Master Bilt Refrigerator 48 User Manual

BMG/TMG -27, 48, 52, 74, 80  
LAE CONTROLLER  
Installation & Operations Manual  
Master-Bilt Products  
908 Highway 15 North  
New Albany, MS 38652  
Phone: (800) 684-8988  
PN 075-90000  
Rev 4-26-11  
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TABLE OF CONTENTS  
INTRODUCTION………………………………….……………………………………………………………………4  
STORE CONDITIONS…………………………….……………….…..…………………………………………….. 4  
WARNING LABELS AND SAFETY INSTRUCTIONS………..…..……………………………………………… 5  
PRE-INSTALLATION INSTRUCTIONS………………………..…..………………………………….…………6  
Inspection for Shipping Damage…………………………………………………………….…………… 6  
INSTALLATION INSTRUCTIONS………………………………………………………………………………….. 6  
General Instructions………………………………………………………………………………………….6  
Mechanical ..…………………………………………………………………………………………………..6  
Electrical…………...…………………………………………………………………………………………..7  
Leg and Condensate Pan Installation..……………………………………………………………………..8  
Doors ..…………....…………………………………………………………………………………………...8  
ELECTRONIC CONTROLLER….………………………………………………………………………………..9-10  
SERVICE INSTRUCTIONS ……………………………………………………………………………………..…11  
TEMPERATURE SENSORS AND FAN MOTOR REPLACEMENT…………………………………………….12  
FINAL CHECK LIST…………………………………………………………………………………….…………….12  
MASTER-BILT PART NUMBERS ………………………………………………………………………………...13  
ACCESSORIES  
…………………………………………………………………………………………………...13  
SALE AND DISPOSAL …………………………………………………………………………………………….14  
WIRING DIAGRAMS BMG/TMG...……………………………………….……..……………….………………15-17  
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INTRODUCTION  
Thank you for purchasing a Master-Bilt cabinet. This manual contains important instructions for installing, using, and  
servicing a Master-Bilt BMG/TMG case. A parts list is included with this manual. Read all these documents carefully  
before installing or servicing your equipment.  
STORE CONDITIONS  
The Master-Bilt BMG/TMG cases are designed to operate in the controlled environment of an air-conditioned store.  
The store temperature should be at or below 75°F and a relative humidity of 55% or less. At higher temperature or  
humidity conditions, the performance of these cases may be affected and the capacity diminished.  
The Master-Bilt BMG/TMG should not be positioned where it is directly exposed to rays of sun or near a direct source  
of radiant heat or airflow. This will adversely affect the case and will result in poor performance.  
If this case is to be located against a wall, there should be at least 4” space between the wall and the back of the case.  
This space will allow for the circulation of air behind the case, which will prevent condensation on the exterior surfaces.  
NOTICE  
Read this manual before installing your cabinet. Keep the manual and refer to it before  
doing any service on the equipment. Failure to do so could result in personal injury or damage to the cabinet.  
DANGER  
Improper or faulty hook-up of electrical components on the refrigeration units can result in severe injury or  
death.  
All electrical wiring hook-ups must be done in accordance with all applicable local, regional or national  
standards.  
NOTICE  
Installation and service of the refrigeration and electrical components of the cabinet must be performed by a  
refrigeration mechanic and/or a licensed electrician.  
The portions of this manual covering refrigeration and electrical components contain technical instructions intended  
only for persons qualified to perform refrigeration and electrical work.  
This manual cannot cover every installation, use or service situation. If you need additional information, call or write us:  
Customer Service Department  
Master-Bilt Products  
Highway 15 North  
New Albany, MS 38652  
Phone (800) 684-8988  
Fax (800) 684-8988  
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WARNING LABELS AND SAFETY INSTRUCTIONS  
This symbol is the safety-alert symbol. When you see this symbol on your cabinet or in this  
manual, be alert to the potential for personal injury or damage to your equipment.  
Be sure you understand all safety messages and always follow recommended precautions and safe operating  
practices.  
NOTICE TO EMPLOYERS  
You must make sure that everyone who installs, uses or services your cabinet is thoroughly familiar with all  
safety information and procedures.  
Important safety information is presented in this section and throughout the manual. The following signal words are  
used in the warnings and safety messages:  
DANGER: Severe injury or death will occur if you ignore the message.  
WARNING: Severe injury or death can occur if you ignore the message.  
CAUTION: Minor injury or damage to your cabinet can occur if you ignore the message.  
NOTICE:  
This is important installation, operation or service information. If you ignore the  
message, you may damage your cabinet.  
The warning and safety labels shown throughout this manual are placed on your Master-Bilt Products cabinet  
at the factory. Follow all warning label instructions. If any warning or safety labels become lost or damaged,  
call your customer service department at (800) 684-8988 for replacements.  
