CARE AND OPERATION INSTRUCTIONS
Direct-Vent Gas
Fireplace Heater Inserts
P/N 775,157M Rev. J, 12/2007
Installer: Leave This Manual With The Appliance.
Consumer: Retain This Manual For Future Reference.
A French manual is available upon request. Order P/N 775,157CF.
Ce manuel d’installation est disponible en francais, simplement
US
Models: EDVI25, EDVI30 & EDVI35
Report No. 116-F-14-5
en faire la demande. Numéro de la pièce 775,157CF.
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will
retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• If small children are present in the home, it is recommended that this appliance be fitted with a
screen door or screen panel kit. See Page 14 for ordering information.
• Suitable for installation into masonry or factory built fireplaces.
• Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for
continuous use as a primary heat source.
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions donné dans cette notice pour réduire au
minimum le risque d’incendie ou pour éviter tout dom-
mage matériel, toute blessure ou la mort.
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser
d’essence ni d’autre vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre appareil.
Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur
de gaz:
WHAT TO DO IF YOU SMELL GAS:
• Do not light any appliance.
• Ne pas tenter d’allumer d’appareil.
• Do not touch any electrical switch; do not
Use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service dos incendies.
• If your gas supplier cannot be reached, call
the fire department.
Installationandservicemustbeperformedbyaquali-
fied installer, service agency or the gas supplier.
L’installationetservicedoitêtreexécutéparunqualifiéinstal-
leur, agence de service ou le fournisseur de gaz.
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Inputofmillivoltmodelsisvariable.Theserates
are shown in the following table:
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW GAS APPLIANCE MANU-
FACTURED BY LENNOX HEARTH PRODUCTS.
When you purchased your new gas-fired heater, you joined the ranks of thousands
of individuals whose answer to their home heating needs reflects their concern for
efficiency and our environment. We extend our continued support to help you achieve
the maximum benefit and enjoyment available from your new gas-fired heater. It is our
goal at Lennox Hearth Products to provide you, our valued customer, with an appliance
that will ensure years of trouble-free warmth and pleasure.
Millivolt Models with
MAnnually-Modulated Gas Valves
Nat. Gas
Input Rate Input Rate
(BTU/HR) (BTU/HR)
17,000 to 19,000 to
ꢀ5,000 ꢀ5,000
ꢀ1,500 to ꢀꢀ,000 to
30,000 ꢀ8,000
ꢀ5,500 to ꢀ6,000 to
35,000 34,000
Propane
Model No.
EDVIꢀ5
Thank you for selecting a Lennox Hearth Products gas-fired heater as the answer to
your home heating needs.
Sincerely,
All of us at Lennox Hearth Products
EDVI30
These millivolt appliances are designed to
operate on either natural or propane gas. A
TABLE OF CONTENTS
EDVI35
Important Safety and
millivolt gas control valve with piezo ignition
system provides safe, efficient operation.
External electrical power is required to operate
the air circulation blower.
Table 1
Warning Information....................Page
Introduction ......................................Page
General Information..........................Page
Burn-In Period ..................................Page
Gas Controls .....................................Page
Variable Flame Adjustment................Page
Control Compartment Access ...........Page
Operation/Care of Your Appliance .....Page
Maintenance......................................Page
Maintenance Schedule......................Page
Front Glass Enclosure Panel,
2
3
3
4
4
4
4
5
5
7
Table 2 shows the units' gas orifice size for
the elevations indicated.
These appliances comply with National
Safety Standards and are tested and listed
by OMNI-Test Laboratories Inc.; Beaverton,
Oregon (see report numbers on cover) to
ANSI Z21.88 (in Canada, CSA-2.33), and
CAN/CGA-2.17-M91inbothUSAandCanada,
as vented gas heaters.
Model
No.
Orifice Size
Elevation
Feet
(meters)
Nat.
Gas
Prop.
Gas
EDVIꢀ5
#41
#53
0-4500
(0-137ꢀ)
(.096”) (.0595”)
Installation must conform to local codes.
In the absence of local codes, installation
must comply with the current National Fuel
Gas Code, ANSI Z223.1 / NFPA 54 - latest
edition. (In Canada, the current CAN-1 B149
installation code.) Electrical wiring must
comply with the National Electrical Code
ANSI/ NFPA 70 - latest edition. In Canada,
the current CSA C22-1 Canadian Electrical
Code - latest edition.
Removal and Installation.................Page
Burner Adjustments..........................Page
Flame Appearance and Sooting.........Page
Log/Rockwool/Vermiculite Placement Page
Millivolt Appliance Checkout.............Page 13
Blower Operation ..............................Page 13
Fireplace Requirements.....................Page 13
Wiring Diagrams...............................Page 13
Accessory Components ....................Page 14
Lighting Instructions – Millivolt ........Page 16
Replacement Parts List.....................Page 18
Troubleshooting Guide – Millivolt......Page 20
Product Reference Information.........Page 24
8
8
8
9
EDVI30
EDVI35
Table 2
#37 1/16”
(.104”) (.06ꢀ5”) (0-137ꢀ)
0-4500
#33
#51
0-4500
(0-137ꢀ)
(.113”) (.067”)
Tables 3 and 4 show the gas pressure
requirements for all models:
Inlet Gas Supply Pressure (all models)
GENERAL INFORMATION
Fuel #
Minimum
Maximum
Installation,repairandannualserviceinspec-
tion should be performed by a qualified
service technician.
Natural Gas
4.5" WC
(1.1ꢀ kPa)
10.5" WC
(ꢀ.61 kPa)
INTRODUCTION
Propane
11.0" WC
13.0" WC
(ꢀ.73 kPa)
(3.ꢀ3 kPa)
The Insert models covered in this manual are
Direct-Vent sealed combustion gas heaters
designed for residential application for install
ion into an existing masonry or factory built
solid-fuel fireplace. The required liners for the
air intake and exhaust are as follows:
It is imperative that the control compart-
ment,burnersandcirculatingairpassage
ways of the appliance be kept clean.
Table 3
Manifold Gas Supply Pressure (all models)
Fuel # Low High
Natural (Lo) 1.6" WC (Hi) 3.5" WC
Gas (.40 kPa) (.87 kPa)
Propane (Lo) 6.3" WC (Hi) 10.0" WC
(1.57 kPa) (ꢀ.49 kPa)
S'assurerquelebrùleuretlecompartiment
des commandes sont propres. Voir les
instructions d'installation et d'utilisation
qui accompagnent l'appareil.
Air Intake: Use 3” diameter UL 1181 or UL
1777 listed liner only.
Exhaust: Use 3” diameter UL1777 listed
gas vent liner only. DO NOT USE UL 1181
LISTED LINER.
Table 4
These vent systems must be routed through
the existing fireplace flue system to the vent
termination.
3
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GAS CONTROLS
CONTROL COMPARTMENT ACCESS
Test gauge connections are provided on the
frontofthemillivoltgascontrolvalve(identi-
fied IN for the inlet and OUT for the manifold
side). See Figures 1 & 2.
Pull down hinged door to access control
compartment (see Figure 3).
See Figure 3, showing how to access the
control compartment.
These millivoltappliancesarefittedwithaburner
ON/OFF Switch, located on the side surround
panel as shown in Figure 4 on Page 4. Once
the pilot is lit, and valve knob is in the ON posi-
tion, theON/OFFswitchwillcontroltheappliance
ON/OFF operation. To operate, toggle the switch
between its ON and OFF positions.
Control Compartment Access
This appliance must be isolated from the
gas supply piping system (by closing its
individual manual shut-off valve) during
any pressure testing of the gas supply
piping system at test pressures equal to
or less than 1/2 psig (3.5 kPa).
