Leupold Oven PS536GS User Manual

PS536GS  
Gas  
Domestic, Std. Export & CE  
ENGLISH/French/Spanish  
P/N 50236  
Rev. B • V1 • 10/04  
Price $30.00  
PS536GS Gas Ovens  
Models:  
Combinations:  
PS536GS Gas  
SingleOven  
DoubleOven(Two-Stack)  
TripleOven(Three-Stack)  
OWNER'S OPERATING, INSTALLATION,  
ANDPARTSMANUAL  
for domestic, standard export and CE export ovens  
©2003MiddlebyMarshall, Inc.  
is a registered trademark of Middleby Marshall, Inc. All rights reserved.  
Middleby Cooking Systems Group  
1400 Toastmaster Drive  
Elgin, IL 60120  
(847)741-3300  
FAX (847)741-4406  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TABLEOFCONTENTS  
page  
page  
SECTION1-DESCRIPTION ................................................... 4  
I. OVEN USES............................................................. 4  
B. Connection ...................................................... 13  
V. GASSUPPLY .......................................................... 14  
A. Gas Utility Rough-In Recommendations ....... 14  
B. Gas Conversion .............................................. 14  
C. Connection ...................................................... 14  
SECTION3-OPERATION ..................................................... 16  
I. LOCATION AND DESCRIPTION OF CONTROLS . 16  
A. BLOWER ( ) Switch ..................................... 16  
B. HEAT ( ) Switch ............................................ 16  
II. OVENCOMPONENTS ............................................. 4  
A. Window ............................................................. 4  
B. Conveyor End Stop........................................... 4  
C. Eyebrows .......................................................... 4  
D. End Plugs ......................................................... 4  
E. Control Panel.................................................... 4  
F. Machinery Compartment and Control  
Compartment Doors ........................................ 4  
C. CONVEYOR (  
) Switch ............................... 16  
G. Serial Plate ....................................................... 4  
H. Conveyor Drive Motor ....................................... 4  
D. Conveyor Speed Controller ............................. 16  
E. Digital Temperature Controller ....................... 16  
I.  
Crumb Pans ..................................................... 4  
F. Machinery and Control Compartment  
Safety Switches ............................................... 16  
J. Conveyor ........................................................... 4  
K. Gas Burner ....................................................... 4  
L. Blowers............................................................. 4  
M. Air Fingers ........................................................ 4  
III. OVENSPECIFICATIONS ......................................... 4  
A. Dimensions ...................................................... 4  
B. General Specifications..................................... 4  
C. Electrical Specifications for Gas Ovens .......... 5  
II. NORMALOPERATION,STEP-BY-STEP ................ 17  
A. Daily Startup Procedure .................................. 17  
B. Daily Shutdown Procedure ............................. 17  
III. QUICK REFERENCE: DIGITAL TEMPERATURE  
CONTROLLER ....................................................... 18  
SECTION4-MAINTENANCE ................................................. 19  
I. MAINTENANCE-DAILY.......................................... 19  
II. MAINTENANCE-MONTHLY .................................. 20  
III. MAINTENANCE - EVERY 3 MONTHS .................... 20  
IV. MAINTENANCE - EVERY 6 MONTHS .................... 22  
SECTION5-PARTSLIST ..................................................... 23  
D. Gas Orifice and Pressure Specifications -  
Domestic and Standard Export Ovens ............ 5  
E. Gas Orifice and Pressure Specifications -  
CE Ovens.......................................................... 5  
SECTION2-INSTALLATION.................................................. 6  
I.  
KEYSPAREPARTSKIT .......................................... 23  
I.  
INSTALLATIONKIT .................................................. 7  
II. INSTALLATIONKIT.................................................. 25  
III. PANELS, END PLUGS AND WINDOW ................... 27  
IIIa. PANELS, END PLUGS WITHOUT WINDOW .......... 27  
IV. CONTROLCOMPARTMENT ................................... 29  
V. MACHINERYCOMPARTMENTANDGASTRAIN .... 31  
VI. REARCOMPARTMENTANDBLOWERS................ 33  
VII. SINGLE-BELTCONVEYORS .................................. 35  
VIII. SPLIT-BELTCONVEYORS ..................................... 37  
SECTION6-ELECTRICALWIRINGDIAGRAMS ................... 39  
II. VENTILATIONSYSTEM ........................................... 8  
A. Requirements .................................................. 8  
B. Recommendations .......................................... 8  
C. Other Ventilation Concerns .............................. 8  
III. ASSEMBLY ............................................................... 9  
A. Top Panel and Base Pad Assembly ............... 9  
B. Stacking ........................................................... 10  
C. Restraint Cable Installation ............................ 10  
D. Conveyor Installation....................................... 11  
E. Final Assembly ................................................ 12  
IV. ELECTRICAL SUPPLY ........................................... 13  
A. Additional Information - Gas Ovens................ 13  
I. WIRINGDIAGRAM, PS536GSGASOVEN  
(DOMESTIC & STD. EXPORT VERSION),  
208/240V, 50/60 Hz, 1 Ph ................................ 39  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION1-DESCRIPTION  
J. Conveyor: Moves the food product through the oven.  
I. OVEN USES  
Not Shown:  
PS536GS ovens can be used to bake and/or cook a wide  
variety of food products, such as pizza, pizza-type products,  
cookies, sandwiches and others.  
K. Gas Burner: Heats air, which is then projected to the air  
fingers by the blowers.  
L. Blowers: Fans that project hot air from the gas burner to  
the air fingers.  
II. OVEN COMPONENTS - see Figure 1-1.  
A. Window: Allows the user to see and access food products  
inside the baking chamber.  
M. Air Fingers: Project streams of hot air onto the food  
product.  
B. Conveyor End Stop : Prevents food products from falling  
off the end of the moving conveyor.  
Fig. 1-1 - Oven Components  
B
C. Eyebrows: Can be adjusted to various heights to prevent  
heat loss into the environment.  
C
D
F
E
D. End Plugs: Allow access to the oven's interior.  
E. Control Panel: Location of the operating controls for the  
oven. Refer to Section 3, Operation, for details.  
F. Machinery Compartment and Control Compartment  
Doors: Allow access to the oven's interior components.  
One door is located at each end of the oven. No user-  
servicable parts are located inside the machinery compart-  
ment or control compartment.  
G. Serial Plate: Providesspecificationsfortheoventhataffect  
installation and operation. Refer to Section 2, Installation,  
for details.  
G
A
H. Conveyor Drive Motor: Moves the conveyor.  
H
I.  
Crumb Pans: Catch crumbs and other material that drop  
through the conveyor belt. One crumb pan is located  
underneath each end of the conveyor.  
I
J
III. OVEN SPECIFICATIONS  
Table 1-1: Dimensions  
Overall Height:  
Overall Depth:  
single oven with 17-1/2" (446mm) legs  
43-1/2" (1105mm)  
63" (1600mm)  
66" (1676mm)  
71" (1803mm)  
71" (1803mm)  
double oven with standard 17-1/2" (446mm) legs  
double oven with optional 20-1/2" (521mm) legs  
double oven with optional 25-1/2" (648mm) legs  
triple oven with 6" (152mm) legs  
46" (1168mm)  
61" (1549mm)  
57" (1447mm)  
77" (1956mm)  
36" (914mm)  
Overall Length: with standard 60"/1524mm conveyor  
with optional 56"/1422mm conveyor  
with optional 76"/1930mm conveyor  
Baking Chamber Length  
Conveyor Width: Single Belt  
20" (508mm)  
Split Belt  
2 x 9-1/2" (241mm)  
Conveyor Length  
56" (1422mm) or 60" (1524mm) or 76" (1930mm)  
Recommended Minimum Clearances:  
Rear of oven to wall  
3" (76mm)  
1" (25.4mm)  
1" (25.4mm)  
Control end of conveyor to wall  
Non-control end of oven to wall  
Table 1-2: General specifications (per oven cavity)  
Weight  
400 lbs. (182kg)  
Rated Heat Input: Natural gas ovens  
Propane ovens  
70,000 BTU (17,638 kcal, 20.51 kW/hr.)  
70,000 BTU (17,638 kcal, 20.51 kW/hr.)  
550°F (288°C)  
Maximum Operating Temperature  
Warmup Time  
25 minutes  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION1-DESCRIPTION  
Table 1-3: Electrical specifications for gas ovens (per oven cavity)  
Main Blower  
Voltage  
Control  
Circuit Voltage  
Current  
Draw  
Phase  
Freq.  
Poles  
Wires  
208/240V  
120V conv. speed control  
& drive motor; all others  
as per line (208/240V)  
1 Ph  
50/60 Hz  
6A *  
2 Pole  
3 Wire (2 hot, 1 gnd)  
* The current draw shown above is an average value for normal operation. The initial amperage draw on oven startup may exceed the listed  
value.  
Table 1-4: Gas orifice and pressure specifications (per oven cavity) - Domestic and standard export ovens  
Orifice (Manifold)  
Gas Type  
Natural  
Main Orifice I.D.  
Bypass Orifice I.D.  
0.0810(2.0574mm, #46 drill)  
0.052(1.3208mm, #55 drill)  
Supply (Inlet) Pressure  
6-12W.C. (14.9-29.9mbar) *  
11-14W.C. (27.4-34.9mbar) *  
Pressure  
0.0935(2.3749mm, #42 drill)  
0.081(2.0574mm, #46 drill)  
4.0W.C. (9.93mbar)  
10.5W.C. (26.15mbar)  
Propane  
* The gas supply pressures and orifice sizes shown are for ovens installed in North America. The required gas supply pressures and orifice  
sizes of ovens installed in other locations are dependent on the local gas type and on all applicable local codes.  
Table 1-5: Gas orifice and pressure specifications (per oven cavity) - CE ovens  
Supply (Inlet) Pressure  
IT,PT,ES,SE,  
Main  
Orifice  
dia.  
UK,CH,IT,AT,  
DK,FI  
I2H  
SE,CH,AT,DK,  
FI,DE,NL  
I3B/P  
BE,IE,IT,PT,  
ES,UK  
I3+  
Orifice  
(Manifold)  
Pressure  
Rated  
Heat  
Input  
Gas  
Type  
NL  
I2L  
DE  
I2E  
BE,FR  
I2E+  
G20  
G25  
G30  
2.3749  
mm  
20  
mbar  
--  
20  
mbar  
20  
mbar  
--  
--  
--  
--  
11.21  
mbar  
22.36  
kW-hr.  
