Multiquip Marine Sanitation System qp 301ta User Manual

PARTS MANUAL  
MODEL QP-301TY  
MODEL QP-301TA  
TRASH PUMPS  
(YANMAR L60AEP/ROBIN EH25 GASOLINE ENGINES)  
Revision #0 (09/08/10)  
To find the latest revision of this  
publication, visit our website at:  
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.  
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TABLE OF CONTENTS  
COMPONENT DRAWINGS  
QP-301TY/QP301TA  
Proposition 65 Warning ............................................. 2  
Table of Contents ...................................................... 3  
Parts Ordering Procedures ....................................... 4  
Explanation of Codes in Remarks Column ............... 6  
Suggested Spare Parts ............................................. 7  
Pump Assembly ................................................... 8-11  
Terms and Condition of Sale  
Parts ...................... 12  
NOTICE  
Specification and part number are subject to change  
without notice.  
QP-301TY/QP-301TA TRASH PUMP — PARTS MANUAL— REV. 0 (09/08/10) — PAGE 3  
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PARTS ORDERING PROCEDURES  
Ordering parts has never been easier!  
Choose from three easy options:  
Effective:  
January 1st, 2006  
Best Deal!  
Order via Internet (Dealers Only):  
Order parts on-line using Multiquip’s SmartEquip website!  
If you have an MQ Account, to obtain a Username  
and Password, E-mail us at: parts@multiquip.  
com.  
N View Parts Diagrams  
N Order Parts  
N Print Specification Information  
To obtain an MQ Account, contact your  
District Sales Manager for more information.  
Use the internet and qualify for a 5% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
to log in and save!  
Order Parts  
Note: Discounts Are Subject To Change  
Fax your order in and qualify for a 2% Discount  
on Standard orders for all orders which include  
complete part numbers.*  
Order via Fax (Dealers Only):  
All customers are welcome to order parts via Fax.  
Domestic (US) Customers dial:  
1-800-6-PARTS-7 (800-672-7877)  
Note: Discounts Are Subject To Change  
Domestic (US) Dealers Call:  
Order via Phone:  
1-800-427-1244  
Non-Dealer Customers:  
International Customers should contact  
their local Multiquip Representatives for  
Parts Ordering information.  
Contact your local Multiquip Dealer for  
parts or call 800-427-1244 for help in  
locating a dealer near you.  
When ordering parts, please supply:  
R
Dealer Account Number  
R
Specify Preferred Method of Shipment:  
R
R
R
R
R
Dealer Name and Address  
UPS/Fed Ex  
DHL  
Truck  
N
N
Priority One  
Ground  
Shipping Address (if different than billing address)  
Return Fax Number  
N Next Day  
Second/Third Day  
Applicable Model Number  
N
Quantity, Part Number and Description of Each Part  
NOTICE  
All orders are treated as Standard Orders and will  
ship the same day if received prior to 3PM PST.  
WE ACCEPT ALL MAJOR CREDIT CARDS!  
PAGE 4 — QP-301TY/ QP-301TA TRASH PUMP — PARTS MANUAL — REV. #0 (09/08/10)  
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NOTE PAGE  
QP-301TY/QP-301TA TRASH PUMP — PARTS MANUAL— REV. 0 (09/08/10) — PAGE 5  
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QP-301TY/QP-301TA — EXPLANATION OF CODE IN REMARKS COLUMN  
The following section explains the different symbols and  
remarks used in the Parts section of this manual. Use the  
help numbers found on the back page of the manual if there  
are any questions.  
QTY. Column  
Numbers Used — Item quantity can be indicated by a  
number, a blank entry, or A/R.  
A/R (As Required) is generally used for hoses or other  
parts that are sold in bulk and cut to length.  
NOTICE  
The contents and part numbers listed in the parts  
section are subject to change without notice.Multiquip  
does not guarantee the availability of the parts listed.  
A blank entry generally indicates that the item is not sold  
separately.Other entries will be clarified in theRemarks”  
Column.  
SAMPLE PARTS LIST  
REMARKS Column  
NO. PART NO. PART NAME  
QTY. REMARKS  
Some of the most common notes found in the “Remarks”  
Column are listed below. Other additional notes needed  
to describe the item can also be shown.  
