McCulloch Lawn Mower MC2042YT 96042011500 User Manual

OPERATOR'S MANUAL  
MODEL NO. MC2042YT (96042011500)  
20.0 HP* 42 INCH  
LAWN TRACTOR  
Assembly  
Operation  
Customer Responsibilities  
Service and Adjustments  
Storage  
Troubleshooting  
*As rated by the engine manufacturer  
532 43 25-62  
11.11.09 BAD  
Printed in the U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
III. CHILDREN  
Tragic accidents can occur if the operator is not alert to  
the presence of children. Children are often attracted to  
the machine and the mowing activity. Never assume that  
children will remain where you last saw them.  
GENERAL SERVICE  
Never operate machine in a closed area.  
Keep all nuts and bolts tight to be sure the equipment  
is in safe working condition.  
Keepchildrenoutofthemowingareaandinthewatchful  
care of a responsible adult other than the operator.  
Be alert and turn machine off if a child enters the  
area.  
Never tamper with safety devices. Check their proper  
operation regularly.  
Keep machine free of grass, leaves, or other debris  
build-up. Cleanoilorfuelspillageandremoveanyfuel-  
soaked debris. Allow machine to cool before storing.  
If you strike a foreign object, stop and inspect the  
machine. Repair, if necessary, before restarting.  
Nevermakeanyadjustmentsorrepairswiththeengine  
running.  
Check grass catcher components and the discharge  
chute frequently and replace with manufacturer's rec-  
ommended parts, when necessary.  
Before and while backing, look behind and down for  
small children.  
Nevercarrychildren,evenwiththebladesshutoff. They  
may fall off and be seriously injured or interfere with  
safemachineoperation.Childrenwhohavebeengiven  
rides in the past may suddenly appear in the mowing  
area for another ride and be run over or backed over  
by the machine.  
Never allow children to operate the machine.  
Useextracarewhenapproachingblindcorners,shrubs,  
trees, or other objects that may block your view of a  
child.  
Mower blades are sharp. Wrap the blade or wear  
gloves, and use extra caution when servicing them.  
Check brake operation frequently. Adjust and service  
as required.  
Maintain or replace safety and instruction labels, as  
necessary.  
IV. TOWING  
Tow only with a machine that has a hitch designed for  
towing. Do not attach towed equipment except at the  
hitch point.  
Follow the manufacturer's recommendation for weight  
limits for towed equipment and towing on slopes.  
Never allow children or others in or on towed  
equipment.  
On slopes, the weight of the towed equipment may  
cause loss of traction and loss of control.  
Travel slowly and allow extra distance to stop.  
Be sure the area is clear of bystanders before operat-  
ing. Stop machine if anyone enters the area.  
Never carry passengers.  
Do not mow in reverse unless absolutely necessary.  
Always look down and behind before and while back-  
ing.  
Nevercarrychildren,evenwiththebladesshutoff. They  
may fall off and be seriously injured or interfere with  
safemachineoperation.Childrenwhohavebeengiven  
rides in the past may suddenly appear in the mowing  
area for another ride and be run over or backed over  
by the machine.  
Keepchildrenoutofthemowingareaandinthewatchful  
care of a responsible adult other than the operator.  
Be alert and turn machine off if a child enters the  
area.  
Before and while backing, look behind and down for  
small children.  
Mow up and down slopes (15° Max), not across.  
Choose a low ground speed so that you will not have  
to stop or shift while on the slope.  
Avoid starting, stopping, or turning on a slope. If the  
tires lose traction, disengage the blades and proceed  
slowly straight down the slope.  
V. SERVICE  
SAFE HANDLING OF GASOLINE  
To avoid personal injury or property damage, use extreme  
careinhandlinggasoline. Gasolineisextremelyflammable  
and the vapors are explosive.  
Extinguish all cigarettes, cigars, pipes, and other  
sources of ignition.  
Use only approved gasoline container.  
Never remove gas cap or add fuel with the engine  
running. Allow engine to cool before refueling.  
Never fuel the machine indoors.  
Never store the machine or fuel container where there  
is an open flame, spark, or pilot light such as on a water  
heater or other appliances.  
Never fill containers inside a vehicle or on a truck or  
trailer bed with plastic liner. Always place containers  
on the ground away from your vehicle when filling.  
Remove gas-powered equipment from the truck or  
trailer and refuel it on the ground. If this is not possible,  
then refuel such equipment with a portable container,  
rather than from a gasoline dispenser nozzle.  
Keepthenozzleincontactwiththerimofthefueltankor  
container opening at all times until fueling is complete.  
Do not use a nozzle lock-open device.  
If fuel is spilled on clothing, change clothing immedi-  
ately.  
Never overfill fuel tank. Replace gas cap and tighten  
securely.  
If machine stops while going uphill, disengage blades,  
shift into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
3
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CONGRATULATIONS on your purchase of a new tractor.  
Ithasbeendesigned,engineeredandmanufacturedtogive  
you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
Gasoline Capacity  
and Type:  
2.50 Gallons  
Unleaded Regular  
Shouldyouexperienceanyproblemyoucannoteasilyrem-  
edy,pleasecontactyournearestauthorizedservicecenter/  
department. We have competent, well-trained technicians  
and the proper tools to service or repair this tractor.  
Oil Type (API-SG-SL): SAE 10W30 (above 32°F)  
SAE 5W30 (below 32°F)  
Oil Capacity:  
W/Filter: 64oz.  
W/O Filter: 60 oz.  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
Spark Plug:  
Champion QC12YC  
(Gap: .040")  
Ground Speed (MPH): Forward:  
CUSTOMER RESPONSIBILITIES  
1st  
2nd  
3rd  
4th  
5th  
6th  
1.2  
1.5  
2.4  
3.5  
4.8  
5.3  
Read and observe the safety rules.  
Follow a regular schedule in maintaining, caring for  
and using your tractor.  
Follow the instructions under “Maintenance” and “Stor-  
age” sections of this manual.  
Reverse: 1.5  
Charging System:  
Battery:  
3 Amps Battery  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimprovedforest-covered,brush-coveredorgrass-covered  
land unless the engine’s exhaust system is equipped with  
a spark arrester meeting applicable local or state laws (if  
any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
5 Amps Headlights  
AMP/HR: 28  
Min. CCA: 230  
Case Size: U1R  
Blade Torque:  
45-55 FT. LBS.  
A spark arrester for the muffler is available through your  
nearest authorized service center/department.  
In the state of California the above is required by law  
(Section 4442 of the California Public Resources Code).  
Other states may have similar laws. Federal laws apply  
on federal lands.  
TABLE OF CONTENTS  
SAFETY RULES .........................................................2-3  
PRODUCT SPECIFICATIONS....................................... 4  
CUSTOMER RESPONSIBILITIES................................. 4  
ASSEMBLY.................................................................5-6  
OPERATION .............................................................7-11  
MAINTENANCE SCHEDULE ...................................... 12  
MAINTENANCE .....................................................12-15  
SERVICE AND ADJUSTMENTS............................16-21  
STORAGE.................................................................... 22  
TROUBLESHOOTING............................................23-24  
WARRANTY................................................................. 28  
4
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UNASSEMBLED PARTS  
Slope Sheet  
Key  
(1) Oil Drain Tube  
(2) Keys  
ASSEMBLY  
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.  
