Ironman Fitness Home Gym 600g User Manual

M A N U A L  
O W N E R ’ S  
HOME GYM  
Questions?  
Call our toll free Ironman Fitness Helpline  
1-800-750-4766  
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BEFORE YOU START  
Prior to assembly, remove components from the box and verify that all the listed parts were supplied.  
SAFETY INFORMATION WARNING!  
Before using this unit or starting any exercise program, consult your physician. This is especially important for persons  
over the age of 35 and/or persons with pre-existing health problems. Ironman Fitness Products LP assumes no respon-  
sibility for personal injury or property damage sustained by or through the use of this product.  
It is the owner’s responsibility to ensure that all users of this unit have read the Owner’s Manual and are familiar with  
safety information and precautions.  
SAFETY PRECAUTIONS  
• This unit should only be used on a level surface and is intended for indoor use only. Ironman Fitness recommends an  
equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning.  
• Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use this unit with bare feet,  
sandals, socks or stockings!  
• Always examine your unit before using to ensure all parts are in working order.  
• Do not leave children unsupervised near or on the unit.  
• Service to your home gym should only be performed by an authorized service representative, unless authorized and/or  
instructed by a IRONMAN FITNESS technician. Failure to follow these instructions will void the warranty.  
X
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PARTS  
Y
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PARTS  
Z
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PARTS  
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PARTS  
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PARTS LIST  
#
1
2
3
4
5
6
7
DESCRIPTION  
Base Frame  
Foot Plate  
QTY  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
2
2
2
4
#
DESCRIPTION  
Bushing  
QTY  
20  
4
1
1
1
1
1
1
1
5
1
1
6
2
23  
1
1
1
2
1
1
1
1
1
1
4
2
4
4
4
4
2
1
#
90  
91  
92  
93  
94  
95  
96  
DESCRIPTION  
Bolt M10*115  
Bolt M10*95  
Bolt M10*85  
Bolt M10*80  
Bolt M10*75  
Bolt M10*70  
Bolt M10*65  
Bolt M10*50  
Bolt M10*45  
Bolt M10*35  
Bolt M10*25  
Bolt M8*65  
Bolt M8*50  
Bolt M*15  
Bolt M8*120  
Bolt M12*85  
Phillip Screw M12*35  
Hex Screw M8*15  
Hex Screw M8*10  
Hex Screw M*15  
Phillip Screw M6*20  
Washer 13*24*1.5  
Washer 11*20*2  
Washer 9*16*1.6  
Washer 22*9*2  
Nut M12  
Nut M10  
Nut M8  
Guide Rod Support  
Hex Screw  
Allen Wrench  
Allen Bolt M10x50  
Rubber Weight Bumper  
Square 50*25 Plug  
Bolt M12x75  
Ankle Strap  
Grip Foam 70x38x135  
Weight Plate  
QTY  
1
2
3
1
16  
12  
2
2
6
2
2
2
2
1
1
1
1
8
8
4
1
10  
101  
11  
8
7
48  
5
1
2
1
2
2
5
2
1
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
Double Pulley Bracket  
Lat Pull Bar  
Low Pull Bar  
Weight Plate Assembly  
Selector Rod  
Selector Pin  
Chain  
Chain  
Hook  
Nylon Handle  
Ab Strap  
Foam Roller  
Foam Grip  
Pulley  
Cable  
Cable  
Cable  
Rubber Cushion  
Mark Sticker  
Mark Sticker  
Pull Pin (Long)  
Pull Pin  
Main Upright  
Rear Cross Beam  
Rear Top Beam  
Main Top Beam  
Foot Plate Bracket  
Lat Pull Down Bar  
Seat Pad Support Receptacle  
Leg Extension Lever  
Back Pad Support  
Press Arm Support  
Press Arm  
Rear Upright  
Front Cross Link Beam  
L-Pin (Long)  
Seat Pad Support  
Leg Press Main Frame  
Bushing (Long)  
Foam Tubing  
8
9
97  
98  
99  
10  
11  
12  
13  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
41  
42  
43  
44  
45  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
123  
125  
126  
127  
128  
129  
130  
Foam Tubing  
Knee Hold Down Bar  
Guide Rod  
Weight Stack Cover  
Weight Stack Cover  
Seat Pad (Main Frame)  
Back Pad (Main Frame)  
Back Pad (Leg Press)  
Seat Pad (Leg Press)  
Foot Plate Support Connector  
Foot Plate Support  
Foot Plate  
Back Pad Support  
Handle (Left)  
Handle (Right)  
U Beam  
Shaft  
Shaft  
Limiter  
C Clamp  
Shaft  
Bolt  
Sleeve  
L-Pin  
Nylon Stopper  
Bronze Bushing  
Bushing  
Bushing  
Bushing  
Spring Washer  
Spring Washer  
Pull Pin  
Rubber Cushion  
Handle Grip  
End Cap 100*50  
End Cap 50  
End Cap 45  
End Cap 60*30  
End Cap 50*25  
End Cap 50.8  
End Cap 25  
Bolt M10*125  
Bolt M10*120  
4
4
8
1
2
7
4
8
4
19  
3
1
]
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Do not use bolt here yet.  
Wait for STEP 6.  
Do not use bolt here yet.  
Wait for STEP 6.  
