Liebert Power Supply 30 130kVA User Manual

AC Power  
For Business-Critical Continuity  
NpowerUPS  
Operation & Maintenance Manual–30-130kVA, 60Hz, Single Module System  
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TABLE OF CONTENTS  
i
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4.6  
ii  
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FIGURES  
Figure 1  
iii  
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iv  
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TABLES  
v
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vi  
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IMPORTANT SAFETY INSTRUCTIONS  
SAVE THESE INSTRUCTIONS.  
This manual contains important instructions that should be followed during maintenance of your  
Npower UPS and batteries.  
WARNING  
!
Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to  
personnel. Refer to separate installation manual for equipment handling information and  
installation procedures.  
Follow all battery safety precautions in 4.0 - Maintenance when installing, charging, or  
servicing batteries. In addition to the hazard of electric shock, gas produced by batteries can  
be explosive and sulfuric acid can cause severe burns.  
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or  
others approved for use in electrical fire fighting.  
Extreme caution is required when performing maintenance.  
Be constantly aware that the UPS contains high DC as well as AC voltages. With input power  
off and the battery disconnected, high voltage at filter capacitors and power circuits should be  
discharged within 30 seconds. However, if a power circuit failure has occurred, you should  
assume that high voltage may still exist after shutdown. Check with a voltmeter before  
making contact.  
AC voltage will remain on the system bypass, the UPS output terminals and the static bypass  
switch, unless associated external circuit breakers are opened.  
Check for voltage with both AC and DC voltmeters prior to making contact.  
When the UPS system is under power, both the operator and any test equipment must be  
isolated from direct contact with earth ground and the UPS chassis frame by using rubber  
mats.  
Some components within the cabinets are not connected to chassis ground. Any contact  
between floating circuits and the chassis is a lethal shock hazard. Exercise caution that the  
test instrument exterior does not make contact either physically or electrically with earth  
ground.  
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OVERVIEW OF MANUAL  
The Npower manual is organized so that information can be found quickly. Each major topic is sepa-  
rated by sections, and there is a Table of Contents for each section. The names of the sections and  
their contents are described below.  
Section 1 - INTRODUCTION is a summary of the Npower Uninterruptible Power System (UPS). It  
describes some of the unique features and benefits of the Npower UPS, as well as the design princi-  
ples and standards that Liebert follows in the manufacture of each system. A description of the  
Npower system and an overview of its functions are also included.  
Section 2 - THEORY OF OPERATION is an explanation of the major circuit groups of the Npower  
UPS. This section is for individuals who want to know both the basics and the specifics of each major  
component. The text explains how the UPS handles electrical disturbances and interruptions.  
Section 3 - OPERATION is written for facility personnel responsible for the operation of the system.  
It details the procedures required to start-up the system, to transfer the load between the available  
sources, and to shut down the system. Both manual and automatic operations are described. Operator  
controls and displays, including the solid state liquid crystal display (LCD) screen, are illustrated and  
explained for the UPS Module.  
Section 4 - MAINTENANCE lists routine maintenance checks and helps the Operator pinpoint and  
quickly resolve problems if they arise.  
If you require assistance for any reason, call Liebert Global Services at 1-800-LIEBERT. For best ser-  
vice, please have the following information available:  
Part Numbers:  
Serial Numbers:  
kVA Rating:  
Date Purchased:  
Date Installed:  
Location:  
Input Voltage:  
Output Voltage:  
Battery Reserve Time:  
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Introduction  
1.0 INTRODUCTION  
1.1 System Description  
The role of the UPS system is to supply uninterruptible, clean power to the critical load. It maintains  
a full-voltage, low-distortion output, even if the utility source power sags or becomes distorted.  
If there is an outage of the source power, the UPS maintains power to the load until an alternate  
source of power is activated, or until the original power source is restored. If input AC power is not  
restored, the UPS maintains the load (with the battery plant) long enough that the critical equipment  
can be shut down in an orderly manner. The Npower UPS module displays the rate of battery dis-  
charge and calculates the amount of battery time remaining based on the actual connected load. The  
time that the battery will maintain the load depends on the capacity of the battery backup plant and  
the size of the load.  
The system control logic automatically manages critical bus operation. System logic is resident in Dig-  
ital Signal Processors (DSPs) for precise control and improved reliability.  
If the critical load current exceeds the rated load of the Npower UPS system, the control logic deter-  
mines the magnitude of the overload and reacts appropriately. Overloads are usually the result of  
inrush current requirements. The UPS system supports loads that are 150% of the rated load for up  
to 60 seconds, 125% of the rated load for up to ten minutes, and 104% of the rated load indefinitely.  
If the load surpasses the overload capacity of the UPS, the load is automatically transferred to bypass  
without interruption. When the load returns to within the UPS rating, it is either automatically or  
manually returned (retransferred) to the UPS. How and when the load is returned to the UPS  
depends on several factors: how long the overload lasted, how many overload conditions occurred  
before transfer, whether there is an imminent failure of any part of the UPS, etc. In the unlikely  
event of a fault within the UPS, the control logic, which continuously monitors all critical circuits  
within the UPS system, transfers the load to bypass without interruption and simultaneously sets off  
local and remote alarms. For a few specified faults, the UPS is shut down. The UPS can be manually  
returned to service when the fault has been corrected.  
The Npower UPS display system provides precise monitoring of the UPS, fast alarm response, and  
quick troubleshooting. For easy manual operations, menu-driven software provides access to several  
step-by-step help screens. All operator functions are performed using menu-prompted displays and a  
minimum number of operator controls. Available options include external communication capability  
with both automatic dial-out and dial-in features for early warning and diagnosis of abnormal condi-  
tions.  
The system software allows the operator or Liebert Global Services to enter application specific infor-  
mation. Overload, overvoltage, battery discharge, and shutdown limits can be set by the operator. In  
effect, the software is tailored for each site.  
The UPS system protects critical equipment from source power disturbances and outages, load faults,  
and UPS malfunctions. This triple protection virtually eliminates computer and computing equip-  
ment downtime as a result of utility source power problems.  
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Introduction  
1.1.1 Reliability  
Reliability is the most important design goal for Uninterruptible Power Systems. All Liebert 3-Phase  
UPS systems have demonstrated reliability by achieving a field-proven critical bus MTBF in excess of  
one million hours. In addition, our Quality Assurance program is certified to the requirements of ISO  
9001 standards.  
Liebert UPS systems are ETL listed to the requirements of UL 1778, CSA Certified and (when appli-  
cable) CE marked. All equipment and components are manufactured to applicable UL, NEC, IEC,  
EN, NEMA, ANSI, IEEE, EN50091-1, EN50091-2 and CSA standards and guidelines.  
Designed For Success  
The keys to reliability in the design of the UPS system are using conservatively rated components,  
minimizing transfers to bypass, making operator controls understandable, and providing easy access  
for maintenance and repair. Liebert UPS systems lead the industry in all these areas.  
For example, the Npower can clear substantial overloads through the solid state static bypass switch  
without transferring to the bypass source. By minimizing transfers to bypass, the Npower mini-  
mizes operation of electrical components and enhances system reliability.  
As mentioned above, the system control logic has been packaged into Digital Signal Processors (DSPs)  
to optimize system performance and eliminate the failure-prone discrete logic boards used in other  
brands of UPS products. Furthermore, these DSPs are isolated from heat-generating components to  
ensure optimal operating temperatures.  
Factory Backup and Service Assistance  
Reliability depends on more than just UPS module design. Improper installation can cause any sys-  
tem to fail. To prevent this, service technicians from Liebert Global Services thoroughly inspect the  
installation of all our systems to ensure they are installed properly and operating within performance  
specifications.  
Once a UPS is properly installed, you -- the on-site equipment operator -- are the most important fac-  
tor in preventing critical bus failures or unplanned transfers to bypass. To make your task easier, the  
UPS provides easy-to-follow, prompted instructions on its operator display screen.  
If you ever need help, call your Liebert distributor or sales representative. Your attention to proper  
installation, operation, and periodic maintenance will ensure that your mission-critical operations  
receive the best possible protection from electrical disturbances and outages.  
1.1.2 Versatility  
The Npower has a number of features and options that can be customized to your specific needs. See  
1.5 - Options for details. Visit the battery manufacturer’s Web site for information on obtaining the  
manual if you don’t already have it.  
1.2  
Safety Precautions  
Read this manual thoroughly, paying special attention to the sections that apply to you, before work-  
ing with the UPS. Also read the battery manufacturer's manual before working on or near the bat-  
tery.  
Under typical operation and with all UPS doors closed, only normal safety precautions are necessary.  
The area around the UPS system and battery should be kept free from puddles of water, excess mois-  
ture, or debris.  
Special safety precautions are required for procedures involving handling, installation, and mainte-  
nance of the UPS system or the battery. Observe precautions in the separate Installation Manual  
before handling or installing the UPS system. Observe precautions in 4.0 - Maintenance of this  
manual before and during performance of all maintenance on the UPS or battery.  
This equipment contains several circuits that are energized with high voltage. This is particularly  
true for oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making con-  
tact or using tools. Even when the power is turned Off, dangerously high potentials may exist at the  
capacitor banks. Observe all battery precautions when near the battery for any reason.  
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Introduction  
ONLY qualified service personnel should perform maintenance on the UPS system. When performing  
maintenance with any part of the equipment under power, service personnel and test equipment  
should be standing on rubber mats. The service personnel should wear insulating shoes for isolation  
from direct contact with the floor (earth ground).  
Unless all power is removed from the equipment, one person should never work alone. A second per-  
son should be standing by to assist and summon help in case an accident should occur. This is partic-  
ularly true when work is performed on the battery.  
Three types of messages are used throughout the manual to stress important text. Carefully read the  
text below each Warning, Caution, and Note and use professional skills and prudent care when per-  
forming the actions described by that text.  
A Warning signals the presence of a possible serious, life-threatening condition. For example:  
WARNING  
!
Lethal voltages may be present within this unit even when it is apparently not operating.  
Observe all cautions and warnings in this manual. Failure to do so could result in serious  
injury or death. Do not work on or operate this equipment unless you are fully qualified to do  
so! Never work alone.  
A Caution indicates a condition that could seriously damage equipment and possibly injure personnel.  
For example:  
CAUTION  
!
Make sure you understand the proper sequence before operating any circuit breaker.  
Operating a Maintenance Bypass circuit breaker out of sequence could cut off power to the  
critical load.  
A Note emphasizes important text. If the note is not followed, equipment could be damaged or may  
not operate properly. For example:  
NOTE  
If the UPS system has a blown fuse, the cause should be determined before you replace the fuse.  
Contact Liebert Global Services.  
1.3  
Modes Of Operation  
Refer to 2.0 - Theory of Operation and 3.0 - Operation for more details.  
1.3.1 Normal (Load On UPS)  
The utility AC source provides power to the rectifier/charger in the UPS module. The rectifier/charger  
converts the utility AC power to DC and supplies DC power to the UPS module inverter while simul-  
taneously float charging the battery plant. The UPS inverter converts DC to AC and furnishes AC  
power to the critical bus.  
1.3.2 Input Power Failure  
If the utility source power fails or is outside the acceptable range, the battery plant becomes the pri-  
mary supplier of DC power to the inverter.  
1.3.3 Recharge  
After the utility source power is restored, or an alternate power source becomes available, the recti-  
fier/charger slowly walks-in to once again power the inverters and recharge the battery plant.  
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Introduction  
1.3.4 Overload  
Overloads in critical systems may be caused by inrush currents during connected equipment startup  
or by faults in the critical load or distribution network. The Liebert Npower UPS system can maintain  
full output voltage regulation while sustaining the following overloads:  
• Up to 125% for 10 minutes  
• Up to 150% for 1 minute  
• Up to 200% for 10 cycles  
For momentary faults above 200% of rated current, the static switch turns on for 10 cycles to supply  
power from the bypass source. Up to 6,000 amps of current can be supplied for the first half cycle.  
The critical load remains on the UPS module for the above conditions. If the UPS system overload  
capacity is exceeded, an automatic transfer to bypass is initiated, which keeps the static switch on  
and opens the inverter output contactor.  
Whenever you have an overload condition, you should determine the cause of the overload.  
1.3.5 Bypass (Internal)  
The UPS control logic initiates an automatic transfer to the bypass source if the overload-current-ver-  
sus-time curve is exceeded or if specified UPS system faults occur. You can also manually transfer the  
load to the bypass (without interruption) if you must take the UPS module out of service for mainte-  
nance.  
With the rotary switch in the Bypass position, most key components and operating modes can be  
checked without disturbing the critical bus. However, certain key power-carrying components will  
require complete system shutdown or isolation through an external maintenance bypass cabinet for  
100% service.  
1.3.6 External Maintenance Bypass  
The installation of an External Maintenance Bypass Cabinet or panel board is recommended to allow  
you to totally isolate the UPS from all power sources. Use of the External Maintenance Bypass is  
1.3.7 Off-Battery  
The battery plant can be disconnected from the rectifier/charger by using an external Module Battery  
Disconnect (MBD) circuit breaker. The UPS continues to function normally, though it does not have  
power outage back-up capability until the battery plant is reconnected.  
Figure 1 UPS controls and display screen (with example of the monitor/mimic screen)  
MIMIC DISPLAY  
SS  
RECT.  
LOAD  
INV.  
BATTERY  
CHG  
SYS. STATUS  
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Introduction  
1.4  
1.5  
Operator Controls  
Liebert Npower UPS modules are equipped with a microprocessor-based Operator Display Screen and  
Control Panel designed for convenient and reliable operation. The front panel location of the monitor-  
ing and control system enables the Operator to quickly identify the current status of the UPS and to  
perform most of the manual operations.  
The operator display screen is driven by an easy-to-follow menu-prompted software program that con-  
trols and monitors the UPS system.  
Detailed instructions on how to interpret the displays and use the controls are in 3.0 - Operation.  
Options  
A number of standard pre-designed options are available from Liebert for your UPS system.  
Described below are the most frequently provided options. Note that the battery items (1 and 2) are  
required to complete the UPS system. The remaining options provide improved system performance  
or convenience.  
1. Battery and Racks. The batteries provide power in the event of a power outage. The Liebert UPS  
can use a variety of battery types, provided the battery plant is designed for the UPS DC voltage  
range and the load requirements of your application.  
2. Module Battery Disconnect. The UPS system utilizes a separate Module Battery Disconnect for  
remotely located batteries. A sensing circuit in the UPS module, set at the battery low voltage  
limit, trips the Module Battery Disconnect to safeguard the battery from excessive discharge. The  
Module Battery Disconnect has an undervoltage release mechanism designed to ensure that  
during any shutdown or failure mode all battery potential is removed from the UPS system.  
3. Input Distortion Filter (Trap). This filter reduces input current reflected harmonic distortion to  
less than 10% THD at full load. The filter is factory installed within the UPS. This filter also  
improves the input power factor to better than 0.95 lagging.  
4. Load Bus Synchronization (LBS). The Load Bus Sync (LBS) option keeps two independent UPS  
modules (and therefore their critical load buses) in sync, even when the modules are operating on  
batteries or asynchronous AC sources. This means that critical loads connected to both load buses  
can switch seamlessly between the two.  
5. SiteScan Central Monitoring System. Liebert manufactures a central monitoring system that  
automatically displays key UPS measurements and alarms, as well as data from a variety of  
sensors. This monitoring system signals alarms so corrective action can be taken. Events and  
data can be printed in hard copy. Data can be logged for analysis. The SiteScan Interface port is  
standard for the Npower.  
6. Remote Alarm Status Panel. The UPS system may also be provided with an optional Remote  
Alarm Status Panel. This Panel provides eight LED indicators and may be placed at a convenient  
location near the critical load. A functional description of the Remote Alarm Status Panel is  
7. Open Comms - Discrete Output Option OC-DO (Programmable Relay Board). Each option has 8  
channels. Up to two Programmable Relay options can be installed in the same UPS. Any alarm/  
event can be programmed onto any channel or channels. Programming is performed through the  
LCD display. Each relay channel has two sets of Form-C dry contacts rated 1 Amp @ 30 VDC or  
250 mAmp @ 125 VAC.  
8. Open Comms - Discrete Input Option OC-DI (Input Contact Isolator). Provides UPS module  
interface for up to eight user relay inputs (normally open dry contacts) for user alarm messages.  
The user through the LCD display can program the UPS alarm messages. The input alarm can  
also be installed to trigger an Open Comms - Discrete Output Option channel. Each alarm can  
have auto-dial, event log, and time delay (0 to 999.9 seconds).  
9. Optional Power Supply (OPS). An additional control power supply is required when a Remote  
Alarm Status Panel and/or three or more battery circuit breakers are present in the system.  
10. Internal Modem. Provides a 2400-baud modem in the UPS capable of dialing out from the UPS or  
accepting incoming calls and connecting to a remote terminal, computer or PC. A command set  
allows the user to view the alarm status, event log status, history status and system settings. The  
modem can also be configured to dial out two different telephone numbers, a primary and a  
backup number as a result of a significant UPS event. The selection of dial-out events is  
programmable by the Operator.  
11. Network Interface Card - NIC. This option provides internal hardware and software to  
communicate (via SNMP and HTTP) to any I.P.-based Ethernet network. Connection to the  
network is made by a 10 baseT Ethernet cable provided by the user.  
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Theory of Operation  
2.0 THEORY OF OPERATION  
2.1 General Component Description  
The UPS system includes all of the equipment necessary to continuously provide computer- grade AC  
power to a critical load, even when there is an interruption of the utility line power. It consists of the  
UPS modules and a back-up battery plant. Refer to Figure 2.  
2.1.1 UPS Module  
The UPS module consists of system controls, a rectifier/charger, an inverter, protective devices, and  
other accessories.  
System Controls: The system control logic automatically manages critical bus operation and monitors  
performance of the UPS module. Microprocessor technology and dedicated firmware provide advanced  
logic control and a comprehensive display of information. The UPS module status is displayed locally.  
Optional ports permit communicating with external devices.  
Rectifier/Charger: The rectifier/charger converts utility power from AC to DC to charge the battery  
and provide the DC input to the inverter. Its design limits reflected harmonic current distortion to  
source power and provides low-ripple DC power for charging batteries.  
Inverter: The inverter converts DC power into the precise AC power required to supply a sensitive  
critical load. The inverter converts DC power into a pulse-width-modulated (PWM) that is easily fil-  
tered into a clean sine wave output. The PWM also minimizes the harmonic voltage distortion caused  
by typical switching power supplies and other nonlinear load components used in computers and  
related electronics.  
Static Bypass Switch: The static (solid-state) bypass switch immediately transfers the load from the  
inverter to the bypass AC power source in the event of a severe overload on the system or a failure  
within the UPS. This transfer takes place without any interruption of the power supplied to the load.  
The system includes redundant circuits to detect and isolate shorted SCRs in the static switch.  
Bypass Circuit: The bypass circuit consists of switches and associated synchronizing and control cir-  
cuitry to transfer the load to/from the bypass source.  
2.1.2 Battery System  
The battery is used as the alternate source of power to supply DC power to the inverter if the AC sup-  
ply voltage is outside the acceptable range. The battery supplies power to the inverter until the utility  
power is restored or until an alternate power source is available. If AC source power is not restored or  
an alternate power source is not available, the battery can be sized to provide power long enough for  
an orderly shutdown of the load.  
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Theory of Operation  
2.2  
Detailed Component Descriptions  
2.2.1 Controls  
Hardware  
The Npower UPS operator interface display system is designed to provide all of the information that  
is required for the operation of each UPS module. The following is a list of the hardware features:  
1. The control logic performs automatic operations with minimal operator interface. The limited  
number of manual controls are easy-to-use.  
2. Each Npower UPS cabinet is equipped with an easy-to-read liquid crystal display (LCD) screen. It  
presents information in a way that is easy to understand at an eye-level front panel location.  
3. The display is controlled by a dedicated microprocessor with a non-volatile (EPROM) program  
and a battery-backed event memory.  
4. The Npower can be ordered with communication ports for:  
a. Transmission of present status information to remote terminals via a resident auto-dial  
communications program and an external or optional internal modem. This port also  
responds to inquiries of the UPS and history from the remote terminal.  
b. Reporting UPS and history information in response to inquiries from a local terminal (no  
modem required).  
c. Reporting information to a Liebert SiteScan Central Monitoring System.  
d. Relaying selected alarm messages to a Liebert Remote Alarm Status Panel and to a separate  
terminal board for customer use.  
e. Reporting key systems information via SNMP interface to a network monitoring system.  
NOTE  
All external communication devices are optional equipment.  
Firmware  
The operator interface display system software enables the operator to monitor the UPS system sta-  
tus, to control the power flow through the UPS, to monitor all of the meter readings, to execute the  
start-up, shutdown, and the load transfer procedures, to access the event history files, and to make  
adjustments to the programmable parameters. The following is a list of the firmware features:  
1. The menu-driven software prompts the operator for input.  
2. Step-by-step instructions assist the operator during the start-up, shutdown, and the load transfer  
procedures. This helps to eliminate operator errors.  
3. Graphics-based mimic diagrams illustrate the position of internal switches and the power flow  
through the UPS system.  
4. The Present Status screen reports information about the system's present status. The History  
Status screen chronicles the events leading up to and immediately after a fault. The Event  
History screen lists all of the alarm messages that have been logged over a period of time.  
Refer to 3.0 - Operation for a description of the controls and indicators located on the Operator Con-  
trol Panel.  
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Theory of Operation  
2.2.2 Rectifier/Charger  
The UPS module rectifier/charger consists of input fuses, AC current-limiting circuit, battery equalize  
charge circuit, DC filter, battery charge-current-limiting circuit, and bridge rectifiers.  
Operation  
The rectifier/charger converts the AC input power to DC power. This conversion is accomplished by 3-  
phase bridge rectifiers using SCRs. All phases are individually fused. For all modules, reflected input  
current THD is less than 30% at full load (which may be reduced to less than 10% with optional fil-  
ter).  
The filtered output of the rectifier/charger provides regulated DC power to drive the inverter and  
charge the battery.  
Input  
The input is sized to allow enough current to recharge the battery and supply a full-rated load at the  
same time.  
Input Current Limit  
AC input current sensing transformers (CTs) are used to measure current levels. Control circuitry  
monitors the CTs and restricts the AC current to less than 125% of the full input current rating by  
reducing the battery charging voltage. This current limit is adjustable from 100 to 125% of the system  
capacity measured in AMPS, with the default setting at 125% (maximum AMPS). An external dry  
contact closure (field supplied) activates a reduced second level of the battery charge current limiting  
circuit for use with a back-up generator.  
Input Current Limit, Second Level  
A second level of input current limit is initiated by an external contact closure (field supplied for use  
with back-up generator), and is adjustable from 85 to 100% (factory set at 100%).  
During a rectifier re-start following battery discharge, the current slowly ramps up (walks-in) from  
20% of the rated input current to 100% over a 15 to 20 second period. The maximum rate of change of  
the AC input current is 15% per second. The input current walk-in reduces the start-up surge distor-  
tion effects on all other equipment connected to the same source and prolongs the service life of inter-  
nal components.  
Input Current Inrush  
The maximum sub-cycle of inrush current is typically less than 6-8 times normal.  
Input Power Factor  
The rated input power factor is no less than 0.80 lagging at the nominal input voltage and the full  
rated UPS load. The optional input filter will improve the power factor to better than 0.92 lagging at  
full load. Refer to drawings for your specific model.  
2.2.3 Battery Charging Circuit  
The UPS module charging circuit is capable of recharging the battery plant to 95% of full capacity  
within 10 times the discharge time. Recharging the last 5% takes longer because of characteristics  
inherent in the battery. DC ripple voltage is limited to 0.5% RMS to preserve battery life during long-  
term float charging while the UPS system is operating on utility source power.  
Operation After Discharge  
When commercial power is interrupted, the battery continues to supply DC power to the inverter  
without interruption to the critical load. If the AC source power is restored before the battery has  
fully discharged, the rectifier automatically restarts and resumes carrying the inverter and battery  
recharge load requirements.  
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Theory of Operation  
Operation After End-of-discharge  
The battery time screen displayed on the control panel enables you to estimate when battery shut-  
down will occur. You will have enough time to energize an alternate AC power source or to initiate an  
orderly shutdown of the critical load. If the battery plant discharges to the shutdown point during an  
outage, the UPS automatically disconnects the load, the AC input, and the battery. After AC input  
power is restored, the rectifier can be manually restarted by the Operator.  
Battery Disconnect  
The module battery disconnect (MBD) circuit breaker is used to isolate the UPS module from the bat-  
tery during maintenance, and to automatically disconnect the battery from the inverter at the end of  
battery discharge. The MBD circuit breaker must be closed manually unless you have the optional  
motorized battery breaker. (See 3.3.8 - Auto Restart).  
Battery Charge Current Limiting  
The battery recharge current, after a battery discharge, is limited to between 1 and 25% (adjustable)  
of the full load maximum discharge current stated in AMPS. This regulates the amount of current  
that flows from the power source to the battery while the battery is recharging.  
The battery charge current limit is factory set at one-half of maximum or 12.5% for normal operation  
and at 1% for alternate power source recharge operation.  
Battery Equalize Charge Circuit  
The battery equalize charge feature can be manually initiated or it can be programmed to operate  
automatically. Either can be selected from the battery equalize screen displayed on the control panel.  
The automatic battery equalizing charge circuit increases the rectifier/charger output voltage to  
charge the battery anytime there is a power outage of 30 seconds or longer. The equalizing voltage is  
slightly higher than the float voltage. This helps all the batteries in a string to reach a uniform state  
of charge.  
