OPERATION AND PARTS MANUAL
SERIES
MODEL MVH-150D2
REVERSIBLE PLATE COMPACTOR
(YANMAR L48V6 DIESEL ENGINE)
Revision #2 (01/16/07)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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NOTE PAGE
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 3
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MVH-150D2 —TABLE OF CONTENTS
MQ MIKASA SERIES MVH-150D2
PLATE COMPACTOR
YANMAR L48V6F3R4AAW4
ENGINE
Proposition 65 Warning .............................................. 2
Table Of Contents ...................................................... 4
Parts Ordering Procedures ........................................ 5
Safety Message Alert Symbols ............................... 6-7
Rules for Safe Operation ........................................ 8-9
Dimensions .............................................................. 10
Specifications ........................................................... 11
General Information ................................................. 12
Plate Compactor Components................................. 13
Engine Components ................................................ 14
Inspection............................................................ 15-16
Operation ............................................................ 17-18
Preparation For Long term Storage ........................ 18
Maintenance ....................................................... 19-21
Troubleshooting (Engine)......................................... 22
Troubleshooting (Compactor) .................................. 23
Explanation Of Code In Remarks Column ............... 24
Suggested Spare Parts ............................................ 25
Cylinder Block Assembly.................................... 40-41
Cylinder Head Assembly.................................... 42-43
Air Cleaner Assembly......................................... 44-45
Muffler Assembly ............................................... 46-47
Crankshaft and Camshaft Assembly ................. 48-49
Piston Assembly................................................. 50-51
Lub. Oil Pump and Governor Assembly ............. 52-53
Cooling and Starting Device Assembly.............. 54-55
Fuel Injection Pump Assembly........................... 56-57
Fuel Tank and Fuel Line Assembly .................... 58-59
Tools, Labels and Gasket Set Assembly............ 60-61
Terms and Conditions Of Sale — Parts .................. 62
COMPONENT DRAWINGS
Nameplate and Decal (Placement)..................... 26-27
Vibrating Plate Assembly .................................... 28-29
Body Assembly ................................................... 30-31
Vibrator Assembly ............................................... 32-33
Control Assembly ................................................ 34-37
Hand Pump Assembly......................................... 38-39
Specification and part
number are subject to
change without notice.
PAGE 4 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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Effective:January 1st, 2006
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
❒
❒
❒
❒
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
✓
UPS/Fed Ex
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
AllordersaretreatedasStandardOrders
andwillshipthesamedayifreceivedprior
to 3PM PST.
NOTE
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 5
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MVH-150D2 — SAFETY MESSAGE ALERT SYMBOLS
Potential hazards associated with the operation of an
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
MVH-150D2 Plate Compactor will be referenced with Hazard
Symbols which appear throughout this manual, and will be
referenced in conjunction with Safety Message Alert
Symbols.
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
HAZARD SYMBOLS
WARNING - Lethal Exhaust Gases
This Owner's Manual has
been developed to provide
complete instructions for the
safe and efficient operation
of the Multiquip Model
MVH-150D2 ReversiblePlate
Compactor.
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
Refer to the engine manufacturer’s instructions for data
relative to its safe operation.
WARNING - Explosive Fuel
Before using this plate compactor, ensure that the
operating individual has read and understands all
instructions in this manual.
Diesel fuel is extremely flammable, and
its vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
SAFETY MESSAGE ALERT SYMBOLS
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
WARNING - Burn Hazards
DANGER
You WILL be KILLED or SERIOUSLY INJURED
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
if you DO NOT follow these directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if
you DO NOT follow these directions.
CAUTION - Respiratory Hazard
ALWAYS wear approved respiratory
protection when required.
CAUTION
You CAN be INJURED if you DO NOT follow
these directions.
PAGE 6 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
CAUTION - Equipment Damage Messages
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Other important messages are provided throughout this
manual to help prevent damage to your COMPACTOR,
other property, or the surrounding environment.
CAUTION - Sight and Hearing Hazards
This plate compactor, other
property, or the surrounding
environment could be damaged
if you do not follow instructions.
ALWAYS wear approved eye and
hearing protection.
PLASTIC
TRUCK-BED
LINER
DANGER
DO NOT ADD FUEL
TO COMPACTOR IF
COMPACTOR IS PLACED
INSIDE TRUCK-BED WITH
PLASTIC LINER. POSSIBILITY EXISTS
OF EXPLOSION OR FIRE DUE TO
STATIC ELECTRICITY.
UNLEADED
FUEL
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 7
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MVH-150D2 — RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or plate
compactor.
DANGER - Read Manual
Failure to follow instructions in this manual
may lead to serious injury or even death!
This equipment is to be operated by trained
and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used when
operating the compactor:
■
■
HighTemperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
GENERAL SAFETY
■
DONOToperateorservicethisequipmentbeforereadingthisentire
manual.
The engine of this compactor
requires an adequate free flow of
cooling air. NEVER! operate the
compactor in any enclosed or
narrow area where free flow of the
air is restricted. If the air flow is
restricted it will cause serious
damage to the compactor or engine and may cause injury
to people and property. Remember the engine gives off
DEADLY gases.
■
■
This equipment should not be operated by persons under 18
years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
■
NEVER operate this equipment when not feeling
■
ALWAYS use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it to
cool. DO NOT smoke around or near the
machine. Fire or explosion could result from
fuel vapors, or if fuel is spilled on a hot
engine.
well due to fatigue, illness or taking medicine.
NEVER operate this equipment under the influence or drugs or
alcohol.
■
NEVER operate the equipment in an
explosive atmosphere or near
combustible materials. An explosion or fire
could result causing severe bodily harm
or even death.
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
ALWAYS check the machine for loosened threads or bolts
before starting.
■
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
ALWAYS wear proper respiratory (mask)
hearing and eye protection equipment when
operating the pump.
Refer to the Engine Owner's Manual for engine technical
questions or information.
■
■
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to the
equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
PAGE 8 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — RULES FOR SAFE OPERATION
Maintenance Safety
Loading and Unloading
■
Before lifting compactor, make sure that machine parts, guard
hook, and vibration insulators are not damaged and screws
are not loosened or lost.
■
NEVER lubricate components or attempt service on a
running machine.
■
ALWAYS allow the machine a proper amount of time to
■
When using a crane or lifting device, always make sure that
it is properly secured to the guard hook on the compactor.
cool before servicing.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
■
■
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Removing the engine oil drain plug while
the engine is hot will result in hot oil to gush
out of the oil drain plug, therefore causing
severe scalding to any persons in the
general area of the generator.
■
■
NEVER lift the machine while the engine is running.
ALWAYS use an adequate lifting chain, strap or rope of
sufficient strength.
■
■
Use one point suspension hook and lift straight upwards.
NEVER allow any person or animal to stand underneath the
machine while lifting.
Emergencies
■
Try not to lift machine to unnecessary heights
■
ALWAYS know the location of the
nearest fire extinguisher.
TRANSPORTING
■
■
ALWAYS shutdown engine before transporting.
■
■
ALWAYS know the location of the nearest first aid kit.
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in case of an
emergency.
■
■
Drain fuel when transporting compactor over long distances
or bad roads.
ALWAYS tie down the compactor during transportation by
securing the compactor's guard frame with ropeso that it will
not move or topple over.
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 9
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MVH-150D2 — DIMENSIONS
C
B
D
A
Figure 1. MVH-150D2 Reversible Plate Compactor Dimensions
TABLE 1. DIMENSIONS
REFERENCE
LETTER
DIMENSIONS
IN. (MM)
A
B
C
D
17.0 in. (432 mm.)
30.5 in. (775 mm.)
43 in. (1,092 mm.)
26.0 in. (660 mm.)
PAGE 10 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — SPECIFICATIONS
TABLE 2. Specifications (Compactor)
Models
MVH-150D2
Centrifugal Force
Number of Vibrations
Traveling Speed
6,620 lbs. (3,002 kg)
5,600 vibrations/min
75 ft./min (23 meters/min)
17.0 x 26.0 in.