TOOLS REQUIRED FOR ASSEMBLY  
LABEL  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
(1) 1/2" wrench  
Tire pressure gauge  
Utility knife  
(2) 7/16" wrenches  
Pliers  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steering wheel).  
Fig. 1  
TOREMOVETRACTORFROMCARTON  
UNPACK CARTON  
ADJUST SEAT (See Fig. 2)  
Sit in seat.  
Lift up adjustment lever (A) and slide seat until a com-  
fortable position is reached which allows you to press  
clutch/brake pedal all the way down.  
Remove all accessible loose parts and parts cartons  
from carton .  
Cut along dotted lines on all four panels of carton.  
Remove end panels and lay side panels flat.  
Check for any additional loose parts or cartons and  
remove.  
Release lever to lock seat in position.  
BEFORE REMOVING TRACTOR FROM  
SKID  
TO CHECK BATTERY (See Fig. 1)  
A
Lift seat to raised position.  
NOTE: If this battery is put into service after month and  
year indicated on label (label is located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See "BATTERY" in Maintenance section of this manual  
for charging instructions).  
For battery and battery cable installation see "RE-  
PLACINGBATTERY"inthe"ServiceandAdjustments"  
section in this manual.  
Fig. 2  
5
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ASSEMBLY  
NOTE:Youmaynowrollyourtractorofftheskid. Followthe  
instructions below to remove the tractor from the skid.  
CHECKLIST  
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE  
WISH TO ASSURE THAT YOU RECEIVE THE BEST  
PERFORMANCE AND SATISFACTION FROM THIS  
QUALITY PRODUCT.  
WARNING:Beforestarting,read,understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Battery is properly prepared and charged.  
Seat is adjusted comfortably and tightened securely.  
TOROLLTRACTOROFFSKID (SeeOperation  
section for location and function of controls)  
Raise attachment lift lever to its highest position.  
Releaseparkingbrakebydepressingclutch/brakepedal.  
Place gearshift lever in neutral (N) position.  
Roll tractor forward off skid.  
Removebandingholdingthedeflectorshieldupagainst  
tractor.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
Continue with the instructions that follow.  
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory  
for shipping purposes. Correct tire pressure is important  
for best cutting performance.  
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
Reduce tire pressure to PSI shown on tires.  
and wires are properly clamped.  
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
CHECK DECK LEVELNESS  
For best cutting results, mower housing should be prop-  
erly leveled. See “TO LEVEL MOWER HOUSING” in the  
Service and Adjustments section of this manual.  
Engine oil is at proper level.  
Fuel tank is filled with fresh, clean, regular unleaded  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion and  
mowerbladedrivebeltsintheServiceandAdjustmentssec-  
tionofthismanual. Verifythatthebeltsareroutedcorrectly.  
gasoline.  
Become familiar with all controls, their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
Be sure Operator Presence System and Reverse Op-  
eration System (ROS) are working properly (See the  
Operation and Maintenance sections in this manual).  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is operating properly. See “TO CHECK BRAKE”  
in the Service and Adjustments section of this manual.  
6
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
IGNITION SWITCH  
P
ENGINE START  
ENGINE ON  
PARKING BRAKE  
REVERSE  
OPERATION  
SYSTEM (ROS)  
PARKING BRAKE PARKING BRAKE  
ENGINE OFF  
LOCKED  
UNLOCKED  
OIL PRESSURE  
BATTERY  
REVERSE  
FUEL  
FORWARD  
OVER TEMP  
LIGHT  
MOWER HEIGHT  
MOWER LIFT  
15  
15  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
SLOPE HAZARDS  
KEEP AREA CLEAR  
(SEE SAFETY RULES SECTION)  
DANGER, KEEP HANDS  
AND FEET AWAY  
DANGER indicates a hazard which, if not avoided,  
will result in death or serious injury.  
LIGHTS ON  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
FREE WHEEL  
(Automatic Models only)  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
7
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OPERATION  
KNOW YOUR TRACTOR  
READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR  
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.  
Save this manual for future reference.  
G
H
D
E
B
F
C
A
J
Fig. 4  
Our tractors conform to the applicable safety standards of the American National Standards Institute.  
(A) ATTACHMENT LIFT LEVER - Used to raise and lower  
the mower or other attachments mounted to your tractor.  
(F) IGNITION SWITCH - Used for starting and stopping  
the engine.  
(B) BRAKE PEDAL - Used for braking the tractor and  
(G) REVERSE OPERATION SYSTEM (ROS) "ON"  
POSITION - Allows operation of mower or other powered  
attachment while in reverse.  
starting the engine.  
(C) PARKING BRAKE - Locks clutch/brake pedal into  
the brake position.  
(H) LIGHT SWITCH - Turns the headlights on and off.  
(D) THROTTLE/CHOKE CONTROL - Used for starting  
and controlling engine speed.  
(J) GEARSHIFT LEVER - Selects the speed and direction  
of the tractor.  
(E) ATTACHMENTCLUTCHLEVER-Usedtoengagethe  
mowerblades,orotherattachmentsmountedtoyourtractor.  
8
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OPERATION  
The operation of any tractor can result in foreign objects thrown into the eyes, which can result  
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor  
or performing any adjustments or repairs. We recommend a wide vision safety mask over spec-  
tacles or standard safety glasses.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
HOW TO USE YOUR TRACTOR  
TO SET PARKING BRAKE (See Fig. 5)  
Your tractor is equipped with an operator presence sens-  
ing switch. When engine is running, any attempt by the  
operator to leave the seat without first setting the parking  
brake will shut off the engine.  
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY  
TO BE DISCHARGED (DEAD).  
NOTE: Under certain conditions when tractor is standing  
idlewiththeenginerunning, hotengineexhaustgasesmay  
cause “browning” of grass. To eliminate this possibility, al-  
ways stop engine when stopping tractor on grass areas.  
Depress clutch/brake pedal (B) into full “BRAKE” posi-  
CAUTION: Alwaysstoptractorcom-  
pletely, as described above, before  
leaving the operator's position to  
empty grass catcher, etc.  
tion and hold.  
Place parking brake lever (C) in “ENGAGED” position  
and release pressure from clutch/brake pedal. Pedal  
should remain in “BRAKE” position. Ensure parking  
brake will hold tractor securely.  
TOUSETHROTTLECONTROL(D)(SeeFig. 7)  
Always operate engine at full speed (fast).  
C
Operating engine at less than full speed (fast) reduces  
the engine's operating efficiency.  
B
Full speed (fast) offers the best mower performance.  
D
F
Fig. 5  
STOPPING (See Fig. 6)  
MOWER BLADES  
To stop mower blades, move attachment clutch lever  
to “DISENGAGED” position.  