NOTE  
The manufacturers of the valve-regulated batteries supplied with Liebert’s standard battery  
cabinets recommend that when first installed the batteries be equalize charged. After that  
initial equalize charge, they recommend no further equalize charging for their batteries. Other  
manufacturers may have different recommendations for their products. Consult the battery  
manufacturer’s manual for specific information about equalize charging.  
2.2.4 Inverter  
The inverter is a solid state device that converts the DC output of the rectifier/charger or the battery  
to AC power.  
Operation  
The inverter converts DC power from either the battery or the rectifier/charger into three pulse-  
width-modulated/six-step waveforms. These waveforms are filtered into low-distortion sine wave  
power. The inverter is controlled by a Digital Signal Processor (DSP). This DSP controls the precise  
synchronization, amplitude, and frequency of the output voltage.  
In addition to the inverter efficiently supplying a regulated AC output from a DC source, the inverter  
output provides isolation between the critical load bus and the commercial source power. The inverter  
is configured to handle most critical load inrush surges. It maintains output voltage Total Harmonic  
Distortion (THD) within specifications even when handling nonlinear computer loads.  
Output Regulation and Overload Performance  
The inverter is capable of sustaining full output voltage (±1% of the nominal voltage) for up to 150%  
overload at the output for as long as 60 seconds without reducing the output voltage. It can also han-  
dle at least 125% of the rated current for up to 10 minutes. If an overload exceeds the system capacity  
and a bypass source is available, the critical load is transferred to the bypass source and the inverter  
is disconnected from the load.  
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Theory of Operation  
Nonlinear Load Characteristics  
Computers and computer equipment with switching power supplies generate nonlinear currents rich  
in fifth and seventh harmonics.  
The inverter pulse-width-modulated waveform, coupled with the output filter, provides a natural  
path for reducing the fifth and seventh harmonic currents produced by the load. The inverter/filter  
limits the output voltage THD to less than 3% with up to 100% typical electronic data processing  
(EDP) loads. EDP equipment characteristically includes both nonlinear and linear load components.  
Unbalanced Load Characteristics  
Unbalanced loads are actively regulated. The phase-to-phase voltage balance is maintained to within  
2%, even with a 50% load imbalance.  
2.2.5 Static Bypass Switch  
A static bypass switch is an integral part of the UPS. An automatic transfer control circuit senses the  
status of the operator controls, UPS logic signals and alarm messages, and critical bus operating con-  
ditions. If the inverter output can no longer supply the critical load, the static bypass switch automat-  
ically transfers the critical load to the bypass source without interruption.  
Static Switch Backfeed Protection  
The static bypass system is equipped with redundant disconnect circuits that prevent backfeed of  
lethal voltage to the bypass input in the event of a shorted static switch SCR. If a shorted SCR is  
detected, the static bypass switch is isolated and an alarm is annunciated at the UPS control panel,  
while the critical load remains on UPS output power.  
Pulsed Parallel Operation  
When an overload condition such as magnetic inrush current or a branch load circuit fault exceeds  
200% of the full-load current rating, the static bypass switch pulses on for 10 cycles. This allows up to  
6000 amperes from the bypass line to clear the overload without a complete transfer to bypass (a Lie-  
bert design exclusive). The bypass source is in parallel with the UPS system, permitting the bypass  
source to carry the initial overload current. If the overload clears before 10 cycles, a load transfer to  
bypass is not made. If the overload condition continues to exceed the inverter capacity, the automatic  
transfer is made (maintaining the load voltage within the specified limits).  
Load Transfers  
Transfers to (transfer) or from (retransfer) the bypass may be performed automatically or manually in  
a make-before-break (MBB) sequence.  
Manual load transfers and retransfers are initiated by the Operator from the UPS Control Panel.  
Automatic transfers are initiated by the UPS system control logic when an overload is beyond the  
specified capabilities of the UPS inverter or when a fault occurs within the UPS module. An auto-  
matic retransfer is initiated if this function is enabled and if system conditions for a retransfer are  
present.  
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Theory of Operation  
Transfer and Retransfer Conditions  
1. Automatic Transfers to Bypass:  
Critical bus conditions that will initiate an automatic transfer of the critical load from the UPS  
inverter output to the bypass source are:  
a. Output Overload: overcurrent condition in excess of the current-versus-time overload capacity  
curve.  
b. Over/Under Voltage (OV/UV): critical bus voltage is outside the allowable tolerance.  
c. Inverter Inoperative: inverter diagnostic circuitry senses an imminent inverter output OV/UV  
condition:  
d. Battery discharged to the shutdown voltage.  
e. Inverter or rectifier fault condition (power, logic, or over-temperature) present or imminent.  
f. Failure of system logic or logic power.  
2. Manual Transfers:  
Manual transfers may be initiated at any time provided no transfer inhibition conditions are  
present.  
3. Transfer Inhibited:  
A manual transfer to the bypass source will be inhibited if any of the following conditions exist:  
a. Bypass frequency deviates ±0.5 Hz from the nominal.  
b. UPS system to bypass voltage difference (DV) exceeds a predetermined percentage (normally  
10%).  
c. OK to Transfer signal from the control logic is not present.  
4. Automatic Retransfers to UPS:  
Critical bus conditions that must be present to initiate an automatic retransfer (Auto-Rexfer) of  
the critical load from the bypass source to the UPS system are:  
a. The number of Auto-Rexfer Attempts selected must be greater than zero (0). If zero (0) is  
selected, no automatic retransfer will occur.  
b. Critical load was initially transferred to the bypass source due to a system overload only.  
c. Overload has since been eliminated (the load has dropped below 100% of the rated load).  
d. Both the Input contactor and Battery (MBD) circuit breakers have remained closed since the  
overload transfer.  
e. OK to Transfer signal received from the control logic for at least 10 seconds, within 5 minutes  
of the overload transfer. (A manually initiated retransfer from bypass is required for  
overloads lasting 5 minutes or more.)  
f. Cyclic-type system overloads, which occur up to five (select range is 0 to 5) times in 60  
minutes, are automatically returned to the UPS system for each event including the Nth  
overload. A manually initiated retransfer from bypass is required for the N+1 overload.  
5. Manual Retransfers:  
Manual retransfers may be initiated at any time provided no retransfer inhibition conditions are  
present.  
6. Retransfer Inhibited:  
A retransfer (automatic or manual) from the bypass source to the UPS system shall be inhibited if  
any of the following conditions exist:  
a. Retransfer Inhibitions:  
1. Bypass frequency exceeds ±0.5 Hz of the nominal.  
2. UPS system-to-bypass voltage difference (DV) exceeds a predetermined percentage  
(normally 10%).  
3. OK-to-Transfer signal from the control logic is not present.  
4. Inverter or rectifier fault.  
b. Automatic Retransfer Inhibitions (in addition to those above):  
1. The load transfer to bypass was not caused by an output overload.  
2. Excessive cyclical overloads within a one-hour period.  
3. Retransfer conditions are not satisfied within 5 minutes of the initial transfer.  
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Operation  
3.0 OPERATION  
3.1 Operator Controls  
The Npower operator controls and indicators are located on the UPS Module Cabinet door and inside  
the cabinet. See Figure 2. The Operator Control Panel is located in the upper lefthand corner of the  
door, enabling the Operator to quickly identify the current status of the UPS system and to perform  
most of the manual operations. The operator display screen is driven by an easy-to-follow menu-  
prompted software program. The internal control system executes programs which generate mes-  
sages on this display screen. Screen messages instruct the Operator during start up, operation, and  
shutdown. The screen also displays status information upon request. Operating the UPS consists of  
watching the indicators on the operator control panel and making appropriate responses. Further  
UPS monitoring and testing is achieved by navigating through a series of menu selections on the dis-  
play screen.  
Figure 2 80 kVA UPS outside and inside views  
1
2
3
Table 1  
Key locations on UPS  
Description  
Item  
Function  
1
2
3
Operator Control Panel Contains Display screen, Navigation buttons and Emergency Power OFF button.  
Rotary Switch  
Fuse Blocks  
Provides manual selection of Normal, Bypass and Service modes.  
Contain fuses for UPS control power.  
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Operation  
Figure 3 Operator control panel  
1
2
3
Table 2  
Key locations on operator control panel  
Function  
Emergency Power Off Button Turns power off in an emergency situation.  
Item Description  
1
2
Display Screen  
Enables Operator to monitor power flow and meter readings, receive  
reports, and execute operational procedures.  
3
Navigation Buttons  
Enables Operator to access menu screens and make selections.  
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Operation  
3.1.1 Operator Control Panel  
The Operator Control Panel enables the operator to perform the following tasks:  
• Obtain a quick indication of operational status:  
• Is the critical bus OK?  
• Is the UPS system OK?  
• Is the battery available?  
• Is the bypass line available?  
• Monitor the power flow through the UPS system and monitor all meter readings:  
• Is the critical load being supplied power from the UPS system or bypass?  
• Are input, battery, and output voltage, frequency, and current readings at nominal levels?  
• How much battery time is still available during an outage?  
• Is the battery recharging after discharge?  
• Execute operational procedures:  
• Perform critical bus transfer/retransfer between the UPS and the bypass line.  
• Start-up and shutdown the UPS.  
• Shutdown the system instantly in the event of an emergency.  
• Access status reports and history files:  
• Obtain a complete listing of the present status of the UPS including input, output, and bat-  
tery voltage, frequency, and current readings, and any alarms that may be present.  
• Review a complete history report of all events leading up to and immediately after a fault con-  
dition.  
• Examine an archive listing of all alarm conditions that have occurred over a period of time.  
• Make adjustments to programmable parameters (access limited by Security Access function):  
• Set the date and the time functions.  
• Change the auto-dial phone number and the modem options.  
• Select the number of auto-retransfer attempts.  
• Make adjustments to the UPS output voltage before performing a manual load transfer.  
3.1.2 Navigation Buttons  
The Navigation Buttons are located below the Display Screen.  
Figure 4 Navigation buttons  
MAIN MENU  
MANUAL TRANSFER  
BATTERY MANAGEMENT  
STARTUP / SHUTDOWN  
STATUS REPORTS  
CONFIGURATION  
ALARM  
SILENCE  
ALARM  
RESET  
UP  
ESCAPE  
SELECT  
DOWN  
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Operation  
The SELECT button is used to select a particular item from the options on the screen. When you  
press this button, the screen that is selected will be immediately displayed.  
The UP and DOWN buttons are used to move the cursor around the screen in order to highlight  
appropriate selections.  
The ALARM SILENCE button silences the audible alarm and discontinues the flashing of the alarm  
messages.  
The ALARM RESET button clears a latching alarm after the alarm condition is corrected.  
The ESCAPE button is used to exit the screen and return to the Mimic Display.  
3.1.3 Rotary Switch  
The Rotary Switch is located on the lower right side of the panel inside the cabinet. This switch pro-  
vides single-point control of the UPS.  
NOTE  
Improper positioning of the rotary switch can result in unwanted actions. Therefore it is  
important to read the complete instructions before using this switch, and to follow Operator  
prompts on the display screen.  
Figure 5 Rotary switch  
The Rotary Switch has 3 positions:  
• NORMAL: The Normal switch position is used under most operational conditions.  
• BYPASS: The Bypass switch position directs the power flow through the Internal Bypass Circuit.  
The UPS module may be either on or off. If the UPS module is on and the batteries require charg-  
ing, charging will take place.  
• SERVICE: The Service switch position directs the load to the Internal Bypass Circuit so the UPS  
can be serviced.  
NOTE  
For purposes of this manual, assume that the rotary switch will always be in the NORMAL  
position.  
NOTE  
If the position of the rotary switch must be changed, as in servicing, it is imperative that the  
Operator observe the light in the corner of the Rotary Switch panel before making any change.  
The switch position may be changed only if the light is green. Never move the switch if the light  
is red. Instead, call the Liebert Global Services technician.  
NOTE  
The LED light is positioned in the lower left-hand corner.  
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Operation  
3.2  
Security Access and Passwords  
Password protection is provided in the Npower UPS system to protect you from any unauthorized con-  
figuration of the system. A default password is installed on your system when you receive it.The  
default password is NPWR. It is important, however, that you enter your own secure password as  
soon as possible. The following procedure will enable you to do this.  
1. From the MAIN MENU on the Display Screen, navigate to the primary CONFIGURATION  
Screen. It will look like the figure below.  
Figure 6 Configuration screen  
CONFIGURATION  
SYSTEM RATINGS  
SYSTEM SETTINGS  
FACTORY SETTINGS  
ALARM MASK  
CUSTOMER ALARM INTERFACE  
EXIT  
2. Highlight USER SETTINGS using arrow keys, and press SELECT.  
3. The USER SETTINGS screen will come up.  
4. Bracket NEXT using arrow keys and press SELECT five times. This will take you to the sixth  
page of the USER SETTINGS screen.  
Figure 7 User settings screen, page 6  
USER SETTINGS  
AUTO RESTART SETTING  
ACTIVE FILTER ENABLE  
TEMPERATURE BATT. CB TRIP  
CHANGE PASSWORD  
SYSTEM  
ENABLED  
NO  
INTERRUPTED TRANSFER ENABLE DISABLE  
CANCEL  
PREV.  
SAVE & EXIT  
Highlight CHANGE PASSWORD. This action will bring up the PASSWORD screen. You must know  
the current password in order to change it. Next, you will be prompted to enter a new 4-digit pass-  
word. The new password may contain letters from A through Z and/or digits from 1 through 9.  
5. You now have 5 minutes to examine and configure password-protected screens.  
6. After five minutes you must re-enter the password in order to unlock further password-protected  
screens.  
NOTE  
The TIME and DATE of all password changes are logged in the event log.  
eac  
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Operation  
3.3  
Display Screens and Procedures  
The Operator Interface Display System of the Npower allows quick access to any screen the operator  
chooses. The default screen is the Mimic Display Screen.  
MENU TREE  
The figure below shows the primary screens that you can access through the Operator Interface Dis-  
play System.  
Figure 8 Menu tree  
Main Menu  
Mimic /  
Display  
Startup /  
Shutdown  
Status  
Reports  
Configuration  
Bypass  
Input  
Status  
(Dual  
Input  
Battery  
Mgmt.  
Manual Transf.  
/ Retransfer  
Instructions  
Calibration  
System  
Ratings  
Event  
Log  
Battery  
Only)  
Test  
Auto  
Startup  
Input  
Status  
System  
Settings  
History  
Log 1  
Battery  
Equilizer  
Manual  
Startup  
Output  
Load  
Status  
User  
Settings  
History  
Log 2  
Battery  
Temp  
User  
Shut  
Down  
Factory  
Settings  
System  
Status  
Compensation  
Charge  
Battery  
Status  
Alarm Mask  
Battery Cycle  
Monitor  
System  
Faults/  
Alarms  
Clear  
History  
Logs  
Customer  
Alarm  
Interface  
Battery Time  
Remaining  
Clear  
Event  
Log  
NOTE  
Any screens where changes in configuring, settings or data can be made (including all the  
Configuration screens) are password-protected.  
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Operation  
Primary Screens  
The Main Menu has eight primary screens. Please note that some screens have multiple pages  
because not all the information can fit on one page. To access the next page, highlight NEXT and  
press SELECT. To access the previous page, highlight PREV and press SELECT.  
• Mimic Display. This graphic portrays the power flow through the UPS. Switch indications, system  
status, and alarm messages are all displayed on this screen. Detail screens can display input volt-  
age and current readings, battery status, and load characteristics and alarm info.  
• Status Reports. This display consists of three sub-menu selections: present status, history log and  
event log. These screens display data on the system's present and past performance. They also  
display information about any faults that have occurred in the system. Total operating hours are  
displayed here.  
• Configuration. This screen displays the current configuration of the UPS system. It also enables  
the operator to reset the date, time, dial-out phone numbers and System Options. System Options  
include Temperature-Compensated Charging, Customer Alarm Definitions and Battery Load  
Test. The operator can view, but can not change, any of the settings unless the password is  
entered. See 3.2 - Security Access and Passwords for more information.  
• Manual Transfer. This screen specifies all of the steps required to manually transfer the critical  
load between the UPS and the bypass source. Comparisons of the voltage, frequency, and phase  
synchronization of the UPS output and the bypass line are also illustrated to aid in the transfer or  
retransfer procedure.  
• Startup and Shutdown Procedures. These screens list step-by-step procedures to start up UPS or  
to shut it down for maintenance or repairs. Screens include the following: Auto Startup, Manual  
Startup, and two types of Operator Shutdown procedures.  
• Battery Management. These screens display information on battery self tests, battery equaliza-  
tion, and battery compensated charging. This enables the operator to immediately see the effects  
of load shedding on time remaining and to accurately assess his power resources. The battery  
equalize screen lets the operator change the battery equalize recharging mode from manual to  
automatic, and to observe or change the equalize time. Battery equalize charge voltage is higher  
than battery float (constant) charge voltage.  
NOTE  
The manufacturers of the valve-regulated batteries supplied with Liebert’s standard battery  
cabinets recommend that when first installed the batteries be equalize charged. After that  
initial equalize charge, they recommend no further equalize charging for their batteries. Other  
manufacturers may have different recommendations for their products. Consult the battery  
manufacturer’s manual for specific information about equalize charging.  
Secondary Screens  
The secondary screens show detailed information relating to the primary screens. These screens are  
illustrated below under each primary screen. Like the primary screens, the secondary screens may  
also consist of multiple pages. To get to the next page, highlight and Select the word NEXT. To return  
to the previous screen, highlight and Select the word PREV.  
STATUS INFORMATION  
Module status information is available on the display screen when the Control Power is ON, even  
when the UPS module is not operating. The same system status information is also available at local  
and remote terminals. See 3.3.4 - Status Reports for information on status reports and 3.5 - Com-  
munication Interfaces for information on Operator communication interfaces.  
If a module display screen is blank, either power is not available, the Rectifier Input (RIB) circuit  
breaker (external to the UPS module) is open, or the Control Power is OFF. If power is available and  
a display is blank, contact Liebert Global Services (1-800-Liebert, or 1-800-543-2378).  
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Operation  
Main Menu Screen  
The Main Menu contains the primary menu selections that monitor and control the operation of the  
UPS. To access one of these screens, use the NAVIGATIONAL BUTTONS beneath the screen.  
First, press the UP or DOWN button until the desired screen is highlighted. Then press the SELECT  
button.  
From any screen, pushing the Escape button once will return you to the Mimic Screen.  
Figure 9 Main menu screen  
MAIN MENU  
MANUAL TRANSFER  
BATTERY MANAGEMENT  
STARTUP / SHUTDOWN  
STATUS REPORTS  
CONFIGURATION  
3.3.1 Mimic Display Screen  
From Main Menu move the highlighted cursor to MIMIC DISPLAY and press the Select button. This  
brings up the Mimic Display Screen.  
The Mimic Display screen is the default screen on the Operator Display. It is a simplified block dia-  
gram showing an overall view of the power flow through the UPS system. Solid lines indicate power  
flow; white lines with thin black edges indicate that power is not flowing in that area. The following  
examples illustrate power flow under different conditions.  
Figure 10 Monitor / mimic display screen example: normal power flow  
MIMIC DISPLAY  
SS  
RECT.  
LOAD  
INV.  
BATTERY  
CHG  
SYS. STATUS  
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Operation  
In this example, power is available from the normal and bypass sources, as well as from the battery.  
Notice that the switching devices are all closed except for the bypass switch at the top. The load is  
operating on conditioned power from the inverter. The battery is being charged by the rectifier. The  
static switch is operative and ready to respond to momentary demands for overload current.  
Figure 11 Mimic display screen example: utility fail  
SS  
RECT.  
LOAD  
INV.  
BATTERY  
DISCHG  
FAULTS  
In this example, we see that a utility failure has shut down both the normal and bypass power  
sources. The battery is connected and supplying power to the load.  
MAIN MENU  
MANUAL TRANSFER  
BATTERY MANAGEMENT  
STARTUP / SHUTDOWN  
STATUS REPORTS  
CONFIGURATION  
Figure 12 Mimic display screen example: load on bypass, UPS module on and charging battery  
MIMIC DISPLAY  
BP  
SS  
RECT.  
LOAD  
FAULTS / ALARMS  
INV.  
BATTERY  
CHARGE  
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Operation  
In this example, the load is receiving power through the bypass switch. Notice that the input power  
source is available and the battery is being charged.  
Figure 13 Monitor / mimic display screen example: load on bypass, UPS module off, service mode  
MIMIC DISPLAY  
SERV  
SS  
LOAD  
INV.  
RECT.  
BATTERY  
NORM  
SYS. STATUS  
In this example, the power is coming from the bypass source through the bypass switch to the load.  
The UPS module is off, as shown by the open rectifier and inverter switches. Notice also that the bat-  
tery circuit breaker is open.  
THE MIMIC DISPLAY SCREEN  
The illustration below shows the five major sections of the Mimic Display Screen. The numbers in the  
illustration correspond with the explanation below for each numbered block  
Figure 14 Mimic display screen detail  
MIMIC DISPLAY  
3
4
SS  
RECT.  
LOAD  
INV.  
BATTERY  
SYS. STATUS  
1
5
2
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Operation  
Detailed Information Reports  
Detailed information reports are available through the following numbered blocks  
1. INPUT STATUS. To access this screen, start with the Mimic Display Screen. Using the arrow  
keys, bracket INPUT and press SELECT. The screen displays the UPS input voltage and current  
as well as additional information. Press SELECT to return to the Mimic Display Screen.  
NOTE  
On the Mimic Display Screen, items are bracketed instead of highlighted so as not to confuse  
highlighting with power pathways.  
Figure 15 Input status screen  
INPUT STATUS  
A
209  
37  
B
209  
37  
C
210  
35  
FREQ. 60.0 HZ  
TEMPS (DEG C)  
INLET AIR 24  
OUTLET AIR 27  
HEAT SINKS  
V
I
L - L  
1:025 2:020 3:020  
NOTE  
All voltage readings are phase-to-phase measurements (A-B, B-C, and C-A). All current  
readings are phase measurements (A, B, and C). The metered parameter values on the  
following screens are updated at one-second intervals  
The Input Status screen displays the following real-time data:  
• Input AC Volts AB, BC, CA  
• Input Current A, B, C  
• Input Frequency  
• Inlet Air Temperature  
• Outlet Air Temperature  
• Heat Sink Temperature (100 and 130 kVA will display 3 temperatures, 1 for each heatsink)  
2. DC BUS / BATTERY. By highlighting and selecting BATTERY from the Mimic Display Screen,  
the following screen comes up, displaying DC bus voltage and the charge or discharge current.  
This screen also shows BATTERY TEMPERATURE. Press SELECT to return to the Mimic  
Display Screen.  
Figure 16 DC bus / battery status  
DC BUS / BATTERY STATUS  
NUMBER OF BATT. ONLINE  
1
DC BUS VOLT  
BATT VOLT  
BATT CURR  
BATT TEMP  
540  
472  
4.1 (CHG)  
C
25  
LAST BATTERY TEST : 07/07/02  
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Operation  
The DC BUS/BATTERY status screen displays the following real-time data:  
• DC Bus Volts  
• Battery Volts  
• Battery Current (Chg/disch)  
• Battery Temperature (This reading is the temperature of the ambient air in the battery cabinet.)  
• Battery Time Remaining  
3. BYPASS INPUT. Selecting BYPASS from the Monitor Mimic Display displays the following  
screen showing bypass input voltage and the bypass input frequency. Press SELECT to return to  
the Monitor Mimic Display.  
Figure 17 Bypass input status  
BYPASS INPUT STATUS  
A
B
C
FREQ. 59.9 HZ  
V
L - L 213 213 214 PHASE DIFF 0  
The Bypass Input Block displays the following real-time data:  
• Bypass AC Volts AB, BC, CA  
• Bypass Frequency  
• Bypass Phase Difference  
4. OUTPUT / LOAD. Select LOAD from the Monitor Mimic Display screen to bring up this block. It  
displays total output power to the critical load in kVA and kW. The critical load current per phase  
is also displayed in this block. Note that kW is not displayed when the load is on the bypass line.  
During an overload condition, the time remaining before transfer is displayed at the bottom of the  
load box. Press SELECT to return to the Mimic Display Screen.  
Figure 18 Output load status screen  
OUTPUT LOAD STATUS  
A
B
C
V L-L 205 203 207  
V L-N 120 117 118  
FREQ. 59.9 HZ  
% OF RATED LOAD:  
I
5
1
1
5
1
1
162  
19  
15  
KVA  
KW  
42 %  
42 %  
KVA  
KW  
OVLD COND (SEC.)  
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Operation  
The Output/Load status screen displays the following real-time data:  
• Output AC Volts AB, BC, CA  
• Output AC Volts AN, BN, CN  
• Output Current A, B, C  
• Output kVA, kW, A, B, C  
• Output Frequency  
• % rated kVA and kW  
• Overload Condition (with timer in seconds)  
5. SYSTEM STATUS. When the SYSTEM STATUS box on the Mimic Display Screen (Figure 14)  
shows a flashing FAULTS AND ALARMS message, highlight it and press SELECT. This displays  
information about faults and alarms. Fault messages are displayed in reverse video (highlighted -  
light on dark) while alarm messages are displayed in regular video (dark on light). Alarm messages  
activate the audible alarm until the ALARM SILENCE button is pressed. To clear a latching  
alarm, you must also press the ALARM RESET button after the alarm condition is corrected.  