2.3749  
mm  
--  
25  
mbar  
--  
--  
16.19  
mbar  
22.36  
kW-hr.  
1.3970  
mm  
--  
--  
--  
--  
29 or 50  
mbar  
28-30, 37  
or 50 mbar  
26.2  
mbar  
22.59  
kW-hr.  
IMPORTANT  
Additional electrical information is provided on the oven's serial plate, and on the wiring diagram inside the machinery  
compartment.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION2-INSTALLATION  
WARNING - For gas ovens, after any conversions, readjustments, or service work on the oven:  
Perform a gas leak test.  
Test for correct air supply.  
Test for proper combustion and gas supply.  
Check that the ventilation system is in operation.  
WARNING  
Keep the appliance area free and clear of combustibles.  
WARNING  
The oven must be installed on an even (level) non-flammable flooring and any adjacent walls must  
be non-flammable. Recommended minimum clearances are specified in the Description section of  
this Manual.  
WARNING  
Do not obstruct the flow of combustion and ventilation air to and from your oven. There must be no  
obstructions around or underneath the oven. Constructional changes to the area where the oven is  
installed shall not affect the air supply to the oven.  
CAUTION  
For additional installation information, contact your local Authorized Service Agent.  
NOTE  
There must be adequate clearance between the oven and combustible construction. Clearance  
must also be provided for servicing and for proper operation.  
NOTE  
An electrical wiring diagram for the oven is located inside the machinery compartment.  
NOTE  
All aspects of the oven installation, including placement, utility connections, and ventilation requirements,  
must conform with any applicable local, national, or international codes. These codes supersede the  
requirements and guidelines provided in this manual.  
NOTE  
In the USA, the oven installation must conform with local codes. In the absence of local codes, gas oven  
installations must conform with the National Fuel Gas Code, ANSI Z223.1. Installed ovens must be  
electrically grounded in accordance with local codes, or in the absence of local codes, with the National  
Electrical Code (NEC), or ANSI/NFPA70.  
NOTE  
In Canada, the oven installation must conform with local codes. In the absence of local codes, gas oven  
installations must conform with the Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Gas  
Installation Code, CAN/CGA-B149.2, as applicable. Installed ovens must be electrically grounded in  
accordance with local codes, or in the absence of local codes, with the Canadian Electrical Code CSA C22.2.  
NOTE  
In Australia, the oven installation must conform with any requirements of the appropriate statutory authority.  
Gas oven installtions must conform with AGA Codes AG311 and AG601.  
NOTE  
In CE countries, all aspects of the gas supply connection must comply with current IEC/CEE requirements and  
with all applicable local, national, and international codes. In addition, four casters are provided to allow the oven  
to be more easily moved to the installation location. These casters are intended to simplify pre-installation  
movement only, and are NOT suitable for use as part of a CE oven installation. During the installation procedure,  
the casters MUST be removed, so that the oven can be supported by the supplied 152mm adjustable legs.  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION2-INSTALLATION  
Figure 2-1 - Installation Kit  
2
3
1
4a, 4b, 4c, 4d  
8
12  
16  
14  
13  
15  
6
11  
5
10  
7
9
I. INSTALLATION KIT - see Figure 2-1  
Qty.  
Single Double  
Oven  
1
Qty.  
Qty.  
Triple  
Oven  
1
4
1
--  
Inc. with  
domestic  
ovens?  
Inc. with  
CE  
ovens?  
Yes  
Yes  
Yes  
Yes  
Item  
1
Oven  
1
Part No.  
48605  
Description  
Top panel  
Yes  
Yes  
Yes  
Yes  
2
3
4
1
4
4
1
4
3A80A8801  
42893  
Screw, pan head #10 x 2  
Base pad  
4a  
42890  
17-1/2(445mm) leg extension, for single and  
double ovens  
4b  
4c  
4d  
5
--  
--  
4
4
--  
--  
45360  
45329  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
20-1/2(521mm) leg extension, optional  
25-1/2(648mm) leg extension, optional  
6(152mm) leg extension, for triple ovens  
Caster, with flat plate and brake  
--  
--  
4
44799  
2
2
2
22290-0009  
22290-0010  
6
A/R  
A/R  
A/R  
Yes  
Caster, with flat plate (no brake)  
NOTE: Domestic and standard export ovens include 2 braking casters (item 5) and 2 non-braking casters (Item 6). CE-approved  
ovens include 4 non-braking casters (Item 6) SOLELY for the purpose of moving the oven to the installation location. Casters are  
NOT suitable for use as part of CE oven installations. Refer to the notice on the preceding page.  
7
8
9
4
1
4
1
4
1
22450-0028  
21392-0004  
220373  
No  
Yes  
Yes  
Yes  
No  
Leg, adjustable, 6(152mm)  
Eyebolt, 3/4″  
A/R  
A/R  
A/R  
Yes  
Hex bolt, 3/8-16 x 1″  
NOTE: CE-approved ovens include 32 hex bolts. Domestic and standard export ovens include 31 hex bolts and one eyebolt (item 8)  
that acts as an anchor for the restraint cable (Item 12). CE ovens are mounted on legs (Item 7) and do not use a restraint cable.  
10  
11  
12  
13  
32  
32  
1
32  
32  
1
32  
32  
1
21416-0001  
21422-0001  
22450-0228  
22361-0001  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
Flat washer, 3/8″  
Lockwasher, 3/8″  
Restraint cable assembly  
1
2
3
No  
Gas hose, 3/4to 1/2Gas hose reducer  
included with gas hose.  
14  
15  
16  
1
1
1
1
1
1
1
1
--  
50236  
1002040  
46393  
Yes  
Yes  
Yes  
Yes  
Yes  
Yes  
Owner's Operating and Installation Manual  
Authorized Service Agency Listing  
Lower shelf  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION2-INSTALLATION  
B. Recommendations  
II. VENTILATION SYSTEM  
NOTE THAT THE HOOD DIMENSIONS SHOWN IN FIGURE 2-  
2ARERECOMMENDATIONSONLY. LOCAL, NATIONALAND  
INTERNATIONAL CODES MUST BE FOLLOWED WHEN  
INSTALLINGTHEVENTILATIONSYSTEM. ANYAPPLICABLE  
CODESSUPERSEDETHERECOMMENDATIONSSHOWNIN  
THISMANUAL.  
IMPORTANT  
Where national or local codes require the  
installation of fire suppression equip-  
ment or other supplementary equipment,  
DO NOT mount the equipment directly to  
the oven.  
The rate of air flow exhausted through the ventilation system  
may vary depending on the oven configuration and hood design.  
Consult the hood manufacturer or ventilation engineer for these  
specifications.  
MOUNTING SUCH EQUIPMENT ON  
THE OVEN MAY:  
To avoid a negative pressure condition in the kitchen area,  
return air must be brought back to replenish the air that was  
exhausted. A negative pressure in the kitchen can cause heat-  
related problems to the oven components as if there were no  
ventilation at all. The best method of supplying return air is  
through the heating, ventilation and air conditioning (HVAC)  
system. Through the HVAC system, the air can be temperature-  
controlled for summer and winter. Return air can also be  
brought in directly from outside the building, but detrimental  
effects can result from extreme seasonal hot and cold  
temperatures from the outdoors.  
VOID AGENCY CERTIFICATIONS  
RESTRICT SERVICE ACCESS  
LEAD TO INCREASED SERVICE EX-  
PENSES FOR THE OWNER  
A. Requirements  
NOTE: Return air from the mechanically driven system must not  
blow at the opening of the baking chamber. Poor oven baking  
performance will result.  
CAUTION  
Gas oven installations REQUIRE a mechanically driven  
ventilation system with electrical exhaust air sensing control.  
C. Other ventilation concerns  
A mechanically driven ventilation system is STRONGLY  
RECOMMENDED for electric oven installations.  
Special locations, conditions, or problems may require the  
services of a ventilation engineer or specialist.  
PROPER VENTILATION OF THE OVEN IS THE  
RESPONSIBILITY OF THE OWNER.  
Inadequate ventilation can inhibit oven performance.  
It is recommended that the ventilation system and duct  
work be checked at prevailing intervals as specified by the  
hood manufacturer and/or HVAC engineer or specialist.  
Fig. 2-2 - Ventilation System  
12" (305mm)  
minimum  
12" (305mm)  
minimum  
8" (203mm)  
minimum  
1" (25mm)  
minimum  
2" (51mm)  
minimum  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION2-INSTALLATION  
Figure 2-3 - Leg extension and casters installation  
III. ASSEMBLY  
A. Top Panel and Base Pad Assembly  
Finished sides of  
leg extension  
face corner of  
base pad  
1. Install the four leg extensions onto the base pad using the  
3/8"-16x1" screws, 3/8" flat washers, and 3/8" lockwashers  
supplied in the Base Pad Kit. See Figure 2-3. Check that  
the finished sides of each leg extension face OUTWARDS.  
3/8" flat  
washer  
For domestic and standard export ovens:  
One rear leg should be attached using three 3/8"-16 x 1"  
screws and the 3/4" eyebolt, as shown in Figure 2-3. This  
eyebolt acts as the anchor point for the restraint cable  
assembly (see Part C, Restraint Cable Installation).  
3/8" lock  
washer  
CE ovens  
do not use  
the  
eyebolt.  
3/8"-16 x 1"  
hex screw  
2. If your oven is equipped with the lower shelf, position it in  
place as shown in Figure 2-3. Check that the lip on the shelf  
faces DOWN. Seal joint between leg and shelf with NSF  
listed silicone.  
3/4" eyebolt  
(inside corner  
of one rear leg  
extension  
3. For domestic and standard export ovens:  
only)  
Install one caster onto each leg extension, as shown in  
Figure 2-4. Use the 3/8"-16x1" screws, 3/8" flat washers,  
and 3/8" lockwashers supplied in the Installation Kit. The  
locking casters should be installed at the FRONT of the  
oven. The non-locking casters should be installed at the  
REAR of the oven.  
Lower  
shelf  
Domestic and  
standard export  
ovens:  
Locking casters -  
FRONT of oven  
For CE export ovens:  
The Installation Kit includes four casters AND four 152mm  
adjustable legs. The casters are provided to allow the oven  
to be more easily moved to the installation location, and are  
NOT suitable for use as part of the oven installation. Refer  
to the notice at the beginning of this Section.  
