Jackson Dishwasher 200 User Manual

200 SERIES UPRIGHT DOOR DISHMACHINES  
TECHNICAL MANUAL  
INSTALLATION MANUAL FOR EXPORT UNITS  
SERVICE MANUAL FOR DOMESTIC UNITS  
ELECTRICALLY HEATED MODELS:  
200  
200B  
200LT  
STEAM HEATED MODELS:  
200S  
Jackson MSC, LLC.  
P.O. BOX 1060  
HWY. 25E  
BARBOURVILLE, KY. 40906  
PHONE (606) 523-9795  
FAX (606) 523-9196  
April 19, 2007  
P/N 7610-100-45-00 (Revision E)  
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REVISION  
DATE  
MADE APPLICABLE  
REVISION  
DETAILS  
BY  
ECN  
C
D
10-30-2000  
01-12-2004  
MAW  
5709  
Update to current design.  
Added 200S model.  
MAW  
MAW  
MAW  
6946  
7006, 7231  
7898  
Changed thermostat bracket from 05700-011-73-72 to 05700-011-  
81-64. Change rinse thermostat from 05930-12-71-29 to 05930-  
510-03-79. Delete thermostat mounting bracket and decal from  
booster tank assembly. Added False Panel Kit Option. Added ser-  
vice procedures section including the solenoid valve, vacuum  
breaker, and rinse thermostat replacement.  
E
02-10-2006  
04-19-2007  
PG. 47  
Added 09905-003-32-30 fan load decal.  
i
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NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL  
200 NB  
200 = Electrically heated, high temp, hot water sanitizing, no rinse booster, door-type dish-  
machine  
200B = Electrically heated, high temp, hot water sanitizing, with booster heater, door-type dish-  
machine  
200 LT = Electrically heated, low temp, chemical sanitizing, no rinse booster, door-type dish-  
machine  
200 S = Steam heated, high temp, hot water sanitizing, door-type dishmachine  
Model:  
Serial No.:  
Installation Date:  
Service Rep. Name:  
Phone No.:  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
ii  
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TABLE OF CONTENTS  
PAGE  
SECTION  
I.  
DESCRIPTION  
SPECIFICATIONS  
Operating Capacities  
Dimensions  
2
3
4
Table Dimensions  
II.  
INSTALLATION/OPERATION INSTRUCTIONS  
Installation Instructions  
6
7
8
9
Electrical Installation Instructions  
Detergent Control  
Operation Instructions  
III.  
IV.  
V.  
PREVENTATIVE MAINTENANCE  
TROUBLESHOOTING SECTION  
12  
14  
SERVICE PROCEDURES  
Solenoid Valve Replacement Kit  
Vacuum Breaker Replacement Kit  
Rinse Thermostat Replacement Kit  
17  
21  
23  
VI.  
DRAWING/PARTS SECTION  
Control Box Assembly  
28  
30  
31  
33  
35  
36  
37  
38  
39  
41  
42  
43  
44  
46  
47  
48  
Hood Assembly  
Cantilever Arm Assembly  
Tub Assembly  
Rinse Tank Assembly  
Wash Heaters - Rinse Heaters  
Motor Assembly  
Frame Assembly  
Incoming Plumbing / Outlet Plumbing Assembly  
Solenoid Valve Repair Kit / Vacuum Breaker Repair Kit  
Steam Coil Assembly  
Incoming Steam Plumbing Assembly  
Wash & Rinse Arms/Manifold Assemblies  
Safety Door Interlock (SDI) Option  
Exhaust Fan Control Option  
False Panel Kit Option  
VII.  
ELECTRICAL DIAGRAMS  
200/200B/200LT 208 - 230 - 460 V, 50/60 HZ, single/three phase  
200S 208 - 230 - 460 V, 50/60 HZ, single/three phase  
50  
51  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
iii  
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SECTION 1:  
SPECIFICATION INFORMATION  
1
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SECTION 1: SPECIFICATION INFORMATION  
OPERATING CAPACITIES  
PERFORMANCE/CAPABILITIES  
ELECTRICAL REQUIREMENTS  
WASH PUMP MOTOR HP  
OPERATING CAPACITY (RACKS/HOUR)  
1
RACKS PER HOUR  
DISHES PER HOUR  
GLASSES PER HOUR  
57  
1425  
1425  
NOTE: Typical Electrical Circuit is based upon (1) 125% of  
the full amperage load of the machine and (2) typical fixed-  
trip circuit breaker sizes as listed in the NEC 2002 Edition.  
Local codes may require more stringent protection than  
what is displayed here. Always verify with your electrical  
service contractor that your circuit protection is adequate  
and meets all applicable national and local codes. These  
numbers are provided in this manual simply for reference  
and may change without notice at any given time.  
OPERATING CYCLE (SECONDS)  
WASH TIME  
RINSE TIME  
TOTAL CYCLE  
45  
11  
58  
TANK CAPACITY (GALLONS)  
RINSE  
HEATER  
VOLTS PH HZ RATINGS  
TYPICAL  
TOTAL ELECTRICAL  
WASH TANK (MINIMUM)  
BOOSTER TANK  
8.0  
3.0  
MODEL  
200B  
200B  
200B  
200B  
200B  
AMPS  
CIRCUIT  
90 AMP  
100 AMP  
50 AMP  
60 AMP  
25 AMP  
208  
230  
208  
230  
460  
1
1
3
3
3
60 12KW@230 72 A  
60 12KW@230 79 A  
60 12KW@230 40 A  
60 12KW@230 44 A  
60 12KW@230 22 A  
WASH PUMP CAPACITY  
GALLONS PER MINUTE  
TEMPERATURES  
150  
200B  
200B  
200B  
200B  
200B  
208  
230  
208  
230  
460  
1
1
3
3
3
60 14KW@230 79 A  
60 14KW@230 87 A  
60 14KW@230 44 A  
60 14KW@230 49 A  
60 14KW@230 25 A  
100 AMP  
110 AMP  
60 AMP  
70 AMP  
36 AMP  
WASH---°F (MINIMUM)  
RINSE---°F (MINIMUM)  
WASH---°F (MINIMUM) (200 LT)  
RINSE---°F (MINIMUM) (200 LT)  
150  
180  
130  
130  
200  
200  
200  
200  
208  
230  
208  
230  
460  
1
1
3
3
3
60  
60  
60  
60  
60  
N/A  
N/A  
N/A  
N/A  
N/A  
29 A  
31 A  
15 A  
16 A  
40 AMP  
40 AMP  
20 AMP  
20 AMP  
15 AMP  
NOTE: Always refer to the machine data plate for specific  
electrical and water requirements. The material provided on  
this page is for reference only and may be subject to 200  
8
A
change without notice.  
200/LT  
208  
230  
208  
230  
1
1
3
3
60  
60  
60  
60  
N/A  
N/A  
N/A  
N/A  
29 A  
31 A  
15 A  
16 A  
40 AMP  
40 AMP  
20 AMP  
20 AMP  
200/LT  
200/LT  
200/LT  
STEAM REQUIREMENTS  
COIL SIZE  
STEAM FLOW PRESSURE (P.S.I.)  