Faults and Alarms  
The Npower is designed to alert the Operator to system conditions that warrant careful monitoring  
and/or corrective action. A fault is an undesirable system condition that can cause further damage to  
the system or potentially drop the load if not acted upon. An alarm indicates an abnormal system con-  
dition significant enough to warrant being annunciated and logged. During normal operation no  
alarm messages should be present.  
Figure 19 Active faults and alarms screen  
ACTIVE FAULTS AND ALARMS  
USER SHUTDOWN  
EXIT  
03:58:29 05/22/00  
If input power is lost, the following screen will be displayed:  
Figure 20 Active faults and alarms, loss of power  
ACTIVE FAULTS AND ALARMS  
INPUT OT/UF  
INPUT LINE FAIL  
BYPASS OUT TOLERANCE  
SBS UNABLE  
INPUT UNDERVOLTAGE  
BYPASS LINE FAIL  
03:58:29 05/22/00  
EXIT  
NOTE  
There are 45 different fault messages and 95 different alarm messages. For a complete list refer  
26  
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Operation  
3.3.2 Startup  
There are two start up scenarios which can be followed depending on whether there is already power  
supplied to the UPS and the UPS is on Bypass, or there is no power to the UPS. Follow the appropri-  
ate instructions.  
First Scenario  
Power is not supplied to the UPS (Upstream breakers are open). Locate the Rotary Switch located on  
the inside of the cabinet on the lower right side as you face the cabinet. Turn the Rotary Switch to the  
Normal position. For a Single Input unit close the upstream breaker so that power is applied to the  
UPS. For Dual Input units close both the Input and Bypass line breakers so that power is applied to  
the Input of the UPS and the Bypass line. At this time, power will be applied to the load through the  
internal static bypass.  
Figure 21 System ratings screen  
SYSTEM RATINGS  
KVA  
40  
SYSTEM POWER FACTOR  
INPUT VOLTS  
OUTPUT VOLTS  
BYPASS VOLTS  
0.8  
480  
208  
480  
NEXT  
EXIT  
As soon as power is applied, you will see the SYSTEM RATINGS screen (Figure 21). These are the  
ratings of the unit that were programmed in at the factory. Using the arrow keys highlight SAVE &  
EXIT and push the SELECT button. This will advance you to the USER SETTINGS screen. The  
USER SETTINGS have been pre-set at the factory. However, they may be customized for your site.  
See 3.3.5 - Configuration Screens for detail information on configuration screens. You can change  
these configurations at any time. Use the arrow keys to move the cursor to SAVE & EXIT and push  
SELECT. This will move you to the MIMIC screen that will look like Figure 22. You are now ready to  
follow the instructions for automatic start up; see Auto Startup on page 28. Service technicians  
may alternately use the Manual Start Up procedure for troubleshooting purposes in Manual  
Figure 22 Mimic display screen with load on bypass and switches closed  
MIMIC DISPLAY  
LOAD  
D  
RECT.  
INV.  
BATTERY  
SYS STATUS  
27  
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Operation  
Second Scenario  
Power is supplied to the UPS and the UPS is supplying the load. (Upstream breakers are closed).  
The UPS should be showing either the SYSTEM RATINGS screen or the Mimic display. If the SYS-  
TEM RATINGS screen is showing, use the arrow keys to select SAVE & EXIT and push SELECT.  
This will advance you to the USER SETTINGS screen. The USER SETTINGS have been pre-set at  
the factory. However, they may be customized for your site. See 3.3.5 - Configuration Screens for  
detail information on configuration screens. You can change these configurations at any time. Use the  
arrow keys to move the cursor to SAVE & EXIT and push SELECT. This will move you to the MIMIC  
screen. Check the MIMIC screen to make sure the static switch contactors are closed. The screen  
should look like Figure 22. If the Static Switch Contactors are open (Figure 24), transferring to the  
NORMAL position will DISCONNECT THE LOAD. To close the Static Switch contactors, locate the  
Rotary Switch located on the inside of the cabinet on the lower right side as you face the cabinet. Turn  
the Rotary Switch to the SERVICE position. Wait for 10 seconds. Return the Rotary Switch to the  
BYPASS position. This should reset the Static Switch contactors to the closed position and the  
MIMIC panel should look like Figure 22. If the Static Switch contactors are closed, then the load is  
supported by Static Switch and you are clear to move the Rotary Switch to the NORMAL position and  
move on to Auto Startup on page 28. If the Static Switch contactors are not closed, repeat the above  
procedure. If this still does not close the static switch, contact Liebert Global Services for assistance.  
CAUTION  
!
If on Static Bypass, make sure the Static Switch is closed (Figure 22) before turning the  
Rotary Switch to normal. If the Static Switch is not closed and the Rotary Switch is turned to  
the normal position, the load will be disconnected.  
Figure 23 Startup / shutdown procedures screen  
STARTUP / SHUTDOWN  
MANUAL STARTUP  
USER SHUTDOWN  
EXIT  
Auto Startup  
Normally, the Operator will choose to start the system automatically for the sake of convenience. To  
begin the auto start-up sequence, select MAIN MENU from the MIMIC screen. This will bring up the  
MAIN MENU Screen (Figure 9). From this screen select STARTUP/SHUTDOWN. This will take you  
to the STARTUP/SHUTDOWN screen, Figure 23. Move the cursor to AUTO STARTUP and press  
SELECT. AUTO STARTUP mode starts the rectifier and inverter, and transfers the load to the  
inverter. The operator needs only perform one action when prompted: CLOSE MANUAL BATTERY  
BREAKER. This action must be performed promptly (within 90 seconds). Otherwise the startup oper-  
ation is aborted and an error message will appear stating: UPS OPERATION CANNOT BE PER-  
FORMED. Although no further operator interaction is required, the Operator has the option to abort  
the Auto sequence.  
Once the Operator has manually closed the Battery Breaker, the UPS automatically becomes fully  
operational, at which point the Mimic Display Screen is displayed showing Normal Power Flow. See  
28  
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Operation  
Manual Startup  
On occasion, a service technician may wish to start the UPS manually while performing diagnostic  
testing. The manual startup, like the auto startup, requires that the Rotary Switch be in the NOR-  
MAL position. To start the system manually, highlight MANUAL STARTUP and press the SELECT  
button on the navigation bar. This action brings up the MIMIC DISPLAY screen, prompting the  
Operator to close the Static Switch contactors.  
Figure 24 Manual startup screen, close static switch contactors screen  
SERV  
MIMIC DISPLAY  
SS  
LOAD  
INV.  
RECT.  
BATTERY  
ABORT  
SKIP  
OK  
Press OK to close the SS contactors, turning on the Static Switch. Press SKIP only to proceed without  
closing the Static Switch contactors. Either selection brings up the screen enabling modification of  
input current limit.  
Figure 25 Target and ramp values  
INPUT  
MODIFY CURRENT LIMIT  
TARGET AND RAMP VALUES  
TARGET (A) : 13  
RAMP (S) : 10  
SKIP  
OK  
Press SKIP to proceed or OK to change values. If Operator selects SKIP, the Mimic Display screen is  
momentarily displayed, followed by the screen enabling modification of DC Bus Setpoint.  
Figure 26 DC bus setpoint screen  
MODIFY DC BUS SET POINT  
TARGET AND RAMP VALUES  
TARGET (V) 540  
29  
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Operation  
New Target and Ramp settings are temporary settings for diagnostic testing or special situations.  
Each time the UPS is placed online, the settings return to the default values. Custom T and R entries  
are only allowed when rotary switch is in Bypass position.  
The Operator normally does not have to change Target and Ramp settings. Therefore, he should  
select SKIP and proceed to the next step which is to turn on the Rectifier and Inverter.  
Operator is issued the prompt on the Mimic Display, “Turn on Rect.” Pressing OK will turn on the rec-  
tifier which will take up to one minute. If the rectifier does not turn on within two minutes, the UPS  
will automatically make a second attempt.  
Next, Operator is issued the prompt, “Turn on Inv.” Pressing OK turns on the inverter, taking up to  
one minute. If it does not turn on within two minutes, the UPS will make a second attempt.  
Next, Operator is prompted to “Close Batt CB.” The battery circuit breaker does not have to be closed  
to bring the unit online. This step can be skipped in both NORMAL and BYPASS positions. The  
CLOSE BATT CB screen will offer a choice of OK or SKIP. If you wish to move ahead without bring-  
ing the battery online, select SKIP.  
Last, the Operator will see the MANUAL TRANSFER/RETRANSFER screen. To move the unit from  
BYPASS to UPS operation use the arrow keys to select RETRANSFER TO UPS and push the  
SELECT button.  
At any time during the above sequences, the Operator can choose to abort the procedure. The load will  
remain on bypass while the rectifier and inverter are powered down. In addition, any internal failure  
will automatically inhibit startup.  
From here on the Operator may monitor faults/alarms data and other information by navigating to  
primary screens from the Main Menu screen, or by navigating to secondary screens from any of the  
primary screens.  
SIB External Maintenance Bypass  
An External Maintenance Bypass Switch can be added by Liebert or supplied by the Customer. The  
Liebert supplied option is outlined in Figure 27 and Figure 28 for the single input and dual input  
options, respectively. The rotary switch has three independent power contacts on a common shaft. A  
set of auxiliary contacts is incorporated into the shaft to determine the power switch position. The  
auxiliary contacts, if provided will be connected to pins 9-10 of TB70 of the UPS module. The UPS  
module shipped from the factory will have pins 9-10 jumpered so that the UPS internal logic will  
ignore the External Maintenance Bypass switch conditions.  
Figure 27 External maintenance bypass switch, dual-input UPS  
S1-B  
Bypass Input  
Critical Load  
S1-C  
S1-A  
IMBS  
SBS  
Rect  
INV  
Rectifier Input  
Battery  
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Operation  
Figure 28 External maintenance bypass switch, single-input UPS  
S1-B  
Critical load  
S1-C  
UPS Input  
S1-A  
IMBS  
SBS  
Rect  
INV  
Battery  
The table below summarizes the External Maintenance Bypass switch positions and actions.  
Table 3 External maintenance bypass switch positions and actions  
Switch position  
S1-A  
Open  
S1-B  
Closed  
Closed  
Closed  
Open  
S1-C  
Open  
AUX  
Open  
Open  
Open  
Closed  
Maintenance (Service)  
Test (Bypass)  
Closed  
Closed  
Closed  
Open  
On Line (Transition)  
On Line (Normal)  
Closed  
Closed  
When the External Maintenance Bypass switch is in Bypass or Maintenance position, the UPSC will  
assert the bypass contactor close signal and the output contactor open signal. It will also turn on the  
SBS. Automatic Retransfer operations will be disabled.  
If the External Maintenance Bypass switch rotates from the Bypass or Maintenance to the Normal  
position, then the UPSC will keep the bypass in the ON state, thus keeping the critical bus powered  
via the bypass source. The user will be able to issue a “Manual Transfer to Inverter” command pro-  
vided the retransfer conditions are satisfied. The user can also issue a shutdown or a start command.  
If the External Maintenance Bypass switch rotates from the Normal to the Bypass or Maintenance  
position, the UPSC will assert the bypass contactor close signal and the output contactor open signal.  
It will also turn on the SBS. Automatic Retransfer operations will be disabled.  
31  
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Operation  
External Maintenance Bypass Switch Configurations  
The External Maintenance Bypass Switch has three configuration options:  
• External maintenance bypass installed with interlock option  
• External maintenance bypass installed without interlock option  
• Not installed  
Table 4  
External maintenance switch configuration options  
External  
MaintenanceSwitch  
Options  
Option Auxiliary Contact  
Status  
User Prompt  
open = On Test position or  
Maintenance position, or jumper  
removed  
Prompts the user to rotate to On Line position,  
Just before retransfer.  
Installed with  
Interlock Option  
closed = On “ON LINE” position  
(default jumper)  
Manual or automatic start (one button) is  
allowed all the way to load being On-line  
Prompts the user to install jumper just before  
retransfer”  
open = jumper removed  
closed = default jumper  
Open = Jumper removed  
Closed = default jumper  
Not installed  
Manual or automatic start (one button) is  
allowed all the way to load being On-line  
Prompts the user to install jumper just before  
retransfer”  
Installed without  
interlock option  
Prompts the user to verify the switch is in on-  
line position before a retransfer is allowed  
Regardless of how the configuration is set, if the auxiliary contacts are open, the user is unable to  
issue a retransfer command through the manual transfer / retransfer screen.  
If the option is installed and the auxiliary contact status is read as switch is in the Bypass or Mainte-  
nance position, the “critical load shutdown” message reads “UPS off”.  
Multiple Battery Cabinets  
The Npower system offers an option allowing for the installation of more than two battery cabinets.  
The option consists of a Multiple Battery Breaker (MBB) board that mounts on the control door and  
an Input Contact Isolator (ICI) board that mounts in the option area (See the Multiple Battery  
Breaker Option in the options manual.)  
The ICI board allows the Npower system to sense multiple battery cabinets, and the MBB board  
allows the UPS to support multiple battery cabinets by supplying power to the UVR coil of additional  
battery cabinets.  
To access the screen for setting the number of battery cabinets in the system, navigate from the  
MAIN MENU to CONFIGURATION to SYSTEM SETTINGS, page 3. Select NUMBER OF BAT-  
TERY CABINETS to bring up the following password-protected screen.  
Figure 29 Set number of battery cabinets screen  
NUMBER OF BATTERY CABINETS  
MIN  
1
MAX  
6
Set the number of battery cabinets by changing the number in the highlighted box. Pressing SELECT  
will save this information and return Operator to the System Settings Screen.  
32  
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Operation  
3.3.3 Shutdown  
To shut down the UPS, navigate to the MAIN MENU, and select STARTUP/SHUTDOWN. This  
action will display the STARTUP/SHUTDOWN screen. From there, highlight USER SHUTDOWN  
and press SELECT. The following figure will appear.  
Figure 30 User shutdown screen  
USER SHUTDOWN  
INVERTER OFF  
CRITICAL LOAD SHUTDOWN  
EXIT  
The Operator can invoke two types of shutdowns from this interface screen:  
• Transfer Load (Inverter Off). Selecting this option transfers the load to Bypass and turns off the  
Rectifier and Inverter.  
• Critical Load Shutdown. Selecting this option enables a total system shutdown for purposes of  
servicing or repair. The critical load will be dropped once the command is acknowledged by the  
controls. Once the Operator has initiated this command, a final warning message will be issued  
that “The UPS load will be dumped if you continue.” If accepted (“Continue”), the system will shut  
down.  
When Operator selects TRANSFER LOAD (INVERTER OFF), the MANUAL TRANSFER/  
RETRANSFER screen is displayed. This allows the Operator to transfer the critical load in and out of  
the static switch bypass. This screen can be accessed only when the rotary switch is in Normal posi-  
tion. The screen is accessed from the MAIN MENU.  
Figure 31 Manual transfer / retransfer screen when transfer is allowed  
MANUAL TRANSFER / RETRANSFER  
BYPASS  
OK  
INVERTER  
INT. BYP. SWITCH  
OK  
NORMAL  
EXT. MAINT. SWITCH ON-LINE  
INVERTER LAG 1 DEGREE  
TRANSFER TO BYPASS  
EXIT  
OK  
Figure 32 Manual transfer / retransfer screen when transfer is not allowed  
MANUAL TRANSFER / RETRANSFER  
BYPASS  
INVERTER  
NOT OK  
OK  
INTERNAL BYPASS SWITCH  
EXT. MAINT. SWITCH  
INVERTER  
NORMAL  
ON-LINE  
IN SYNC  
TRANSFER NOT ALLOWED  
OK  
EXIT  
33  
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Operation  
The message Retransfer to UPS or Transfer to Bypass will appear depending on status of the critical  
load. The operator has two choices: Either to accept OK or EXIT. If a transfer or retransfer is not  
allowed, the FLASHING message Transfer Not Allowed is displayed. Press EXIT to return to the  
MAIN MENU.  
For more information, see 3.3.6 - Manual Transfer.  
3.3.4 Status Reports  
Status Reports contain sequential information about fault and alarm signals. To access the Status  
Report screens, navigate to the MAIN MENU and highlight STATUS REPORTS. Press the Select  
button and the following STATUS REPORTS screen is displayed  
Figure 33 Status report screen  
STATUS REPORTS  
SYSTEM STATUS  
CLEAR HISTORY LOGS  
CLEAR EVENT LOG  
HISTORY LOG 1  
HISTORY LOG 2  
EXIT  
The Status Report screen is divided into six submenus: EVENT LOG, HISTORY LOG 1, HISTORY  
LOG 2, SYSTEM STATUS, CLEAR HISTORY LOGS, and CLEAR EVENT LOGS.  
To look at any of the reports, do the following:  
1. From the Status Reports screen, press the Up or Down button to move the highlighted cursor to  
the desired selection.  
2. Press the Select button to view the desired report page.  
To return to the Main Menu, highlight EXIT and press Select.  
NOTE  
The Event Log and History Log reports can be displayed on a remote terminal. For more  
information see 3.5 - Communication Interfaces.  
34  
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Operation  
Event Log  
The Event Log screen displays the faults, alarms, and status messages. Every message will have a  
time and date stamp.  
The Event Log is a sequence of messages or events captured in individual frames. See the following  
section on HISTORY LOGS for more information about frames.  
The following three screens show the last 3 in a series of 20 messages. Notice that 20 messages have  
accumulated in this example, and that marker moves from right to left as earlier messages are  
viewed. The number of events prior to the alarm are displayed by an arrow pointing to the left, and  
the number of events following the alarm is illustrated by an arrow pointing to the right. The maxi-  
mum number of events that can be recorded is 512 events.  
To view a previous event, highlight PREV and press SELECT.  
Figure 34 Event log report screen showing most recent event  
EVENT LOG  
TOTAL 20  
MESSAGE: SYS TIME SET BY OP  
TYPE: ALARM  
INITIATED BY: MICRO MONITOR  
0
19  
02 : 24 : 21 6 / 10 / 00  
NEXT EXIT  
PREV  
Figure 35 Event log report screen showing previous event  
EVENT LOG  
TOTAL 20  
MESSAGE: UPSC - MM COMMUNICATION FAIL  
TYPE: ALARM  
INITIATED BY: MICRO MONITOR  
1
18  
02 : 23 : 21 6 / 10 / 00  
NEXT EXIT  
PREV  
Figure 36 Event log report screen showing previous event  
EVENT LOG  
TOTAL 20  
2
MESSAGE: SYS TIME SET BY OP  
TYPE: ALARM  
17  
INITIATED BY: MICRO MONITOR  
02 : 20 : 21 6 / 10 / 00  
NEXT EXIT  
PREV  
35  
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Operation  
History Logs  
The History log contains pertinent data recorded just before and after an event that triggers a signifi-  
cant action such as an inverter failure.There are two History logs, each consisting of 64 frames. Each  
frame is a sequential snapshot of UPS-generated parameters. The UPS records these frames continu-  
ously at 4 millisecond intervals during normal operation. When a fault occurs, the UPS stores 40  
frames prior to the triggering event, the frame of the triggering event, and 23 frames immediately fol-  
lowing the triggering event.  
The frames are numbered -40 +23 with frame 0 designated as the triggering event that initiates the  
fault or alarm condition. The Operator can go back 40 frames from the triggering event and forward  
23 frames.  
There are nine possible triggering events:  
• Rectifier fail  
• Battery Low Transfer  
• Output Overvoltage Transfer  
• Output Undervoltage Transfer  
• Inverter Fail  
• Inverter Overload Transfer  
• Heatsink Overtemp Limit  
• Outlet Air Overtemp Limit  
• Fault Load Transfer to Bypass  
The data logged in each frame consists of metering data, machine status information, active faults/  
alarms and fault/alarm conditions.  
Figure 37 History log metering report screen  
14 : 18: 49 02 / 10 / 00  
HISTORY LOG 1 P1 - METERING  
OUT-V OUT IN-V IN LOAD  
FREQ  
(HZ)  
DC  
(L - N)  
(I) (L - L) (I) ( KVA) ( KW)  
60.0 OUTPUT  
60.0 INPUT  
A
B
C
120  
120  
120  
10  
10  
10  
208  
208  
208  
52 74 59  
52 74 59  
52 74 59  
540 V  
+ 65 A  
124 C  
PREV  
NEXT  
STATUS  
ALARMS EXIT FRAME 0  
The default page is the METERING page, which provides the following data:  
• 3 phase Output Volts (L-N)  
• 3 phase Output I (amps)  
• 3 phase Input volts (L-L)  
• 3 phase Input I (amps)  
• 3 phase load kVA  
• DC Bus Volts, DC I (charge + discharge -)  
• Input Frequency and Output Frequency  
• Battery Temperature  
36  
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Operation  
The second page is the STATUS, which includes:  
• Static Bypass Switch Line (Open/Closed)  
• Static Bypass Switch Load (Open/Closed)  
• Input Contactor (Open/Closed)  
• Output Contactor (Open/Closed)  
• Trap Filter (On/Off) (If installed)  
• Int. MBP (Normal/Bypass Service)  
• Ext. MBP (Open/Closed)  
• Battery CB (Open/Closed)  
• SBS (On/Off)  
• Rectifier (On/Off)  
• Inverter (On/Off)  
Figure 38 History log status report screen  
HISTORY LOG 1 P2 - STATUS 14 : 19: 50 02 / 10 / 00  
SBS OFF  
RECT. OFF  
TRAP  
SBS LINE  
SBS LOAD  
INP DELTA  
OUTPUT  
INT. MBP SERVICE  
EXT. MBP OPEN  
BATT CB OPEN  
INV.  
OFF  
ALARMS  
METER  
EXIT FRAME 0  
NEXT  
PREV  
The last page includes faults. The alarm conditions that cause the History Status buffer to store and  
freeze data are:  
• Rectifier fail  
• Battery Low Transfer  
• Output Overvoltage Transfer  
• Output Undervoltage Transfer  
• Inverter Fail  
• Inverter Overload Transfer  
• Heatsink Overtemp Limit  
• Outlet Air Overtemp Limit  
• Fault Load Transfer to Bypass  
• Transfer Failed Shutdown  
Figure 39 History log faults/alarms report screen  
HISTORY LOG 1 P3 - FAULTS / ALARMS 14 : 22: 29 02 / 10 / 00  
RECTIFIER FUSE FAIL  
INPUT OF / UF  
DC OV TRANSIENT  
INPUT OF / UF  
METER  
NEXT PREV  
STATUS EXIT FRAME 40  
37  
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Operation  
As previously mentioned, faults are shown in reverse video, and alarms in regular video. For a com-  
plete list of all the alarm messages and corrective actions for these faults, refer to Table 7 - Alarms,  
NOTE  
The Emergency Off and Hardware Shutdown alarms will also freeze the History Status buffer  
with the Auto Transfer to Bypass alarm (if the load is on the UPS system when the alarm  
condition occurs).  
The History Status buffer does not resume collecting new frames until the fault is cleared.  
3.3.5 Configuration Screens  
The Configuration Screens are used to set specific parameters or to view settings configured by the  
factory or Liebert Global Services (LGS). To access the System Configuration Screens, go to the Main  
Menu, move the highlighted cursor to SYSTEM CONFIGURATION, and press Select.  
Figure 40 Configuration screen  
CONFIGURATION  
SYSTEM SETTINGS  
USER SETTINGS  
FACTORY SETTINGS  
ALARM MASK  
CUSTOMER ALARM INTERFACE  
EXIT  
The System Configuration screen lists parameters that can be changed to adjust your UPS module to  
your site requirements. Some of the information displayed is factory set and should only be changed  
by LGS. Parameters that can be adjusted by the Operator include date, time, auto dial number, and  
modem baud rate.  
The System Configuration screen is categorized as a Security Access screen. This means that anyone  
may review the present parameters, but only authorized Operators may make changes. See 3.2 -  
Security Access and Passwords for more information on Security Access and Passwords.  
The first time the UPS is powered up (by LGS), it allows the Operator to navigate through all of the  
menu options in order to program the Non Volatile RAM. This is referred to as the COLD START.  
Thereafter, only the SYSTEM RATINGS and Operator SETTINGS can be changed without Security  
Access.  
NOTE  
If Operator accidentally sets a site parameter digit to a wrong value, return to the System  
Configuration screen, navigate to the desired screen, and re-set.  
38  
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Operation  
System Ratings  
System rating parameters are normally entered by the factory or LGS.  
To get to the System Ratings screen, begin at the Main Menu. Using the arrow keys, move to Config-  
uration and press SELECT. This brings up the Configuration screen. (See Figure 40).  
From the Configuration screen, highlight System Ratings and press SELECT.  
Figure 41 System ratings, page 1  
SYSTEM RATINGS  
KVA  
40  
SYSTEM POWER FACTOR  
INPUT VOLTS  
OUTPUT VOLTS  
BYPASS VOLTS  
0.8  
480  
208  
480  
NEXT  
EXIT  
NOTE  
The only time the System Ratings can be changed is when the UPS is first powered up. After  
that, they remain locked.  
Pressing NEXT at the System Ratings screen will bring up page 2 of System Ratings below.  
Figure 42 System ratings, page 2  
SYSTEM RATINGS  
DC BUS VOLTS  
INPUT FREQUENCY  
OUTPUT FREQUENCY  
540  
60.0  
60.0  
PREV  
EXIT  
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Operation  
System Settings  
The System Settings are multiple screens that are used for setting the date, time, language, ID num-  
ber, Tag number and other parameters.  
The first page of the System Settings screen can be accessed by highlighting Systems Settings on the  
Configuration screen (Figure 40) and pressing SELECT.  