1
2%  
12345  
BOLT......................1 .....INCLUDES ITEMS W/%  
WASHER, 1/4 IN............NOT SOLD SEPARATELY  
WASHER, 3/8 IN....1 .....MQ-45T ONLY  
2% 12347  
3
4
12348  
12349  
HOSE ..................A/R ...MAKE LOCALLY  
BEARING ..............1 .....S/N 2345B AND ABOVE  
Assembly/Kit — All items on the parts list with the  
same unique symbol will be included when this item is  
purchased.  
NO. Column  
Indicated by:  
Unique Symbols — All items with same unique  
symbol  
“INCLUDES ITEMS W/(unique symbol)”  
(@, #, +, %, or >) in the number column belong to the  
same assembly or kit, which is indicated by a note in the  
“Remarks” column.  
Serial Number Break — Used to list an effective serial  
number range where a particular part is used.  
Indicated by:  
Duplicate Item Numbers — Duplicate numbers indicate  
multiple part numbers, which are in effect for the same  
general item, such as different size saw blade guards in  
use or a part that has been updated on newer versions  
of the same machine.  
“S/N XXXXX AND BELOW”  
“S/N XXXX AND ABOVE”  
“S/N XXXX TO S/N XXX”  
Specific Model Number Use — Indicates that the part  
is used only with the specific model number or model  
number variant listed. It can also be used to show a  
part is NOT used on a specific model or model number  
variant.  
NOTICE  
When ordering a part that has more than one item  
number listed, check the remarks column for help in  
determining the proper part to order.  
Indicated by:  
“XXXXX ONLY”  
“NOT USED ON XXXX”  
PART NO. Column  
Numbers Used — Part numbers can be indicated by a  
number, a blank entry, or TBD.  
“Make/Obtain Locally” — Indicates that the part can  
be purchased at any hardware shop or made out of  
available items.Examples include battery cables, shims,  
and certain washers and nuts.  
TBD (To Be Determined) is generally used to show a  
part that has not been assigned a formal part number  
at the time of publication.  
“Not Sold Separately— Indicates that an item cannot  
be purchased as a separate item and is either part of an  
assembly/kit that can be purchased, or is not available  
for sale through Multiquip.  
A blank entry generally indicates that the item is not sold  
separately or is not sold by Multiquip. Other entries will  
be clarified in the “Remarks” Column.  
PAGE 6 — QP-301TY/ QP-301TA TRASH PUMP — PARTS MANUAL — REV. #0 (09/08/10)  
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QP-301TY/QP-301TA — SUGGESTED SPARE PARTS  
QP-301TY/QP-301TA, TRASH PUMPSWITHYANMAR L60AEDP/ROBIN  
EH25 GASOLINE ENGINES  
1 to 3 units  
QTY.  
P/N  
DESCRIPTION  
1 .......... 1343040030 ......... IMPELLER  
1 .......... 0631211100 ......... FLOODING CAP  
1 .......... 0806123530 ......... MECHANICAL SEAL  
1 .......... 0811883056 ......... MECHANICAL SEAL SLEEVE  
1 .......... 0489352400 ......... O-RING DRAIN COVER  
1 .......... 0489353970 ......... O-RING CASING (QP-301TY)  
1 .......... 0489354020 ......... O-RING CASING (QP-301TA)  
1 .......... 0481310250 ......... O-RING MECHANICAL SEAL SLEEVE  
1 .......... 0852834525 ......... ADJUST LINER DIA. 45 X DIA. 25 T0.3  
1 .......... 0852854525 ......... ADJUST LINER DIA. 45 X DIA. 25 T0.5  
NOTICE  
Part number on this Suggested Spare Parts List may super  
cede/replace the P/N shown in the text pages of this book.  
QP-301TY/QP-301TA TRASH PUMP — PARTS MANUAL— REV. 0 (09/08/10) — PAGE 7  
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QP-301TY/QP-301TA — PUMP ASSY.  
PAGE 8 — QP-301TY/ QP-301TA TRASH PUMP — PARTS MANUAL — REV. #0 (09/08/10)  
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QP-301TY/QP-301TA — PUMP ASSY.  