Plate Size (LxW)
Operating Weight
(430 x 700 mm)
357 lbs. (162 kg)
Table 3. Specifications (Engine)
YANMAR
L48V6F3R4AAW4
Model
Air-cooled 4 stroke, Vertical
Single Cylinder, Diesel
Engine
Type
2.7 in. x 1.8 in.
(70 mm x 57 mm)
Bore X Stroke
Displacement
Max Output
219 cc (13.4 cu-in)
4.2 H.P./3600 R.P.M.
Engine
Approx. 0.63 U.S. gallons
(2.4 liters)
Fuel Tank Capacity
Fuel
Diesel Fuel
0.84 qts. (.80 liters)
Recoil Start
Lube Oil Capacity
Starting Method
13.1 x 15.1 x 16.5 in.
(332.5 x 384.5 x 417.8 mm
Dimension (L x W x H)
Dry Net Weight
58.4 lbs (26.5 Kg.)
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 11
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MVH-150D2 — GENERAL INFORMATION
Frequency/Speed
Plate Compactor
The compactor's vibrating plate maximum frequency is 6,000
vpm (vibrations per minute).The forward and reverse travel speed
of the compactor is approximately 75ft./minute (23 meters/minute).
The Mikasa MVH-150D2 is a walk-behind reversible plate
compactor designed for the compaction of sand, clay and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
Controls
Before starting the MVH-150D2 Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 2.
Compactor Components
This plate compactor is comprised of an anti-vibration handle,
vibrating case (eccentric), water tank, guard hook, rubber shock
absorbers and a Yanmar diesel engine.
ReversibleVibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for semi-
cohesive soils.
Power Transfer
The Mikasa MVH-150D2 Plate Compactor is equipped with an
air-cooled, vertical single-cylinder, 4-strokeYanmar L48V6 diesel
engine. A centrifugal clutch is attached to the output shaft of the
engine and will engage when the engine speed reaches
approximately 2,300 ~ 2,600 rpm’s.
Engine shaft speed is transfered via engine pulley and V-belt to
vibrator pulley. The vibrator pulley rotates an eccentric rotor shaft
(2) one for foward one for reverse that is contained within the
vibrator case.
The generated vibration created from the eccentric rotor is
transmitted to the compacting plate. This vibration causes the
compactor to move in either a forward or reverse direction.
PAGE 12 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — COMPONENTS (PLATE COMPACTOR)
Figure 2. MVH-150D2 Components
Figure 2 shows the location of the controls, indicators and general
maintenance parts. The function of each control is described
below:
7. Engine – This plate compactor use a YANMAR L48V6
diesel engine. Refer to the owner’s manual for engine
information and related topics.
1. Breather Cap – Remove this cap to bleed (remove air) the
hydraulic system. When replacing hydraulic oil, use "Shell
Tellus #46 or equivalent".
8. Belt Cover – Remove this cover to gain access to the V-
belts.NEVER run the compactor without theV-belt cover.If
the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
2. Hand Grip – When operating the compactor use this hand
grip to manuever the compactor.
9. Vibration Case – Encloses the eccentric, gears and
3. Handle Lock – Pull handle bar downward (working
counter weights.
position), then pull handle lock to lock handle bar in place.
10. Forward and Reverse Lever – Push the lever forward,
the compactor will move in a forward direction, pull the
lever backwards, the compactor will move in backwards
direction. Placing the lever in the middle (midway) will cause
the compactor not to move (neutral).
4. Vibration Case Oil Level Check Plug – Remove this plug
to check the vibration case oil. Oil level should be all the
way up to the filler port. When replacing vibration case oil,
use 10W-30 engine oil.
5. Handle Bar (working position) – When operating the
compactor, this handle is to be in the downward position.
6. Handle Bar (stored position) – When the compactor is
to be stored, move the handle bar to the upright position.
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 13
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MVH-150D2 — COMPONENTS (YANMAR L48V6 ENGINE)
9
3
4
1
2
10
5
11
7
6
8
Figure 3. Engine Controls and Components
7. Oil Filler Cap / Dipstick – Remove this cap to add oil to the
engine crankcase. Read dipstick to determine if oil level is
low. DO NOT over fill.
The engine shown above is a YANMAR L48V6 engine (Figure 3).
The engine must be checked for proper lubrication and filled
with fuel prior to operation. Refer to the manufacturer’s engine
manual for instructions and details of operation and servicing.
Each component is described below:
Operating the engine without
an air filter, with a damaged
air filter, or a filter in need of
1.
Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
replacement will allow dirt to
enter the engine, causing
rapid engine wear.
2. Fuel Tank – Capacity is 2.5 quarts (2.4 liters) of diesel
8. Oil Drain Plug – Unscrew plug to drain oil from engine
fuel.
crankcase.Dispose of oil in a safe manner.
3. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
9. Decompression Lever– Press down before starting
engine.To prevent damage to engine, DO NOT use for any
other purpose.
4. Muffler – Used to reduce noise and emissions.
5. Recoil Starting Handle (pull rope) – Type of engine
CAUTION - Burn Hazard
starting method.
Enginecomponentscangenerateextremeheat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
DANGER - Explosive Fuel Hazard
Adding fuel to the tank should be done only when
the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine untill
the fuel residue has been completely wiped up,
and the area surrounding the engine is dry.
10. Fuel Cock– Controls the flow of diesel fuel to the carburetor.
Must be in the ON position when starting and running the
engine.
6.
Recoil Starter– Manual-starting method. Pull the starter
grip until resistance is felt, then pull briskly and smoothly.
11. Speed Control Lever– Regulates engine speed.
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MVH-150D2 — INSPECTION
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
CAUTION - General Safety Precautions
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
holewiththerecommendedoiltype(Table4).Maximum oil
capacity is 0.84 quarts (0.80 liters).
NEVER operate the compactor in a confined
area or enclosed area structure that does not
provide ample free flow of air.
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting:
1. Read safety instructions at the
beginning of manual.
Figure 6. Engine Oil Dipstick (Oil Level)
2. Remove dirt and dust, particularly
in the engine cooling air inlet,
carburetor and air cleaner.
3. Check the air filter for dirt and dust.
If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust.Clean with dry
compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check:
1. To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
DANGER - Explosive Fuel
Explosive Fuel
Diesel is extremely flammable, and its vapors
can cause an explosion if ignited. DO NOT
start the engine near spilled fuel or
combustible fluids. DO NOT smoke while
refueling. DO NOT attempt to refuel the
compactor if the engine is hot! or running.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
Fuel Check:
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
replenish with clean diesel fuel.
3. Whenrefueling,besuretouseastrainerforfiltration.DONOT
top-off fuel.Wipe up any spilled fuel immediately!
Figure 5. Engine Oil Dipstick (Removal)
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 15
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MVH-150D2 — INSPECTION
V-Belt Check
CAUTION -V-Belt Check
2. TheV-belt tension is proper if theV-belt bends 10 to 15 mm
(Figure 9) when depressed with finger at midway between
the clutch and vibration pulley shafts.
NEVERattempttochecktheV-beltwiththeenginerunning.
Severeinjurycanoccurofyourhand(Figure7)getscaught
betweentheV-beltandtheclutch.Alwaysusesafetygloves.
CLUTCH
PULLEY
Figure 9.V-BeltTension
3. A looseV-belt will decrease the power transmission output,
causing reduced compaction and premature wear of the
belt.
VIBRATOR
PULLEY
4. If the V-belt becomes worn or loose, replace it. See
maintenance section.
Figure 7.V-Belt Hazard
1. Tocheck theV-belttension(Figure8), removeupper belt
Vibrator Oil Check
cover.
1. PlacetheMVH-150D2platecompactorhorizontallyonaflat
surface.Makesurethecompactorislevelwhencheckingthe
oil in the vibrator assembly.
2. Withthehandlebarpositionedvertically(storageposition),
usea24mmwrenchandremovebreatherplug(Figure10).