Fig. 7  
TO MOVE FORWARD AND BACKWARD  
(See Fig. 8)  
The direction and speed of movement is controlled by the  
gearshift lever.  
Start tractor with clutch/brake pedal depressed and  
gearshift lever in neutral position.  
Move gearshift lever to desired position.  
Slowly release clutch/brake pedal to start movement.  
(
) ATTACHMENT  
CLUTCH SWITCH  
“DISENGAGED”  
(
) ATTACHMENT  
CLUTCH SWITCH  
“ENGAGED”  
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP  
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO  
SOWILLSHORTENTHEUSEFULLIFEOFYOURTRANSAXLE.  
Fig. 6  
GROUND DRIVE  
To stop ground drive, depress clutch/brake pedal into  
full “BRAKE” position.  
J
Move gearshift lever to neutral position.  
ENGINE  
Move throttle control between half and full speed (fast)  
position.  
NOTE: Failure to move throttle control between half and  
fullspeed(fast)position,beforestoppingmaycauseengine  
to “backfire.”  
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorized use.  
Fig. 8  
Never use choke to stop engine.  
9
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OPERATION  
TO ADJUST MOWER CUTTING HEIGHT  
REVERSE OPERATION SYSTEM (ROS)  
(See Fig. 9)  
Your tractor is equipped with a Reverse Operation System  
(ROS). Any attempt by the operator to travel in the reverse  
directionwiththeattachmentclutchengagedwillshutoffthe  
engineunlessignitionkeyisplacedintheROS"ON"position.  
The position of the attachment lift lever (A) determines the  
cutting height.  
WARNING: Backing up with the attachment clutch en-  
gaged while mowing is strongly discouraged. Turning the  
ROS "ON", to allow reverse operation with the attachment  
clutch engaged, should only be done when the operator  
decides it is necessary to reposition the machine with the  
attachment engaged. Do not mow in reverse unless  
absolutely necessary.  
A
USING THE REVERSE OPERATION SYSTEM -  
Depress clutch/brake pedal all the way down and hold.  
Withenginerunning,turnignitionkeycounterclockwise  
to ROS "ON" position.  
Look down and behind before backing.  
Move gear shift lever to reverse (R) position and slowly  
release clutch/brake pedal to start movement.  
When use of the ROS is no longer needed, turn the  
ignition key clockwise to engine "ON" position.  
Fig. 9  
Put attachment lift lever in desired cutting height slot.  
The cutting height range is approximately 1" to 4". The  
heights are measured from the ground to the blade tip with  
the engine not running. These heights are approximate  
and may vary depending upon soil conditions, height of  
grass and types of grass being mowed.  
The average lawn should be cut to approximately  
2-1/2" during the cool season and to over 3" during hot  
months. For healthier and better looking lawns, mow  
often and after moderate growth.  
ROS "ON" POSITION  
ENGINE "ON" POSITION  
(NORMAL OPERATING)  
For best cutting performance, grass over 6" in height  
should be mowed twice. Make the first cut relatively  
high; the second to desired height.  
TO OPERATE ON HILLS  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and  
do not drive across any slope.  
TO OPERATE MOWER  
Yourtractorisequippedwithanoperatorpresencesensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged will  
shut off the engine. You must remain fully and centrally  
positioned in the seat to prevent the engine from hesitat-  
ing or cutting off when operating your equipment on rough,  
rolling terrain or hills.  
Choosetheslowestspeed beforestartingupordownhills.  
Avoid stopping or changing speed on hills.  
If stopping is absolutely necessary, push clutch/brake  
pedalquicklytobrakepositionandengageparkingbrake.  
Movegearshift leverto1stgear. Besureyouhaveallowed  
room for tractor to roll slightly as you restart movement.  
To restart movement, slowly release parking brake and  
clutch/brake pedal.  
Select desired height of cut with attachment lift lever.  
Start mower blades by engaging attachment clutch  
control.  
Make all turns slowly.  
TO STOP MOWER BLADES  
Disengage attachment clutch control.  
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield (S) in place (See Fig. 10).  
NOTE: To protect hood from damage when transporting  
your tractor on a truck or a trailer, be sure hood is closed  
and secured to tractor. Use an appropriate means of tying  
hood to tractor (rope, cord, etc.).  
S
TOWINGCARTSANDOTHERATTACHMENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your trac-  
tor. Use common sense when towing. Too heavy of a load,  
while on a slope, is dangerous. Tires can lose traction with  
the ground and cause you to lose control of your tractor.  
Fig. 10  
10  
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OPERATION  
WARM WEATHER STARTING (50°F/10°C and above)  
BEFORE STARTING THE ENGINE  
When engine starts, move the throttle control to the  
fast position.  
CHECK ENGINE OIL LEVEL  
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
The attachments and ground drive can now be used. If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
Check engine oil with tractor on level ground.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULLmark on dipstick is reached. Do not overfill.  
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Maintenance section of this manual).  
COLD WEATHER STARTING (50°F/10°C and below)  
When engine starts, allow engine to run with the  
throttle control in the choke position until the engine  
runs roughly, then move throttle control to fast posi-  
tion. This may require an engine warm-up period from  
several seconds to several minutes, depending on the  
temperature.  
To change engine oil, see the Maintenance section in  
this manual.  
The attachments can also be used during the engine  
warm-up period.  
ADD GASOLINE  
Fill fuel tank to bottom of filler neck. Do not overfill.  
Use fresh, clean, regular unleaded gasoline with a  
minimum of 87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits and reduce  
valve life). Do not mix oil with gasoline. Purchase fuel  
in quantities that can be used within 30 days to ensure  
fuel freshness.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures(below32°F/0°C)thecarburetorfuelmixture  
may need to be adjusted for best engine performance. See  
“TO ADJUST CARBURETOR” in the Service and Adjust-  
ments section of this manual.  
MOWING TIPS  
Mower should be properly leveled for best mowing  
performance. See"TOLEVELMOWERHOUSING"in  
the Service and Adjustments section of this manual.  
Thelefthandsideofmowershouldbeusedfortrimming.  
Drive so that clippings are discharged onto the area  
that has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
CAUTION:Wipeoffanyspilledoilorfuel. Donot  
store,spillorusegasolinenearanopenflame.  
IMPORTANT: WHENOPERATINGINTEMPERATURESBELOW  
32°F, USE FRESH, CLEAN WINTER GRADE GASOLINE TO  
HELP ENSURE GOOD COLD WEATHER STARTING.  
CAUTION: Alcohol blended fuels (called gasohol  
or using ethanol or methanol) can attract moisture  
which leads to separation and formation of acids  
duringstorage. Acidicgascandamagethefuelsys-  
tem of an engine while in storage. To avoid engine  
problems,thefuelsystemshouldbeemptiedbefore  
storage of 30 days or longer. Drain the gas tank,  
start the engine and let it run until the fuel lines and  
carburetor are empty. Use fresh fuel next season.  
SeeStorageInstructionsforadditionalinformation.  
Never use engine or carburetor cleaner products  
in the fuel tank or permanent damage may occur.  