NO.  
1
1
2
3
4
5
6
7
PART NO.  
PART NAME  
QTY.  
REMARKS  
L60AEDP  
ENGINE, YANMAR L60 .......................................1 ............. QP301TY  
ENGINE, ROBIN EH25 .......................................1 ............. QP301TA  
EH252YD1112  
1343100010  
1317100020  
1343100160  
1268100170  
1247100250  
1343040030  
1317000130  
1247000200  
1247000190  
1247200270  
1247220280  
0641400430  
0641400520  
0790433030  
2345214010  
2345214020  
0723302040  
1317350350  
1317330370  
4313000600  
1317390610  
0489352400  
CASING NPS3”  
CASING COVER  
SUCTION COVER NPS3”  
DRAIN COVER  
DRAIN COVER HANDLE  
IMPELLER  
1
1
1
1
2
1
1
2
2
2
2
8
9
VOLUTE CASING  
DRAIN COVER PUSH PLATE  
DRAIN COVER SET HANDLE DIA.75 M12  
HINGE BOLT M12 X 90  
HINGE PIN  
SPLIT PIN DIA. 4 X 30........................................2 ............. QP301TY  
SPLIT PIN DIA. 4 X 30........................................2 ............. QP301TA  
NIPPLE NPS3” X NPT 3”  
PIPE FRAME  
ENGINE BASE  
CUSHION RUBBER DIA. 40 H20 M10  
CHECK VALVE  
SUCTION COVER PACKING  
CASING COVER SET PLATE G65 .....................1 ............. QP301TY  
CASING COVER SET PLATE .............................1 ............. QP301TA  
O-RING (DRAIN COVER)  
DIA. 3.5 X DIA. 240  
10  
11  
12  
13  
13  
14  
15  
16  
17  
18  
19  
20%  
20%  
21%  
2
1
1
4
1
1
1
22  
22  
23%  
0489353970  
0489354020  
0489312300  
O-RING (CASING) DIA. 3.5 X DIA. 397...............1 ............. QP301TY  
O-RING (CASING)DIA. 3.5 X DIA. 396................1 ............. QP301TA  
O-RING (VOLUTE CASING)  
1
DIA. 3.1 X DIA. 228  
O-RING (NIPPLE) G80  
O-RING (MECHANICAL SEAL SLEEVE) G25  
O-RING (FLOODING DRAIN CAP) P30  
FLOODING CAP PF1”  
24  
25%  
26  
27  
28  
29%  
30  
0481310800  
0481310250  
0480350300  
0631211100  
0631211100  
0801123530  
0811883056  
2
1
3
1
DRAIN CAP PF1”  
2
1 SET  
1
MECHANICAL SEAL DIA. 30  
MECHANICAL SEAL SLEEVE  
DIA. 25.4 X DIA 30 X 56  
31%  
31%  
32  
33  
34  
35  
35  
0852834525  
0852854525  
0141090510  
0141090820  
0141050825  
0131151235  
014212030  
ADJUST LINER DIA. 45 X DIA. 25 t0.3  
ADJUST LINER DIA. 45 X DIA. 25 t0.5  
SCREW (CHECK VALVE) M5 X 10  
SCREW (VOLUTE CASING) M8 X 20  
SCREW (DRAIN COVER HANDLE) M8 X 25  
CAP SCREW (CASING) M12 X 35 .....................5 ............. QP301TY  
CAP SCREW (CASING) M12 X 30 .....................5 ............. QP301TA  
1
1
2
2
4
QP-301TY/QP-301TA TRASH PUMP — PARTS MANUAL— REV. 0 (09/08/10) — PAGE 9  
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QP-301TY/QP-301TA — PUMP ASSY.  
PAGE 10 — QP-301TY/ QP-301TA TRASH PUMP — PARTS MANUAL — REV. #0 (09/08/10)  
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QP-301TY/QP-301TA — PUMP ASSY.  
NO.  
36  
37  
38  
39  
39  
40  
40  
41  
41  
42  
43  
43  
44  
44  
45  
45  
46  
47  
48  
48  
49  
49  
50  
PART NO.  
