Jet Tools Electric Heater J150ECA User Manual

PORTABLE  
FORCED  
AIR HEATERS  
OWNER’S MANUAL  
100 SIDE  
PV 002  
J100ECA 100,000 BTU/Hr  
150 SIDE  
PV 004  
J150ECA 150,000 BTU/Hr  
IMPORTANT  
Read and understand this manual before assembling, starting or servicing  
heater. Improper use of heater can cause serious injury. Keep this manual  
for future reference.  
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SAFETY  
INFORMATION  
!
WARNINGS  
IMPORTANT: Read this Owner’s Manual carefully and completely  
before trying to assemble, operate, or service this heater. Improper  
use of this heater can cause serious injury or death from burns, fire,  
explosion, electrical shock, and carbon monoxide poisoning.  
!
DANGER  
Carbon monoxide poisoning may lead to death!  
Early signs of carbon monoxide poisoning resemble the u, with headaches,  
dizziness, and/or nausea. If you have these signs, the heater may not be working  
properly. Get fresh air at once! Have heater serviced. Some people (such as  
pregnant women, persons with heart or lung disease, persons with anemia, those  
under the inuence of alcohol, and those at high altitudes) are more affected by  
carbon monoxide than others.  
Make certain you read and understand all Warnings. Keep this manual for  
reference. It is your guide to safe and proper operation of this heater.  
Use only kerosene or No. 1 fuel oil to avoid risk of re or explosion. Never  
use gasoline, naphtha, paint thinners, alcohol, or other highly ammable  
fuels.  
Never use heater where gasoline, paint thinner, or other highly ammable  
vapors are present.  
Follow all local ordinances and codes when using heater.  
Use only in well vented areas. Provide at least three square feet (2800 square  
cm) of fresh, outside air for each 100,000 BTU/Hr of rating.  
Use only in places free of ammable vapors or high dust content.  
Use only with the electrical voltage and frequency specied on model plate.  
Use only a three-wire, grounded (earthed) extension cord.  
Minimum heater clearances from combustibles:  
Outlet: 8 Ft. (250cm)  
Sides, Top, and Rear: 4 Ft. (125cm)  
Locate heater on a stable and level surface while hot or running or a re may  
occur.  
When moving or storing heater, keep heater in a level position or fuel  
spillage may occur.  
Keep children and animals away from heater.  
Unplug heater when not in use.  
When used with thermostat, heater may start anytime.  
Never use heater in living or sleeping areas.  
Never block air inlet (rear) or air outlet (front) of heater.  
Never move, handle, refuel, or service a hot, operating, or plugged in heater.  
Never attach duct work to front or rear of heater.  
3
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Hot Air  
Outlet  
PRODUCT  
Upper Shell  
IDENTIFICATION  
Lower  
Shell  
Fuel Cap  
Fan Guard  
Fuel Tank  
Side Cover  
Power Cord  
Figure 1 - 100,000 BTU/Hr Model  
Hot Air  
Outlet  
Upper Shell  
Lower  
Shell  
Air Filter  
End Cover  
Fuel Cap  
Fan Guard  
Fuel  
Tank  
Power Cord  
Figure 2 - 150,000 BTU/Hr Model  
4
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1. Remove all packing items applied to heater for shipment.  
2. Remove all items from carton.  
3. Check items for any shipping damage. If heater is damaged, promptly inform  
dealer where you bought heater.  
UNPACKING  
ASSEMBLY  
These models are furnished with wheels and handles. Wheels, handles, and the  
mounting hardware are found in the shipping carton.  
Tools Needed  
Medium Phillips Screwdriver  
3/8" Open or Adjustable Wrench  
Hammer  
1. Slide axle through wheel support frame. Install wheels on axle.  
IMPORTANT: When installing wheels, point extended hub of wheels toward  
wheel support frame (see Figure 3).  
2. Place cap nuts on axle ends. Gently tap with hammer to secure.  
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is  
over wheels. Line up holes on fuel tank ange with holes on wheel support  
frame.  
4. Place front handle and rear handle on top of fuel tank ange. Insert screws  
through handles, fuel tank ange, and wheel support frame. Attach nut nger  
tight after each screw is inserted.  