CAUTION!  
GROUND REQUIRED  
FOR SAFE OPERATION  
This label is located on top of the electrical control  
This label is attached to the cabinet power cord  
label and on the wiring channel.  
on models with a power cord.  
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PRE-INSTALLATION INSTRUCTIONS  
INSPECTION FOR SHIPPING DAMAGE  
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons and crates for damage  
as soon as they arrive. If damage is noted to shipping crates or cartons or if a shortage is found, note this on the bill of  
lading (all copies) prior to signing.  
If damage is discovered when the cabinet is uncrated, immediately call the delivering truck line and follow up the call  
with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed  
damage item. Crating material must be retained to show the inspector from the truck line.  
INSTALLATION INSTRUCTIONS  
GENERAL INSTRUCTIONS  
1. Be sure the equipment is properly installed by competent service people.  
2. Keep the equipment clean and sanitary so it will meet your local sanitation codes. Clean the cabinet with a mild  
detergent and water, then rinse.  
3. Rotate your stock so that older stock does not accumulate. This is especially important for ice  
cream. A "First-In, First-Out" rotation practice will keep the products in good salable condition.  
4. Do not place product in the case when it is soft or partially thawed. Also, product should not be put in the case for at  
least 6 hours after it is started.  
5. Stock cases as quickly as possible, exposing only small quantities to store temperatures for short periods of time.  
6. When replacing burned out fluorescent tubes, be sure that the electrical power to the lighting circuit is turned off.  
NOTICE TO STORE OWNERS / MANAGERS  
Moisture or liquid around or under the cabinet is a potential slip/fall hazard for persons walking by or working  
in the general area of the cabinet. Any cabinet malfunction or housekeeping problem that creates a slip/fall  
hazard around or under the cabinet should be corrected immediately.  
If moisture or liquid is observed around or under a Master-Bilt cabinet, an immediate investigation should be made by  
qualified personnel to determine the source of the moisture or liquid. The investigation should determine if the cabinet  
is malfunctioning or if there is a drainpipe leaking.  
MECHANICAL  
Remove front grille and check refrigeration lines to see that they are free (not touching each other or compressor).  
Spin condenser fan blade to see that it is free.  
The compressor is hermetic, it is internally spring mounted and ready to run.  
Remove cabinet from crate base and slide into location. Cabinet must be level from side to side and front to back for  
correct draining of coil pan and for self-closing doors to operate correctly. Allow minimum of 4” between back of cabinet  
and wall and between top of cabinet and ceiling for proper condensing unit air circulation.  
To comply with Sanitation requirements the cabinet must be mounted on legs (6” high min.) or casters or the base must  
be sealed to the floor (BMG) with an N.S.F. listed silicone sealant.  
Hang provided NSF Listed thermometer at front of top shelf unless cabinet provided with electronic control.  
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ELECTRICAL  
WARNING  
Before servicing electrical components in the case or the doors or door frames make sure all power to case is  
off. Always use a qualified technician.  
NOTICE  
For models with electronic ballast only:  
For replacement ballast, use only ballast that complies with UL Type CC rating if unit is equipped with  
electronic ballast.  
Check voltage and amps drawn on (Page 12-15) to determine proper line and fuse or circuit breaker size. Check power  
supply for low voltage. If voltage reads “120” with no load, and it drops below “100 or less” when the compressor tries to  
start, it is an indication of too small supply wiring or too long to run.  
It is recommended that a separate circuit be run for each cabinet to prevent another appliance blowing the fuse or  
breaker, causing loss of product.  
IMPORTANT  
This cabinet is pre-wired internally for 120-volt circuits. “Tapping” or feeding the 115-volt circuit from 230-volt supply  
may result in overloaded circuit breakers or blown fuses and damage to electrical system, thereby voiding the warranty.  
The cabinet should be grounded.  
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LEG AND CONDENSATE PAN INSTALLATION FOR TOP  
MOUNT CABINETS ONLY  
1. Screw legs into existing crate mounting  
holes.  
2. Mount pan and bracket assembly to rear  
of cabinet with 2 large sheet metal screws  
(supplied). Be sure pan is located directly  
under cabinet drain  
DOORS  
The BMG/TMG cabinets have Anthony glass doors  
that are equipped with a patented TorqueMaster  
hinge system. The doors are easily adjusted using  
a flathead screwdriver (Fig.3).  
Leveling Adjustment  
Torque Adjustment  
Figure 3  
Figure 4  
GRILL  
To remove the door shipping clamps,remove the 4 shipping screws from the grill and remove the screws from the  
clamps (Fig.4), and replace grill.  
