  
TransmissionV-Belt Adjustment  
charged a buildup of combustible gas will occur.  
1. Keep pulleys clean and properly aligned using a straight  
edge.Correctbelttensionisessentialforthetransmissionto  
workproperlyandefficiently,andforthelongevityofthebelt.  
4. ALWAYS keep battery charging and cables in good  
working condition. Repair or replace all worn cables.  
5. ALWAYS recharge the battery in an vented air  
environment, to avoid risk of a dangerous concentration  
of combustible gases.  
2. Use a belt tension tester to check the belt tension.  
3. ApplytheloadtotheV-beltatthecenterofthespanbetween  
thepulleys.Thebeltdeflectionshouldbeapproximately1/4"  
with 3 1/2 lbs. to 4 lbs. load.  
6. ALWAYS wear eye protection and rubber gloves, since  
the battery contains sulfuric acid which burns skin and  
eats through clothing.  
7. ALWAYS recharge the battery in an vented air  
environment, to avoid risk of a dangerous concentration  
of combustible gases.  
CAUTION  
DO NOT overtighten theV-belt.This will cause  
excessive strain on the transmission bearings,  
resulting in transmission failure.  
8. In case the battery liquid (dilute sulfuric acid) comes in  
contact with clothing or skin, rinse skin or clothing  
immediately with plenty of water.  
Scrapers, Cocoa Mats, and Sprinkler Bars  
9. In case the battery liquid (dilute sulfuric acid) comes in  
contact with your eyes, rinse eyes immediately with  
plenty of water, then contact the nearest doctor or hospital,  
and seek medical attention.  
1. Keep roller scraper bars clean. Replace any broken or  
stretchedspring.Preventaccumulationoftarordebrisaround  
pivotarea.  
2. Remove and replace the cocoa mats when badly worn by CAUTION:  
looseningthescrewsholdingtheminplace.Removetheside  
panel first to replace the rear mats.  
If your clothing or skin comes in contact with  
the battery acid, immediately wash off with  
running water and get medical attention.  
3. Fillthewatertankthroughthelargecaponthetoprear.Use  
onlycleanwaterorthevalve,hoses,andsprinklerbarsmay  
becomeclogged.  
z
Check the battery regularly and make sure that each  
electrolyte level is to the bottom of the vent well  
(Figure 22). If necessary add only distilled water in a  
well-ventilated area.  
Battery  
The battery contains acids that can cause  
injury to the eyes and skin. To avoid eye  
irritation, always wear safety glasses. Use  
well insulated gloves when picking up the  
battery.Use the following guidelines when  
handling the battery:  
1. DO NOT drop the battery. There is the possibility of risk  
that the battery may explode.  
2. DO NOT expose the battery to open  
flames, sparks, cigarettes etc. The  
battery contains combustible gases  
and liquids. If these gases and  
liquids come in contact with a flame  
or spark, an explosion could occur.  
Figure 22. Battery Fluid Levels  
PAGE 28 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — PREPARATION FOR LONG -TERM STORAGE  
Roller Storage  
For storage of the roller for over 30 days, the following is  
recommended:  
z
z
z
Drain the fuel tank completely, or add STA-BIL to the  
fuel.  
Run the engine until the fuel in the injection system is  
completely consumed.  
Completely drain used oil from the engine crankcase  
and fill with fresh clean oil, then follow the procedures  
described in the engine manual for engine storage.  
z
z
z
z
Drain water tank  
Clean the entire roller and engine compartment.  
Remove battery and store it in cool dry place.  
Cover the roller and place it a clean dry area, that is  
protected from harsh elements.  
z
Remove ignition key, and store in a safe place.  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 29  
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R2000H — TROUBLESHOOTING (ROLLER)  
TABLE 6. ROLLER TROUBLESHOOTING  
SYMPTOM  
POSSIBLE PROBLEM  
SOLUTION  
Dump valve in?  
Pull out dump valve.  
Fill with fluid.  
Low fluid (hydrostatic)?  
Loose or broken belt?  
Broken control linkage?  
Engine not running properly?  
Slipping belt?  
Roller Won't Go Forward or  
Reverse  
Tighten belt or replace if necessary.  
Repair control linkage  
Refer to engine troubleshooting and manual.  
Tighten belt.  
Low Power  
Water in transmission (hydrostatic)?  
Purge and replace.  
Transmission overheated  
(hydrostatic)?  
Clean fins, replace broken fan, operate at lower speed setting.  
Cannot Rotate Input Shaft  
Damaged transmission?  
Low oil?  
See dealer.  
Fill oil.  
Able to Rotate Output Shaft  
with Input Still  
Damaged transmission?  
Spillage?  
See dealer.  
Fill carefully.  
Do not overfill when cold.  
Replace reservoir.  
Tighten.  
Expansion when warm?  
Damaged reservoir?  
Loose vent bolt, cover, gaskets?  
Bad control shaft seal?  
Bad shaft seal?  
Oil Leakage  
Replace seal.  
See dealer.  
PAGE 30 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — TROUBLESHOOTING (ENGINE)  
TABLE 7. ENGINE TROUBLESHOOTING  
SYMPTOM  
Difficult to start  
POSSIBLE PROBLEM  
SOLUTION  
Fuel is available but spark plug will  
not ignite. (Power available at high  
tension cable).  
Ignition plug being bridge?  
Carbon deposit at ignition?  
Check ignition system.  
Clean or replace ignition.  
Replace insulators.  
Short circuit due to defective  
insulators?  
Improper spark gap?  
Set spark plug gap to the correct gap.  
Check stop switch circuit. Replace stop switch if defective.  
Replace ignition coil.  
Fuel is available but spark plug will  
not ignite. (Power NOT available at  
high tension cable).  
Short circuit at stop switch?  
Ignition coil defective?  
Fuel is available and spark plug  
ignites (compression normal).  
Muffler clogged with carbon  
deposits?  
Clean or replace muffler.  
Fuel in use inadequate (water,  
dust)?  
Flush fuel sytem and replace with fresh fuel.  
Air Cleaner clogged?  
Defective cylinder head gasket?  
Cylinder worn?  
Clean or replace air cleaner.  
Tighten cylinder head bolts or replace head gasket.  
Replace cylinder.  
Fuel is available and spark plug  
ignites (compression low ).  
Spark plug loose?  
Tighen spark plug.  
Operation not satisfactory  
Not enough power available  
(compression normal, no miss-firing).  
Air cleaner clogged?  
Air in fuel line?  
Bleed (remove air) from fuel line.  
Adjust carbureator float  
Fuel level in carbureator float  
chamber improper?  
Carbon deposits in cylinder?  
Ignition coil defective?  
Clean or replace cylinder  
Not enough power available  
(compression normal, miss-firing).  
Flush fuel sytem and replace with fresh fuel.  
Replace ignition wires, clean ignition.  
Flush fuel sytem and replace with fresh fuel.  
Ignition plug often shorts?  
Fuel in use inadequate (water,  
dust)?  
Engine overheats.  
Excessive carbon depostion in  
combustion chamber?  
Clean or replace crankcase.  
Exhaust or muffler clogged with  
carbon.  
Clean or replace muffler.  
Spark plug heat value incorrect?  
Replace spark plug with correct type spark plug.  
Operation not satisfactory  
Rotational speed fluctuates.  
Governor adjustment improper?  
Governor spring defective?  
Fuel flow erratic?  
Adjust governor to correct lever.  
Clean or replace ignition.  
Check fuel line.  
Air taken in through suction line?  
Dust in rotating part?  
Check suction line.  
Recoil starter not working properly.  
Clean recoil starter assembly.  
Replace sprial spring.  