Figure 43 System settings screen, page 1  
SYSTEM SETTINGS  
01/05/2001  
11: 16: 441  
ENGLISH  
00000000  
00000000  
DATE  
TIME  
LANGUAGE  
ID NUMBER  
TAG NUMBER  
CANCEL  
SAVE & EXIT  
NEXT  
Date  
To set the system date:  
• From the System Settings screen, press the Up or Down button to move the highlighted cursor to  
DATE.  
• Press Select. The DATE screen will appear.  
• Press Select to move the arrow to the next digit to the right. When the arrow is on the digit to be  
changed, press the Up button to increase the number or the Down button to decrease it. Press  
Select to set the value and move to the next digit.  
• After the correct month/day/year has been set, press Select again to return to the System Config-  
uration screen.  
Figure 44 Date setting screen  
CURRENT DATE  
40  
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Operation  
Time  
To set the system's real time clock, do the following:  
1. From the System Configuration screen, press the Up or Down button to move the highlighted  
cursor to TIME.  
2. Press SELECT. The TIME screen will appear.  
3. Press SELECT to move the arrow to the next digit to the right.  
4. When the arrow is on the digit to be changed, press the Up or Down button to increase or decrease  
the hour/minute/ second number. Press SELECT to set the value and move to the next digit.  
5. After the correct hour/minute/second has been set, press SELECT again to return to the System  
Configuration screen.  
NOTE  
1. Precise Date and Time functions are required for accurate archival and event history  
purposes.  
2. Both the Date and Time can be set from a remote terminal. Refer to Section 3.5 -  
Figure 45 Time setting screen  
CURRENT TIME  
Figure 46 System settings, page 2  
SYSTEM SETTINGS  
ORDER NUMBER  
SYSTEM CONFIG  
00000000  
SMS  
SYSTEM / MODULE  
NUMBER OF MODULES IN SYSTEM  
NUMBER OF BATTTERY CABINETS  
1
1
1
PREV.  
CANCEL SAVE & EXIT  
NEXT  
To continue configuring the system, highlight NEXT and press SELECT.  
41  
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Operation  
Figure 47 System settings, page 3  
SYSTEM SETTINGS  
DUAL  
OUTPUT TRANSFORMER BYPASS WIND. NO  
SINGLE / DUAL INPUT  
BYPASS AUTO TRANSFORMER T3  
NO  
OPTIONS . . .  
COMM. OPTIONS . . .  
SAVE & EXIT  
PREV.  
CANCEL  
The Single / Dual Input Screen is password protected. (See 3.2 - Security Access and Passwords  
for more information on Security Access and Passwords.) After highlighting Single / Dual Input from  
the System Settings Screen, and pressing SELECT, the following screen will appear.  
Figure 48 Enter password screen  
ENTER PASSWORD  
You must enter your secure password to access the next screen. The position of each of the four digits  
of the password is indicated by the mark below the zero. The system will remain password free for five  
minutes, allowing changes to be made.  
Highlighting either Single or Dual and pressing SELECT saves changes and returns the Operator to  
the System Settings screen.  
Figure 49 Single /dual input screen  
SINGLE / DUAL INPUT  
42  
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Operation  
Options  
This multiple-page screen, accessed from the third page of the SYSTEM SETTINGS screen, enables  
and disables optional features which might or might not be installed in your UPS. To enable or dis-  
able one of these options, do the following:  
1. Highlight the option you wish to enable or disable.  
2. Press UP or DOWN to toggle between enabled or disabled.  
3. Press SELECT to set the desired status.  
NOTE  
Some of the options appearing on the following screens are reserved for future development.  
Figure 50 Options screen, page 1  
OPTIONS  
ACTIVE FILTER  
LBS  
GENERATOR  
AUTO RESTART  
NO  
NO  
NO  
NO  
NEXT  
NEXT  
EXIT  
Highlighting 10% PASSIVE OPTIONS and pressing SELECT will bring up the following screen  
allowing the Operator to decide whether or not the input trap filter should be disconnected at light  
loads to prevent a leading power factor at the input. For more information, see Input Trap Filter in  
the options manual.  
Figure 51 10% passive filter settings screen  
10% PASSIVE FILTER SETTINGS  
FILTER DISCONNECT LEVEL  
FILTER PREFERRED STATE  
10% PASSIVE FILTER CONTACTOR  
0
CLOSED  
DISABLE  
EXIT  
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Operation  
Figure 52 Options screen, page 2  
OPTIONS  
12 PULSE RECTIFIER  
BATTERY GND FAULT  
GREEN MACHINE  
6 PULSE  
NO  
NO  
FREQUENCY CONVERTER  
NO  
LINE DROP COMPENSATION NO  
PREV.  
EXIT  
NEXT  
Figure 53 Options screen, page 3  
OPTIONS  
ALTERNATE POWER POLE FAN NO  
AUX. TEMP.  
NO  
SFA  
NO  
MOTORIZED BATT. BREAKER  
BATT. CELL MONITOR  
MANUAL  
NO  
EXIT  
PREV.  
NEXT  
Figure 54 Options screen, page 4  
OPTIONS  
EXTERNAL MAINT. BYPASS  
NO  
PREV  
EXIT  
44  
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Operation  
Communication Options  
Communication options are the various options that enable the operator to view data from remote  
locations and to program the type of data to be viewed. For detailed information, see Section 3.5 -  
The communication options screens can be accessed from the third page of the System Settings  
screen. (See Figure 47.)  
Figure 55 Communication options Screen, page 1  
COMMUNICATION OPTIONS  
MODEM  
DISABLED  
YES  
YES  
YES  
YES  
PROGRAMMABLE RELAY #1  
PROGRAMMABLE RELAY #2  
INPUT CONTACT ISOLATOR  
REMOTE ALARM #1  
NEXT  
EXIT  
The Internal Modem Option allows the system to dial out or receive incoming calls. To set dialing fea-  
tures, and to enable internal or external modem, press MODEM on the first page of the Communica-  
tions Options screen. The Auto Dial screen will be displayed.  
Figure 56 Auto dial screen  
AUTO DIAL  
MODEM  
INTERNAL  
PRIMARY LINE  
SECONDARY LINE  
INIT. STRING  
MAX. BAUD RATE  
ATSO = 1  
2400  
NEXT  
EXIT  
To get to the Modem Selection screen, highlight MODEM and press SELECT. The following screen  
will come up showing that the modem is disabled.  
Figure 57 Modem selection screen  
DISABLED  
EXTERNAL  
INTERNAL  
DISABLED  
45  
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Operation  
To enable the modem, highlight INTERNAL or EXTERNAL and press SELECT. The Auto Dial screen  
will return (Figure 56) except instead of DISABLED, the message will read INTERNAL or EXTER-  
NAL.  
After enabling the modem, the Operator can proceed to configure Auto Dial settings at the AUTO  
DIAL screen. To input the phone number for the primary line, highlight PRIMARY LINE and press  
SELECT. The Operator can input up to 20 digits.  
In a similar manner, the Operator can input the numbers for the secondary line.  
To set the initialization string, highlight INIT STRING and press SELECT. The default for the inter-  
nal modem is ATS0 = 1. To change this setting, highlight INIT. STRING. After making the change,  
press SELECT repeatedly until the cursor moves to the end of the line. Pressing SELECT one more  
time will return the previous screen. Figure 56 - Auto dial screen. Consult the owner’s manual for  
the external modem for help in setting the initializing string for this modem.  
Next, the Operator can change the setting for the maximum baud rate by highlighting MAX BAUD  
RATE and pressing SELECT. A screen will appear allowing the Operator to select 2400 or 9600.  
From the Auto Dial screen, the Operator can access the second page by bracketing NEXT, and press-  
ing SELECT. This action will bring up the following screen.  
Figure 58 Auto dial screen, page 2  
AUTO DIAL  
MODEM HEALTH CHECK  
AUTO DIAL IN  
AUTO DIAL OUT  
PAGER  
EVERYDAY  
YES  
YES  
NO  
The settings for Modem Health Check, Auto Dial In, and Auto Dial Out, can be changed by highlight-  
ing the item and pressing SELECT, which will bring up the appropriate screen  
To enable the pager and configure settings, highlight PAGER and press SELECT. The following  
screen will come up.  
Figure 59 Pager support configuration  
PAGER SUPPORT CONFIGURATION  
PAGER ENABLED  
PAGER NUMBER  
PAGER PIN  
8773886786  
A password is required to enter a pager number and change the pager pin number. See Figure 48  
and Section 3.2 - Security Access and Passwords. Press SELECT will return the Operator to the  
Communications Options Screen. (See Figure 55.) To go to the second page of the Communications  
Options Screen, bracket NEXT and press SELECT. The following screen will come up.  
46  
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Operation  
Figure 60 Communications options screen, page 2  
COMMUNICATION OPTIONS  
REMOTE ALARM #2  
REMOTE ALARM # 3  
SITESCAN  
NIC  
AS 400  
NO  
NO  
NO  
NO  
NO  
NEXT  
PREV.  
EXIT  
Select NEXT to go to the Communication Options screen, third page.  
User Settings  
The User Settings are accessed from the Configuration Screen (Figure 40).  
Figure 61 User settings screen, page 1  
USER SETTINGS  
OUTPUT PLL PHASE ADJUST 0.0  
OUTPUT PLL SLEW RATE  
OUTPUT PLL SYNC RANGE  
DC BUS FLOAT VOLT  
0.5  
1.0  
540  
1.6  
BATT. CHARGE I LIMIT  
CANCEL  
NEXT  
SAVE & EXIT  
Figure 62 User settings screen, page 2  
USER SETTINGS  
BATT. TIME LOW WARNING  
BATT. TIME (T 1) AT 100%  
BATT. TIME (T 2) AT 50%  
5
15  
45  
BATT. EOD LOWER SET POINT 384  
BATT. EOD UPPER SET POINT 427  
NEXT  
PREV.  
SAVE & EXIT  
CANCEL  
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Operation  
Figure 63 User settings screen, page 3  
USER SETTINGS  
BATT. EOD RAMP START  
BATT. EOD RAMP END  
BATT. TEMP. ALARM LIMIT  
15  
60  
40  
BATT. COMPARTMENT TEMP. LIMIT 50  
INPUT PLL PHASE ADJUST  
0.0  
NEXT  
PREV.  
SAVE & EXIT  
CANCEL  
Figure 64 User settings screen, Page 4  
USER SETTINGS  
INPUT PLL SLEW RATE  
0.5  
1.0  
10  
INPUT PLL SYNC RATE  
INPUT I LIMIT WALK-IN  
LCD CONTRAST  
LED BRIGHTNESS  
NEXT  
PREV.  
SAVE & EXIT  
CANCEL  
Figure 65 User settings screen, page 5  
USER SETTINGS  
ALARM AUDIO LEVEL  
AUX. TEMPERATURE LIMIT  
40  
5
YES  
AUTO REXFER COUNTER / HR.  
BATT. GND FAULT BREAKER TRIP  
10 % PASSIVE FILTER SETTINGS  
NEXT  
PREV  
CANCEL  
SAVE & EXIT  
48  
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Operation  
Highlighting 10% PASSIVE FILTER SETTINGS will bring up the following Operator--interactive  
screen.  
Figure 66 10% Passive filter settings screen  
10 % PASSIVE FILTER SETTINGS  
FILTER PREFERRED STATE  
10 % PASSIVE FILTER  
OPEN  
ENABLED  
EXIT  
Figure 67 User settings screen, page 6  
USER SETTINGS  
AUTO RESTART SETTING  
SYSTEM  
ENABLED  
NO  
ACTIVE FILTER ENABLE  
TEMPERATURE BATT. CB TRIP  
CHANGE PASSWORD  
INTERRUPTED TRANSFER ENABLE DISABLE  
CANCEL  
PREV.  
SAVE & EXIT  
Factory Settings  
Figure 68 Factory settings screen  
FACTORY SETTINGS  
OUTPUT AC VOLTS AN  
120  
120  
120  
0.5  
OUTPUT AC VOLTS BN  
OUTPUT AC VOLTS CN  
OUTPUT OF / UF  
INVERTER DC OFFSET PHASE A  
SAVE & EXIT  
NEXT  
CANCEL  
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Operation  
Figure 69 Factory settings screen, page 2  
FACTORY SETTINGS  
INVERTER DC OFFSET PHASE B  
INVERTER DC OFFSET PHASE C  
INPUT I LIMIT WITH TRAP  
INPUT I LIMIT WITHOUT TRAP  
INPUT I LIMIT ON GENERATOR  
164.1  
190.8  
100  
SAVE & EXIT  
NENXETXT  
PREV.  
CANCEL  
Figure 70 Factory settings screen, page 3  
FACTORY SETTINGS  
INPUT PID LOOP  
ON GENERATOR DELAYED RESTART 10  
BYPASS / OUTPUT PHASING 30  
SAVE & EXIT  
PREV.  
CANCEL  
Alarm Mask  
The Alarm Mask sets parameters for all alarms that affect the UPS and output channels. The pro-  
grammable attributes are described below. The letters L, D, F and E in Figure 71 refer to these fea-  
tures, allowing the operator to determine their status.  
Latching  
This option latches the alarm when it occurs. Latching alarms will not automatically clear from the  
screen when the alarm condition ends, and must be cleared from the screen by the operator.  
Dial  
When an alarm condition occurs, and the system has an Auto Dial option, the system will dial out to a  
designated number in accordance with the Dial Out (Auto Dial) instructions set in the UPS. See  
AUTO DIAL on page 52 for more information on this feature.  
Freeze  
This feature will freeze the History Log Buffer(s) if an alarm is detected. This feature is used mainly  
for diagnostic purpose by Liebert Global Services and Engineering.  
Event Logging  
The list of alarms that can be masked are shown in Table 7. Most Events are automatically logged  
into the Event History Buffer. Events that can be selected or deselected by the user are:  
Input Line Fail  
Input Under Voltage  
Input Over Voltage  
Bypass Sync Error  
Bypass Voltage Out of Tolerance  
Bypass Line Fail  
Input Contact Alarms (if this option is installed)  
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Operation  
Delay  
This refers to the time in seconds that must occur before the UPS recognizes an alarm function. The  
delay can be anywhere from 0 to 99.9 seconds in 0.1 second intervals. If an alarm is set to Latch, it  
will only recognize the alarm and latch after the delay period.  
Figure 71 Alarm / fault name screen  
ALARM / FAULT NAME  
ALARM / FAULT NAME  
L D F E  
BATT. FUSE FAIL  
BATT. LOW TRANSFER  
DC OV TRANSIENT  
INPUT PHASE ROT ERROR  
RECTIFIER FUSE FAIL  
RECTIFIER DRIVE 1 FAIL  
Y YY YN NY Y  
Y Y Y Y  
Y Y Y Y  
N N N Y  
Y Y Y Y  
Y Y Y Y  
UP  
EXIT  
DESCRIPTION: L - Latching...D - Dial...  
DOWN  
SELECT  
The Alarm / Fault Name Screen can be accessed from the Configuration Screen (Figure 40) by high-  
lighting Alarm Mask and pressing SELECT.  
When the Alarm / Fault Name Screen is displayed, the highlighted alarm will be flashing. (In the fig-  
ure above, BATT. FUSE FAIL will be flashing.) The DESCRIPTION at the bottom of the screen  
defines the letters L, D, F, and E. The DESCRIPTION scrolls from right to left, allowing the Operator  
to see the entire list of features.  
The Operator can determine the status of the Latching, Dial, Freeze and Event Log Mask, and change  
certain attributes by following these steps.  
NOTE  
When additional navigational choices (UP, DOWN, and SELECT) appear at the bottom of the  
display screen, the customary rules change slightly.  
1. Select the alarm to be viewed.  
a. To scroll down the list, highlight DOWN on the display screen and press the SELECT button.  
Continue pressing SELECT until the appropriate alarm is moved to the top position on the  
screen. Then use the arrow keys to highlight SELECT on the display screen. Press the  
SELECT navigation button to bring up the Edit screen below.  
b. To scroll up the list, highlight UP on the display screen and proceed as in a.  
2. After editing the first alarm, select the next alarm to be viewed, and proceed as in the steps above.  
Figure 72 Alarm edit screen  
ALARM / FAULT NAME  
BATTERY FUSE FAIL  
LATCHING  
DIAL  
FREEZE  
EVENT LOG  
YES  
YES  
NO  
YES  
SAVE & EXIT  
CANCEL  
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Operation  
To change the programmable attributes, highlight the attribute to be edited and press the SELECT  
button. This action brings up a screen allowing the Operator to toggle between YES and NO.  
NOTE  
Some attributes cannot be edited.  
AUTO DIAL  
The Npower UPS can automatically dial (through the optional modem) each of two pre-programmed  
telephone numbers (up to 12 digits) when specified alarm conditions occur within the UPS system.  
The Npower attempts to dial the first number three times at 45 second intervals. If there is no  
answer, the system rolls over to the second number and repeats the process. If there is no answer on  
the second number, the system goes back to the first number, repeating the process. The system con-  
tinues this sequence until connected or disabled.  
Upon connection, the system transmits data, in ASCII format, that includes the system identification  
code, the present alarm message(s) and the time that the alarm(s) occurred. Refer to 3.5 - Communi-  
Refer to the Special Functions column in Table 7 - Alarms, functions, and corrective actions to  
see which alarm messages will initiate an auto-dial call.  
If the auto-dial numbers were specified at time of order, the numbers are pre-programmed into the  
system. However, if the numbers need to be changed, follow these steps:  
1. From the System Configuration screen, press the Up or Down button to move the highlighted  
cursor to Auto Dial and press SELECT.  
2. The Auto Dial screen will appear. Highlight and select the first Auto Dial Number.  
3. Press SELECT to move the arrow to the right.  
4. To change a digit, press Up to increase the number or press the Down button to decrease it. Press  
Select to set the value and move to the next digit.  
5. After changes have been made, press SELECT again to return to the System Configuration  
screen.  
6. If required, go to the Second Number screen and enter the correct number.  
7. If required, go to the Modem Baud Rate screen and choose from the available baud rates.  
Customer Alarm Interface  
The Npower UPS offers a Programmable Relay Board option allowing the Operator to program cer-  
tain alarms or events to activate single or multiple output relays. (See Section 6 in the Options man-  
ual.) In addition to the user-defined programming capability of the system, the Npower offers two pre-  
defined relay assignments: AS400, where only the first 3 relay assignments are pre configured (with  
the other 5 assignments available for user definition, and Standard Set, where the first 7 relays are  
assigned with the remaining one left unprogrammed. (The 8th assignment is not available for user  
definition.)  
This means that the Operator can choose among the following three configurations for each of the two  
Programmable Relay Boards.  
• AS400  
• Standard Set  
• User Defined  
The default configuration is User Defined.  
To access the proper screen for configuring the Programmable Relay Boards:  
1. Navigate from the MAIN MENU to the CONFIGURATION screen.  
2. From the CONFIGURATION screen, use the arrow keys to highlight CUSTOMER ALARM  
INTERFACE and press SELECT.  
This action will bring up the following screen.  
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Operation  
Figure 73 Customer alarm interface screen  
CUSTOMER ALARM INTERFACE  
RELAY BOARD # 1  
RELAY BOARD # 2  
CONTACT BOARD  
AS400  
NOT INSTALLED  
NEXT  
CANCEL  
SAVE & EXIT  
If there is no board, the “NOT INSTALLED” message is displayed.  
3. Pressing NEXT will bring up the second page.  
Figure 74 Customer alarm interface screen, page 2  
CUSTOMER ALARM INTERFACE  
REMOTE LED BOARD # 1.....................................  
REMOTE LED BOARD # 2
REMOTE LED BOARD # 3  
PREV  
CANCEL  
SAVE & EXIT  
To access the Programmable Relay Board #1, highlight RELAY BOARD #1 from the first page of the  
CUSTOMER ALARM INTERFACE screen and press SELECT to bring up the following screen.  
Figure 75 Programmable output relay board #1, AS400 assignment  
PROGRAMMABLE OUTPUT RELAY BOARD # 1  
RELAY ASSIGNMENTS...........................AS400  
PROGRAMMABLE RELAY # 1  
PROGRAMMABLE RELAY # 2  
PROGRAMMABLE RELAY # 3  
BATTERY DISCHARGING  
LOW BATTERY WARNING  
LOAD ON UPS / LOAD ON BYPASS  
SAVE & EXIT  
CANCEL  
The AS400 pre-assigned relays are shown in this screen.  
53  
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Operation  
To change the relay assignment, select RELAY ASSIGNMENTS from the screen and press SELECT.  
The following screen will appear.  
Figure 76 Relay assignments  
RELAY ASSIGNMENTS  
AS400  
STD SET  
USER DEFINED  
If you select STD SET, the following screen will be displayed.  
Figure 77 Programmable output relay board, standard set  
PROGRAMMABLE OUTPUT RELAY BOARD # 1  
RELAY ASSIGNMENTS...........................STD SET  
PROGRAMMABLE RELAY # 1  
PROGRAMMABLE RELAY # 2  
PROGRAMMABLE RELAY # 3  
PROGRAMMABLE RELAY # 4  
LOAD ON UPS  
LOAD ON BYPASS  
BATTERY DISCHARGE  
LOW BATTERY WARNING  
SAVE & EXIT  
CANCEL  
Figure 78 Programmable output relay board, standard set, page 2  
PROGRAMMABLE OUTPUT RELAY BOARD # 1  
RELAY ASSIGNMENTS...........................STD SET  
PROGRAMMABLE RELAY # 5  
PROGRAMMABLE RELAY # 6  
PROGRAMMABLE RELAY # 7  
OVERLOAD  
AMBIENT OVER TEMP  
SYS SUMMARY ALARM  
SAVE & EXIT  
PREV  
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Operation  
If the Operator selects USER DEFINED from the RELAY ASSIGNMENTS screen, the following  
screen will come up.  
Figure 79 Programmable output relay board, user defined  
PROGRAMMABLE OUTPUT RELAY BOARD # 1  
RELAY ASSIGNMENTS...........................USER DEFINED  
PROGRAMMABLE RELAY # 1  
PROGRAMMABLE RELAY # 2  
PROGRAMMABLE RELAY # 3  
PROGRAMMABLE RELAY #4  
PROGRAMMABLE RELAY #5  
PROGRAMMABLE RELAY #6  
PROGRAMMABLE RELAY #7  
PROGRAMMABLE RELAY #8  
SAVE & EXIT  
CANCEL  
All User Defined relays are programmable.  
NOTE  
Alarms have a separately programmable function that allows them to be latching or non-  
latching. If the alarm is latched, then the programmable relay will also latch until the alarm is  
reset.  
To begin programming the User Defined Relays, highlight the relay to be programmed and press the  
SELECT button. This action will bring up the List of Alarms/Faults screen. (Figure 80). Initially, the  
box beneath the relay will be empty.  
To attach an alarm to each relay, follow the steps under Navigating Protocol on page 56.  
CAUTION  
!
Navigating through screens with additional navigational selections at the bottom of the  
display screen is slightly different from navigation involving only the navigation buttons  
below the display screen. Specific instruction is given below.  
Figure 80 List of alarm faults screen  
ALARM / FAULT NAME  
PROG RELAY # 1  
BATT. FUSE FAIL  
BATT. LOW XFER  
BATTERY FUSE FAIL  
DC OV TRANSIENT  
INP PHASE ROT ERROR  
RECT. FUSE FAIL  
RECT DRIVE 1 FAIL  
UP  
ADD  
REMOVE  
CLEAR  
EXIT  
DOWN  
The alarm at the top of the screen will be flashing.  
NOTE  
If the Npower has Open Comms-Discrete Inputs (Input Contact Isolators, Section 7 of the  
Options Manual, these will show up on the alarm list and can be selected to connect to a  
programmable output relay.  
55  
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Operation  
Navigating Protocol  
For the screen above and others like it, the normal screen navigation rules are changed. It is impor-  
tant to differentiate between the selections at the bottom of the display screen (UP/DOWN/ADD/  
REMOVE/CLEAR/EXIT) and the navigation buttons or arrow keys below the display screen. To scroll  
up the Alarm/Fault list, use the arrow keys to highlight the UP selection at the bottom of the display  
screen. Next, press the SELECT navigation button. Continue this sequence until you have positioned  
the proper Alarm/Fault in the active position at the top of the list. To scroll down the list, use the  
arrow key to highlight the DOWN selection at the bottom of the display screen. Next, press the  
SELECT navigation. Continue until the proper alarm is positioned at the top of the list.  
When the selected Alarm/Fault is in the active position at the top of the list, it will be flashing. To  
attach this alarm to a Programmable Relay, use the arrow keys to highlight ADD at the bottom of the  
display screen. Press SELECT and your selection will now appear in the right hand box.  
You may attach up to four alarms to each relay by following this procedure. Since there are almost  
200 alarms, it is advised that you review the entire list and note which alarms you want connected to  
each relay before beginning your selections. Keep in mind that if you attach more than 1 alarm to the  
relay, and the relay is triggered, you will not be advised which of the alarms is activated. You may be  
able to determine this through other diagnostic features of the Npower, but it will not be evident from  
this feature.  
If you decide to remove an alarm from the selected alarm set, scroll the list to put the alarm you want  
to remove in the top (flashing) position on the ALARM/FAULT NAME list. Use the arrow keys to  
move the cursor to REMOVE. Press SELECT to remove the alarm from the right hand (connected)  
list.  
If you wish to clear all the alarms and start over, move the cursor to CLEAR and press SELECT.  