5. After all screws are inserted, tighten nuts rmly.  
Front  
Handle  
Hot Air  
Outlet  
Screw  
Rear  
Handle  
Air  
Inlet  
Fuel  
Tank  
Flange  
Wheel  
Support  
Frame  
Nut  
Wheel  
Extended  
Hub  
Cap Nut  
Axle  
ASSEMFBLigY,uErUeRO3 - Wheel and Handle AssemblyPFA/PV 018A  
5
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The Fuel System: The air pump forces air through the air line. The air is then  
pushed through the burner head nozzle. This air causes fuel to lift from the tank. A  
ne mist of fuel is sprayed into the combustion chamber.  
THEORY OF  
OPERATION  
The Air System: The motor turns the fan. The fan pushes air into and around  
the combustion chamber. This air is heated and provides a stream of clean, hot air.  
The Ignition System: The electronic ignitor sends voltage to the spark plug.  
The spark plug ignites the fuel and air mixture.  
Motor  
Fan  
Air Pump  
Combustion  
Chamber  
Intake  
Air  
Filter  
Spark  
Plug  
Burner  
Head  
Clean  
Heated  
Air Out  
Cool  
Air  
In  
Output  
Air  
Filter  
Fuel  
Tank  
Fuel  
Filter  
Nozzle  
Air line  
To Burner  
Electronic  
Ignitor  
Air For Fuel  
System  
Air For Combustion  
And Heating  
Fuel  
THEORY CUTAWAY  
PFA/OV 003  
Figure 4 - Cross Section Operational View  
FUELS  
!
WARNING  
Use only kerosene or No. 1 fuel oil to avoid risk of re or  
explosion. Never use gasoline, naphtha, paint thinners,  
alcohol or other highly ammable fuels.  
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels  
will result in:  
clogged fuel lter and nozzle  
carbon build up on spark plug  
use of non-toxic anti-icer in fuel during very cold weather  
IMPORTANT: Use a KEROSENE ONLY container. Be sure storage container is  
clean. Foreign matter such as rust or dirt may require you to clean fuel system  
often.  
6
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VENTILATION  
!
WARNING  
Follow the minimum fresh, outside air ventilation require-  
ments. If proper fresh, outside air ventilation is not provided,  
carbon monoxide poisoning can occur. Provide proper  
fresh, outside air ventilation before running heater.  
Provide a fresh air opening of at least three square feet (2800 square cm) for each  
100,000 BTU/Hr rating. Provide extra fresh air if more heaters are being used.  
Example: A 150,000 BTU/Hr heater requires one of the following:  
a two-car garage door raised six inches (15.24cm)  
a single-car garage door raised nine inches (22.86cm)  
two, thirty-inch (76.20cm) windows raised twelve inches (30.48cm)  
OPERATION  
!
WARNING  
Review and understand the warnings in the Safety  
Information Section. They are needed to safely operate this  
heater. Follow all local codes when using this heater.  
To Start Heater  
1. Follow all ventilation and safety information.  
2. Fill fuel tank with kerosene or No. 1 fuel oil.  
3. Attach fuel cap.  
4. Plug power cord of heater into standard 120 volt/60 hertz, grounded (earthed)  
outlet. Use an extension cord if needed. Use only a three-wire, grounded  
(earthed) extension cord.  
Extension Cord Wire Size Requirements  
Up to 100 feet (30.5 meters) long, use 16 AWG (1.0mm2) conductor  
101 to 200 feet (30.6 to 61 meters) long, use 14 AWG (1.5 mm2) conductor  
Heater will start when power cord is plugged into outlet.  
To Stop Heater  
1. Unplug power cord from outlet.  
To Restart Heater  
1. Wait 2 minutes after stopping heater.  
2. Repeat steps under To Start Heater, above.  
7
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1. Drain fuel tank.  
STORAGE  
Note: Locate drain plug on underside of fuel tank. Remove drain plug to drain  
all fuel. Be sure all fuel is removed.  
2. Replace drain plug.  
3. Add one gallon (4 liters) of clean kerosene to fuel tank.  
4. Attach fuel cap.  
5. Move heater forwards and backwards to stir fuel.  
6. Remove drain plug and drain fuel tank. Be sure all fuel is removed.  
7. Replace drain plug. Properly dispose of old and dirty fuel.  
8. Store heater in dry place. Make sure storage place is free of dust and corrosive  
fumes.  
IMPORTANT: Do not store kerosene over summer months for use during next  
heating season. Using old fuel could damage heater.  
PREVENTATIVE  
MAINTENANCE  
SCHEDULE  
!
WARNING  
Never service heater while it is plugged in, operating, or  
hot. Severe burns and electrical shock can occur.  