When mowing large areas, start by turning to the right  
so that clippings will discharge away from shrubs,  
fences, driveways, etc. After one or two rounds, mow  
in the opposite direction making left hand turns until  
finished (See Fig. 11).  
TO START ENGINE (See Fig. 4)  
When starting the engine for the first time or if the engine  
has run out of fuel, it will take extra cranking time to move  
fuel from the tank to the engine.  
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
Fig. 11  
Place gear shift lever in neutral position.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to choke position.  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desired height.  
Do not mow grass when it is wet. Wet grass will plug  
mower and leave undesirable clumps. Allow grass to  
dry before mowing.  
Always operate engine at full throttle when mowing  
to ensure better mowing performance and proper  
discharge of material. Regulate ground speed by  
selecting a low enough gear to give the mower cutting  
performance as well as the quality of cut desired.  
When operating attachments, select a ground speed  
that will suit the terrain and give best performance of  
the attachment being used.  
NOTE: Before starting, read the warm and cold starting  
procedures below.  
InsertkeyintoignitionandturnkeyclockwisetoSTART”  
position and release key as soon as engine starts.  
Do not run starter continuously for more than fifteen  
seconds per minute. If the engine does not start after  
several attempts, move throttle control to fast position,  
wait a few minutes and try again. If engine still does  
not start, move the throttle control back to the choke  
position and retry.  
11  
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MAINTENANCE  
BEFORE  
EACH  
USE  
EVERY  
8
EVERY  
25  
EVERY  
50  
HOURS  
EVERY  
100  
HOURS  
EVERY  
SEASON  
BEFORE  
STORAGE  
MAINTENANCE  
SCHEDULE  
HOURS  
HOURS  
Check Brake Operation  
Check Tire Pressure  
T
R
A
C
T
Check Operator Presence & ROS Systems  
Check for Loose Fasteners  
Check/Replace Mower Blades  
Lubrication Chart  
3
4
0
Check Battery Level  
R
Clean Battery and Terminals  
Clean Debris Off Steering Plate  
Check Transaxle Cooling  
Check Mower Levelness  
Check V-Belts  
5
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
Change Engine Oil (without oil filter)  
Clean Air Filter  
1,2  
1,2  
E
N
G
I
N
E
2
2
Clean Air Screen  
Inspect Muffler/Spark Arrester  
Replace Oil Filter (If equipped)  
Clean Engine Cooling Fins  
Replace Spark Plug  
1,  
2
2
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
1 - Change more often when operating under a heavy load or in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - See Cleaning in Maintenance Section.  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
SPINDLE ZERK  
SPINDLE ZERK  
FRONT  
WHEEL  
BEARING  
ZERK  
FRONT  
WHEEL  
BEARING  
ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
At least once a season, check to see if you should make  
any of the adjustments described in the Service and  
Adjustments section of this manual.  
ENGINE  
At least once a year you should replace the spark plug,  
clean or replace air filter, and check blades and belts  
for wear. A new spark plug and clean air filter assure  
proper air-fuel mixture and help your engine run better  
and last longer.  
GEARSHIFT  
PIVOTS  
01961  
BEFORE EACH USE  
Check engine oil level.  
Check brake operation.  
Check tire pressure.  
Check operator presence and ROS systems for proper  
operation.  
SAE 30 or 10w30 motor oil  
General Purpose Grease  
Refer to Maintenance “ENGINE” Section  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS  
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS  
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL  
SHORTENTHELIFEOFTHESELF-LUBRICATINGBEARINGS.  
IFYOUFEELTHEYMUSTBELUBRICATED, USEONLYADRY,  
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.  
Check for loose fasteners.  
12  
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MAINTENANCE  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
TRACTOR  
Always observe safety rules when performing any  
maintenance.  
CAUTION:Useonlyareplacementbladeap-  
provedbythemanufacturerofyourtractor.  
Using a blade not approved by the manu-  
facturer of your tractor is hazardous, could  
damageyourtractorandvoidyourwarranty.  
BRAKE OPERATION  
If tractor requires more than five (5) feet to stop at highest  
speed in highest gear on a level, dry concrete or paved  
surface, then brake must be checked and adjusted. (See  
“TO CHECK BRAKE” in the Service and Adjustments  
section of this manual).  
BLADE REMOVAL (See Fig. 13)  
TIRES  
Raise mower to highest position to allow access to  
Maintain proper air pressure in all tires (See the sides  
of tires for proper PSI).  
Keep tires free of gasoline, oil, or insect control  
chemicals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
blades.  
NOTE: Protect your hands with gloves and/or wrap blade  
with heavy cloth.  
Remove blade bolt by turning counterclockwise.  
Install new or resharpened blade with stamped "THIS  
SIDE UP" facing deck and mandrel assembly.  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
NOTE: To seal tire punctures and prevent flat tires due  
to slow leaks, tire sealant may be purchased from your  
local parts dealer. Tire sealant also prevents tire dry rot  
and corrosion.  
Install and tighten blade bolt securely (45-55 Ft. Lbs.  
torque).  
OPERATOR PRESENCE SYSTEM AND REVERSE  
OPERATION SYSTEM (ROS) (See Fig. 12)  
Be sure operator presence and reverse operation systems  
are working properly. If your tractor does not function as  
described, repair the problem immediately.  
IMPORTANT: SPECIAL BLADE BOLT IS HEAT TREATED.  
MANDREL ASSEMBLY  
BLADE  
The engine should not start unless the brake pedal is  
fully depressed, and the attachment clutch control is  
in the disengaged position.  
BLADE BOLT  
(SPECIAL)  
STAR  
CHECK OPERATOR PRESENCE SYSTEM  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
When the engine is running and the attachment clutch  
is engaged, any attempt by the operator to leave the  
seat should shut off the engine.  
CENTER HOLE  
Fig. 13  
BATTERY  
Yourtractorhasabatterychargingsystemwhichissufficient  
for normal use. However, periodic charging of the battery  
with an automotive charger will extend its life.  
The attachment clutch should never operate unless  
the operator is in the seat.  
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
CHECK REVERSE OPERATION (ROS) SYSTEM  
When the engine is running with the ignition switch in  
the engine "ON" position and the attachment clutch  
engaged, any attempt by the operator to shift into  
reverse should shut off the engine.  
NOTE:Theoriginalequipmentbatteryonyourtractorismain-  
tenancefree.Donotattempttoopenorremovecapsorcov-  
ers.Addingorcheckinglevelofelectrolyteisnotnecessary.  
When the engine is running with the ignition switch  
in the ROS "ON" position and the attachment clutch  
engaged, any attempt by the operator to shift into  
reverse should NOT shut off the engine.  
TO CLEAN BATTERY AND TERMINALS  
Corrosion and dirt on the battery and terminals can cause  
the battery to “leak” power.  
Raise seat.  
Disconnect BLACK battery cable first then RED bat-  
tery cable and remove battery from tractor.  
Rinse the battery with plain water and dry.  
Cleanterminalsandbatterycableendswithwirebrush  
until bright.  