After you have selected the alarms you want connected to PROG RELAY #1 use the arrow keys to  
move the cursor to EXIT, press SELECT. This will put you back to the PROGRAMMABLE OUTPUT  
RELAY BOARD # 1 screen. Follow the procedure above to program the next relay. When all of the  
relays you wish to program have been completed, highlight SAVE & EXIT and press SELECT.  
CAUTION  
!
You must select save & exit from the programmable output relay board screen or your  
selections will not be saved.  
If you have a second relay board installed, from the CUSTOMER ALARM INTERFACE screen,  
repeat the same procedures for RELAY BOARD # 2.  
3.3.6 Manual Transfer  
The Manual Transfer screen allows the Operator to transfer the critical load to and from bypass  
through the static bypass switch. This screen can only be accessed when the rotary switch is on Nor-  
mal position. To access the screen, start at the MAIN MENU. Highlight MANUAL TRANSFER and  
press SELECT. There are 3 status options for the Inverter: In sync, lag x degrees, and lead x degrees.  
The message Retransfer to UPS or Transfer to Bypass will appear depending on status of the critical  
load. The Operator can proceed with the transfer/retransfer by highlighting OK and pressing  
SELECT or EXIT. If a transfer or retransfer is not allowed, the FLASHING message Transfer Not  
Allowed is displayed and the only option is to Exit. If the Operator chooses to Exit, the screen returns  
to the Main Menu.  
Figure 81 Manual transfer / retransfer screen when transfer is allowed  
MANUAL TRANSFER / RETRANSFER  
BYPASS  
OK  
INVERTER  
INT. BYP. SWITCH  
OK  
NORMAL  
EXT. MAINT. SWITCH ON-LINE  
INVERTER LAG 1 DEGREE  
TRANSFER TO BYPASS  
EXIT  
OK  
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Operation  
Figure 82 Manual transfer / retransfer screen when transfer is not allowed  
MANUAL TRANSFER / RETRANSFER  
BYPASS  
INVERTER  
NOT OK  
OK  
INTERNAL BYPASS SWITCH  
EXT. MAINT. SWITCH  
INVERTER  
NORMAL  
ON-LINE  
IN SYNC  
TRANSFER NOT ALLOWED  
OK  
EXIT  
In the figure above, the message “TRANSFER NOT ALLOWED” will be flashing.  
3.3.7 Battery Management  
The Battery Management screens display information on battery self tests, battery equalization, bat-  
tery temperature, and battery cycle monitoring. This information enables the operator to immediately  
see the effects of load shedding on time remaining and to accurately assess remaining power  
resources. The Battery Management screen is accessed from the Main Menu.  
Figure 83 Battery management screen  
BATTERY MANAGEMENT  
BATTERY TEST  
BATTERY EQUALIZER  
BATTERY TEMP COMPENSATION CHARGE  
BATTERY CYCLE MONITOR  
BATTERY TIME REMAINING  
CANCEL  
SAVE & EXIT  
Battery Test  
The Battery Test screen allows the Operator to select between Auto Test and Manual Test.  
Figure 84 Battery test screen  
BATTERY TEST  
MANUAL TEST  
LAST BATTERY TEST: BATTERY TEST PASSED  
EXIT  
The auto battery self test can be enabled / disabled from the Battery Test Screen. It is performed  
unattended by programming Time, Date, Test Cycle and Test Duration in Battery Self Test Screen.  
Selecting MANUAL TEST from the Battery Test screen will perform an Operator-initiated test.  
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Operation  
The following conditions and features apply to either Auto or Manual Mode:  
• If you go to the battery screen, it will indicate “Battery Test in Progress”. When the test is com-  
plete, the indication “Last Battery Test” will either say “Battery Test Passed” or “Battery Test  
Failed.”  
• One of two alarms are logged in the event log screen: “Battery Test Passed” or “Battery Test  
Failed”. If failed, there will be accompanying alarm messages in the event log to describe the rea-  
son for failure. (i.e. Battery Recharging). “Battery Test Failed” message is also latched in the  
active alarm/fault window of the Mimic screen.  
• There are a number of pre-conditions which must exist before it is possible to start a battery test:  
• The Battery CB, Input and Output contactors must all be closed.  
• All phases of Input and Bypass volts must be within defined limits of 80% to 115%.  
• Battery Charge must be greater than 90%.  
• The test is interlocked to “Batt Ov Temp Warning” alarm. When this alarm is present, battery  
test won’t start.  
• DC volts must be greater than the DC Bus Float Voltage of 540 VDC.  
• A load must be greater than 15% of rated kVA.  
• The On Generator status must be False.  
• Input frequency must be within limits.  
• Auto and Manual tests are interlocked; only one can be active at a time.  
• The recommended default time settings based on the battery size are shown in the table below.  
Table 5  
Default time settings  
Battery Type Test Duration  
15 Minute  
30 Minute  
45 Minute  
60 Minute  
75 Minute  
90 Minute  
1 Minute  
2 Minutes  
3 Minutes  
4 Minutes  
5 Minutes  
6 Minutes  
The factory default setting is 60 seconds and can be set between 30 to 900 seconds.  
The test starts by commanding the rectifier control circuit to lower the Rectifier output voltage. The  
rectifier stays on, but is phased back. This means the Rectifier is still available to support the load if  
the battery fails.  
A battery test will be aborted if any of the following become true:  
• The battery Over-Temperature Warning becomes active.  
• Battery CB, Input or Output contactors open.  
• Any phase of the Bypass or Input volts exceeds the limit of 80% and 115%.  
• If the battery voltage falls too quickly during the test.  
Figure 85 Automatic test screen  
AUTO TEST  
BATT. TEST TIME 01:02:03  
BATT. TEST DATE 07/13/00  
CYCLE  
2
DURATION  
30  
EXIT  
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Operation  
To enable the Auto Battery Self Test, Select “Auto Test Enable” from the Battery Test screen. Next,  
set the Date and Time at which the first test will be performed. Set the Test Cycle period in weeks.  
(The range is 2-9 weeks and the default is 2 weeks.) Finally, set the Test Duration time in seconds  
according to the table above. The range is 30-900 seconds and the default is 60 seconds. Use the UP  
DOWN navigation buttons to change the cursor position when setting battery parameters.  
Figure 86 Set battery cycle screen  
BATTERY CYCLE  
MIN 2  
MAX 9  
2
WEEKS  
Figure 87 Set battery duration screen  
BATTERY DURATION  
MIN 30  
MAX 900  
SECONDS  
Battery Equalizer  
In order to prolong battery life, the Npower system provides a User-programmable setting after each  
battery discharge. The equalize setpoint is typically set to a higher float voltage.  
When the input utility power is interrupted, the battery supplies DC power to the inverter so there is  
no interruption of power to the critical load. When the AC input power is restored, the battery equal-  
ize recharging circuit can be activated automatically or manually to increase the rectifier/charger out-  
put voltage to recharge the battery. The battery equalize circuit may also be manually activated at  
any time during normal float (constant) voltage operation. The equalizing time can be adjusted from 0  
to 72 hours. The default setting is 0. A setting of 0 is interpreted as if the feature were disabled.  
The Battery Equalize screen The battery equalize screen lets the operator change the battery equalize  
recharging mode from manual to automatic, and to observe or change the equalize time. To access  
this screen go to the MAIN MENU, highlight BATTERY MANAGEMENT, and press SELECT. This  
brings up the Battery Management screen. Highlight BATTERY EQUALIZER and press SELECT.  
The Battery Equalizer Screen (Figure 88) will appear.  
CAUTION  
!
The manufacturers of the valve-regulated batteries supplied with Liebert’s standard battery  
cabinets recommend that when first installed the batteries be equalize charged. After that  
initial equalize charge, they recommend no further equalize charging for their batteries.  
Other manufacturers may have different recommendations for their products. Consult the  
battery manufacturer’s manual for specific information about equalize charging.  
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Operation  
Figure 88 Battery equalizer screen  
BATTERY EQUALIZER  
DISABLE  
AUTO  
MANUAL  
0
EQUALIZE TIME PERIOD  
EQUALIZE VOLTAGE  
540  
SAVE  
EXIT  
From the Battery Equalizer Screen, you can choose one of the four options on the screen. The screens  
for these options are illustrated below.  
Figure 89 Auto screen  
AUTO  
ENABLED  
DISABLED  
AUTO MODE—When the battery recharge control logic is in the AUTO MODE, the UPS battery  
charger attempts the equalization process only if the EQUALIZE TIME PERIOD is greater than zero,  
the battery voltage has been at or below the Battery Discharging alarm limit for longer than 30 sec-  
onds, and the battery breaker (MBD) is closed.  
MANUAL MODE. This mode enables the operator to manually initiate a battery equalize charge to  
raise the DC bus voltage to correct a non-uniformity in the individual cell voltages or specific gravity  
readings.  
Figure 90 Manual screen  
MANUAL  
STOP  
START  
STOP EQUALIZE CHARGE—This selection lets the operator halt the equalizing charge to the bat-  
tery at any time, whether the circuit was activated automatically or manually.  
EQUALIZE TIME PERIOD. This selection permits the Operator to adjust the battery equalize time  
in one hour increments from 0 to 72. The battery equalize time must be greater than zero for the bat-  
tery to begin recharging in both the AUTO and the MANUAL modes. Use Up/Down buttons to set  
battery equalize time and press SELECT.  
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Operation  
Figure 91 Equalize time period screen  
EQUALIZE TIME PERIOD  
MIN  
0
MAX  
72  
000  
When the battery is at full voltage (not being recharged), this selection reads EQUALIZE TIME  
PERIOD (hrs). When the battery is recharging, this selection reads EQUALIZE TIME REMAINING  
(hrs). After the equalize recharge time has expired, the indication returns to the preset equalize time.  
Figure 92 Equalize voltage screen  
EQUALIZE VOLTAGE  
MIN  
520  
MAX  
580  
540  
The equalize voltage is also programmable. In the example above, the range is 520 to 580 volts with  
the default being 540 volts.  
Battery Temperature Compensation Charge  
The Battery Temperature Compensation Charge screen is accessed from the Battery Management  
Screen (Figure 83). The Operator can enable or disable Battery Temp Compensation function. He  
can also change the compensation setting by going into the edit screen. The values are in millivolts/  
degree C.  
Figure 93 Battery temperature compensation charge screen  
BATTERY TEMP COMPENSATION CHARGE  
15 C =  
20 C =  
25 C =  
30 C =  
<
<
<
<
TEMPERATURE  
TEMPERATURE  
TEMPERATURE  
TEMPERATURE  
<
<
<
<
20 C  
25 C  
30 C  
35 C  
850  
1000  
1000  
850  
NEXT  
EXIT  
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Operation  
To enable or disable the Battery Temperature Charge, highlight the top line in the screen above and  
press the SELECT button. This will bring up the following screen.  
Figure 94 Battery temperature compensation enable/disable screen  
BATTERY TEMP COMPENSATION  
DISABLE  
To access page 2 of the Battery Temp Compensation Charge Screen, press NEXT on the Battery Temp  
Compensation Charge Screen (see Figure 93).  
Figure 95 Battery temperature compensation charge screen, page 2  
BATTERY TEMP COMPENSATION CHARGE  
35 C =  
40 C =  
<
<
TEMPERATURE  
TEMPERATURE  
<
<
40 C  
45 C  
800  
750  
PREV  
EXIT  
To edit the Battery Temperature Compensation, select the second line from the top in Figure 93 and  
press the SELECT button. The following screen will come up.  
Figure 96 Battery temp compensation edit screen  
15 C =  
MIN  
<
TEMPERATURE  
<
20 C  
MAX  
1000  
500  
MV/ C  
Battery Cycle Monitor  
The Battery Cycle Monitor feature provides detailed data each time the batteries experience a dis-  
charge event. By keeping track of cycles imposed on the battery, the Operator has an indication of  
consumption, amount of useful life left on the batteries, and an early warning to service and/or  
replace the batteries. The data can be retrieved from the front panel LCD, remote terminal interface,  
or a modem connection.  
The Battery Cycle Monitor screen can be selected from the Battery Management screen (See  
Figure 83). The default setting is set to ENABLE.  
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Operation  
Figure 97 Battery cycle monitor screen  
BATTERY CYCLE MONITOR  
BCM  
0
DISABLE  
- 30 SECONDS DISCHARGE CYCLES  
2
1
1
0
31 - 90 SECONDS DISCHARGE CYCLES  
91 - 240 SECONDS DISCHARGE CYCLES  
OVER 240 SECONDS DISCHARGE CYCLES  
NEXT  
EXIT  
The second page, accessed by selecting NEXT (See Figure 98), allows the Operator to view the Sum-  
mary Page and to erase the BCM time bucket data permanently from the non-volatile storage. (This  
action requires the system password.) The Operator can also erase the summary information as well,  
providing he inputs the proper password. However, this is not recommended for anyone except factory  
technicians or Liebert Service Engineers.  
Figure 98 Battery cycle monitor screen, page 2  
BATTERY CYCLE MONITOR  
SUMMARY PAGE  
CLEAR BCM  
CLEAR SUMMARY  
YES / NO  
YES / NO  
EXIT  
PREV  
DISCHARGE CYCLES  
The Discharge Cycles Screens are accessed from the Battery Cycle Monitor Screen.  
Each of the four buckets will have a format as illustrated in Figure 99 showing the 0-30 seconds dis-  
charge cycles. The ID numbers are stamped in the order of occurrence.  
For example, assume that the following four discharge cycles have occurred:  
1 - On 03/09/01, there was discharge cycle that lasted 25 seconds.  
2 - On 04/12/01, there was discharge cycle that lasted 96 seconds.  
3 - On 04//25/01, there was discharge cycle that lasted 42 seconds.  
4 - On 04/26/01, there was discharge cycle that lasted 21 seconds.  
The 0-30 bucket should display event IDs 1 and 4, with #4 shown as the most recent discharge event.  
The 31-90 bucket displays event #3, and the 91-240 bucket displays event #2.  
The maximum field length for seconds is 99999 (5 digits) which equates to 27.78 hours. DC Bus volts  
has xxx (3 digits).  
FORMAT—Maximum discharge 1 is displayed in xx.x format (i.e. 65.5, 99.9 max) when the discharge  
current is 6553 (unsigned integer / 10) for each cycle. The field length for KWH is 5. When less than  
1000 KWH, it is displayed in xxx.x format (i.e. 340.8, 999.9 max). If it exceeds 999.9, the decimal point  
is removed and the format becomes xxxx. The maximum displayed KWH is 6553 for each cycle. The  
displayed range for battery temperature that can be displayed is from 0 to 126°C (product specifica-  
tions call for the operating range of 0-40°C.) Any readings outside that range will be displayed as *.  
To view the complete list in the event, use the UP and DOWN selections to scroll the page up or down.  
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Operation  
Selecting the TIME button will display the time stamp of each cycle for three seconds after which it  
repaints the column with DATE stamps again.  
Figure 99 0-30 seconds discharge cycles  
0 - 30 SECONDS DISCHARGE CYCLES  
#
DATE  
SEC  
MIN-DC  
MAX-A  
KWH  
C
4
1
04/26/01  
02/09/01  
21  
25  
443  
439  
100  
89  
1
1
25  
24  
TIME  
DOWN  
UP  
EXIT  
SUMMARY PAGE LAYOUT  
The Summary Page Screen is accessed from the Battery Cycle Monitor Screen.  
The BCM summary page includes the following information:  
Accumulated number of all discharge cycles.  
Accumulated or active time on battery.  
Accumulated or active battery AMP hours.  
Accumulated or active battery KW hours.  
The upper range of all the accumulated numbers is kept in two long integers to make certain they  
don’t overflow.  
Figure 100Summary page screen  
SUMMARY PAGE  
ACCUMULATED NUMBER OF CYCLES  
ACCUMULATED BATTERY TIME (SEC)  
ACCUMULATED BATTERY AMP HOURS  
ACCUMULATED BATTERY KW HOURS  
4
184  
6
3
EXIT  
DISCHARGE CYCLE DETECTION / RE-ARMING METHOD  
A battery discharge cycle starts with the reversal of battery current (discharge AMPS). The discharge  
current has to be greater than 2% of battery discharge rating. The cycle is terminated and re-armed  
(reset conditions for next cycle) when battery current enters the Normal operating range of +/- 1%.  
The normal range is displayed as NORM in the battery section of the one-line Mimic screen. When  
battery current exceeds 1% in the positive direction, the displayed status is changed to CHG (charge)  
and when drops in the negative direction by more than 1%, it is displayed as DIS (discharge). Battery  
AMPS resolution is 0.1.  
When an End of Discharge condition occurs (fault “BATT LOW TRANSFER”), the cycle is terminated,  
cycle and summary data saved, and the cycle is re-armed. The same thing happens in the event of a  
loss of communications with UPSC (alarm UPSC-MM COMM FAIL.”) After approximately 10 sec-  
onds, the BCM is re-armed for the next cycle.  
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Operation  
BCM DATA DEFINITIONS / STORAGE  
At the start of every discharge cycle, Time and Date are recorded along with Battery Compartment  
Temperature in degrees C. While the cycle is in progress, the following data are stored: Lowest DC  
Bus Voltage, Battery KW Hours, and Highest Battery Discharge AMPS. At the end of the cycle. all of  
these parameters including Cycle Duration (in seconds), and Summary data including Accumulated  
Number Of Cycles, Accumulated Battery Amp Hours, and Accumulated Battery KW hours are stored.  
A total of 132 cycles are saved in a circular buffer.  
BCM ALARM NOTIFICATION  
When the number of cycles exceeds 128, an alarm message will be displayed to alert the user (local  
and remote) that the end of buffer is near. The alarm messaged is defined as “BATT CYCLE BUFFER  
FULL”. The alarm is kept active for a minimum of 30 seconds to allow the software to download the  
128 cycles to the terminal port and also dial out with this alarm, providing the modem option is  
installed and enabled. The cycle storage continues to 132. The 133rd event will override the first  
event in the buffer. But the previous cycles will not be destroyed until overwritten with future BMC  
cycle data.  
REMOTE MONITORING  
The information within each of the time buckets and summary status page can be retrieved via the  
Terminal and Modem ports.  
See 3.5.1 - RS-232 Port: Local Reporting Terminal for a list of commands used to retrieve Service  
Terminal Information.  
Battery Time Low Warning  
The Battery Time Low Warning Feature alerts the Operator to the battery time remaining in min-  
utes. The Operator can set the warning time by navigating from the CONFIGURATION Screen to  
USER SETTINGS, Page 2. This screen is illustrated below.  
Figure 101User settings, page 2  
USER SETTINGS  
5
BATT. TIME (T 1) AT 100%  
BATT. TIME (T 2) AT 50%  
15  
45  
BATT. EOD LOWER SET POINT 384  
BATT. EOD UPPER SET POINT 427  
NEXT  
PREV.  
SAVE & EXIT  
CANCEL  
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Operation  
Highlight BATT TIME LOW WARNING and press SELECT to bring up the following password-pro-  
tected screen.  
Figure 102Battery time low warning screen.  
BATT. TIME LOW WARNING  
MAX  
5
MIN  
2
NOTE  
The default setting is 5. The maximum limit changes according to the number of battery  
cabinets, and the time rating of each. For a single battery, the upper limit is T1. For more than  
one battery, the upper limit is approximately equal to the total battery time.  
After setting the time, press SELECT to save the changes and return to the previous screen.  
Battery Supplement  
This feature allows the UPS to continue to supply power to the output from both the rectifier and the  
battery when the input voltage sags. This mode of operation will keep conditioned-uninterruptible  
power at the output for a longer period of time as compared to just turning off the rectifier when the  
input voltage sags.  
The feature is permanently enabled at the present time, and can be identified by an alarm reading  
“Battery Supplement Active”. The alarm will clear when the Input Undervoltage alarm clears and/or  
if the rectifier turns off and/or if the Battery Discharge alarm clears. There will be 1-second delay  
before setting or clearing this alarm.  
3.3.8 Auto Restart  
The Auto Restart feature allows the UPS to restart without operator intervention after shutting down  
due to loss of input power. When the utility is restored, this feature directs an automatic restart,  
delivering the load power through the inverter, connecting the batteries to the DC bus, and recharg-  
ing the batteries. To utilize this feature, your system must have Liebert motorized Battery Breakers  
on each battery cabinet.  
The first step is to enable the Auto Restart feature. From the Configuration Screen, select System  
Settings, and then Options. From the Options Screen, select Auto Restart and select YES. (The fac-  
tory default is set to NO.) This option is password protected.  
After enabling the Auto Restart feature, proceed to the Auto Restart Setting screen. From this screen,  
the Operator can set the restart to System (the default is Disabled), and program a source qualifica-  
tion timer. To access this screen, navigate to Configuration, and then to User Settings. Select Auto  
Restart.  
The following screen will come up.  
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Operation  
Figure 103Auto restart setting screen  
AUTO RESTART  
AUTO RESTART SETTING  
AUTO RESET TIMING  
SYSTEM  
5
The source qualification timer dictates how long to allow for input and bypass voltages to return to  
their nominal limits. The default value is 100 with a programmable range of 5-100 minutes. Since a  
setting of 100 signifies an infinite wait time, the finite range can be set between 5 and 99 minutes.  
Normally, 5 minutes is adequate.  
Setting the Auto Restart to SYSTEM, automatically changes the setting for Motorized Battery  
Breaker to “Motorized”. The battery type setting cannot be changed back to Manual once Auto  
Restart is set to YES. However, if Auto Restart Option is Disabled (Set to NO), battery type can be  
independently set to Motorized. To access the proper screen, navigate to Configuration, then System  
Settings, then Options, then Motorized Battery Breaker, and select Motorized.  
Once in Auto Restart mode, a new screen will report the progress. (See Figure 104).  
Figure 104Auto restart screen layout  
AUTO RESTART  
AUTO RESTART IN PROGRESS  
QUALIFYING INPUT POWER  
CANCEL  
The message, AUTO RESTART IN PROGRESS will be displayed during the Auto Restart sequence.  
The text line below this message signifies the condition being checked, and flashes in reverse video  
while the message is displayed.  
The Operator can cancel the Auto Restart operation by selecting and acknowledging CANCEL. When  
this is done, a message will appear asking, “Canceling will abort Auto Restart operation. Are you sure  
you want to cancel? The Operator can then select YES or NO”.  
Alarm Notifications  
At the start of Auto Restart operations, an alarm condition is recorded to log “Auto Restart Initiated”.  
If during the process Auto Restart is halted as a result of failed condition, a subsequent alarm is  
recorded as “Auto Restart Failed”. This will be a latched alarm and must be acknowledged and reset  
by the Operator. See Alarm Messages on page 74 for a complete description of these alarms.  
Auto Restart Trigger Condition  
Any time the UPS detects and records an EOD (End of Discharge) condition occurring at the same  
time the input contactor is open, it recognizes that the batteries can no longer support the load. This  
scenario sets the Auto Restart flag, initiating the Auto Restart sequence.  
In a Dual Input system, both Input and Bypass must be available to enable Auto Restart.  
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Operation  
3.3.9 System Status Monitoring  
In addition to the standard UPS metering and alarm information, Npower monitors and calculates  
other relevant data. This data can be accessed by starting from the Main Menu, selecting Status  
Reports, then System Status.  
The counters start from the time LGS or in special cases the contractor complete the startup proce-  
dure and customer accepts the system. Once the unit is accepted, LGS will go to the System Status  
screen and complete the sign off procedure. This is a password-protected screen. Once the sign off pro-  
cedure is completed (easy to follow on screen prompt messages), the software will record the Real  
Time Clock’s time and date. The sign off screen will no longer be displayed in any subsequent entries  
in System Status screen. Only the Date and Time of system sign off will be shown as reference. All  
future data gathering will start from this date and time.  
The System Status Screens contain the following data which is updated real time:  
• Accumulated Installed Hours  
• Accumulated Operating Hours on UPS  
• Accumulated Operating Hours on Bypass  
• Accumulated Backup Minutes  
• Accumulated # of Brown Outs  
• Accumulated # of Black Outs  
• Accumulated # of Manual Transfers  
• Accumulated # of Manual Retransfers  
• Accumulated # of All Transfers  
• Accumulated # of All Retransfer  
• Accumulated # of Overload Conditions  
• Accumulated # of Unsuccessful Auto Retransfers  
• Average Load%  
Figure 105System status screen  
SYSTEM STATUS  
INSTALLED HOURS  
0H  
0H  
0H  
OPERATING HOURS ON UPS  
OPERATING HOURS ON BYPASS  
BACKUP TIME  
5 H 50 M 18 S  
SIGN OFF DATE 10/30/01  
NEXT  
EXIT  
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Operation  
The Sign Off Date segues to Sign Off Time and back every 5 seconds.  
Figure 106System status screen, page 2  
SYSTEM STATUS  
MANUAL XFERS  
MANUAL REXFERS  
ALL XFERS  
0
0
0
0
ALL REXFERS  
NEXT  
SIGN OFF DATE 10/30/01  
PREV EXIT  
Figure 107System status screen, page 3  
SYSTEM STATUS  
BROWN OUTS  
BLACK OUTS  
BACKUP TIME  
0
0
0 H 00M 00S  
SIGN OFF DATE 02/15/02  
NEXT PREV SAVE & EXIT  
A brownout occurs when an Input Undervoltage condition exists for more than 5 minutes. During this  
time, Input Line Fail condition is not active. To determine the brown out count, highlight BROWN  
OUTS and press SELECT. Once a count is made, allow 30 minutes to re-arm the counter.  