Item  
How Often  
How To  
Fuel tank  
Flush every 150-200 hours  
of operation or as needed.  
See Storage above.  
Air output and Replace every 500 hours of  
See Air Output, Air Intake,  
and Lint Filters, page 13.  
lint lters  
operation or once a year.  
Air intake  
lter  
Wash and dry with soap and  
water every 500 hours of  
operation or as needed.  
See Air Output, Air Intake,  
and Lint Filters, page 13.  
Fuel lter  
Clean twice a heating season  
or as needed.  
See Fuel Filter, page 11.  
See Spark Plug, page 12.  
Spark plug  
Clean and regap every 600  
hours operation or replace  
as needed.  
Fan blades  
Motor  
Clean every season or  
as needed.  
See Fan, page 17.  
Not required/permanently lubricated  
8
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TROUBLE-  
SHOOTING  
!
WARNING  
Never service heater while it is plugged in, operating, or hot.  
Severe burns and electrical shock can occur.  
OBSERVED FAULT POSSIBLE CAUSE  
REMEDY  
A) Water in fuel  
B) Wrong fuel  
A) Check fuel tank for  
bubbles of water in  
bottom. If found, remove  
fuel and clean tank (see  
Storage, page 8).  
Heater burns, but  
creates puffs of  
smoke.  
Heater will not burn  
steady.  
B) Remove wrong fuel  
and clean tank (see  
Storage, page 8). Fill  
with correct fuel.  
Heater burns with  
odor.  
Heater smokes  
continuously.  
See Pump Pressure  
Adjustment, page 13.  
Wrong pump pressure  
See Air Output, Air Intake  
and Lint Filters, page 13.  
Dirty air output, air intake,  
and lint filters  
Dirty fuel filter  
Dirt in nozzle  
See Fuel Filter, page 11.  
SeeNozzle,pages14and15.  
Heater will not  
ignite, but motor  
runs.  
Heater almost out of fuel  
Wrong pump pressure  
Add fuel to tank. See  
Fuels, page 6.  
See Pump Pressure  
Adjustment, page 13.  
Carbon deposits on spark  
plug and/or improper gap  
See Spark Plug, page 12.  
Dirty fuel filter  
Dirt in nozzle  
See Fuel Filter, page 11.  
SeeNozzle,pages14and15.  
Drain and flush fuel tank  
with clean kerosene. See  
Storage, page 8.  
Water in fuel tank  
!
WARNING: High voltage!  
Make sure electronic  
ignitor mounting is tight.  
Electronic ignitor not  
grounded (earthed)  
Replace electronic  
ignitor.  
Bad electronic ignitor  
Motor does not start  
when heater is  
Binding pump rotor  
If fan is hard to turn, see  
Pump Rotor, page 16.  
plugged in, fan  
rotates slowly or  
does not turn.  
Solid state relay not  
allowed to reset  
Wait two minutes before  
trying to restart heater.  
9
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SERVICE  
PROCEDURES  
!
WARNING  
Never service heater while it is plugged in, operating, or  
hot. Severe burns and electrical shock can occur.  
Upper Shell Removal  
1. Remove screws along each  
side of heater using 5/16"  
nut-driver. These screws  
attach upper and lower  
shells together.  
Upper Shell  
2. Lift upper shell off.  
3. Remove fan guard.  
Fan  
Guard  
Figure 5 - Upper Shell Removal, 100,000 BTU/Hr Model  
Upper Shell  
Fan Guard  
150 SHELL REMOVAL EA/EB Euro  
PFA/P 054  
Figure 6 - Upper Shell Removal, 150,000 BTU/Hr Model  
10  
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Fuel Filter, Bushing,  
and Lower Fuel Line  
Fuel Filter  
(100,000 BTU/Hr Model)  
1. Remove side cover screws  
using 5/16" nut-driver.  
2. Remove side cover.  
3. Pull upper fuel line off fuel  
lter neck.  
Upper  
Fuel Line  
4. Carefully pry bushing,  
lower fuel line, and fuel  
lter out of fuel tank.  
5. Wash fuel lter with clean  
fuel and replace in tank.  
6. Attach upper fuel line to  
fuel lter neck.  
7. Replace side cover.  
Side Cover  
Figure 7 - Fuel Filter Removal, 100,000 BTU/Hr Model  
Fuel Filter  
Combustion  
Chamber  
(150,000 BTU/Hr Model)  
1. Remove upper shell (see  
page 10).  