Spring spring failure?  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 31  
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EXPLANATION OF CODE IN REMARKS COLUMN  
The following section explains the different symbols and  
QTY. Column  
remarks used in the Parts section of this manual. Use the help  
numbers found on the back page of the manual if there are any  
questions.  
Numbers Used - Item quantity can be indicated by a  
number, a blank entry, or A/R.  
A/R (As Required) is generally used for hoses or other parts  
that are sold in bulk and cut to length.  
The contents and part numbers listed in the parts section are  
subject to change without notice. Multiquip does not  
guarantee the availibility of the parts listed.  
A blank entry generally indicates that the item is not sold  
separately. Other entries will be clarified in the “Remarks”  
Column.  
REMARKS Column  
Sample Parts List:  
Some of the most common notes found in the “Remarks”  
Column are listed below. Other additional notes needed to  
describe the item can also be shown.  
NO. PART NO. PART NAME  
QTY. REMARKS  
1
2
2
3
4
12345  
BOLT ...................... 1 ......INCLUDES ITEMS W/  
WASHER, 1/4 IN. .............NOT SOLD SEPARATELY  
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY  
HOSE ................... A/R ....MAKE LOCALLY  
BEARING ............... 1 ......S/N2345B AND ABOVE  
*
*
*
12347  
12348  
12349  
Assembly/Kit - All items on the parts list with the same  
unique symbol will be included when this item is purchased.  
Indicated by:  
“INCLUDES ITEMS W/(unique symbol)”  
NO. Column  
Unique Symbols - All items with same unique symbol  
Serial Number Break - Used to list an effective serial  
number range where a particular part is used.  
( , #,  
+
, %, or >) in the number column belong to the same  
*
assembly or kit, which is indicated by a note in the “Remarks”  
column.  
Indicated by:  
“S/N XXXXX AND BELOW”  
“S/N XXXX AND ABOVE”  
“S/N XXXXTO S/N XXX”  
Duplicate Item Numbers - Duplicate numbers indicate  
multiple part numbers are in effect for the same general  
item, such as different size saw blade guards in use or a  
part that has been updated on newer versions of the same  
machine.  
Specific Model Number Use - Indicates that the part is  
used only with the specific model number or model number  
variant listed. It can also be used to show a part is NOT  
used on a specific model or model number variant.  
When ordering a part that has more than one  
item number listed, check the remarks column  
for help in determining the proper part to order.  
Indicated by:  
“XXXXX ONLY”  
“NOT USED ON XXXX”  
“Make/Obtain Locally” - Indicates that the part can be  
purchased at any hardware shop or made out of available  
items. Examples include battery cables, shims, and certain  
washers and nuts.  
PART NO. Column  
Numbers Used - Part numbers can be indicated by a  
number, a blank entry, orTBD.  
“Not Sold Separately” - Indicates that an item cannot be  
purchased as a separate item and is either part of an  
assembly/kit that can be purchased, or is not available for  
sale through Multiquip.  
TBD (To Be Determined) is generally used to show a part  
that has not been assigned a formal part number at time of  
publication.  
A blank entry generally indicates that the item is not sold  
separately or is not sold by Multiquip. Other entries will be  
clarified in the “Remarks” Column.  
PAGE 32 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — SUGGESTED SPARE PARTS  
MQ R2000H ROLLER WITH HONDA GX240K1QAE2  
GASOLINE ENGINE  
1 to 3 Units  
Qty.  
P/N  
Description  
2 ......... 503837.................V-BELT A43  
1 ......... 530328.................CHAIN, LARGE SPROCKET  
1 ......... 530329.................CHAIN, MASTER LINK  
1 ......... 530334.................CHAIN, SMALL SPROCKET  
1 ......... 530336.................CHAIN, MASTER LINK  
1 ......... 530335.................CHAIN LINK  
1 ......... 509249.................CAP, PLASTIC WATER TANK  
1 ......... 530278.................CHAIN, ROLLER  
2 ......... 530279.................CHAIN LINK, OFFSET 5/8”  
3 ......... 530280.................CHAIN LINK, STRAIGHT 5/8”  
1 ......... 530340.................EXTENSION, CHAIN  
1 ......... 29299-401 ............CABLE, PARKING BRAKE  
3 ......... 17210ZE2822 ......ELEMENT, AC DUAL  
3 ......... 9807955846 .........SPARK PLUG  
1 ......... 17620ZH7023 ......CAP, FUEL TANK  
1 ......... 1762ZE2W01 .......FILTER, FUEL TANK  
3 ......... 35111880003 .......KEY, IGNITION  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 33  
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R2000H — NAME PLATE AND DECALS  
NAME PLATE AND DECALS  
PAGE 34 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — NAME PLATE AND DECALS  
NAME PLATE AND DECALS  
NO  
PART NO  
514538  
514420  
513688  
511740  
514423  
514419  
514421  
514427  
511738  
491999  
513393  
513698  
34536  
PART NAME  
QTY.  
1
1
1
1
2
1
1
1
1
5
4
1
1
1
1
1
REMARK  
1
DECAL, MQ R2000H LEFT  
DECAL, MQ R2000H RIGHT  
DECAL, MQ  
*
2
*
3
*
4
DECAL, MQ MULTIQUIP  
DECAL, ECONO-ROLL  
DECAL, PARKING BRAKE  
DECAL, COVER WARNING  
DECAL, SPRINKLERS  
DECAL, SLOPE WARNING  
DECAL, GREASE  
*
5
*
6
*
7
*
8
*
9
*
10  
*
11  
12  
13  
14  
15  
16  
17  
18  
19  
DECAL, LIFT POINT  
*
*
*
*
*
*
*
DECAL, WATER TANK CAP  
DECAL, OWNERS MANUAL  
DECAL, POWDER COATED  
DECAL, CAUTION OPERATION  
DECAL, SHIFT LEVER  
DECAL, MQ STEERING WHEEL  
13118  
511739  
513764  
514418  
1
PLATE, SERIAL NO. ...........................1.............. CONTACT PARTS DEPT.  
KIT, R-2000 DECAL ............................1.............. INCLUDES ITEMS W/  
514424  
*
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 35  
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R2000H — BRAKE ASSY.  
BRAKE ASSY.  
PAGE 36 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — BRAKE ASSY.  
BRAKE ASSY.  
NO  
2
4
5
6
PART NO  
PART NAME  
QTY.  
REMARK  
18057  
LEVER, PARKING BRAKE  
CAP SCREW 5/16”  
SPACER  
1
3
2
3
3
1
1
1
1
2
2
1
2
2
1
1
1
1
1
492367  
503736  
EM923023  
2105164  
29299-401  
530342  
530343  
509074  
530344  
2219  
530345  
6109180  
981635  
EM490952  
530346  
530347  
WASHER 5/16”  
8
HEX NUT 5/16” - 18  
CABLE, PARKING BRAKE  
ADJUSTABLE YOKE  
CLEVIS PIN 3/8”  
COTTER PIN 3/32”  
CLEVIS PIN 1/2”  
COTTER PIN 1/8”  
SUPPORT, PIVOT LEVER  
WASHER 1/2”  
CAP SCREW 1/2” - 13 NC x 1”  
SNAP RING  
LEVER, PIVOT  
BRACKET, BRAKE  
BRAKE BAND  
JAM NUT 5/16” - 24 NF  
10  
12  
14  
16  
18  
20  
22  
24  
26  
28  
30  
32  
34  
36  
29298-001  
EM492566  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 37  
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R2000H — STEERING ASSY.  
STEERING ASSY.  
PAGE 38 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — STEERING ASSY.  
STEERING ASSY.  