Visuallychecktoseeifhydraulicoilcomesuptotheoillevel
line that is etched on the back side of the handle.
Figure 8.V-Belt Cover Removal
Figure 10.Vibrator Oil Plug
3. If thehydraulicoillevelislow,replacewith"Shell Tellus"oil
#46 or equivalent.
PAGE 16 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — OPERATION
This section is intended to assist the operator with the initial
start-up of the compactor. It is extremely important that this
section be read carefully before attempting to use the compactor
in the field.
4. Grasp the starter grip (Figure 14) and slowly pull it out.The
resistancebecomesthehardestatacertainposition,corre-
spondingtothecompressionpoint.Pullthestartergripbriskly
andsmoothlyforstarting.
Starting the Engine
1. Open the fuel cock (Figure 11).
Figure 14. Starter Grip
5. If the engine does not start, repeat steps 1 thru 4.
Figure 11. Fuel Cock
Operation
2. Move the engine speed control lever (Figure 12) to the
IDLE position.
1. Once the engine has started, move the engine speed lever
quickly to the FAST (Figure 15) position.
2. With the engine speed control lever placed in the FAST
position,theenginespeedshouldbebetween2,300~2,600
RPM’s, thereforeengagingthecentrifugalclutch.
IDLE
ENGINE SPEED
CONTROL
LEVER
ENGINE SPEED
CONTROL
LEVER
FAST
Figure 12. Engine Speed Control Lever (Idle Position)
3. Push down the decompression lever (Figure 13) and re-
lease.
Figure 15. Speed Control Lever (Fast Position)
ALWAYS move the throttle lever
quickly without hesitation,
because increasing the engine
speed slowly causes the clutch
to slip.
Figure 13. Decompression Lever
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 17
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MVH-150D2 — OPERATION/PREPARATION FOR LONGTERM STORAGE
Normal Shut-Down Procedure:
CAUTION - Safety Rules
1. Place the speed control lever in the IDLE position. Allow the
Make sure to follow all safety rules referenced in the safety
sectionofthismanualbeforeoperatingcompactor. Keepwork
area clear of debris and other objects that could cause
damage to the compactor or bodily injury.
engine to cool down for 2 to 3 minutes.
2. Next, place the speed control lever in the STOP position
(Figure 17) to stop the engine.
3. Close the fuel cock (Figure 11).
3. To make the compactor move in the forward direction push
thetravellever(Figure16)forward.Tomakethecompactor
moveinthereversedirection pullthetravellever backwards.
SPEED
STOP
CONTROL
LEVER
Figure 16. Direction Lever
Figure 17. Speed Control Lever (Stop Position)
Emergency Shutdown Procedure:
4. Firmlygaspthecompactor'shandlebar withbothhands,the
compactor will begin moving forward.
1. Move the speed control lever quickly to the STOP position
5. Slowlywalkbehindthecompactorandbeonthelookout for
anylargeobjectsorforeignmatterthatmightcausedamage
to the compactor or bodily injury.
(Figure 17).
2. Close the fuel cock.
6. Compactortravelingspeedmaydroponsoilswhichcontain
clay, however there may be cases where traveling speed
drops because the compaction plate does not leave the
ground surface easily due to the composition of the soil.To
rectify this problem do the following:
Compactor Storage
For storage of the compactor for over 30 days, the following
is required:
■
■
Drain the fuel tank completely, or add STA-BIL to the fuel.
■
Check the bottom plate to see if clay or equivalent material
has been lodged in the plate mechanism. If so, wash with
water and remove.
Run the engine until the fuel in the injection system is
completely consumed.
■
■
■
Completely drain the oil from the crankcase and refill with
fresh oil.
■
■
Remember the compactor does not work as efficiently on
clay or soils that have a high moisture content level.
Pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly
to distribute the oil.
If the soil has a high moisture level, dry soil to appropriate
moisture content level or carry out compaction twice.
Pull out the starter rope slowly and stop at the compression
point.
■
■
Clean all external parts of the compactor with a cloth.
Cover the compactor and store in a clean, dry place.
Wheneverthecompactor'svibra-
tion becomes weak or lost during
normal operation, regardless of
operation hours, check theV-belt
andclutchimmediately.
PAGE 18 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — MAINTENANCE
CAUTION - General Maintenance Safety
TABLE 6. MVC-150D2 ENGINE CHECK
Inspection and other services should always be carried out
on hard and level ground with the engine shutdown.
ITEM
HOURS OF OPERATION
Oil or Fuel Leak
Every 8 hours (every day)
Every 8 hours (every day)
Inspection and Maintenance ServiceTables.
Tightness of Fastening
Threads
To make sure your plate compactor is always in good working
condition before using, carry out the maintenance inspection in
accordance withTables 5 through 7.
Every 8 hours (every day)
(Replenish to specified maximum
level)
Engine Oil Check and
Replenishment
TABLE 5. MACHINE INSPECTION
After first 25 hours then every 50 to
100 hours
Engine Oil Replacement
Air Filter Cleaning
Item
Hours of Operation
Every 8 hours (every
day)
(Starting check)
Every 100 hours
Loosened or lost
screws
Every 8 hours (every
day)
See separate engine manual for details on engine maintenance.
Every 8 hours (every
day)
Damage of any part
Daily Service
Function of controlling Every 8 hours (every
z
z
Check for leakage of fuel or oil.
system part
day)
Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
Leak of hydraulic
system
Every 100 hours
Every 300 hours
Every 100 hours
Vibrator oil check
TABLE 7.
TIGHTENING TORQUE (in. kg/cm) Diameter
Vibrator oil
replacement
Material 6mm 8mm 10mm 12mm 14mm 16mm
18mm 20mm
1,400 2,000
Every 200 hours, then
in every 1000 hrs.
4T
70
150
250
400
300
500
800
500
750
1,100
2,000
Hydraulic oil check
V-belt (clutch) check
6-8T
11T
100
150
800
1,300
2,700 3,800
4,200 5,600
Every 200 hour
1,200
2,000 2,900
300~ 650 ~
350 700
*
100
These inspection intervals are for
operation under normal conditions.
Adjust your inspection intervals
based on the number hours plate
compactor is in use, and particular
working conditions. Fuel piping and
connections should be replaced
every 2 years.
* (In case counter-part is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
z
Remove soil and clean the bottom of compaction plate.
z
z
Check vibrating case for any oil leakage.
Check engine oil.
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 19
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MVH-150D2 — MAINTENANCE
Engine Oil Replacement
Checking and theV-Belt
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
After 200 hours of operation, remove the belt cover to check theV-
belt tension (Figure 20).
2. Drain the engine oil when the oil is warm as shown in
1. Remove the belt cover.
Figure 18.
2. Tension is proper if the belt bends about 10 mm when
depressed strongly with finger between shafts. Loose or worn
V-belts reduces power transmission efficiency, causing weak
compaction and reduces the life of the belt itself.
Figure 18. Engine Oil (Draining)
3. Remove the oil drain bolt and sealing washer and allow the
oil to drain into a suitable container.
4. Replace engine oil in the oil tank with recommended type
oilaslistedinTable4.Engineoilcapacityis1.16quarts(1.1
liter). DO NOT overfill.
Figure 20. Checking V-beltTension
5. Install drain bolt with sealing washer and tighten securely.
CAUTION - Checking and Replacing theV-Belt
Air Filter Cleaning
NEVERattempttochecktheV-beltwith
the engine running. Severe injury can
occurifyourhandgetscaughtbetween
the V-belt and the clutch. Always use
safetygloves.
1. Remove the air cleaner cover and foam filter element as
shown in Figure 19.
2. Tapthepaperfilterelement(Figure 19)severaltimesonahard
surfacetoremovedirt,orblowcompressedair[notexceeding
30psi(207kPa,2.1kgf/cm2)]throughthefilterelementfromthe
air cleaner case side.
Replacing theV-belt
1. Remove the V-belt cover (Figure 21).
CAUTION - Cleaning the Engine Air Filter
2. Using cutters, simply cut the worn or defective V-belt and
discard.