Non-locking casters -  
REAR of oven  
3/8" flat  
washer  
CE-approved  
ovens:  
After the oven is at the installation location, install one  
152mm adjustable leg into the center hole on the bottom  
of each leg extension, as shown in Figure 2-4.  
3/8" lock  
washer  
152mm adjustable  
leg MUST be used  
for installation  
3/8"-16 x 1"  
hex screw  
4. Install the lower oven cavity onto the base pad. See Fig. 2-4.  
5. For single ovens ONLY, install the top panel using the  
screws included in the base pad kit, as shown in Figure 2-  
5. Then, skip ahead to Part C, Restraint Cable Installation.  
Figure 2-5 - Top panel installation  
NOTE: DO NOT install top panel onto double or triple ovens  
until AFTER stacking the oven cavities. See Part B, Stacking.  
For double or triple ovens, continue on to Part B, Stacking.  
Note that the top panel should NOT be installed for double  
and triple ovens until after stacking the oven cavities.  
#10 x 2"  
screws  
Top  
panel  
Figure 2-4 - Base pad installation  
Bottom oven  
cavity  
Assembled  
base pad  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION2-INSTALLATION  
B. Stacking  
1. Stack an oven cavity on top of the lower oven. Check the  
following:  
For single ovens, skip ahead to Part C, Restraint Cable  
Installation.  
All four sides of the lower lip (on the bottom edge of the  
oven cavity) overlap the top of the lower oven.  
IMPORTANT  
Middleby Marshall STRONGLY RECOMMENDS that PS536GS  
oven cavities be stacked using the following:  
The oven is level.  
The oven is firmly seated.  
See Figure 2-6.  
PS500 Series Stacking Lift Kit, P/N 30580  
PS536 Stacking Hardware Kit, P/N 46494  
2. For triple ovens, repeat Step 1 to install the top oven cavity.  
Contact your Middleby Marshall Authorized Service Agent for  
complete stacking instructions.  
3. Install the top panel using the screws included in the base pad  
kit, as shown in Figure 2-7.  
Figure 2-6 - Stacking  
Figure 2-7 - Top panel installation  
#10 x 2"  
screws  
Top  
panel  
C. Restraint Cable Installation  
Figure 2-8 - Installing the Restraint Cable  
For CE-approved ovens, skip ahead to Part D, Conveyor  
Installation.  
Restraint cable  
assembly  
For domestic and standard export ovens, continue with this  
Section to install the restraint cable.  
3/8"-16 x 1"  
eyebolt on  
rear leg  
Because domestic and standard export ovens are  
equipped with casters, a restraint cable assembly must be  
installed to limit the movement of the appliance without  
depending on the connector and the quick disconnect  
device or its associated piping. One end of the cable is  
anchored to the eyebolt on one of the rear leg extensions,  
while the other is anchored to the wall. See Figure 2-8.  
extension  
3/4(19mm)  
eyebolt  
After connecting the restraint cable, move the oven to its  
final location. Then, lock the two front casters.  
Wall of  
structure  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION2-INSTALLATION  
Figure 2-9 - Conveyor installation  
D. ConveyorInstallation  
1. Unfold the conveyor as shown in Figure 2-9. Then, begin  
to slide the conveyor into the end of the oven. The conveyor  
can only be installed from the end of the oven with the drive  
motor.  
Folded  
frame  
2. Continue moving the conveyor into the oven until the frame  
protrudes equally from each end of the oven. Check that the  
crumb tray supports located on the underside of the con-  
veyor frame rest firmly against the lower end plugs, as  
shown in Figure 2-10.  
Idler end (with  
belt tension  
adjustment  
screws)  
3. When the conveyor is positioned properly, check for free-  
dom of movement of the conveyor belt by pulling it for about  
2-3 feet (0.6-1.0m) with your fingers. The drive and idler  
shafts must rotate smoothly, and the belt must move freely  
without rubbing on the inside of the oven.  
4. Check the tension of the conveyor belt as shown in Figure  
2-11. The belt should lift about 1" (25mm). DO NOT  
OVERTIGHTEN THE CONVEYOR BELT.  
NOTE:  
If necessary, the belt tension can be adjusted by turning the  
conveyor adjustment screws, located at the idler (non-  
control) end of the conveyor. See Figure 2-11.  
Drive end (with  
drive sprocket)  
Figure 2-10 - Conveyor placement  
Figure 2-11 - Conveyor belt tension  
Crumb tray  
support  
bracket  
End plug  
Conveyor  
placed in  
oven  
1" (25mm)  
vertical  
deflection  
Adjustment  
screws (2) on  
idler end of  
conveyor  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION2-INSTALLATION  
5. If it is necessary to add or remove conveyor links to achieve  
the correct tension, OR if it is necessary to reverse the  
conveyor belt for correct orientation, the belt will need to be  
removed from the conveyor frame. If this is necessary,  
perform the following procedure:  
E. FinalAssembly  
6. Install the drive chain between the conveyor drive sprocket  
and the motor sprocket. To install the chain, it will be  
necessary to lift the drive end of the conveyor slightly.  
7. Install the conveyor chain cover as shown in Figure 2-13.  
Check that the chain cover does not bind on the conveyor  
sprocket or drive shaft.  
Remove the conveyor assembly from the oven and  
place it flat on the floor.  
Remove the master links using long-nose pliers.  
Then, roll up the belt along the length of the conveyor  
frame.  
8. Install the crumb trays as shown in Figure 2-13.  
9. Press the end stop down over the edge of the conveyor  
frame at the exit end of the oven, as shown in Figure 2-13.  
Add or remove belt links as necessary to achieve the  
correct belt tension.  
Replace the belt on the conveyor frame. Check that the  
conveyor belt links are oriented as shown in Figure 2-  
12, and that the smooth side of the conveyor belt faces  
UP.  
Figure 2-12 - Conveyor and master link orientation  
Direction  
of travel  
CORRECT  
master link  
position  
Connect the inside master links. Check that the links  
are oriented as shown in Figure 2-12.  
Connect the outside master links. Note that the  
outside master links each have an open hook on one  
side. This hook aligns with the hooks along the sides  
of the other conveyor links. See Figure 2-12.  
Incorrect  
master link  
position  
Replace the conveyor into the oven.  
Figure 2-13 - Final assembly  
Press conveyor end stop  
down over edge of  
conveyor frame  
Hang chain cover on  
screws in control  
compartment wall  
Place inside edge  
of tray on retainer  
bracket  
Swing outside  
edge of tray up  
and into place  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION2-INSTALLATION  
IV. ELECTRICAL SUPPLY  
WARNING  
The oven requires a ground connection to the oven ground  
screw located in the electrical junction box. (The box is shown  
in Figure 2-14.) The ground connection must comply with all  
applicable local, national, and international codes. If necessary,  
have the electrician supply the ground wire. Do NOT use the  
wiring conduit or other piping for ground connections!  
Authorized supplier personnel normally accomplish  
the connections for the ventilation system, electric supply,  
and gas supply, as arranged by the customer. Following  
these connections, the factory-authorized installer can  
perform the initial startup of the oven.  
NOTE: The electric supply installation must satisfy the  
requirements of the appropriate statutory authority, such as the  
National Electrical Code (NEC), ANSI/NFPA70, (U.S.A.); the  
Canadian Electrical Code, CSA C22.2; the Australian Code,  
AG601; current IEC/CEE requirements (CE countries); or other  
applicable regulations.  
A. AdditionalInformation-GasOvens  
All electric supply connections are made via the electrical  
junction box on the rear of the oven, shown in Figure 2-14. The  
power lines then connect to the oven circuits through safety  
switches that interrupt electric power to the oven:  
When the Control Compartment Access Panel is opened;  
NOTE: All aspects of the electrical supply connection must  
comply with all applicable local, national, and international  
code requirements.  
WhentheMachineryCompartmentAccessPanelisopened,  
OR  
When the rear panel is removed.  
Check the oven serial plate before making any electric supply  
connections. Electric supply connections must agree with data  
on the oven serial plate. The location of the serial plate is shown  
in Figure 1-1 (in Section 1, Description).  
B. Connection  
Refer to the wiring diagram inside the machinery compartment,  
or in Section 5 of this Manual, to determine the correct  
connections for the electrical supply lines. Connect the supply  
as indicated on the wiring diagram.  
A fused disconnect switch or a main circuit breaker (customer  
furnished) MUST be installed in the electric supply line for each  
ovencavity.Itisrecommendedthatthiscircuitbreaker/disconnect  
have lockout/tagout capability. For CE installations, the circuit  
breaker/disconnect must have a minimum of 3mm contact  
separation breaking all poles of the supply.  
If required by local, national or international codes, connect an  
equipotential ground wire to the lug next to the  
symbol  
(shown in Figure 2-14). The equipotential ground connection  
must meet all applicable national and local code requirements.  
The supply conductors must comply with all applicable local,  
national and international codes. Supply conductors must be  
insulated copper wiring, #18 AWG (American Wire Gauge) or  
equivalent. Additional wiring information is shown on the wiring  
diagrams in Section 5, Electrical Wiring Diagrams and inside  
the machinery compartment of the oven.  
Figure 2-14 - Utility connection locations  
33mm cutout for  
electric utility  
connection  
1/2" NPT pipe for gas  
utility connection  
(fitted with 3/4" adapter  
for use with supplied  
3/4" dia. gas hose)  
Equipotential  
groundlug  
Electrical  
Junction Box  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION2-INSTALLATION  
NOTE:Certainsafetycoderequirementsexistfortheinstallation  
of gas ovens; refer to the beginning of Section 2 for a list of the  
installation standards. In addition:  
V. GAS SUPPLY  
CAUTION  
In the USA, the installation must conform with local codes,  
or in the absence of local codes, with the National Fuel Gas  
Code, ANSI Z223.1.  
DURINGPRESSURETESTINGNOTETHEFOLLOWING:  
1.Theovenanditsindividualshutoffvalvemustbediscon-  
nected from the gas supply piping system during any  
pressuretestingofthatsystemattestpressureinexcess  
of 1/2 psi (3.45 kPa).  
In Canada, the installation must conform with local codes,  
or in the absence of local codes, with the Natural Gas  
Installation Code, CAN/CGA-B 149.1, or the Propane  
Installation Code, CAN/CGA-B 149.2, as applicable.  