NO  
2
4
6
8
PART NO  
19113-001  
492570  
EM923348  
EM923023  
24182-001  
530273  
24175-001  
530275  
24586-001  
0202  
EM923023  
2105164  
223871  
EM916019  
530283  
EM923348  
530284  
530286  
530287  
530288  
EM963055  
0166 A  
530289  
530290  
981635  
6109180  
530291  
PART NAME  
QTY.  
1
1
2
1
1
1
1
1
1
4
4
4
1
3
2
1
1
1
1
1
1
1
1
1
2
2
3
2
1
1
4
2
3
1
1
1
1
1
4
REMARK  
CAP  
HEXNUT 5/8”  
FLATWASHER 5/8”  
WASHER 5/8”  
STEERING WHEEL  
STEERING POST  
REAR ROLL  
10  
12  
14  
16  
18  
20  
22  
24  
26  
28  
30  
32  
34  
36  
38  
40  
42  
44  
46  
48  
50  
52  
54  
56  
58  
60  
62  
64  
65  
66  
67  
68  
69  
70  
71  
ROLL PIN  
FLANGE BEARING  
CAP SCREW 5/16” - 18 x 1”  
WASHER 5/16”  
HEXNUT 5/16” - 18  
SCRAPER SPRING  
GREASE FITTING  
CAP SCREW 5/8”  
WASHER 5/8”  
WASHER 5/8”  
BRONZEWASHER  
SPINDLE PIN  
SPINDLE PIN  
CAP SCREW 3/8”, HEX HEAD  
WASHER, LOCK 3/8”  
FRONK YOKE  
FRONT SHAFT  
CAP SCREW 1/2” - 13 NC X 1”  
WASHER, LOCK 1/2”  
BRONZEWASHER  
FRONT ROLL UNIT  
CLAMP BAR  
WASHER 5/8”  
PIPE PLUG  
CHAIN LINK, OFFSET 5/8”  
CHAIN LINK, STRAIGHT 5/8”  
EXTENSION, CHAIN  
EXTENSION, CHAIN  
SPACER, CHAIN  
NUT, HEX 1/2”  
530292  
530295  
530015  
491214  
530279  
530280  
530340  
530281  
530282  
6109160  
530278  
CHAIN, ROLLER  
BUSHING  
24600-001  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 39  
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R2000H — CHASSIS AND COVERS ASSY.  
CHASSIS & COVERS ASSY.  
PAGE 40 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — CHASSIS AND COVERS ASSY.  
CHASSIS & COVERS ASSY.  
NO  
2
4
PART NO  
530364  
530365  
530368  
530369  
19093-401  
530371  
492356  
2101402  
492596  
492356  
2101428  
EM963610  
0166 A  
508389  
510909  
0166 A  
EM963610  
492357  
503740  
2101428  
492355  
29057  
PART NAME  
MAIN BODY FRAME  
GUARD, REAR  
PANEL, LEFT SIDE  
PLATE, SHIFTER  
SEAT ASSY.  
QTY.  
1
1
2
1
1
1
6
6
20  
2
4
4
4
4
4
4
4
REMARK  
8
10  
12  
14  
32  
34  
36  
40  
42  
44  
46  
48  
50  
52  
54  
56  
58  
60  
62  
64  
66  
68  
72  
SEAT GUARD  
CAP SCREW 1/4” x 3/4”  
WASHER, LOCK 1/4”  
WASHER 1/4”  
BOLT 1/4” x 3/4”  
NUT, HEX 1/4”  
CAP SCREW 3/8” NC x 1-1/4”  
WASHER, LOCK 3/8”  
WASHER 3/8”  
WASHER 3/8”  
WASHER, LOCK 3/8”  
CAP SCREW 3/8” NC 1-1/4”  
CAP SCREW 1/4”  
HINGE  
6
2
12  
6
1
2
4
NUT, HEX 1/4”  
HEX SCREW 1/4” - 20 x 1/2”  
BOX, DOCUMENT  
BOLT 1/4” x 3/4”  
WASHER, FLAT 1/4”  
PLATE, SERIAL NUMBER ................ 1................. CONTACT PARTS DEPT.  
W/ MODEL & SERIAL NO.  
492356  
492596  
34516  
74  
78  
80  
82  
84  
94  
491757  
530463  
506158  
2105164  
530464  
505186  
RIVET 1/8”  
2
1
4
4
1
2
FLOOR PLATE, ALUMINUM  
BOLT, 5/16” x 3/4”  
NUT, 5/16”  
GUARD, FRONT  
CUSION, RUBBER  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 41  
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R2000H — BATTERY ASSY.  
BATTERY ASSY.  
PAGE 42 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — BATTERY ASSY.  
BATTERY ASSY.  
NO  
1
2
3
4
5
6
7
8
PART NO  
530372  
530373  
507590  
506151  
3019092  
492379  
506266  
505624  
PART NAME  
QTY.  
REMARK  
BATTERY CABLE POSITIVE  
BATTERY CABLE NEGETIVE  
BATTERY 12V  
1
1
1
2
2
2
CLAMP, BATTERY  
WASHER 3/8”  
CAP SCREW 3/8”  
BATTERY TERMINAL COVER............... 1 ................ RED  
BATTERY TERMINAL COVER............... 1 ................ BLACK  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 43  
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R2000H — REAR DRUM ASSY.  
REAR DRUM ASSY.  
PAGE 44 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — REAR DRUM ASSY.  
REAR DRUM ASSY.  
NO  
1
2
3
4
5
6
7
8
PART NO  
530296  
492390  
505081  
530297  
24194-001  
530298  
EM969023  
491214  
PART NAME  
QTY.  
REMARK  
BEARING  
2
8
8
1
1
4
4
2
SCREW, CAP 7/16”  
HEXNUT 7/16”  
FRONT ROLL UNIT  
SPROCKET - 70 TOOTH  
SCREW, HEX 5/8”  
NUT, HEX 5/8”  
PIPE PLUG  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 45  
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R2000H — DRIVE SYSTEM ASSY.  
D
PAGE 46 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — DRIVE SYSTEM ASSY.  
DRIVE SYSTEM ASSY.  
NO  
2
4
6
8
9
10  
12  
14  
16  
18  
19  
20  
22  
24  
26  
28  
PART NO  
PART NAME  
QTY.  
