Jet Tools Trimmer FS 1636N User Manual

Operating Instructions and Parts Manual  
Foot Shear  
Models FS-1636N, FS-1652N  
WMH TOOL GROUP  
2420 Vantage Drive  
Elgin, Illinois 60123  
Ph.: 800-274-6848  
Part No. M-754636  
Revision G 12/05  
Copyright © WMH Tool Group  
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WARNING  
For your own safety, read the owner’s manual before operating the foot shear.  
This foot shear is designed and intended for use by properly trained and experienced personnel  
only. If you are not familiar with the proper and safe operation of a foot shear, do not use until  
proper training and knowledge has been obtained.  
1. KEEP GUARDS IN PLACE and in working order.  
2. KEEP ALL BODY PARTS AWAY FROM MOVING PARTS. Avoid placing any part of your body  
near belts, cutters, gears, etc.  
3. DO NOT EXCEED 16 GAUGE RATED CAPACITY on this shear.  
4. KEEP THE WORK AREA CLEAN. Cluttered areas and work benches invite accidents.  
5. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the work area.  
6. MAKE THE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.  
7. DON’T FORCE THE MACHINE. It will do the job better and safer at the rate for which it was  
designed.  
8. USE THE RIGHT MACHINE. Don’t force a machine or attachment to do a job for which it was not  
designed.  
9. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other  
jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective  
hair covering to contain long hair.  
10. ALWAYS USE SAFETY GLASSES. Also use face or dust masks if the cutting operation is dusty.  
Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.  
11. DON’T OVERREACH. Keep proper footing and balance at all times.  
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for the best and safest performance.  
Follow instructions for lubricating and changing accessories.  
13. NEVER STAND ON A MACHINE. Serious injury could occur if the machine tipped.  
14. CHECK DAMAGED PARTS. Before further use of the machine, a guard or other part that is  
damaged should be carefully checked to determine that it will operate properly and perform its  
intended function - check for alignment of moving parts, binding of moving parts, breakage of parts,  
mounting, and any other conditions that may affect its operation. A guard or other part that is  
damaged should be properly repaired or replaced.  
15. SHEET METAL STOCK HAS SHARP EDGES. To prevent cuts, use caution when handling.  
16. KEEP HANDS AND FINGERS clear of the area in front and rear of the shearing blades.  
17. DO NOT USE THE MACHINE for any purpose other than for which it was designed  
18. FAILURE TO COMPLY with all of these warnings may cause serious injury.  
19. SOME DUST CREATED BY power sanding, sawing, grinding, drilling and other construction  
activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some  
examples of these chemicals are:  
Lead from lead based paint  
crystalline silica from bricks and cement and other masonry products  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this type of work. To reduce  
your exposure to these chemicals: work in a well ventilated area, and work with approved safety  
equipment, such as those dust masks that are specifically designed to filter out microscopic particles  
20. DO NOT OPERATE TOOL while under the influence of drugs, alcohol or any medication.  
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Specifications:  
FS-1636N  
FS-1652N  
Stock Number.................................................................754636................................................... 754652  
Capacity (mild steel) .......................................................16 gauge............................................. 16 gauge  
Shearing Length Capacity...............................................36” ................................................................52”  
Back Gauge Capacity .....................................................25.5” ..........................................................25.5”  
Front Gauge Capacity.....................................................28” ................................................................28”  
Overall Dimensions (LxWxH)..........................................46 ½” x 21 ¼” x 41 ½” ......62 ½” x 21 ¼” x 41 ½”  
Net Weight (lbs.).............................................................824 ............................................................ 1014  
from the upper blade. The distance between  
the upper and lower blades should be 0.002-  
0.005”. Do not let the blades overlap.  
3. Place a heavy sheet of paper (~0.005”) in  
the cutting position, along the entire length  
of the bed, and slowly press the foot lever.  
4. If the shear does not cut the paper move the  
lower blade towards the upper blade.  
5. If the shear cuts the paper on the ends, but  
not the center, turn the tie-rod adjusting  
screw #37, clockwise until the paper is cut  
the entire length.  
Uncrating and Clean-Up  
1. Remove the crate from around the machine.  
2. Carefully clean all rust protected surfaces  
with a mild solvent or kerosene and a soft  
rag. Do not use lacquer thinner, paint  
thinner, or gasoline. These will damage  
painted surfaces.  
3. Coat all machined surfaces with a light coat  
of oil to inhibit rust.  
4. Remove the bolts holding the machine to the  
skid.  