^
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
u
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
`
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Feed Cable (63) through framework  
as pictured. Hold cable in place by  
placing in pulley grooves and bolting  
pulleys to frame.  
a
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
First, insert guide rods into rear cross  
beam (4). Then slide on, from top to bot-  
tom, rubber bushings (125), 19 weight  
plates (128) and weight plate assembly  
(50). Secure in place as pictured.  
Note: Make sure  
the selector pin  
hole on all weight  
plates are facing  
toward the unit.  
11  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
12  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
13  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
14  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Hex Screws (109) are already  
pre-assembled for you. Make  
sure to unscrew them before  
sliding in shafts (43).  
15  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Note: Hex screws (109) are already pre-assembled for you.  
Make sure to unscrew them before sliding in shaft(39).  
16  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Note: Hex screws are already pre-assembled for you.  
Make sure to unscrew them before sliding in shaft (39).  
17  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
18  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
19  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
20  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
21  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
22  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
STEP 24  
Feed cable (62) through  
framework as pictured.  
Hold cable in place by  
setting in pulley grooves  
and bolting pulleys to  
frame or as pictured.  
View finished assembly  
of this step in future  
steps or on cover page  
for guidance.  
23  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Feed remaining section of cable (63) through leg press framework. Hold  
cable in place by setting in pulley grooves and bolting pulleys to frame.  
24  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Feed cable (64) through framework.  
Hold cable in place by setting in  
pulley grooves and bolting pulleys  
to frame.  
25  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
26  
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ASSEMBLY  
NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled.  
Before securing weight  
stack covers (25,26):  
1. Make sure to lightly  
lube the guide rods with  
the supplied lubrication.  
2. Place the weight stack  
plate numbers on the  
weight plates. Start at the  
bottom and work your  
way up. Sticker “10”  
should be placed on the  
weight plate guide rod  
assembly (50).  
27  
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EXPLODED VIEW  
28  
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IRONMAN FITNESS 600g LIMITED WARRANTY  
Residential Warranty  
Frame: Lifetime  
Parts: 90 Days  
Labor: None  
This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Ironman Fitness (“Ironman”) under the Ironman brand name. The war-  
ranty period to the original purchaser is listed above in the table.  
Ironman warrants that the Product you have purchased for use from Ironman or from an authorized Ironman reseller is free from defects in materials or workmanship under nor-  
mal use during the warranty period. Your sales receipt, showing the date of purchase of the Product, is your proof of purchase. This warranty only extends to you, the original  
purchaser. It is not transferable to anyone who subsequently purchases the Product from you. It excludes expendable parts (wear items). Wear items pertain to components that  
might need to be replaced due to normal wear and tear. These items vary per product but will include pedal straps, seats, grips, chains, bottom bracket assemblies, pads, etc.  
Please contact an Ironman customer service representative for specifics on wear items. This Limited Warranty becomes VALID ONLY if the product is purchased through an  
Ironman Fitness authorized dealer unless otherwise authorized by Ironman Fitness in writing.  
During the warranty period Ironman will repair or replace (at Ironman’s option) the product if it becomes defective, malfunctions, or otherwise fails to conform with this Limited  
Warranty under normal use. In repairing the Product, Ironman may replace defective parts, or at the option of Ironman, serviceable used parts that are equivalent to new parts in  
performance. All exchanged parts and Products replaced under this warranty will become the property of Ironman. Ironman reserves the right to change manufacturers of any  
part to cover any existing warranty.  
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product.  
To obtain warranty service, you must contact an Ironman authorized retailer, service technician or Ironman Fitness at our phone number located in this manual. Any parts deter-  
mined to be defective must be returned to Ironman to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and taxes, or any other charges  
associated with transportation of the parts or Product. In addition, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss during  
shipment. You must present Ironman with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasing or forgery of proof-of-purchase doc-  
uments will be cause to void this Limited Warranty.  
This warranty does not extend to any product not purchased from Ironman or from an authorized Ironman reseller. This Limited Warranty does not extend to any Product that has  
been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Ironman; (c) by modification of the Product  
or normal wear and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Ironman, or an authorized Ironman warranty service  
provider. Product on which the serial number has been defaced or removed is not eligible for warranty service. Should any Product submitted for warranty service be found ineli-  
gible, an estimate of repair cost will be furnished and the repair will be made if requested by you upon Ironman’s receipt of payment or acceptable arrangements for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, IRONMAN MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY  
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IRONMAN EXPRESSLY DISCLAIMS ALL WARRANTIES NOT  
STATED IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED  
WARRANTY. NEITHER IRONMAN NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME  
STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSE-  
QUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may  
also have other rights that may vary from state to state. This is the only expressed warranty applicable to Ironman-branded products. Ironman neither assumes nor authorizes any-  
one to assume for it any other express warranty.  
PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH IRONMAN FITNESS. PLEASE  
MAIL WARRANTY CARD TO:  
IRONMAN FITNESS, ATTN: WARRANTY DEPARTMENT, P.O. BOX 551239, DALLAS, TEXAS 75355-1239  
REGISTER YOUR PRODUCT ONLINE AT:  
WWW.IRONMANFITNESS.COM  
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Customer Service  
(800) 750-4766  
Ironman Fitness Products  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
Ironman and M-dot are registered trademarks of the World Triathlon Corp., used here by permission.  
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