1
4
4
7
1
4
1
2
1
1
2
2
1
1
2
1
REMARKS  
GX240K1QAE2 HONDA GX240K1QAE2  
492554  
492378  
512193  
EM502571  
0166 A  
530311  
492467  
503837  
530312  
513489  
530313  
492256  
530314  
210402  
530315  
491759  
530326  
255061  
530328  
530329  
530331  
500432  
530384  
530332  
492395  
621  
492584  
492471  
530333  
492470  
530335  
530336  
24675-001  
492486  
1456  
530337  
509165  
621  
6109160  
6109180  
492397  
530338  
530339  
492584  
490166  
NUT, HEX 3/8”  
BOLT, 3/8” x 1-3/4” G5  
WASHER, FLAT 3/8”  
CLIP  
WASHER, LOCK 3/8”  
PULLEY, ENGINE 6 MM  
SCREW, ALLEN 5/16” x 3/8”  
V-BELT A-43  
PULLEY, PUMP .5 MM  
SCREW, SET 1/4” x 3/8”  
WASHER, 1/4” FAN SECURING  
SCREW, ALLEN HEAD 1/4” x 1” 20-NC  
SCREW, ALLEN HEAD 1/4” x 1” 28-NF  
WASHER, LOCK 1/4”  
FAN, BLADE  
30  
72  
74  
86  
KEY, WOODRUFF 1/8” x 1/2  
DRIVE GEAR 10 TEETH, TRANSMISSION  
SCREW, SET 1/4” NC x 1/4”  
CHAIN LARGE SPROCKET  
CHAIN MASTER LINK ......................................... 1 ....... USED WITH ITEM 86  
SPROCKET 72 TEETH  
KEY, SQUARE 3/8” X 50 MM  
PINION SHAFT  
PILLOW BLOCK BEARING  
SCREW 1/2” NC x 1-3/4” G5  
WASHER 1/2” ESP  
2
1
2
1
88  
102  
104  
105  
106  
108  
110  
112  
114  
116  
118  
120  
122  
124  
126  
128  
130  
132  
134  
135  
136  
138  
140  
142  
144  
146  
1
1
1
2
4
8
4
2
1
2
NUT, NYLOCK 1/2” NC  
SCREW, ALLEN 3/8” NC X 1/2”  
SPROCKET 12 TEETH SHAFT  
SCREW, ALLEN 3/8” NC 3/8”  
CHAIN LINK ......................................................... 1 ....... USED WITH ITEM 124  
CHAIN MASTER LINK ......................................... 1 ....... USED WITH ITEM 124  
CHAIN SMALL SPROCKET  
SQUARE-HEAD SCREW 3/8” NC X 1-3/4”  
NUT, HEX 3/8” NC  
PLATE, SUPPORT TENSION  
SCREW, HEX 1/2” NC x 2-1/4” G5  
WASHER 1/2” ESP  
NUT, HEX 1/2” NC G5  
WASHER, LOCK 1/2”  
SCREW, HEX 1/2” NC X 2-1/2” G5  
SPROCKET 15 TEETH, IDLER  
SPACER, TENSION  
1
1
2
1
2
2
1
2
1
1
1
1
1
NUT, NYLOCK 1/2” NC  
BOLT, HHCS, 3/8” X 3-1/2” G5  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 47  
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R2000H — TRANSMISSION ASSY.  
TRANSMISSION ASSY.  
PAGE 48 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — TRANSMISSION ASSY.  
TRANSMISSION ASSY.  
NO  
30  
32  
33  
34  
36  
38  
40  
44  
46  
48  
50  
52  
54  
56  
58  
60  
62  
64  
66  
68  
70  
78  
80  
82  
84  
90  
92  
94  
96  
98  
100  
PART NO  
EM491759  
EM510971  
505832  
EM963064  
504679  
EM969013  
530316  
EM969012  
492357  
492596  
530320  
2101428  
530321  
EM969013  
530322  
PART NAME  
QTY.  
2
1
1
3
4
4
1
1
1
2
1
1
1
2
1
1
1
5
1
1
1
2
2
4
1
1
1
1
2
1
1
REMARKS  
KEY, WOODRUFF 1/8” x 1/2  
PUMP, HYDROSTATIC  
LEVER, FREE FLOW RELIEF  
SCREW, 3/8” NC x 3-1/2” G5 16-NC  
WASHER, FLAT 3/8”  
NUT, LOCK 3/8”  
SHIFT ARM ASSY.  
NUT, NYLOCK 3/8” 16 NC  
BOLT, G8  
WASHER, FLAT 1/4”  
SPACER  
NUT, NYLOCK 1/4” NC 20-NC  
SHIFT ARM EXTENSION  
NUT, HEX 3/8” NC  
ADJUSTMENT ROD  
BALL-JOINT  
SPRING, COMPRESSION  
WASHER, FLAT 3/8”  
SNAP RING  
WASHER, FLAT 5/16"  
NUT, NYLOCK 5/16”  
WASHER, LOCK 1/4”  
BALL JOINT  
NUT, HEX 1/4” NF  
ROD, ADJUSTMENT  
HAND GRIP  
530323  
530324  
3019092  
530325  
EM923023  
2105164  
2101402  
513870  
EM968435  
530327  
15081  
530330  
EM963692  
504322  
6109180  
492584  
SHIFT HANDLE  
SCREW, HEX 1/2” NC x 1-1/2” G5  
WASHER, FLAT 1/2 “  
WASHER, LOCK 1/2”  
NUT, NYLOCK 1/2”  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 49  
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R2000H — WATER SYSTEM ASSY.  
WATER SYSTEM ASSY.  
PAGE 50 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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R2000H — WATER SYSTEM ASSY.  
WATER SYSTEM ASSY.  
NO  
2
4
6
8
PART NO  
530460  
492438  
EM923023  
EM923343  
509249  
506071  
504163  
513379  
492596  
491237  
492356  
EM502571  
511431  
492581  
492622  
530305  
530303  
530307  
530308  
492393  
492584  
530309  
EM963610  
3019092  
0166 A  
1456  
PART NAME  
QTY.  
1
4
4
4
1
3
2
1
19  
1
19  
4
2
19  
4
1
1
2
4
8
8
1
2
4
2
2
1
1
2
4
4
REMARK  
TANK, WATER  
BOLT, C/H 5/16"NF X 1" G5  
WASHER 5/16" FLAT W  
WASHER 5/16" LOCK  
CAP, PLASTIC WATER TANK  
FITTING, ELBOW 1/2"  
HOSE, VINYL WATER  
FITTING, TEE 1/2" NYLON  
WASHER 1/4" FLAT G.  
VALVE, WATER FLOW 1/2"  
BOLT, C/H 1/4"NC X 3/4"  
CLIP  
10  
12  
14  
16  
23  
24  
25  
26  
30  
34  
42  
44  
46  
54  
56  
58  
60  
72  
74  
76  
78  
80  
82  
84  
92  
98  
102  
103  
104  
104  
105  
106  
SUPPORT CLAMP, TUBE 3/4"  
NUT, 1/4"  
WASHER 1/4" LOCK  
COCOA MAT, FRONT  
SCRAPER, FRONT DRUM  
SCRAPER, FRONT DRUM REAR  
EXTENSIONS, FRONT DRUM SPRING  
BOLT, C/H 1/2"NC X 1.1/4"  
NUT, 1/2"  
SUPPORT, WATER TUBE  
BOLT, C/H 3/8"NC X 1.1/4"  
WASHER, FLAT 3/8”  
WASHER, LOCK 3/8”  
NUT, HEX 3/8"  
COCOA MAT, REAR  
SCRAPER, REAR DRUM  
SCRAPER, REAR DRUM REAR  
EXTENSIONS, REAR DRUM SPRING  
BOLT, C/H 1/4"NC X 1"G8"  
CAP PVC 13 MM  
PVC TUBE, FRONT DRUM 1/2” x 17” .........2.............. CUT TUBE LENGTH TO 11.75"  
PVC TUBE, REAR DRUM 1/2 x 17” ............2.............. CUT TUBE LENGTH TO 15.5"  
530306  
530304  
530310  
530308  
492357  
508610  
506072  
506072  
506071  
513869  
2
ELBOW PVC  
TEE PVC TUBE 1/2”  
1
1
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 51  
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HONDA GX240K1QAE2 ENGINE — AIR CLEANER ASSY.  
AIR CLEANER ASSY.  
PAGE 52 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — AIR CLEANER ASSY.  
AIR CLEANER ASSY.  
NO.  
1
2
PART NO.  
PART NAME  
QTY.  
