Marathon Paper Shredder Shredder User Manual

TM  
Shredder  
By Marathon Equipment  
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INTRODUCTION  
Dear Customer,  
Thank you for purchasing a Marathon Rx Shredder.  
This product is designed to give you reliable service and superior performance for  
years to come. To guarantee top performance from your shredder and safest  
operation, every person involved in operation, maintenance, and installation should  
read and thoroughly understand all instructions in this manual and follow all warnings.  
If you need assistance with your shredder, please contact your equipment distributor.  
When you contact your distributor, you will need to provide serial number, installation  
date, and electrical schematic number.  
If you have any safety concerns with equipment, or need further  
information, please contact us at:  
Marathon Equipment Company  
P.O. Box 1798  
Vernon, Al 35592-1798  
Attn: Field Service Department  
1-800-633-8974  
Page 3  
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PRE-OPERATING SAFETY INSTRUCTIONS  
Employers should allow only authorized and trained personnel to operate this  
equipment.  
Do not remove access covers except for servicing.  
This shredder utilizes a safety interlock switch and stops power to the motor when  
the collection bag access door is open.  
The electronic circuitry in this shredder performs several functions:  
Senses the presence of paper in the shredder inlet and automatically starts  
shredding and then stops the shredder after the paper has passed through.  
Controls the safety functions of the shredder.  
Operates the indicator lights.  
The automatic start function of this shredder uses a diffuse type photo eye in the  
paper feed slot to detect the presence of paper.  
• Depress the stop switch when shredder is not in use.  
CAUTION: Do not insert any objects other than what it was designed for.  
!
Never insert hand, fingers or any foreign objects into the feed opening.  
Serious injury may result.  
Keep all loose articles of clothing, ties, jewelry, long hair or other loose  
objects away from feed opening.  
Serious injury may result.  
Always turn off and unplug the machine before moving, servicing,  
cleaning or any other conduct other than normal operation.  
Serious injury may result.  
Page 4  
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EQUIPMENT INFORMATION  
Physical Dimension:  
Depth:26 1/4”  
Width:24”  
Height:44 1/4”  
Feed Openings:  
Process Time:  
Paper:10” Wide  
Bottles:4” Diameter x 6” Tall  
5 Seconds to Process 20 Sheets of 8 1/2” x 11”  
or 10 Sheets of Pressure Sensitive Labels  
Shipping Weight:  
Sound Level:  
480 Pounds  
Less Than 65 Decibels  
Bottle Disposal  
Door  
Paper and Label  
Feed Slot  
Emergency  
Stop Switch  
Forward / Reverse  
Switch & Power  
On Light  
Collection Bag  
Access Door  
Page 5  
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OPERATING INSTRUCTIONS  
TO SHRED PAPER:  
1. If “EMERGENCY STOP SWITCH” is illuminated, depress button and light will turn off.  
2. “POWER ON” light indicates unit is ready to operate.  
3. Insert paper into feed slot and photo eye will sense material is present, shredder  
will process material and automatically shut down.  
TO SHRED BOTTLES:  
1. If “EMERGENCY STOP SWITCH” is illuminated, depress button and light will turn off.  
2. “POWER ON LIGHT” indicates unit is ready to operate.  
3. Operator raises feed door.  
4. Operator places bottle with lid removed into chamber to be shredded.  
5. Operator closes door.  
6. Shredder starts, processes material and shuts down automatically.  
HOW TO CLEAR A PAPER JAM:  
1. The shredder will automatically attempt to clear itself by rotating the knives  
forward and reverse if too much or too large of a piece of material is in the  
chamber. This is normal. If this continues for more than 20 – 30 seconds depress  
the “EMERGENCY STOP SWITCH”.  
2. Empty the collection bag if full.  
3. Depress and hold “REVERSE SWITCH” the shredder will attempt to back paper  
out of paper feed slot.  
4. If shredder jams in reverse mode, depress and hold “FORWARD SWITCH”.  
5. If shredder jams again, alternate slowly depressing the “REVERSE SWITCH” and  
“FORWARD SWITCH” to attempt to move jammed paper completely through  
shredder.  
6. If you are unable to clear the jam using this method, depress “EMERGENCY  
STOP SWITCH” and “UNPLUG THE SHREDDER”, remove the collection bag  
from cabinet and carefully remove any paper extending below the cutting head.  
Reinsert collection bag and repeat jam clearing procedure.  
DANGER:  
Because the sensor cannot tell the difference between paper and other objects, this  
feature can be a hazard. To avoid accidents, depress the “EMERGENCY STOP  
SWITCH” on the shredder as soon as you are finished.  
Remove electric plug from receptacle if shredder will not be used for an extended  
period.  
Page 6  
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EQUIPMENT SPECIFICATIONS  
Product Destruction Specifications:  
Input: Bottles up to 4 1/4” Wide x 3” Deep or 3” Diameter x 5” Tall  
Pressure sensitive labels: 8-1/2” x 11” paper  
Output: Destruction will be limited to a maximum of 1/8” x 1-1/2” strips  
Construction Specifications:  
Drive System: Drive motor with heavy duty 87:1 cycloid gear reducer & #50 chain  
final drive  
Cutters: 1/8” wide ground and hardened tool steel  
Collection System: 12 1/2 gallon disposable collection bag with sealed collection  
chamber & HEPA filtration system for dust  
Cabinet: Laminated 3/4” board with Melamine laminate  
Electrical System Specifications:  
Power Requirements: Single Phase, 20Amp, 120VAC  
Control system: Illuminated Power On Light, Emergency Stop Switch, Forward  
Switch, Reverse Switch, Full Bag Indicator  
Page 7  
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ELECTRIC SAFETY SWITCH  
CIRCUIT BREAKER:  
Located on rear panel, near  
the bottom.  