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MASTER-BILT ELECTRONIC REFRIGERATION CONTROL  
Compressor When power is first turned on to the control, the LED indicator for the Thermostat output will go through  
the start-up delay. After a one-minute delay the compressor comes on. The LED indicator stays on while compressor  
relay is energized. Display will show actual box temperature. Picture above is the display layout. The compressor will be  
cycled off when the actual box temperature reaches its set point. The Thermostat output indicator will be off.  
Fan  
The fans will run constantly for BMG/TMG cooler application. The Evaporator fan will also cut off when the  
evaporator temp is above the fan stop temperature setting.  
Defrost The control uses off cycle defrost for the BMG/TMG cooler.  
MANUAL DEFROST  
Defrosting my also be induced manually by keeping the defrost button for 5 seconds. Once defrost has started, the  
defrost will go through a defrost and drip time pull down cycle.  
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HOW TO CHANGE THE SETPOINT  
HOW TO CHANGE a parameter value  
LIST OF PARAMETERS  
Here is a list of the parameters the value of which can be changed in the programming mode, as well as their ranges.  
Display  
Symbol  
SP  
HYS  
SPL  
SPH  
AHA  
ALA  
ATD  
DFR  
DLI  
Master-Bilt’s  
BMG/TMG Setting  
Parameter  
Range  
SPL…SPH  
1 to 255°F  
-50…SPH  
SPH…120°  
-50…120°  
50…120°  
0…120min  
0…24  
Temperature Set Point  
Temperature Differential  
Minimum Temperature limit setpoint  
Maximum Temperature limit setpoint  
High Temperature Alarm  
Low Temperature Alarm  
Temperature Alarm Delay  
Number of Defrost Cycle per 24hr  
Defrost Termination Temperature  
Maximum Defrost Duration  
35°F  
5°  
27°F  
50°F  
65°F  
0°F  
30min  
Off Cycle  
-
-50…120°  
1…120min  
DTO  
30min  
ELECTRICAL CONNECTIONS  
The controller is provided with a screw terminal block to connect cables with a cross section up to 2,5 mm2. Before  
connecting cables make sure the power supply complies with the control’s requirements. Separate the probe cables  
from the power supply cables, the outputs and the power connections. Do not exceed the maximum current allowed on  
each relay, in case of heavier loads use a suitable external relay or contactor’s.  
PROBE CONNECTIONS  
The probes shall be mounted with the bulb upwards to prevent damage due to casual liquid infiltration. It is  
recommended to place the thermostat probe at the warmest loacation of return air streams to correctly measure the  
average room temperature. Place the defrost termination probe among the evaporator fins in the coldest place, where  
most ice is formed, far from heaters or from the warmest place during defrost, to prevent premature defrost termination.  
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SERVICE INSTRUCTIONS  
1. High head pressure and high back pressure:  
A. Condenser coil clogged or restricted  
B. Condenser fan motor defective.  
C. Air discharge in rear of cabinet restricted.  
2. Low back pressure and low head pressure:  
A. Restriction in system.  
B. Refrigerant undercharged.  
C. Leak in system  
3. Pressure normal – cabinet warm:  
A. Coil blocked with frost (see #4).  
B. Refrigerant undercharged.  
C. Control set too warm.  
4. Cabinet not cycling – coil blocked with frost:  
A. Defective temperature controller.  
B. Refrigerant overcharged.  
C. Location too hot.  
D. Condenser clogged.  
E. Condenser fan motor defective.  
5. Compressor starts and runs – but cycles on overload:  
A. Low voltage  
B. Relay defective.  
C. Overload defective.  
D. High head pressure (see #1).  
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TEMPERATURE SENSORS AND FAN MOTOR REPLACEMENT  
Before making any change, technician should:  
1. Disconnect power to the cabinet  
2. Remove screws from venturi and pull down  
To change a temperature sensor (cabinet zone sensor or defrost termination sensor), simply disconnect the sensor  
wires from the controller and replace the new sensor in the original position. Use plastic tie to tighten the zone sensor.  
Insert the sensor for defrost termination firmly into the evaporator coil, in between the fins. Make sure the sensor wires  
do not touch or are not close to any heater rods  
To change fan motor – disconnect fan motor leads – remove screws from fan guards and motor mounts.  
FINAL CHECK LIST  
A.  
B.  
C.  
D.  
E.  
Check operating pressures.  
Check electrical requirements of unit to supply voltage.  
Set temperature control for desired temperature range.  
Check sight glass for proper refrigerant charge if provided  
Check condensing unit for vibrating or rubbing tubing. Dampen and clamp as required.  