ROS "ON"  
POSITION  
ENGINE "ON" POSITION  
(NORMAL OPERATING)  
Coat terminals with grease or petroleum jelly.  
Reinstall battery (See “REPLACING BATTERY" in  
the Service and Adjustments section of this manual).  
Fig. 12  
13  
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MAINTENANCE  
V-BELTS  
OIL DRAIN VALVE  
Check V-belts for deterioration and wear after 100 hours  
of operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
CLOSED AND  
LOCKED  
POSITION  
TRANSAXLE MAINTENANCE  
Keep transaxle free from build-up of dirt and chaff which  
can restrict cooling.  
DRAIN  
TUBE  
Do not attempt to clean transaxle while engine is running  
or while the transaxle is hot. To prevent possible damage  
to seals, do not use high pressure water or steam to clean  
transaxle.  
YELLOW  
CAP  
ENGINE  
LUBRICATION  
Fig. 14  
Only use high quality detergent oil rated with API service  
classification SG-SL. Select the oil’s SAE viscosity grade  
according to your expected operating temperature.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCTSPECIFICATIONSsectionofthismanual.  
Use gauge on oil fill cap/dipstick for checking level.  
Be sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULLline on dipstick. Tighten  
cap onto the tube securely when finished.  
SAE VISCOSITY GRADES  
SAE 30  
5W-30  
ENGINE OIL FILTER  
Replace the engine oil filter every season or every other oil  
change if the tractor is used more than 100 hours in one  
year. See engine manual.  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
improvestartingincoldweather,theywillresultinincreased  
oilconsumptionwhenusedabove3F. Checkyourengine  
oil level more frequently to avoid possible engine damage  
from running low on oil.  
CLEAN AIR SCREEN  
Air screen must be kept free of dirt and chaff to prevent  
enginedamagefromoverheating. Cleanwithawirebrushor  
compressedairtoremovedirtandstubborndriedgumfibers.  
Change the oil after every 50 hours of operation or at least  
onceayearifthetractorisnotusedfor50hoursinoneyear.  
AIR FILTER  
Your engine will not run properly using a dirty air filter.  
Service air cleaner more often under dusty conditions.  
See Engine Manual.  
Check the crankcase oil level before starting the engine  
and after each eight (8) hours of operation. Tighten oil fill  
cap/dipstick securely each time you check the oil level.  
MUFFLER  
TO CHANGE ENGINE OIL (See Fig. 14)  
Determine temperature range expected before oil change.  
All oil must meet API service classification SG-SL..  
Inspect and replace corroded muffler and spark arrester (if  
equipped) as it could create a fire hazard and/or damage.  
SPARK PLUGS  
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of use, whichever comes  
first. Spark plug type and gap setting is shown in Product  
Specifications section of this manual.  
ENGINE COOLING SYSTEM  
Remove yellow cap from end of drain valve and install  
the drain tube onto the fitting.  
Unlock drain valve by pushing inward and turning  
counterclockwise.  
To ensure proper cooling, make sure the grass screen,  
cooling fins, and other external surfaces of the engine are  
kept clean at all times.  
Every 100 hours of operation (more often under extremely  
dusty, dirty conditions), remove the blower housing and  
other cooling shrouds. Clean the cooling fins and external  
surfaces as necessary. Ensure the cooling shrouds are  
reinstalled.  
To open, pull out on the drain valve.  
After oil has drained completely, close and lock the  
drain valve by pushing inward and turning clockwise  
until the pin is in the locked position as shown.  
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
NOTE: Operating the engine with a blocked grass screen,  
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved  
will cause engine damage due to overheating.  
14  
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MAINTENANCE  
IN-LINE FUEL FILTER (See Fig. 15)  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacement is required.  
DECK WASHOUT PORT (See Fig. 16)  
Your tractor’s deck is equipped with a washout port on  
its surface as part of its deck wash system. It should be  
utilized after each use.  
1. Drive the tractor to a level, clear spot on your lawn, near  
Withenginecool,removefilterandplugfuellinesections.  
Place new fuel filter in position in fuel line with arrow  
pointing towards carburetor.  
enough to a water spigot for your garden hose to reach.  
IMPORTANT:Makecertainthetractor’sdischargechuteis  
directed AWAY from your house, garage, parked cars, etc.  
Remove bagger chute or mulch cover if attached.  
Be sure there are no fuel line leaks and clamps are  
properly positioned.  
Immediately wipe up any spilled gasoline.  
2. Make sure the attachment clutch control is in the  
“DISENGAGED” position, set the parking brake, and  
stop the engine.  
CLAMP  
CLAMP  
3. Threadthenozzleadapter(packagedwithyourtractor’s  
Operator’s Manual) onto the end of your garden hose.  
4. Pull back the lock collar of the nozzle adapter and push  
the adapter onto the deck washout port at the left end  
of the mower deck. Release the lock collar to lock the  
adapter on the nozzle.  
FUEL FILTER  
Fig. 15  
HOSE  
CLEANING  
NOZZLE ADAPTER  
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
WASHOUT  
PORT  
Clean debris from steering plate. Debris can restrict  
clutch/brake pedal shaft movement, causing belt slip  
and loss of drive.  
CAUTION: Avoid all pinch points and  
movable parts (See Fig. 17)  
Fig. 16  
CLUTCH/BRAKE PEDAL  
CLEAN TOP SIDE  
IMPORTANT: Tug hose ensuring connection is secure.  
5. Turn the water on.  
6. While sitting in the operator’s position on the tractor,  
re-start the engine and place the throttle lever in the  
Fast " " position.  
IMPORTANT: Recheck the area making certain the area  
is clear.  
STEERING  
PLATE  
7. Move the tractor’s attachment clutch control to the “EN-  
GAGEDposition.Remainintheoperator’spositionwith  
the cutting deck engaged until the deck is cleaned.  
8. Move the tractor’s attachment clutch control to the  
“DISENGAGED” position. Turn the ignition key to the  
STOP position to turn the tractor’s engine off. Turn the  
water off.  
CAUTION:  
PINCH  
POINTS  
STEERING SYSTEM,  
DASH, FENDER AND  
MOWER NOT SHOWN  
9. Pull back the lock collar of the nozzle adapter to discon-  
Fig. 17  
nect the adapter from the nozzle washout port.  
10.Move the tractor to a dry area, preferably a concrete or  
paved area. Place the attachment clutch control in the  
“ENGAGED” position to remove excess water and to  
help dry before putting the tractor away.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
We do not recommend using a garden hose or pressure  
washer to clean your tractor unless the engine and trans-  
mission are covered to keep water out. Water in engine or  
transmission will shorten the useful life of your tractor. Use  
compressed air or a leaf blower to remove grass, leaves  
and trash from tractor and mower.  
WARNING: A broken or missing washout  
fitting could expose you or others to  
thrownobjectsfromcontactwiththeblade.  
Replace broken or missing washout fitting  
immediately, prior to using mower again.  
Pluganyholesinmowerwithboltsandlocknuts.  