The condition for blackout occurs any time all 3 phases of the input voltage sources falls below 60% of  
the rated input voltage rating. The counter starts from the time the Liebert Global Services completes  
the startup procedure, and signs off the SYSTEM STATUS Screen. The counter is automatically re-  
enabled when all 3 phases of the input voltage source rise above the 60% limit.  
The Accumulated Number Of Blackouts (Blackout Counter) can be viewed by highlighting BLACK  
OUTS and pressing SELECT.  
Figure 108System status screen, page 4  
SYSTEM STATUS  
AVERAGE LOAD  
74%  
OVERLOAD CONDITIONS  
UNSUCCESSFUL AUTO REXFERS  
AUX TEMP  
0
1
SIGN OFF DATE 10/30/02  
PREV EXIT  
STATUS DEFINITIONS AND CONDITIONS  
Accumulated Installed Hours  
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Operation  
Once the “UPS Sign Off” is acknowledged, it is stamped with RTC time and date. This step must be  
performed by LGS personnel. The software will keep track of the elapsed hours from that point on by  
subtracting the current time and date from the sign off time and date.  
Accumulated Operating Hours on UPS  
With output contactor closed and load KVA greater than 1%, software accumulates operating hours  
that the load is supported by UPS.  
Accumulated Operating Hours on Bypass  
With bypass contactor closed and load KVA greater than 1%, software accumulates operating hours  
that the load is supported by Bypass.  
Accumulated Backup Hours  
With Battery breaker closed and battery discharge current greater than 2% rated (Ibatt), software  
accumulates Hours or fraction of hours (i.e. 0.2, 1.9) that the load is supported by the battery system.  
Ibatt > 0.02 (Rated KW)/0.96/Vbatt  
Accumulated # of Brown Outs  
An “Input Undervoltage” condition must exist for more than 5 minutes. During this time “Input Line  
Fail” condition must not be active. Once a count is made, allow 30 minutes to re-arm the counter.  
Accumulated # of Manual Transfers  
User initiated and successful transfers to bypass commanded from the manual transfer screen. MM  
checks the status of output and SBS contactors to verify a transfer has successfully taken place.  
Accumulated # of Manual Retransfers  
User initiated and successful retransfers to inverter commanded from the manual transfer screen.  
MM checks the status of output and SBS contactors to verify a transfer has successfully taken place.  
Accumulated # of All Transfers  
All transfers, manual and auto are counted.  
Accumulated # of All Retransfers  
All retransfers, manual and auto are counted.  
Accumulated # of Overload Conditions  
For detection of an overload condition, software monitors 6 alarms (Inv Ovld phA, Inv Ovld phB, Inv  
Ovld phC, SBS Ovld phA, SBS Ovld phC, SBS Ovld phC). It increments the count if one or more of  
these alarm conditions are reported.  
Accumulated # of Unsuccessful Auto Retransfers  
The count is incremented upon receipt of an “Auto Retransfer Failed” alarm from UPSC (UPS Control  
board).  
Average Load%  
Running average of 256 KVA samples over 256 seconds.  
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Operation  
3.4  
Faults, Alarms, Status  
This section defines the active fault, alarm, and status indicators, their causes, and the associated  
system operations performed upon their detection.  
3.4.1 Faults  
A fault is defined as an undesirable system operating condition that could cause further damage to  
the system or potentially drop the load. Once detected, faults may trigger an appropriate emergency  
action such as transferring the load to an alternative power source. Many fault conditions can only be  
resolved through Operator intervention or service by an LGS technician.  
A fault condition must be valid for a certain amount of time before it is recognized as an active fault.  
This prevents spurious signals from causing false fault detection and unnecessary state changes.  
All fault occurrences are time-stamped and recorded in the Event Log for later analysis, and sent to  
the Operator display.  
Fault Messages  
Fault messages are displayed in reverse video, as compared with alarm messages which are displayed  
in regular video.  
The following faults are detected by Rectifier DSP.  
• Battery Overcharge  
• Battery Fuse Fail  
• Battery Low Transfer  
• DC Overvoltage Transient  
• Input Phase Rotation Error  
• Rectifier Fuse Fail  
• Rectifier Drive 1 Fail  
• Rectifier Drive 2 Fail  
• Trap Fuse Fail  
• Delta/WYE Current Imbalance  
The following faults are detected by Inverter DSP:  
• Bypass Frequency Error  
• Bypass Overload Shutdown  
• Bypass Phase Rotation Error  
• IDC Peak  
• IGBT Drive Fail  
• Inverter Overload Transfer  
• Inverter Fuse Fail  
• Output Overvoltage Transfer  
• Output Undervoltage Transfer  
• SBS SCR Open  
• SBS SCR Shorted  
• Inverter current Limit Transfer  
• Inverter DC Offset  
71  
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Operation  
The following faults are detected by the UPS controls. Corrective actions, where possible, are auto-  
matic.  
• Active Filter Fail  
• Battery Overtemp CB Trip  
• Battery Ground Fault CB Trip  
• Bypass Power Supply Fail  
• EPO Shutdown  
• Heatsink Overtemp Limit  
• Input Power Supply Fail  
• Output Power Supply Fail  
• Outlet Air Overtemp Limit  
• Power Supply F1 Fail  
• SWGR Power Fail  
• DC Undervoltage Steady State  
• DC Overvoltage Steady State  
• Rectifier Fail  
• Inverter Fail  
• Overtemp Time out Shutdown  
• Fault Transfer Failed - Shutdown  
• Controller Fault -SBS on.  
• Hardware Shutdown.  
• MM Control Power Fail.  
• MM Memory Fail.  
• Option Power Supply Fail  
3.4.2 Alarms  
An alarm is an indication of an abnormal system condition significant enough to warrant being  
annunciated and logged. Alarm conditions may indicate that a UPS system parameter is out of its  
normal operating range, or may signal an external problem. In some cases an alarm may trigger a  
corrective action. Many alarm conditions will return to normal in due time and the alarm itself will no  
longer be “active.”  
Summary Alarm  
The Npower system features a Summary Alarm, which captures the presence of individual faults and  
alarms. This alarm may be assigned to any PRB relay. See Customer Alarm Interface on page 52.  
The Summary Alarm can be accessed from the list of alarms / faults (Figure 80) by scrolling up and  
down the list. (For navigation instructions, see Customer Alarm Interface on page 52). When the  
Summary Alarm is in the active position, it will be flashing at the top of the screen.  
Figure 109Summary alarm in active position screen  
L D F E DELAY  
ALARM / FAULT NAME  
Y Y N Y 55.15  
Y Y Y Y 0 0  
Y Y Y Y 0 0  
Y Y Y Y 0 0  
Y N Y Y 0 0  
Y Y Y Y 0 0  
ON BATTERY  
INPUT CONTACT #1  
INPUT CONTACT # 2  
INPUT CONTACT # 3  
INPUT CONTACT # 4  
UP  
EXIT  
DESCRIPTION: L - Latching...D - Dial...  
DOWN  
72  
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Operation  
Highlight the SELECT position on the display screen to bring up the Summary Alarm Editing screen,  
allowing the Operator to edit the parameters of the summary alarm.  
Figure 110Summary alarm editing screen  
SUMMARY  
LATCHING  
DIAL  
FREEZE  
EVENT LOG  
NO  
NO  
NO  
NO  
SAVE & EXIT  
CANCEL  
When the New Alarm, System Summary Alarm, or Module Summary Alarm is activated, you can get  
more information at the Operator Display Panel, through a remote terminal or a modem. For further  
information, see 3.5 - Communication Interfaces.  
Table 6  
Auto  
Abbreviations used in alarm messages  
Automatic  
Available  
Battery  
Avail  
Batt  
Byp  
Bypass  
Cap Fuse  
Capacitor Fuse  
Cont Power Control Power  
Equip  
Equipment  
H/W  
Hardware  
Inv Fuse  
OF/UF  
Ov-temp  
O-volt  
Inverter Fuse  
Over/Under Frequency  
Overtemperature  
Overvoltage  
Phase Sequence  
Rectifier Fuse  
Retransfer  
Ph Seq  
Rect Fuse  
Rexfer  
Shutdn  
Static Sw  
Un-volts  
Xfer  
Shutdown  
Static Switch  
Undervoltage  
Transfer  
73  
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Operation  
Alarm Messages  
The alarm message area displays the alarm conditions that are present within the UPS system. The  
table below shows the default values of masks for each alarm/fault, the meaning of the Alarm and  
possible corrective actions.  
The following information applies to the table.  
1. Latch Masks, Dial Masks and unshaded Event log masks may be changed by the user. The user  
may not change any Freeze Masks.  
2. The default alarm names for Input Contact 1 through Input Contact 8 can be modified by the  
user.  
Table 7  
Actual  
Alarms, functions, and corrective actions  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
Control Logic has determined that the  
battery breaker(s) is closed and the battery  
fuse has been open for 10 seconds or  
longer. Battery back-up is no longer  
available. Liebert Global Services should  
be called immediately.  
Battery Fuse  
Fail  
Battery Fuse  
Fail  
Fault  
YES  
YES  
NO  
YES  
Control Logic has determined that the  
battery breaker(s) is closed and the battery  
voltage has dropped below the End of  
Discharge limit. The UPS will transfer to  
bypass. If the transfer is successful, the  
UPS will be shut down. If the transfer was  
unsuccessful, logic will attempt to complete  
a System Shutdown before control power is  
lost. Verify that input power is now available  
and restart the UPS following the  
Battery Low  
xfer  
Battery Low  
Transfer  
Fault  
YES  
YES  
YES  
YES  
instructions in this manual. If the system  
fails to restart properly contact Liebert  
Global Services.  
DC bus voltage is 15% or more over the  
nominal DC Bus Voltage. The UPS will  
transfer the load to Bypass and will shut  
down and isolate the UPS Module. Contact  
Liebert Global Services immediately  
DC Ov  
Transient  
DC Overvolt  
Transient  
Fault  
Fault  
YES  
NO  
YES  
NO  
NO  
NO  
YES  
YES  
The power conductors on the Input line are  
not wired to the UPS in the required  
sequence. This alarm should appear only  
during initial start-up or after a repair to the  
source power system. Disconnect power  
from the Input line and correct the wiring.  
Liebert Global Services must be present  
during initial start-up of your UPS System.  
Inp Phase  
Rot Error  
Input Phase  
Rotation Error  
At least one fuse has opened. The UPS  
automatically transfers the critical load to  
the bypass line. Contactors trip open to  
shut down and isolate the UPS module.  
Contact Liebert Global Services  
Rectifier Fuse Rectifier Fuse  
Fail Fail  
Fault  
YES  
YES  
NO  
YES  
immediately. Do not attempt to reset the  
circuit breakers.  
74  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
On units equipped with an input filter,  
Control Logic has determined that one or  
more of the filter fuses is open. The logic  
will open the Input filter contactor. The UPS  
will continue to run, without input filtering.  
Contact Liebert Global Service to check  
and repair the input filter.  
Trap Fuse  
Fail  
Trap Fuse Fail Fault  
NO  
NO  
YES  
NO  
NO  
NO  
YES  
Reports an On Battery state as long as the  
battery CB is closed, Input Undervoltage  
alarm exists, and the status bit ON UPS is  
set.  
On Battery  
On Battery  
Alarm  
Fault  
YES  
YES  
Battery charge current is 50% above the  
Battery Charge Current Limit for longer than  
5 seconds. The load will be transferred to  
Bypass. If Bypass is not available the UPS  
will attempt to run from the battery. If both  
battery and bypass are not available, a full  
system shutdown will be initiated. This fault  
will inhibit start-up. Contact Liebert Global  
Services immediately  
Battery  
Overcharge  
Battery  
YES  
YES  
NO  
Overchg  
The bypass frequency is outside the ± 5%  
of the system rating. If the load is on  
bypass the static switch will be shut down  
and power will be lost to the load. If the load  
is on UPS, transfer to bypass will be  
inhibited, until this fault clears or is  
corrected. This fault will inhibit startup. If  
fault persists check the bypass source for  
the cause of the frequency irregularity.  
Contact Liebert Global services if you have  
questions.  
Bypass  
Frequency  
Error  
Byp Freq  
Error  
Fault  
NO  
NO  
NO  
YES  
With the load on Static Bypass the system  
has determined that at least one phase of  
the Bypass has exceeded the KVA, KW, or  
RMS current vs. Time overload spec. The  
Static Bypass switch will be turned of and  
the system will be shut down. Power to the  
load will be turned off. Remove the excess  
load from the UPS and attempt to re-start. If  
the load is below the rating of the UPS and  
it will not re-start, contact Liebert Global  
Services.  
Bypass  
OverLoad  
Shutdown  
Byp ovld  
Shutdown  
Fault  
YES  
YES  
NO  
YES  
The power conductors on the bypass line  
are not wired to the UPS in the required  
sequence. This alarm should appear only  
during initial start-up or after a repair to the  
source power system. Disconnect power  
from the bypass line and correct the wiring.  
Liebert Global Services must be present  
during initial start-up of your UPS System.  
Byp Phase  
Rot Error  
Bypass Phase  
Rotation Error  
Fault  
Fault  
NO  
NO  
NO  
NO  
YES  
YES  
The system has detected a failed IGBT.  
The unit will transfer to Bypass if available.  
Contact Liebert Global Services  
immediately.  
IDC Peak  
IDC Peak  
YES  
YES  
75  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
With the load on UPS, at least one phase of  
the UPS KVA or KW has exceeded the  
rated KVA, KW, or RMS current vs. Time  
equation. (Note: This fault would have been  
preceded by an “Inverter Overload Phase x  
alarm.) The UPS will transfer the load to  
Static Bypass if it is available. If the fault or  
overload clears the UPS will automatically  
transfer from SBS to UPS. Remove the  
excess load from the UPS and attempt to  
re-start. If the load is below the rating of the  
UPS and it will not re-start, contact Liebert  
Global Services.  
Inverter  
Overload  
Transfer  
Inverter Ovld  
xfer  
Fault  
YES  
YES  
YES  
YES  
One or more Output Fuses are open.  
(because of capacitance in the system it  
may take up to 1 minute after a fuse failure  
to detect this fault). The system will transfer  
the load to Static Bypass if available and  
then shut down the UPS. Contact Liebert  
Global Services Immediately.  
Inverter Fuse Inverter Fuse  
Fault  
Fault  
YES  
NO  
YES  
YES  
NO  
YES  
YES  
Fail  
Fail  
The UPS module output voltage is above  
the maximum (+10%) deviation from  
nominal. The load automatically transfers to  
the bypass line. The UPS module is shut  
down and isolated. Contact Liebert Global  
Services at once. Do not attempt to reset  
circuit breakers.  
Output  
Overvolt  
Transfer  
Output Ov  
xfer  
YES  
The UPS module output voltage is under  
the minimum (-12%) deviation from  
nominal. The load automatically transfers to  
the bypass line. If the alarm condition is no  
longer present, reset the alarm and  
retransfer the load from bypass to UPS.  
Contact Liebert Global Services if alarm  
persists.  
Output  
Undervolt  
Transfer  
Output Uv  
xfer  
Fault  
Fault  
Fault  
NO  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
This fault can only be detected when the  
load is on bypass. One or more of the Static  
Bypass phases are open. The static switch  
will be shut down and the UPS will shut  
down. Power to the load will be lost.  
Contact Liebert Global Services  
SBS SCR  
Open  
SBS SCR  
Open  
NO  
Immediately.  
The system has detected a shorted SCR in  
the Bypass line. If the unit is in the start-up  
mode, start- up will be inhibited. If the unit is  
on UPS, the unit will transfer to Bypass and  
open the output contactor to prevent back  
feed to the inverter from the Bypass line.  
Contact Liebert Global Services  
SBS SCR  
Shorted  
SBS SCR  
Shorted  
NO  
Immediately.  
76  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
The instantaneous inverter current of any  
one phase has exceeded its Pulse by Pulse  
current limit value. An “Inverter Current  
Limit” alarm was already issued and pulse  
parallel operation was initiated. At the end  
of pulse parallel the load current has not be  
reduced below 150% The load will transfer  
to Static Bypass. If the fault or over load  
clears the unit will retransfer to UPS. Check  
the total load compared to the UPS rating,  
reduce load where necessary. If the UPS  
does not retransfer when the load is below  
100% of the rated load or if the unit shuts  
down, contact Liebert Global Services  
Immediately.  
Inverter  
Inv I limit xfer Current Limit  
Transfer  
Fault  
NO  
YES  
NO  
YES  
With the battery breaker closed and the  
Battery Overtemp…Breaker Trip” option  
enabled, the internal battery temperature  
has exceeded its Maximum set point value.  
The battery UV trip will be activate and the  
battery will be disconnected from the UPS.  
Battery Back up is no longer available.  
Check the battery to determine the possible  
cause of the overload and remove if  
possible. Once the battery has cooled  
below the set point temperature, the battery  
may be brought on line again. If the  
problem recurs contact Liebert Global  
Services.  
Battery  
Overtemp CB Fault  
Trip  
Batt ovtemp  
cb trip  
YES  
YES  
NO  
YES  
With BGF option installed, BGF breaker trip  
enabled, and batt breaker closed, Comms  
DPS sees its BGF input asserted by the  
SWGR. It will issue a batt breaker UV trip  
and motor op disable. To correct, repair and  
restart batt via the MM. Contact Liebert  
Global Services for assistance.  
Batt gnd CB Batt gnd fault  
Fault  
Fault  
Fault  
NO  
NO  
NO  
YES  
YES  
YES  
NO  
NO  
NO  
YES  
YES  
YES  
trip  
CB trip  
With Bypass source available, the UPS has  
determined that the bypass power supply  
has failed. The SBS will be turned off and  
the contactors opened. SBS will not be  
available. This fault will inhibit transfers and  
start-up. Contact Liebert Global Services  
immediately.  
Byp pwr  
supply fail  
Bypass Power  
Supply Fail  
The Emergency Power Off switch has been  
pressed, which caused the UPS system to  
shut down and remove all power from the  
critical load. Determine the cause of the  
emergency condition and correct it if  
possible. Contact Liebert Global Services if  
you require assistance.  
EPO  
shutdown  
EPO  
Shutdown  
77  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
The maximum heat sink temperature limit  
has been exceeded. (Should be preceded  
by a “Heatsink” Overtemp Warning alarm).  
The load will be transferred to the Static  
Bypass if available. If the load was already  
on SBS when this alarm occurred, the  
system will shut down. The fault will clear  
when the temperature falls below the  
Heatsink Overtemp Warning threshold. (If  
this fault doesn’t clear soon enough it will  
lead to an “Overtemp Time-out Shutdown”).  
If the unit is still running it will make an  
attempt to auto-retransfer when the fault  
clears. If the faults do not clear; contact  
Liebert Global Services.  
Heatsink  
Overtemp  
Limit  
Hsink ovtemp  
limit  
Fault  
YES  
YES  
YES  
YES  
The input source is present, but the input  
power supply has failed. The unit has  
redundant power supplies on both the input  
and the output. Contact Liebert Global  
Services immediately.  
Inp pwr  
supply fail  
Input Power  
Supply Fail  
Fault  
Fault  
NO  
NO  
YES  
YES  
NO  
NO  
YES  
YES  
The output source is present, but the output  
power supply has failed. The unit has  
redundant power supplies on both the input  
and the output. Contact Liebert Global  
Services immediately.  
Out pwr  
supply fail  
Output Power  
Supply Fail  
The Outlet air temperature has exceeded  
its maximum set point. The UPS will  
transfer the load to bypass if available. If  
already on bypass the system will  
shutdown. The fault will clear when the  
temperature falls below the Outlet Air  
Overtemp Warning threshold. (If this fault  
doesn’t clear soon enough it will lead to an  
“overtemp Time-out Shutdown”.). If the unit  
is still running when the fault clears it will  
auto retransfer to UPS. Check all air inlets  
and exhausts for blockage and check the  
air filter. Check the actual load against the  
UPS rating. Remove any excess load.  
Contact Liebert Global Services if the alarm  
persists.  
Ups Ambient UPS Ambient  
Fault  
YES  
YES  
YES  
YES  
Limit  
Ot Limit  
Failure of this fuse will remove control  
power. The UPS will attempt to transfer to  
Static Bypass if available. Locate the cause  
of any failure, before replacing a fuse or  
Contact Liebert Global Services  
Immediately.  
Pwr Supply  
F1 Fail  
Power Supply  
F1 Fail  
Fault  
Fault  
NO  
NO  
YES  
YES  
NO  
NO  
YES  
YES  
UPS will transfer to Static Bypass if  
available and shut down the UPS. Start-up  
will be inhibited. Contact Liebert Global  
Services.  
SWGRPower SWGR Power  
Fail Fail  
78  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
This is a summary event based on the  
detection of at least one of these faults  
being active: Battery Overcharge; DC  
Overvoltage Steady State; DC Overvoltage  
Transient; DC Undervoltage Steady State;  
Delta-Wye Current Imbalance; Rectifier  
Fuse Fail; Rectifier Drive 1 Fail; Rectifier  
Drive 2 Fail. All actions are controlled by the  
causal fault.  
Rectifier Fail  
Inverter Fail  
Rectifier Fail  
Inverter Fail  
Fault  
Fault  
YES  
YES  
YES  
YES  
YES  
YES  
This is a summary event based on the  
detection of at least one of the following;  
IDC Peak; IGBT Drive Fail; Output  
Overvoltage Transfer; Output Undervoltage  
Transfer; Inverter DC Offset. All actions are  
controlled by the causal faults.  
YES  
YES  
An Equipment Over-temperature condition  
has persisted for more than 10 minutes.  
The load is transferred to the bypass line  
and the UPS module is shut down. Check  
the air intake, air exhaust, and filters before  
attempting to start-up the UPS.  
Overtemp  
Time-out  
Shutdown  
Ovtemp time-  
out Sd  
Fault  
Fault  
YES  
YES  
YES  
YES  
NO  
YES  
YES  
A transfer to Static Bypass was  
Transfer  
Failed Sd  
TransferFailed  
Shutdown  
unsuccessfully attempted and power to the  
load was lost. Attempt to restart the system.  
Contact Liebert Global Services.  
YES  
Indicates that the unit has transferred to  
SBS without the knowledge of the UPSC. It  
occurs when the UPSC’s Watchdog Fail  
line is automatically asserted during a  
UPSC reset. This is a permanent (latched)  
condition which requires service. Contact  
Liebert Global Services at once.  
Ctrl Fault  
SBS on  
Controller fault  
SBS on  
Fault  
YES  
YES  
NO  
YES  
At least one of the following alarm  
conditions is present: Inverter Fault,  
Rectifier Fuse Blown, Reverse Power, Over  
load Shutdown, logic power supply failure,  
or inverter output symmetry failure. The  
load automatically transfers to the bypass  
line. The UPS module is shut down and  
isolated. Contact Liebert Global Services at  
once. Do not attempt to reset the UPS.  
Hardware  
Shutdown  
Hardware Sd  
Fault  
Fault  
YES  
YES  
NO  
NO  
NO  
YES  
YES  
The Option Power Supply has failed.  
Remote Alarm Status panels may be  
disabled. Contact Liebert Global Service.  
Opt pwr  
supply Fail  
Option Power  
Supply Fail  
YES  
79  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
The battery is discharging. This occurs  
whenever the battery supplies power to the  
load for more than five seconds because of  
input power failure, a rectifier problem, or  
an overload condition. If the input power or  
a source of auxiliary power is restored to  
the UPS module, the UPS automatically  
returns to normal operation. Watch the  
battery voltage carefully. Reduce the load  
(begin controlled shutdown) to extend the  
battery back-up time. Start the back-up  
generator, if available. Reset the UPS  
alarms after the input power is restored.  
The message clears after 30 seconds.  
Batt  
Discharging  
Battery  
Discharge  
Alarm  
NO  
YES  
NO  
YES  
With input current levels above 30% of  
nominal and all three phase voltages within  
5% of each other, there is a difference  
between any single input phase current and  
the average input phase current of more  
than 25%. The UPS will open the Input filter  
Contactor. The alarm will clear when the  
difference in current falls below 20%, but  
the Input filter contactor will need to be  
reset, using the front panel. Refer to  
manual start up instructions.  
Input I  
Imbalance  
Input Current  
Imbalance  
Alarm  
NO  
YES  
NO  
YES  
The rectifier input line voltage is outside of  
specified limits or the input circuit breaker is  
opened while the battery circuit breaker  
remains closed. The battery supplies power  
to the critical load through the UPS inverter.  
Input Line Fail Input Line Fail Alarm  
NO  
NO  
NO  
NO  
NO  
YES  
YES  
The input frequency is > ± 5% of the  
nominal frequency. The UPS will begin  
using the battery to supply power, if by the  
end of discharge the problem is not  
corrected, for single input units power to the  
load will be lost, for dual input units the  
system will attempt transfer to Bypass if  
qualified and available.  
Input OF/UF  
Input OF/UF  
Alarm  
YES  
For all of these input problems the system  
will supply power from the battery until the  
end of discharge. At that point single input  
systems will lose power to the load. Dual  
input systems will attempt to transfer to  
bypass if qualified and available. Call  
Liebert Global Services for Assistance.  
Input Phase  
Loss  
Input Phase  
Loss  
Alarm  
Alarm  
NO  
NO  
YES  
NO  
NO  
NO  
YES  
YES  
For all of these input problems the system  
will supply power from the battery until the  
end of discharge. At that point single input  
systems will lose power to the load. Dual  
input systems will attempt to transfer to  
bypass if qualified and available. Call  
Liebert Global Services for Assistance.  