PART NAME  
CAP SCREW (SUCTION COVER) M10 X 30  
BOLT (PUMP) M10 X 30  
QTY.  
REMARKS  
0131151030  
0105051030  
0105051045  
0106050820  
011708025  
0401450100  
031110160  
0458220080  
030208200  
0401450050  
0451250100  
030210250  
0451250080  
030208200  
0205450100  
020310080  
0742304080  
0181050825  
0401450080  
0451250100  
1317390610  
43130006000014  
KIT301T  
4
2
4
BOLT (ENGINE) M10 X 45  
BOLT (CASING COVER) M8 X 20-8T .................4 ............. QP301TY  
BOLT (CASING COVER) 8 X 25 .........................4 ............. QP301TA  
WASHER M10 .....................................................4 ............. QP301TY  
WASHER, FLAT...................................................4 ............. QP301TA  
SEAL WASHER M8 .............................................4 ............. QP301TY  
WASHER, LOCK 8 MM .......................................4 ............. QP301TA  
WASHER M5  
2
WASHER, LOCK M10 .......................................14 ............. QP301TY  
WASHER, LOCK M10 .......................................14 ............. QP301TA  
WASHER, LOCK M8  
WASHER, LOCK 8 MM  
NUT (PUMP ENG CUSHION RUBBER) M10 ....14 ............. QP301TY  
NUT (PUMP ENG CUSHION RUBBER) M10 ....14 ............. QP301TA  
STRAINER NPT3TRASH  
BOLT M8 X 25  
WASHER M8 .......................................................4 ............. QP301TY  
WASHER M8 .......................................................4 ............. QP301TA  
CASING COVER PACKING.................................1 ............. QP301TY  
CASING COVER PACKING.................................1 ............. QP301TA  
PUMP KIT ...........................................................1 ............. INCLUDES ITEMS W/%  
6
6
1
4
QP-301TY/QP-301TA TRASH PUMP — PARTS MANUAL— REV. 0 (09/08/10) — PAGE 11  
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TERMS AND CONDITIONS OF SALE — PARTS  
5. Parts must be in new and resalable  
condition, in the original Multiquip  
package (if any), and with Multiquip part  
numbers clearly marked.  
Multiquip reserves the right to quote and  
sell direct to Government agencies, and to  
Original Equipment Manufacturer accounts  
who use our products as integral parts of their  
own products.  
PAYMENT TERMS  
Terms of payment for parts are net 30 days.  
FREIGHT POLICY  
6. The following items are not returnable:  
All parts orders will be shipped collect or  
prepaid with the charges added to the invoice.  
All shipments are F.O.B. point of origin.  
Multiquip’s responsibility ceases when a  
signed manifest has been obtained from the  
carrier, and any claim for shortage or damage  
must be settled between the consignee and  
the carrier.  
a. Obsolete parts. (If an item is in the  
price book and shows as being  
replaced by another item, it is  
obsolete.)  
SPECIAL EXPEDITING SERVICE  
A $35.00 surcharge will be added to the  
invoice for special handling including bus  
shipments, insured parcel post or in cases  
where Multiquip must personally deliver the  
parts to the carrier.  
b. Any parts with a limited shelf life  
(such as gaskets, seals, “O” rings,  
and other rubber parts) that were  
purchased more than six months  
prior to the return date.  
LIMITATIONS OF SELLER’S LIABILITY  
MINIMUM ORDER  
Multiquip shall not be liable hereunder for  
damages in excess of the purchase price of  
the item with respect to which damages are  
claimed, and in no event shall Multiquip be  
liable for loss of profit or good will or for any  
other special, consequential or incidental  
damages.  
The minimum charge for orders from Multiquip  
is $15.00 net. Customers will be asked for  
instructions regarding handling of orders not  
meeting this requirement.  
c. Any line item with an extended  
dealer net price of less than  
$5.00.  
d. Special order items.  
RETURNED GOODS POLICY  
e. Electrical components.  
f. Paint, chemicals, and lubricants.  
g. Decals and paper products.  
h. Items purchased in kits.  
