CROSS TRAINER 95X-0XXX-01
Customer Support Services
PARTS MANUAL
rev 31 Jul 2008
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Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPPER FRAME HARDWARE ..........................................................................................7
ROCKER ARMS AND PEDAL LEVERS ..........................................................................8
CRANK COVER AND LOWER CAPS..............................................................................9
LOWER FRAME SHROUDS AND HARDWARE..............................................................10
PEDAL LEVER COMPONENTS.......................................................................................11
DRIVE MODULE COMPONENTS AND MAIN CABLE ....................................................12
DRIVE MODULE HARDWARE.........................................................................................13
CABLES............................................................................................................................14
Note: The 95Xi comes with both Telemetry and
LifePulse Sensors.
3
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CROSS TRAINER 95Xi
95X-0XXX-01
Console Support & Deadshaft Covers
S/N XTD100000
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
0K62-01023-0000
Console Support
Grommet
Right
Bullhorn Cover
0K62-01007-0001
Left
Bullhorn Cover
0K62-01008-0001
0017-00042-0754
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
Front Inside
2-Outside Front
Deadshaft Cover
0K62-01013-0000
2-Outside Rear
Deadshaft Cover
0K62-01012-0000
Deadshaft Covers (2)
0K62-01009-0000
4
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CROSS TRAINER 95Xi
95X-0XXX-01
Handlebars and Bullhorns
S/N XTD100000
*Right Bullhorn
AK62-00053-0000
Left Bullhorn
Right Handlebar
AK62-00086-0000
AK62-00054-0000
HR Sensor Kit
GK20-00002-0005
Left Handlebar
AK62-00087-0000
Heart Rate Cable
AK61-00051-0000
(one per handlebar)
*Right Bullhorn Assembly consists of: AK62-00057-0000 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
Left Bullhorn Assembly consists of: AK62-00058-0000 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
5
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CROSS TRAINER 95Xi
95X-0XXX-01
Console & Related components
S/N XTD100000
Console Case
with decal
AK62-00142-0000
Console Case Screws
0017-00101-1242
Programmed PCB
A084-92219-A032
A084-92221-A023 (JAP)
Lower Display Cable
AK63-00038-0000
Polar Cable
AK39-00063-0000
Battery Door
0K62-01026-0000
Upper and Lower
PCB mounting screws
0017-00101-1650
Polar PCB
with receiver
AK39-00064-0000
Lower PCB
B084-92222-B000
Overlay/Bezel/Switch
(see chart below)
CONSOLE
OVERLAY/BEZEL/SWITCH
LANGUAGE
AK62-00149-0001
AK62-00149-0003
AK62-00149-0004
AK62-00149-0006
AK62-00149-0007
AK62-00149-0008
AK62-00149-0009
AK62-00149-0010
AK62-00191-0001
AK62-00191-0003
AK62-00191-0004
AK62-00191-0006
AK62-00191-0007
AK62-00191-0008
AK62-00191-0009
AK62-00191-0010
Eng + Met
Ger/Met
Spn/Met
Jap/Met
Frn/Met
Ital/Met
Dut/Met
Port/Met
6
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CROSS TRAINER 95Xi
95X-0XXX-01
Upper Frame Hardware
S/N XTD100000
Handlebar Mounting Screws
0017-00101-1791
(3 per side)
4 - Console Mounting Screws
0017-00101-1796
Bullhorn Mounting
Screws
GK62-00002-0042
(kit includes 4 screws)
6 - Console Support
Mounting Screws
0017-00101-1791
Console Support
Shroud Mounting
Screws
0017-00101-1796
Bullhorn Cover
Screws
0017-00101-1854
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Outside Deadshaft
Cover Screws
0017-00101-1796
( 2 per side )
Items Not Shown:
Accessory Tray
0K62-01022-0000
0017-00101-1846
Mounting Screws (2)
7
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CROSS TRAINER 95Xi
95X-0XXX-01
Rocker Arms & Pedal Levers
S/N XTD100000
c onte nts:
Roc ke r Arm s (2)
Ha rde ne d Sp a c e rs (2)
Oilite Wa she rs (2)
Re ta ining Rings (2)
Loc tite 620
Roc ke r Arm s
AK62-00002-0070
Sha ft Colla r w/Sc re ws
0K61-01259-0000
Alc ohol p a d
Right Pedal
Lever Assembly
AK62-00236-0000
LF Bug
Medallion Assy.