POWER CORD  
Page 8  
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MAINTENANCE DIRECTIONS  
WARNING: Only authorized personnel should perform these functions.  
DANGER: Unplug the shredder before doing any maintenance.  
Inspect door switch, power cord, and electrical controls and make sure they are  
functioning properly and in good condition.  
Inspect HEPA filter. Replace after 6 to 12 months depending on usage or when it  
appears full of debris.  
Keep the disposal area clean and free of paper scraps.  
Use the disposal bags specially designed for this unit.  
KNIFE CARE:  
Your shredder knives should be oiled weekly under normal use and circumstances.  
OIL YOUR RX SHREDDER CUTTING HEAD:  
1. Unplug the shredder power cord from power outlet, before doing any maintenance.  
2. Apply a thin layer of shredder lubricant through the paper feeding slot, moving  
from one side to the other.  
3. Reconnect electric power cord of shredder, to power outlet.  
4. Press and hold the “REVERSE Switch” for 10-15 seconds to allow the oil to spread  
over the cutting head.  
5. Shred a few sheets of paper to remove any excess oil.  
OIL YOUR RX SHREDDER GEARS AND CHAIN:  
1. Unplug the shredder power cord from power outlet, before doing any maintenance.  
2. Open the clean-out access door and inspect the cutting mechanism for any residue  
buildup. Clean any debris that may cause clogging.  
3. Spray Marathon Shredder Lubricant on the chain drive and gear once a month.  
4. Reconnect electric power cord of shredder in power outlet.  
FULL COLLECTION BAG REMOVAL:  
1. Press and hold “Forward Switch” to finish shredding any paper left in the feed slot.  
2. Press “Emergency Stop Switch” it should illuminate and display “STOP” inside  
button.  
3. Open “Collection Bag Access Door” and slide out the collection bag.  
4. Fold bag along crease on bag.  
5. Peel off paper covering adhesive strips and fold top flaps together to seal bag.  
6. Insert new bag into chamber and continue shredding.  
Page 9  
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MAINTENANCE PICTURES  
CHAIN AND  
SPROCKET  
GEAR  
DRIVE  
ACCESS DOOR  
SAFETY SWTICH  
MAGNET LATCH  
FOR ACCESS DOOR  
HEPA  
FILTER  
COLLECTION BAG  
Page 10  
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TROUBLE SHOOTING GUIDE  
MALFUNCTION  
PROBLEM  
SOLUTION  
Shredder won’t operate  
No electrical power to unit Plug shredder cord into  
electric receptacle  
Thermal overload could  
be tripped  
Check thermal overload on  
rear of cabinet  
Emergency Stop Switch is  
in wrong position or  
illuminated  
Depress “Emergency Stop  
Switch” light should turn off  
and shredder should  
operate  
Collection bag is full  
Remove and replace bag  
“Emergency Stop Switch”  
is flashing  
Collection bag is full  
Shredder operates only  
with manual switches  
Photo eye needs cleaned,  
adjusted or replaced  
Shredder will not operate  
in automatic mode  
Shredder jam proximity  
switch is faulty or out of  
adjustment  
Adjust or replace proximity  
switch  
Shredder reverses  
continuously  
Shredder jam proximity  
switch is faulty or out of  
adjustment  
Adjust or replace proximity  
switch  
Shredder will not reverse  
Page 11  
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INSTALLATION INSTRUCTIONS  
1. Shredder is shipped on a metal skid and wrapped with continuous sheets and  
stretch film. Remove all strapping and protective covering.  
2. The shredder is also shipped with a set of casters bolted to the bottom of the  
shredder. However the unit must be lifted out of the skid so that the rollers can  
make contact and allow the shredder to be rolled into place.  
3. The power cord and replacement bags are shipped inside the bag access door.  
4. Roll the shredder into it’s desired location. It should be placed within 5’ of a 20  
amp 120 volt electrical receptacle. NOTE! It is recommend that it be placed on a  
separate circuit for optimum performance. Do not plug into an electrical circuit that  
also powers sensitive electrical equipment such as computer, printer, cash register.  
5. Plug the power cord into shredder and then to the desired receptacle.  
6. Turn the electrical switch at the rear of the shredder to the on position.  
7. Refer to the operator instructions in the operation section of the manual.  
Page 12  
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PARTS ORDERING INFORMATION  
To purchase supplies, please call our parts department at 1-800-633-8974.  
Please have your SERIAL NUMBER on hand when you call.  
ITEM  
QUANITY  
PART NUMBER  
Lubricant  
Bag for Rx Shredder  
Bags for Rx Shredder  
1
5
05-4643  
577399  
PARTS LIST  
PART #  
DESCRIPTION  
03-4738  
06-2812  
06-2832  
06-2833  
06-2834  
06-2835  
06-2836  
06-2980  
06-2991  
Interlock Switch  
Interlocking Door Handle  
Cover Plate 2 x 4 x 42 3/16 16 GA  
Door Chute Plate 1 7/16 x 26 9/16 16 GA  
1 3/32 x 7 1/8 16 GA Door Chute  
Paper Chute 3 9/16 x 11 7/8  
3 x 9 7/8 16 GA  
Decal Kit  
Collection Bag Access Door  
Page 13  
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NOTES  
Page 14  
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