2. Remove fan (see page 17).  
3. Loosen are nut using 3/4"  
open-end wrench. Push fuel  
tube down, away from  
burner head. Fuel lter is  
located inside of fuel tube.  
4. Lift out fuel lter.  
Fuel Filter  
Burner  
Head  
Fuel Tube  
5. Wash fuel lter with clean  
fuel and replace in fuel  
tube.  
6. Connect fuel tube to burner  
head. Attach are nut until  
nut seats against fuel tube  
and tting. Tighten 1/4 turn  
more using 3/4" open-end  
wrench (100-130 inch-  
pounds/11.3-14.7 n-m).  
7. Replace fan (see page 17).  
8. Replace fan guard and  
upper shell.  
Flare Nut  
Figure 8 - Fuel Filter Removal, 150,000 BTU/Hr Model  
11  
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(100,000 BTU/Hr Model Shown)  
Spark Plug  
Spark Plug  
Wire  
1. Remove upper shell (see  
page 10).  
2. Remove fan (see page 17).  
3. Remove spark plug wire  
from spark plug.  
Burner  
Head  
4. Remove spark plug from  
burner head using 13/16"  
open-end wrench.  
5. Clean and regap spark plug  
electrodes as follows:  
.055" (1.4 mm) = 100,000  
BTU/Hr model  
Spark  
Plug  
.075" (1.9 mm) = 150,000  
BTU/Hr model  
6. Install spark plug in burner  
head.  
7. Attach spark plug wire to  
spark plug.  
SPARK PLUG REMOVAL 70, 100 &150  
PFA/P 031A  
Figure 9 - Spark Plug Removal  
8. Replace fan (see page 17).  
9. Replace fan guard and  
upper shell.  
Bend Here  
to Adjust  
Gap  
Figure 10 - Spark Plug Gap  
12  
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Air Output, Air Intake,  
and Lint Filters  
1. Remove upper shell (see  
page 10).  
2. Remove lter end cover  
screws using 5/16" nut-  
driver.  
Air Intake Filter  
Filter End  
Cover  
3. Remove lter end cover.  
4. Replace air output and lint  
lters.  
5. Wash or replace air intake  
lter (see Preventative  
Maintenance Schedule,  
page 8).  
6. Replace lter end cover.  
7. Replace fan guard and  
upper shell.  
Lint Filter  
Air Output  
Filter  
Fan Guard  
(100,000 BTU/Hr  
Model Shown)  
IMPORTANT: Do not oil  
lters.  
Figure 11 - Air Output, Air Intake, and Lint Filters  
(150,000 BTU/Hr Model Shown)  
Pump Pressure  
Adjustment  
1. Remove pressure gauge  
plug from lter end cover.  
2. Install accessory pressure  
gauge (part number  
Relief  
Valve  
HA1180).  
3. Start heater (see Operation,  
page 7). Allow motor to  
reach full speed.  
Pressure Gauge Plug  
4. Adjust pressure. Turn relief  
valve to right to increase  
pressure. Turn relief valve  
to left to decrease pressure.  
See specications at right  
for correct pressure for  
each model.  
5. Remove pressure gauge.  
Replace pressure gauge  
plug in lter end cover.  
125 PRESSURE ADJUSTMENT Plug  
Figure 12 - Pressure Gauge Plug Removal  
Pump  
Pressure  
4.0 PSI  
Model  
100,000 BTU/Hr  
150,000 BTU/Hr  
5.0 PSI  
Pressure  
Gauge  
Figur  
1
e
2
1
5
3
P
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R
A
E
d
S
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S
s
U
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R
n
E
g
A
P
D
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p
STMENT  
Pressure  
13  
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Nozzle  
(100,000 BTU/Hr Model)  
1. Remove upper shell (see  
page 10).  
Combustion  
Chamber  
2. Remove fan (see page 17).  
3. Remove fuel and air line  
hoses from burner head.  
4. Remove spark plug wire  
from spark plug.  
Spark Plug Wire  
Burner Head  
5. Remove spark plug from  
burner head using 13/16"  
open-end wrench.  
6. Remove three screws using  
5/16" nut-driver and  
Screw  
remove burner head from  
combustion chamber.  
7. Place burner head into vise  
and lightly tighten.  
Spark  
Plug  
8. Carefully remove nozzle  
from burner head using  
5/8" socket wrench (see  
Figure 15).  
Air Line Hose  
Fuel Line Hose  
9. Blow compressed air thru  
face of nozzle. This will  
free any dirt in nozzle area.  