CONSUMPTION @ 15 P.S.I. (LBS/HR)  
3/4”  
10-20  
45  
200/LT  
460  
3
60  
N/A  
8
A
15 AMP  
200S  
200S  
200S  
200S  
200S  
208  
230  
208  
230  
460  
1
1
3
3
3
60  
60  
60  
60  
60  
N/A  
N/A  
N/A  
N/A  
N/A  
7
7
4
4
4
A
A
A
A
A
15 AMP  
15 AMP  
15 AMP  
15 AMP  
15 AMP  
WATER REQUIREMENTS (MINIMUM)  
INLET TEMPERATURE (200)  
INLET TEMPERATURE (200B)(40° Rise)  
INLET TEMPERATURE (200B)(70° Rise)  
INLET TEMPERATURE (200LT)  
INLET TEMPERATURE (200S)  
GALLONS PER HOUR  
180°F  
140°F  
110°F  
140°F  
110°F  
52.2  
GALLONS PER RACK  
0.92  
WATER LINE SIZE NPT  
3/4”  
DRAIN LINE SIZE NPT  
FLOW PRESSURE P.S.I. (Optimum)  
MINIMUM CHLORINE REQUIRED (PPM)(200LT)  
1 1/2”  
20±5  
50  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
2
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SECTION 1: SPECIFICATION INFORMATION  
DIMENSIONS  
LEGEND:  
C- Electrical connection  
A- Drain 1 1/2” NPT  
B- Water inlet 3/4” NPT  
D- Standard wall clearance, with dish table 4”  
E- Model 200B booster tank location  
D
C
C
A
16 1/8”  
40.9 cm  
D
3 1/2”  
32”  
TOP VIEW  
CORNER CONVERSION  
TOP VIEW  
FRONT  
30”  
76.2 cm  
3 3/4”  
9.5 cm  
25 1/4”  
(64.1 cm)  
25 1/4”  
64.1 cm  
15 1/2”  
39.4cm  
21 1/8”  
53.6 cm  
75 1/2”  
191.7 cm  
17 3/4”  
45.1 cm  
21 1/8”  
53.7 cm  
64”  
162.6 cm  
56 3/4”  
144.1 cm  
25 1/2”  
64.7cm  
25 5/16”  
64.3 cm  
E
34”  
86.4 cm  
A
13 1/2”  
34.2 cm  
2 7/8”  
7.3 cm  
A
15 1/2”  
39.4 cm  
B
B
2 7/8”  
7.3 cm  
10 3/4”  
27.3 cm  
FRONT VIEW  
RIGHT SIDE VIEW  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
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SECTION 1: SPECIFICATION INFORMATION  
TABLE DIMENSIONS  
4” (10.2 cm)  
MINIMUM  
TABLE DIMENSIONS  
CORNER INSTALLATION  
20 1/2” (52.1 cm)  
OPENING  
2 1/2” (6.4 cm)  
4” (10.2 cm)  
MINIMUM  
25 1/4”  
(64.1 cm)  
3/4” (1.9 cm)  
1 1/2” (3.81 cm) ROLL  
TABLE DIMENSIONS  
CONNECTION TO DISHMACHINE  
20 1/2”  
(52.1 cm)  
4” (10.2 cm)  
MINIMUM  
TABLE DIMENSIONS  
STRAIGHT THROUGH INSTALLATION  
25 1/4” (64.1 cm)  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
4
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SECTION 2:  
INSTALLATION/OPERATION  
INSTRUCTIONS  
5
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
INSTALLATION INSTRUCTIONS  
VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi-  
cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away  
the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undam-  
aged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If  
such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to  
the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of  
receiving the machine. Also, contact the dealer through which you purchased the unit.  
UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no miss-  
ing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson imme-  
diately to have the missing item shipped to you.  
LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is  
important to prevent any damage to the machine during operation and to ensure the best results  
when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair of  
Raise  
Lower  
pliers or by hand if the unit can be raised safely. Ensure that the unit is level from side to side and  
from front to back before making any connections.  
Frame with Adjustable Foot  
PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumb-  
ing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to  
any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get  
trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and  
any expenses resulting from this fouling, are not the responsibility of the manufacturer.  
CONNECTING THE DRAIN LINE: The drain for the 200 series models covered in this manual is a gravity discharge drain. All  
piping from the 1 1/2” MNPT connection on the waste accumulator must be pitched (1/4” per foot) to the floor or sink drain. All  
piping from the machine to the drain must be a minimum 1 1/2” NPT and shall not be reduced. There must also be an air gap  
between the machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity  
of 5 gallons per minute.  
WATER SUPPLY CONNECTION: Ensure that you have read the section entitled  
“PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply line  
(3/4” pipe size minimum) to the dishmachine line strainer using copper pipe. It is recom-  
mended that a water shut-off valve be installed in the water line between the main supply  
and the machine to allow access for service. The water supply line is to be capable of  
20±5 PSI “flow” pressure at the recommended temperature indicated on the data plate.  
In areas where the water pressure fluctuates or is greater than the recommended pres-  
sure, it is suggested that a water pressure regulator be installed. The 200 series models  
covered in this manual do not come with water pressure regulators as standard equip-  
ment. Please notify Jackson if you have any questions.  
Incoming Plumbing Connection  
Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and  
services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.  
It is also recommended that a shock absorber (not supplied with the 200 series models) be installed in the incoming water line.  
This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equip-  
ment.  
STEAM LINE CONNECTION: The steam machines come with lines by which the source steam needs to be connected.  
Connect all steam lines to the machine as all applicable codes provide. See machine data plate for information concerning  
steam flow pressure.  
CHEMICAL DISPENSING EQUIPMENT: The 200LT machine requires that a separate chemical feeder be connected to it to  
provide the required detergent, rinse agent, and sanitizer. This feeder needs to be able to operate against a head of 25 PSI  
and provide 1.79 ml of a 10% Chlorine sanitizer per minute.  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
INSTALLATION INSTRUCTIONS (CONTINUED)  
Mount all dispensing equipment at back of machine or on adjacent wall. Do not mount equipment on top or front of machine.  
A fuse block is provided and located at the rear of the control box for electrical power connec-  
tion and will provide line voltage (208/230V) during sixty (60) second time cycle. Properly rated  
fuses must be installed into fuse block for power connection. Install dispensing equipment  
power leads to fuse block in control box. Route wires to fuse block through 1/2” conduit hole  
provided in rear of control box. Install properly rated fuses not to exceed 2.5 ampere.  
NOTE: This fuse block will provide constant power during sixty (60) second time cycle.  
Fuse block location  
WARNING: DO NOT MAKE ANY ELECTRICAL CONNECTIONS TO ANY INPUT OR LOAD CIRCUITS OF SOLID  
STATE TIMER OR ELSEWHERE IN CONTROL BOX OR TO SOLENOID OR MOTOR WIRING. CONSULT FACTORY  
FOR FURTHER INFORMATION.  
PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been  
installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.  
ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the  
National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.  
Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit.  
The dishmachine data plate is located on the right side and to the front of the  
machine. Refer to the data plate for machine operating requirements, machine volt-  
age, total amperage load and serial number.  
USE COPPER  
CONDUCTORS ONLY  
To install the incoming power lines, open the control box. This will require taking a  
GND  
phillipshead screwdriver and removing the four (4) screws on the sides of the control  
box. Install 3/4” conduit into the pre-punched holes in the back of the control box.  
Route power wires and connect to power block and grounding lug. Install the service  
wires (L1, L2, and L3 (3 phase only)) to the appropriate terminals as they are marked  
on the terminal block. Install the grounding wire into the lug provided. Tighten the con-  
nections. It is recommended that “DE-OX” or another similar anti-oxidation agent be  
used on all power connections.  
Ground Lug  
Power Block Connection  
VOLTAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incom-  
ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified ser-  
vice agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service break-  
er and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service  
breaker. Replace the control box cover and tighten down the screws.  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
DETERGENT CONTROL  
Detergent usage and water hardness are two factors that contribute greatly to how efficient your dishmachine will operate.  
Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe-  
cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll  
understand what they are talking about.  
First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount  
of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hard-  
ness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you  
use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard  
water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is  
important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This  
is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type  
of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.  
Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is  
deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and  
no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this prob-  
lem.  
Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may  
have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine  
itself. Discuss this option with your qualified water treatment specialist.  
Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how  
much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a  
complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper  
amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by  
their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions,  
along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as effi-  
ciently as possible.  
Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even  
require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recom-  
mend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for  
questions concerning these subjects.  
Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate  
detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first  
contacting them.  
As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data  
plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank  
and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by  
temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum  
requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it  
may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall  
below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also  
indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed.  
There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it  
and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water  
treatment specialist before there is a problem.  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
8
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
OPERATION INSTRUCTIONS  
PREPARATION: Before proceeding with the start-up of the unit, verify the following:  
1. The pan strainers and pump suction strainer are in place and are clean.  
2. The overflow tube and o-ring are installed.  
3. That the wash and rinse arm assemblies are secured into place and that their endcaps are tight. The wash and rinse arm  
assemblies should rotate freely.  
POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified  
as being correct. If not, the voltage will have to be verified.  
NOTE: UNLESS OTHERWISE SPECIFIED IN THESE INSTRUCTION, ENSURE THAT THE MANUAL MODE SWITCH  
IS IN THE “OFF” POSITION BEFORE PROCEEDING WITH ANY OF THE FOLLOWING STEPS.  
FILLING THE WASH TUB: Place the power switch into the ON position. Then place the cycle mode switch in the AUTO posi-  
tion. The machine should fill automatically and shut off when the appropriate level is reached (just below the pan strainer). Verify  
that the drain stopper is preventing the wash tub water from pouring out excessively. There may be some slight leakage from  
the drain hole. Verify that there are no other leaks on the unit before proceeding any further. The wash tub must be complete-  
ly filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for  
operation.  
WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware  
may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine  
is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether  
of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are  
good ideas, especially for silverware and casserole dishes. Place cups and glasses upside down in racks so that they do not  
hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria  
that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.  
DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instruc-  
tions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the  
expected workload.  
WARM-UP CYCLES: For a typical daily start-up, it is probably a good idea to run the machine through 3 cycles to ensure that  
all of the cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the  
power is on, the cycle mode switch is in AUTO and that the tub has filled to the correct level. Lift the doors and the cycle light  
will illuminate. When the light goes out, close the doors, the unit will start, run through the cycle, and shut off automatically.  
Repeat this two more times. The unit should now be ready to proceed with the washing of ware.  