2. The oven must be isolated from the gas supply piping  
system by closing its individual manual shutoff valve  
during any pressure testing of the gas supply piping  
system at test pressure equal to or less than 1/2 psi (3.45  
kPa).  
In Australia, the installation must conform with AGA Codes  
AG311 and AG601, and with any requirements of the  
appropriate statutory authority.  
In CE countries, the gas supply connection should be  
according to EN-203 (gas appliance directive) and to  
applicable ISO 228-1 or ISO 7-1 recommendations. All  
aspects of the gas supply connection must comply with  
current IEC/CEE requirements and with all applicable  
local, national, and international codes.  
3. If incoming pressure is over 14" W.C. (35mbar), a  
separate regulator MUST be installed in the line BEFORE  
the individual shutoff valve for the oven.  
WARNING: To prevent damage to the control valve regu-  
lator during initial turn- on of gas, it is very important to  
open the manual shutoff valve very slowly.  
For all ovens equipped with casters, the gas line connection  
shall be made with:  
Aftertheinitialgasturn-on,themanualshutoffvalvemust  
remain open except during pressure testing as outlined  
in the above steps or when necessary during service  
maintenance.  
-
A connector that complies with the Standard for  
Connectors for Movable Gas Appliances, ANSI Z21.69  
(in USA), or Connectors for Movable Gas Appliances,  
CAN/CGA-6.16 (in Canada).  
Check the ovens gas supply requirements to determine the  
typeofgastobeusedwiththeoven. Ifthegastyperequireddoes  
NOT match the local supply:  
A. GasUtilityRough-InRecommendations  
The following gas system specifications are STRONGLY  
RECOMMENDED. Deviating from these recommendations  
may affect the baking performance of the oven.  
For North American installations, a conversion kit is  
supplied with the oven to allow operation using propane  
gas. Refer to Part B, Gas Conversion, in this section.  
Gas Meter - 650 cfh (307l/min) meter  
For CE ovens, directions for converting the oven for use with  
other gases are described in Part D.1, Preparation for Use  
with Various Gases, in this section.  
Gas Line  
DEDICATED LINE from the gas meter to the oven  
2" (50.8mm) pipe for natural gas  
1-1/2" (38.1mm) pipe for propane  
Maximum length: 200' (61m). Each 90° elbow equals 7'  
(2.13m) of pipe.  
If the installation will use the supplied gas hose, be sure that  
the1/2"to3/4"gaslinefittingisattached. Refertotheinstructions  
in the gas hose package. One gas line connection method is  
shown in Figure 2-15; however, compliance with the applicable  
standards and regulations is mandatory.  
B. GasConversion  
Inlet and regulated gas pressures can be measured using a  
Utube manometer at the tap locations shown in Figures 2-15  
and 2-16.  
Ovens are shipped from the factory configured for use with  
natural gas. If permitted by local, national and international  
codes, the oven may be converted to propane gas operation  
using a Gas Conversion Kit that is supplied with the oven. Gas  
orifice sizes supplied with the Kit match those shown in Tables  
1-4 and 1-5 in the Description section of this Manual.  
Figure 2-15 - Flexible Gas Hose Installation  
Where permitted by local and national codes, it is possible to  
convert ovens from natural to propane gas, or from propane to  
natural gas, after the oven has been installed. Gas Conversion  
Kits are available from Middleby Marshall for this purpose.  
1/2" gas  
pipenipple  
3/4"-1/2"  
gas pipe  
To Gas  
reducer  
Supply  
Pipe  
C. Connection  
3/4" gas  
pipenipple  
WARNING  
Some procedures in this section may require conver-  
sions, readjustments, or service on the oven's gas  
system. Beforeperformingtheseprocedures,check thatthe  
main gas supply valve and the circuit breaker/fused discon-  
nect are in the OFF ("O") position. After completing these  
procedures, perform a gas leak test before operating the  
oven.  
1/2" gas line  
tee with  
pressure tap  
90°  
Elbow  
Full-Flow  
Gas  
Shutoff  
Valve  
CAUTION  
The terms of the oven's warranty require all start-ups, conver-  
sions and service work to be performed by a Middleby Marshall  
AuthorizedServiceAgent. Theinstallation,start-upandchanges  
required when changing from one gas type to another can be  
performed ONLY by a certified professional.  
Individual gas  
connection for  
each oven  
cavity  
Flexible  
Gas Hose  
Quick-  
disconnect  
device  
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION2-INSTALLATION  
1. Checking the Gas Supply (Inlet) Pressure  
b. Volumetric Method  
a. With the main gas supply valve closed and the circuit  
breaker/fused disconnect in the OFF ("O") position, open  
the inlet pressure tap shown in Figure 2-16 and attach a  
manometer to the tap.  
1. Determine the time of 0.1m3 (100 liters) of gas usage  
as follows.  
NB (Rated input in kW)  
Consumption (m3/hr.) =  
HuB (Heat [Calorific] value  
b. Depress the safety switches to allow the oven to operate.  
c. Open the main gas supply valve. Switch the circuit breaker/  
fused disconnect to the ON ("I") position.  
of gas in kW/m3)  
6
Time (in minutes) of  
0.1m3 of gas usage  
=
d. Start the oven according the directions in the Operation  
section of this Manual. Adjust the temperature controller to  
the maximum setting (316°C).  
Consumption  
e. Measure the supply (inlet) pressure.  
2. Check that the main gas supply valve and the circuit  
breaker/fused disconnect are in the OFF ("O") position.  
f. Switch the oven off. Close the main gas supply valve, and  
switch the circuit breaker/fused disconnect to the OFF ("O")  
position. Remove the manometer, and close the inlet tap.  
3. Remove the cap screw from the pressure adjustment  
screw (governor) on the gas control valve.  
g. Compare the measured supply (inlet) pressure to the  
nominal pressures shown in Table 1-5 (in the Description  
section of this Manual).  
4. Depress the safety switches to allow the oven to  
operate.  
5. Open the main gas supply valve. Switch the circuit  
breaker/fused disconnect to the ON ("I") position.  
If the supply pressure is lower or higher than the nominal  
pressure, the reason should be investigated and the gas  
supplier contacted.  
6. Start the oven according the directions in the Operation  
sectionofthisManual. Adjustthetemperaturecontroller  
to the maximum setting (316°C).  
For natural gas ovens, if the measured supply pressure is lower  
than 0.247psi, or higher than 0.363psi, contact the gas supplier.  
DO NOT OPERATE THE OVEN or adjust the oven controls.  
7. Adjust the pressure adjustment screw as necessary  
to match the calculated volume using the time (in  
minutes) of 0.1m3 of gas usage. Turning the  
adjustment screw clockwise increases the flow, while  
turning it counterclockwise reduces the flow.  
2. Adjusting the Orifice (Manifold) Pressure and Heat Input  
To use the orifice pressure method, you must know the specific  
gas type and quality used. If using the orifice pressure method,  
you should double-check the input using the volumetric method.  
8. Record the reading obtained from the gas meter and  
calculate the obtained gas flow. Compare this value  
to the information in Tables 1-4 and 1-5 in the  
Description section of this Manual.  
To use the volumetric method, you must know the heat value  
(HuB) of the gas used. This information is available from your  
gas supplier.  
9. Switch the oven off. Close the main gas supply valve,  
and switch the circuit breaker/fused disconnect to the  
OFF ("O") position. Replace the cap screw onto the  
gas control valve.  
During these measurements, do not operate any other  
appliances that use the same gas meter as the oven.  
a. Orifice (Manifold) Pressure Method  
1. With the main gas supply valve closed and the circuit  
breaker/fused disconnect in the OFF ("O") position,  
open the manifold pressure tap shown in Figure 2-16  
and attach a manometer to the tap.  
Figure 2-16 - Gas Control Valve  
2. Remove the cap screw from the pressure adjustment  
screw (governor) on the gas control valve.  
3. Depress the safety switches to allow the oven to  
operate.  
4. Open the main gas supply valve. Switch the circuit  
breaker/fused disconnect to the ON ("I") position.  
5. Start the oven according the directions in the Operation  
sectionofthisManual. Adjustthetemperaturecontroller  
to the maximum setting (316°C).  
6. Adjust the pressure adjustment screw as necessary  
to match the correct pressure for the oven's specific  
gas type. Refer to Table 1-5 in the Description section  
ofthisManual. Turningtheadjustmentscrewclockwise  
increases the flow, while turning it counterclockwise  
reduces the flow.  
Manifold  
pressure tap  
(whereregulated  
gas pressure is  
measured)  
7. Switch the oven off. Close the main gas supply valve,  
and switch the circuit breaker/fused disconnect to the  
OFF ("O") position. Remove the manometer, and  
close the manifold pressure tap.  
Pressure adjustment  
screw (under cap)  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION3-OPERATION  
E
D
B
A
C
I. LOCATION AND DESCRIPTION OF CONTROLS  
A.  
"BLOWER" Switch: Turns the blowers and  
cooling fans on and off. The HEAT Switch has  
no effect unless the BLOWER Switch is in the  
ONposition.  
Digital Temperature Controller: Continuously  
monitors the oven temperature. Settings on the  
Digital Temperture Controller control the activa-  
tion of the burner. Keypad controls allow the  
operator to select the cooking temperature and  
monitor oven operation.  
E.  
B.  
"HEAT" Switch: Allows the burner to activate.  
Activation is determined by the settings on the  
Digital Temperature Controller.  
NOT SHOWN:  
F. Machinery and Control Compartment Safety Switches:  
Disconnect electrical power to the controls and blowers  
when EITHER the machinery compartment door OR the  
control compartment door is opened. The doors should  
only be opened by authorized service personnel.  
C.  
D.  
"CONVEYOR"Switch: Turnstheconveyordrive  
motor on and off.  
Conveyor Speed Controller: Adjusts and dis-  
plays the bake time. Single-belt ovens have one  
controller. Split belt ovens have one controller  
for each conveyor belt, labeled "FRONT" and  
"BACK."  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION3-OPERATION  
7. Wait for the oven to heat to the setpoint temperature. Higher  
setpoint temperatures will require a longer wait. The oven  
can reach a temperature of 500°F (232°C) in approximately  
5 minutes.  