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MASTER-BILT PART LIST  
The table below gives Master-Bilt part numbers. Use this chart when ordering replacement parts for your BMG/TMG  
cabinets. Always Advise Cabinet Serial Number When Ordering Parts  
Description  
BMG/TMG-27 BMG/TMG-48 BMG/TMG-52 BMG/TMG-74 BMG/TMG-80  
Accumulator  
Ballast  
Bulb  
Lamp Holder  
Capillary Tube  
Condensate Heater “B”  
Condensate Heater “T”  
Compressor “B”  
Compressor “T”  
Condensing Coil “B”  
Condensing Coil “T”  
Door-L.H.  
Door R.H.  
Door Trim  
Drier  
Evaporator Coil  
Evaporator Fan Blade  
Evaporator Fan Guard  
Evaporator Fan Motor  
Female Door Plug  
Leg “T”  
Light Switch  
Pilaster  
Power Cord “B” 120/15A  
220/15A  
Power Cord “T” 120/15A  
220/15A  
Electronic Control  
Temperature Sensor T1  
Temperature Sensor T2  
External Relay  
Thermometer  
09-00812  
23-01709  
23-01575  
23-50562  
11-01450  
17-00380  
17-00421  
03-50330  
03-50330  
07-13253  
09-00813  
23-01704  
23-01575  
23-50562  
11-01450  
09-00813  
23-01704  
23-01575  
23-50562  
11-01450  
09-00812  
23-01704  
23-01575  
23-50562  
11-01450  
09-00812  
23-01704  
23-01575  
23-50562  
11-01450  
17-00421  
03-50330  
03-50330  
07-13253  
17-00421  
03-50330  
03-50330  
07-13253  
17-00421  
03-14901  
03-14901  
07-13296  
17-00421  
03-14901  
03-14901  
07-13296  
31-02491  
31-02492  
31-02493  
29-01379  
09-09309  
07-13293  
15-13106  
25-01324  
13-13181  
21-00568  
27-00558  
19-13118  
200-16156C  
31-02513  
31-02514  
29-01379  
09-09309  
07-13293  
15-13106  
25-01324  
13-13181  
21-00568  
27-00558  
19-13118  
200-16156C  
31-02492  
31-02513  
29-01379  
09-09309  
07-13293  
15-13106  
25-01324  
13-13181  
21-00568  
27-00558  
19-13118  
200I166XX  
29-01379  
09-09309  
07-13311  
15-13106  
25-01324  
13-13181  
21-00568  
27-00558  
19-13118  
200-16156C  
21-01513  
21-01243  
21-01454  
21-01243  
19-14243  
19-14244  
19-14245  
19-14284  
44-00963  
25-01296  
29-01379  
09-09307  
07-13311  
15-13106  
25-01324  
13-13181  
21-00568  
27-00558  
19-13118  
200-16156C  
21-01513  
21-01243  
21-01454  
21-01243  
19-14243  
19-14244  
19-14245  
19-14284  
44-00963  
21-01201  
21-01454  
21-01201  
21-01454  
21-01201  
21-01454  
19-14243  
19-14244  
19-14245  
19-14284  
44-00963  
19-14243  
19-14244  
19-14245  
19-14284  
44-00963  
25-01296  
19-14243  
19-14244  
19-14245  
19-14284  
44-00963  
14-1/16” X 45”  
15-7/8” X 45”  
18-3/4” X 45”  
25-01294  
25-01294  
25-01295  
25-01294  
25-01295  
25-01295  
25-01295  
Accessories  
Description  
BMG/TMG-27 BMG/TMG-48 BMG/TMG-52 BMG/TMG-74 BMG/TMG-80  
Baskets (Cantilever)  
Casters (4) 3” Diameter  
Casters (6) 3” Diameter  
Legs 6”  
A200-16600  
A200-11140  
A302-16600  
A200-11140  
A200-16600  
A302-16600  
A200-11140  
A212-11140  
A212-11170  
33-01474  
A212-11140  
A212-11170  
33-01475  
A200-11170  
33-01473  
A200-11170  
33-01474  
A200-11170  
33-01475  
Shelves (Cantilever)  
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SALE AND DISPOSAL  
OWNER RESPONSIBILITY  
If you sell or give away your Master-Bilt cabinet you must make sure that all safety labels and the Installation - Service  
Manual are included with it. If you need replacement labels or manuals, Master-Bilt will provide them free. Contact  
the customer service department at Master-Bilt at (800) 684-8988.  
The customer service department at Master-Bilt should be contacted at the time of sale or disposal of your cabinet so  
records may be kept of its new location  
If you sell or give away your Master-Bilt cabinet and you evacuate the refrigerant charge before shipment, Master-Bilt  
recommends that the refrigerant charge be properly recovered in compliance with section 608 of the Clean Air Act  
effective November 1995 and in accordance with all applicable local, regional, or national standards.  
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