6. If the shear cuts the paper in the center, but  
not the ends, turn the tie-rod adjusting screw  
#37, counter-clockwise until the paper is cut  
the entire length.  
5. Carefully move the machine to a level  
foundation. Machine location must allow  
access to all sides.  
7. Make sure the scales #15 and #16 on top of  
the bed are square to the blade, and also  
show the correct distance from the blade.  
8. Make test cuts to verify the scales are  
correct.  
Assembly Note: Prior to shipment the foot  
shear is adjusted at the factory for proper  
operation. If the machine does not operate  
properly or the stand does not sit squarely on  
the floor, proceed to setup.  
Blade Care  
Stop Assembly  
The 2-way upper blade can be removed and  
flipped 180°, for a sharp edge before having to  
sharpen the blade.  
The (#) in the text refers to the breakdown.  
1. Attach the two front arm extensions #6 to  
the bed with four hex cap screws and  
washers.  
2. Attach the stop #71 to the front extension  
arms with T-nuts #72.  
Wipe the blade lightly with oil. Lubricate all pivot  
points on the machine daily.  
Spring Tension  
3. Attach the rear stop #59 to the adjusting  
block assembly #61.  
4. Insert the rod #58 through the adjusting  
block assembly and into the cutter bar.  
Tighten in place with knobs #65.  
The spring return can be adjusted on the foot  
lever by tightening #46 hex nuts.  
The spring return can be adjusted on the hold  
down #3 by tightening #10 hex nuts.  
Setup  
Gib Adjustment  
1. Loosen four bolts #21. Loosen adjusting  
screws #18 & 19. The bed must rest  
squarely on the right and left hand side  
panels at all four corners while screws are  
loose. Shim legs at floor if necessary.  
Tighten hardware.  
There are three hex cap screws #32 that can be  
adjusted for play in the shim #31. Adjust for  
smooth travel.  
2. Use set screw #18 and hex cap screw #19,  
to adjust the lower blade towards or away  
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Breakdown for FS-1636N & FS-1652N Foot Shear  
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Parts List for the FS-1636N & FS-1652N Foot Shear  
Index Part  
No.  
No.  
Description  
Size  
Quantity  
1..........FS1636N-1................... Table..................................................... ...............................................1  
............FS1652N-1................... Table..................................................... ...............................................1  
2..........FS1636N-2................... Cutter Bar.............................................. ...............................................1  
............FS1652N-2................... Cutter Bar.............................................. ...............................................1  
3..........FS1636N-3................... Hold Down............................................. ...............................................1  
............FS1652N-3................... Hold Down............................................. ...............................................1  
4..........FS1636N-4................... R.H. Side Panel..................................... ...............................................1  
5..........FS1636N-5................... L.H. Side Panel...................................... ...............................................1  
6..........FS1636N-6................... Front Arm Extension.............................. ...............................................2  
7..........FS1636N-7................... Screw....................................................M12x45...................................4  
8..........FS1636N-8................... Spring.................................................... ...............................................2  
9..........FS1636N-9................... Stud....................................................... ...............................................2  
10........FS1636N-10................. Nut ........................................................M12.........................................2  
11........FS1636N-11................. Screw....................................................M12x80...................................2  
12........FS1636N-12................. Washer.................................................. ...............................................2  
13........FS1636N-13................. Finger Guard ......................................... ...............................................1  
............FS1652N-13................. Finger Guard ......................................... ...............................................1  
14........FS1636N-14................. Screw....................................................M6x12.....................................4  
15........FS1636N-15................. Table Scale (L.H.).................................. ...............................................1  
16........FS1636N-16................. Table Scale (R.H.)................................. ...............................................1  
17........FS1636N-17................. Screw....................................................M8x20.....................................4  
18........FS1636N-18................. Set Screw..............................................M10x45...................................2  
19........FS1636N-19................. Screw....................................................M10x50...................................2  
21........FS1636N-21................. Bolt........................................................M16x115.................................4  
22........FS1636N-22................. Washer..................................................M16.........................................4  
23........FS1636N-23................. Nut ........................................................M16.........................................4  
24........FS1636N-24................. Upper Knife ........................................... ...............................................1  
............FS1652N-24................. Upper Knife ........................................... ...............................................1  
25........FS1636N-25................. Lower Knife ........................................... ...............................................1  
............FS1652N-25................. Lower Knife ........................................... ...............................................1  
26........FS1636N-26................. Screw....................................................M10x40...................................7  
27........FS1636N-27................. Screw....................................................M10x45...................................6  
28........FS1636N-28................. Washer.................................................. ...............................................7  
29........FS1636N-29................. Washer.................................................. ...............................................6  
30........FS1636N-30................. Spring Cap ............................................ ...............................................4  
31........FS1636N-31................. Gib ........................................................ ...............................................2  
32........FS1636N-32................. Screw....................................................M10x55...................................6  
33........FS1636N-33................. Nut ........................................................M10.........................................6  
