Jackson Gas Heater Heater Replacement User Manual

R24/R30 Glasswasher  
Maintenance Instructions  
Heater Replacement  
07610-003-12-39 A  
September 23, 2005  
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Removing upper (wash) strainer.  
Reaching into the wash tank.  
5. Using the 3/8” nutdriver, remove the nuts securing the heater  
wires to the heater. Then carefully pull the wires out of the way.  
7. Removing the heater may require that you reach into the wash  
tank, grasp it and try give it a push out of the wash tank.  
8. Once the heater is pushed away from the tank wall, pull it out  
with your hands.  
Removing the heater nuts.  
Pulling the heater out.  
Using the ratchet to remove the heater mounting nuts.  
6. Next, use the ratchet and 1/2” socket to remove the heater  
mounting nuts.  
Removing the heater gasket  
Heater Replacement Instructions  
Revision A (09/23/2005)  
3
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9. Remove the old heater gasket and throw away.  
10. Apply the new heater gasket.  
AFTER MAINTENANCE ACTIONS  
Service personnel may want to drain the machine and  
allow it to cool down. Secure power to the unit at the service break-  
er and then verify the torque of all fasteners covered in this instruc-  
tion.  
11. Take the new heater and slide it through the hole in the wash  
tank and line it up so the wash tank studs fit in the holes on the  
heater flange.  
12. Place the mounting nuts and lockwashers on the studs and  
secure them with the ratchet and 1/2” socket.  
SPECIAL NOTES  
13. Place the heater wires on the heater and tighten them down  
using the 3/8” nutdriver.  
Work performed on Jackson dishmachines by unautho-  
rized or unqualified personnel may void the warranty. Before begin-  
ning this or any other maintenance evolution on a unit under war-  
14. Using the torgue wrench or a torque nutdriver (if available) ranty, you should contact a certified Jackson technician or Jackson  
torge the nuts holding the wires, jumpers and bus bars to 16 in-lbs. Technical Service. You can find a list of qualified service agencies  
in the back of you unit’s installation manual.  
15. Ensuring that all non-essential personnel are clear of the area,  
place the drain stopper back in the wash tank and restore power  
and water to the unit. Turn the unit on and allow it to fill normally.  
SPECIAL PARTS  
18. Verify that there are no leaks around the heater. If there are,  
Heater Replacement Kit: 6401-003-12-23*  
attempt to tighten it down (with power secured to the unit at the  
service breaker to prevent injury) as the tank will change shape  
slightly as it heats up.  
*The kit contains a heater, gasket, mounting hardware for  
the heater and instructions.  
19. Use the amp meter to take readings off of the power lines to the  
CONTACT INFORMATION  
heater, verifying the amperage draw to the machine data plate.  
Jackson MSC Inc. provides technical support for all of the  
dishmachines detailed in this manual. We strongly recommend that  
20. Wait until the heater contactor kicks out (meaning that the tub  
has reached the appropriate temperature) and allow the machine  
you refer to this manual before making a call to our technical sup-  
to operate approximately ten minutes to verify that there are no  
port staff. Please have this manual with you when you call so that  
leaks and that the heater is maintaining the tank temperature.  
our staff can refer you, if necessary, to the proper page. Technical  
support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday  
through Friday. Technical support is not available on holidays.  
21. Replace the heater cover.  
Contact technical support toll free at 1-888-800-5672. Please  
remember that technical support is available for service personnel  
only.  
23. Replace the front door.  
Heater Replacement Instructions  
4
Revision A (09/23/2005)  
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