NEVER brushoffdirt.Brushingwillforcedirtintothefibersand
causepoorperformanceinyourairfilter.Replacethepaperfilter
element if it is excessively dirty.
3. Place one end of the new V-belt onto the upper pulley (clutch
side).
3. Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engineoilandcompletelysqueezeouttheexcessoilfromthe
element before installing.
4. Place a 19 mm offset wrench or the like onto the lower vibrator
pulley fastening bolt.
5. Place the other end of the V-belt onto lower vibrator pulley.
Rotate offset wrench clockwise so that theV-belt moves onto
the lower vibrator pulley.
Figure 19. Engine Air Filter
PAGE 20 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — MAINTENANCE
2. After draining, reconnect the hydraulic hose to vibrator.
3. Fill oil through breather hole of hand pump. (Capacity: About
300 cc).Use ShellTellus Oil #46 or equivalent
4. Removing breather plug at vibrator cylinder causes oil to
flow out of breather hole in a while. When aeration
disappears, replace the plug and tighten securely.
5. Replace breather plug of hand pump and fit the plug cap.
After making sure that oil in pump is at proper level, replace
the breather plug.
Checking and Replacing the Clutch
Checking the Clutch
Figure 21. V-Belt Check
1. With belt cover removed, visually check outer drum of the
clutch for seizure and "V" groove for wear or damage.
Replacing Hydraulic Oil
2. Clean the "V" groove as necessary.
3. Check the clutch lining and shoe for signs of wear. If the shoe
is worn, replace the clutch to prevent deficient power
transmission and slippage.
CAUTION - Vibrator Oil Check
Make sure hydraulic oil in hand pump is at a normal save
operating level. DO NOT over fill. Over filling (excessive oil)
will cause excess oil to blow out of breather plug.
Replacing the Clutch
1. Place a 19 mm offset wrench or the like onto the lower vibrator
pulley fastening bolt.
Check hydraulic oil in every 100 hours of operation. With handle
bar positioned vertically (storage position), remove breather plug
(Figure 1) off the top of hydraulic pump and check for proper oil
level.
2. While pulling back hard on theV-belt near the lower vibrating
pulley, rotate offset wrench clockwise so that theV-belt slips
off the lower vibrator pulley. SetV-belt aside.
3. Remove bolt at engine power output by giving a shock to an
engaged wrench (e.g. tapping with hammer) and rotate the
bolt counterclockwise.
Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
4. Remove clutch with a pulley extractor.
5. To install a new clutch, reverse steps 1-4.
1. After removing plug cap of hand pump (Figure 10), remove
plug of breather (24 mm wrench) and disconnect vibrator
side of hydraulic hose (Figure 22) at vibrator cylinder. With
travel lever placed in the FORWARD position, drain hydraulic
oil in the pump.
Figure 22. Hydraulic Hose/Breather Plug
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 21
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MVH-150D2 — ENGINETROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8)
information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is
and consult Multiquip’s business office or service plant.
TABLE 8. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Speed control lever is in "STOP" position?
No fuel reaching injection pump?
Defective fuel pump?
SOLUTION
Set speed control lever to "START" position.
Add fuel. Check entire fuel system.
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Replace or repair fuel line.
Faulty fuel supply line?
Engine will not start or start is
delayed, although engine can
be turned over.
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Compression too low?
Repair or replace injector in accordance with
engine repair manual.
Fuel injector not working correctly?
Oil pressure too low?
Check engine oil pressure.
Comply with cold starting instructions and
proper oil viscosity.
Low starting temperature limit exceeded
Check whether clear (not turbid) fuel emerges
from the fuel line (detach from injection
pump). If the fuel is turbid or separated, warm
up the engine or drain the complete fuel
supply system. Refuel with winter grade diesel
fuel.
Fuel separates has inadequate resistance to
low temperatures?
At low temperatures engine will
not start.
Refill engine crankcase with correct type of oil
for winter environment.
Engine oil too thick?
Throttle lever in STOP position?
Fuel filter blocked?
Reposition throttle lever to RUN position.
Replace fuel filter.
Engine fires but stops soon as
starter is switched off.
Fuel supply blocked?
Fuel tank empty?
Check the entire fuel system.
Add fuel.
Engine stops by itself during
normal operation.
Fuel filter blocked?
Replace fuel filter.
Fuel tank empty?
Fill with No.2 diesel fuel.
Replace fuel filter.
Fuel filter clogged?
Low engine power, output and
speed.
Fuel tank venting is inadequate?
Ensure that tank is adequately vented.
See engine manual for corrective action.
Speed control lever does not remain in
selected position?
Engine oil level too full?
Air filter blocked?
Correct engine oil level?
Clean or replace air filter.
Adjust valves per engine specification.
See engine manual.
Low engine power output and
low speed, black exhaust
smoke.
Incorrect valve clearances?
Malfunction at injector?
PAGE 22 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — PLATE COMPACTORTROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table
(Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s
business office or service plant.
TABLE 9. PLATE COMPACTOR TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
Engine speed too low?
SOLUTION
Set engine speed to correct RPM.
Check or replace clutch.
Clutch slips?
Travel speed too low, and vibration is
weak.
V-belt slips?
Adjust or replace V-belt.
Excessive oil in vibrator?
Drain excess oil and fill to proper level.
Check eccentric, gears and counter
weights.
Malfunction in vibrator housing?
Directional components defective?
Reversing lever adjustment?
Hydraulic oil hose broken?
Check all directional components
Adjust or repair reversing lever.
Repair or replace hydraulic oil hose.
Travels forward or reverse, but
impossible to switch direction.
Aeration in hydraulic oil for reversing system? Bleed hydraulic oil system.
Clean or replace hand pump check
Check valve in hand pump clogged with dust?
valve.
Piston or bearing in cylinder (vibrator assy.)
is defective?
If worn, replace cylinder piston or
bearing.
V-belt slips?
Clutch slips?
Replace V-belt.
Check clutch springs and shoes.
Does not travel either forward or
reverse.
Check vibrator housing (eccentric,
gears and counterweights)
Vibrator locked?
If worn, replace cylinder piston or
bearing.
Piston or bearing in cylinder defective?
Air in hydraulic line?
Bleed hrdraulic oil system.
Travel lever operating resistance
great.
If worn, replace cylinder piston or
bearing.
Piston or bearing in cylinder defective?
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 23
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MVH-150D2 — EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks QTY. Column
used in the Parts section of this manual. Use the help numbers
found on the back page of the manual if there are any questions.
Numbers Used - Item quantity can be indicated by a number,
a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ....................... 1.... INCLUDES ITEMS W/
WASHER, 1/4 IN. ........... NOT SOLD SEPARATELY
WASHER, 3/8 IN. .... 1.... MQ-45TONLY
HOSE .................... A/R.. MAKE LOCALLY
BEARING ................ 1.... S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same unique
symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial number
range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general item,
such as different size saw blade guards in use or a part that
has been updated on newer versions of the same machine.
Specific Model Number Use - Indicates that the part is used
only with the specific model number or model number variant
listed. It can also be used to show a part is NOT used on a
specific model or model number variant.
When ordering a part that has more
than one item number listed, check
the remarks column for help in
determining the proper part to order.
NOTE
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a number,
a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part that
has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 24 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — SUGGESTED SPARE PARTS
MQ MIKASA MVH-150D2 PLATE COMPACTOR
W/YANMAR L48V6 DIESEL ENGINE
1 to 3 Units
Qty.
P/N
Description
3 ......... 070100352 ....... V-BELT A-35 (BLUE)
2 ......... 956100059 ....... THROTTLEWIRE
3 ......... 11465012590 ... ELEMENT, A/C W/PRE-FILTER
1 ......... 11429955040 ... CAP, FUEL TANK
1 ......... 11429976630 ... ROPE, RECOIL STARTER
2 ......... 11429935110 ... LUB. OIL FILTER COMPLETE
2 ......... 11425055121 ... FILTER, FUEL STAINER
1 ......... 11429955100 ... FILTER, FUEL OIL
4 ......... 939010130 ....... SHOCK ABSORBER
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 25
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MVH-150D2 — NAMEPLATE AND DECALS
NAME PLATE AND DECAL ASSY.