AK58-00245-0000
Left Pedal Lever Assembly
AK62-00235-0000
8
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CROSS TRAINER 95Xi
95X-0XXX-01
Crank Cover and Lower Caps
S/N XTD100000
Crank Cover
0K61-03100-0001
2 - Mounting screws
0017-00101-1837
Stabilizer Caps
4 - 0K62-01003-0000
Front frame Cap
0K62-01004-0000
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-1795
9
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CROSS TRAINER 95Xi
95X-0XXX-01
Lower Frame Shrouds & Hardware
S/N XTD100001
Rear Shroud Assembly
AK62-00223-0000
Mounting screws
(2 per side)
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01038-0000
Right Inside Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
0017-00101-1796
Right Link Cover w/decal
AK62-00113-0000
Left Link Cover w/decal
AK62-00114-0000
Mounting screws
( 6 per cover)
0017-00101-1796
Mounting screw
0017-00101-1836
Ladder Frame Cover w/decal
AK62-00106-0000
4 - Mounting screws
0017-00101-1795
Leg Levelers
AK62-00124-0000
Wheel/Bracket Assy.
AK62-00102-0000
Mounting Screws
( 3 per assy.)
Rocker Cover Kit
Shroud Panel
(includes clip & screw)
0017-00101-1789
0K62-01002-0002
Mounting screws
(2 per side)
GK62-00002-0066
Mounting screw
0017-00101-1796
0017-00101-1795
Left Inside Rocker Cover
0K62-01037-0000
Left Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-1836
10
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CROSS TRAINER 95Xi
95X-0XXX-01
Pedal Lever Assembly Components
S/N XTD100000
Right Inside
Pedal Cover
0K62-01015-0000
Left Inside
Pedal Cover
0K62-01016-0000
Control Link Kit
GK62-00002-0071
(conta ins 2 control links,
pa rt nos. AK62-00384-0000)
5 - Mounting screws
0017-00101-1796
Control Links (2)
AK62-00384-0000
Wa sher
0017-00104-0479
Nut
0017-00103-0333
Left Pedal
0K62-01005-0000
Right Pedal
0K62-01006-0000
Hex nut
0017-00103-0333
Cra nk Exte nsion
Mounting Bolt
0017-00101-1907
Pedal Mounting Hardware
4 - Screw - 0017-00101-1805
4 - Washer-0017-00104-0469
Roller w/bearing
AK62-00196-0001
Shaft Collar
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
0K62-01191-0000
Setscrew
Roller Extrusion
AK62-00197-0000
2 - Screws
0017-00101-1789
Anti-Lift Track
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
E-Ring
0017-00100-0107
Thrust Washer
0K62-01208-0000
2 - Screws
0017-00101-1836
0017-00101-1803
0K47-01105-0000
Brass Washer
0K47-01104-0000
Note: If replacing the Tie Rod Assembly or Crank Extension
for the first time, order kit GK62-00002-0015. Both sides must
be replaced simultaneously in this situation.