Pull down hinged door to access control compartment
Side View of Insert
Variable Flame Height Adjustment
This appliance and its individual shut-off
valve must be disconnected from the gas
supply piping system during any pressure
testingofthatsystematpressuresgreater
than 1/2 psig (3.5 kPa).
These millivolt appliances are equipped with a
variable gas control valve. Flame height may be
adjustedthrougharangebetweenfixedlowand
high settings by rotating the HI/LO knob on the
valve (see Figures 1 & 2) alternately, while the
appliances are in operation.
Pull down lower
louver (hinged)
This appliance must not be connected to a
chimney or flue serving a separate solid-fuel
appliance.
Figure 3
MODELS: EDVI30 & EDVI35
Burn-in Period
Burner On/Off Switch and Rheostat Location
If optional surround is installed
Honeywell Millivolt Gas Valve Controls
During the first few burns of these appliances
there will be some odor due to the curing of the
high temperature paint and burning off of lubri-
cants used in the manufacturing process.
Units with Beveled Surround
PIEZO
IGNITER
CONVERTIBLE
PILOT
ADJUSTMENT
SCREW
HI/LO REGULATOR
(adjusts flame height
and heat output)
GAS CONTROL
KNOB
Burner On/Off
Switch
Depending on your use, the burn-in period may
take a few hours or a few days. Do not turn on
blower during Burn-In period.
TP/TH
N
Rheostat
(blower
speed
L
O
H
O
TP
TH
control)
Left Front
surround
Panel
OUTLET
PRESSURE
TAP
WIRING
TERM-
INALS
INLET
PRESSURE
TAP
IMPORTANT
Units with Flat Surround
Keep your house well ventilated
during the curing process. The
odor and haze emitted by the
curing process can be quite
noticeable and may set off a
smoke detector.
Figure 1
Rheostat
(blower
speed
MODEL EDVIꢀ5
control)
SIT Millivolt Gas Valve Controls
GAS CONTROL
KNOB
Burner On/Off
Switch
N
Lighting Millivolt Appliances
T
I
O
F
To light millivolt appliances refer to the detailed
lighting instructions found on Page 16 (Eng-
lish) and Page 17 (French). Millivolt appliance
lighting instructions may also be found on the
pull-outlightinginstructionlabelslocatedinthe
control compartment (below glass door).
I
Left Front
surround
Panel
IN
OUT
OUTLET
PRESSURE
TAP
CONVERTIBLE
HI/LO REGULATOR
(adjusts flame height
and heat output)
INLET
PRESSURE
TAP
PIEZO
IGNITER
Figure 4
Figure 2
4
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OPERATION AND CARE OF YOUR
APPLIANCE
WARNING
IMPORTANT
Turnoffgasandelectricalpower
before servicing the appliance.
Do not use abrasive cleaners
on glass. Never clean the glass
when it is hot.
Appliance operation may be controlled through
a remotely located optional wall thermostat or
remote control.
Inlieuofremotecontrolorremotewallthermo-
stat operation, the appliance must be operated
directlythroughtheon/offswitchlocatedonthe
surround panel (see Figure 4).
CAUTION
Wear gloves and safety glasses
for protection while doing
required maintenance.
WARNING
Do not attempt to touch the front
enclosure glass with your hands
while the fireplace is in use.
If your millivolt appliance is equipped with an
optional wall thermostat kit or remote control
kit and the pilot is lit (and valve is in the On
position), the appliance main burner may be
turned on and off with the wall thermostat or
remote control.
IMPORTANT
Always verify proper operation
after servicing.
Servicing Blower
Refer to blower wiring diagram on Page 13.
To access the blower assembly for mainte-
nance, adjustment or replacement, see the
following procedure:
1. Unplug 120-volt A.C. power supply to
insert.
2. Shut off gas supply to insert.
3. Remove Glass Door (see Procedure For
Removing Standard Glass Door Assembly
on Page 8).
4. Remove log set, burner and grate.
5. (EDVI25 only) Remove the two shields
shown in Figure 5.
Always keep the appliance area clear and free
fromcombustiblematerials,gasolineandother
flammable liquids.
Check Burner Flame Appearance
Remember,Millivoltapplianceshaveacontinu-
ous burning pilot flame. Exercise caution when
using products with combustible vapors.
Visually check the flame of the burner periodi-
cally making sure the flames are steady and not
lifting or floating (see Figure 19 on Page 8).
MAINTENANCE
Glass Cleaning
The appliance and venting system should be
thoroughly inspected before initial use and at
least annually by a qualified service technician.
However, more frequent periodic inspections
and cleanings should be performed by the
homeowner. Homeowner must contact a quali-
fied service technician at once if any abnormal
condition is observed.
Note: Cleanglassafterfirsttwoweeksofopera-
tion (after Burn-In period is over).
The viewing glass should be cleaned periodi-
cally to remove any build-ups caused from the
following:
• During start-up, it is normal for condensa-
tion to form on the inside of the glass (this
condensation and fog will usually disappear
in a few minutes). This can cause lint, dust
and other airborne particles to cling to the
glass surface.
• Initial curing of the high temperature paint
and burning off of lubricants used in the
manufacturing process may result in a film
on the glass.
• A white coating may form on the glass as a
result of impurities and minerals in the fuel.
It is recommended that the glass be cleaned
two or three times during each heating season,
depending on the circumstances present.
Shields
Remove 4 Screws
Refer to the maintenance schedule on Page
7 for maintenance tasks, procedures, recom-
mended frequency and by whom they should
be performed. Always verify proper operation
of the appliance after servicing.
Remove the 4 screws from back
wall (indicated by arrows).
EDVI25
Figure 5
Always turn off the gas to the appliance before
cleaning. Beforere-lighting, refertothelighting
instructionsinthismanual.Instructionsarealso
foundonpull-outpanelslocatedbelowtheglass
door in the control compartment.
6. (EDVI25only)Removebloweraccesspanel
(see Figure 6).
7. (EDVI25 only) Remove the two blower
mounting screws and remove the blower
(see Figure 6).
Keep lower control compartment clean by
vacuuming or brushing at least twice a year.
More frequent cleaning may be required due to
excessivelintfromcarpeting,beddingmaterials,
etc. It is important that control compartments,
burners and circulating air passageways of the
appliance be kept clean.
Use one of the following to clean glass:
• Non-ammonia based household cleaner
• 50%-50% mix of white vinegar & water
• gas stove glass cleaner
Remove screws around parimeterof
blower access panel, then liftout.
Remove blower mountingscrews.
EDVI25
Figure 6
5
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8. (EDVI30 only) Remove the two screws
14.(EDVI35 only) Remove the blower per
Small Area Paint Touch-up
shown in Figure 7, then lift out air hood.
instruction in Figures 12 through 14.
The finish of the insert body and surround
(optional) is a high-quality powdercoat. Only
use factory supplied powdercoat paint for
touch-ups, cat. no. 90L74.
Air Hood
Do not attempt to repaint the insert until the
finish is completely cured (see Burn-In Period
on this page). If the surface later becomes
stained or marred, it may be lightly sanded and
touched up with spray paint.
Blower
Remove ꢀ Screws
PaintisavailableatyourlocalauthorizedLennox
Hearth Products dealer. Never attempt to paint
a hot insert.
Remove ꢀ Screws
Disconnect wires from terminals on blower (including green
ground wire). Proceed to instructions in Figure 13.
EDVI30
Figure 7
Inspect Wiring
Figure 12 - EDVI35
9. ENSURETHATGASSUPPLYISSHUTOFF.
Disconnect gas line fitting at the valve (for
models EDVI30 & EDVI35). See Figure 8.