1
SHELL TELLUS OIL
46
NPA-748
J
2
10
OPERATIONAL CAUTION
Prior to OPERATION:
Check engine oil and fuel level
if not enough, add to proper level
To START engine:
NPA-953
J
1. Warm up engine at low speed for 3
to 5 minutes.
2. Operate machine always at full speed
to avoid incorrect clutch engagement.
3. Use travel lever for forward and reverse
motion. Do not push or pull lever strongly.
To STOP engine:
Move stop switch to “OFF” position.
To LIFT machine by using lifting hook in center
3
To STORE machine covered with plastic
sheet in a moisture.
Do not move travel lever
if engine stops
D
C
9
NPA-743
J
MVH-150
CAUTION
8
ATTENZIONE
ATENÇAÕ
PRECAUCION
* Read operator’s manual carefully before use.
* Libre le manual attentivement avant utillsation.
* Bitte lesen Sie vor inbetriebnahme der Maschine de
Bedienungsanleitung sogfältig durch.
* Prima dell’ uso leggere attentamente il manuale.
* Lee com atenÇão o manual de instruÇões antes de
usar.
Serial No.
Model No.
* Leer detenidamente el mamual de instrucciones
antes de usar la maquina.
NPA-769
J
CONTACT
PARTS DEPT.
4
V BELT RPF-3350
5
NPA-335
J
SAE 10W-30
MOTOR OIL
7
NPA-195
J
6
PAGE 26 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — NAMEPLATE AND DECALS
NAME PLATES ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
920207480
920207430
920203330
920207690
920207670
920201580
920201950
PART NAME
QTY.
REMARKS
DECAL: SHELL TELLUS OIL 46 .................. 1 ........... NPA-748
DECAL:CAUTION ........................................ 1 ........... NPA-743
EAR PROTECTION LABEL.......................... 1 ........... NPA-333
DECAL:CAUTION, MANUAL ....................... 1 ........... NPA-769
DECAL:V-BELT RPF-3350 ........................... 1 ........... NPA-335
DECAL: MQ LOGO....................................... 1 ........... NPA-158
DECAL: OIL SAE 10W-30............................. 1 ........... NPA-195
DECAL: NAME PLATE ................................. 1 ........... CONTACT MQ PARTS
9
10
920207660
920209530
DECAL: MODEL/MVH150
DECAL:CAUTION/ COMBINATION
1
1
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 27
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MVH-150D2 —VIBRATING PLATE ASSY.
VIBRATING PLATE
PAGE 28 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 —VIBRATING PLATE ASSY.
VIBRATING PLATE
NO.
1
2
3
4
5
6
7
8
PART NO.
459115390
939010130
020312100
030212300
001221230
952405600
460449160
953405260
PART NAME
QTY.
REMARKS
VIBRATING PLATE
SHOCK ABSORBER MED-70S
NUT M12
1
4
4
8
4
4
1
1
WASHER, LOCK M12
BOLT 12 X 30 T
WASHER 12.5 X 35 4.5
OIL GAUGE
PACKING 1/4, CU
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 29
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MVH-150D2 — BODY ASSY.
BODY ASSY.
PAGE 30 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — BODY ASSY.
BODY ASSY.
NO.
1
2
3
3-1
4
5
6
7
8
PART NO.
PART NAME
QTY.
1
1
3
1
4
4
1
4
4
1
1
1
1
1
1
1
2
1
1
3
1
1
1
2
2
2
2
1
1
2
2
1
1
1
1
1
1
4
4
1
1
1
1
REMARKS
459116670
914410024
001221040
001221035
030210250
031110160
459216380
001220820
030208200
458451370
458337770
951406780
458451380
001520825
070100352
459214530
092006010
459338190
459115420
001520852
001520852
458450830
458450810
001220825
030208200
031108160
022710809
2556390111
2556380103
0091720000
0211140020
0401140030
4594154460
001220820
030208200
22190160002
459116680
001221225
030212300
954406820
001220610
030206150
459455560
BASE
ENGINE ASSY. L48V6F3R4AAW4
BOLT 10X40 T
BOLT 10X35 T
WASHER, LOCK M10
WASHER, FLAT M10
BELT COVER PLATE
BOLT 8X20 T
WASHER, LOCK M8
SPACER 202512
CLUTCH ASSY.A1-124-20
KEY 5X5X30 RR
CLUTCHWASHER
SOCKET HEAD BOLT 8X25 T
V-BELT A-35 BLUE/ RPF3350
DUST COVER
FLAT HEAD SCREW 6X10
SPONGE, DUST COVER
BELT COVER , UPPER
SOCKET HEAD BOLT 8X60 T
SOCKET HEAD BOLT 8X20 T
RUBBER COVER
PLATE, RUBBER COVER
BOLT 8X25 T
WASHER, LOCK M8
WASHER, FLAT M8
NYLON NUT M8
UNION
DRAIN HOSE
HOSE CLAMP
GASET
PLUG
JOINT BLOCK
BOLT 8X20 T
SW M8
SEAL WASHER 16S
GUARD FRAME, L48
BOLT 12X25 T
WASHER, LOCK M12
CORD CLAMP
BOLT 6X10 T
WASHER, LOCK M6
UNION, OIL DRAIN L48
11
12
13
14
15
16
17
18
19
20
21
22
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
51
52
53
56
57
58
59
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 31
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MVH-150D2 —VIBRATOR ASSY.
VIBRATOR ASSY.
PAGE 32 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 —VIBRATOR ASSY.
VIBRATOR ASSY.
NO.
PART NO.
459910011
458115150
047920090
458337700
458342580
080200350
951405460
040306907
458337730
025508050
042506000
080200100
455435051
455010070
080100260
459451850
009120306
060202040
458337740
001220820
030208200
031108160
953405580
458214370
001220820
030208200
031108160
460333000
458342590
001200812
953404600
954010020
459341310
951400990
459452100
001220835
030208200
001221235
PART NAME
QTY.
REMARKS
A
VIBRATOR ASSY. ........................................ 1 ........... INCLUDES ITEMS W/
*
1
VIBRATING CASE
ROLLER BEARING NJ307MC4
ROTARY SHAFT, DRIVE
ROTARY SHAFT, DRIVEN
STOP RING S-35
KEY 10X8X19 RR
BEARING 6907C3
PISTON ROD
1
4
1
1
8
1
4
1
1
2
1
1
1
1
4
4
1
1
4
4
4
1
1
4
4
4
1
1
1
1
1
1
1
1
1
1
2
*
2
*
3
4
*
*
5
6
*
*
9
*
11
*
12
*
PIN 8X50
13
*
BEARING 6000ZZSG
STOP RING S-10
PISTON, 22.4D
14
*
15
*
16
*
PACKING USH-22.4X30X5
STOP RING R-26
ECCENTRIC ROTATOR
SOCKET HEAD BOLT 10X30 T
OIL SEAL SC-28458
BEARING COVER
BOLT 8X20 T
17
*
18
*
19
*
20
21
*
22
*
23
*
WASHER, LOCK M8
WASHER, FLAT M8
SEAL CAP SC-458
CYLINDER
24
*
25
*
26
*
27
*
BOLT 8X20 T
28
*
WASHER, LOCK M8
WASHER, FLAT M8
GEAR, DRIVE
29
*
30
*
31
*
GEAR, DRIVEN
BOLT 8X12
32
*
33
*
COPPER PACKING 8X16X2
CONNECTOR PT, PF1/4
PULLEY 90D W/FAN
KEY 7X7X20
34
*
35
36
*
37
38
39
WASHER 9X24-30X17
BOLT 8X35 T
WASHER, LOCK M8
BOLT 12X35 T
40
*
41
*
001221264
030212300
031112230
459214510
001520645
952406170
952406180
BOLT 12X120 T
6
8
8
1
5
1
1
42
WASHER
*
43
WASHER
*
45
BELT COVER LOWER
SOCKET HEAD 6X45 T
SHIM 70 80 0 1T
SHIM 70 80 0 2T
*
46
*
47
*
48
*
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 33
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MVH-150D2 — CONTROL ASSY.