10. Inspect nozzle seal for  
damage.  
Figure 14 - Removing Burner Head, 100,000 BTU/Hr Model  
11. Replace nozzle into burner  
head and tighten rmly  
(80-110 inch-pounds/9.1-  
12.4 n-m).  
12. Attach burner head to  
combustion chamber.  
13. Install spark plug in burner  
head.  
Nozzle  
Face  
Nozzle  
Seal  
Nozzle  
14. Attach spark plug wire to  
spark plug.  
15. Attach fuel and airline  
hoses to burner head.  
16. Replace fan (see page 17).  
17. Replace fan guard and  
upper shell.  
Burner  
Head  
Fuel line  
Fitting  
Air line  
Fitting  
Figure 15 - Removing Nozzle, 100,000 BTU/Hr Model  
14  
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Nozzle  
(150,000 BTU/Hr Model)  
1. Remove upper shell (see  
page 10).  
Combustion  
Chamber  
2. Remove fan (see page 17).  
3. Remove spark plug wire  
from spark plug.  
4. Remove spark plug from  
burner head using 13/16"  
open-end wrench.  
Spark Plug  
Wire  
Burner Head  
5. Loosen are nut using  
3/4" open-end wrench.  
Push fuel tube down.  
6. Remove air line hose from  
burner head.  
7. Remove three screws  
using 5/16" nut-driver and  
remove burner head from  
combustion chamber.  
8. Place burner head into vise  
and lightly tighten.  
Screw  
Spark  
Plug  
Air Line Hose  
Flare Nut  
Fuel Tube  
9. Carefully remove nozzle  
from burner head using  
5/8" socket wrench (see  
Figure 17).  
Figure 16 - Removing Burner Head, 150,000 BTU/Hr Model  
10. Blow compressed air thru  
face of nozzle. This will  
free any dirt in nozzle area.  
11. Inspect nozzle seal for  
damage.  
12. Replace nozzle into burner  
head and tighten rmly  
(80-110 inch-pounds/9.1-  
12.4 n-m).  
Nozzle  
Face  
Nozzle  
Seal  
13. Attach burner head to  
combustion chamber.  
14. Install spark plug in burner  
head.  
Nozzle  
15. Attach spark plug wire to  
spark plug.  
16. Attach fuel tube and airline  
hose to burner head.  
Attach are nut until nut  
seats against fuel tube and  
tting. Tighten 1/4 turn  
more using 3/4" open-end  
wrench (100-130 inch-  
pounds/11.3-14.7 n-m).  
17. Replace fan (see page 17).  
18. Replace fan guard and  
upper shell.  
Burner  
Head  
Figure 17 - Removing Nozzle, 150,000 BTU/Hr Model  
15  
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Pump Rotor  
Blade  
(Procedure if rotor is binding)  
1. Remove upper shell (see  
page 10).  
Pump Plate  
Air Intake Filter  
2. Remove lter end cover  
screws using 5/16" nut-  
driver.  
Filter End Cover  
3. Remove lter end cover  
and air lters.  
Insert  
4. Remove pump plate  
screws using 5/16" nut-  
driver.  
5. Remove pump plate.  
6. Remove rotor, insert, and  
blades.  
Rotor  
Air Output Filter  
150 ROTOR  
PFA/P 059  
Fan Guard  
(100,000 BTU/Hr  
Model Shown)  
7. Check for debris in pump.  
If debris is found, blow  
out with compressed air.  
8. Install insert and rotor.  
9. Check gap on rotor.  
Adjust to .003"/.004"  
(.076/.101mm) if needed  
(see Figure 19).  
Figure 18 - Rotor Location  
Gap Adjusting  
Screw  
Note: Rotate rotor one  
full turn to insure the gap is  
.003"/.004" (.076/.101mm) at  
tightest position. Adjust if  
needed.  
.003"/.004"  
(.076/.101mm) Gap  
Measured With  
Feeler Gauge  
10. Install blades, pump plate,  
air lters, and lter end  
cover.  
11. Replace fan guard and  
upper shell.  
Sandpaper  
Blade  
Rotor  
12. Adjust pump pressure (see  
page 13).  
Gap Adjusting Screw  
Note: If rotor is still binding,  
proceed as follows.  
Figure 19 - Gap Adjusting  
Screw Locations  
Figure 20 - Sanding Rotor  
13. Perform steps 1 thru 6  
above.  
14. Place ne grade sandpaper  
(600 grit) on at surface.  