WASHING A RACK OF WARE: To wash a rack, open the doors completely (being careful for hot water that may drip from the  
doors) and slide the rack into the unit. Close the doors and the  
unit will start automatically. Once the cycle is completed, open the door (again watching for the dripping hot water) and remove  
the rack of clean ware. Replace with a rack of soiled ware and close the doors. The process will then repeat itself.  
OPERATIONAL INSPECTION: Based upon usage, the pan strainers may become clogged with soil and debris as the work-  
day progresses. Operators should regularly inspect the pan strainers to ensure they have not become clogged. If the strainers  
do, it will reduce the washing capability of the machine. Instruct operators to clean out the pan strainers at regular intervals or  
as required by work load.  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
9
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS  
OPERATION INSTRUCTIONS (CONTINUED)  
SHUTDOWN AND CLEANING: Secure steam flow to the machine in accordance with applicable codes and procedures. Steam  
flow must be secured prior to cleaning the inside of the machine. At the end of the workday, close the doors. When the unit com-  
pletes the cycle, turn the power switch to the OFF position and open the doors. Manually remove the drain stopper from the  
tub and allow the tub to drain (NOTE: the wash tank water will be hot so caution is advised). Once the wash tub is drained,  
remove the pan strainers and the pump suction strainer. Remove soil and debris from the strainers and set to the side. Remove  
the wash and rinse arm assemblies from their manifolds. Remove the endcaps and flush the arms with water. Use a brush to  
clean out the inside of the arms. If the nozzles appear to be clogged, use a toothpick to remove the obstruction. Wipe the inside  
of the unit out, removing all soil and scraps. Reassemble the wash and rinse arm assemblies and replace. NOTE: When replac-  
ing the arms, do not use any tools to do so, the assemblies should secure by hand. Reinstall the strainers and close the doors.  
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SECTION 3:  
PREVENTATIVE MAINTENANCE  
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SECTION 3: PREVENTATIVE MAINTENANCE  
PREVENTATIVE MAINTENANCE  
The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However,  
this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs  
not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main-  
tenance on your dishmachine may void your warranty if it is still in effect, so if you have a question or concern, do not hesitate  
to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual.  
There are many things that operators can do to prevent catastrophic damage to the dishmachine. One of the major causes of  
component failure has to do with prescrapping procedures. A dishmachine is not a garbage disposal; any large pieces of mate-  
rial that are put into the machine shall remain in the machine until they are either broken up (after spreading out on your ware!)  
or physically removed. Strainers are installed to help catch debris, but they do no good if they are clogged. Have operators reg-  
ularly inspect the pan strainers to ensure (1) that they are free of soil and debris and (2) they are laying flat in the tub.  
When cleaning out strainers, do NOT beat them on waste cans. The strainers are made of metal and can be forgiving; but once  
severe damage is done, it is next to impossible for the strainer to work in the way it was designed to. Wipe out strainers with  
a rag and rinse under a faucet if necessary. For stubborn debris, a toothpick should be able to dislodge any obstructions from  
the perforations. Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub.  
You may wish to learn more about how your water hardness will effect the performance of your machine. Hard water makes  
dishmachines work harder and decreases efficiency.  
Again, it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg-  
er problems or even cause harm to the operator. If a problem is discovered; secure the dishmachine using proper shut down  
procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY.  
Some problems, however, may having nothing to do with the machine itself and no amount of preventative maintanence is  
going to help. A common problem has to do with temperatures being too low. Verify that the water temperatures coming to your  
dishmachine match the requirements listed on the machine data plate. There can be a variety of reasons why your water tem-  
perature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done.  
By following the operating and cleaning instructions in this manual, you should get the most efficient results from your machine.  
As a reminder, here are some steps to take to ensure that you are using the dishmachine the way it was designed to work:  
1. Ensure that the water temperatures match those listed on the machine data plate.  
2. Ensure that all strainers are in place before operating the machine.  
3. Ensure that all wash and/or rinse arms are secure in the machine before operating.  
4. Ensure that drains are closed/sealed before operating.  
5. Remove as much soil from dishes by hand as possible before loading into racks.  
6. Do not overfill racks.  
7. Ensure that glasses are placed upside down in the rack.  
8. Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations.  
9. Clean out the machine at the end of every workday as per the instructions in the manual.  
10. Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises.  
11. Follow all safety procedures, whether listed in this manual or put forth by local, state or national codes/regulations.  
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SECTION 4:  
TROUBLESHOOTING SECTION  
13  
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SECTION 4: TROUBLESHOOTING SECTION  
COMMON PROBLEMS  
WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser-  
vice technician. Many of the tests require that the unit have power to it and live electrical components be  
exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.  
Problem: Dishmachine will not run. No power to the unit.  
1. Service breaker tripped. Reset breaker. If breaker trips again, immediately contact an electrician.  
2. Incoming power lines not installed in control box. Install power lines.  
3. Incoming power lines connections not tightened. Tighten connections.  
Problem: Dishmachine will not run. There is power to the unit.  
1. Door switch shorted out or is disconnected. Check to ensure door switch wires are connected correctly. If so, replace door  
switch.  
2. Faulty “ON/OFF” switch. Ensure switch is wired properly. If so, replace switch.  
3. Solid state timer, faulty. Check wiring, replace if necessary.  
Problem: Machine runs, but there is no water.  
1. No water supply to the machine. Check to ensure that all water valves are open and that water is being supplied to the  
machine at 20±5 PSI.  
2. Incoming water supply solenoid not operating. Check to ensure that valve is wired correctly. If so, replace valve.  
Problem: Dishmachine fills continuously, even with no power to the machine.  
1. Incoming water supply solenoid not operating. (Stuck Open) Check to ensure that valve is wired correctly. If so, replace  
valve.  
Problem: Dishmachine fills continuously, only when the power is on.  
1. Incoming water supply solenoid not operating. Check to ensure that valve is wired correctly. If so, replace valve.  
2. Faulty solid state timer. Check wiring, replace if necessary.  
3. Shorted out ON/FILL switch. Check the voltage across the switch. If the voltage is incorrect, replace the switch.  
4. Shorted/defective liquid level control board or probe. Check voltage going to each component and ensure they are wired  
correctly. If satisfactory, replace the defective part.  
Problem: Dishmachine runs with the door open.  
1. Door switch shorted out/wired incorrectly. Check the wiring of the door switch. If correct, replace the door switch.  
2. Faulty wash relay (wash relay welded closed). Turn machine off, if wash relay doesn’t release, replace contactor.  
Problem: Low wash water pressure.  
1. Water level is too low. Check to ensure that the drain stopper is in and has an O-ring. Check to ensure that the LLC board  
and probe are functioning properly.  
2. Pump intake strainer is clogged. Remove and clean strainer.  
3. Wash arms (nozzles) are clogged. Remove wash arms and clean.  
Problem: Low wash water pressure.  
1. Pump impeller worn or broken. Replace pump.  
2. Obstruction in wash arm or wash arm nozzle. Remove and clean.  
3. Wash arm not secured into manifold. Wash arm assembly should lock into into place.  
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SECTION 4: TROUBLESHOOTING SECTION  
COMMON PROBLEMS  
WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser-  
vice technician. Many of the tests require that the unit have power to it and live electrical components be  
exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.  
Problem: Water temperature is less than required.  
1. Low incoming water temperature. Compare to data plate.  
2. No power to heater. Check wiring, replace if necessary.  
3. Thermostat out of adjustment. Adjust or replace thermostat as required.  
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SECTION 5:  
SERVICE PROCEDURES  
16  
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SECTION 5: SERVICE PROCEDURES  
RINSE SOLENOID VALVE REPAIR PARTS KIT  
These dishmachines are equipped with electrical STEPS  
solenoid valves to allow for automatic fill and rinse. These  
valves are designed to specific tolerances and design aspects 1. Remove the top screw with the 5/16” nutdriver. Remove the  
that must be met in order to function properly.  
Jackson offers repair kits for replacing some of the  
wear items associated with solenoid valves which will allow  
you to save money in that replacement of these parts can take  
place without removing the solenoid valve from the plumbing  
assembly.  
screw and the data plate and set to the side.  
The instructions provided here are for maintenance  
personnel only. Unauthorized persons should not attempt any  
of the steps contained in these instructions.  
Warning: many of the instructions and steps  
within this document require the use of tools. Only autho-  
rized personnel should ever perform any maintenance  
procedure on the dishmachine!  
PREPARATION  
Removing the top screw  
1. Power must be secured to the unit at the service 2. With the top screw and data plate removed, grasp the sole-  
breaker. Tag or lock out the service breaker to prevent acci- noid coil and gently pull up. The coil should slide up, allowing  
dental or unauthorized energizing of the machine.  
you to remove it from the valve bonnet. If you are wanting to  
2. Ensure that incoming water to the machine is replace the coil, continue on with Step 3. If you are wanting to  
secured either by use of a shut-off valve or disconnecting the replace some of the internal components of the valve, pro-  
incoming water line.  
ceed to step 12.  