II. NORMAL OPERATION - STEP-BY-STEP  
A. DAILYSTARTUPPROCEDURE  
1. Check that the circuit breaker/fused disconnect is in the on  
position. Check that the window is closed.  
8. (Optional)PresstheTem-  
perature ( ) key to show  
2. Turn the "BLOWER" (  
)
the Actual Temperature  
wait  
switch to the ON("I")  
position.  
in the display, and wait  
for the "ACTUAL TEMP"  
for  
light to turn on. This al-  
lows you to monitor the  
oven temperature as it  
rises to the setpoint.  
3. Turn the "CONVEYOR"  
( ) switch to the ON”  
("I") position.  
9. Allow the oven to preheat for 10 minutes after it has reached  
the set point temperature.  
B. DAILYSHUTDOWNPROCEDURE  
1. Turnthe"HEAT"( )and  
"BLOWER" ( ) swit-  
ches to the "OFF" ("O")  
4. If necessary, adjust the  
conveyor speed setting  
by pressing the  
or  
position. Note that the  
+
or  
pushbuttons on the con-  
veyor speed controller to  
change the displayed  
bake time.  
blowers will remain in op-  
eration until the oven has  
cooled to below 200°F  
(93°C).  
5. Adjust the temperature  
controller to a desired set  
temperature, if neces-  
sary.  
2. Make certain that there  
are no products left on  
the conveyor inside the  
oven. Turn the "CON-  
wait  
for  
+
Press the Set Point  
and Unlock keys at  
the same time. Wait  
forthe"SETPT"light  
to turn on.  
VEYOR" ( ) switch to  
the "OFF" ("O") position.  
3. Open the window to allow the oven to cool faster.  
Press the Up Arrow  
and Down Arrow  
Keys as necessary  
to adjust the set-  
point.  
4. After the oven has cooled and the blowers have turned off,  
switch the circuit breaker/fused disconnect to the off posi-  
tion.  
or  
IMPORTANT  
On gas ovens, if the "HEAT ON" light will not illuminate, OR  
if the oven does not heat, the gas burner may not have lit.  
Turn the "HEAT" ( ), "BLOWER" ( ), and "CONVEYOR"  
6. Turn the "HEAT" (  
)
(
) switches to the "OFF" ("O") position. Wait for AT  
switch to the "ON" ("I")  
position, and wait for the  
"HEAT ON" light to turn  
on.  
LEAST FIVE MINUTES before restarting the oven. Then,  
repeat the Daily Startup procedure.  
CAUTION  
In case of power failure, turn all switches to the OFF("O")  
position, open the oven window, and remove the product.  
After the power has been restored, perform the normal  
startup procedure. IF THE OVEN WAS SWITCHED OFF  
FOR LESS THAN 5 MINUTES, WAIT FOR AT LEAST FIVE  
MINUTES BEFORE RESTARTING THE OVEN.  
wait  
for  
Theburnerwillnotoperateandgaswillnotflowthrough  
theburnerwithoutelectricpower. Noattemptshouldbe  
made to operate the oven during a power failure.  
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION3-OPERATION  
III. QUICK REFERENCE: DIGITAL TEMPERATURE CONTROLLER  
Display  
"HEAT ON"  
Shows the Set Point  
or the Actual Tem-  
perature in degrees  
Fahrenheit (F) or  
Celsius (C).  
Light  
Lights when the  
burner is in  
operation.  
"SP LOCK"  
Light  
Lights when the  
set point is locked  
out from changes.  
This setting can  
only be changed by  
service personnel.  
"SET PT"  
(setpoint)  
Light  
Lights when the  
set point is shown  
in the display.  
OVERTEMP  
Light  
Lights when the oven  
temperature is  
greater than 650°F  
(343°C). Refer to  
Quick Reference:  
Troubleshooting in  
this section.  
"ACTUAL  
TEMP" Light  
Lights when the  
Actual Tempera-  
ture is shown in  
the display.  
Service Key  
Serviceuse  
only.  
Temperature  
Key  
Press this key once  
to view the Actual  
Temperature in the  
Display.  
Set Point Key  
Press this key  
together with the  
Unlock Key to allow  
the Set Point to be  
changed.  
Unlock Key  
Press this key  
together with the Set  
Point Key to allow the  
Set Point to be  
Up Arrow and Down  
Arrow Keys  
Press these keys to  
Changes can only be  
made for 60 sec-  
onds.  
adjust the Set Point up or  
down. If the Set Point will  
not change, refer to Set  
Point Key and Unlock Key  
in this section.  
changed. Changes  
can only be made for  
60 seconds.  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION4-MAINTENANCE  
WARNING  
Before ANY cleaning or servicing of the oven, perform the following procedure:  
1. Switch off the oven and allow it to cool. Do NOT service the oven while it is warm.  
2. Turn the full-flow gas safety valve to the off position.  
3. Turn off the electric supply circuit breaker(s) and disconnect the electric supply to the oven.  
4. If it is necessary to move a gas oven for cleaning or servicing, disconnect the gas supply before moving the oven.  
When all cleaning and servicing is complete:  
4. Turn on the full-flow gas safety valve. Test the gas line  
connections for leaks using approved leak test sub-  
stances or thick soap suds.  
5. Turn on the electric supply circuit breaker(s).  
6. Perform the normal startup procedure.  
1. If the oven was moved for servicing, return the oven to its  
original location.  
2. Reconnect the gas supply.  
3. Reconnect the electrical supply.  
WARNING  
Possibility of injury from moving parts and electrical shock exists in this oven. Switch off and lockout/tagout the electric  
supply BEFORE beginning to disassemble, clean, or service any oven. Never disassemble or clean an oven with the  
BLOWER ( ) switch or any other circuit of the oven switched on.  
CAUTION  
NEVER use a water hose or pressurized steam-cleaning equipment when cleaning this oven. To avoid saturating the oven  
insulation, DO NOT use excessive amounts of water. DO NOT use a caustic oven cleaner, which can damage the bake  
chamber surfaces.  
NOTE  
ANY replacement parts that require access to the interior of the oven may ONLY be replaced by a Middleby Marshall Authorized  
Service Agent. It is also strongly recommended that the 3-Month Maintenance and 6-Month Maintenance procedures in this  
section be performed ONLY by a Middleby Marshall Authorized Service Agent.  
Figure 4-1 -Cooling Vents and Grills  
I. MAINTENANCE - DAILY  
A. Check that the oven is cool and the power is disconnected,  
as described in the warning at the beginning of this Section.  
B. Clean ALL of the cooling fan grills and vent openings with a  
stiff nylon brush. Refer to Figure 4-1 for the locations of the  
grills and vents.  
C. Clean the outside of the oven with a soft cloth and mild  
detergent.  
D. Check that ALL cooling fans are operating properly.  
Vents on  
front panel  
of oven  
CAUTION  
If a cooling fan is not operating correctly, it must be replaced  
IMMEDIATELY. Operating the oven without adequate  
cooling can seriously damage the oven's internal compo-  
nents.  
E. Clean the conveyor belts with a stiff nylon brush. This is  
more easily accomplished by allowing the conveyor to run  
while you stand at the exit end of the conveyor. Then, brush  
the crumbs off the conveyor as it moves.  
F. Remove and clean the crumb trays. If necessary, refer to  
Figure 2-13 (in Section 2, Installation) when replacing the  
crumb trays into the oven.  
G. Clean the window in place.  
Vents on rear  
of control  
compartment  
door  
Fan grills (2) on rear  
of oven and control  
compartment  
Vent (1) on rear  
of machinery  
compartment  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION4-MAINTENANCE  
Figure 4-2 - Removing Air Fingers and Plates  
II. MAINTENANCE - MONTHLY  
A. Check that the oven is cool and the power is disconnected,  
as described in the warning at the beginning of this Section.  
B. Refer to Part D, Conveyor Installation, in the Installation  
section of this Manual. Then, remove the following compo-  
nents from the oven:  
Conveyor end stop  
Crumb trays  
Chain cover  
Drive chain  
End plugs  
Conveyor assembly  
C. Slide the air fingers and blank plates out of the oven, as  
shown in Figure 4-2. AS EACH FINGER OR PLATE IS  
REMOVED, WRITE A "LOCATION CODE" ON IT WITH A  
MARKER to make sure that it can be reinstalled correctly.  
Example of markings:  
(Top Row)  
(Bottom Row)  
T1 T2 T3 T4  
B1 B2 B3 B4  
D. Disassemble the air fingers. See Figure 4-3. AS EACH  
FINGER IS DISASSEMBLED, WRITE THE "LOCATION  
CODE"FORTHEFINGERONALLTHREEOFITSPIECES.  
This will help you in correctly reassembling the air fingers.  
Figure 4-3 - Disassembling the Air Fingers  
CAUTION  
Incorrect reassembly of the air fingers will change the  
baking properties of the oven.  
Outer Plate  
E. Clean the air finger components and the interior of the  
baking chamber using a vacuum cleaner and a damp cloth.  
Refer to the boxed warnings at the beginning of this Section  
for cleaning precautions.  
Inner plate  
Manifold  
F. Reassemble the air fingers. Then, replace them in the  
oven, using the "location code" as a guide.  
G. Install the end plugs on the oven. Then, reinstall the  
conveyor.  
I.  
Reattach the drive chain. Replace the chain cover.  
J. Check the tension of the conveyor belt as shown in Figure  
2-11 (in Section 2, Installation). The belt should lift about  
1" (25mm). If necessary, adjust the belt tension using the  
procedure in Part D (Conveyor Installation) in the Installa-  
tion section of this Manual.  
K. Replace all components onto the oven.  
III. MAINTENANCE - EVERY 3 MONTHS  
A. Check that the oven is cool and the power is disconnected,  
as described in the warning at the beginning of this Section.  
B. Open the machinery compartment access panel. Vacuum  
the inside of the compartment using a shop vacuum.  
C. Tighten all electrical control terminal screws.  
D. Split Belt Disassembly and Cleaning  
1. Refer to Part D, Conveyor Installation, in the Installa-  
tion section of this Manual. Then, remove the following  
components from the oven:  
Conveyor end stop  
Crumb trays  
Chain cover  
Drive chains  
End plugs  
Conveyor assembly  
20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION4-MAINTENANCE  
2. Remove the master links from each conveyor belt.  
Then, roll the belts up along the length of the conveyor  
to remove them from the frame.  