34........FS1636N-34................. Rod ....................................................... ...............................................1  
............FS1652N-34................. Rod ....................................................... ...............................................1  
35........FS1636N-35................. Washer..................................................M16.........................................2  
36........FS1636N-36................. Nut ........................................................M16.........................................2  
37........FS1636N-37................. Screw....................................................M16x80...................................1  
38........FS1636N-38................. Nut ........................................................M16.........................................1  
39........FS1636N-39................. Washer..................................................M16.........................................1  
40........FS1636N-40................. Hex Socket Cap Screw..........................M10x30...................................2  
41........FS1636N-41................. Spring.................................................... ...............................................2  
42........FS1636N-42................. Swivel Top............................................. ...............................................2  
43........FS1636N-43................. Swivel Bottom........................................ ...............................................2  
44........FS1636N-44................. Stud....................................................... ...............................................2  
46........FS1636N-46................. Nut ........................................................M16.........................................2  
47........FS1636N-47................. Scale (metric) ........................................ ...............................................2  
48........FS1636N-48................. Scale (inches)........................................ ...............................................2  
49........FS1636N-49................. Screw....................................................M4x8.......................................4  
50........FS1636N-50................. Pin.........................................................Ø12x70...................................2  
51........FS1636N-51................. Pin.........................................................Ø12x45...................................2  
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53........FS1636N-53................. Brake Pin............................................... ...............................................2  
58........FS1636N-58................. Rod ....................................................... ...............................................2  
59........FS1636N-59................. Stop....................................................... ...............................................1  
............FS1652N-59................. Stop....................................................... ...............................................1  
60........FS1636N-60................. Extension Bar........................................ ...............................................2  
61........FS1636N-61................. Adjusting Block...................................... ...............................................2  
62........FS1636N-62................. Adjusting Dial......................................... ...............................................2  
63........FS1636N-63................. Adjusting Screw..................................... ...............................................2  
64........FS1636N-64................. Nut ........................................................M10.........................................2  
65........FS1636N-65................. Knob...................................................... ...............................................4  
67........FS1636N-67................. Adjusting Bracket................................... ...............................................2  
68........FS1636N-68................. Screw....................................................M10x25...................................4  
69........FS1636N-69................. Bolt........................................................M10x25...................................2  
70........FS1636N-70................. Nut ........................................................M10.........................................2  
71........FS1636N-71................. Stop....................................................... ...............................................1  
............FS1652N-71................. Stop....................................................... ...............................................1  
72........FS1636N-72................. “T” Nut................................................... ...............................................3  
74........FS1636N-74................. Wing Nut................................................M10.........................................3  
75........FS1636N-75................. Bevel Gauge.......................................... ...............................................1  
76........FS1636N-76................. Washer.................................................. ...............................................4  
77........FS1636N-77................. Washer..................................................M10.........................................5  
78........FS1636N-78................. Washer.................................................. ...............................................2  
79........FS1636N-79................. Set Screw..............................................M10x50...................................2  
80........FS1636N-80................. Plate...................................................... ...............................................2  
81........FS1636N-81................. Screw....................................................M12x35...................................4  
82........FS1636N-82................. Nut ........................................................M16.........................................4  
83........FS1636N-83................. Connection Bar......................................Ø16x1081mm .........................1  
............FS1652N-83................. Connection Bar......................................Ø16x1463mm .........................1  
902......FS1636N-902............... Pedal Assembly..................................... ...............................................1  
............FS1652N-902............... Pedal Assembly..................................... ...............................................1  
............FS1636N-ID................. ID Label (not shown).............................. ...............................................1  
............FS1652N-ID................. ID Label (not shown).............................. ...............................................1  
............FS1636N-W ................. Warning Label (not shown) .................... ...............................................1  
............FS1636N-J................... JET Label (not shown) ........................... ...............................................1  
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WMH Tool Group  
2420 Vantage Drive  
Elgin, Illinois 60123  
Phone: 800-274-6848  
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