TOOLS REQUIRED  
The following tools will be needed to perform this  
maintenance evolution:  
1. Small flathead screwdriver  
2. Medium flathead screwdriver  
2. Needle nose pliers  
3. 5/16” nutdriver  
4. Channel locks  
5. 12” pipe wrench  
TIME REQUIRED  
It is estimated that it will take (1) person twenty min-  
utes to perform this task, not including all of the items indicat-  
ed in the section entitled “PREPARATION”.  
Removing the coil  
3. NOTE: Replacing the solenoid coil requires working with  
IMPORTANT NOTES  
the wiring of your machine. It is important that all wiring main-  
1. Read these instructions thoroughly before tenance be performed by qualified personnel. Always verify  
attempting this maintenance evolution. Become familiar with the wiring steps presented in this instruction with the schemat-  
the parts and what actions need to be taken. This will save ic that shipped with the unit. A current schematic can also be  
time in the long run!  
found in the unit’s installation manual. Before beginning any  
2. The procedures demonstrated in this manual are step that involves working with wiring, ensure that the steps  
shown being performed on an AJ-44 rack conveyor dishma- located in the section entitled “Preparation” have been per-  
chine. The actual maintenance steps, however, apply to any formed. Power must be secured to the machine at the service  
Parker style solenoid valve found on a Jackson dishmachine. breaker. Failure to do so could result in severe injury to main-  
tenance personnel.  
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SECTION 5: SERVICE PROCEDURES  
RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED)  
Loosening the conduit nut  
7. Using a pair of channel locks, gently loosen the conduit  
retaining ring for the conduit nut. Once it is loosened, use your  
Prying open the coil wire cover  
4. When replacing the coil, ensure that when removing the coil fingers to unscrew and remove it.  
wire cover that care is taken not to damage the wires inside.  
Using the medium flathead screwdriver, gently use it to open 8. Pull the conduit away and discard the bad coil. Take the  
the cover enough to where it could be pulled off.  
new coil and attach the conduit, reinstall & tighten the conduit  
nut, and pull the wires through so that you will be able to wire  
the valve back up.  
9. Reconnect the wires from the conduit to the wires from the  
solenoid as they had been connected previously. Ensure that  
the wire nuts are on tight.  
10. Slide the coil wire cover back on, taking care not to dam-  
age the wires.  
11. If you are done performing maintenance on the valve, con-  
tinue on to step 23. Otherwise, please go on to step 12.L  
Straightening the wires  
5. Once the coil wire cover has been removed and set to the  
side, take the internal wires and pull them out straight.  
Loosening the valve bonnet  
12. To remove the valve bonnet, grasp it with the jaws of the  
pipe wrench and turn to the left. Note: on some models you  
may have to remove the valve in order to perform this and any  
further steps. Be careful not to damage the plumbing assem-  
bly. Only use the pipe wrench enough to where you can spin  
the valve bonnet off with your hand.  
Removing the wire nuts  
6. Remove the wire nuts from the wires and separate them.  
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SECTION 5: SERVICE PROCEDURES  
RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED)  
Removing the valve bonnet  
Removing the diaphragm  
13. Slowly remove the valve bonnet. Note: The spring for the  
plunger is located directly under the bonnet and may come  
free if you are not careful. Remove the plunger, spring and  
valve bonnet and place to the side.  
17. Remove the diaphragm retainer and then the diaphragm  
itself. Many problems associated with a solenoid valve can be  
traced to a clogged pilot port in the diaphragm.  
Removing the O-ring  
14. Remove the O-ring and inspect it. If it has any tears or cuts  
or excessive flat spaces, it should be replaced.  
Pointing out the extension hole  
15. Examine the threads for the valve bonnet. Check them for  
scoring or signs of damage. Take a cloth and clean them out  
to remove any foreign particles that might get lodged in the  
threads and cause a leak. Severely damage threads should  
not be repaired; instead it is recommended that the entire  
valve should be replaced. These instructions do not provide  
information on replacing the solenoid valve.  
18. As indicated in the photo above, the extension hole can  
become clogged. If it is difficult to clean out, you can use a  
heated straight pin to push through the hole. The center hole,  
the pilot port, must also be clear. If the diaphragm is torn or  
bent in any way, it must be replaced.  
16. Note: Even though an O-ring may not appear damaged, it  
is a good idea to go ahead and replace it if you have a new  
one. This will help ensure that your valve remains leak-free in  
the future!  
1
2
Diaphragm showing (1) pilot port and (2) extension hole  
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SECTION 5: SERVICE PROCEDURES  
RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED)  
21. With the mesh screen removed, look down into the valve  
and verify it is not clogged. Remove any foreign objects from  
the valve body that would obstruct flow.  
22. Reassemble the valve, reversing the steps needed to take  
it apart. Replace defective replacement parts with new parts  
from ordered kits. Ensure that components are sufficiently  
tightened to prevent leakage.  
AFTER MAINTENANCE ACTIONS  
Reconnect the incoming water (if disconnected) and  
turn on. Then restore power to the unit. Run the unit for at  
least 10 minutes to ensure there are no leaks. If any problems  
arise please contact your Jackson representative.  
Removing the screen retainer  
19. Using the small flathead screwdriver, lift out the screen  
retainer. Verify that the holes in it are free of clogs and debris.  
SPECIAL PARTS  
Solenoid Valve Plunger Kit  
Includes plunger and spring  
Part number 06410-003-07-40  
Solenoid Valve Diaphragm Kit  
Includes diaphragm and o-ring  
Part number 06401-003-07-42 (3/4” NPT)  
Solenoid Valve 24 Volt Coil and Housing  
Part number 04810-100-06-18  
Complete Solenoid Valve  
Part number 04810-100-01-40 (3/4”, 24 Volt)  
Removing the mesh strainer screen  
20. Again using the small flathead screwdriver, carefully  
remove the mesh screen from inside the valve body. The  
screen should be taken and rinsed out to remove any debris  
fouling it.  
View inside the solenoid valve body  
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SECTION 5: SERVICE PROCEDURES  
VACUUM BREAKER REPAIR PARTS KIT  
These dishmachines are equipped with vacuum STEPS  
breakers to serve as back-flow prevention devices. ASSE  
requirements specify what type of back-flow prevention is nec- 1. Note: These instructions only apply to vacuum breakers  
essary on dishmachines. Vacuum breakers, unlike air gaps, (1/2” NPT and 3/4” NPT) as pictured below. The repair kits  
have certain parts that have specific tolerances and design indicated in these instructions will only work on those style of  
aspects that must be met in order to function properly.  
back-flow preventers. If you have a machine with a different  
Jackson offers repair kits for replacing some of the style of vacuum breaker, contact your Jackson representative  
wear items associated with vacuum breakers which will allow about replacement components.  
you to save money in that replacement of these parts can take  
place without removing the vacuum breaker from the plumb-  
ing assembly.  
The instructions provided here are for maintenance  
personnel only. Unauthorized persons should not attempt any  
of the steps contained in these instructions.  
Warning: many of the instructions and steps  
within this document require the use of tools. Only autho-  
rized personnel should ever perform any maintenance  
procedure on the dishmachine!  
Vacuum breaker  
PREPARATION  
2. Note: Even though the photos in these instructions show a  
1. Power must be secured to the unit at the service vacuum breaker that has been removed from the plumbing  
breaker. Tag or lock out the service breaker to prevent acci- assembly, these maintenance steps could be performed with  
dental or unauthorized energizing of the machine.  
it installed so long as the requirements in the section entitled  
2. Ensure that incoming water to the machine is “PREPARATION” have been met.  
secured either by use of a shut-off valve or disconnecting the  
incoming water line.  
3. Remove the top cap by gripping firmly and turning to the  
left. The cap should come off after a few turns.  
TOOLS REQUIRED  
The following tools will be needed to perform this  
maintenance evolution:  
1. Small flathead screwdriver  
2. Needle nose pliers  
TIME REQUIRED  
It is estimated that it will take (1) person twenty min-  
utes to perform this task, not including all of the items indicat-  
ed in the section entitled “PREPARATION”.  
IMPORTANT NOTES  
Removing the cap  
1. Read these instructions thoroughly before 4. Set the cap to the side.  
attempting this maintenance evolution. Become familiar with  
the parts and what actions need to be taken. This will save 5. Using the needle nose pliers, gently lift out the plunger and  
time in the long run!  
set to the side. Examine the brass seating surface inside the  
vacuum breaker. The plunger is required to sit flat on this sur-  
face so it must be free of defects, imperfections and the like.  