15  
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SERVICE AND ADJUSTMENTS  
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:  
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift lever in neutral position.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key to “STOP” and remove key.  
Ensure the blades and all moving parts have completely stopped.  
Disconnectsparkplugwirefromsparkplugandplacewirewhereitcannotcomeincontactwithplug.  
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE  
TO REMOVE MOWER (See Fig. 18)  
MOWER IS TO BE MOUNTED ON THE TRACTOR,  
REMOVE THE FRONT LINK (E) AND REAR LIFT LINKS  
(C)FROMTRACTORANDHOOKTHECLUTCHSPRING  
(Q) INTO THE CABLE GUIDE ON FRONT EDGE OF  
LOWER DASH.  
Place attachment clutch in “DISENGAGED” position.  
Lower attachment lift lever to its lowest position.  
Roll belt off engine pulley (M) and belt keepers (G).  
Remove retainer spring (K), slide collar (L) off and  
push housing guide (P) out of bracket.  
TO INSTALL MOWER (See Fig. 18-23)  
Remove clutch cable spring (Q) from idler arm (R).  
Disconnect front link (E) from mower - remove retainer  
spring and washer.  
Be sure tractor is on level surface and engage parking  
brake.  
Lower attachment lift lever to its lowest position.  
Go to either side of mower and disconnect mower  
suspension arm (A) from chassis pin (B) and rear lift  
link (C) from rear mower bracket (D) - remove retainer  
springs and washers.  
CAUTION: LIFT LEVER IS SPRING  
LOADED. HAVE A TIGHT GRIP ON  
LIFT LEVER, LOWER IT SLOWLY AND  
ENGAGE IN LOWEST POSITION.  
CAUTION: AFTER REAR LIFT LINKS  
ARE DISCONNECTED, THE ATTACH-  
MENT LIFT LEVER WILL BE SPRING  
LOADED. HAVEATIGHTGRIPONLIFT  
LEVER WHEN CHANGING POSITION  
OF THE LEVER.  
NOTE: Be sure mower side suspension arms (A) are point-  
ing forward before sliding mower under tractor.  
Slide mower under tractor until it is centered under  
tractor.  
Slide mower out from under right side of tractor.  
F
G
M
G
R
Q
A
E
B
P
C
K
D
L
Fig. 18  
16  
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SERVICE AND ADJUSTMENTS  
ATTACH MOWER SIDE SUSPENSION ARMS (A) TO  
Insert end of link (E) into hole in front mower bracket  
CHASSIS - Position hole in arm over pin (B) on outside  
of tractor chassis and secure with retainer spring.  
and secure with washer and retainer spring (J).  
E
Repeat on opposite side of tractor.  
A
J
F
H
B
Fig. 21  
Hook end of clutch cable spring (Q) into hole in idler  
arm (R).  
Fig. 19  
Push clutch cable housing guide (P) into bracket, slide  
collar(L)ontoguideandsecurewithretainerspring(K).  
Install belt on engine pulley (M), in belt keepers (G).  
ATTACH REAR LIFT LINKS (C) - Lift rear corner of  
mower and position slot in link assembly over pin (D)  
on rear mower bracket and secure with washer and  
retainer spring.  
M
C
D
Fig. 22  
IMPORTANT: CHECK BELT FOR PROPER ROUTING  
IN ALL MOWER PULLEY GROOVES.  
Raise attachment lift lever to highest position.  
If necessary, adjust gauge wheels before operating  
mowerasshownintheOperationsectionofthismanual.  
Fig. 20  
ATTACH FRONT LINK (E) - Work from left side of trac-  
tor. Insert rod end of link assembly through front hole  
in tractor front suspension bracket (F).  
F
G
M
G
R
Q
A
E
B
P
C
K
D
L
Fig. 23  
17  
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SERVICE AND ADJUSTMENTS  
If adjustment is necessary, see step in Visual Adjust-  
TO LEVEL MOWER  
ment instructions above.  
Make sure tires are properly inflated to the PSI shown on  
tires. If tires are over or under inflated, it may affect the  
appearance of your lawn and lead you to think the mower  
is not adjusted properly.  
Recheck measurements, adjust if necessary until both  
sides are equal.  
FRONT-TO-BACK ADJUSTMENT (See Figs. 26 & 27)  
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 24)  
IMPORTANT: Deck must be level side-to-side.  
With all tires properly inflated and if your lawn appears  
unevenly cut, determine which side of mower is cutting  
lower.  
To obtain the best cutting results, the mower blades should  
be adjusted so the front tip is 1/8" to 1/2" lower than the  
rear tip when the mower is in its highest position.  
With a 3/4" or adjustable wrench, turn lift link adjust-  
ment nut (A) to the left to lower LH side of mower, or,  
to the right to raise LH side of mower.  
CAUTION: Blades are sharp. Protect  
your hands with gloves and/or wrap  
blade with heavy cloth.  
Raise mower to highest position.  
Position blade so the tip is pointing straight forward.  
Measure distance (B) to the ground at front and rear  
tip of the blade.  
A
B
B
Fig. 26  
If front tip of blade is not 1/8" to 1/2" lower than the rear  
tip, go to the front of tractor.  
Turn nut left  
Turn nut right  
to lower mower  
to raise mower  
With an 11/16" or adjustable wrench, loosen jam nut A  
several turns to clear adjustment nut B.  
02948  
Fig. 24  
With a 3/4" or adjustable wrench, turn front link adjust-  
ment nut (B) clockwise (tighten) to raise the front of  
mower, or, counterclockwise (loosen) to lower the front  
mower.  
NOTE: Each full turn of adjustment nut will change mower  
height about 3/16".  
Test your adjustment by mowing some uncut grass  
and visually checking the appearance. Readjust, if  
necessary, until you are satisfied with the results.  
PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 25)  
B
With all tires properly inflated, park tractor on level  
ground or driveway.  
A
CAUTION: Blades are sharp. Protect  
your hands with gloves and/or wrap  
blade with heavy cloth.  
Raise mower to its highest position.  
At both sides of mower, position blade at side and  
measure the distance (A) from bottom edge of blade  
to the ground. The distance should be the same on  
both sides.  
LOOSEN  
TIGHTEN ADJUST  
ADJUST NUT  
NUT B TO RAISE  
B TO LOWER  
MOWER  
MOWER  
LOOSEN JAM NUT A FIRST  
02966  
Fig. 27  
NOTE: Each full turn of the adjustment nut will change  
mower height about 1/8".  
A
A
Recheck measurements, adjust if necessary until front  
tip of blade is 1/8" to 1/2" lower than the rear tip.  
Fig. 25  
Holdadjustmentnutinpositionwithwrenchandtighten  
jam nut securely against adjustment nut.  
18  
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SERVICE AND ADJUSTMENTS  
TO REPLACE MOTION BELT DRIVE  
TO REPLACE MOWER BLADE DRIVE BELT  
(See Fig. 29)  
(See Fig. 28)  
Park the tractor on level surface. Engage parking brake.  
For assistance, there is a belt installation guide decal on  
bottom side of left footrest.  