REMARKS  
16271ZE2000  
17210ZE2822  
17218ZE2505  
17231ZH9820  
17232891000  
17238ZE2310  
17239ZE1000  
17410ZE2020  
90325044000  
90009ZE2003  
9405006000  
GASKET, ELBOW  
1
ELEMENT, AIR CLEANER, DUAL ............. 1 ............. INCLUDES ITEMS W/  
FILTER, OUTER  
COVER, AIR CLEANER  
GROMMET, AIR CLEANER  
COLLAR, AIR CLEANER  
COLLAR B, AIR CLEANER  
*
3
*
5
1
1
1
2
1
6
8%  
9%  
10  
13  
14  
15  
ELBOW COMP., AIR CLEANER ............... 1 ............. INCLUDES ITEMS W/  
%
WINGNUT, TOOL BOX SETTING  
BOLT- WASHER 6 X 22  
NUT, FLANGE 6MM  
2
1
2
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 53  
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HONDA GX240K1QAE2 ENGINE — CAMSHAFT ASSY.  
CAMSHAFT ASSY.  
PAGE 54 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — CAMSHAFT ASSY.  
CAMSHAFT ASSY.  
NO.  
1
2
3
4
PART NO.  
PART NAME  
QTY.  
REMARKS  
14100ZE2W01  
14410ZE2013  
14431ZE2010  
14441ZE2000  
14451ZE1013  
14568ZE1000  
14711ZE2000  
14721ZE2000  
14751ZE2003  
14771ZE2000  
14773ZE2000  
14781ZE2000  
14791ZE2010  
90012ZE0010  
90206ZE1000  
CAMSHAFT ASSY. ................................... 1 ............. INCLUDES ITEMS W/  
*
ROD PUSH  
ARM VALVE ROCKER  
LIFTER VALVE  
PIVOT ROCKER ARM  
SPRING, WEIGHT RETURN  
VALVE, IN.  
2
2
2
2
1
1
1
2
1
1
1
1
2
2
5
6
*
7
8
VALVE, EX.  
SPRING, VALVE  
9
10  
11  
12  
13  
14  
15  
RETAINER, IN. VALVE SPRING  
RETAINER, EX. VALVE SPRING  
ROTATOR, VALVE  
PLATE, PUSH ROD GUIDE  
BOLT, PIVOT 8MM  
NUT, PIVOT ADJ.  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 55  
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HONDA GX240K1QAE2 ENGINE — CARBURETOR ASSY.  
CARBURETOR ASSY.  
PAGE 56 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — CARBURETOR ASSY.  
CARBURETOR ASSY.  
NO.  
PART NO.  
+ 16010ZE2812  
16011ZA0931  
16013ZA0931  
16016ZHW01  
16024ZE1811  
16028ZE0005  
16028ZE2005  
16100ZE2W71  
16124ZE0005  
16166ZE2W70  
16172ZE3W10  
16173001004  
16211ZE2000  
16220ZA0702  
16221ZA0800  
16223ZA0800  
16610ZE1000  
16953ZE1812  
16954ZE1811  
16956ZE1811  
16957ZE1812  
16967ZE0811  
93500030060H  
9430520122  
PART NAME  
QTY.  
REMARKS  
1
2
3
5
%
GASKET SET  
VALVE SET, FLOAT  
FLOAT SET  
1
1
1
1
1
1
1
*
*
*
*
SCREW SET  
6 +  
SCREW SET, DRAIN  
SCREW SET B  
CHOKE SET  
CARBURETOR ASSY................................ 1 ............. INCLUDES ITEMS W/  
SCREW, THROTTLE STOP  
NOZZLE, MAIN  
COLLAR, SET  
O-RING  
INSULATOR, CARBURETOR  
SPACER COMP., CARBURETOR  
GASKET, CARBURETOR  
GASKET, INSULATOR  
LEVER COMP., CHOKE, STD. ................. 1 ............. INCLUDES ITEMS W/  
LEVER, VALVE  
PLATE, LEVER SETTING  
SPRING, VALVE LEVER  
GASKET, VALVE  
CUP, FUEL STRAINER  
SCREW, PAN 3 X 6  
PIN, SPRING 2 X 12  
JET, MAIN #82, OPTIONAL  
JET, MAIN #85, OPTIONAL  
JET, MAIN #88  
JET SET, PILOT #40 ................................. 1 ............. INCLUDES ITEMS W/  
CHAMBER SET, FLOAT ............................ 1 ............. INCLUDES ITEMS W/+  
*
7
8
*
*
9
*
10  
1
1
1
1
1
1
1
1
*
11  
*
12  
*
13  
*
14  
15  
16  
17  
18  
■
19  
1
1
1
1
1
2
1
1
1
1
*
20  
*
21  
*
22  
*
23  
24  
25  
26  
26  
*
■
99101ZH80820  
99101ZH80850  
99101ZH80880  
99204ZE20400  
16015ZE8005  
26  
*
27  
*
%
28  
*
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 57  
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HONDA GX240K1QAE2 ENGINE — CONTROL ASSY.  
CONTROL ASSY.  
PAGE 58 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — CONTROL ASSY.  
CONTROL ASSY.  
NO.  
2
3
4
5
PART NO.  
PART NAME  
ARM, GOVERNOR  
ROD, GOVERNOR  
SPRING, GOVERNOR  
SPRING, THROTTLE RETURN  
CONTROL ASSY., REMOTE ...................... 1............. INCLUDES ITEMS W/  
LEVER, CONTROL  
SPRING, LEVER  
WASHER, CONTROL LEVER  
HOLDER, CABLE  
SPACER, CONTROL LEVER  
BASE COMP., CONTROL  
SPRING, CONTROL ADJUSTING  
SPRING, CABLE RETURN  
BOLT, FLANGE 6 X 12 CT200  
BOLT, GOVERNOR ARM  
NUT, SELF-LOCK 6MM  
SCREW, PAN 5 X 28  
QTY.  
REMARKS  
16551ZE2000  
16555ZE2000  
16561ZE2000  
16562ZE2000  
16570ZE2W20  
16571ZE2W00  
16574ZE1000  
16575ZE2W00  
16576891000  
16578ZE1000  
16581ZE2W00  
16584883300  
16592883310  
90013883000  
90015ZE5010  
90114SA0000  
93500050280A  
93500050160A  
9405006000  
1
1
1
1
8
*
10  
1
1
1
1
1
1
1
1
2
1
1
1
1
1
*
11  
*
12  
*
13  
*
14  
*
15  
*
16  
*
17  
19  
*
20  
21  
24  
*
26  
*
SCREW, PAN 5 X 16  
NUT, FLANGE 6MM  
27  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 59  
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HONDA GX240K1QAE2 ENGINE — CRANKCASE COVER ASSY.  
CRANKCASE COVER ASSY.  
PAGE 60 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — CRANKCASE COVER ASSY.  
CRANKCASE COVER ASSY.  
NO.  
2
3
4
5
PART NO.  
PART NAME  
QTY.  
REMARKS  
11400ZE2601  
11381ZE2801  
15600ZG4003  
15600735003  
15625ZE1000  
15625ZE1003  
16510ZE2811  
COVER ASSY., CRANKCASE .................. 1 ............. INCLUDES ITEMS W/  
*
GASKET, CASE COVER  
CAP ASSY., OIL FILLER .......................... 1 ............. INCLUDES ITEMS W/  
CAP ASSY., OIL FILLER .......................... 1 ............. INCLUDES ITEMS W/+  
GASKET, OIL FILLER CAP  
GASKET, OIL FILLER CAP  
GOVERNOR ASSY., BALANCER ............. 1 ............. INCLUDES ITEMS W/$  
WEIGHT, GOVERNOR  
HOLDER, GOVERNORWEIGHT  
PIN, GOVERNOR WEIGHT  
SLIDER, GOVERNOR  
WASHER 6 X 16  
CLIP, GOVERNOR HOLDER  
PIN, DOWEL 8 X 12  
OIL SEAL 30 X 46 X 8  
WASHER, PLAIN 6MM  
BOLT, FLANGE 8 X 35  
BEARING, RADIAL BALL 6202  
BEARING, RADIAL BALL 6206  
1
%
8+  
1
1
9%  
10  
*
11 $ 16511ZE2000  
2
1
2
1
1
1
2
1
1
7
1
*
12 $ 16512ZE2811  
*
13 $ 16513ZE2000  
*
14  
15  
16  
17  
18  
19  
20  
21  
22  
16531ZE2000  
90473147000  
90602ZE1000  
90701HC4000  
91201890003  
9410106800  
957010803500  
961006202000  
961006206000  
*
*
*
*
*
*
*
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 61  
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HONDA GX240K1QAE2 ENGINE — CRANKSHAFT ASSY.  