If there is debris, remove it. If it is chipped or cracked then the  
vacuum breaker must be replaced. Failure to do so may result  
in the vacuum breaker not working according to its design and  
could result in damage to the dishmachine.  
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SECTION 5: SERVICE PROCEDURES  
VACUUM BREAKER REPAIR PARTS KIT (CONTINUED)  
9. Pick up the cap and examine it. With a soft towel, remove  
any grit, grime or debris that may have gotten caught in the  
threads of both the cap retainer or the vacuum breaker body.  
There is an O-ring that should be present on the cap retainer  
as well. Regardless of the condition of the plunger, this O-ring  
should be replaced once the cap is removed. Using a small  
flathead screwdriver, remove the old O-ring.  
10. With the new O-ring in place, screw the cap back on the  
vacuum breaker body. The cap needs to only be hand tight  
(snug).  
Removing the plunger  
6. Your repair kit comes with a new plunger. Examine the old  
one and ensure that the mating surface is not damaged or cut.  
Also inspect the rubber seal on the top of the plunger to  
ensure it is in good condition and not torn.  
Replacing the O-ring  
AFTER MAINTENANCE ACTIONS  
1. Reconnect the incoming water (if disconnected)  
and turn on. Then restore power to the unit. Run the unit for  
at least 10 minutes to ensure there are no leaks. If any prob-  
lems arise please contact your Jackson representative.  
Examining the seal ring on the plunger  
SPECIAL PARTS  
To order the kit with components and instructions:  
For 3/4” NPT order 06401-003-06-24  
Examining the plunger seating surface  
7. If any of these conditions are present, replace the old  
plunger with the new one from your kit. Verify that the new  
plunger is also free from defects. If it is not, contact your  
Jackson representative immediately.  
8. The plunger should drop into the vacuum breaker and seat.  
Ensure it is not flipped upside down (the orange seal ring  
should be up towards the top of the vacuum breaker).  
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SECTION 5: SERVICE PROCEDURES  
RINSE REGULATING THERMOSTAT REPLACEMENT  
Many dishmachines comes with integral booster STEPS  
tanks to ensure proper temperature of the final rinse. Jackson  
has predominantly used two manufacturers of thermostats, 1. Some models, such as the Tempstar pictured below, will  
EGO and Stemco. These instructions are for use with kit require that the thermostat bracket removed from the heater.  
06401-003-13-94, which is to replace an EGO rinse regulating Using a ratchet, extension and 1/2” socket, remove the nuts  
thermostat with a Stemco brand.  
Jackson offers all of the repair parts necessary for  
performing this task.  
The instructions provided here are for maintenance  
and lock washer holding the bracket on.  
personnel only. Unauthorized persons should not attempt any  
of the steps contained in these instructions.  
Warning: many of the instructions and steps  
within this document require the use of tools. Only autho-  
rized personnel should ever perform any maintenance  
procedure on the dishmachine!  
PREPARATION  
1. Power must be secured to the unit at the service  
breaker. Tag or lock out the service breaker to prevent acci-  
dental or unauthorized energizing of the machine.  
2. Ensure that incoming water to the machine is  
secured either by use of a shut-off valve or disconnecting the  
incoming water line.  
Removing the thermostat bracket/heater nuts.  
2. With the thermostat and thermostat bracket safely out of the  
3. The unit must be drained completely with the drain way, use a 7/16” combination wrench to loosen and then  
stopper removed (if applicable).  
remove the imperial brass fitting holding the probe in.  
4. Remove any and all access covers.  
3. Remove the wires from the old thermostat. It may be nec-  
essary to use the needlenose pliers to accomplish this.  
TOOLS REQUIRED  
The following tools may be needed to perform this 4. Remove the thermostat bracket mounting nuts with the  
maintenance evolution: 7/16” nutdriver.  
1. 3/8” Nutdriver  
2. 7/16” Combination Wrench  
3. Needlenose Pliers  
4. Phillipshead Screwdriver  
5. Flathead Screwdriver  
6. Ratchet with 1/2” Socket  
TIME REQUIRED  
It is estimated that it will take (1) person sixty minutes  
to perform this task, not including all of the items indicated in  
the section entitled “PREPARATION”.  
IMPORTANT NOTES  
1. Read these instructions thoroughly before  
attempting this maintenance task. Become familiar with the  
parts and what actions need to be taken. This will save time in  
the long run!  
Removing the thermostat bracket.  
2. These instructions are shown using a Tempstar  
model dishmachine. However the steps provided should work  
for models such as the 200B as well.  
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SECTION 5: SERVICE PROCEDURES  
RINSE REGULATING THERMOSTAT REPLACEMENT  
Attaching the jumper wires.  
5. Attach the jumper wires to the wires that you removed from  
the old thermostat.  
Removing the imperial brass fitting.  
Sliding imperial fitting onto new thermostat.  
Pulling the thermostat probe and fitting from the well.  
6. Slide the new imperial brass fitting from your kit onto the  
new thermostat.  
Putting the new thermostat in the well.  
Removing the wires from the thermostat.  
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SECTION 5: SERVICE PROCEDURES  
RINSE REGULATING THERMOSTAT REPLACEMENT  
7. Insert the new thermostat/brass fitting combination into the  
well and tighten down the brass fitting by hand.  
Removing the thermostat screws.  
10. Use the phillipshead screwdriver to remove the attach-  
ment screws on the thermostat for the NORMALLY CLOSED  
and COMMON points.  
Tightening the brass fitting.  
8. Use the 7/16” combination wrench to tighten down the  
brass fitting, while also positioning the new thermostat so that  
it does not hang over the heater.  
Fitting the jumper into the mounting cup.  
11. Attach the ring ends of the jumpers to the cups/screws  
removed from the thermostat and attach them. The white  
jumper is to be connected to COMMON. The orange and  
white jumper is to be connected to NORMALLY CLOSED.  
Refer to your machine schematic if you have any questions  
regarding this.  
What the installed thermostat should look like (Tempstar).  
9. Note: regardless of the unit this is being done to, the con-  
cept is to ensure that the thermostat cannot come into contact  
with the heater leads or interfere with the placement of any  
covers.  
Securing jumpers to the thermostat.  
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SECTION 5: SERVICE PROCEDURES  
RINSE REGULATING THERMOSTAT REPLACEMENT  
12. Once both wires are attached, ensure that there is no  
Jackson MSC Inc. provides technical support for all  
excess hanging out where it could become pinched by any of the dishmachines detailed in this manual. We strongly rec-  
cover or such.  
ommend that you refer to this manual before making a call to  
our technical support staff. Please have this manual with you  
13. Replace the heater nuts (if removed) and torque down as when you call so that our staff can refer you, if necessary, to  
required per the technical manual. Different models may have the proper page. Technical support is available from 8:00 a.m.  
different torque specifications. Contact Jackson Technical to 5:00 p.m. (EST), Monday through Friday. Technical support  
Service if there are any questions regarding this.  
is not available on holidays. Contact technical support toll free  
at 1-888-800-5672. Please remember that technical support is  
available for service personnel only.  
AFTER MAINTENANCE ACTIONS  
Calibrating the new thermostat.  
Once the new thermostat is installed, it will be nece-  
sary to ensure that it operates at the required and appropriate  
ranges. The new thermostat has an adjustment that can be  
turned using a small flathead screwdriver. Several cycles will  
need to be run on the unit while observing the final rinse tem-  
perature. The thermostat needs to cycle so that the final rinse  
water meets the indicated minimums on the machine data  
plate for every cycle.  
SPECIAL NOTES  
Work performed on Jackson dishmachines by unau-  
thorized or unqualified personnel may void the warranty.  
Before beginning this or any other maintenance evolution on  
a unit under warranty, you should contact a certified Jackson  
technician or Jackson Technical Service. You can find a list of  
qualified service agencies in the back of you unit’s installation  
manual.  
SPECIAL PARTS  
Thermostat Replacement Kit: 06401-003-13-94*  
*The kit contains a thermostat, imperial brass fitting,  
jumper wires and instructions.  