Sand rotor lightly in  
“figure 8motion four  
times (see Figure 20).  
15. Reinstall insert and rotor.  
16. Perform steps 10 thru 12  
above.  
16  
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Fan  
IMPORTANT: Remove fan  
from motor shaft before  
removing motor from heater.  
The weight of the motor  
resting on the fan could  
damage the fan pitch.  
Fan  
Setscrew  
1. Remove upper shell (see  
page 10).  
2. Use 1/8" Allen wrench to  
loosen setscrew which  
holds fan to motor shaft.  
3. Slip fan off motor shaft.  
4. Clean fan using a soft cloth  
moistened with kerosene or  
solvent.  
Motor  
Shaft  
Figure 21 - Fan, Motor Shaft, and Setscrew Location  
5. Dry fan thoroughly.  
6. Replace fan on motor  
shaft. Place fan hub ush  
with end of motor shaft  
(see Figure 22).  
7. Place setscrew on at of  
shaft. Tighten setscrew  
rmly (40-50 inch-pounds/  
4.5-5.6 n-m).  
Fan  
8. Replace fan guard and  
upper shell.  
Flush  
Motor Shaft  
Setscrew  
Figure 22 - Fan Cross Section  
17  
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Blue  
WIRING  
DIAGRAM  
White  
White  
Spark Plug  
Terminal  
Board  
Ignitor  
Motor  
120V 60Hz  
Green/Yellow  
Red  
Red  
Red  
Brown  
Black  
Relay  
Output Rating (BTU/Hr)  
Fuel  
100,000  
150,000  
SPECIFICA-  
TIONS  
Use Only Kerosene or No. 1 Fuel Oil  
Fuel Tank Capacity  
(U.S. Gal./Liters)  
9/34  
13.5/51  
Fuel Consumption  
(Gal. Per Hr./Liters Per Hr.) .74/2.8  
1.10/4.16  
Electric Requirements  
120 volt/60 hertz  
4.5  
120 volt/60 hertz  
4.5  
Amperage (Normal Run)  
Hot Air Output (CFM/CMM) 480/13.6  
RPM 3450  
648/18.3  
3450  
AIR GAUGE KIT - HA1180  
Special tool to check pump pressure.  
ACCESSORY  
Purchase this accessory from  
your local dealer.  
18  
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WHEELS AND HANDLES  
FOR 100,000 AND 150,000 BTU/Hr MODELS  
KEY PART  
PART  
100,000 150,000  
NO. NUMBER  
DESCRIPTION  
QTY.  
QTY.  
1
HA2203  
HA2205  
Handles  
Handles  
2
8
1
8
2
2
1
2
8
1
8
2
2
1
2
3
M12345-33 Screw, #10-24 x 1 3/4"  
M12342-3  
M12831-3  
NTC-3C  
097896-03  
M28526  
Wheel Support Frame  
Wheel Support Frame  
Nut Torque, #10-24  
Wheel  
4
5
6
7
Cap Nut  
M51015-01 Axle  
M16801-2 Axle  
1
2
3
4
5
7
6
ASSEMBLY, EURO  
PFA/PV 018A  
19  
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2
ILLUSTRATED  
PARTS  
BREAKDOWN  
100,000 BTU/Hr Model  
1
3
8
12  
13  
14  
15  
16  
18  
8-1  
9
10  
8-2  
11  
30  
17  
20  
19  
31  
21  
25  
27  
5
8-3  
8-4  
28  
23  
24  
36  
22  
8-7  
29  
8-5  
33  
34  
37  
32  
35  
BURNER HEAD 100 EA4I/EBI  
PFA/P 022  
8-6  
7
Burner Head Assembly  
38  
13-1  
39  
13-3  
13-4  
13-5  
13-2  
26  
13-6  
40  
6
13-7  
13-18  
13-17  
13-8  
13-9  
13-16  
13-15  
13-10  
13-11  
13-14  
13-13  
13-12  
Motor and Pump Assembly  
MOTOR & PUMP 100 EAI/EBI  
PFA/P 010  
20  
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This list contains replaceable parts used in your heater. When ordering parts,  
be sure to provide the correct model and serial numbers (from the model plate),  
then the part number and description of the desired part.  
PARTS LIST  
100,000 BTU/Hr Model  
KEY PART  
PART  
DESCRIPTION  
KEY  
NO.  
PART  
NUMBER  
PART  
DESCRIPTION  
NO.  