Figure 4-4 - Disassembling the idler shaft  
3. Remove the two conveyor adjustment screws from the  
idler end of the conveyor frame, as shown in Figure 4-  
4.  
Disassemble,  
clean, and  
lubricate shafts  
4. Remove the idler shaft assembly from the conveyor.  
5. Pull apart the two sections of the idler shaft.  
Bronze  
washer  
6. Clean the shafts thoroughly using a rag. Then, lubri-  
cate both the extended shaft and the interior of the  
hollow shaft using a light food-grade lubricant. DO  
NOT lubricate the shafts using WD40 or a similar  
product. This can cause the shafts to wear rapidly.  
7. Before reassembling the shafts into the conveyor  
frame, check that they are oriented properly.  
Remove  
8. Reassemble the idler shaft into the conveyor. Make  
sure that the bronze washer is in place between the  
two sections of the shaft. See Figure 4-4.  
idler  
shaft  
assembly  
Remove  
adjustment  
screws  
9. Replace the conveyor adjustment screws as shown in  
Figure 4-4. To allow the conveyor belt to be reinstalled  
later, do not tighten the screws at this time.  
Figure 4-5 - Drive shaft configurations  
10. Loosen the set screw on both of the conveyor drive  
sprockets. Then, remove the sprockets from the shaft.  
Flangebearing  
(used with high-  
speed conveyors)  
Bronze bushing with  
spacer (used with  
standard conveyors)  
11. Check the conveyor configuration as follows:  
High-speed conveyors are equipped with large  
flange bearings at both ends of the shaft, as  
shown in Figure 4-5. For these conveyors, re-  
move the two screws that hold each bearing to the  
conveyor frame. With the screws removed, lift the  
end of the shaft at the front of the oven, and pull the  
entire assembly free of the conveyor frame.  
Standard conveyors are equipped with bronze  
bushings mounted on spacers at both ends of the  
shaft, as shown in Figure 4-5. For these convey-  
ors, remove the two screws that hold the bracket  
to the conveyor frame. With the screws removed,  
lift the end of the shaft at the front of the oven, and  
pull the entire assembly free of the conveyor  
frame. The brackets will be removed along with  
the drive shaft assembly.  
Figure 4-6 - Disassembling the drive shaft  
Disassemble,  
clean, and  
lubricate shafts  
12. Disassemble and lubricate the two sections of the  
drive shaft as described for the idler shaft, above.  
13. Before reassembling the shafts into the conveyor  
frame, check that they are oriented properly.  
14. Reassemble the drive shaft into the conveyor. Make  
sure that the bronze washer is in place between the  
two sections of the shaft. See Figure 4-6.  
15. Replace the drive sprockets. Reassemble the belts  
and master links onto the conveyor.  
16. Reinstall the end plugs and conveyor onto the oven.  
17. Reattach the drive chains. Replace the chain cover.  
Flangebearing  
shown (used with  
high-speed  
conveyors)  
18 Check the tension of the conveyor belt as shown in  
Figure 2-11 (in Section 2, Installation). The belt should  
lift about 1" (25mm). If necessary, adjust the belt  
tension by turning the conveyor adjustment screws.  
19. Replace all components onto the oven.  
Loosen set  
screws and  
remove drive  
sprockets  
Remove 2 screws and nuts per  
side to free bearings/brackets  
21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
E. Blower Belt  
1. Remove the six screws shown in Figure 4-7. Then,  
remove the rear panel from the oven.  
Figure 4-7 - Rear panel access  
2. Check the blower belt for the proper 1/4" (6mm) deflec-  
tion at the center, and for cracking or excessive wear.  
See Figure 4-7. Overtightening the belt will cause  
premature bearing failure and possible vibrations. A  
loose belt may also cause vibrations.  
3. If necessary, adjust the tension of the belt by loosening  
the four motor mounting bolts. Reposition the motor  
as neccessary until the correct 1/4" (6mm) deflection  
is reached, then tighten the bolts.  
F. Lubricating the Blower Fan Bearings  
Remove six (6)  
screws to remove  
rearpanel  
1. Use a grease gun to lubricate the main blower fan  
shaft bearings, as shown in Figure 4-7.  
When lubricating the bearings:  
Bearings  
(2 total)  
Use a high-quality NLGI #2, lithium soap grease with  
petroleum oil, such as Middleby P/N 17110-0015.  
Add the grease slowly until a small bead of grease  
is present at the seals. AVOID OVERGREASING.  
Excessive greasing may cause harm to the bearing.  
Grease fitting  
(1 per  
bearing)  
2. Manually turn the blower shaft by pulling on the belt to  
purge the grease. Wipe off any excess grease.  
Blowerbelt  
3. Replace the rear panel onto the oven.  
Blower motor  
IV. MAINTENANCE - EVERY 6 MONTHS  
A. Check that the oven is cool and the power is disconnected, as  
described in the warning at the beginning of this Section.  
Loosen four (4) screws to adjust  
motor position and belt tension  
B. Check for excessive wear on the conveyor drive motor  
brushes. The brushes should be replaced if they have  
worn to less than 1/4" (6mm) in length. Be sure to replace  
the brushes in exactly the same position.  
C. For gas ovens, inspect and clean the burner nozzle and the  
spark electrode assembly.  
D. Check the conveyor drive shaft bushings and spacers.  
Replace the components if they are worn.  
22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION5-PARTSLIST  
SECTION 5 - PARTS LIST  
4
1
2
5
3
7
8
6
9
10  
13  
12  
11  
16  
17  
15  
14  
I. KEY SPARE PARTS KIT  
ITEM QTY.  
P/N  
DESCRIPTION  
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
47321  
51067  
30153  
37337  
33984  
50517  
44687  
33983  
36451  
97525  
37498  
48455  
50249  
41647  
31651  
50239  
50240  
DIGITALTEMPERATURECONTROLLER  
CONVEYORDRIVEMOTORW/PICKUPASSY.  
DRIVE MOTOR BRUSHES  
3
4
KIT, CONVEYOR SPEED CONTROLER  
KIT, THERMOCOUPLE 6″  
5
6
BELT, BLOWER  
7
MOTOR, BLOWER, 208/230V, 1/2HP  
HIGH LIMIT CONTROL MODULE, 240V  
COOLINGFAN(BACKWALL)  
COOLINGFAN(CONTROLCOMPARTMENT)  
AIRSWITCH  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
IGNITOR  
COMBINATIONGASCONTROLVALVE(SAFETYREGULATOR)  
MODULATINGGASVALVE,M420,1/2″  
AMPLIFIERBOARD  
IGNITIONMODULE  
IGNITION CABLE, 25″  
23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
24  
Download from Www.Somanuals.com. All Manuals Search And Download.  
II. INSTALLATION KIT  
QTY.  
QTY.  
QTY.  
ITEM SINGLEOVEN  
DOUBLEOVEN TRIPLEOVEN  
P/N  
48605  
DESCRIPTION  
1
2
1
2
1
4
1
4
TOP PANEL  
3A80A8801  
42893  
SCREW, PAN HEAD #10 x 2"  
3
1
1
1
BASEPAD  
4a  
4b  
4c  
4d  
5
4
4
--  
--  
--  
4
42890  
17-1/2" (445mm) LEG EXTENSION, FOR SINGLE AND DOUBLE OVENS  
20-1/2" (521mm) LEG EXTENSION, OPTIONAL  
25-1/2" (648mm) LEG EXTENSION, OPTIONAL  
6" (152mm) LEG EXTENSION, FOR TRIPLE OVENS  
CASTER, WITH FLAT PLATE AND BRAKE  
CASTER, WITH FLAT PLATE (NO BRAKE)  
EYEBOLT,3/4"  
--  
--  
--  
2
4
45360  
4
45329  
--  
2
44799  
2
22290-0009  
22290-0010  
21392-0004  
220373  
6
2
2
2
7
1
1
1
8
31  
32  
32  
1
31  
32  
32  
1
31  
32  
32  
1
HEX BOLT, 3/8"-16 x 1"  
9
21416-0001  
21422-0001  
22450-0228  
22361-0001  
50236  
FLATWASHER, 3/8"  
10  
11  
12  
13  
14  
15  
16  
LOCKWASHER, 3/8"  
RESTRAINTCABLEASSEMBLY  
GAS HOSE, 3/4to 1/2Gas hose reducer included with gas hose.  
OWNER'S OPERATING MANUAL, PS536 GAS OVENS  
MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENCY LISTING  
LOWER SHELF  
1
2
3
1
1
1
1
1
1
1002040  
46393  
1
1
--  
3
1
2
50276  
KIT, LP  
Download from Www.Somanuals.com. All Manuals Search And Download.  
26  
Download from Www.Somanuals.com. All Manuals Search And Download.  
III. PANELS, END PLUGS AND WINDOW  
ITEM QTY.  
P/N  
50172  
DESCRIPTION  
ITEM QTY.  
P/N  
47633  
DESCRIPTION  
1
2
1
1
1
2
1
1
1
2
1
1
2
1
WINDOW SHROUD  
13  
14  
15  
16  
17  
1
1
1
1
1
BACK WALL  
22500-0021  
48437  
NAMEPLATE,"MIDDLEBYMARSHALL"  
HEATGUARDPLATE  
36451  
COOLINGFAN  
3
31497  
FINGER GUARD, COOLING FAN  
CHAIN COVER, UPPER  
4
30927  
BUMPER  
See pp. 36-39  
49938  
5
48512  
ASSEMBLY, WINDOW (INC. ITEMS 6-7)  
WINDOW FRAME WITH HANDLE  
WINDOW GLASS, PRE-CUT  
PIVOTSCREW  
DOOR, CONTROL COMPARTMENT-FOR  
OVENS WITH RIGHT-SIDE CONTROLS  
6
47611  
18  
1
48687  
DOOR, MACHINERY COMPARTMENT-FOR  
LEFT-SIDE  
7
47837  
8
34121-0003  
49920  
19a  
19b  
20  
2
2
2
8
8
43252  
43252  
42771  
36452  
45449  
END PLUG, TOP  
9
WINDOWLATCHASSEMBLY  
SPACER BLOCK  
END PLUG, BOTTOM  
SLIDE, OUTER SIDE  
WING NUT, PLASTIC  
BRACKET, END PLUG MOUNTING  
10  
11  
12  
49921  
18A1S19  
48605  
SCREW, HEX HD 1/4"-20 X 1"  
TOP PANEL  
21  
22  
IIIa. PANELS, END PLUGS WITHOUT WINDOW  
ITEM QTY.  