CONTACT INFORMATION  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
26  
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SECTION 6:  
PARTS SECTION  
27  
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SECTION 6: PARTS SECTION  
CONTROL BOX ASSEMBLY  
35  
34  
25  
28, 5  
USE COPPER  
22  
26, 27  
29, 30  
CONDUCTORS ONLY  
GND  
20, 18  
21, 23, 24  
17  
15  
2, 25  
7, 6  
16  
14  
1
19  
12  
10  
11  
8
3, 4  
9
13  
WASH/RINSE  
TEMPERATURE  
WASH  
°F  
WASH  
OFF  
AUTO  
OFF  
ON  
RINSE  
MANUAL  
OFF  
MANUAL MODE  
CYCLE MODE  
POWER  
31  
Jackson  
HEATER HIGH LIMIT  
RINSE/FILL  
200 SERIES  
33  
32  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
28  
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SECTION 6: PARTS SECTION  
CONTROL BOX ASSEMBLY (CONTINUED)  
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
1
1
1
1
2
1
1
1
1
1
Timer, Solid State  
05945-307-07-93  
06680-200-01-93  
06685-400-04-00  
06685-400-06-00  
06685-400-07-00  
05310-373-01-00  
09905-107-02-12  
05305-173-12-00  
05700-001-26-97  
05930-302-03-41  
05945-504-02-90  
05930-301-49-00  
05945-504-04-90  
05930-301-46-00  
05945-504-01-90  
05945-111-68-41  
05945-304-02-09  
05945-109-03-09  
05945-109-02-09  
05945-109-01-09  
09905-011-86-86  
05700-001-26-44  
05940-200-76-00  
09905-101-12-66  
09905-011-47-35  
05945-603-01-66  
05305-973-04-00  
05975-205-46-44  
05305-973-04-00  
05945-301-07-40  
05920-401-03-14  
05950-400-01-35  
05950-400-02-35  
05305-173-12-00  
09905-101-00-00  
05945-504-05-90  
05945-504-03-90  
05975-205-43-00  
05975-011-59-50  
Liquid Level Control, 2 Probe, 4 SEC  
Thermometer, LED with 21" & 89" Probe  
Wash Probe, 19”  
Rinse Probe, 87”  
Locknut, 10-24 S/S Hex with Nylon Insert  
Decal, Detergent Dispenser  
4
5
6
7
8
9
Screw, 10-32 x 3/8" Long Truss  
Din Rail, 9 11/16" Long  
Switch, SPDT 3 Position, WASH-OFF-RINSE  
Light, Amber Indicator 28 VAC  
Switch, SPDT 3 Position, AUTO-OFF-MANUAL  
Light, Green Indicator 28 VAC  
Switch, SPDT 2 Position, ON-OFF  
Light, Red Indicator 28 VAC  
Overload, 2.5-4 AMP Range (208-230V Models Only)  
Overload, 460V, 3 PH  
Relay, Wash Motor, 208-460V, 1PH & 3 PH  
Relay, Wash Heater, 208-230V, 1 PH (Not used on 200S)  
Relay, Rinse Heater, 208-230/460V (200B Only)  
Decal, Ground  
Control Box Weldment with Tric-nuts  
WireLug  
Decal, L1, L2, & L3  
Decals, Copper Conductors  
Block, 3 Pole Power Distribution  
Screw, 10-32 x 7/8" Fillister Head  
Fitting, 3/4" Straight Xtraflex  
Screw, 10-32 x 7/8" Fillister Head  
Relay, 24 VAC Coil  
Holder, Fuse #350 330  
Transformer, 60VA, 208/240V Class  
Transformer, 60VA, 460V  
Screw, 10-32 x 3/8" Long Truss  
Decal, Control Box  
Light, Blue Indicator 28 VAC  
Light, Clear Indicator 28 VAC  
Fitting, Liquid Tite, Temperature Probe  
Connector, Liquid Tite Fitting, .27 to .48  
10  
11  
12  
13  
14  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
29  
30  
31  
32  
33  
34  
35  
Platform, with Tricnuts  
05700-001-26-89  
Cover, Control Box  
05700-001-22-09  
Spacer, Control Box  
09515-800-94-00  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
29  
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SECTION 6: PARTS SECTION  
HOOD ASSEMBLY (SINGLE PIECE WELDMENT)  
5
3
2
5
1
6
7, 8  
8
4
9
7, 8  
6
9
Magnetic Reed Switch  
5930-002-36-80  
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
4
5
6
7
8
9
1
2
6
1
2
2
2
4
6
Hood, Weldment  
05700-001-23-22  
05700-031-88-00  
05700-011-88-01  
05700-002-23-89  
05700-001-23-06  
05700-001-23-07  
05700-001-20-82  
05700-001-20-83  
05700-001-23-05  
Bracket, Cantilever Support  
Wear Button 1/2” Dia.  
Clamp, Double  
Hood Spacer, Rear  
Hood Spacer, Front  
Front Door Rail  
Hood Support  
Hood Spacer, Bottom (Not shown)  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
30  
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SECTION 6: PARTS SECTION  
CANTILEVER ARM/DOOR ASSEMBLIES  
2
3
10, 11, 21  
1
4
13  
18, 23  
14  
9
5
11  
12  
19  
20  
18, 22  
6
15, 16  
7
8
18, 24  
17, 28, 12  
10, 11, 12, 13  
3d  
3e  
3a  
3c  
3b  
3f  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
31  
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SECTION 6: PARTS SECTION  
CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED)  
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
3a  
3b  
3c  
3d  
3e  
3f  
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
22A  
22B  
23  
23A  
24  
25  
26  
27  
28  
1
2
2
1
1
1
2
1
2
2
2
2
2
4
2
2
4
16  
2
2
1
2
4
6
2
2
8
1
1
1
1
1
1
1
6
6
8
Cantilever Arm  
Spring Pin, 1/4" x 1 1/8"  
Yoke Assembly  
Cotter Pin  
05700-001-21-00  
05315-407-06-00  
05700-000-75-77  
05315-207-01-00  
05700-000-75-78  
05315-700-01-00  
05311-369-03-00  
03120-100-03-00  
05310-256-04-00  
05700-001-28-18  
05340-109-02-00  
05306-956-05-00  
05311-176-02-00  
05310-276-01-00  
05700-001-25-42  
05305-274-23-00  
05311-174-01-00  
05310-374-02-00  
05700-000-85-69  
05340-011-35-00  
05930-002-68-53  
05310-272-02-00  
05700-021-38-88  
05330-600-02-00  
05305-274-04-00  
05700-001-25-41  
05310-374-01-00  
05700-001-25-72  
05700-001-20-98  
09905-101-11-12  
05700-001-25-73  
05700-001-20-99  
05700-001-25-74  
05700-001-22-73  
05700-001-23-12  
05305-274-21-00  
05305-179-02-00  
Yoke  
Clevis Pin, 5/16” x 1 3/8”  
Nylon Washer  
Bushing  
Locknut, 3/8”-16 S/S Hex Center  
Rod, Spring  
Spring  
Bolt, Cantilever Hanger Eye 3/8"-16  
Washer, 3/8" ID x 7/8" OD S/S  
Nut, 3/8"-16 S/S Hex  
Connector, Cantilever Arm  
Screw, 1/4"-20 x 1 1/2" Long S/S  
Washer, 1/4" S/S  
Locknut, 1/4"-20 S/S Hex with Nylon Insert Low Profile  
Sleeve, Cantilever Arm  
Plug, Cantilever Arm  
Magnet, Reed Switch  
Locknut, 8-32 S/S Hex with Nylon Insert  
Door Stop  
Door, Guides  
Screw, 1/4"-20 x 3/4" Long S/S  
Sleeve, Lever & Wrap  
Locknut, 1/4"-20 S/S Hex with Nylon Insert  
Door, Front (Complete Assembly)  
Door Only, Front  
Operation Decal  
Door, Left Side (Complete Assembly)  
Door Only, Left Side  
Door, Right Side (Complete Assembly)  
Door Connector Wrap  
Door Connector Wrap Spacer  
Screw, 1/4"-20 x 1 1/8" Long S/S  
Screw, 1/4"-20 x 3/8" Long S/S  
25  
26  
11, 21, 27  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
32  
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SECTION 6: PARTS SECTION  
TUB ASSEMBLY  
5, 10  
6
2a  
2
3
1*  
7
8
9, 6  
10  
2b  
2c  
29  
28*  
30*  
27  
3
26*  
18  
11  
12  
25  
24*  
22, 23  
32  
13  
SEE PAGE ENTITLED  
“MOTOR ASSEMBLY”  
14  
15, 16  
17  
31*  
19, 20  
21  
*SEE PAGE ENTITLED  
“WASH HEATERS/RINSE  
HEATERS”.  
For the 200S, the steam coil assembly replaces the  
Heater and Gasket. To order the Complete Steam Coil  
Assembly, use part number 05700-002-08-62.  