NUMBER  
QTY.  
QTY.  
1
2
3
4
5
6
7
8
098511-30  
M15823-27  
098512-07  
078918-01  
099213-01  
M27417  
Upper Shell  
1
8
1
2
1
1
1
1
1
2
1
1
1
2
1
3
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
4
1
6
1
13-17 M50820-02  
13-18 M8643  
Barb Fitting  
Blade  
Fan Guard  
1
4
1
2
2
Screw, #10-16 x 1/2"  
Combustion Chamber  
Tab Cap  
Button Plug  
Drain Plug  
Filler Neck Screen  
Burner Head Assembly  
Nozzle  
Nozzle Seal Washer  
Nozzle Seal Spring  
Nozzle Seal Sleeve  
Burner Head Body  
Barb Fitting  
Spark Plug  
Screw, #10-16 x 1/2"  
Air Line  
Fuel Line  
Fan  
Motor and Pump Assembly  
Motor  
Pump Body  
Screw, #10-32 x 1/4"  
Insert  
Rotor  
14  
M51114-01  
M50631  
M15823-39  
098138-02  
15  
16  
17  
Rubber Bumper  
Screw, #8-18 x 1/2"  
Motor and Relay  
Bracket Assembly  
Relay (Motor Start)  
Wire Assembly (Red 14 1/2")  
Hex locknut  
Electronic Ignitor  
Screw, #10-16 x 3/4"  
Terminal Board  
Rivet  
Bushing  
Screw, #10-16 x 1/2"  
Bushing  
Bushing  
Screw, #10-16 x 1/2"  
Lower Shell  
HA2210  
**  
1
1
1
2
1
2
1
1
1
4
1
1
6
1
8
1
1
1
1
1
1
1
1
1
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
097061-01  
079010-18  
NTC-4C  
8-1  
8-2  
8-3  
8-4  
8-5  
8-6  
8-7  
M51120-01  
M10659-1  
M10809-1  
M8882  
M50924-03  
M50820-02  
M10962-2  
M11084-27  
M50814-03  
M51345-01  
M51153-01  
**  
098557-06  
M11084-29  
099125-03  
099157-01  
M30865-02  
M11084-27  
M50104-02  
M30865-02  
M11084-27  
098511-149  
M11271-8  
M15823-37  
M51150-01  
M10990-3  
M51151-01  
098513-21  
097702-01  
9
10  
11  
12  
13  
13-1 079505-02  
13-2 079975-01  
13-3 FHPF3-2C  
13-4 M22009  
13-5 M22456-1  
13-6 M50545  
13-7 M12179  
13-8 M16545  
13-9 M8940  
13-10 M10993-1  
13-11 M27694  
13-12 M22997  
13-13 M12461-31  
13-14 M12244-1  
13-15 M12461-31  
13-16 M11637  
Clip Nut  
Screw, #8-18 x 1/4"  
Fuel Filter  
Rubber Bushing  
Fuel Line  
Fuel Tank  
End Pump Cover  
Intake Filter  
Fuel Tank Cap  
End Filter Cover  
Steel Ball (1/4" Diameter)  
Pressure Relief Spring  
Adjusting Screw  
Plug  
Screw, #10-32 x 1"  
Output Filter  
Screw, #10-32 x 1"  
Lint Filter  
M51077-01AA Side Cover  
M15779-27  
M11143-1  
Power Cord  
Strain Relief Bushing  
PARTS AVAILABLE - NOT SHOWN  
099658-02  
098234-36  
Tradename Decal  
General Information Decal  
1
1
**Not available as an assembly, order parts separately.  
21  
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ILLUSTRATED  
PARTS  
2
BREAKDOWN  
150,000 BTU/Hr Model  
1
3
8
8-1  
9
7
8-2  
18  
4
5
10  
19  
20  
14  
11  
8-3  
8-4  
21  
15  
16  
12  
22  
17  
40  
8-8  
6
8-5  
27  
23  
28  
8-6  
8-7  
BURNER HEAD 150 EAI/EBI  
PFA/P 028  
13  
9
Burner Head Assembly  
29  
26  
25  
24  
33  
32  
9
32  
41  
30  
9
31  
36  
35  
37  
39  
22-1  
22-2  
22-3  
22-4  
22-5  
22-6  
34  
9
22-7  
22-18  
22-17  
22-8  
38  
32  
22-9  
22-10  
22-16  
22-15  
22-11  
22-14  
22-13  
MOTOR & PUMP 150 EAI/EBI  
PFA/P 013  
22-12  
Motor and Pump Assembly  
22  
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This list contains replaceable parts used in your heater. When ordering parts,  
be sure to provide the correct model and serial numbers (from the model plate),  
then the part number and description of the desired part.  