Inspect and clean all wire connections. Ensure
that there is no melting or damage. Inspection
should include:
• Terminals at the valve
• On/Off switch
• Wall thermostat, remote control, or control
kit (optional parts)
Access Opening
Disconnect Gas
Line Fitting
Rotate blower 45° clock-
wise toward the back,
then pull it forward so that
it is directly below the
blower access opening.
Rotate it so that the outlet
is again pointing upward.
Proceed to instructions in
Refer to wiring diagrams on Pages 13
& 14.
Figure 14.
Blower - RH Side View
Figure 8
Figure 13 - EDVI35
CAUTION
10.Disconnect the two burner circuit wires
Label all wires prior to discon-
nection when servicing con-
trols. Wiring errors can cause
improper and dangerous appli-
ance operation.
14. (EDVI35 ONLY) When reinstalling the
blower (reverse steps in Figures 12
through 14),
from the valve terminals (see Figure 9).
15. To reinstall blower, reverse steps 1-14.
Disconnect Blue
Wires From Valve
Terminals
13.(EDVI30 only) Remove the two blower
mounting screws and remove blower per
instructions in Figure 11.
Disconnect wires from terminals & green
ground wire after blower is pulled forward.
Figure 9
Rotate Blower 90°
counterclockwise,
Blower
while lifting blower up
at the same time. Lift
out as shown below.
11.(EDVI30 only) Remove the screws around
the perimeter of the gas valve train, then
lift out and set aside (see Figure 11).
To remove, tip blower
Remove ꢀ Screws
Back
12.(EDVI35 only) Remove the screws around
the perimeter of the blower access panel,
then lift out and set aside (see Figure 10).
back, pull it forward,
then tip back upright.
BlowerOutlet
EDVI30
Figure 11
Remove Blower
Access Panel
Front
Figure 14 - EDVI35
Figure 10
EDVI35
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
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MAINTENANCE SCHEDULE
Annually (Before the onset of the Burning Season)
Maintenance Task
Accomplishing Person
Qualified Service Technician
Procedure
Inspecting/Cleaning Burner, Logs
and Controls
Inspect valve and ensure it is properly operating. Check piping
for leaks. Vacuum the control compartment, fireplace logs and
burner area.
Check Flame Patterns and Flame Qualified Service Technician
Height
Refer to Figure 19 on Page 8 and verify the flame pattern
and height displayed by the appliance conforms to the picture.
Flames must not impinge on the logs.
Inspecting/Cleaning Pilot and Burner
Qualified Service Technician
Refer to Figure 19 on Page 8 and Figure 38 on Page 13.
Remove any surface build-up on pilot and burner assembly.
Wipe the pilot nozzles, igniter/flame rod and hood. Ensure the
pilot flame engulfs the flame sensor as shown.
Checking Vent System
Appliance Checkout
Qualified Service Technician
Qualified Service Technician
Inspect the vent system at the top and at the base (within the
firebox) for signs of blockage or obstruction. Look for any signs
of dislocation of the vent components.
Perform the appropriate appliance checkout procedure detailed
in this manual.
Replacing Rockwool Ember Materials Homeowner/Qualified Service
Technician
Removeoldembermaterialsandvacuumtherockwoolplacement
area. Place new rockwool as described on Pages 11 & 12.
Periodically (After the Burning Season)
Maintenance Task
Accomplishing Person
Homeowner
Procedure
Cleaning Firebox Interior
Carefullyremovelogs,rockwoolandandvermiculite. Vacuumout
interiorofthefirebox. Cleanfireboxwallsandloggrate. Replace
logs, Rockwool and vermiculite as detailed in this manual.
Check Flame Patterns and Flame Homeowner
Height
Refer to Figure 19 on Page 8 and verify the flame pattern and
heightdisplayedbytheapplianceconformstothepicture.Flames
must not impinge on the logs.
Checking Vent System
Homeowner
Homeowner
Inspect the vent system at the top and at the base (within the
firebox) for signs of blockage or obstruction. Look for any signs
of dislocation of the vent components.
Cleaning Front Door Window
Clean as necessary following the directions provided in this
manual. DO NOT TOUCH OR ATTEMPT TO CLEAN GLASS WHILE
HOT.
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PROCEDURE FOR REMOVING THE STANDARD GLASS DOOR
ASSEMBLY
WARNING
Handle glass door with extreme care! The glass
door assembly is susceptible to damage. Do not
scratch while handling or while reinstalling.
Figure 18
Lift top of door off this flange
To reinstall glass door assembly panel, reverse instructions 1 - 3 on
this page.
WARNING
BURNER ADJUSTMENT
Never operate unit without the front glass door
panel in place and secure.
Flame Appearance and Sooting
Properflameappearanceisaflamewhichisblueatthebaseandbecomes
yellow/orange in the body of the flame. When the insert is first lit, the
entire flame may be blue and will gradually turn yellow/orange during
the first 6-8 minutes of operation. If after 6-8 minutes the flame stays
blue, or if the flame is orange with evidence of sooting (black tip), the
air shutter may require adjustment.
Remove the front door assembly from insert as follows:
1) Pull off top louver and hinge down lower louver (see Figure 15).
Pull Off
Top Louver
An appliance operated with an air shutter opening that is too large will
exhibit flames that are blue and transparent. These weak, blue and
transparent flames are termed anemic. If the air shutter opening is too
small, sooting may develop.
Burner Flame Appearance
Pull down lower louver (hinged)
Figure 15
2)Locatethespringhookundertheglassdoorassembly(seeFigure16).
Pull hook forward until it releases out of the bottom door frame.
Pull door hook forward until it releases
Figure 19
EDVI35 Shown
Sooting is indicated by black puffs developing at the tips of very long
orangeflames. Sootingresultsinblackdepositsformingonthelogs,
appliance inside surfaces and on exterior surfaces adjacent to the
venttermination. Sootingiscausedbyincompletecombustioninthe
flames and lack of combustion air entering the air shutter opening.
To achieve a warm yellow-to-orange flame that does not soot, the
shutter opening must be adjusted between these two extremes.
Figure 16
Doorhookislocated below glassdoor
3) Swing the bottom of the door outward (see Figures 17 & 18) and
lift it off of the flange on unit (where door hooks onto, at top). Set
door aside in a safe place.
No smoke or soot should be present. Reposition the logs if flames
impinge on any of them. If the logs are properly positioned and
sooting conditions exist, the air shutter opening on the main burner
tube should be adjusted.
Swing bottom of
door outward
IMPORTANT
Figure 17
Ensure that the front glass panel is in place and
sealed during adjustment.
8
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Burner Adjustment Procedure
CAUTION
WARNING
Air shutter adjustment should
only be performed by a qualified
professional service technician.
Carbon will be produced if the air shutter is closed too much. Any
damage due to carboning resulting from improperly setting the air
shutter is not covered under the warranty.
The following chart (Table 5) is provided to aid you in achieving the correct air shutter
adjustment for your installation.
CAUTION
Air Shutter Adjustment Guidelines
The adjustment rod and nearby
appliance surfaces are hot. Exer-
cise caution to avoid injury while
adjusting flame appearance.
Amount of
Primary Air
Flame Color
Air Shutter
Adjustment
If air shutter is Flame will be orange Airshuttergapshould
closed too far
be increased
If air shutter is open Flame will be blue
too far
Airshuttergapshould
be decreased
Iftheburnerflameappearancediffersgreatly
fromwhatisshownonthisPage(seeBurner
Flame Appearance), some adjustment from
thefactorysettingfortheairshuttergapmay
benecessary(tocompensateforvariablesin
the installation and fuel such as, BTU value
composition, gas pressure, specific gravity
of gas, altitude, etc.).
Table 5
LOGS, VERMICULITE AND EMBERS - Models EDVIꢀ5 & EDVI30
(For EDVI35 Log Installation Instructions, see Page 11).