* Take note of quantities/use on 200S units.  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
33  
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SECTION 6: PARTS SECTION  
TUB ASSEMBLY (CONTINUED)  
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1*  
2
2a  
2b  
2c  
3
4
5
6
7
1
1
1
1
1
2
1
1
8
2
1
1
1
4
1
1
1
4
4
2
4
6
6
4
1
1
1
1
2
1
1
1
2
1
1
Tub Weldment (Not used on 200S)  
Rack Assembly  
Support Rod  
Rack Guide  
Front Splash Guard  
05700-001-25-48  
05700-001-22-16  
05700-000-94-59  
05700-001-28-19  
05700-001-29-58  
04730-609-05-00  
05700-001-22-23  
05700-001-22-24  
05310-374-02-00  
05700-001-22-25  
05700-001-25-69  
05700-001-27-55  
05330-400-03-08  
04730-719-01-37  
05700-001-22-92  
05700-001-21-46  
05975-111-01-00  
05310-276-01-00  
05311-276-01-00  
06680-200-02-68  
05310-373-03-00  
05311-275-01-00  
05310-275-01-00  
05310-373-01-00  
05700-001-22-40  
09905-100-75-93  
09905-011-84-32  
09905-011-84-31  
05700-011-81-64  
06401-140-00-32  
06401-002-81-30  
05700-001-16-52  
05310-924-02-05  
05330-200-01-70  
05700-001-22-93  
Bulk Head Plug  
Suction Strainer Weldment  
Suction Strainer Bracket  
Locknut, 1/4"-20 with Nylon Insert  
Strainer Weldment  
Wash Overflow Weldment  
Overflow Support Bracket  
O-Ring  
Clamp, Hose 1 5/16” to 2 1/4”  
Hose, Bottom Manifold Pump, 1-3/4” Long x 1 1/2” I.D.  
Tee, Discharge (Machined)  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24*  
25  
26*  
27  
28*  
29  
30*  
31*  
32  
Connector, 1/2” 90  
°
Nut, 3/8"-16 S/S Hex  
Lockwasher 3/8”  
Probe, High Water  
Locknut, 6-32 with Nylon Insert  
Lockwasher, 5/16", S/S, Split  
Nut, Hex, 5/16"-18, S/S  
Locknut, 10-24 with Nylon Insert  
Cover, Wash Heater  
Decal, Warning-Disconnect Power  
Decal, High Limit (Not used on 200S)  
Decal, Thermostat Regulating  
Thermostat Bracket (Only 1 used on 200S)  
Thermostat, Regulating  
Thermostat, High Limit (Not used on 200S)  
Union, 1/4”  
Fitting, 1/4" Imperial Brass (Only 1 used on 200S)  
Wash Heater Gasket (Not used on 200S)  
Hose, Top Manifold Pump, 7” Long x 1 1/2” I.D.  
*1 Note: If you need a replacement Steam Tub Weldment, please have your serial number at hand and call technical support.  
Technical support is available from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on  
holidays. Contact technical support toll free at 1-888-800-5672.  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
34  
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SECTION 6: PARTS SECTION  
RINSE TANK ASSEMBLY (200B)  
2, 3  
5
4
6
10  
11  
1
8, 7  
SEE PAGE ENTITLED  
“WASH/RINSE HEATERS”.  
12  
9
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
4
5
6
7
8
1
2
2
1
1
6
4
4
1
6
1
1
Booster Tank Weldment  
Locknut, 10-24 with Nylon Insert  
Washer, #10 S/S Flat  
Decal, Warning - Disconnect Power  
Booster Tank Cover Weldment  
Nut, Hex, 5/16"-18  
Washer, 1/4" ID, S/S, Flat  
Locknut, 1/4"-20 with Nylon Insert  
Thermostat, Rinse  
05700-001-22-02  
05310-373-01-00  
05311-173-01-00  
09905-100-75-93  
05700-001-29-30  
05310-275-01-00  
05311-174-01-00  
05310-374-01-00  
05930-510-03-79  
05311-175-01-00  
05330-200-02-70  
05310-924-02-05  
9
10  
11  
12  
Washer, 5/16” I.D.  
Gasket, Rinse Heater  
Fitting, 1/4" Imperial Brass  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
35  
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SECTION 6: PARTS SECTION  
WASH HEATERS/RINSE HEATERS  
The 200 models covered in this manual come supplied with various heaters, depending on the characteristics of the machine.  
To ensure that you order the correct heater for the model you are servicing, please refer to the following table:  
40°F Rise  
70°F Rise  
Model  
KW)  
Volts  
Hz  
Phase  
Wash Heater  
Rinse Heater (12 KW)  
Rinse Heater (14  
200B  
200B  
200B  
200B  
200B  
208  
230  
208  
230  
460  
60  
60  
60  
60  
60  
1
1
3
3
3
04540-100-02-15  
04540-100-02-15  
04540-100-02-15  
04540-100-02-15  
04540-100-03-15  
04540-121-47-40  
04540-121-47-40  
04540-121-47-40  
04540-121-47-40  
04540-100-01-15  
04540-121-63-38  
04540-121-63-38  
04540-121-63-38  
04540-121-63-38  
04540-121-63-39  
200  
200  
200  
200  
200  
208  
230  
208  
230  
460  
60  
60  
60  
60  
60  
1
1
3
3
3
04540-100-02-15  
04540-100-02-15  
04540-100-02-15  
04540-100-02-15  
04540-100-03-15  
200LT  
200LT  
200LT  
200LT  
200LT  
208  
230  
208  
230  
460  
60  
60  
60  
60  
60  
1
1
3
3
3
04540-100-02-15  
04540-100-02-15  
04540-100-02-15  
04540-100-02-15  
04540-100-03-15  
Rinse Heater Diagrams  
Wash Heater Diagrams  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
36  
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SECTION 6: PARTS SECTION  
MOTOR ASSEMBLY  
The 200 models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes  
the wash motor and the pump end), depending on the characteristics of the machine. To ensure that you order the correct wash  
motor assembly for the model you are servicing, please refer to the following table:  
Model  
Volts  
Hz  
Phase  
Wash Motor Assembly  
200/200B/200LT/200S  
200/200B/200LT/200S  
200/200B/200LT/200S  
200/200B/200LT/200S  
200/200B/200LT/200S  
208  
230  
208  
230  
460  
60  
60  
60  
60  
60  
1
1
3
3
3
06105-102-05-94  
06105-102-05-94  
06105-102-04-94  
06105-102-04-94  
06105-102-04-94  
Important note: When servicing a wash motor, it is important to refer to the wiring schematic found on the motor, to ensure  
that the motor is wired correctly. Different manufacturers of motors may not use the same wire color codes and therefore, your  
new motor, which may have been built by someone different than who built your original motor, may not connect using the same  
wires. Always refer to the wiring diagrams on the motor you are installing. If the motor you are installing has had the schemat-  
ic removed, contact Jackson MSC immediately for technical support.  
10  
11  
ITEM  
DESCRIPTION  
Mfg. No.  
1
1
2
3
4
5
6
7
Motor, 208/230/460V, 1 HP, 1 Phase  
Motor, 208/230/460V, 1 HP, 3 Phase  
Adapter Plate  
O-Ring, Adapter Plate  
Mechanical Seal  
Impeller  
Pump Casing  
"Square Ring" Seal  
Flange, Suction Pipe  
Slinger Washer  
06105-102-08-94  
06105-102-01-94  
04730-801-00-00  
05330-400-18-00  
05330-300-07-27  
04320-300-44-00  
04320-300-45-00  
05330-500-23-00  
04320-300-43-00  
N/A  
8
9
10  
11  
Washer (3 phase only)  
Screw, 1/4”-28 x 1/2” (3 pahse only)  
N/A  
N/A  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
37  
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SECTION 6: PARTS SECTION  
FRAME ASSEMBLY  
Frame Weldment  
05700-001-25-46  
Front Panel Assembly  
with Mounting Hardware  
05700-001-25-80  
Bullet Foot  
05340-108-02-06  
Bullet Foot (Option)  
05340-002-01-15  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
38  
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SECTION 6: PARTS SECTION  
INCOMING FILL PLUMBING/OUTLET PLUMBING  
200B INCOMING FILL PLUMBING  
7
200B OUTLET PLUMBING  
12  
7
10  
5
8
9
6
200/200LT INCOMING FILL PLUMBING  
8
2
11  
12  
7
3
15  
4
1
5
When servicing plumbing components, take care not to  
damage the threads of each individual item. Damaged  
threads can cause leaks and loss of pressure, which  
could adversely effect the performance of the Tempstar  
dishmachine. It is strongly recommended that teflon  
thread tape, used in conservative amounts, be applied  
to threads when joining components together. It is not  
advised to use thread sealing compounds, sometimes  
referred to as “pipe dope”. Compounds can be ejected  
from the threads during the tightening process and  
become lodged in key components, thereby rendering  
them useless. Some of the components include the  
solenoid valve and the pressure gauge isolation ball  
valve.  
16  
13  
14  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
39  
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SECTION 6: PARTS SECTION  
INCOMING FILL PLUMBING/OUTLET PLUMBING (CONTINUED)  
ITEM QTY  
DESCRIPTION  
Mfg. No.  