Input  
UnderVoltage  
Input Under  
Voltage  
80  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
For all of these input problems the system  
will supply power from the battery until the  
end of discharge. At that point single input  
systems will lose power to the load. Dual  
input systems will attempt to transfer to  
bypass if qualified and available. Call  
Liebert Global Services for Assistance.  
Input  
OverVoltage  
Input Over  
Voltage  
Alarm  
Alarm  
NO  
NO  
NO  
NO  
NO  
YES  
The RMS input current has reached the  
Input Current Limit setting. Check the UPS  
load.  
Input current  
limit  
Input Current  
Limit  
YES  
YES  
YES  
The module battery circuit breaker (MBD) is  
open. This circuit breaker might have been  
opened either manually or automatically in  
a UPS shutdown procedure. If the UPS is  
operating with this breaker open, the critical  
load is not protected from loss of the utility  
source power. Manual closure of the battery  
breaker is inhibited. You must use the front  
panel to set up the sequence for manual  
battery re-closure. Follow the instructions in  
manual start-up.  
Battery CB  
Open  
Battery CB  
Open  
Alarm  
NO  
YES  
NO  
This condition is indicated when the Batt  
Discharging and Input Undervoltage alarms  
are simultaneously active. The alarm will  
clear when the Inp. Undervoltage alarm  
clears and/or if the rectifier turns off and/or  
if the Batt Dischg alarm clears.  
Batt sup-  
plement is  
active  
Batt Supp  
Active  
Alarm  
Alarm  
NO  
NO  
YES  
YES  
NO  
NO  
YES  
YES  
The bypass is out of sync to a sufficient  
degree that transfer to Static Bypass is  
inhibited. An interrupted transfer will be  
permitted only in the case of a critical fault.  
If this alarm persists, contact Liebert Global  
Services.  
Bypass Sync Bypass Sync  
Error  
Error  
One or more bypass voltages is below 80%  
or above 115% of the nominal value. If the  
load is on UPS, and the unit is a dual input  
unit, transfers to bypass will be inhibited. If  
the unit is a single input unit, the system will  
shut down. The Alarm will be cleared 5  
seconds after all voltage are again with 85-  
110% of nominal. If the load has been shut  
down, re-start will be required.  
Bypass  
Voltage Out of Alarm  
Tolerance  
Byp out  
Tolerance  
NO  
NO  
YES  
YES  
NO  
NO  
YES  
YES  
The bypass source has dropped below 35V  
per phase. On single input units, the UPS  
will shut down. On dual input units, transfer  
to the bypass will be inhibited. The alarm  
will be cleared five seconds after all  
voltages again exceed 45V. If the unit is  
already on Bypass when this occurs, power  
to the load will be lost.  
Bypass Line  
Fail  
Bypass Line  
Alarm  
Fail  
81  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
With the load on Static Bypass, the phase A  
output kVA or kW or RMS current has  
exceeded 115% of the nominal per-phase  
kVA or kW or RMS current rating. The UPS  
will show time remaining until a shutdown  
will occur, per the Overload vs. time curve.  
The alarm will clear when the overload falls  
to below 110% of the rating.  
SBS Ovld  
Phase A  
SBS Overload  
Phase A  
Alarm  
Alarm  
NO  
NO  
NO  
NO  
NO  
NO  
NO  
NO  
NO  
YES  
With the load on Static Bypass, the phase B  
output kVA or kW or RMS current has  
exceeded 115% of the nominal per-phase  
kVA or kW or RMS current rating. The UPS  
will show time remaining until a shutdown  
will occur, per the Overload vs. time curve.  
The alarm will clear when the overload falls  
to below 110% of the rating.  
SBS Ovld  
Phase B  
SBS Overload  
Phase B  
YES  
YES  
With the load on Static Bypass, the phase C  
output kVA or kW or RMS current has  
exceeded 115% of the nominal per-phase  
kVA or kW or RMS current rating. The UPS  
will show time remaining until a shutdown  
will occur, per the Overload vs. time curve.  
The alarm will clear when the overload falls  
to below 110% of the rating.  
SBS Ovld  
Phase C  
SBS Overload  
Phase C  
Alarm  
Alarm  
The instantaneous inverter current of any  
one phase has exceeded its pulse-by-pulse  
current limit value. The UPS will shutdown  
when the Current Overload vs. time curve is  
exceeded.  
Inverter I  
Limit  
Inverter  
Current Limit  
NO  
NO  
NO  
NO  
NO  
YES  
YES  
Output frequency differs from the nominal  
(60Hz) by more than 0.5Hz. No transfer or  
shutdown occurs. Contact Liebert Global  
Services at once.  
Output OF/UF Output OF/UF Alarm  
YES  
With the load on UPS, Phase x output KVA  
or KW or RMS current has exceeded 105%  
of the nominal per phase rating. The UPS  
will begin sending the time remaining until a  
transfer or shutdown will occur, per the  
Overload vs. Time Curve. The alarm  
condition will clear when the overload  
returns to below the nominal rating.  
Inverter  
Inv Ovld  
Phase A  
Overload  
Phase A  
Alarm  
Alarm  
NO  
NO  
YES  
YES  
NO  
NO  
YES  
YES  
With the load on UPS, Phase A output kVA  
or kW or RMS current has exceeded 105%  
of the nominal per phase rating. The UPS  
will begin sending the time remaining until a  
transfer or shutdown will occur, per the  
Overload vs. Time Curve. The alarm  
condition will clear when the overload  
returns to below the nominal rating.  
Inverter  
Overload  
Phase B  
Inv Ovld  
Phase B  
82  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
With the load on UPS, PhaseB output KVA  
or KW or RMS current has exceeded 105%  
of the nominal per phase rating. The UPS  
will begin sending the time remaining until a  
transfer or shutdown will occur, per the  
Overload vs. Time Curve. The alarm  
condition will clear when the overload  
returns to below the nominal rating.  
Inverter  
Overload  
Phase C  
Inv Ovld  
Phase C  
Alarm  
Alarm  
NO  
NO  
YES  
YES  
NO  
NO  
YES  
On any output phase that is supplying at  
least 15% of its rated KVA, the measured  
output power factor is below 0.50, leading  
or lagging.  
Low Power  
Factor  
Warning  
Low Pwr  
Factor Warn  
YES  
YES  
With the load being supplied by the inverter,  
the measured load current exceeds the  
auto-Parallel Current Limit or the Pulse-by-  
Pulse Current Limit set point values. If the  
Static Bypass is available, the SBS supplies  
supplemental power. If at the end of 10  
cycles the load current has not returned to  
below 105%, the Static Bypass will be left  
on and the inverter will be turned off. If the  
over current has cleared the Inverter will be  
left on and the SBS will be turned off.  
Pulse  
Paralleling  
Pulse Parallel  
Activated  
Alarm  
NO  
YES  
NO  
After performing a recoverable transfer to  
bypass, with Auto Rexfer enabled, the Auto  
Rexfer time out (default=5minutes) has  
elapsed before retransfer could be  
performed. A manual retransfer must be  
performed, which will then clear the lockout  
and zero the retransfer/ hour counter. If the  
manual transfer is inhibited, the Inverter  
may be latched off due to another fault.  
Contact Liebert Global Services.  
Auto  
Retransfer  
Failed  
Auto rexfer  
failed  
Alarm  
YES  
YES  
NO  
YES  
The UPS has determined that the actual  
number of Auto Retransfers in the past hour  
has exceeded the permitted maximum.  
(user settable, default=5). This alarm  
should not be issued if auto retransfers are  
disabled by setting the maximum attempts  
to “0”. A manual retransfer must be  
Excessive  
Auto  
Retransfer  
Excessive  
Auto Rexfer  
Alarm  
YES  
NO  
YES  
YES  
NO  
NO  
YES  
YES  
performed, which will then clear the lockout  
and zero the retransfer/hour counter.  
If the unit is supplying power to an Auxiliary  
device, this alarm indicates that the system  
has detected a failure in the Aux. Power  
circuit.  
Aux Power  
Fail  
Aux Power Fail Alarm  
If the unit is supplying power to an Auxiliary  
device, this alarm indicates that the system  
has detected a failure in the Aux. Power  
circuit.  
EPO Power  
Fail  
EPO Power  
Alarm  
NO  
NO  
YES  
YES  
NO  
NO  
YES  
YES  
Fail  
Power to the Load Bus Sync circuit has  
been lost. Check external wiring. Contact  
Liebert Global Services.  
LBS Power  
Fail  
LBS Power  
Alarm  
Fail  
83  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
With the Batt Gnd Fault option installed and  
the batt breaker closed, the DSP sees its  
BGF input asserted by the SWGR. No  
action required.  
Batt Gnd  
Fault  
Battery ground  
fault alarm  
Alarm  
NO  
YES  
NO  
YES  
With the Auxiliary temp sensor installed, it  
is reading 85% or more of the specified  
Maximum Aux temperature set point value.  
Aux Ovtemp Aux Overtemp  
Alarm  
Alarm  
YES  
NO  
YES  
YES  
NO  
NO  
YES  
YES  
Warning  
Warning  
Battery  
Overtemp  
Warning  
With the battery breaker closed the battery  
has exceeded the “Battery Temperature  
Alarm Threshold” set point value.  
Batt Ovtemp  
Warning  
Sensors on the power semiconductor  
heatsinks detect temperatures above the  
steady state limits for these components.  
The control logic sets off the alarm but does  
not shut down the UPS module if the  
condition lasts less than 10 minutes. Check  
the air intake, air exhaust, and filters.  
Reduce the load or transfer it to bypass.  
Contact Liebert Global Services if the alarm  
persists.  
Heatsink  
Overtemp  
Warning  
Heatsink  
Ovtemp  
Alarm  
NO  
YES  
NO  
YES  
The intake air to the UPS module exceeds  
the specified maximum temperature. This  
condition only causes an alarm, but should  
be corrected immediately to prevent  
equipment overheating. Check to make  
sure nothing is blocking the inlet air and that  
the air filter is clean.  
Inlet Air  
Overtemp  
Warning  
Inlet Air  
Ovtemp  
Alarm  
Alarm  
NO  
NO  
YES  
YES  
NO  
NO  
YES  
YES  
The Outlet air temperature has exceeded  
85% of its “Maximum outlet air temperature”  
limit.  
Ups Ambient UPS Ambient  
OvTemp  
OvTemp  
A fault in the designated Fan motor has  
occurred. This condition only causes an  
alarm, but if not promptly corrected it could  
cause an equipment over-temperature  
condition that would shut down the UPS  
Module. Check the Fans for proper  
Pwr pole Fan  
1 Fail  
Power pole  
Fan 1 Fail  
Alarm  
Alarm  
Alarm  
NO  
NO  
NO  
YES  
YES  
YES  
NO  
NO  
NO  
84  
YES  
YES  
YES  
operation. Contact Liebert Global Services  
if you require assistance or to replace a fan.  
A fault in the designated Fan motor has  
occurred. This condition only causes an  
alarm, but if not promptly corrected it could  
cause an equipment over-temperature  
condition that would shut down the UPS  
Module. Check the Fans for proper  
operation. Contact Liebert Global Services  
to replace a fan.  
Pwr pole Fan  
2 Fail  
Power pole  
Fan 2 Fail  
A fault in the designated Fan motor has  
occurred. This condition only causes an  
alarm, but if not promptly corrected it could  
cause an equipment over-temperature  
condition that would shut down the UPS  
Module. Check the Fans for proper  
operation. Contact Liebert Global Services  
to replace a fan.  
Pwr pole Fan  
3 Fail  
Power pole  
Fan 3 Fail  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
A fault in the designated Fan motor has  
occurred. This condition only causes an  
alarm, but if not promptly corrected it could  
cause an equipment over-temperature  
condition that would shut down the UPS  
Module. Check the Fans for proper  
operation. Contact Liebert Global Services  
to replace a fan.  
System Fan  
Fail  
System Fan  
Fail  
Alarm  
NO  
NO  
YES  
NO  
NO  
NO  
YES  
During start up the EPO switch is sensed as  
being activated. Startup is inhibited until the  
alarm is cleared. Clear the latched EPO via  
the push-button switch located on the  
SWGR Board, then perform start up.  
EPO Latched EPO Latched Alarm  
YES  
YES  
The UPS output is not synchronized to the  
bypass power source, the static bypass  
switch is disconnected, or it has failed  
internally. Emergency and overload transfer  
to the bypass source is not available. If the  
module does not have a manual disconnect  
switch, open and re-close the static switch  
fuseholder. If the alarm conditions are  
automatically corrected, reset the alarm to  
clear it. Contact Liebert Global Services if  
the alarm stays on.  
SBS  
Unable  
SBS Unable  
Alarm  
NO  
NO  
NO  
Transfer To  
Byp OK  
Transfer To  
Bypass OK  
Shows after a successful transfer to  
Bypass. Display is only momentary.  
Alarm  
Alarm  
YES  
YES  
YES  
YES  
NO  
NO  
YES  
YES  
Occurs on systems with multiple battery  
cabinets. Indicates that at least one battery  
breaker is on and one or more battery  
breakers in the string are off. In this state,  
the calculations for battery time remaining  
and End of Discharge are adjusted  
accordingly.  
Reduced  
Battery  
Capacity  
Low batt  
capacity  
The User has turned the inverter off through  
the front panel. Puts data into the event  
history log.  
Inv Off by  
User  
Inv Off by User Alarm  
YES  
YES  
YES  
YES  
NO  
NO  
YES  
YES  
With the battery breaker closed, the UPS  
has determined that the DC bus voltage  
has reached the user settable “Battery Low  
Warning” set point. Complete the controlled  
shutdown of the critical load. Reset the  
alarms if the input power is restored before  
shutdown.  
Batt Low  
Warning  
Battery Low  
Alarm  
Warning  
With the battery breaker closed, the battery  
has failed the self-test. Momentary display.  
Sets flag in the event history log  
Batt Test  
Failed  
Battery Test  
Alarm  
YES  
NO  
YES  
NO  
NO  
NO  
YES  
YES  
Failed  
With the battery breaker closed, the battery  
has passed the self-test. Momentary  
display. Sets flag in the event history log  
Batt Test  
Passed  
Battery Test  
Alarm  
Passed  
The User has modified and saved one or  
more settings on the configuration screen.  
Momentary display. Sets flag in the event  
history log  
Config  
Modified  
Config  
Alarm  
NO  
NO  
NO  
YES  
Modified  
85  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
The generator option is installed, the  
system is on generator and the “Delayed  
Battery Charge” is suppressing battery  
charging to reduce the load on the  
generator.  
Delayed Batt  
Charge  
Delayed  
Battery Charge  
Alarm  
NO  
NO  
NO  
YES  
The UPS recognizes that the source is a  
generator and has reduced the current limit  
setting to avoid generator overloading.  
Reduced I  
Limit  
Reduced  
Current Limit  
Alarm  
Alarm  
NO  
NO  
NO  
NO  
NO  
NO  
YES  
YES  
Per the user request, all event logs have  
been cleared. This will be the first alarm in  
the new log. Momentary display. Sets flag  
in the event history log.  
Event Log  
Clear  
Event Log  
Clear  
With the battery breaker closed, the battery  
voltage has not reached 95% of the units  
“DC Float Voltage” set point within a  
calculated time (based on the test duration.)  
This calculation will start immediately at the  
end of a successful (“Passed”) battery self  
test.  
Batt Not  
Charging  
Battery Not  
Charging  
Alarm  
YES  
NO  
NO  
YES  
The UPS has detected a communication  
failure between its UPS controls and it  
monitoring system. Contact Liebert Global  
Service.  
UPSC-MM  
comm. Fail  
UPSC-MM  
Comm Fail  
Alarm  
Alarm  
YES  
YES  
YES  
YES  
NO  
NO  
YES  
YES  
The User has initiated an “Inverter Off” or  
“System Shutdown” through the User  
Shutdown screen.  
User  
Shutdown  
User  
Shutdown  
Cannot  
Execute  
Battery Test  
The battery test could not be performed.  
Cant Exec  
Batt Test  
Alarm  
Alarm  
Alarm  
NO  
NO  
NO  
NO  
NO  
NO  
NO  
YES  
YES  
YES  
Batt Not  
Charged  
Battery Not  
Charged  
A battery test cannot be executed because  
the battery charge is less than 90%.  
System Time  
Set By  
Operator  
The User has changed the Date or Time  
from the front Panel. Momentary display.  
Sets flag in the event history log.  
Sys Time Set  
By Op  
YES  
YES  
The User has ordered a manual transfer  
from UPS to Bypass from the front panel  
controls. Momentary display. Sets flag in  
the event history log.  
Manual  
Transfer  
Manual XFER  
Alarm  
Alarm  
Alarm  
NO  
NO  
NO  
NO  
NO  
NO  
NO  
NO  
NO  
YES  
YES  
YES  
The User has ordered a manual transfer  
from Bypass to UPS from the front panel  
controls. Momentary display. Sets flag in  
the event history log.  
Manual  
ReXFER  
Manual  
Retransfer  
With batt breaker closed, Monitor has  
determined that the buffer that keeps track  
of the number of hits the battery has taken  
is full. No action required.  
Batt Cycle  
Buff Full  
Battery Cycle  
Buffer Full  
86  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
If Auto Restart feature is installed and  
enabled, and the last shutdown was due to  
a failed Batt Low Transfer, the Monitor will  
automatically attempt to perform the  
“normal” startup sequence when power is  
reapplied to normal value. This alarm is  
issued if the restart could not be performed  
before the Auto Restart timeout expired.  
The Monitor will abort the auto restart.  
Auto Restart  
Failed  
Auto Restart  
Failed  
Alarm  
NO  
NO  
NO  
YES  
An automatic retransfer will be initiated  
when the OK to Transfer condition has  
been present for 10 seconds, if the  
overload has dropped below 100% of the  
rated load.  
Auto  
Retransfer  
Primed  
Auto Rexfer  
Primed  
Alarm  
Alarm  
NO  
NO  
NO  
YES  
LBS Active  
LBS Active  
NO  
NO  
NO  
NO  
NO  
NO  
YES  
YES  
The Load Bus Sync Option is active.  
A generator is supplying the system.  
On Gen  
Active  
On Gen Active Alarm  
The Static Switch is off and the load is on  
UPS. Momentary display. Sets flag in the  
event history log.  
Load On UPS Load On UPS Alarm  
NO  
NO  
NO  
NO  
NO  
NO  
NO  
YES  
YES  
YES  
The critical load is being supplied power  
from the bypass line, and is therefore  
exposed to utility power disturbances. Clear  
all of the alarms before attempting to  
retransfer the load from the bypass line to  
the UPS  
Load On  
Bypass  
Load On  
Bypass  
Alarm  
Alarm  
NO  
The User has modified the Password.  
Momentary display. Sets flag in the event  
history log.  
Password  
Entered  
Password  
Entered  
YES  
If the Auto Restart feature is installed and  
enabled, and the last shutdown was due to  
a failed Batt Low Txfer, the Monitor  
automatically initiates the “normal” startup  
sequence when the source power is  
reapplied to normal value. This alarm is  
issued as notification that auto-restart has  
begun. No action required.  
Auto Restart  
Init  
Auto Restart  
Initiated  
Alarm  
Alarm  
NO  
NO  
NO  
YES  
Normal  
Operation  
Normal  
Operation  
Notification that no active alarms/faults  
exist. Sets flag in the event history log.  
NO  
NO  
NO  
NO  
NO  
NO  
YES  
YES  
User has initiated either a Manual or Auto  
Start-up from the Start-up/Shutdown  
screen.  
User Startup  
init  
User Startup Alarm  
The System has been notified from the OC-  
DI option that a customer alarm has been  
activated. The system will substitute user-  
defined text when displaying these alarms.  
Input Contact Input Contact  
#1 #1  
Alarm  
Alarm  
Alarm  
YES  
YES  
YES  
YES  
YES  
YES  
NO  
NO  
NO  
87  
YES  
YES  
YES  
The System has been notified from the OC-  
DI option that a customer alarm has been  
activated. The system will substitute user-  
defined text when displaying these alarms.  
Input Contact Input Contact  
#2 #2  
The System has been notified from the OC-  
DI option that a customer alarm has been  
activated. The system will substitute user-  
defined text when displaying these alarms.  
Input Contact Input Contact  
#3 #3  
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Operation  
Table 7  
Alarms, functions, and corrective actions (continued)  
Actual  
Alarm/fault  
Name  
Displayed  
On Front  
Panel  
Description  
of Alarm/  
Fault  
Fault  
Or  
Alarm Mask  
Latch Dial Freeze Event Log  
Mask Mask Mask  
Meaning and Corrective Action(s)  
The System has been notified from the OC-  
DI option that a customer alarm has been  
activated. The system will substitute user-  
defined text when displaying these alarms.  
Input Contact Input Contact  
#4 #4  
Alarm  
Alarm  
Alarm  
Alarm  
Alarm  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
YES  
NO  
NO  
NO  
NO  
NO  
YES  
The System has been notified from the OC-  
DI option that a customer alarm has been  
activated. The system will substitute user-  
defined text when displaying these alarms.  
Input Contact Input Contact  
#5 #5  
YES  
YES  
YES  
YES  
The System has been notified from the OC-  
DI option that a customer alarm has been  
activated. The system will substitute user-  
defined text when displaying these alarms.  
Input Contact Input Contact  
#6 #6  
The System has been notified from the OC-  
DI option that a customer alarm has been  
activated. The system will substitute user-  
defined text when displaying these alarms.  
Input Contact Input Contact  
#7 #7  
The System has been notified from the OC-  
DI option that a customer alarm has been  
activated. The system will substitute user-  
defined text when displaying these alarms.  
Input Contact Input Contact  
#8  
#8  
NOTE  
There are 8 alarms on the Remote Alarm Status Panel. See 3.5.3 - Remote Alarm Status  
3.4.3 Status  
Status conditions give the Operator additional knowledge about UPS operation. Some are indicated  
on the Mimic Display screen by a text message while others are depicted graphically.  
The following status messages may appear in the Operator display.  
• Static Switch Connected. The static switch is connected (the disconnect switches are closed - ON)  
and is ready to provide a current path from the bypass input to the load.  
• Static Switch Disconnected. The static switch is disconnected (the disconnect switches are open -  
OFF) for maintenance procedures.  
• OK to Transfer. The UPS system voltage, frequency, and phase match the bypass line. This  
means that a transfer between the bypass line and the UPS is permitted.  
• Not OK to Transfer. Either the UPS or bypass voltage, frequency, or phase is not within the spec-  
ified limits or the static bypass switch is not available. Therefore, manually-initiated transfer  
between the bypass line and the UPS is not permitted. Emergency or overload transfer to bypass  
may still be available provided the “Static Switch Unable” alarm is not indicating.  
• Time to Overload Transfer. During an overload condition, the time remaining before transfer (in  
seconds) is displayed at the bottom of the load block.  
3.5  
Communication Interfaces  
The Npower UPS can be configured with various communication ports to assist the Operator in moni-  
toring the UPS system.  
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Operation  
3.5.1 RS-232 Port: Local Reporting Terminal  
The Npower transmits UPS system status and history information to a remote terminal through an  
RS-232 Port in ASCII Format. This feature is called the Service Terminal. The service terminal inter-  
face is intended to be accessed via PC terminal emulation software like Procomm Plus, Microsoft Win-  
dows Terminal or Hyperterminal, or directly through a standard ASCII terminal.  
A summary of Npower service terminal commands is provided in Table 8 below. Two types of com-  
mands are identified: operational (OPS) and diagnostic (DIAG). Operational commands deal prima-  
rily with machine operations: metering, alarm events and transient analysis. This information is also  
available through the front panel Operator interface. Diagnostic commands are intended to allow  
manipulation of the internal machine operating parameters. Access to these commands is limited  
through password protection.  
Table 8  
Command  
?
Service terminal command summary  
Type  
Description  
OPS  
Reports a command listing (same as HELP?) OR provides help with specific  
commands.  
AA?  
OPS  
OPS  
OPS  
OPS  
OPS  
OPS  
Reports active alarms.  
AF?  
Reports active faults.  
DATE?  
EL?  
Reports the current date.  
Reports entire event log, most recent on top.  
Reports a command listing (same as?) OR provides help with specific commands.  
HELP?  
HL?  
Reports the entire requested history log (comma delimited) if frozen, from oldest frame  
to newest.  
SPT?  
OPS  
OPS  
OPS  
OPS  
Reports setpoints for group number.  
Reports active status reports.  
SR?  
TIME?  
UPMDR?  
Reports the current time in military format.  
Reports metering data using real values.  
In addition to the local RS-232 Port, Npower will interface with an External modem which uses the  
same ASCII command set. Likewise the SiteScan port can support SiteScan communications. What-  
ever communication options are installed in the Npower UPS can all be used simultaneously.  
3.5.2 Worldwide Reporting  
The Npower has a standard Interface Terminal Block to connect to an optional external modem. An  
internal optional modem can also be installed, although the external modem cannot be utilized if the  
system is configured with an internal modem. The internal modem is compatible with standard ana-  
log telephone lines and most standard telephone equipment. The internal or external modems allow  
you to configure the UPS to:  
1. Make outgoing calls to a computer in an attempt to notify of a pressing alarm condition.  
2. Accept incoming calls so a remote computer can connect to the UPS and serve as a monitoring  
station.  
3. Make outgoing calls to a pager.  
Auto-Dial  
The Npower will automatically dial a pre-programmed (customer-selected) phone number when spec-  
ified alarm conditions occur. The auto-dial phone number, an alternate number, and the modem baud  
rate are programmed by using the System Configuration screen. (See Options Manual for program-  
ming instructions.) The alarm messages that initiate an auto-dial call are identified in Table 7.  