The mower blade drive belt may be replaced without tools.  
Park the tractor on level surface. Engage parking brake.  
BELT REMOVAL  
BELT REMOVAL  
Remove mower from tractor (See “TO REMOVE  
MOWER” in this section of manual).  
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
Work belt off both mandrel pulleys and idler pulleys.  
Pull belt away from mower.  
NOTE: Observe entire motion drive belt and position of all  
belt guides and keepers.  
BELT INSTALLATION  
Remove belt from stationary idler (A) and clutching  
idler (B).  
Work belt around both mandrel pulleys and idler pul-  
leys.  
Pull belt slack toward rear of tractor. Carefully remove  
belt upwards from transmission input pulley and over  
cooling fan blades (D).  
Ensure belt is in all pulley grooves and inside all belt  
guides.  
Install mower (See "To Install Mower" in this section of  
manual).  
Remove belt downward from engine pulley (E).  
Slide belt toward rear of tractor, off the steering plate  
(F) and remove from tractor.  
BELT INSTALLATION  
IDLER  
PULLEYS  
Install new belt from tractor rear to front, over the steer-  
MANDREL  
PULLEY  
ing plate (F) and above clutch brake pedal shaft (G).  
Pull belt toward front of tractor and roll belt onto engine  
pulley (E).  
Pullbelttowardrearoftractor. Carefullyworkbeltdown  
around transmission cooling fan and onto the input  
pulley (D). Be sure belt is inside the belt keeper.  
Install belt through stationary idler (A) and clutching  
idler (B).  
Ensure belt is in all pulley grooves and inside all belt  
guides and keepers.  
Install mower (See “TO INSTALL MOWER” in this  
section of manual).  
MANDREL  
PULLEY  
E
Fig. 28  
F
TO CHECK BRAKE  
If tractor requires more than five (5) feet to stop at highest  
speed in highest gear on a level, dry concrete or paved  
surface, then brake must be serviced.  
A
G
You may also check brake by:  
B
Park tractor on a level, dry concrete or paved surface,  
depress brake pedal all the way down and engage  
parking brake.  
Place gear shift lever in neutral (N) position.  
The rear wheels must lock and skid when you try to manu-  
ally push the tractor forward. If the rear wheels rotate,  
then the brake needs to be serviced. Contact a qualified  
service center.  
D
02954  
Manual  
Fig. 29  
19  
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SERVICE AND ADJUSTMENTS  
Replace washers and snap retaining ring securely in  
TRANSAXLE GEAR SHIFT LEVER NEUTRAL-  
axle groove.  
ADJUSTMENT (See Fig. 30)  
Replace axle cover.  
The transaxle should be in neutral when the gear shift  
lever is in neutral (N) (lock gate) position. The adjustment  
is preset at the factory; however, if adjustment is needed,  
proceed as follows:  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
Ensure transaxle is in neutral.  
NOTE: When the tractor rear wheels move freely, the  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 32)  
transaxle is in neutral.  
Loosen adjustment bolt in front of the right rear  
wheel.  
WARNING: Lead-acid batteries gen-  
erate explosive gases. Keep sparks,  
flameandsmokingmaterialsawayfrom  
batteries. Always wear eye protection  
when around batteries.  
Position the gear shift lever in the neutral position.  
Tighten adjustment bolt securely.  
NOTE: Ifadditionalclearanceisneededtogettoadjustment  
bolt, move mower deck height to the lowest position.  
NEUTRAL  
LOCK GATE  
If your battery is too weak to start the engine, it should be  
recharged. (See "BATTERY" in the Maintenance section  
of this manual).  
GEARSHIFT LEVER  
If “jumper cables” are used for emergency starting, follow  
this procedure:  
IMPORTANT: YOURTRACTORISEQUIPPEDWITHA12VOLT  
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT  
SYSTEM.DONOTUSEYOURTRACTORBATTERYTOSTART  
OTHER VEHICLES.  
ADJUSTMENT  
BOLT  
TO ATTACH JUMPER CABLES  
Connect one end of the RED cable to the POSITIVE  
(+) terminal of each battery(A-B), taking care not to  
short against tractor chassis.  
Fig. 30  
ConnectoneendoftheBLACKcabletotheNEGATIVE  
FRONT WHEEL TOE-IN/CAMBER  
(-) terminal (C) of fully charged battery.  
Your new tractor front wheel toe-in and camber is set at the  
factory and is normal. The front wheel toe-in and camber  
are not adjustable. If damage has occurred to affect the  
factory set front wheel toe-in or camber, contact a qualified  
service center.  
Connect the other end of the BLACK cable (D) to good  
chassis ground, away from fuel tank and battery.  
TO REMOVE CABLES, REVERSE ORDER  
BLACK cable first from chassis and then from the fully  
charged battery.  
RED cable last from both batteries.  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 31)  
Block up axle securely.  
Removeaxlecover,retainingringandwasherstoallow  
wheel removal (rear wheel contains a square key - Do  
not lose).  
Repair tire and reassemble.  
On rear wheels only: align grooves in rear wheel hub  
and axle. Insert square key.  
WASHERS  
RETAINING  
RING  
WEAK OR DEAD  
BATTERY  
FULLY CHARGED  
BATTERY  
AXLE  
COVER  
Fig. 32  
SQUARE KEY (REAR  
WHEEL ONLY)  
Fig. 31  
20  
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SERVICE AND ADJUSTMENTS  
REPLACING BATTERY (See Fig. 33)  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 34)  
WARNING: Do not short battery  
terminals by allowing a wrench or any  
other object to contact both terminals  
at the same time. Before connecting  
battery, remove metal bracelets,  
wristwatch bands, rings, etc. Positive  
terminal must be connected first to  
prevent sparking from accidental  
grounding.  
Raise hood.  
Unsnap headlight wire connector.  
Standinfrontoftractor. Grasphoodatsides, tilttoward  
engine and lift off of tractor.  
To replace, reverse above procedure.  
Lift seat pan to raised position.  
DisconnectBLACKbatterycablefirstthenREDbattery  
cable and carefully remove battery from tractor.  
Install new battery with terminals in same position as  
old battery.  
First connect RED battery cable to positive (+) terminal  
with bolt and nut as shown. Tighten securely. Slide  
terminal cover over terminal.  
HOOD  
Connect BLACK grounding cable to negative (-) ter-  
minal with remaining bolt and nut. Tighten securely.  
Lower seat pan.  
SEAT PAN  
HEADLIGHT  
WIRE  
CONNECTOR  
02778  
TERMINAL  
NUT  
COVER  
BOLT  
Fig. 34  
POSITIVE  
NEGATIVE  
(RED)  
ENGINE  
(BLACK)  
CABLE  
02603  
CABLE  
TO ADJUST THROTTLE CONTROL CABLE  
The throttle control has been preset at the factory and  
adjustment should not be necessary. If adjustment is nec-  
essary, see engine manual.  
Fig. 33  
TO REPLACE HEADLIGHT BULB  
Raise hood.  
Pull bulb holder out of the hole in the backside of the  
TO ADJUST CHOKE CONTROL  
grill.  
