04581740
Edition 2
December 2007
Insight IC-D and IC-M DC Electric Tool Controller
User Manual
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3.3 System Setup ............................................................................................................................................................................... 20
3.3.1 Passwords............................................................................................................................................................................................... 20
3.3.2 Set Date and Time............................................................................................................................................................................... 20
3.3.3 Job Number and CAN Address....................................................................................................................................................... 21
3.3.4 Other Functions ................................................................................................................................................................................... 21
3.4 Spindle Setup............................................................................................................................................................................... 21
3.4.1 Physical Attachment........................................................................................................................................................................... 21
3.4.2 Spindle Setup Screen......................................................................................................................................................................... 21
3.4.3 Autocal Function ................................................................................................................................................................................. 23
3.5 Serial Setup................................................................................................................................................................................... 23
3.5.1 Protocol................................................................................................................................................................................................... 23
3.5.2 Baud Rate ............................................................................................................................................................................................... 23
3.5.3 Parity ........................................................................................................................................................................................................ 23
3.5.4 Bits Per Character ................................................................................................................................................................................ 23
3.5.5 # of Stop Bits ......................................................................................................................................................................................... 23
3.5.6 Host Address ......................................................................................................................................................................................... 24
3.6 PC Connection............................................................................................................................................................................. 24
3.6.1 Ethernet Setup ..................................................................................................................................................................................... 24
3.6.2 Additional Communication Entries .............................................................................................................................................. 24
3.7 USB Storage Device Data Transfer........................................................................................................................................ 25
3.7.1 Insertion.................................................................................................................................................................................................. 25
3.7.2 Removal .................................................................................................................................................................................................. 25
3.8 PLUS Settings Screen................................................................................................................................................................. 25
4.1 Introduction.................................................................................................................................................................................. 26
4.2 Selecting a Configuration........................................................................................................................................................ 26
4.3 Monitoring Operation............................................................................................................................................................... 27
4.3.1 Torque and Angle Values.................................................................................................................................................................. 27
4.3.2 Colored Status Indicators ................................................................................................................................................................. 27
4.3.3 Gang Operations ................................................................................................................................................................................. 27
4.4 Message Area............................................................................................................................................................................... 28
4.5 Stats and PM Alarms.................................................................................................................................................................. 28
4.5.1 Stats Alarms........................................................................................................................................................................................... 28
4.5.2 Preventive Maintenance Alarms.................................................................................................................................................... 28
5.1 Statistics Menu ............................................................................................................................................................................ 29
5.1.1 Cycle Log ................................................................................................................................................................................................ 29
5.1.2 Spindle Statistics.................................................................................................................................................................................. 31
5.1.3 Stats Settings ........................................................................................................................................................................................ 32
5.1.4 Powerhead Stats.................................................................................................................................................................................. 32
6.1 Diagnostics Menu....................................................................................................................................................................... 34
6.1.1 System Test ............................................................................................................................................................................................ 34
6.1.2 Display Inputs....................................................................................................................................................................................... 35
6.1.3 Set Outputs............................................................................................................................................................................................ 35
6.1.4 Tool Test .................................................................................................................................................................................................. 36
6.2 Event Log....................................................................................................................................................................................... 37
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Default I/O Assignments............................................................................................................................................................................... 38
Inside the Cover................................................................................................................................................................................... 41
Side ......................................................................................................................................................................................................... 42
Event Code Table................................................................................................................................................................................. 43
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Section 1 – Introduction
The Insight IC-D and IC-M Fastening Systems are electronic tightening controllers that can be programmed to operate
Ingersoll Rand QE- and QM-series spindles, depending on the model, to perform repetitive fastening operations. The
spindles may be individual hand-held spindles, or several may be mounted together (called a powerhead) for manual
or automated assembly tasks. This manual addresses the Insight IC-D and IC-M control unit only; the spindles are
supplied with their own operating manuals. Although the IC-M has the same functionality as the IC-D, it does not have
a display screen and keypad, only a single line display. Many of programming functions for both units are done via
separate PC software. This programming is explained in the PC manual. It is not necessary to access the Insight’s interior
components, so they are not explained in this section. This manual provides information on how to install, setup,
program, operate, and troubleshoot your IC-D and IC-M controllers. The figure below shows the major elements of the
IC-D controller.
Main Menu Options
Graphics Display Screen
Numeric Keypad
Navigation Keypad
Figure 1 - Main Panel
1.1 Control Panel
Four menu buttons on the unit’s front panel provide access to all of the IC-D displays. You use the Navigation and
Numeric keypads to move through the IC-D screens and to enter data.
1.1.1 Navigation Keypad
The arrows on the navigation keypad (see graphic below) are used to navigate among the screen elements (buttons,
drop boxes, etc.). When you have navigated to a screen element it becomes highlighted with a border. Pressing the
Enter key on the navigation keypad (or the one on the numeric keypad) will activate the highlighted screen element.
(The action is similar to clicking on a screen button with a computer mouse.)
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Escape Key
Directional
Arrow Keys
Expand Key
Figure 2 - Directional Keypad
Enter Key
A screen element containing the Expand symbol indicates the element can be opened to reveal additional options.