Return shipments will be accepted and  
credit will be allowed, subject to the following  
provisions:  
LIMITATION OF WARRANTIES  
No warranties, express or implied, are  
made in connection with the sale of parts or  
trade accessories nor as to any engine not  
manufactured by Multiquip. Such warranties  
made in connection with the sale of new,  
complete units are made exclusively by a  
statement of warranty packaged with such  
units, and Multiquip neither assumes nor  
authorizes any person to assume for it  
any other obligation or liability whatever in  
connection with the sale of its products. Apart  
from such written statement of warranty,  
there are no warranties, express, implied or  
statutory, which extend beyond the description  
of the products on the face hereof.  
1. A Returned Material Authorization  
must be approved by Multiquip prior to  
shipment.  
7. The sender will be notified of any material  
received that is not acceptable.  
8. Such material will be held for five  
working days from notification, pending  
instructions. If a reply is not received  
within five days, the material will be  
returned to the sender at his expense.  
2. To obtain a Return Material Authorization,  
a list must be provided to Multiquip  
Parts Sales that defines item numbers,  
quantities, and descriptions of the items  
to be returned.  
9. Credit on returned parts will be issued  
at dealer net price at time of the original  
purchase, less a 15% restocking  
charge.  
a. The parts numbers and descriptions  
must match the current parts price  
list.  
b. The list must be typed or computer  
generated.  
10. In cases where an item is accepted, for  
which the original purchase document  
can not be determined, the price will be  
based on the list price that was effective  
twelve months prior to the RMA date.  
c. The list must state the reason(s)  
for the return.  
Effective: February 22, 2006  
d. The list must reference the sales  
order(s) or invoice(s) under  
which the items were originally  
purchased.  
11. Credit issued will be applied to future  
purchases only.  
PRICING AND REBATES  
e. The list must include the name  
and phone number of the person  
requesting the RMA.  
Prices are subject to change without prior  
notice. Price changes are effective on a  
specific date and all orders received on or  
after that date will be billed at the revised price.  
Rebates for price declines and added charges  
for price increases will not be made for stock  
on hand at the time of any price change.  
3. AcopyoftheReturnMaterialAuthorization  
must accompany the return shipment.  
4. Freight is at the sender’s expense. All  
parts must be returned freight prepaid to  
Multiquip’s designated receiving point.  
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PARTS MANUAL  
HERE’S HOW TO GET HELP  
PLEASE HAVE THE MODEL AND SERIAL  
NUMBER ON-HAND WHEN CALLING  
UNITED STATES  
Multiquip Corporate Office  
MQ Parts Department  
18910 Wilmington Ave.  
Carson, CA 90746  
Contact: [email protected]  
Tel. (800) 421-1244  
Fax (800) 537-3927  
800-427-1244  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
Mayco Parts  
Warranty Department  
800-306-2926  
310-537-3700  
Fax: 800-672-7877  
Fax: 310-637-3284  
800-421-1244, Ext. 279  
310-537-3700, Ext. 279  
Fax: 310-537-1173  
Fax: 310-631-5032  
Service Department  
Technical Assistance  
800-421-1244  
310-537-3700  
Fax: 310-537-4259  
800-478-1244  
MEXICO  
UNITED KINGDOM  
MQ Cipsa  
Multiquip (UK) Limited Head Office  
Carr. Fed. Mexico-Puebla KM 126.5  
Momoxpan, Cholula, Puebla 72760 Mexico  
Contact: [email protected]  
Tel: (52) 222-225-9900  
Fax: (52) 222-285-0420  
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223  
Fax: 0161 339 3226  
Global Lane,  
Dukinfield, Cheshire SK16 4UJ  
Contact: [email protected]  
CANADA  
Multiquip  
4110 Industriel Boul.  
Laval, Quebec, Canada H7L 6V3  
Contact: [email protected]  
Tel: (450) 625-2244  
Tel: (877) 963-4411  
Fax: (450) 625-8664  
© COPYRIGHT 2010, MULTIQUIP INC.  
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property  
of their respective owners and used with permission.  
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should remain with the unit if resold.  
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in  
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published  
in this publication at any time without notice and without incurring any obligations.  
Your Local Dealer is:  
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