CONTROL ASSY.
PAGE 34 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — CONTROL ASSY.
CONTROL ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
459115451
001221669
031116260
032216350
020316130
020416100
458450660
939010010
020310080
030210250
458338001
459337960
001520820
458451420
033910030
458337480
022710809
030208200
459452060
954404230
001220625
020306050
030206150
031106100
001220820
030208200
458451630
459338030
459338041
458910030
PART NAME
QTY.
1
1
2
2
1
1
1
1
1
1
1
1
2
1
4
1
2
2
1
1
1
1
1
1
2
2
1
1
REMARKS
HANDLE
BOLT, 16X145 T
WASHER, FLAT, M16
CONCIAL SPRING WASHER M16
NUT, M16
NUT, M16 H=10
WASHER, 16.4-35-0.6
SHOCK ABSORBER, STOPPER 45
NUT, M10
WASHER, LOCK, M10
PUMP, ASSY.
TRAVEL LEVER
SOCKET, HEAD BOLT 8X20 T
COLLAR
WAVE WASHER, 15.5X20X0.3
PUMP HOLDER
NYLON NUT M8
WASHER, LOCK M8
OIL HOSE, 940L
CLAMP, SA120-18
BOLT, 6X25 T
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29
30
31
31-1
31-2
32
34
35
36
40
51
52
53
NUT, M6
WASHER, LOCK M6
WASHER, FLAT M6
BOLT, 8X20 T
WASHER, LOCK M8
BRATHER CAP
HANDLE BRACKET, L
HANDLE BRACKET, R
STOPPER & GRIP SET ............................... 1 ........... INCLUDES ITEMS W/
STOPPER .................................................... 1 ........... NOT SOLD SEPARETELY
GRIP ............................................................ 1 ........... NOT SOLD SEPARETELY
SPRING, 1.2-10-29
SPRING PIN, 2.5X16
BOLT, 12X30 T
WASHER, LOCK M12
HANDLE GRIP, EXP
THROTTLE NUT
SOCKET, HEAD BOLT 5X10 T
SPACER,THROTTLE
1
#
#
#
458450880
025402516
001221230
030212300
458314400
463455960
001520510
463455950
1
1
4
4
1
1
1
1
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 35
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MVH-150D2 — CONTROL ASSY.
CONTROL ASSY.
PAGE 36 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — CONTROL ASSY.
CONTROL ASSY.
NO.
PART NO.
362910060
342341550
362910090
362455630
362455620
050100450
050200100
031110160
032110180
096206006
020410060
1022131008
096208020
020408050
001220625
030206150
031106100
956100059
16067066350
26756060002
26366060002
PART NAME
QTY.
REMARKS
A
THROTTLE LEVER ASSY............................ 1 ........... INCLUDES ITEMS W/
*
54
THROTTLE BODY
THROTTLE GEAR
THROTTLE LEVER
SLIDER
O-RING, G45
O-RING, P10
WASHER, FLAT M10
CONICAL SPRING WASHER M10
SOCKET HEAD SCREW 6X6
NUT M10 H=6
CAP NUT M10
SOCKET HEAD SCREW 8X20
NUT M8, H=5
BOLT 6X25 T
WASHER, LOCK
WASHER, FLAT
THROTTLEWIRE
WASHER/THROTTLE
LOCK NUT M6 PLATED
NUT M6
1
1
1
1
1
1
3
2
1
1
1
1
1
2
2
2
1
1
1
1
*
55
*
56
*
57
*
58
*
59
*
60
*
61
*
62
*
63
*
64
*
65
66
*
*
68
69
70
81
82
83
84
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 37
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MVH-150D2 — HAND PUMP ASSY.
HANDLE PUMP ASSY.
PAGE 38 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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MVH-150D2 — HAND PUMP ASSY.
HANDLE PUMP ASSY.
NO.
A
B
PART NO.
458338001
458310150
458010160
458010100
458010170
458010110
458010120
458010180
042500607
458010190
458010090
025406025
458010200
458010210
458010220
458010131
458010140
001540635
458010080
458451630
050100250
050200200
050200150
050300670
050300080
050300220
PART NAME
QTY.
REMARKS
PUMP ASSY. ............................................... 1 ........... INCLUDES ITEMS W/
CAM COMP, PUMP...................................... 1 ........... INCLUDES ITEMS W/
*
%
1
*
2
*
4
*
7
*
8
*
PUMP BODY
1
1
1
1
2
1
2
2
1
1
1
1
1
1
1
4
COVER, HAND PUMP
PISTON CP, PUMP
CONTROL SHAFT, PUMP
BUSH
CAM, PUMP
BEARING, 607ZZSG
SPACER
9
%
%
%
%
*
10
11
12
13
14
16
17
18
19
20
21
22
25
26
27
28
29
30
*
*
PIN, 7X30
*
SPRING, PIN 6X25
SPRING, PUMP
STOPPER, PUMP
PLUG
STOP PLUG
HOSE JOINT
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
SOCKET, HEAD BOLT 6X35 S
BREATHER, PUMP ...................................... 1 ........... INCLUDES ITEMS W/ #
BREATHER, CAP
0-RING G-25
0-RING P-20
0-RING P-15
0-RING S-67
0-RING S-8
1
1
2
2
1
1
1
1
0-RING S-22
0-RING P-18
31 # 050200180
*
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 39
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YANMAR L48V6 ENGINE— CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
PAGE 40 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6 ENGINE — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO.
1
5
6
7
8
9
10
11
12
13
14
20
21
22
33
34
35
36
37
38
39
40
PART NO.
PART NAME
QTY.
1
1
2
1
1
2
2
2
2
4
1
1
2
1
1
1
REMARKS
11429501050
11439901700
26106100122
24162152112
26106080122
11429901200
11429901210
11429901220
11429901230
12495001250
11429501330
11429901380
11429901600
11429901800
11429901830
11425001841
22312040080
26226060182
26226060222
26366060002
11429901410
11428401452
11425002100
11425002200
11425002210
11429935150
26106060252
26106080352
11429901690
11429901760
11429901950
22190160002
11429902030
11425002113
11429902220
16021002220
23876010000
CYLINDER BLOCK ASSY.
STARTER COVER
BOLT M10X 12 PLATED
NEEDLE BEARING
BOLT M 8X 12 PLATED
CYLINDER HEAD BOLT A
CYLINDER HEAD BOLT B
CYLINDER HEAD NUT A
CYLINDER HEAD NUT B
WASHER
CYLINDER HEAD GASKET ASSY.
O- RING
PIN 8X12
SHIM SET
COVER, (FO PUMP)
GASKET
PIN 4X8 STRAIGHT
STUD M 6X 18 PLATED
STUD M 6X 22 PLATED
NUT M 6
CRANK CASE GASKET
CRANK CASE COVER .............................. 1 ................ INCLUDES ITEMS W/
MAIN BEARING US=STD.
BEARING US=0.25, MAIN
BEARING US=0.50, MAIN
L.O. INLET PIPE
BOLT M 6X 25 PLATED
BOLT M 8X 35 PLATED
PLUG M16
CAP, W/LUBE OIL GAUGE ....................... 1 ................ INCLUDES ITEMS W/
O- RING
SEAL WASHER 16S
RETAINER
BALL BEARING
OIL SEAL
2
1
2
3
1
*
45
45
1
1
1
1
14
1
*
45
48
49
50
53
54
2
#
56
57
58
59
60
61
62
#
1
2
1
1
1
1
1
OIL SEAL
PLUG PT 1/8, SCREW
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 41
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YANMAR L48V6 ENGINE— CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 42 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6— CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
1
6
7
8
PART NO.