When the auto-dial function is initiated, automatic dial attempts three times to dial the first phone  
number at 45 second intervals. If unanswered, the system rolls over to the second number and  
repeats the sequence. After three tries on each line, the auto dial function is discontinued, at which  
point the pager module (See Dial Out Pager on page 90) gains access to the modem.  
Once a connection is made, the system transmits the information on the Present Status Report  
screen, then hangs up. The Present Status Report in ASCII Format includes the UPS system identifi-  
cation number, date, time, alarm messages and metered parameter indications.  
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Operation  
Requesting Information  
If your Npower UPS is equipped with a modem and telephone line, you can call the UPS and receive  
system status and historical information. You can place the call from either a remote terminal or a  
personal computer with a communications program.  
Follow the instructions for your terminal or your communications program to call the UPS. (See  
Options Manual for details.) Once connected, the UPS will respond to your specific requests for infor-  
mation (See Table 8).  
For example, to see a copy of information on the active status reports, enter the command, “SR” and  
press ENTER. The Npower UPS will send the data, which will be displayed on your screen. Please  
note that the data on the screen is like a snapshot -- the status of the UPS at the moment you  
requested the information. The information sent remotely is not updated, although you can repeat the  
process at intervals to request the present information.  
Some screens contain data that you may wish to import into a spreadsheet for further calculations. To  
put this data into a usable format, use the screen-capture feature of your communications software  
(or a separate screen-capture program) to save all or part of the data to disk. Hint: If you save the file  
with an extension of “.txt,” it can then be imported into a spreadsheet program and converted to work-  
sheet format.  
To terminate your connection to the Npower, type “Quit” and press Enter. The UPS will hang up its  
modem and await your next call.  
Dial Out Pager  
The Dial Out Pager requires the modem option to be installed. (It works with both the external and  
internal modems) Its function is to provide pager support (alphanumeric and numeric)for the Npower  
system.  
The Pager Support Screen can be accessed by starting with SYSTEM CONFIGURATION, and navi-  
gating to COMM OPTIONS, and then to PAGER SUPPORT CONFIGURATION.  
Figure 111Pager support screen  
PAGER SUPPORT CONFIGURATION  
PAGER ENABLED  
PAGER PHONE NUMBER  
PIN NUMBER  
: YES  
: 8003433433  
: 11111111  
EXIT  
From this screen you can enable or disable the pager, and set it to the pin number required for alpha-  
numeric paging on Skytel.  
The PAGER ENABLED field can be set to YES or NO. This is interlocked with the modem option.  
Pager support requires the modem.  
The PAGER PHONE NUMBER: can have a maximum of 20 digits. This entry is blank when the  
NVRAM is first initialized.  
The PIN NUMBER can have a maximum of 20 digits. The default pin number is 00000000  
Note: Changes to these pager parameters aren’t saved into NVRAM until you select “Save & Exit”  
when you leave the configuration menu screens.  
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Operation  
PROTOCOL  
The pager module uses the Telocator Alphanumeric Protocol (TAP), which is the protocol used for  
SkyTel pagers. A copy of this protocol is included with the pager option. Pager support requires the  
same hardware that modem support requires. The internal modem is quite adequate.  
Since the pager option uses the same modem that the modem option uses, careful thought has gone  
into the sharing of one modem. For example, incoming connections take precedence over dial out  
alarms or pager alarms. When a dial out alarm is articulated, each number is tried at least 3 times  
before giving up. After giving up, the pager module gains access to the modem, and will begin trying  
to send the alarm to a pager. If modem dial out is disabled but pager dial out is enabled, the pager  
alarm will skip the modem dial out module and proceed immediately to the pager module dial out.  
When an alarm message is sent to the pager, it includes a system header and a data portion that  
looks like the following:  
System ID# 00000000 System Tag # 00000000  
1 BATTERY FUSE FAIL 5/11/01 3:22 PM  
A list of alarms, masks, and corrective action is shown in Table 7.  
3.5.3 Remote Alarm Status Panel  
The NPower UPS may be ordered with an Optional Remote Alarm Status Panel. This remotely-  
mounted panel (within 500 feet), provides an LED indication of the following Alarm conditions:  
• Load On UPS  
• Load On Bypass  
• Battery Discharge  
• Low Battery Warning  
• Overload  
• Ambient Overtemp  
• System Summary Alarm  
• New Alarm  
The Remote Alarm Status Panel housing is a NEMA Type I enclosure, available for remote mounting  
on walls or columns. The Remote Alarm Status Panel displays the 8 alarms specified above. Signals  
for the alarms are carried over a 4-wire connection (customer supplied) which connects the Npower  
CANBUS data link and Optional Power Supply to the Remote Alarm Status Panel.  
3.5.4 SiteScan  
The SiteScan port sends UPS system information to a Liebert SiteScan Central Monitoring System.  
UPS operation, environmental control systems, and facility security can all be monitored from a sin-  
gle location.  
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Operation  
3.5.5 Setting Up External Communication Devices  
All external communication devices, including the modem, are optional equipment. Connections to  
communication ports are made by wiring cables to terminal boards. Connection points are shown on  
the Control Wiring Interconnect Diagram in the Installation Manual. Contact Liebert Global Services  
for assistance when attaching an external device to your UPS system.  
Any terminal that accepts the standard 7-bit ASCII codes and conforms to the data link requirements  
can be used to interface with the Npower UPS. If a printer is used, the terminal must support it. The  
UPS does not send or receive any printer control commands.  
Data link requirements are:  
• Asynchronous RS-232 communication  
• Terminals may be configured as DTE or DCE  
• Baud Rate:  
Modem 1200 or 2400  
Terminal 9600 only  
• Data Bits: 8  
• Stop Bits: 1  
• Parity: None  
• Handshaking: Not required  
• Full Duplex  
3.6  
Modes Of Operation  
This section illustrates the flow of power through circuit breakers, switches, and UPS components dur-  
ing various modes of operation. The same modes of operation apply to all configurations of the Liebert  
Npower UPS. Highlighted (thick) lines in the diagrams indicate power flow and power availability.  
3.6.1 Load on Bypass  
Load on bypass, with the UPS not available, is shown in the figure below. The UPS system could be in this  
mode of operation during either initial startup or UPS system shutdown and isolation for maintenance.  
Figure 112Load on bypass, UPS not available  
MIMIC DISPLAY  
SERV  
SS  
LOAD  
INV.  
RECT.  
BATTERY  
NORM  
SYS. STATUS  
3.6.2 OK to Transfer  
The OK to Transfer status message will be displayed when the bypass line and UPS system output  
power are both available, their voltage, frequency, and phase synchronization are matched within  
specifications, and the Static Switch Disconnects are closed (ON). An alarm message may be dis-  
played to indicate Load on Bypass. If no alarm is displayed, the operating status is Load On UPS.  
When the OK to Transfer message is displayed, you can perform a manual transfer of the load from  
the UPS system to bypass, or a manual retransfer of the load from bypass to the UPS system. See  
3.3.6 - Manual Transfer for more information.  
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Operation  
Figure 113Load on bypass (UPS available and battery charging)  
MIMIC DISPLAY  
SS  
RECT.  
LOAD  
FAULTS / ALARMS  
INV.  
BATTERY  
CHARGE  
3.6.3 Momentary Overloads  
An overload in the critical load will continue to be supplied by the UPS system if the overload condi-  
tion does not exceed the current versus time curve of overload capacity for the UPS.  
For momentary overloads exceeding 200% of rated system current, the static switch turns on for 10  
cycles. This provides current from the bypass line in parallel with current from the UPS system out-  
put. By providing two power sources simultaneously, high current can be supplied to the critical load  
with full output voltage regulation. The critical load can be sustained through inrush currents and  
momentary faults.  
If an overload situation exceeds 10 cycles, the UPS module continues to supply power to the critical  
load if it remains within the current-versus-time curve of overload capacity. If the system overload  
capacity is exceeded, the UPS control logic initiates an automatic transfer to the bypass line by oper-  
ating the static bypass switch and the contactors (output and bypass).  
3.6.4 Input Power Failure (Load on Battery)  
If the utility AC power source fails, or is outside the acceptable range, the battery plant becomes the  
power source for the UPS module inverter. The UPS system continues to supply power to the critical  
load, and also to the UPS controls.  
You can use the Battery Time screen at the UPS modules to monitor the present battery voltage com-  
pared to the shutdown value. The length of time the battery can sustain the load depends on the size  
of the load and the size and condition of the battery plant. The battery plant is typically large enough  
to supply a 100% rated load for 15 minutes.  
Alarm messages that indicate battery status are Battery Discharge, Low Battery, and Battery Shut-  
down. The voltage limits for these alarms are displayed on the UPS module Alarm Limit Settings  
screen. These limits were selected for your installation by Liebert Global Services during initial start-  
up.  
Figure 114Utility fail, load on battery  
SS  
RECT.  
LOAD  
INV.  
BATTERY  
DISCHG  
FAULTS  
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Operation  
3.6.5 Automatic Operations  
The Npower UPS is designed to function while attended or unattended by an Operator. The system  
control logic monitors the performance of the UPS, the availability of power sources, and the current  
required by the critical load.  
Automatic UPS operations are described in the following sections.  
Overloads  
The UPS system is capable of sustaining full output voltage for overload conditions that remain  
within or under the current versus time curve of system overload capacity.  
For high current demands of short duration (momentary overloads) the critical load is supplied simul-  
taneously by both the UPS system and the bypass line. Whenever the critical load requires more than  
200% of the capacity of the module, the bypass line will supply up to 6000 amperes for one-half cycle.  
If an overload condition exceeds the UPS system overload capacity or the capacity of the modules  
online, the UPS system initiates an automatic load transfer to the bypass line.  
Automatic Transfers to Bypass  
The UPS system will initiate an automatic load transfer to the bypass line if an overload condition  
exceeds the current-versus-time curve of overload capacity, or if specified UPS system faults occur.  
The Overload Transfer and Output Under-Voltage alarm conditions will initiate an automatic trans-  
fer to bypass and the Load On Bypass message will be displayed. The Status Report screens will  
include the Automatic Transfer to Bypass message. Other UPS system faults will initiate an auto-  
matic transfer to bypass followed immediately by the shutdown and isolation of the UPS system. The  
static bypass switch is closed and the contactor is closed. Bypass power is supplied to the critical load  
through the static bypass switch.  
Automatic Re-transfers to UPS  
Automatic Retransfer to UPS is an option that you can select from the System Configuration screen.  
If you do not want the UPS system to initiate any automatic re-transfers, set Max Auto-Rexfer  
Attempts to zero (0).  
In an automatic retransfer, the output contactor closes and the static bypass switch opens.  
The following conditions must be present to initiate an automatic retransfer of the critical load from  
the bypass source to the UPS inverter:  
• The number of Auto-Rexfer Attempts selected must be greater than zero (0).  
• Critical load was initially transferred to the bypass source due to a system overload only. A man-  
ual retransfer from bypass is required if the transfer to bypass was caused by any condition other  
than output overload.  
• The load has since dropped below 100% of the rated load.  
• Both the Input contactor and the Battery (MBD) remain closed since the overload transfer.  
• OK to Transfer signal received from the control logic for at least 10 seconds, within 5 minutes of  
the system overload transfer. A manual retransfer from bypass is required for overloads lasting 5  
minutes or more.  
• Cyclic overloads, which occur up to five (select range is 0 to 5) times in 60 minutes, are automati-  
cally returned to the inverter for each event including the Nth overload. A manually initiated  
retransfer from bypass is required for the N + 1 overload.  
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Operation  
Automatic Module Off Line  
For specified UPS system faults, the control logic will initiate an automatic transfer to bypass fol-  
lowed immediately by a shutdown and isolation of the UPS system. All UPS contactors and the bat-  
tery circuit breaker are opened. The static bypass switch will close if the bypass line is available. Note  
that the bypass line is usually not available during Low Battery Shutdown.  
The following UPS system faults will initiate an automatic transfer to bypass:  
• DC Over-Voltage Shutdown  
• Hardware Shutdown  
• Inverter Fault  
• Low-Battery Shutdown  
• Output Over-Voltage  
• Overload Shutdown  
• Over-Temperature Time out  
• Rectifier Fuse Blown  
• Reverse Power  
Refer to 3.4 - Faults, Alarms, Status for more information regarding these alarm messages.  
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Maintenance  
4.0 MAINTENANCE  
4.1  
Safety Precautions  
Observe the safety precautions in 1.0 - Introduction.  
ONLY qualified service personnel should perform maintenance on the UPS system.  
Observe ALL of the warnings and cautions below before performing ANY maintenance on the UPS  
System and associated equipment. Also observe the manufacturer's safety precautions pertaining to  
the battery, along with the battery safety precautions in this section.  
CAUTION  
!
Only Liebert or Liebert-trained service personnel should work on this equipment. Both AC  
and DC high voltages are present in lethal amounts within this equipment. Extreme care  
should be taken when working around UPS equipment.  
Always identify the source of connecting wiring prior to disconnecting. Mark any disconnected  
wires, so they can be properly reconnected.  
Do not substitute parts except as authorized by Liebert Corporation.  
Maintain the UPS cabinets free of foreign materials such as solder, wire cuttings, etc.  
Call Liebert Global Services if you are not sure of the procedures to follow or if you are not  
familiar with the design or operation of the equipment.  
WARNING  
!
Extreme caution is required when performing maintenance.  
Be constantly aware that the UPS system contains high DC as well as AC voltages. With  
input power off and the battery disconnected, high voltage at filter capacitors and power  
circuits should be discharged within 30 seconds. However, if a power circuit failure has  
occurred, you should assume that high voltage may still exist after shutdown. Check with a  
voltmeter before making contact.  
AC voltage will remain on the bypass and output contactors and the static bypass switch,  
unless associated external circuit breakers are opened.  
Check for voltage with both AC and DC voltmeters prior to making contact.  
When the UPS system is under power, both the operator and any test equipment must be  
isolated from direct contact with earth ground and the UPS chassis frame by using rubber  
mats.  
Some components within the cabinets are not connected to chassis ground.  
Any contact between floating circuits and the chassis is a lethal shock hazard. use differential  
oscilloscopes when measuring a floating circuit. The differential input should have at least  
800 vrms common mode input rating and a common mode rejection ratio of at least 8odb.  
Exercise caution that the test instrument exterior does not make contact either physically or  
electrically with earth ground.  
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers, or  
others approved for use in electrical fire fighting.  
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Maintenance  
4.2  
Routine Maintenance  
You are encouraged to become thoroughly familiar with the equipment, but at no time should you go  
beyond the specific procedures in this manual while performing maintenance or correcting a malfunc-  
tion. If you have any doubt as to what must be done, call Liebert Global Services at 1-800-LIEBERT  
for further instructions. The UPS is designed for unattended operation, but does require some com-  
mon sense maintenance.  
• Keep good records.  
• Troubleshooting is easier if you maintain historical service records.  
• Keep it clean: Maintain the UPS free of dust and any moisture.  
• Keep it cool:  
• Battery systems must be kept in the range of 72-77° F (22-25° C) in order to meet design spec-  
ifications for capacity and longevity.  
• The UPS will reliably meet all performance specifications at temperatures up to 104° F  
(40°C), and can be slightly derated for operation at even higher temperatures. However, per-  
formance and longevity will be optimized when the UPS is operated at the same temperature  
as the batteries.  
• Keep connections tight.  
• Tighten all connections at installation and at least annually thereafter. (See 4.2.5 - Torque  
4.2.1 Record Log  
Set up a maintenance log to record scheduled checks and any abnormal conditions.  
The log should have space for all metered data including phase readings, alarm messages, UPS mode  
of operation, air filter replacement date, and observation notes. A second log should be maintained for  
the battery module as directed by the battery manufacturer.  
A periodic walk-through inspection of the UPS and battery rooms is advised to check for visible and  
audible indications of problems. Log the inspection, metered parameter indications, and any discrep-  
ancies.  
4.2.2 Air Filters  
The air filters must be inspected and serviced on a regular schedule. The period between inspections  
will depend upon environmental conditions. Under normal conditions, the air filters will require  
cleaning or replacement approximately every two months.  
All Npower models have replaceable filter elements behind the grille in the front of the unit. This ele-  
ment can be changed with the UPS operating, by opening the outer door for access.  
Abnormal or dusty conditions will require more frequent cleaning and replacement of air filters.  
Inspect installations in new buildings more often, then extend the inspection period as experience dic-  
tates.  
4.2.3 Battery Maintenance  
WARNING  
!
These maintenance procedures will expose hazardous live parts. Refer servicing to qualified  
personnel.  
DC fuses operate at the rated battery voltage at all times. A blown DC bus fuse indicates a  
serious problem. Serious injury or damage to the equipment can result if the fuse is replaced  
without knowing why it failed. Call Liebert Global Services for assistance.  
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Maintenance  
4.2.4 Battery Safety Precautions  
Servicing of batteries should be performed or supervised by personnel experienced with batteries and  
the required precautions. Keep unauthorized personnel away from batteries.  
When replacing batteries, use the same number and type of batteries.  
WARNING  
!
Lead-acid batteries contain hazardous materials. Batteries must be handled, transported,  
and recycled or discarded in accordance with federal, state, and local regulations. Because  
lead is a toxic substance, lead-acid batteries should be recycled rather than discarded.  
Do not dispose of battery or batteries in a fire. The battery may explode.  
Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin  
and eyes. It may be toxic.  
A battery can present a risk of electrical shock and high short circuit current. The following  
precautions should be observed when working on batteries:  
• Remove watches, rings and other metal objects.  
• Use tools with insulated handles.  
• Wear rubber gloves and boots.  
• Do not lay tools or metal parts on top of batteries.  
• Disconnect charging source prior to connecting or disconnecting battery terminals.  
• Determine if battery is inadvertently grounded. If inadvertently grounded, remove source  
of ground. Contact with any part of a grounded battery can result in electrical shock. The  
likelihood of such shock will be reduced if such grounds are removed during installation  
and maintenance.  
• Lead-acid batteries can present a risk of fire because they generate hydrogen gas. In addi-  
tion, the electrical connections must be protected against accidental short circuits which  
can cause sparks. The following procedures should be followed:  
• DO NOT SMOKE when near batteries.  
• DO NOT cause flame or spark in battery area.  
• Discharge static electricity from body before touching batteries by first touching a grounded  
metal surface.  
• After replacing battery jars in a battery cabinet, replace the retaining straps that hold the  
jars in place on the shelves. This will limit accidental movement of the jars and connectors  
should the cabinet ever need to be repositioned or relocated.  
Regular maintenance of the battery module is an absolute necessity. Periodic inspections of battery  
and terminal voltages, specific gravity, and connection resistance should be made. Strictly follow the  
procedures outlined in the battery manufacturer's manual. (See battery manufacturer’s web site.)  
Valve-regulated lead-acid batteries do require periodic maintenance. Although they do not require  
maintenance of electrolyte levels, visual inspections and checks of battery voltage and connection  
resistance should be made.  
NOTE  
Do not use cleaners on the batteries. Solvents can make the battery cases brittle. Use only a dry  
cloth or a cloth moistened in water  
Since individual battery characteristics are not identical and may change over time, the UPS module  
is equipped with circuitry to equalize battery cell voltages. This circuit temporarily increases charg-  
ing voltage to maintain flooded type battery cells at full capacity.  
NOTE  
Do not use equalize charging with valve-regulated lead-acid batteries, such as those used in  
Liebert Battery Cabinets.  
Consult the battery manufacturer's manual for specific information about equalize charging.  
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Maintenance  
The equalizing charge time period is adjustable from zero to 72 hours and can be initiated automati-  
cally or manually. Refer to Battery Equalizer on page 59.  
Table 9  
Battery voltage record  
Float Voltage  
(Volts DC)  
Nominal Voltage  
(Volts DC)  
Date  
Ambient Temp. (°F)  
* To be completed by Liebert Global Services customer engineer at time of start-up.  
4.2.5 Torque Requirements  
All electrical connections must be tight.  
The next Table provides the torque values for the connections in the UPS. Use these values unless the  
equipment is labeled otherwise.  
NOTE  
Refer to battery manufacturer's manual for the proper torque values required for the battery.  
(See battery manufacturer’s Website.)  
Table 10 Circuit breakers with compression lugs (for power wiring)  
Current Rating  
Lb-in  
N-m  
400 - 1200 Amps  
300  
34  
Table 11  
Terminal block with compression lugs (for control wiring)  
AWG Wire Size  
or Range  
Lb-in  
N-m  
#22 -- #14  
3.5 to 5.3  
0.4 to 0.6  
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Maintenance  
4.3  
Detecting Trouble  
It is important that the operator check the instrument readings if abnormal equipment performance  
is suspected. Any metered value that differs appreciably from normal could mean an impending mal-  
function, and should be investigated.  
Items to check on the various UPS display screens include:  
1. Output voltage of all phases should be within 2% of normal voltage. Output currents on each  
phase should not normally differ by more than 20%. If a greater difference is noted, the load is  
unbalanced and corrective action should be taken to redistribute the load, if possible.  
2. If the UPS has not operated on battery power during the last 10 hours, the batteries should  
require little charging current. Battery mimic should indicate normal DC voltage with relatively  
little battery charge current.  
3. Input current on each phase should be within 10% of the average input current. Alarm messages  
indicate malfunction or impending malfunction. A daily check of the Operator Control Panel will  
help to provide an early detection of problems. Refer to Table 7 to interpret alarm messages.  
4. Tracing a problem to a particular section is facilitated by alarm messages and the metered  
parameter indications. These are stored in the Status Reports and can be displayed at the  
Operator Control Panel or at an optional terminal.  
NOTE  
If the UPS system has a blown fuse, the cause should be determined before you replace the fuse.  
Contact Liebert Global Services.  
4.4  
Reporting a Problem  
If a problem occurs within the UPS, review all alarm messages along with other pertinent data. This  
information should be given via telephone to the Liebert Global Service dispatcher. This information  
can also be automatically sent by telephone modem. Call 1-800 Liebert to report a problem or to  
request assistance.  
4.5  
4.6  
Corrective Actions  
For each alarm message on the Operator Control Panel and the Remote Alarm Status Panel, you can  
find the recommended corrective action in 3.4.2 - Alarms.  
Recommended Test Equipment  
A list of recommended test equipment and tools required to maintain, troubleshoot, and repair the  
UPS module is given in Table 4-2. You may substitute instruments of equivalent range and accuracy.  
All instruments should be calibrated and be within the current calibration cycle. Calibration data for  
the instruments should be maintained in equipment-history files and the instruments labeled for  
audit and verification.  
Table 12 Recommended test equipment and tools  
Qty  
1
Test Equipment  
Oscilloscope  
Manufacturer  
Tektronix, H-P or Fluke  
Tektronix, H-P or Fluke  
Tektronix, H-P or Fluke  
Fluke  
Model or Type  
DC to 50 MHz  
2
Voltage Probes  
Voltage Probes  
Digital Multi-meter  
Tool Kit  
10X, with 10 ft. Cable  
100X, with 10 ft. Cable  
8060, with Test Leads  
Standard electrical contractor tools  
2
1
1
N/A  
100  
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Maintenance  
NOTES  
101  
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Maintenance  
102  
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Ensuring The High Availability  
0f Mission-Critical Data And Applications.  
Technical Support / Service  
Web Site  
Emerson Network Power, the global leader in enabling business-critical  
continuity, ensures network resiliency and adaptability through  
a family of technologies—including Liebert power and cooling  
technologies—that protect and support business-critical systems.  
Liebert solutions employ an adaptive architecture that responds  
to changes in criticality, density and capacity. Enterprises benefit  
from greater IT system availability, operational flexibility and  
reduced capital equipment and operating costs.  
www.liebert.com  
Monitoring  
800-222-5877  
Outside the US: 614-841-6755  
Single-Phase UPS  
800-222-5877  
Outside the US: 614-841-6755  
Three-Phase UPS  
800-543-2378  
Environmental Systems  
800-543-2778  
Outside the United States  
614-888-0246  
Locations  
United States  
1050 Dearborn Drive  
P.O. Box 29186  
Columbus, OH 43229  
Europe  
Via Leonardo Da Vinci 8  
Zona Industriale Tognana  
35028 Piove Di Sacco (PD) Italy  
+39 049 9719 111  
Fax: +39 049 5841 257  
Asia  
7/F, Dah Sing Financial Centre  
108 Gloucester Road, Wanchai  
Hong Kong  
While every precaution has been taken to ensure the accuracy  
and completeness of this literature, Liebert Corporation assumes no  
responsibility and disclaims all liability for damages resulting from use of  
this information or for any errors or omissions.  
© 2006 Liebert Corporation  
All rights reserved throughout the world. Specifications subject to change  
without notice.  
852 2572220  
Fax: 852 28029250  
® Liebert and the Liebert logo are registered trademarks of Liebert  
Corporation. All names referred to are trademarks  
or registered trademarks of their respective owners.  
SL-24534_REV1_11-06  
Emerson Network Power.  
The global leader in enabling Business-Critical Continuity.  
EmersonNetworkPower.com  
AC Power  
Connectivity  
DC Power  
Embedded Computing  
Embedded Power  
Monitoring  
Outside Plant  
Racks & Integrated Cabinets  
Power Switching & Controls  
Precision Cooling  
Services  
Surge Protection  
Business-Critical Continuity, Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co.  
©2006 Emerson Electric Co.  
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