Pressing the Expand key located in the center of the navigation keypad will open the element and display the options.
You can then use the arrow keys to move to the option you want, and then select that option by pressing Enter. The
Escape key on the navigation keypad can be used to cancel certain operations.
1.1.2 Numeric Keypad
If you have navigated to a screen element that requires data entry (a data entry box), you will use the numeric keypad
to enter numbers.
The Backspace Key
The Enter Key
Figure 3 - Numeric Keypad
Most of the data entry boxes are for entering numeric data only. Simply enter a numeric value directly from the
keyboard. If you make a mistake, press the backspace key to delete the number, or the ESC key to restore the prior
value. When the correct number is displayed, press the Enter key to enter the value.
1.1.3 Screen Layout
The Graphics Display Screen has two distinct sections or regions, as shown in the graphic below.
Figure 4 - Graphics Display Screen
Screen Element
Header
Description
The Header shows the Insight’s current menu, the date and the time.
The Main Window displays all the sub-menus, parameter selection and data entry fields.
Main Window
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1.1.4 Screen Elements
All the different screens that can appear on the Insight IC-D display have certain design elements in common. These
design elements, called screen elements, are shown in the graphics below.
In actual operation, you use the arrow keys on the Navigational keypad to navigate the cursor to the individual screen
elements. A yellow border around the screen element indicates that the cursor is located at that screen element.
Button
Data Entry Box
Drop Box
Radio Button
Check Box
Dispaly Boxes
Figure 5 - Screen Elements
Screen Element
Button
Description
Icon
To click on a button, navigate to it with the arrow keys and press the Enter
key. Yellow highlighting around a box indicates that it has been selected.
Drop boxes are indicated by the Expand symbol. To open a drop box,
navigate to it with the arrow keys and press the Expand key.
Drop Box
Navigate to a data entry box with the arrow keys and then use the numeric
keypad to enter a value. Press the Enter key to place that value in the data
entry box. Pressing ESC before Enter resets the prior value.
Data Entry Box
Navigate to a check box or radio button using the arrow keys. Press the
Enter key to check or uncheck the box.
Check Box / Radio Button
Display Box
Display boxes may contain view-only or editable information. Use the arrow
keys to scroll up/down and left/right.
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1.1.5 Using Menus and Screens
1. Push the corresponding button to select the menu section you want to view. There are four sets of menu screens
from which you can select. The selection buttons for these four menus are located above the display screen in the
upper part of the front panel.
Run
The Run screen displays fastening data (torque and angle after each fastening operation.
Statistics
The Statistics menu displays raw fastening data as well as statistical analyses. Statistics consists of
four sub-menus. The first sub-menu, Cycle Log allows viewing of previously recorded tightening
data. Other sub-menus include Spindle Stats, Powerhead Stats, and Stats Settings, which provides
general statistics parameters.
Setup
The Setup menu programs the fastening strategy. The five sub-menus on Setup include a Quick
Setup feature that allows rapid programming of standard strategies, while System Setup contains
settings for general parameters such as date and time. Setup also controls numerous basic system
parameters, such as the Spindle Setup sub-menu, which is used to select spindle parameters, and
Serial Setup and Ethernet Setup, which are used to set the respective port parameters. The PLUS
Settings submenu will be available for those customers using the PLUS communications protocol.
Diagnostics
The Diagnostics menu controls Insight’s self-diagnosis programs. Insight continually looks for
operating problems or component failures. It alerts the operator to problems with the spindles or with
the controller electronics, and can even suggest root causes and corrective action.
2. To choose a sub-menu from a selected menu, use the cursor (arrow) keys to highlight (select) a sub-menu item and
then press the Enter key to start that item. You can also select the sub-menu by pressing the number associated
with that menu. There are up to five sub-menu options for each menu type.
3. To enter numeric data into a field, simply highlight the desired onscreen element, use the numeric keypad to enter
numbers and press the Enter key.
1.2 System Options
1.2.1 Field Bus
Your system may come equipped with a fieldbus slave card. The field buses allow the Insight unit to communicate with
other devices across a network. Supported cards are:
• Profibus
• DeviceNet
• Modbus RTU
• Interbus S
• Ethernet IP/Modbus TCP
1.2.2 Expanded I/O
The base unit is equipped with eight discrete inputs and eight outputs for connection to peripheral devices. The Insight
accommodates an optional remote I/O board with an additional 16 inputs and 16 outputs, totaling 24 inputs and 24
outputs. The input/output functions are fully assignable and programmable using ICS Software.
1.2.3 Cabinet Mounting
The Insight comes standard with wall-mounting brackets. An optional cabinet-mounting bracket is available that allows
the heat-sink fins to extend out of the back of the cabinet. Use the bracket as a template to cut a hole through the back
of the cabinet in the position where you wish to place the unit. Install the cabinet mounting bracket after first removing
the wall-mounting brackets from the unit.