Installation Instructions
See Table 5 for Burner Air Shutter Adjust-
ment Guidelines.
WARNING
Initially, always position the air shutter to the
factorysettingasshowninFigure20(adjust-
mentrodislocatedinthelowercontrolarea).
This can be done by moving the adjustment
rodupordownaccordingly. Allowtheburner
to operate for at least 15 minutes. Observe
the flame continuously. If it appears weak
or sooty as previously described, adjust the
air shutter to a more open position until the
proper flame appearance is achieved.
If logs are not installed according to the directions shown here, flame
impingement and improper combustion could occur and result in soot
and/or excessive production of carbon monoxide (CO) - a colorless,
odorless, toxic gas.
Carefully install the seven-piece log set into the firebox as shown in these instructions. All
logs should fit onto corresponding pins and/or log stoppers. This will ensure a proper flame
and safe combustion.
Burner Air Shutter Adjustment
Note: Place some vermiculite around the burner as shown in Figure 30, if necessary, before
installing the logs (the entire bag of vermiculite will NOT be used).
Adjusting Set Screw
Adjustment Rod Up
(1/8" Open Position)
Burner Tube
Rear Log
Air Shutter
Top Left Log
Adjustment Rod Down
(full open position)
Ref. Air shutter Patent:
U.S. Pat. 5,553,603
Front Center Log
FACTORY AIR SHUTTER OPENING SETTING
Model
Gas Type
Natural Gas
Propane
Air Shutter Gap
3/16” (4.76 mm)
3/8” (9.5ꢀ mm)
5/16” (7.94 mm)
1/ꢀ” (1ꢀ.7 mm)
3/8” (9.5ꢀ mm)
1/ꢀ” (1ꢀ.7 mm)
EDVIꢀ5
Top Right Log
EDVI30
EDVI35
Natural Gas
Propane
Center Log
Natural Gas
Propane
Front Left Log
Figure 21
Front Right Log
Figure 20
9
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1. Place the rear log onto the two corresponding locating pins at the
back of the firebox as shown in Figure 22.
Figure 25
Front Left Log
5. Install the Top Left Log onto the corresponding locating pin and
indentation on Center Log as shown in Figure 26.
Rear Log
Figure 22
ꢀ. Place the Front Right Log onto the two corresponding locating pins
as shown in Figure 23.
Figure 26
Top Left Log
6. Install the Front Center Log over the Front Right Log . The front
of log will rest on the burner and the back of log will rest on rear log
as shown in Figure 27.
Front Right Log
Figure 23
3. Place the Center Log onto the two corresponding locating pins
as shown in Figure 24.
Figure 27
Front Center Log
Center Log
Figure 24
7. Install the Top Right Log into the corresponding indentations on
Front Center Log and Locating Pin as shown in Figure 28.
4. Place the Front Left Log onto the two corresponding locating pins
as shown in Figure 25.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
10
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Embers
Figure 29
Figure 28
Top Right Log
8. Place the glowing embers on the burner as shown in Figure 29.
One package of ember material has been included with this log set
You will not need to use the entire bag.
IMPORTANT: The quantity and placement of the ember material can
affect insert performance therefore it is very important that it be placed
as shown in Figure 29.
a. Unpackage and divide the fine ember material (mineral wool) into
dime-sized fluffy pieces.
b. Distribute the pieces over the top of the front burner ports, filling the
area in front of the forward logs.
Figure 30
Vermiculite
LOGS, VERMICULITE AND EMBERS - Model EDVI35
Rear Log
Center Left Log
Top Right Log
Front Right Log
Top Left Log
Front Center Log
Figure 31
Front Left Log
WARNING
If logs are not installed according to the directions shown here, flame impingement and improper com-
bustion could occur and result in soot and/or excessive production of carbon monoxide (CO) - a colorless,
odorless, toxic gas.
11
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Carefully install the seven-piece log set into the firebox as shown in
these instructions. All logs should fit onto corresponding pins and/or
log stoppers. This will ensure a proper flame and safe combustion.
5. Place the Front Center Log in place as shown in Figure 35. The
back of the log fits into the corresponding indent on Rear Log.
1. Place some vermiculite around the burner as shown in Figure 32
(the entire bag of vermiculite will NOT be used).
ꢀ. Place the Rear Log onto the two corresponding locating pins at
the back of the firebox as shown in Figure 32.
Rear Log
Front Center Log
Figure 35
6. Install the Top Right Log into the corresponding indentations on
Front Center Log and Front Right Log as shown in Figure 36.
Figure 32
Vermiculite
3. Place the Front Right Log and the Center Left Log onto the two
corresponding locating pins (each) as shown in Figure 33.
Top Right Log
Figure 36
7. Place the glowing embers on the burner as shown in Figure 37.
One package of ember material has been included with this log set
You will not need to use the entire bag.
Center Left Log
Front Right Log
Figure 33
IMPORTANT: The quantity and placement of the ember material can
affect insert performance, therefore, it is very important that it be
placed as shown in Figure 37.
a. Unpackage and divide the fine ember material (mineral wool) into
dime-sized fluffy pieces.
4. Place the Front Left Log onto the two corresponding locating pins,
then place the Top Left Log onto the locating pin on the Center Left
Log (the log will rest in the corresponding indent on Rear Log). See
Figure 34.
b. Distribute the pieces over the top of the front burner area in front of
the forward logs (see Figure 37).
Top Left Log
Embers
Figure 37
Front Left Log
Figure 34
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
1ꢀ
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FIREPLACE REQUIREMENTS
MILLIVOLT APPLIANCE CHECKOUT
Room Air Circulation Blower
IMPORTANT: When installing these appliances
into a factory built fireplaces or heatforms, the
airflowwithinandaroundthefireplaceshallnot
be altered by the installation of the insert (i.e.
DO NOT BLOCK louvers or cooling air inlet or
outlet ports, circulating air chambers in a steel
fireplace liner or metal heat circulator).
Light the pilot by following the instructions
IMPORTANT: Blower ground wire with
power cord green wire should be attached
to the ground screw. Failure to do so will
result in a potential safety hazard. The
appliance must be electrically grounded
in accordance with local codes or, in
the absence of local codes, the National
Electrical Code, ANSI/NFPA 70 - latest
edition.(InCanada,thecurrentCSACꢀꢀ-1
Canadian Electrical Code - latest edition.
Pages 16 or 17 of this manual.
The pilot flame should be steady, not lifting
orfloating.Flameshouldbeblueincolorwith
tracesoforangeattheouteredge.Thetop3/8"
(10 mm) at the pilot generator (thermopile)
and the top 1/8" minimum (tip) of the quick
drop out thermocouple should be engulfed
in the pilot flame. The flame should project 1"
(25 mm) beyond the hood at all three ports
(Figure 38).
CAUTION: The factory built firebox must
accept the insert without modification other
than removing bolted or screwed together
piecessuchassmokeshelf/deflectors,ashlips,
screenordoortracks,loggrates,refractoryand
damper assemblies. Any fireplace component,
which is removed, must be retained so they
can be reinstalled to restore the fireplace to
its original operating condition. The removal
of any part must not alter the integrity of the
outer shell of the pre-engineered fireplace
cabinet in any way.
WARNING: THE POWER CORD MUST BE
PLUGGED DIRECTLY INTO A PROPERLY
GROUNDED THREE-PRONG 1ꢀ0 VOLT,
60 HZ WALL RECEPTACLE. DO NOT CUT
OR REMOVE THE GROUNDING PRONG
FROM THIS PLUG. DO NOT ROUTE
POWER CORD UNDER OR IN FRONT OF
APPLIANCE.