PART NAME
QTY.
REMARKS
11477111020
11477111100
11477111110
11429911120
1142511180
27310055001
22351040008
11477111250
11477111260
11477111650
11425011240
26856060002
11477111660
11425011240
26856060002
22242000120
11425011340
11926011370
11477111461
11429511470
11429911600
11429911901
26106060452
11471811910
26366060002
11477111310
11429511951
11425003591
11429903640
22312030160
26106060552
CYLINDER HEAD
SUCTION VALVE
EXHAUST VALVE
VALVE SPRING
SPRING RETAINER
COTTER
1
1
1
2
2
2
1
9
10
11
12
SPRING PIN 4X8
ARM SUPPORT CAM ................................. 1 .............. INCLUDES ITEMS W/
ROCKER ARM SUPPORT
INTAKE ARM ASSY. ................................... 1 .............. INCLUDES ITEMS W/
VALVE ADJUST. SCREW
LOCK NUT 6
EXHAUST ARM ASSY. ............................... 1 .............. INCLUDES ITEMS W/
VALVE ADJUST. SCREW
LOCK NUT 6
CIR CLIP 12
VALVE STEM SEAR
VALVE CAP
NOZZLE GASKET
NOZZLE SPACER
VALVE SPRING WASHER
NOZZLE RETAINER
BOLT M 6X45 PLATED
STUD BOLT M6X65
NUT M 6
*
%
13
14
*
1
*
16
17
18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
35
38
39
55
%
%
1
1
$
*
$
1
1
2
2
2
1
1
2
1
2
2
2
1
$
*
BONNET GASKET
BONNET COMPLETE ................................. 1 .............. INCLUDES ITEMS W/
SHAFT ASSY. DECOMP.
SPRING, DECOMP.
PARALLEL PIN 3X16
BOLT M 6X 55 PLATED
#
#
#
#
1
1
1
3
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 43
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YANMAR L48V6 ENGINE— AIR CLEANER ASSY.
AIR CLEANER
PAGE 44 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6 ENGINE— AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
1
2
PART NO.
PART NAME
GASKET, AIR CLEANER
U- NUT
CLEANER, AIR ASSY. ................................ 1 .............. INCLUDES ITEMS W/
LABEL, AIR CLEANER
COVER COMPL.
CASE, AIR CLEANER
SEAL WASHER M8
ELEMENT W/ PRE- FILTER........................ 1 .............. INCLUDES ITEMS W/$
PRE- FILTER
WING NUT M8
INTAKE MANIFOLD
AIR INTAKE GASKET
BOLT M 6X 25 PLATED
STUD M 6X14 PLATED
STUD M 6X 55
QTY.
1
3
REMARKS
11429912210
11429912300
11428812511
11465007450
11428812520
11428812532
11425212560
11465012590
3
*
4
*
5
*
6
*
7
*
8
*
1
1
1
1
10 $ 11465012550
1
*
11
13
14
15
16
17
11425212550
11477112010
11477112200
26106060252
26226060142
26226060552
1
1
2
1
2
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 45
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YANMAR L48V6 ENGINE— MUFFLER ASSY.
MUFFLER ASSY.
PAGE 46 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6 ENGINE— MUFFLER ASSY.
MUFFLER ASSY.
NO.
18
24
27
28
29
30
PART NO.
PART NAME
QTY.
REMARKS
11429913200
11428813500
26106060142
26216080182
26366080002
11429913800
MUFFLER GASKET
MUFFLER ASSY.
BOLT M6X14 PLATED
STUD M 8X 18 PLATED
NUT M 8
1
1
2
2
2
1
EXHAUST DEFLECTOR
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 47
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YANMAR L48V6 ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.
CRANKSHAFT AND CAMSHAFT ASSY.
PAGE 48 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6 ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.
PISTON ASSY.
NO.
1
6
7
8
10
19
20
21
24
PART NO.
PART NAME
CAMSHAFT (D) ASSY.
TAPPET
TAPPET, F.O.
PUSH ROD
CRANKSHAFT ASSY.
NUT
FLYWHEELWASHER
KEY 4X 12
FLYWHEEL ASSY. ...................................... 1 .............. INCLUDES ITEMS W/
QTY.
REMARKS
71429514580
11429914200
11477114260
11425014451
71477221701
11429921220
11429921550
22512040120
11429921590
11426221600
71477028531
24101062020
16031014550
22512050300
26106080202
1
2
1
2
1
1
1
1
*
27
61
RING GEAR
1
1
2
1
1
1
*
SHAFT ASSY. BEARING
BEARING 6202
WASHER
KEY 5X30
BOLT M8 X20 PLATED
66
67
68
69
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 49
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YANMAR L48V6 ENGINE— PISTON ASSY.
PISTON ASSY.
PAGE 50 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6 ENGINE— PISTON ASSY.
PISTON ASSY.
NO.
28
28
PART NO.
PART NAME
QTY.
REMARKS
71429522720
71429522620
71429522580
71429522500
71429522540
71429522550
11429922300
22252000190
71429923700
11926523200
71477023600
71477023610
71477023620
11477023100
PISTON W/RINGS (D) STD. ........................ 1 .............. INCLUDES ITEMS W/
PISTON W/RING OS=0.25 .......................... 1 .............. INCLUDES ITEMS W/
PISTON W/RING OS=0.50 .......................... 1 .............. INCLUDES ITEMS W/
PISTON RING SET STD.
PISTON RING SET OS=0.25
PISTON RING SET OS=0.50
PISTON PIN
#
#
#
28
30
30
30
36
37
38
41
42
42
42
44
#
#
#
1
1
1
1
2
CIRCLIP 19
CONNECTING ROD ASSY.......................... 1 .............. INCLUDES ITEMS W/
ROD BOLT
CRANKPIN BEARING U.S=STD.
CRANKPIN BEARING U.S=0.25
CRANKPIN BEARING U.S=0.50
PISTON PIN BUSH
*
2
1
1
1
1
*
*
*
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 51
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YANMAR L48V6 ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP & GOVERNOR ASSY.
PAGE 52 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6 ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP & GOVERNOR ASSY.
NO.
1
7
PART NO.
PART NAME
QTY.
REMARKS
11425032010
11429932070
11429932570
22312030160
26106060122
11429935110
24341000224
26106060162
11429561190
22322030200
71477061100
11477061220
11477061520
11429961600
11477061610
11429961190
11425266051
18336060202
10522566990
26106060142
26106060202
11429966440
11429966440
26757060002
11477161810
11477161830
11429561940
11429966010
11429966200
11477166690
11481866600
13521061090
11477161890
LUB. OIL PUMP ASSY.
LUB. OIL PUMP COVER
O- RING COVER
1
1
1
1
3
9
10
11
12
PARALLEL PIN 3X16
BOLT M 6X 12 PLATED
LUB. OIL FILTER COMPLETE .................... 1 .............. INCLUDES ITEM W/
0- RING 1A S- 22.4
BOLT M 6X 16 PLATED
GOVERNOR LEVER ASSY.
TAPER PIN 3X20
#
14
15
16
22
23
25
29
30
31
32
40
42
43
44
45
46
47
48
49
50
51
52
53
54
55
57
58
#
1
1
1
1
GOVERNOR ASSY...................................... 1 .............. INCLUDES ITEM W/
*
GOVERNOR WEIGHT ASSY.
NEEDLE BEARING
OIL SEAL
THRUSTWASHER
GOVERNORWASHER
REGULATOR HANDLE
REGULATOR BRACKET
SCREW
BOLT M 6X 14 PLATED
BOLT M6X20 PLATED
RETURN SPRING
ADJUSTING BOLT
LOCK NUT M 6 PLATED
PLAIN WASHER 14
PLATE
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
*
NUT
REGULATOR SPRING
RETURN SPRING
NUT M14
FUEL LIMITER ASSY.