CRANKSHAFT ASSY.  
PAGE 62 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — CRANKSHAFT ASSY.  
CRANKSHAFT ASSY.  
NO.  
2
8
PART NO.  
PART NAME  
QTY.  
REMARKS  
13320ZE2601  
13351ZE2010  
90745ZE2600  
961006206000  
CRANKSHAFT COMP., Q- TYPE.............. 1 ............. INCLUDES ITEMS W/  
*
WEIGHT, BALANCER  
KEY 6.3 X 6.3 X 43  
BEARING, RADIAL BALL 6206  
1
1
1
10  
12  
*
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 63  
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HONDA GX240K1QAE2 ENGINE — CYLINDER BARREL ASSY.  
CYLINDER BARREL ASSY.  
PAGE 64 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — CYLINDER BARREL ASSY.  
CYLINDER BARREL ASSY.  
NO.  
1
2
3
3
6
7
8
*
9
10  
11  
12  
13  
PART NO.  
PART NAME  
QTY.  
REMARKS  
12000ZE2844  
15510ZE2043  
16541ZE2010  
16541ZE2010  
90131896650  
90446KE1000  
91201890003  
91353671003  
9405010000  
9410912000  
9425110000  
957010601200  
961006202000  
CYLINDER ASSY., BALANCER + OIL ALERT ...... 1 .......... INCLUDES ITEMS W/  
*
SWITCH ASSY., OIL LEVEL  
SHAFT, GOVERNOR ARM  
SHAFT, GOVERNOR ARM  
BOLT, DRAIN PLUG  
WASHER 8.2 X17X0.8  
OIL SEAL 30X46X8  
1
1
1
2
1
1
1
1
2
1
2
1
O-RING  
NUT, FLANGE 10MM  
WASHER, DRAIN PLUG 12MM  
PIN, LOCK 10MM  
BOLT, FLANGE 6X12  
BEARING, RADIAL BALL 6202  
14  
*
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 65  
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HONDA GX240K1QAE2 ENGINE — CYLINDER HEAD ASSY.  
CYLINDER HEAD ASSY.  
PAGE 66 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — CYLINDER HEAD ASSY.  
CYLINDER HEAD ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1
12200ZH9000  
12204ZE2306  
12205ZE2305  
12216ZE2300  
12251ZE2800  
12310ZE2020  
12391ZE2020  
14775ZE2010  
90014ZE2000  
90042ZE2000  
92900080320E  
90441ZE2010  
9430112200  
CYLINDER HEAD COMP. ....................................... 1 .......... INCLUDES ITEMS W/  
*
2
*
3
*
4
*
5
6
7
GUIDE, VALVE, OS, OPTIONAL  
GUIDE, EX. VALVE, OS, OPTIONAL  
CLIP, VALVE GUIDE  
GASKET, CYLINDER HEAD  
COVER COMP., HEAD  
GASKET, CYLINDER HEAD COVER  
SEAT, VALVE SPRING  
BOLT, HEAD COVER  
BOLT, STUD 8X123  
BOLT 2, STUD 8X32  
WASHER COMP., HEAD COVER  
PIN A, DOWEL 12X20  
BULK HOSE, VACUUM 11X1000, 11X100  
BOLT, FLANGE 10X80  
1
1
1
1
1
1
1
1
2
2
1
2
1
4
1
1
1
8
10  
11  
12  
13  
14  
15  
16  
17  
17  
17  
950051100130M  
957011008000  
9807955846  
9807955855  
9807956855  
SPARK PLUG, BPR5ES, NGK  
SPARK PLUG, W16EPR-U, DENSO, OPTIONAL  
SPARK PLUG, W20EPR-U, DENSO  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 67  
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HONDA GX240K1QAE2 ENGINE — FAN COVER ASSY.  
FAN COVER ASSY.  
PAGE 68 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — FAN COVER ASSY.  
FAN COVER ASSY.  
NO.  
1
2
3
6
7
9
PART NO.  
PART NAME  
QTY.  
REMARKS  
16731ZE2003  
19610ZE2010ZA  
19631ZE2D00  
81329567020  
90013883000  
90684ZA0601  
CLIP, TUBE  
1
1
1
1
6
1
COVER COMP., FAN *R8* BRIGHT RED  
SHROUD  
GROMMET, DRAIN HOLE  
BOLT, FLANGE 6X12, CT200  
CLIP, WIRE HARNESS  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 69  
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HONDA GX240K1QAE2 ENGINE — FLYWHEEL ASSY.  
FLYWHEEL ASSY.  
PAGE 70 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — FLYWHEEL ASSY.  
FLYWHEEL ASSY.  
NO.  
1
2
6
7
PART NO.  
PART NAME  
QTY.  
REMARKS  
19511ZE2000  
28450ZE2W11  
31100ZE2832  
90201ZE3V00  
90741ZE2000  
FAN, COOLING  
1
1
1
1
1
PULLEY COMP., STARTER, SCREEN GRID  
FLYWHEEL COMP.  
NUT, SPECIAL 16MM  
8
KEY, SPECIAL WOODRUFF 25X18  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 71  
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HONDA GX240K1QAE2 ENGINE — FUELTANK ASSY.  
FUEL TANK ASSY.  
PAGE 72 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — FUELTANK ASSY.  
FUEL TANK ASSY.  
NO.  
1
2
3
5
6
*
8
11  
12  
13  
14  
15  
PART NO.  
PART NAME  
RUBBER SUPPORTER 107MM  
JOINT, FUEL TANK  
TANK COMP., FUEL *NH1*, MC KINLEY WHITE  
CAP COMP., FUEL FILLER .................................... 1 .......... INCLUDES ITEMS W/  
GASKET, FUEL FILLER CAP  
FILTER, FUEL  
O-RING 14MM, ARAI  
NUT, FLANGE 8MM  
BULK HOSE, FUEL 4.5X3000, 4.5X222  
CLIP, TUBE, B8  
BOLT, FLANGE 8X25  
QTY.  
REMARKS  
16854ZH8000  
16955ZE1000  
17510ZE2010ZA  
17620ZH7023  
17631ZH7003  
17672ZE2W01  
91353671003  
9405008000  
1
1
1
*
1
1
1
2
1
2
2
950014500360M  
9500202080  
957010802500  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 73  
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HONDA GX240K1QAE2 ENGINE — IGNITION COIL ASSY.  
IGNITION COIL ASSY.  
PAGE 74 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — IGNITION COIL ASSY.  
IGNITION COIL ASSY.  
NO.  
1
2
5
6
7
8
9
PART NO.  
PART NAME  
QTY.  