Replace logs if removed for pilot inspec-
tion.
Proper Pilot Flame Appearance
Thermocouple
Igniter Rod
¹⁄₈" Min
(3 mm)
Ifanycomponentsareremovedfrom(oraltered)
fromtheexistingfireplace,aWarningLabel(see
Figure 39) must be affixed inside the fireplace
firebox,sothatitshallbevisibleuponremovalof
thefireplaceinsert. Note:RTVhightemperature
silicone is an approved adhesive.
Hood
Blower Wiring Diagram
1ꢀ0 V AC
³⁄₈" Min
(9 mm)
Pilot
Nozzels
Fireplace Warning Label
(Provided in Accessory Package)
Thermopile
Figure 38
Power Cord
Black
To light the burner, rotate the gas valve
control knob counterclockwise to the “ON”
position then turn “ON” the on/off switch To
light the burner, rotate the gas valve control
knob counterclockwise to the “ON” position
then turn “ON” the on/off switch mounted
on the surround assembly (see Figure 4
on Page 4) or operate the burner with the
optional remote control, wall thermostat or
control switch.
WARNING
THIS FIREPLACE HAS BEEN ALTERED TO
ACCOMMODATE A FIREPLACE INSERT
AND SHOULD BE INSPECTED BY A QUALI-
FIED PERSON PRIOR TO RE-USE AS A
CONVENTIONAL FIREPLACE.
Fan Disc
Figure 39
Withpropercareandmaintenance, yourappli-
ance will provide many years of enjoyment. If
you should experience any problem, first refer
to the troubleshooting guide in this manual. If
problem persists, contact your Lennox Hearth
Products Dealer.
WIRING DIAGRAMS
Wiring diagrams are provided here for refer-
ence purposes only. This information is also
providedonschematicsattacheddirectlytothe
appliance on a pullout panel located within the
control compartment.
BLOWER OPERATION
Whentheinsertheatsup,theblowerwillautomat-
ically be turned on by the fan disc located under
the firebox bottom on the front left side. It will
comeonatthespeeddeterminedbytherheostat
located on the side surround panel (see Figure
4 on Page 4). To adjust the blower speed, dial
the rheostat to the desired speed setting. Rotate
thedialdown(clockwise), justpasttheclick(the
first ON position) for the highest speed setting.
Turning the knob further clockwise will provide
slowerblowerspeeds.Note:Iftherheostatisnot
turned “on,” the blower will not operate.
Rheostat
Black
CAUTION
Label all wires prior to discon-
nection when servicing con-
trols. Wiring errors can cause
improper and dangerous appli-
ance operation.
Blower
Assembly
Figure 40
13
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Deluxe Remote Control System
Screen Door Kits
SIT & Honeywell
Millivolt Wiring Diagram
If any of the original wire as supplied must be
replaced, it must be replaced with Type AWM
105° C - 18 Gauge wire.
The Model RCL-T (Deluxe) Remote Control
System has all of the features of the standard
system along with an added easy to read LCD
screenwhichpresentsaccesstomanyenhance-
ments, including;batterypowerlevelindicator,
timer, mode of operation, thermostatic display
including room temperature in either metric
or English units, flame indicator and clock.
Fully programmable, the Model RCL-T allows
for command over nearly all operational and
temperature variables, using the hand held
remote control transmitter.
These decorative screen door panels fit over
the standard glass door panels.
Thermopile
* Switch
Cat. No. Model
Description
H1501 TPSDK-ꢀ5
H0877 TPSDK-30DVI Twin-Pane Screen Door Kit, EDVI30
H0878 TPSDK-35I Twin-Pane Screen Door Kit, EDVI35
Twin-Pane Screen Door Kit, EDVIꢀ5
* On/off Switch, Optional Thermostat or
Remote Control Receiver
Figure 41
Brickaded Liner Kits
ACCESSORY COMPONENTS
The brickaded liner kits include panels for the
rear and side walls of the firebox. The panels
have brick-like features in relief. These kits
can be retrofitted into previously installed
Elite™ inserts.
Tall Arch Pane Screen Door Kits
Cat. No. Model Description
H0ꢀ51
RCL-T Remote Control System (Deluxe)
These decorative screen door panels fit on the
face of the appliance surround (eliminating the
need for the top and bottom louver panels).
Standard Remote Control System
The Model RCL (Standard) Remote Control
System, features a simple On/Off control
function for the insert. This model includes a
hand-held transmitter, a remote receiver with
wall-mountcoverplateandallhardwarerequired
to install the unit. The remote receiver can be
wall or hearth mounted.
EDVI35 Brick Liner Kit Shown
Cat. No. Model
Description
H0904
H0905
H1513
BLK-30DVI Brick Liner Kit, EDVI30
BLK-35DVI Brick Liner Kit, EDVI35
BLK-ꢀ5DVI Brick Liner Kit, EDVIꢀ5
Control Kit
CAT#
MODEL#
DESCRIPTION
H3595
H3596
H3597
H3840
H3598
H3599
H3600
H3841
H3601
H360ꢀ
H3603
H384ꢀ
TAPSDKꢀ5C
TAPSDKꢀ5TI
TAPSDKꢀ5SP
TAPSDKꢀ5PC
TAPSDK30C
TAPSDK30TI
TAPSDK30SP
TAPSDK30PC
TAPSDK35C
TAPSDK35TI
TAPSDK35TSP
TAPSDK35TPC
ꢀ5” Charcoal, EDVIꢀ5
ꢀ5” Textured Iron, EDVIꢀ5
ꢀ5” Satin Pewter, EDVIꢀ5
ꢀ5” Pewt/Charc, EDVIꢀ5
30” Charcoal, EDVI30
30” Textured Iron, EDVI30
30” Satin Pewter, EDVI30
30” Pewt/Charc, EDVI30
35” Charcoal, EDVI35
35” Textured Iron, EDVI35
35” Satin Pewter, EDVI35
35” Pewt/Charc, EDVI35
Cat. No. Model Description
If an optional surround kit is not purchased,
this kit is required to provide the on/off switch
and rheostat.
H0ꢀ49
RCL
Remote Control System (Standard)
Touch-Up Powdercoat Paint Kit
Repair of minor scratches and
discolorationoftheappliance's
charcoal powdercoated sur-
faces may be accomplished
with the use of this touch-up
paint kit.
I
Cat. No. Model Description
H0919 CK-EI Control Kit, Elite Inserts
Cat. No. Model Description
90L74
TPK-C Touch-Up Powdercoat Paint Kit
14
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ACCESSORY COMPONENTS
Wall Thermostat
Surround Kits
Hearth Riser Kits
These surround panels install around the insert
body providing an attractive finished look.
The hearth riser trim kits are designed to be
used with the optional surround kits (sold
separately). It provides a finished look below
the insert face when installed into fireplaces
with a elevated firebox.
The wall thermostat kit provides temperature
control for optimum comfort.
Surround
Insert
SIZES
SKS-25 = 41 1/16" W X 26 1/16" H
SKM-25 = 44 1/8" W X 27 5/8" H
SKS-30 = 40 1/4" W x 27 1/2" H
SKM-30 = 45 3/4" W x 30 1/4" H
SKL-30 = 49 1/4"" W x 30" H
Hearth Riser Trim Panel
SKM-35 = 48 1/16" W x 34 1/16" H
H4635 DWTK Wall Thermostat Kit, Digital
Panels are available in 1”, 3” & 6” heights
Cat. No.