The choke control has been preset at the factory and ad-  
justment should not be necessary. If adjustment is neces-  
sary, see engne manual.  
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
Close hood.  
TO ADJUST CARBURETOR  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
Your carburetor is not adjustable. If your engine does not  
operate properly due to suspected carburetor problems,  
take your tractor to an authorized service center for repair  
and/or adjustment.  
Check wiring.  
TO REPLACE FUSE  
Replace with 20 amp automotive-type plug-in fuse. The  
fuse holder is located behind the dash.  
21  
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STORAGE  
Immediately prepare your tractor for storage at the end  
of the season or if the tractor will not be used for 30 days  
or more.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS  
FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCH  
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK  
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT  
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING  
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH  
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM  
OF AN ENGINE WHILE IN STORAGE.  
WARNING: Neverstorethetractorwith  
gasoline in the tank inside a building  
where fumes may reach an open flame  
orspark. Allowtheenginetocoolbefore  
storing in any enclosure.  
TRACTOR  
Empty the fuel tank by starting the engine and let it run  
until the fuel lines and carburetor are empty.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Removemowerfromtractorforwinterstorage. Whenmower  
istobestoredforaperiodoftime,cleanitthoroughly,remove  
all dirt, grease, leaves, etc. Store in a clean, dry area.  
Clean entire tractor (See “CLEANING” in the Mainte-  
nance section of this manual).  
Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable alternative in mini-  
mizing the formation of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or storage container.  
Always follow the mix ratio found on stabilizer container.  
Run engine at least 10 minutes after adding stabilizer to  
allow the stabilizer to reach the carburetor. Do not empty  
the gas tank and carburetor if using fuel stabilizer.  
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
Lubricate as shown in the Maintenance section of this  
manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
ENGINE OIL  
Touch up all rusted or chipped paint surfaces; sand  
Drain oil (with engine warm) and replace with clean en-  
gine oil. (See “ENGINE” in the Maintenance section of  
this manual).  
lightly before painting.  
BATTERY  
CYLINDER(S)  
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
To help prevent corrosion and power leakage during  
long periods of storage, battery cables should be dis-  
connected and battery cleaned thoroughly (see “TO  
CLEAN BATTERY AND TERMINALS” in the Mainte-  
nance section of this manual).  
Remove spark plug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
Turn ignition key to “START” position for a few seconds  
to distribute oil.  
Replace with new spark plug(s).  
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
OTHER  
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
If possible, store your tractor indoors and cover it to  
give protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND  
EXHAUST AREAS ARE STILL WARM.  
22  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
1. Out of fuel.  
1. Fill fuel tank.  
Will not start  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Replace spark plug.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
Hard to start  
2. Bad spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
5. Stale or dirty fuel.  
5. Empty fuel tank and refill tank with fresh, clean  
gasoline.  
6. Loose or damaged wiring.  
6. Check all wiring.  
7. Carburetor out of adjustment.  
7. See To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
1. Clutch/brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress clutch/brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
Engine will not  
turn over  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
Engine clicks but  
will not start  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
1. Raise cutting height/reduce speed.  
2. Adjust throttle control.  
Loss of power  
3. Build-up of grass, leaves and trash under  
mower.  
3. Clean underside of mower housing.  
4. Dirty air filter.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
5. Check oil level/change oil.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
8. Empty fuel tank and refill tank with fresh, clean  
gasoline.  
9. Water in fuel.  
9. Empty fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
15. Engine valves out of adjustment.  
13. Check all wiring.  
14. See To Adjust Carburetor” in Service Adjustments  
15. Contact an authorized service center/department.  
23  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
3. Loose/damaged part(s).  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Tighten loose part(s). Replace damaged parts.  
Excessive  
vibration  
1. Faulty operator-safety presence control  
system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Engine continues  
to run when oper-  
ator leaves seat  
with attachment  
clutch engaged  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
Poor cut - uneven  
3. Buildupofgrass,leaves,ortrashundermower. 3. Clean underside of mower housing.  
4. Bent blade mandrel. 4. Replace blade mandrel.  
5. Cloggedmowerdeckventholesfrombuildup 5. Clean around mandrels to open vent holes.  
ofgrass, leaves, andtrasharoundmandrels.  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
Mower blades will  
not rotate  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
1. Engine speed too slow.  
2. Travel speed too fast.  
3. Wet grass.  
4. Mower deck not level.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Check tires for proper air pressure.  
6. Replace blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
Poor grass  
discharge  
7. Buildup of grass, leaves and trash under  
mower.  
8. Mower drive belt worn.  
9. Blades improperly installed.  
10. Improper blades used.  
8. Replace mower drive belt.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in parts manual.  
11. Cloggedmowerdeckventholesfrombuildup 11. Clean around mandrels to open vent holes.  
ofgrass, leaves, andtrasharoundmandrels.  
1. Switch is “OFF”.  
1. Turn switch “ON”.  
Headlight(s) not  
working  
(if so equipped)  
2. Bulb(s) or lamp(s) burned out.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
1. Bad battery cell(s).  
1. Replace battery.  
2. Check/clean all connections.  
3. Replace regulator.  
Battery will not  
charge  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
4. Replace alternator.  
1. Debris on steering plate (if equipped).  
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.  
1. See "CLEANING" in the maintenance section.  
Loss of drive  
3. Axle key missing.  
3. Install axle key at rear wheel. See "TO REMOVE  
WHEEL" in the Service and Adjustments section.  
1. Engine throttle control not set between  
half and full speed (fast) position before  
stopping engine.  
1. Move throttle control between half and full speed  
(fast) position before stopping engine.  
Enginebackfires”  
when turning  
engine “OFF”  
1. Reverse operation system (ROS) is not  
"ON" while mower or other attachment is  
engaged.  
1. Turn ignition key to ROS "ON" position. See  
Operation section.  
Engine dies when  
tractor is shifted  
into reverse  
24  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
15 DEGREES MAX.  
WARNING: To avoid serious injury, operate your tractor up and  
down the face of slopes, never across the face. Do not mow  
slopes greater than 15 degrees. Make turns gradually to prevent  
tipping or loss of control. Exercise extreme caution when  
changing direction on slopes.  
1. Fold this page along dotted line indicated above.  
2. Hold page before you so that its left edge is vertically parallel to a tree  
trunk or other upright structure.  
3. Sight across the fold in the direction of hill slope you want to measure.  
4. Compare the angle of the fold with the slope of the hill.  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-  
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or  
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due  
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or com-  
ponents parts thereof. Please refer to the applicable manufacturer's warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchas-  
er. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser un-  
less such return is requested by the manufacturer.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find  
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the  
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must  
be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original  
purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in ac-  
cordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to altera-  
tion, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard  
hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
HOP  
HOP  
Outdoor Products Customer Service Dept.  
1030 Stevens Creek Road  
Augusta, GA 30907 USA  
5855 Terry Fox Way  
Mississauga, Ontario  
L5V 3E4  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-  
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which  
vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
26  
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