REMARKS  
30500ZE2023  
30700ZE1013  
31511ZE2000  
31512ZE2000  
31630ZE2841  
36101ZE1010  
36103ZE1000  
90013883000  
90015883000  
90017883000  
COIL ASSY., IGNITION  
CAP ASSY., NOISE SUPPRESSOR  
CLAMP, WIRE  
1
1
1
1
1
1
1
1
2
2
GROMMET, WIRE  
COIL ASSY., CHARGE (3A)  
WIRE, STOP SWITCH 370MM  
HOLDER, STOP SWITCH WIRE  
BOLT, FLANGE 6X12  
BOLT, FLANGE 6X28  
BOLT, FLANGE 6X32  
10  
11  
12  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 75  
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HONDA GX390K1QAE2 — STARTER MOTOR ASSY.  
STARTER MOTOR ASSY.  
PAGE 76 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX390K1QAE2 — STARTER MOTOR ASSY.  
STARTER MOTOR ASSY.  
NO.  
PART NO.  
PART NAME  
CONTACTOR ASSY.  
ARMATURE  
CLUTCH OVERRUNNING  
MOTOR UNIT STARTER.............................. 1 ......... INCLUDES ITEMS W/  
BRACKET, CENTER  
BRACKET, FRONT  
GEAR, DRIVE PINION  
BRUSH  
QTY.  
REMARKS  
1
*
2
*
3
*
4
31204ZA0003  
31217ZE2003  
31214ZE2003  
31210ZE2003  
31211ZE2003  
31212ZE2003  
31213ZE2003  
31215ZE2003  
31218ZE3003  
31219ZE2003  
31231ZE2003  
31232ZE2013  
31233ZE2003  
90110ZE2003  
91601ZE2003  
90007ZE2003  
938920503208  
9407006080  
1
1
1
*
5
1
1
1
2
1
4
1
1
1
1
1
2
4
2
2
*
6
*
7
*
8
*
9
10  
YOKE  
*
SPRING, BRUSH RETURN  
HOLDER, BRUSH  
WIRE, WATER COVER  
INSULATOR  
SCREW-WASHER (4X6)  
GASKET  
BOLT-WASHER (5X14)  
SCREW WASHER 5X3  
NUT-WASHER (6MM)  
BOLT, FLANGE (8X35)  
*
12  
*
13  
*
14  
*
15  
*
16  
*
17  
*
18  
*
19  
*
20  
957010804000  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 77  
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HONDA GX240K1QAE2 — CONTROL BOX ASSY.  
PAGE 78 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 — CONTROL BOX ASSY.  
CONTROL BOX ASSY.  
NO.  
PART NO.  
PART NAME  
QTY. REMARKS  
1
31610ZE2854ZB  
31612ZE2003  
31614ZE2003  
31615ZE2003ZB  
31700124003  
32127738700  
32197ZE1003  
32902892003  
35100ZE2842  
35111880003  
36103ZE1000  
38240ZE2840  
38250ZA8701  
87529ZE2811  
90013883000  
90380MA6010  
90630751000  
90672SA0003  
91406ZE2003  
93500030120H  
93500040120H  
94001043900S  
9411104800  
CONTROL BOX ASSY. (EXT. ALERT) ......... 1 ...... INCLUDES ITEMS W/  
*
2
CASE, CONTROL  
BRACKET, CASE MOUNTING  
PANEL, CONTROL  
RECTIFIER, SILICON ASSY.  
SUSPENSION, CONNECTOR  
SUB-HARNESS  
1
1
1
1
1
1
1
*
3
*
4
*
5
*
6 #  
*
7
8
*
BAND  
*
9
SWITCH, COMBINATION ASSY. ................. 1 ...... INCLUDES ITEMS W/#  
KEY  
*
10 #  
2
1
1
1
1
2
1
1
1
1
2
1
2
1
1
1
1
*
11  
HOLDER, STOP SWITCH WIRE  
PROTECTOR, CIRCUIT 3.5A  
LENS, PROTECTOR ASSY.  
PANEL, CONTROL BOX (EXTERNAL)  
BOLT, FLANGE (6x12)  
SCREW, SPECIAL (6x12)  
CLIP, PURSE LOCK  
STRAP, CABLE 118mm  
TUBE, FASTENER  
SCREW, PAN (3x12)  
SCREW, PAN (4x12)  
NUT, HEX (4mm)  
WASHER, SPRING (4mm)  
FUSE, BLADE 15A  
ALERT UNIT, OIL  
12  
*
13  
*
14  
*
15  
16  
17  
18  
19  
*
20  
*
21  
*
22  
*
23  
24 #  
*
9820031500  
34150ZH7003  
9410104800  
*
25  
*
26  
*
WASHER, FLAT (4mm)  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 79  
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HONDA GX240K1QAE2 ENGINE — MUFFLER ASSY.  
MUFFLER ASSY.  
PAGE 80 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — MUFFLER ASSY.  
MUFFLER ASSY.  
NO.  
1
2
3
4
5
6
7
8
10  
11  
12  
13  
14  
PART NO.  
PART NAME  
QTY.  
REMARKS  
18310ZE2W00  
18320ZE2W01  
18323ZE2W00  
18330ZE2W00  
18331ZE2810  
18333ZE3800  
18355ZE2010  
18381ZE2W10  
90013883000  
90050ZE1000  
90055ZE1000  
90050ZE1000  
9405008000  
MUFFLER  
1
1
1
1
1
1
1
1
1
6
3
1
5
PROTECTOR COMP., MUFFLER  
PROTECTOR, EX. PIPE  
PIPE, EX.  
CAP, MUFFLER  
GASKET, EX. PIPE  
ARRESTER, SPARK  
GASKET, MUFFLER, ARRESTER  
BOLT, FLANGE 6X12 CT200  
SCREW, TAPPING 5X8  
SCREW, TAPPING 4X6  
SCREW, TAPPING 5X8  
NUT, FLANGE 8MM  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 81  
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HONDA GX240K1QAE2 ENGINE — PISTON ASSY.  
PISTON ASSY.  
PAGE 82 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — PISTON ASSY.  
PISTON ASSY.  
NO.  
1
1
1
1
2
2
2
2
3
4
4
5
*
6
PART NO.  
PART NAME  
QTY.  
REMARKS  
13010ZE2013  
13011ZE2013  
13012ZE2013  
13013ZE2013  
13101ZE2W00  
13102ZE2W00  
13103ZE2W00  
13104ZE2W00  
13111ZE2000  
13200ZE2000  
13200ZE2305  
90001ZE8000  
90551ZE1000  
RING SET, PISTON, STD.  
RING SET, PISTON, OS 0.25, OPTIONAL  
RING SET, PISTON, OS 0.50, OPTIONAL  
RING SET, PISTON, 0.75, OPTIONAL  
PISTON, STANDARD  
1
1
1
1
1
1
1
1
1
PISTON, OS 0.25, OPTIONAL  
PISTON, OS 0.50, OPTIONAL  
PISTON, 0.75, OPTIONAL  
PIN, PISTON  
ROD ASSY., CONNECTING STANDARD ................ 1 ..........INCLUDES ITEMS W/  
ROD ASSY., CONNECTING, US 0.25, OPT. .......... 1 ..........INCLUDES ITEMS W/  
*
*
BOLT, CONNECTING ROD  
CLIP, PISTON PIN 18MM  
2
2
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 83  
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HONDA GX240K1QAE2 ENGINE — RECOIL STARTER ASSY.  
RECOIL STARTER ASSY.  
PAGE 84 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — RECOIL STARTER ASSY.  
RECOIL STARTER ASSY.  
NO.  
PART NO.  
PART NAME  
QTY.  