Model
Description
Cat. No. Model
Description
Decorative Flat Louver Kits
EDVIꢀ5
H0881
H088ꢀ
H0883
H0884
H1503
H1504
SKS-30 Beveled Surround, Sm, EDVI30
SKM-30 Beveled Surround, Med, EDVI30
SKL-30 Beveled Surround, Lg, EDVI30
SKM-35 Beveled Surround, Med, EDVI35
SKS-ꢀ5 Beveled Surround, Sm, EDVIꢀ5
SKM-ꢀ5 Beveled Surround, Med, EDVIꢀ5
Hꢀ04ꢀ
Hꢀ043
Hꢀ044
Hꢀ045
Hꢀ046
Hꢀ047
HRKS1-ꢀ5
HRKS3-ꢀ5
HRKS6-ꢀ5
HRKM1-ꢀ5
HRKM3-ꢀ5
HRKM6-ꢀ5
HearthRiser Kit, SM, Eꢀ5I, 1”
HearthRiserKit,, SM, Eꢀ5I, 3”
HearthRiserKit, SM, Eꢀ5I, 6”
HearthRiserKit, MED, Eꢀ5I, 1”
HearthRiserKit, MED, Eꢀ5I, 3”
HearthRiserKit, MED, Eꢀ5I, 6”
Thesedecorativetrimaccents,installlaboveand
belowtheglassdoor. Theyareavailableinthree
different finishes to enhance the beauty of the
insert and are sure to fit into any decor.
Flat Surround Kits
EDVI30
These flat surround kits are designed to have
the outside overall dimensions cut down
when custom shaped surround trim panels
are needed.
Hꢀ098
Hꢀ099
Hꢀ100
Hꢀ101
Hꢀ10ꢀ
Hꢀ103
Hꢀ104
Hꢀ105
Hꢀ106
HRKS1-30
HRKS3-30
HRKS6-30
HRKM1-30
HRKM3-30
HRKM6-30
HRKL1-30
HRKL3-30
HRKL6-30
HearthRiserKit, SM, E30I, 1”
HearthRiserKit, SM, E30I, 3”
HearthRiserKit, SM, E30I, 6”
HearthRiserKit, MED, E30I, 1”
HearthRiserKit, MED, E30I, 3”
HearthRiserKit, MED, E30I, 6”
HearthRiserKit, LG, E30I, 1”
HearthRiserKit, LG, E30I, 3”
HearthRiserKit, LG, E30I, 6”
EDVI35
Cat. No. Model
Description
H0886 FLK-30DVI Flat Louver Kit, Charcoal, EDVI30
H0887 FLK-30DVIG Flat Louver Kit, Gold, EDVI30
H0888 FLK-30DVIBS Flat Louver Kit, BrushedStainless, EDVI30
Hꢀ107
Hꢀ108
Hꢀ109
HRKM1-35
HRKM3-35
HRKM6-35
HearthRiserKit, MED,E30I,1”
HearthRiserKit, MED, E30I, 3”
HearthRiserKit, MED, E30I, 6”
H0889 FLK-35
Flat Louver Kit, Charcoal, EDVI35
H0890 FLK-35G Flat Louver Kit, Gold, EDVI35
H0891 FLK-35BS Flat Louver Kit, Brushed Stainless, EDVI35
H1505 FLK-ꢀ5
Flat Louver Kit, Charcoal, EDVIꢀ5
H1506 FLK-ꢀ5G Flat Louver Kit, Gold, EDVIꢀ5
H1507 FLK-ꢀ5BS Flat Louver Kit, Brushed Stainless, EDVIꢀ5
SM = used with small surround
MED = used with medium surround
LG = used with large surround
Cat. No Model
Description
H3389 EFS-E35I Elite Insert Flat Surround Kit, E35I
H3390 EFS-E30I Elite Insert Flat Surround Kit, E30I
H3391 EFS-Eꢀ5I Elite Insert Flat Surround Kit, Eꢀ5I
15
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LIGHTING INSTRUCTIONS – MILLIVOLT GAS VALVE
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance has a pilot which must be lighted with a piezo
igniter. When lighting the pilot, follow these instructions
exactly.
•
•
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s
phone.
•
If your gas supplier cannot be reached, call the fire depart-
ment.
B. BEFORE OPERATING, smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
do not try to repair it, call a qualified service technician. Force
or attempted repair may result in a fire or an explosion.
WHAT TO DO IF YOU SMELL GAS
•
•
•
•
Extinguish any open flame.
Open windows.
Do not light any appliance.
Do not touch any electrical switches.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this page.
ꢀ. Access the lower control compartment.
3. Turn remote wall switch to “OFF.”
6. Wait five (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow “B” in the safety information above on this page. If you
do not smell gas, go to the next step.
7. Push in gas control knob slightly and turn counterclockwise
to “PILOT.”
4. Verify main line shut-off valve is open.
8. Push in control knob all the way and hold in. Immediately light the
pilot by triggering the spark igniter (pushing the button) until pilot
lights. Continue to hold the control knob in for about 1-1/2 minutes
after the pilot is lit. Release knob and it will pop back up. Pilot should
remain lit. If it goes out, repeat steps 5 through 8.
5. Push in gas control knob slightly and turn clockwise
to “OFF.”
O
T
I
N
O
PIEZO
IGNITER
T
I
W O
TH
TP
L
P
O
F
SIT Millivolt
Gas Valve
•
If knob does not pop up when released, stop
and immediately call your service technician
or gas supplier.
H
TP/TH
OUT
IN
- LO/HI +
GAS CONTROL
KNOB
•
If pilot will not stay lit after several tries,
turn the control knob to “OFF” and call
your service technician or gas supplier.
Millivolt Pilot
PIEZO
IGNITER
GAS CONTROL
KNOB
- LO/HI +
9. Turn gas control knob counterclockwise
to “ON.”
Honeywell Millivolt
Gas Valve
N
TP/TH
TP
L
O
10. Close lower control compartment.
H
F
O
TH
Note: Knob cannot be turned from “PILOT” to “OFF”
unless the knob is pushed in slightly. Do not force.
TO TURN OFF GAS TO APPLIANCE
1. Turn remote wall switch “OFF.” The pilot will remain lit for
4. Depress gas control knob slightly and turn clockwise
normal service.
to “OFF.” Do not force.
ꢀ. For complete shutdown, turn remote wall switch to “OFF.”
3. Access the lower control compartment.
5. Close lower control compartment.
16
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INSTRUCTIONS D’ALLUMAGE – VANNE GAZ MILLIVOLT
POUR VOTRE SÉCURITÉ, LISEZ CES INSTRUCTIONS AVANT L’ALLUMAGE
AVERTISSEMENT : SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS À LA LETTRE, IL POURRAIT S’EN SUIVRE UN INCENDIE OU
UNE EXPLOSION CAUSANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES OU MÊME DES PERTES DE VIE.
•
Appelez immédiatement votre compagnie de gaz en utilisant le télé-
phone du voisin.
A. Cet appareil est muni d’une veilleuse qui doit être allumée avec un
allumeur piézo-électrique. Lorsque vous allumez la veilleuse, suivre
exactement ces instructions.
B. AVANTL’ALLUMAGE:Assurez-vousquevousnedétectezaucuneodeur
de gaz autour de l’apareil ainsi que près du sol; certains gaz, étant plus
lourds que l’air, descendent au niveau du sol.
•
S’il vous est impossible de contacter votre compagnie de gaz, appelez
le service des incendies.
C. N’utilisez que votre main pour manipuler le bouton de réglage du gaz.
N’utilisez jamais d’outils. Si le bouton refuse de tourner ou de bouger,
n’essayez pas de le réparer. Communiquez immédiatement avec un
technicien de service qualifié. Toute tentative pour le forcer ou le
réparer, risquerait de provoquer un incendie ou une explosion.
D. Ne vous servez pas de cet appareil si l’un de ses éléments a été
immergé dans l’eau. Appelez immédiatement un technicien compétent
pour faire inspecter l’appareil et remplacer toute pièce du système de
réglage ou commande du gaz qui a été sous l’eau.
VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR
DE GAZ:
•
•
•
•
•
Éteignez toute flamme visible.
Ouvrez les fenêtres.
N’allumez aucun appareil.
Ne touchez à aucun commutateur électrique.
Ne vous servez d’aucun téléphone dans votre édifice.
INSTRUCTIONS D'ALLUMAGE
8. Enfoncez le bouton de réglage jusqu’au fond et gardez-le enfoncé.
Allumez immédiatement la veilleuse en déclenchant l’allume-gaz
à étincelle (en poussant le bouton) jusqu’à ce que la veilleuse
s’enflamme. Continuez de tenir le bouton de réglage enfoncé
pendant environ 90 secondes après l’allumage de la veilleuse.
Relâchez le bouton et il sortira subitement. La veilleuse devrait
rester allumée. Si elle s’éteint, répétez les étapes 5 à 8 inclusive-
ment.
1. ARRÊTEZ! Lisez les consignes de sécurité au verso de cette plaque.
ꢀ. Ouvrez le compartiment de contrôle du bas.
3. Tournez l’interrupteur mural à la position d’arrêt “OFF”.
4. Assurez-vous que la soupape d’arrêt de la canalisation principale est
ouverte.
5. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans
le sens des aiguilles d’une montre
d’arrêt “OFF”.
jusqu’à la position
O
T
I
• Si le bouton ne sort pas automatiquement après avoir été relâché,
arrêtez immédiatement et téléphonez à votre technicien de service
ou à votre fournisseur de gaz.
N
O
ALLUMEUR
TH
T
W O
SIT Vanne
Gaz Millivolt
L
I
P
O
F
H
TP
• Si la veilleuse refuse de rester allumée après plusieurs tentatives,
tournez le bouton de réglage jusqu’à sa position d’arrêt “OFF” et
téléphonez à votre technicien de service ou à votre fournisseur de
gaz.
TP/TH
OUT
IN
- LO/HI + (COMMANDE
DETAILLE DEFLAMME)
BOUTON DE RÉGLAGE DU GAZ
ALLUMEUR
- LO/HI + (COMMANDE
DETAILLE DEFLAMME)
BOUTON DE RÉGLAGE DU GAZ
9. Tournez le bouton de réglage du gaz en sens inverse des aiguilles
d’une montre
jusqu’à sa position de marche “ON”.
Honeywell Vanne
Gaz Millivolt
N
TP/TH
TP
10. Fermez le compartiment de contrôle du bas.
11. Au besoin, rebrancher l’appareil au
courant électrique et remettre
L
O
H
F
O
Millivolt Pilot
TH
l’interrupteur du brûleur principal
à la position “ON” ou régler le
Remarque: Il est impossible de tourner le bouton de “PILOT” à “OFF” à
moins qu’il ne soit légèrement enfoncé. Ne le forcez pas.
0thermostat à la température désirée.
1ꢀ. Si l’appareil ne fonctionne pas,
suivre les instructions intitulées
“Pour fermer le gaz qui alimente
l’appareil” et appeler un technicien
ou le fournisseur de gaz.
6. Attendez cinq (5) minutes pour l’evacuation du gaz. Si vous décelez
une odeur de gaz, ARRÊTEZ ! Retournez au point “B” des consignes
de sécurité au verso de cette plaque. Si vous ne remarquez aucune
odeur de gaz, passez à l’étape suivante.
7. Enfoncez légèrement le bouton de réglage du gaz et tournez-le en
sens inverse des aiguilles d’une montre jusqu’à la position de veil-
leuse
“PILOT”.
POUR FERMER LE GAZ QUI ALIMENTE L’APPAREIL
1. Tournez l’interrupteur mural à la position d’arrêt “OFF”. La veilleuse
4. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans
restera allumée jusqu’au retour du service normal.
le sens des aiguilles d’une montre
jusqu’à la position
d’arrêt “OFF”. Ne forcez pas le bouton.
ꢀ. Pour une fermeture complète, tournez l’interrupteur mural à la posi-
tion d’arrêt “OFF”.
5. Fermez le compartiment de contrôle du bas.
3. Ouvrez le compartiment de contrôle du bas.
17
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REPLACEMENT PARTS LIST
Gas Controls
Item #
1
Part/Cat. No.
67L70
Description
Where Used
Pilot Assembly, NG/LP
Pilot Tube
All
ꢀ
67L68
All
3
67L67
Thermocouple
All
All
4
60J79
Thermopile (pilot generator)
Piezo Igniter (wire not included)
Piezo Igniter (wire included)
Electrode Cable (piezo igniter wire w/ electrode)
Gas Valve, NG – SIT
10a
10b
7
10K86
EDVIꢀ5
ꢀ4M89
67L87
EDVI30 & EDVI35
All
5a
5b
H1657
H6196
EDVIꢀ5
Gas Valve, NG – Honeywell
Misc. Gas Components
Burner Assembly NG/LP
Burner Assembly NG/LP
GCKNL-E30I, Conversion Kit, NG to LP
GCKNL-E35I, Conversion Kit, NG to LP
GCKNL-Eꢀ5I, Conversion Kit, NG to LP
Connector-Flex Gas
EDVI30 & EDVI35
6
6
H11ꢀ7
H1160
H09ꢀ0
H09ꢀ1
H1576
93L3ꢀ
ꢀ1L79
ꢀ4M10
99K77
39L10
ꢀ1L01
H09ꢀꢀ
EDVIꢀ5 & EDVI30
EDVI35
EDVI30
EDVI35
EDVIꢀ5
ALL
8
9
9
9
9
9
9
Orifice, Burner, NG (.#41)
Orifice, Burner, NG (.#37)
Orifice, Burner, NG (#33)
Orifice, Burner, LP (#53)
Orifice, Burner, LP (.06ꢀ5)
Orifice, Burner, LP (#51)
Miscellaneous Parts
Door Kit, Complete
EDVIꢀ5
EDVI30
EDVI35
EDVIꢀ5
EDVI30
EDVI35
11
11
11
ꢀ3
ꢀ4
1ꢀ
13
14
15
H1585
H09ꢀ3
H09ꢀ4
H1393
H6ꢀ36
H09ꢀ8
H09ꢀ7
H09ꢀ9
ꢀ7K30
EDVIꢀ5
EDVI30
Door Kit, Complete
Door Kit, Complete
EDVI35
Gasket, Flue Adapter
EDVIꢀ5
Gasket, Flue Adapter
EDVI30 & EDVI35
EDVIꢀ5 & EDVI30
EDVI35
Grate Assembly
Grate Assembly
Lock Assembly, Door (w/spring)
Switch, On/Off
All
All
Log Sets
16
17
17
18
88L53
H6ꢀ35
H1103
H3696
FGE Glowing Embers
All
EDVIꢀ5 & EDVI30
EDVI35
Log Set, 7 pc.
Log Set, 7 pc.
Vermiculite, Bag
All
Room Air Blower System
Blower Assembly, 7”
19
19
H1391
H1141
H1157
H1ꢀ90
5ꢀ7
EDVIꢀ5
Blower Assembly, 9"
EDVI30 & EDVI35
ꢀ0
Power Cord
All
All
All
All
ꢀ1a
ꢀ1b
ꢀꢀ
Rheostat (knob included)
Knob, Rheostat
13Mꢀ3
Switch, Temp. Control (TOD)
18
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REPLACEMENT PARTS DIAGRAMS
5a
7
15
ꢀꢀ
5b
10b
8
N
L
O
H
O
11
19
9
3
3
4
1
ꢀ1a
16
ꢀ
17
6
ꢀ1b
ꢀ0
18
1ꢀ
16
ꢀ3
10a
13
ꢀ4
14
19
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
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TROUBLESHOOTING THE MILLIVOLT GAS CONTROL SYSTEM
Note: Before troubleshooting the gas control system, be sure external gas shut off valve (located at gas supply inlet) is
in the “ON” position.