P/N  
22500-0021  
18A1S19  
48605  
DESCRIPTION  
ITEM QTY.  
P/N  
DESCRIPTION  
2
11  
12  
13  
14  
15  
16  
17a  
1
2
1
1
1
1
1
1
NAMEPLATE,"MIDDLEBYMARSHALL"  
SCREW, HEX HD 1/4"-20 X 1"  
TOP PANEL  
17b  
18a  
18b  
1
1
1
Not available  
DOOR, CONTROL COMPARTMENT-FOR  
OVENS WITH LEFT-SIDE CONTROLS  
48687  
DOOR, MACHINERY COMPARTMENT-FOR  
OVENS WITH RIGHT-SIDE CONTROLS  
47633  
BACK WALL  
Not available  
DOOR, MACHINERY COMPARTMENT-FOR  
OVENS WITH LEFT-SIDE CONTROLS  
36451  
COOLINGFAN  
19a  
19b  
20  
2
2
2
8
8
43252  
43252  
42771  
36452  
45449  
END PLUG, TOP  
31497  
FINGER GUARD, COOLING FAN  
CHAIN COVER, UPPER  
END PLUG, BOTTOM  
SLIDE, OUTER SIDE  
WING NUT, PLASTIC  
BRACKET, END PLUG MOUNTING  
See pp. 36-39  
49938  
DOOR, CONTROL COMPARTMENT-FOR  
OVENS WITH RIGHT-SIDE CONTROLS  
21  
22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
28  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IV. CONTROL COMPARTMENT  
QTY.  
QTY.  
QTY.  
QTY.  
ITEM  
SINGLE BELT SPLIT BELT  
P/N  
DESCRIPTION  
ITEM  
SINGLE BELT SPLIT BELT  
P/N  
DESCRIPTION  
1
1
1
47321  
DIGITALTEMPERATURE  
CONTROLLER  
12  
1
1
1
1
35145  
RESET SWITCH, HIGH LIMIT  
13  
31504  
TRANSFORMER, 230V PRI : 120V  
SEC, 200VA  
2
3
1
1
1
2
48511  
37337  
DECAL, CONTROL PANEL  
KIT, CONVEYOR SPEED CON-  
TROLLER WITH DIGITAL DISPLAY  
(INC. ITEM 3a)  
14  
15  
16  
17  
18  
19  
20  
1
2
1
1
1
1
1
1
2
1
1
1
1
1
37498  
31047  
97525  
AIRSWITCH  
TERMINAL BLOCK, 8-POLE  
COOLING FAN, 230V  
3a  
4
1
3
2
3
37503  
46521  
DIGITALDISPLAYONLY  
27470-0004 FINGER GUARD, COOLING FAN  
F716A8701 GROUND LUG  
KIT, SELECTOR SWITCH WITH  
KNOB AND CONTACT BLOCK  
5
6
7
1
2
2
2
2
2
48635  
46831  
45036  
CIRCUIT BREAKER, 0.3A (DRIVE  
MOTORS)  
44390  
49977  
TERMINAL BLOCK, 3-POLE  
COVERPLATE,TERMINALBLOCK  
ACCESS  
CIRCUIT BREAKER, 8A (BLOWER  
MOTORS)  
21  
21a  
22  
1
1
1
1
2
2
1
1
51067  
50163  
MOTOR,CONVEYORDRIVE  
PICKUP  
CIRCUITBREAKER,3A(CONTROL  
CIRCUIT)  
8
1
1
2
1
1
1
2
1
28021-0047 SAFETYSWITCH  
28041-0011 CONTACTOR  
33812-1  
49938  
KIT, THERMOCOUPLE  
9
23  
DOOR,CONTROLCOMPARTMENT,  
FOR RIGHT-SIDE  
10  
11  
33363  
33983  
END STOP, CONTACTOR  
24  
1
1
33813  
RFI FILTER  
HIGH LIMIT CONTROL MODULE,  
240V  
Download from Www.Somanuals.com. All Manuals Search And Download.  
30  
Download from Www.Somanuals.com. All Manuals Search And Download.  
V. MACHINERY COMPARTMENT AND GAS TRAIN  
ITEM QTY.  
P/N  
DESCRIPTION  
ITEM QTY.  
P/N  
DESCRIPTION  
1
1
27470-0004  
FINGER GUARD  
16a  
3
44984  
ORIFICE, MAIN, NATURAL GAS 0.0935"  
(2.3749mm, #42 DRILL)  
NOTE: The oven does NOT have a cooling fan  
in this location. The opening provides passive  
cooling only.  
16b  
3
47320  
ORIFICE,MAIN,PROPANE0.0595"(1.5113mm,  
#53 DRILL)  
2
3
1
1
1
1
1
1
1
2
1
31047  
32108  
TERMINAL BLOCK, 8-POLE  
TRANSFORMER, 240V PRI : 24V SEC, 65VA  
SAFETYSWITCH  
17  
18  
1
1
33812-1  
48687  
KIT, THERMOCOUPLE  
DOOR, MACHINERY COMPARTMENT-FOR  
LEFT-SIDE  
4
28021-0047  
45644  
19  
20  
21  
22  
23  
24  
1
1
1
3
1
1
48489  
49955  
47654  
44983  
48455  
50240  
ASSEMBLY, BURNER TUBES  
HOUSING, INSHOT BURNERS  
COVER PLATE, INSHOT BURNER HOUSING  
BURNER, INSHOT  
5
CIRCUIT BREAKER, 1A  
6
41872  
TRANSFORMER, 240V PRI : 24V SEC, 25VA  
AMPLIFIERBOARD  
7
31651  
8
50239  
IGNITIONMODULE  
IGNITOR  
9
23051-0003  
52291  
UNION, 1/2" PIPE  
IGNITION CABLE, 25" (635mm)  
10  
COMBINATION GAS CONTROL VALVE  
(SAFETYREGULATOR)  
25  
1
50276  
KIT, LP  
11  
12  
13  
14  
15  
1
A/R  
2
41647  
48740  
44888  
49940  
30002  
MODULATINGGASVALVE,M420,1/2"  
TUBE, ALUMINUM, 1/4" (6.35mm) O.D. (BULK)  
COMPRESSION FITTING, 1/4" TUBE  
MANIFOLD  
NOTSHOWN:  
--  
1
49951  
49948  
ORIFICE, BYPASS, NATURAL GAS 0.0810"  
(2.0574mm, #46 DRILL)  
1
--  
1
ORIFICE, BYPASS, PROPANE 0.0520"  
(1.3208mm, #55 DRILL)  
2
TAP PLUG  
Download from Www.Somanuals.com. All Manuals Search And Download.  
32  
Download from Www.Somanuals.com. All Manuals Search And Download.  
VI. REAR COMPARTMENT AND BLOWERS  
ITEM QTY.  
P/N  
DESCRIPTION  
ITEM QTY.  
P/N  
DESCRIPTION  
1
2
1
42951  
INLET RING  
11  
12  
13  
14  
4
4
4
1
A11687  
SCREW, HEX CAP HEAD 5/16"-18 X 7/8"  
2a  
42752  
BLOWER WHEEL, RIGHT (VIEWED FROM  
REAR OF OVEN)  
B301A8847  
A3682  
FLAT WASHER, 5/16"  
LOCK WASHER, 5/16"  
2b  
1
42753  
BLOWERWHEEL,LEFT(VIEWEDFROMREAR  
OFOVEN)  
50256  
KIT, RPM, (50/60Hz) CONTAINS SHEAVE  
(50260) WITH BUSHING (50259)  
3
4
5
2
2
2
42999  
RETAINER, TEFLON SEAL  
TEFLON SEAL  
15  
16  
17  
18  
19  
20  
1
1
1
1
1
1
50224  
50517  
PULLEY, BLOWER SHAFT  
BELT, (50/60Hz)  
35121-0045  
22072-0025  
BEARING, 5/8" BORE WITH STANDARD  
GREASE  
28021-0061  
47633  
SAFETYSWITCH  
--  
6
7
--  
2
2
17110-0015  
50160  
GREASE,MMSTANDARDCARTRIDGE  
GASKET,BEARING  
BACK WALL  
36451  
COOLINGFAN  
50151  
BLOWERSHAFT  
31497  
FINGER GUARD, COOLING FAN  
8
9
1
1
1
44748  
44687  
44688  
COUPLING, BLOWER SHAFT  
MOTOR, BLOWER, 208/230V, 1/2HP  
PLATE,MOTORMOUNTING  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
34  
Download from Www.Somanuals.com. All Manuals Search And Download.  
VII. SINGLE-BELT CONVEYORS  
P/N - 60"  
P/N - 56"  
P/N - 76"  
P/N - 60"  
P/N - 56"  
P/N - 76"  
ITEM QTY. CONVEYOR CONVEYOR CONVEYOR  
DESCRIPTION  
ITEM QTY. CONVEYOR CONVEYOR CONVEYOR  
DESCRIPTION  
1
2
1
1
48847  
< - - - -  
48847  
48797  
48790  
- - - - >  
FRAME,DRIVESIDE  
23  
1
< - - - -  
51067  
- - - - >  
ASSEMBLY, CONVEYOR MO-  
TORANDPICKUP(INC.ITEM23a)  
ASSEMBLY,STANDARDDRIVE  
SHAFT(INC.ITEMS3-8)  
23a  
24a  
1
1
< - - - -  
< - - - -  
50163  
34128  
- - - - >  
- - - - >  
PICKUP  
3
4
5
6
7
8
9
1
4
2
2
2
2
1
< - - - -  
48781  
- - - - >  
DRIVESHAFT  
SPROCKET,CONVEYORDRIVE  
MOTOR,20T(STANDARD)  
< - - - - 22229-0003 - - - - >  
< - - - - 43275 - - - - >  
SPROCKET,CONV.BELT  
SPACER  
25  
26  
1
1
< - - - - 22159-0003 - - - - >  
SPROCKET,CONVEYORDRIVE  
SHAFT, 20T  
< - - - - 22034-0003 - - - - >  
< - - - - 35000-1080 - - - - >  
BUSHING,BRONZE5/8"I.D.  
SPACER,NYLON  
50050  
50050  
50052  
ASSEMBLY,DRIVECHAIN(INC.  