REMARKS  
1
28400ZE2W01ZA  
28410ZE2W01ZA  
28421ZE2W01  
28422ZE2W01  
28441ZE2W01  
28442ZE2W01  
28443ZE2W01  
28444ZE2W01  
28461ZE2W02  
28462ZE2W11  
90004ZE2W01  
90008ZE2003  
STARTER ASSY., RECOIL *R8*, BRIGHT RED............ 1 .......INCLUDES ITEMS W/  
*
2
CASE COMP., RECOIL STARTER *R8*, RED  
PULLEY, RECOIL STARTER  
RATCHET, STARTER  
SPRING, FRICTION  
SPRING, STARTER RETURN  
SPRING RATCHET  
RETAINER, SPRING  
GRIP, STARTER  
ROPE, RECOIL STARTER  
SCREW, CENTER  
BOLT, FLANGE 6X10  
1
1
2
1
1
2
1
1
1
1
3
*
3
*
4
*
5
*
6
*
7
8
*
*
10  
*
11  
*
13  
*
14  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 85  
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HONDA GX240K1QAE2 ENGINE — ENGINE LABELS  
ENGINE LABELS  
PAGE 86 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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HONDA GX240K1QAE2 ENGINE — ENGINE LABELS  
ENGINE LABELS  
NO.  
1
3
5
16  
PART NO.  
PART NAME  
EMBLEM, INTERNAL  
LABEL, CAUTION  
MARK, CHOKE, EXTERNAL  
MARK, OIL ALERT, E  
QTY.  
REMARKS  
87521ZE2W01  
87522ZH9000  
87528ZE2810  
87532ZH8810  
1
1
1
1
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 87  
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TERMS AND CONDITIONS OF SALE — PARTS  
PAYMENT TERMS  
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell  
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal  
any), and with Multiquip part numbers Equipment Manufacturer accounts who use  
Terms of payment for parts are net 30 days.  
FREIGHTPOLICY  
clearlymarked.  
our products as integral parts of their own  
products.  
All parts orders will be shipped collect or  
prepaidwiththechargesaddedtotheinvoice.  
All shipments are F.O.B. point of origin.  
Multiquip’sresponsibilityceaseswhenasigned  
manifesthasbeenobtainedfromthecarrier,  
andanyclaimforshortageordamagemustbe  
settledbetweentheconsigneeandthecarrier.  
6. Thefollowingitemsarenotreturnable:  
SPECIALEXPEDITINGSERVICE  
a. Obsolete parts. (If an item is in the  
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice  
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,  
insuredparcelpostorincaseswhereMultiquip  
mustpersonallydeliverthepartstothecarrier.  
(such as gaskets, seals, “O” rings,  
b. Any parts with a limited shelf life  
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY  
MINIMUMORDER  
chasedmorethansixmonthspriorto  
thereturndate.  
Multiquip shall not be liable hereunder for  
damagesinexcessofthepurchasepriceofthe  
TheminimumchargeforordersfromMultiquip  
is $15.00 net. Customers will be asked for  
instructionsregardinghandlingofordersnot  
meetingthisrequirement.  
c. Anylineitemwithanextendeddealer item with respect to which damages are  
netpriceoflessthan$5.00.  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
otherspecial,consequentialorincidentaldam-  
ages.  
d. Special order items.  
RETURNEDGOODSPOLICY  
e. Electricalcomponents.  
f. Paint,chemicals,andlubricants.  
g. Decalsandpaperproducts.  
h. Itemspurchasedinkits.  
Returnshipmentswillbeacceptedandcredit  
willbeallowed,subjecttothefollowingprovi-  
sions:  
LIMITATIONOFWARRANTIES  
Nowarranties,expressorimplied,aremade  
in connection with the sale of parts or trade  
accessoriesnorastoanyenginenotmanufac-  
tured by Multiquip. Such warranties made in  
connectionwiththesaleofnew,completeunits  
are made exclusively by a statement of war-  
rantypackagedwithsuchunits,andMultiquip  
neitherassumesnorauthorizesanypersonto  
assume for it any other obligation or liability  
whatever in connection with the sale of its  
products.Apartfromsuchwrittenstatementof  
warranty, there are no warranties, express,  
impliedorstatutory,whichextendbeyondthe  
descriptionoftheproductsonthefacehereof.  
1. AReturnedMaterialAuthorizationmust  
be approved by Multiquip prior to ship-  
ment.  
7. Thesenderwillbenotifiedofanymaterial  
receivedthatisnotacceptable.  
2. ToobtainaReturnMaterialAuthorization,  
alistmustbeprovidedtoMultiquipParts  
Salesthatdefinesitemnumbers,quanti-  
ties, and descriptions of the items to be  
returned.  
8. Suchmaterialwillbeheldforfiveworking  
days from notification, pending instruc-  
tions.Ifareplyisnotreceivedwithinfive  
days,thematerialwillbereturnedtothe  
senderathisexpense.  
a. Thepartsnumbersanddescriptions  
must match the current parts price  
list.  
9. Creditonreturnedpartswillbeissuedat  
dealer net price at time of the original  
purchase,lessa15%restockingcharge.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
basedonthelistpricethatwaseffective  
twelvemonthspriortotheRMAdate.  
c. The list must state the reason(s) for  
thereturn.  
Effective: February 22, 2006  
d. The list must reference the sales  
order(s)orinvoice(s)underwhichthe  
itemswereoriginallypurchased.  
11. Credit issued will be applied to future  
purchasesonly.  
e. The list must include the name and  
phonenumberofthepersonrequest-  
ingtheRMA.  
PRICINGANDREBATES  
Prices are subject to change without prior  
notice.Pricechangesareeffectiveonaspe-  
cificdateandallordersreceivedonorafterthat  
datewillbebilledattherevisedprice.Rebates  
3. AcopyoftheReturnMaterialAuthoriza-  
tionmustaccompanythereturnshipment.  
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice  
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand  
Multiquip’sdesignatedreceivingpoint.  
atthetimeofanypricechange.  
PAGE 88 —R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08)  
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NOTES  
R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 89  
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OPERATION AND PARTS MANUAL  
HERE’S HOW TO GET HELP  
PLEASE HAVETHE MODEL AND SERIAL  
NUMBER ON-HANDWHEN CALLING  
UNITED STATES  
Multiquip Corporate Office  
18910 Wilmington Ave.  
Carson, CA 90746  
MQ Parts Department  
800-427-1244  
Tel. (800) 421-1244  
Fax (800) 537-3927  
Fax:800-672-7877  
Fax:310-637-3284  
310-537-3700  
Contact: [email protected]  
Mayco Parts  
800-306-2926  
310-537-3700  
Warranty Department  
800-421-1244, Ext. 279 Fax:310-537-1173  
310-537-3700, Ext. 279  
Fax:800-672-7877  
Fax:310-637-3284  
Service Department  
800-421-1244  
Technical Assistance  
800-478-1244  
Fax:310-537-4259  
Fax:310-631-5032  
310-537-3700  
MEXICO  
MQ Cipsa  
UNITED KINGDOM  
Multiquip (UK) Limited Head Office  
Hanover Mill, Fitzroy Street,  
Ashton-under-Lyne,  
Carr. Fed. Mexico-Puebla KM 126.5  
Momoxpan, Cholula, Puebla72760Mexico  
Contact:p[email protected]  
Tel: (52) 222-225-9900  
Fax: (52) 222-285-0420  
Tel: 0161 339 2223  
Fax: 0161 339 3226  
Lancashire OL7 0TL  
Contact:[email protected]  
CANADA  
Multiquip  
4110IndustrielBoul.  
Laval, Quebec, Canada H7L 6V3  
Tel: (450) 625-2244  
Fax: (450) 625-8664  
Contact:j[email protected]  
© COPYRIGHT 2008, MULTIQUIP INC.  
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are  
the property of their respective owners and used with permission.  
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data  
contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or  
the information published in this publication at any time without notice and without incurring any obligations.  
Your Local Dealer is:  
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