Important: Valve system troubleshooting should only be accomplished by a qualified service technician.
SYMPTOM
POSSIBLE CAUSES
CORRECTIVE ACTION
1) Spark igniter will not light A. Electrode wire (at Piezo Igniter) not pushed completely • Check connection
pilot after repeated triggering of on.
igniter button.
B. Piezo igniter is defective
• Replace piezo igniter
WARNING: IF THE PILOT WILL
NOTLIGHTAFTERONEMINUTE
OF ATTEMPTING, WAIT FOR AT
LEAST FIVE MINUTES FOR GAS
TOCLEARBEFOREATTEMPTING
AGAIN.
C. Defective or misaligned electrode at pilot (spark at • Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter
electrode)
button again. If pilot lights, an improper gas mixture caused the bad lighting
and a longer purge period is recommended. If pilot will not light – check gap at
electrodeandpilot–Itshouldbebetween1/8”and3/16.”Ifthegapisoutofthis
range, adjust the gap or replace the pilot assembly. (Page 13, Figure 38)
D. Incorrect lighting procedure
•
Carefully follow the lighting instructions on Pages 16 &17 or as found in
the insert control compartment.
E. Gas supply problem
• Check for multiple gas shut-offs. Check gas supply lines.·Check inlet gas
pressure. It should be within the limits as marked on the rating plate.
F. Pilot orifice plugged
• Clean or replace pilot orifice
• Check connection at valve
ꢀ) Pilot will not stay lit after A. Thermocouple is not firmly connected to control valve
carefully following the lighting
B. Pilot flame is not directed to top of thermocouple
• Ensurethermocoupleisfullyinsertedintopilotassembly.Cleanand/oradjust
pilot for maximum flame impingement on thermocouple if necessary.
instructions.
C.Thermocoupleisdefective. Themillivoltproductionshould • Replace thermocouple
be a minimum of 14 MV with pilot only.
3) Pilot flame stays lit, but A. Burner control switch (on/off switch, wall thermostat or
•
Turn burner on/off switch on and/or refer to instructions provided with
main burner will not light. (Valve remotecontrol)isin“OFF”position;orthermostat(ifinstalled) optional thermostat or remote control, if applicable.
pilot/on/offknobisinONposition, is set to a temperature setting that is too low.
on/off switch, wall thermostat or
B. Electrical wiring is damaged or poorly connected or • Checkwallswitchandwiresforproperconnections. RefertoMillivoltWiring
remote switch is defective.
remote control is set to ON).
Diagram (Page 14, Figure 41). Jump the wire across terminals at the wall
switch,iftheburnercomeson,replacethedefectivewallswitch.Ifokay,jumper
the wires across the wall switch wires at the valve. If the burner comes on,
wires are faulty or connections are bad.
Read important note below.
IMPORTANT NOTE: If an
optional Remote Switch*
is used for burner opera-
tion and if the standard
burner OFF/ON switch is
still installed on appli-
ance, it must be in the
"OFF" position.
C. One of the following components may be defective: • Refer to Millivolt Wiring Diagram (Page 14, Figure 41). Electrically bypass
burnercontrolswitch,thermostatorthermopile.Thermopile: components one at a time and replace defective item.
Millivolt production should be a minimum of 325 MV with
pilot only.
D. Thermopile may not be generating sufficient mil-
•
Check thermopile with millivolt meter. Take reading at thermopile ter-
livolts
minals of gas valve. It should read 325 millivolts minimum with optional
wall switch “OFF.” Replace faulty thermopile if reading is below specified
minimum.
E. Plugged burner orifice
heck burner orifice for blockage and remove.
F. OFF/ON Switch & Remote Switch* are in the "ON"
When turning on the burner using a Remote Switch,* ensure that the
standard OFF/ON Switch is in the "OFF" position. If both switches are in
the ON position, it may result in excessive resistance (& millivolt drainage)
and the burner may not come on.
position resulting in excessive resistance
4) Frequentpilot/burneroutage A. Pilotflamemaybetooloworblowing(high)causingthe
•
Clean and/or adjust pilot flame for maximum flame impingement on ther-
problem
pilot/valve safety to drop out.
mocouple (Page 13, Figure 38).
5) Smell of gas
A. Pilot, gas supply system, or pilot & burner adjustment • WARNING: NEVER USE AN OPEN FLAME TO CHECK FOR LEAKS.
screws on valve may be leaking. FOLLOW INSTRUCTIONS After the gas company or fire department has given clearance to re-enter the
ON THE COVER OF THIS MANUAL
dwelling, have a qualified technician test all gas joints from the gas meter to
the gas heater regulator for leaks using a gas leak test solution (also referred
to as bubble leak solution).
6) A thin coating of black soot A. Burner primary air inlet is restricted or blocked
•
Ensure all openings (fresh air inlets) in the insert are free from dust and
formsonthewindow.NOTE:See
debris. Recheck these areas periodically.
Page 5, Glass Cleaning.
B. Flames make contact with logs or other surfaces
• Ensure ceramic logs are in their correct positions.
C. Improper venting
•
Check for flue blockage, disconnected flue, improper installation. Make
appropriate corrections.
7) A white coating forms on A. Residues/impuritiesbeingburnedofforimpuritiesinthe
windows, logs, and/or inside fuel
walls of firebox.
•
Follow cleaning guidelines outlined in the MAINTENANCE section of this
manual.
*Optional Remote Switch kits: wall switch, wall thermostat or remote control.
ꢀ0
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NOTES:
THIS PAGE LEFT BLANK INTENTIONALLY
ꢀ1
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NOTES:
THIS PAGE LEFT BLANK INTENTIONALLY
ꢀꢀ
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NOTES:
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ꢀ3
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Normally, all parts should be ordered through your Lennox distributor or
dealer. Parts will be shipped at prevailing prices at time of order.
WARRANTY
Your gas appliance is covered by a limited warranty (see warranty
certificate provided with appliance). Please read the warranty to be
familiar with its coverage.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
ꢀ. The serial number of the appliance.
3. The part number.
Retain this manual. File it with your other documents for future refer-
ence.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
PRODUCT REFERENCE INFORMATION
Werecommendthatyourecordthefollowingimportantinformationabout
your fireplace. Please contact your Lennox dealer for any questions or
concerns. For the number of your nearest Lennox dealer, please call
1-800-9-LENNOX.
If you encounter any problems or have any questions concerning the
installation or application of this system, please contact your dealer.
LENNOX HEARTH PRODUCTS
1110 West Taft
Orange, CA 92865
REPLACEMENT PARTS
See Pages 18 and 19 for a complete replacement parts list. Use only
parts supplied from the manufacturer.
Your Fireplace Insert's Model Number___________________________________
Your Fireplace Insert’s Serial Number ___________________________________
The Date On Which Your Fireplace Insert Was Installed______________________
The Type of Gas Your Fireplace Insert Uses_______________________________
Your Dealer's Name _________________________________________________
Fuel Type (Check one) c Natural Gas c Propane Gas (LP)
Lennox reserves the right to make changes at any time, without notice, in design,
materials, specifications, prices and also to discontinue colors, styles and products.
Consult your local distributor for fireplace code information.
Printed in U.S.A. © LENNOX HEARTH PRODUCTS 2003
P/N 775,157M REV. J 1ꢀ/ꢀ007
ꢀ4
1110 West Taft Avenue • Orange, CA 9ꢀ865
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