ITEM26a)  
26a  
27a  
1
1
< - - - - 3101212 - - - - >  
MASTERLINK,DRIVECHAIN  
< - - - -  
< - - - -  
49972  
48782  
- - - - >  
- - - - >  
BRACKET,DRIVESUPPORT  
48851  
48851  
50029  
ASSEMBLY,CHAINCOVER-FOR  
OVENS WITH RIGHT-SIDE  
CONTROLS  
ASSEMBLY,HIGHSPEEDDRIVE  
SHAFT(INC. ITEMS10-11)  
10  
11  
12  
1
4
2
< - - - -  
48781  
- - - - >  
DRIVESHAFT  
27b  
1
<--- Not available --->  
ASSEMBLY,CHAINCOVER-FOR  
OVENS WITH LEFT-SIDE  
CONTROLS  
< - - - - 22229-0003 - - - - >  
SPROCKET,CONV.BELT  
< - - - -  
45377  
- - - - >  
FLANGEBEARING(HIGHSPEED  
ONLY)  
28a  
28b  
1
1
50057  
50057  
50055  
50055  
50059  
50059  
BELT, CONVEYOR, 18"/457mm,  
STANDARD  
13  
14  
1
1
48746  
48780  
48784  
50032  
48795  
48780  
FRAME,IDLERSIDE  
BELT, CONVEYOR, 18"/457mm,  
HIGHSPEED  
ASSEMBLY,IDLERSHAFT(INC.  
ITEMS15-19)  
29a  
29b  
30  
1
1
1
48707  
48707  
50044  
48706  
48707  
50044  
48708  
48708  
50044  
CRUMBPAN,DRIVESIDE  
CRUMBPAN,IDLERSIDE  
15  
16  
17  
18  
19  
20  
21  
22  
1
4
2
2
2
2
2
4
< - - - -  
48779  
- - - - >  
IDLERSHAFT  
< - - - - 22229-0003 - - - - >  
< - - - - 22034-0003 - - - - >  
SPROCKET,CONV.BELT  
BUSHING,BRONZE5/8"I.D.  
BRACKET,IDLERADJUSTMT.  
BRACKET,IDLERSUPPORT  
SCREW,IDLERADJUSTMENT  
PIVOTPLATE  
END STOP (STD. ON 76" CON-  
VEYOR, OPT. ON 60" & 56")  
37000-0413  
50033  
37000-0413  
31a  
1
50040  
50040  
50040  
EXITTRAY, 8"/203mm(STD. ON  
60" & 56" CONVEYORS, OPT.  
ON 76")  
< - - - - 35900-0020 - - - - >  
35000-1008  
50028  
35000-1008  
31b  
32  
1
1
50023  
50235  
50023  
50235  
50023  
50235  
EXIT TRAY, 20"/508mm (OPT.  
ON ALL CONVEYORS)  
< - - - - 35900-0398 - - - - >  
< - - - - 21176-0002 - - - - >  
PLATEMOTORCOVERASSY  
LOCKNUT, HEX3/8"-16SS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
36  
Download from Www.Somanuals.com. All Manuals Search And Download.  
VIII. SPLIT-BELT CONVEYORS  
P/N - 60"  
P/N - 56"  
P/N - 76"  
P/N - 60"  
P/N - 56"  
P/N - 76"  
ITEM QTY. CONVEYOR CONVEYOR CONVEYOR  
DESCRIPTION  
ITEM QTY. CONVEYOR CONVEYOR CONVEYOR  
DESCRIPTION  
1
2
1
1
48847  
< - - - -  
48847  
48759  
48790  
- - - - >  
FRAME,DRIVESIDE  
23  
2
< - - - -  
51067  
- - - - >  
ASSEMBLY, CONVEYOR MO-  
TORANDPICKUP(INC.ITEM23a)  
ASSEMBLY, SPLIT DRIVE  
SHAFT, STANDARD AND HIGH  
SPEED(INC.ITEMS3-6)  
23a  
24  
1
2
< - - - -  
< - - - -  
50163  
34128  
- - - - >  
- - - - >  
PICKUP  
SPROCKET,CONVEYORDRIVE  
MOTOR,20T(STANDARD)  
3
4
5
6
7
8
1
1
1
4
2
2
< - - - -  
< - - - -  
49969  
48837  
- - - - >  
- - - - >  
SPLITDRIVESHAFT-MAIN  
SPLITDRIVESHAFT-SLEEVE  
FLATWASHER,BRONZE  
SPROCKET,CONV.BELT  
25  
2
< - - - - 22159-0003 - - - - >  
SPROCKET,CONVEYORDRIVE  
SHAFT, 20T (STANDARD AND  
HIGHSPEED)  
< - - - - 21415-0001 - - - - >  
< - - - - 22229-0003 - - - - >  
26  
1
1
< - - - - 35900-0023 - - - - >  
BUSHING,DRIVESPROCKET  
< - - - -  
43275  
- - - - >  
SPACER(STANDARDONLY)  
27a  
50050  
50050  
50051  
50053  
ASSEMBLY,DRIVECHAIN,REAR  
BELT (LONG - INC. ITEM 27c)  
< - - - - 22034-0003 - - - - >  
BUSHING, BRONZE 5/8" I.D.  
(STANDARD ONLY)  
27b  
1
50051  
50052  
ASSEMBLY, DRIVE CHAIN,  
FRONTBELT(SHORT-INC.ITEM  
27c)  
9
2
2
< - - - -  
< - - - -  
49972  
45377  
- - - - >  
- - - - >  
BRACKET, DRIVE SUPPORT  
(STANDARD ONLY)  
27c  
28  
1
1
2
< - - - - 3101212 - - - - >  
MASTERLINK,DRIVECHAIN  
ASSEMBLY,CHAINCOVER  
10  
FLANGEBEARING(HIGHSPEED  
ONLY)  
48851  
48851  
50054  
50029  
11  
12  
1
1
48746  
48769  
48784  
50035  
48795  
48769  
FRAME,IDLERSIDE  
29a  
50056  
50058  
BELT, CONVEYOR, 9"/229mm,  
STANDARD  
ASSEMBLY,SPLITIDLERSHAFT  
(INC.ITEMS13-19)  
29b  
2
50056  
50054  
50058  
BELT, CONVEYOR, 9"/229mm,  
HIGHSPEED  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
1
1
1
4
2
2
2
2
2
4
< - - - -  
< - - - -  
49968  
48778  
- - - - >  
- - - - >  
SPLITIDLERSHAFT-MAIN  
SPLITIDLERSHAFT-SLEEVE  
FLATWASHER,BRONZE  
SPROCKET,CONV.BELT  
BUSHING,BRONZE5/8"I.D.  
BRACKET,IDLERADJUSTMT.  
BRACKET,IDLERSUPPORT  
SCREW,IDLERADJUSTMENT  
PIVOTPLATE  
30a  
30b  
31  
1
1
48707  
48707  
50044  
48707  
48706  
50044  
48708  
48708  
50044  
CRUMBPAN,DRIVESIDE  
CRUMBPAN,IDLERSIDE  
< - - - - 21415-0001 - - - - >  
< - - - - 22229-0003 - - - - >  
< - - - - 22034-0003 - - - - >  
END STOP (STD. ON 76" CON-  
VEYOR, OPT. ON 60" & 56")  
32a  
32b  
1
1
50040  
50023  
50040  
50023  
50040  
50023  
EXITTRAY, 8"/203mm(STD. ON  
60" & 56" CONVEYORS, OPT.  
ON 76")  
37000-0413  
50033  
37000-0413  
< - - - - 35900-0020 - - - - >  
EXIT TRAY, 20"/508mm (OPT.  
ON ALL CONVEYORS)  
35000-1008  
< - - - -  
50028  
48755  
35000-1008  
- - - - >  
< - - - - 21176-0002 - - - - >  
LOCKNUT, HEX3/8"-16SS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NOTES  
38  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION6-ELECTRICALWIRINGDIAGRAMS  
SECTION6-ELECTRICALWIRINGDIAGRAMS  
Fig. 6-1 - Wiring diagram, PS536GS Gas Oven  
208/240V, 50/60 Hz, 1 Ph  
IMPORTANT  
An electrical wiring diagram for the oven is also located inside the machinery compartment.  
39  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Fig. 6-2 - Wiring diagram, PS536GS Gas Oven  
208/240V, 50/60 Hz, 1 Ph  
40  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION6-ELECTRICALWIRINGDIAGRAMS  
Fig. 6-3 - Wiring diagram, PS536GS Gas Oven  
208/240V, 50/60 Hz, 1 Ph  
41  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NOTES  
42  
Download from Www.Somanuals.com. All Manuals Search And Download.  
N
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNING  
Improper installation, adjustment, alteration, service or maintenance  
can cause property damage, injury or death. Read the installation,  
operating and maintenance instructions thoroughly before  
installing or servicing this equipment.  
NOTICE  
During the warranty period, ALL parts replacement and servicing should be performed by  
your Middleby Marshall Authorized Service Agent. Service that is performed by parties  
otherthanyourMiddlebyMarshallAuthorizedServiceAgentmayvoidyourwarranty.  
NOTICE  
UsinganypartsotherthangenuineMiddlebyMarshallfactorymanufacturedpartsrelieves  
themanufacturerofallwarrantyandliability.  
NOTICE  
Middleby Marshall reserves the right to change specifications at any time.  
Middleby is proud to support the Commercial Food Equipment  
Service Association (CFESA). We recognize and applaud  
CFESA's ongoing efforts to improve the quality of technical  
serviceintheindustry.  
MiddlebyCookingSystemsGroup1400ToastmasterDriveElgin,IL60120USA(847)741-3300FAX(847)741-4406  
24-Hour Service Hotline: 1-(800)-238-8444  
Download from Www.Somanuals.com. All Manuals Search And Download.  

KTI Networks Switch KT 10F User Manual
Land Pride Lawn Mower FPS User Manual
Lasko Fan 2108 User Manual
LG Electronics CRT Television 22LQ630H User Manual
Lincoln Electric Welder CV 400 User Manual
Loewe TV Antenna Connect 32 Full HD+ 100 User Manual
Lowrance electronic GPS Receiver GlobalMap 12 User Manual
Lux Products Thermostat PSP511 User Manual
Marantz DVD Player DV7110 User Manual
Mellerware Blender 62000 User Manual