1
2
3
4
5
6
7
8
1
1
1
1
4
1
2
2
1
1
1
1
1
2
1
1
2
1
1
1
2
1
2
1
3
1
Y Strainer 3/4" NPT  
Gauge, Pressure, 0-100 PSI  
Valve, Ball, 1/4" NPT  
Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT  
Nipple, Close, 3/4" NPT  
Valve, Solenoid, 3/4" NPT, 24V  
Elbow, 3/4" NPT, Brass, 90° Street (Note configuration for 200/200LT)  
Union Assembly (1 Only for 200/200LT)  
Union, 3/4" NPT, Brass  
04730-717-02-06  
06685-111-88-34  
04810-011-72-67  
04730-211-04-00  
04730-207-34-00  
04810-100-01-40  
04730-206-04-34  
05700-002-63-79  
04730-212-05-00  
05330-400-05-00  
05700-001-26-74  
04820-002-53-77  
05700-001-26-73  
04730-401-11-01  
05700-011-82-29  
05700-001-26-14  
04730-401-11-01  
05700-011-65-25  
04730-206-13-00  
05700-001-26-72  
04730-401-11-01  
05700-011-76-76  
05330-500-19-00  
05700-001-25-78  
04730-209-07-37  
05700-001-16-52  
8a  
8b  
9
O-Ring  
Nipple, 3/4” x 6” Brass (200B Only)  
Vacuum Breaker, 3/4" NPT  
Nipple Assembly (200B)  
10  
11  
11a  
11b  
12  
12a  
12b  
13  
14  
14a  
14b  
15  
16  
16a  
16b  
Adapter, 3/4" Male  
Tube, Copper 3/4” x 29 3/8”  
Nipple Assembly (200/200LT)  
Adapter, 3/4" Male  
Tube, Copper 3/4” x 46 3/8”  
Elbow, 3/4" NPT,90° Brass(200B Only)  
Nipple Assembly (200B Only)  
Adapter, 3/4" Male  
Tube, Copper 3/4” x 2 7/8”  
Rinse Injector Gasket  
Rinse Injector Weldment  
Plug, 1/8” NPT, Brass  
Union, 1/4” Brass (For Thermostat Probe)  
WATER PRESSURE REGULATOR KIT (WPRK) OPTION PLUMBING  
To order this complete assembly use part number 05700-001-96-41.  
Water Hammer Arrestor, 1/2" NPT  
06685-100-05-00  
Regulator, Pressure 3/4”  
06685-011-58-22  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
40  
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SECTION 6: PARTS SECTION  
3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITS  
Screw  
Cap Screw  
Data Plate  
Coil & Housing  
Data Plate  
Cap  
Valve Bonnet  
Spring  
06401-003-07-40  
Plunger  
06401-003-07-40  
Cap Retainer  
O-Ring  
Plunger  
Body  
O-Ring  
06401-003-07-42  
Diaphragm  
Retainer  
Diaphragm  
06401-003-07-42  
Components of Repair Kit  
06401-003-06-24  
Screen  
Retainer  
Mesh Screen  
Valve Body  
Complete Vacuum Breaker Assembly  
04820-002-53-77  
Complete 24 Volt Solenoid Valve Assembly  
04820-100-01-40  
Coil & Housing only  
04810-100-06-18  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
41  
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SECTION 6: PARTS SECTION  
COIL ASSEMBLY (200S)  
Complete Steam Coil Assembly  
05700-002-08-62  
Stand C, Steam Coil Support  
05700-002-08-52  
Steam Coil Weldment  
05700-021-41-38  
Stand D, Steam Coil Support  
05700-002-08-53  
Stand B, Steam Coil Support  
05700-002-08-51  
Stand A, Steam Coil Support  
05700-002-08-50  
Gasket, Steam Coil  
4 per assembly  
05700-001-17-86  
Washer, Steam Coil  
2 per assembly  
Adapter, Steam Coil Nut  
2 per assembly  
05700-001-17-87  
05700-011-17-85  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
42  
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SECTION 6: PARTS SECTION  
INCOMING STEAM PLUMBING ASSEMBLY (200S)  
To order this complete assembly, use part number 05700-041-42-73.  
Bushing, Reducing, 3/4” to 1/2”  
04730-911-02-34  
Union, 3/4’’ NPT, Black Iron  
2 per assembly  
04730-912-01-01  
Nipple, Close, 3/4” NPT, Black Iron  
6 per assembly  
04730-907-01-00  
Steam Trap, 3/4” NPT F&T  
06680-500-02-77  
Elbow, 3/4” 90°  
4 per assembly  
04730-906-10-34  
Bushing, Reducing, 3/4” to 1/2”  
04730-911-02-34  
Solenoid Valve, Steam Plumbing, 24V  
04820-100-26-34  
Gate Valve, 3/4” NPT  
04820-100-19-00  
6” x 3/4” NPT, Black Iron Pipe  
2 per assembly  
Y-Strainer, 3/4” NPT Black Iron  
04730-217-01-32  
04730-907-01-34  
Pipe Plug  
04730-909-01-34  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
43  
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SECTION 6: PARTS SECTION  
WASH & RINSE ARM/MANIFOLD ASSEMBLIES  
Hose, Rinse Manifold Hose  
05700-001-26-50  
Connects with 2 of the following:  
Clamp, Hose, 11/16” - 1 1/4”  
04730-002-18-40  
Hose, Top Manifold Pump  
05700-001-22-93  
Connects with 1 of the following:  
Clamp, Hose, 1-5/16” - 2-1/4”  
04730-719-01-37  
Bottom Wash & Rinse Manifold Assembly  
05700-001-25-53  
Top Wash & Rinse Manifold Assembly  
05700-001-25-52  
Manifold Gasket  
2 per  
05330-500-18-00  
Manifold Spanner Nut  
05700-001-22-56  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
44  
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SECTION 6: PARTS SECTION  
WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED)  
Plunger, Ball  
O-Ring, Rinse Manifold  
1 per manifold assembly  
05330-400-16-00  
05315-707-02-00  
Wash & RInse Spindle Assembly  
05700-031-42-01  
EXPLODED VIEW OF WASH & RINSE SPINDLE ASSEMBLY  
E-Ring External  
05340-011-44-76  
Rinse Arm Assembly  
05700-021-41-98  
Wash Head Cap  
05700-021-41-92  
Qty. 11  
Ball Bearing, 1/4” S/S  
03110-100-03-24  
Qty. 17  
Qty. 26  
Rinse Spindle, Machined  
05700-031-41-98  
Qty. 26  
Wash Spindle, Machined  
05700-021-41-81  
Wash Arm Assembly  
05700-021-42-00  
Retaining Ring  
05340-011-42-15  
O-Ring  
05330-111-42-16  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
45  
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SECTION 6: PARTS SECTION  
SAFETY DOOR INTERLOCK (SDI) OPTION  
Safety Door Interlock Box Bottom  
05700-001-21-26  
Safety Door Interlock Box Cover  
05700-001-21-27  
Other Safety Door Interlock (SDI) components (not shown):  
Pipe Clamp (found on the side of the machine)  
Solenoid, Electrical Interlock Option  
Relay  
05700-000-35-05  
04810-100-61-33  
05945-109-03-09  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
46  
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SECTION 6: PARTS SECTION  
EXHAUST FAN CONTROL OPTION  
2” Din Rail  
05700-002-36-09  
Terminal Board  
05940-011-84-41  
Kit, Exhaust Fan Control  
05700-002-01-74  
FAN LOAD ON TIMER OUTPUT  
5A, 1/4HP, 240 V AC MAX  
Decal, Fan Load  
09905-003-32-20  
Delay Timer  
05945-011-65-44  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
Revised: 04-19-2007  
47  
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SECTION 6: PARTS SECTION  
FALSE PANEL INSTALLATION  
Front False Panel  
05700-001-29-39  
Rack rail removed & reposi-  
tioned for a corner operation.  
Front False Panel Kit with Hardware  
05700-021-30-39  
False panel positioned in unit.  
1. Loosen the rack assembly from the unit.  
2. False panel will mount to the rack; inside the dishmachine.  
3. Position panel in unit on side to be closed.  
4. Hold panel against side of dishmachine and push up.  
5. Panel will clip inside the unit under the edge of the hood.  
6. Holes in false panel willl ine up with rack assembly holes.  
7. Re-install screws for rack assembly which will secure false panel  
to unit.  
Insert this  
side first.  
8. Re-assemble the rack track in an “L” shape for a corner opera-  
tion.  
Bottom of side panel.  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
48  
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SECTION 7:  
ELECTRICAL SCHEMATICS  
49  
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SECTION 7: ELECTRICALSCHEMATICS  
200/200B/200LT 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE  
Dashed White/Blue wire is added for Sani-sure Option.  
Sani-sure can only be installed on machines with booster option.  
9905-105-01-12  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
50  
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SECTION 7: ELECTRICALSCHEMATICS  
200S 208-230-460V, 50/60 HZ, SINGLE & THREE PHASE  
200 Series Technical Manual  
7610-100-45-00 Rev. E (02/10/2006)  
51  
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Download from Www.Somanuals.com. All Manuals Search And Download.  

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