PARTS LIST  
150,000 BTU/Hr Model  
KEY  
NO.  
PART  
NUMBER  
PART  
DESCRIPTION  
KEY  
NO.  
PART  
NUMBER  
PART  
DESCRIPTION  
QTY.  
QTY.  
1
2
3
4
5
6
7
8
098511-50  
098068-01  
098512-02  
M19630  
M16790-12  
099125-03  
M50660-05  
**  
Upper Shell  
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
17  
1
1
1
6
1
2
1
1
2
2
4
2
1
1
1
2
1
1
1
22-7  
22-8  
22-9  
M12179  
M16545  
M8940  
Intake Filter  
1
1
1
1
1
1
4
1
6
1
1
4
1
2
1
1
1
7
1
1
1
8
1
1
1
1
1
1
1
2
1
Heat Deector  
Combustion Chamber  
Fuel Filter  
End Filter Cover  
Steel Ball (1/4" Diameter)  
Pressure Relief Spring  
Adjusting Screw  
Plug  
Screw, #10-32 x 1"  
Output Filter  
Screw, #10-32 x 1"  
Lint Filter  
22-10 M10993-1  
22-11 M27694  
22-12 M22997  
22-13 M12461-31  
22-14 M12244-1  
22-15 M12461-31  
22-16 M11637  
22-17 M50820-02  
22-18 M8643  
Fuel Tube  
Terminal Board  
Flared 45° Nut  
Burner Head Assembly  
Nozzle  
Nozzle Seal Washer  
Nozzle Seal Spring  
Nozzle Seal Sleeve  
Burner Head Body  
Barb Fitting  
Male Connector  
Spark Plug  
Screw, #10-16 x 1/2"  
Fan  
8-1  
8-2  
8-3  
8-4  
8-5  
8-6  
8-7  
8-8  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
22-1  
22-2  
22-3  
22-4  
22-5  
22-6  
M18022  
M10659-1  
M10809-1  
M8882  
M50924-01  
M50820-02  
079685-01  
M10962-2  
M11084-27  
M17058  
099607-01  
099157-01  
M11084-27  
M50814-03  
M50873-01  
M12828  
M30865-04  
NPC-4C  
WLM-4  
M16661  
M51043-01  
**  
079994-02  
079975-01  
FHPF3-2C  
M22009  
M22456-1  
M50545  
Barb Fitting  
Blade  
23  
M16645  
Motor Support Bracket  
Screw, #8-18 x 1/2"  
Relay-Motor Start  
Mounting Bracket  
Lower Shell  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
M15823-39  
097061-01  
097060-01  
098511-25  
M11271-8  
M50104-03  
M11143-1  
M15779-27  
M11084-29  
M16841-57  
098557-06  
M10990-3  
098513-08  
097702-01  
M27417  
Nut Clip  
Terminal Board Bracket  
Rivet  
Screw, #10-16 x 1/2"  
Air Line  
Shorty Bushing  
Strain Relief Bushing  
Power Cord  
Screw, #10-16 x 3/4"  
Wire Assembly (Red 8 1/2")  
Electronic Ignitor  
Rubber Bushing  
Fuel Tank  
Fuel Tank Cap  
Drain Plug  
Filler Neck Screen  
Terminal Board Tab Cap  
Fan Guard  
Clip  
Shell Support Bracket  
Open/Closed Bushing  
Hex Nut, 1/4-20  
Lockwasher, 1/4"  
Motor Clamp  
Bolt, 1/4-20 x 1 1/2"  
Motor and Pump Assembly  
Motor  
Pump Body  
Screw, #10-32 x 1/4"  
Insert  
Rotor  
End Pump Cover  
HA2210  
078918-01  
M50140  
PARTS AVAILABLE - NOT SHOWN  
099658-02  
098235-16  
Tradename Decal  
General Information Decal  
1
1
**Not available as an assembly, order parts separately.  
23  
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WARRANTY AND REPAIR SERVICE  
Contact the Spares and Service Division of:  
Ludlow Road, Knighton, Powys LD7 1LP  
Telephone: Knighton (0547) 528534 Telex: 35323  
099661-01  
Rev. B  
8/91  
Printed in U.S.A.  
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