11
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CROSS TRAINER 95Xi
95X-0XXX-01
Drive Module components & Cable
S/N XTD100000
Resistor with
harness assembly
AK62-00171-0000
Flexonic Belt J8
0K62-01134-0000
Power Control Board
B084-92218-D002
Metric Poly-V
pulley
0K35-01186-0007
Reed Switch
118E-00001-0140
Right Crankarm
AK62-00204-0000
Battery
0017-00003-0685
Flexonic Belt J10
0K62-01135-0000
Poly-V Crank Pulley
0K61-02409-0000
Left Crankarm
with plate weldment
and Bearings
Order Kit
Alternator
Flywheel Assembly
AK61-00250-0002
GK62-00002-0003
Magnet/Standoff
Assembly
AK62-00186-0000
Main Cable
Connects to
Power Control Board
(not shown)
AK62-00093-0000
Crankshaft Plate
0K61-02302-0001
Crossover Shaft
and Bearings
Order Kit GK62-00002-0002
12
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CROSS TRAINER 95Xi
95X-0XXX-01
Drive Module Hardware
S/N XTD100000
Plastic Grommet (4)
0017-00042-0754
Alternator mounting
bolt and nut
Alternator
mounting bolt
0017-00101-0986
PCB Grommet (4)
0017-00042-0821
0017-00101-1793
0017-00103-0332
PCB Mounting Screw (4)
0017-00101-1838
Resistor
Magnet
mounting rod
0K63-01166-0000
Cable mounting
screws
0017-00101-1839
Cable mounting
nuts
mounting screw
0017-00101-1835
Crankshaft plate
mounting screws
0017-00101-1834
Reed Switch/cable
mounting screws
0017-00101-1794
0017-00103-0159
Battery
mounting screws
0017-00101-1797
Screw
0017-00101-1836
Washer
0017-00104-0465
Machine Key
0K53-01183-0000
Set Screws
Hex key
0K53-01122-0000
Set screw
Crankarm nut
Retaining Ring
0017-00100-0107
0017-00103-0334
Crankarm mounting
bolt
0017-00101-1833
0017-00101-1849
0017-00101-1833
Thrust Washer
0K47-01104-0000
13
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CROSS TRAINER 95Xi
95X-0XXX-01
Cables
S/N XTD100000
Power Control Cable
AK62-00092-0000
ORANGE
Power Control Board
B084-92218-D000
P2
POWER RES.
2 x .75 OHM
240W
12POS.MNL
RED/BLK
RED/BLK
RPM_ALT
VoltR
VoltR
RED/BLK
AC TAP
GREEN
Valt
GREEN
GREEN
VoltR
Volt
Volt
GND
FIELD
EXC
FIELD
RTN
BLK
BLK
BLK
3 POS. MINI FIT
GND
GND
GND
GND
GND
Vbat
RPM_REED
N.C.
COM
N.C.
P3
BLK/WHT
FIELD
MAGNET
REED SWITCH
YELLOW
User Arm HR Cables
AK61-00051-0001
P1
BLK/PURPLE
13POS.KK-156
Main Cable
AK62-00093-0000
6V
Lower Console Cable
AK63-00038-0000
RED
P1
P5
24POS. MICROFIT
4POS. MINI FIT JR.
P4
24POS. MICROFIT
WHITE
RED
S98
S108
S118
S128
S138
RT SIGNAL
GND
GND
S9
BLACK
BLACK
WHITE
BLUE
S10
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
S11
S12
LT SIGNAL
Lower
Console Board
S13
S14
S148
B084-92222-B000
S15
S15
D0
S158
LWR-CNSL
P9
RJ45
CSAFE
D08
Console HR
Cable
RED
D18
D28
D1
D2
D3
NC
NC
BLUE
YELLOW
D38
Upper Console Board
A084-92219-A016
RXD
GREEN
WHITE
BLACK
BROWN
D4
D5
D48
D58
D68
D78
TXD
Vcardio
AK61-00052-0002
D6
D7
CTS
GND
Vsysc
ORANGE
D8
D9
D88
D98
GREY
RED
NC
GND
St4
I3
D108
D118
D128
D138
D10
D11
GND
IO
BLUE
P10
RJ45
NC
YELLOW
GREEN
WHITE
BLACK
RXD
TXD
St2
I3
D12
D13
CARDIO
TH.
St5
Vcardio
CTS
D14
D15
I1
St6
IO
D148
D158
St2
GND
St4
I2
Vsysc
I2
St6
I4
St3
I4
St1
DS
BERR
P11
10POS.
BACKGROUND
DEBUG
Vce
RED
I5
WHITE
I5
GND
BLACK
St3
I6
GND
St8
I6
St5
BKPT
HOR.
P7
GND
FREEZE
RESET
Dsi
3POS.
MINI FIT JR.
St1
POLAR RECEIVER
START
GND
START
GND
I1
Vcc
St6
GND
P1
Dsc
17POS.
LOWER KEYPAD
P12
19 POS.
Polar w/latch Conn.Cable
AK39-00063-0000
UPPER KEYPAD
PolarPCB w/header Cable
AK39-00064-0000
14
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