LEAD
PROTECTOR CMP ...................................... 1 .............. INCLUDES ITEMS W/+
60+
61+
62
11477161960
24311000180
22451060000
SPACER
O- RING 1A P-18.0
WIRE 0.6
1
1
1
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 53
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YANMAR L48V6 ENGINE— COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
PAGE 54 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6 ENGINE— COOLING AND STARTING DEVICE ASSY.
COOLING & STARTING DEVICE ASSY.
NO.
1
2
4
5
6
7
8
10
PART NO.
PART NAME
QTY.
REMARKS
11429945210
26106060122
11429545100
11429945300
11429945310
11429945330
11429945350
11429976250
11429976500
11429976520
11439976530
11439976540
11439975550
11439976560
11439976570
11439976580
11439976620
11429976630
11429976590
26106060082
26106060122
11429976600
11429976610
CYLINDER COVER
BOLT M 6X12 PLATED
COOLING FAN CASE
CUSHION RUBBER
FAN CASE COLLAR
FAN CASE SEAL
FAN CASE BOLT
1
1
1
4
4
1
4
RECOIL STARTER (D) ASSY. ..................... 1 .............. INCLUDES ITEMS W/
STARTER CASE
REEL
*
11
1
1
1
1
1
1
1
1
1
1
1
4
3
1
1
*
13
*
15
*
RATCHET
17
SPIRAL SPRING
RATCHET COVER
SPRING
RETURN SPRING
SCREW
STARTER KNOB
STARTER ROPE
STARTER PULLEY
BOLT M 6X 8 PLATED
BOLT M6X 12 PLATED
PLUNGER
*
19
*
20
*
21
*
22
*
23
*
24
*
25
26
27
29
30
PLUNGER HOLDER
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 55
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YANMAR L48V6 ENGINE— FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
PAGE 56 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6 ENGINE— FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
71477551100
10554651020
11425051080
11425051160
11435051200
11425051300
10554651330
11425051340
12455051350
11425051600
11425051640
11425051650
22351020006
22351030008
71477553101
11477153001
11959353080
11425053120
11959353130
11477553140
11477553210
11477553100
INJECTION PUMP ASSY., F ...................... 1 .............. INCLUDES ITEMS W/
*
2
GASKET
PLATE
SPRING
1
1
1
1
1
1
1
2
1
1
1
2
1
*
3
*
4
*
5
FUEL INJECTION PUMP BODY
VALVE ASSY. DELIVERY
DELIVERY VALVE SPRING
F.I.P. DELIVERY HOLDER
DELIVERY GASKET
CONTROL LEVER ASSY.
SPRING SEAT ( A)
SPRING SEAT (B)
SPRING PIN 2X 6
SPRING PIN 3X 8
*
11
*
14
*
15
*
16
*
17
*
18
*
19
*
20
*
21
*
22
FUEL INJECTION VALVE ASSY. ................ 1 .............. INCLUDES ITEMS W/
#
23
24
25
26
27
28
29
#
FUEL INJECTION NOZZLE ASSY.
NOZZLE CASE NUT
NOZZLE SPRING
SPRING RETAINER
VALVE STOP SPACER
PIN
1
1
1
1
1
2
#
#
#
#
#
#
HOLDER ASSY. .......................................... 1 .............. INCLUDES ITEMS W/
%
32 #% 11477553330
PIN
SHIM PACK
FUEL INJECTION PIPE
1
1
1
33
#
11425053400
11477159803
44
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 57
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YANMAR L48V6 ENGINE— FUELTANK & FUEL LINE ASSY.
FUEL TANK AND FUEL LINE ASSY.
PAGE 58 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6 ENGINE — FUELTANK AND FUEL LINE ASSY.
FUEL TANK & FUEL LINE ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
71429955720
10530055080
23414080000
11429955100
11429955040
11429955201
11425055121
11425055130
11429955210
11429955230
11425055301
24341000150
11429955810
22117080000
26106080452
26368060002
26106060162
11477059030
11427059010
11426859061
12472259050
11425059060
FUEL TANK, BLACK..................................... 1 ............. INCLUDES ITEMS W/ #
3#
4#
5#
6#
7#
8
9%
10#
11
12
13+
14
15
16
17
18
19
DRAIN PLUG
1
1
1
1
4
ROUND GASKET 8
FILTER, FUEL OIL
FUEL TANK CAP ASSY.
FUEL TANK DAMPER
FILTER, FUEL STRAINER ........................... 1 ............. INCLUDES ITEM W/ %
GASKET
STAY
1
1
1
STAY (B)
COCK ........................................................... 1 ............. INCLUDES ITEM W/+
O- RING 1A S- 15.0
LIFTING BOLT
WASHER 8
BOLT M 8X 45 PLATED
NUT M6
BOLT M6X 16 PLATED
FUEL OIL PIPE ASSY. ................................ 1 ............. INCLUDES ITEMS W/
HOSE CLIP
FUEL OIL PIPE
CLAMP 9
1
1
1
1
2
2
*
20
2
1
2
1
*
21
*
22
23
FUEL RETURN PIPE
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 59
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YANMAR L48V6—TOOLS, LABELS AND GASKETS SET ASSY.
TOOLS, LABELS AND GASKET SET ASSY.
PAGE 60 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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YANMAR L48V6 ENGINE—TOOLS, LABELS AND GASKETS SET ASSY.
TOOLS, LABESL AND GASKET SET ASSY.
NO.
3
4
5
6
7
10
PART NO.
PART NAME
QTY.
REMARKS
11429907100
11429907110
11421007120
11421007130
11429907160
11429992590
11429992600
11429992710
11429992720
11429992730
11429992740
71411092600
11429501330
11429901280
11429901410
11429901950
11425001841
22190160002
11425011340
11477111461
11477111310
11429912210
11477112200
11429913200
11429932570
24341000100
23414080000
24341000224
24341000150
AIR COOLED LABEL
YANMAR LABEL
CAUTION LABEL
HOW TO START -E LABEL
DIESEL LABEL
1
1
1
1
1
TOOL ASSY................................................. 1 .............. INCLUDES ITEMS W/
TOOL BAG
SPANA
SPANA
DRIVER
*
11
1
1
1
1
1
*
12
*
13
*
14
*
15
FUEL FITTING
*
16
GASKET SET ............................................. 1 .............. INCLUDES ITEMS W/
CYLINDER HEAD GASKET ASSY.
O- RING
CRANK CASE GASKET
O- RING
GASKET
WASHER SEAL 16S
VALVE STEM SEAL
NOZZLE GASKET
BONNET GASKET
AIR CLEANER GASKET
AIR INTAKE GASKET
MUFFLER GASKET
O- RING, COVER
O- RING 1A S-10.0
PACKING 8
#
17
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
O- RING 1A S- 22.4
O- RING 1A S- 15.0
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 61
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Effective: February 22, 2006
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 30 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
The minimum charge for orders from Mul-
tiquipis$15.00net.Customerswillbeasked
for instructions regarding handling of orders
notmeetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 62 — MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07)
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NOTE PAGE
MVH-150D2 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #2 (01/16/07) — PAGE 63
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OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
MQ Parts Department
800-427-1244
310-537-3700
Tel. (800) 421-1244
Fax (800) 537-3927
Fax:800-672-7877
Fax:310-637-3284
Contact: [email protected]
Mayco Parts
800-306-2926
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax:310-537-1173
310-537-3700, Ext. 279
Fax:800-672-7877
Fax:310-637-3284
Service Department
800-421-1244
Technial Assistance
800-478-1244
Fax:310-537-4259
Fax:310-631-5032
310-537-3700
MEXICO
MQ Cipsa
UNITED KINGDOM
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla72760Mexico
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Tel: 0161 339 2223
Fax: 0161 339 3226
Lancashire OL7 0TL
CANADA
Multiquip
BRAZIL
Multiquip
4110IndustrielBoul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Fax: (450) 625-8664
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
© COPYRIGHT 2007, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the MQ Mikasa MVH-150D2
Reversible Plate Compactor. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding.
Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without
incurring any obligations.
Your Local Dealer is:
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