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Section 2 – Installation
2.1 Mounting
Bolt the Insight controller enclosure to a suitable rigid surface near the assembly area using the mounting brackets on
the back of the enclosure. See the drawings below for dimensions, information on bracket hole spacing, recommended
mounting bolts, door opening clearances, and other mounting information.
Make sure the mounting is stable, secure, and level.
ADVERTISSEMENT
Attach the Insight enclosure to a structure capable of safely supporting its total weight. Failure to follow
installation instructions properly can result in structure collapse and personal injury.
Figure 6 - Front Dimensional Drawing
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Figure 7 - Side and Back Dimensional Drawings
2.2 Electrical Connection
Make sure the Main Power Switch is in the Off position.
Insight controllers are available with various power cord options. Some options include a pigtail power cable, and the
user must supply the correct power cord connector. Review the electrical circuit information on the Insight’s label (on
the right-side panel) and in the safety information manual. Verify that your electrical circuit meets the Insight’s power
requirements and circuit breaker ratings. Plug the AC power cord into an appropriate receptacle.
ADVERTISSEMENT
It is the user’s responsibility to ensure that the Insight controller is installed and wired by a qualified electrician.
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2.3 Attaching Peripheral I/O Devices
To remove the I/O cover, first remove the retaining screw on the right-hand side of the cover, and then press in the
locking tab below the screw and lift up the cover.
Serial Port
Optional Fieldbus
Rotary Switches
(CA2 Address)
Termination Resistor Switch
USB Port
Powerhead Synchronization Bus
Ethernet Port
Optional Inputs/Outputs
Base Inputs/Outputs
24V DC
Base Inputs/Outputs
Figure 8 - Peripheral Port Layout
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2.3.1 Activating an Input
All input signals operate at 24VDC. The Return for the 24V signal must be connected to COM IN for each input bank. It is
recommended that you use the internal 24VDC located at the terminals marked 24VDC OUT +/-. Switch the 24VDC back
to the desired input signal (FORWARD, REVERSE, FREE SPEED, etc.).
To use the internal 24VDC, you must connect a jumper wire from 24VDC OUT (-) to COM IN of each input bank. To
activate an input you would then provide a contact closure between the desired inputs signals and 24VDC OUT (+).You
can daisy chain the COM IN signal to the next input terminal bank as shown in the Input Signal drawing.
Figure 9 - Input Signal Drawing
2.3.2 Receiving an Output
All output signals operate at 24VDC. The 24V signal and its return must be connected to the terminal blocks labeled +/-
24VDC EXT on each output connector bank. It is recommended that you use an external 24VDC supply. The output
signals will be switched back to you from the appropriate output signal (ACCEPT, REJECT, HIGH TORQUE, etc.). See the
Output Signal drawing. You can daisy chain the +/- 24VDC to the next output bank.
Figure 10 - Output Signal Drawing
2.3.3 Default Assignments of I/O
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2.3.4 PLC Connection and Setup
NOTE: All connections to a PLC are made via the Insight’s terminal blocks, except data collection. Data collection is
done via the serial Fieldbus and/or Ethernet ports. For data collection, follow the procedures for setup via the serial or
Ethernet port. To connect a PLC to the terminal blocks, see the procedure above.
Through the terminal blocks, a PLC can send and receive a variety of outputs to and from the Insight controller. It is
important to always use a shielded cable for all PLC signals to the Insight controller, and the shield should only be
terminated at the controller end. All inputs and outputs are activated/received in the same way, as discussed above.
2.3.5 Configuration Switch Connection and Setup
1. Connect the configuration switch to the Insight controller’s terminal blocks and Connect Config 1 wire to the input
assigned to Behavior Config 1, and so forth through Config 8.
NOTE: The Behavior (i.e., the assignment of function) for inputs and outputs is accomplished through the ICS software.
2. Attach a spindle to the Insight controller and turn the controller On using power switch on the front panel.
3. Go to the Setup menu and the Spindle Setup sub-menu screen.
4. If your configuration switch has more than eight positions, select External Binary from the Config Select drop box. If
your socket tray has eight or fewer positions, select External Discrete from the Config Select drop box.
How to Test a Configuration Switch
1. After you have connected and setup the configuration switch, go to the Diagnostics menu and the Discrete Inputs
sub-menu screen.
2. As you activate each position on the configuration switch you should see the appropriate indicator light up on
the screen, indicating activity on the configuration lines. (Note: If you selected External Binary in the Config Select
drop box on the Setup menu’s Spindle Setup screen, then the first four configuration lines will indicate the binary
encoded number for the configuration selection, with 0000 indicating configuration 1 is selected.)
2.3.6 Light Box Connection and Setup
1. Locate the active wire colors for light boxes.
2. Connect the light box to the Insight controller’s terminal blocks on the controller’s left side with the appropriate
accessory cable.
3. Ensure a spindle is attached to the Insight controller and turn it on using the controller’s power switch.
In a standard setup, the colored lamps indicate the following:
Red
Green
Yellow
Torque Hi and/or Angle Hi.
Accept output.
Torque Lo and/or Angle Lo.
2.4 Attaching Other Peripheral Devices
2.4.1 Printer Connections and Setup
NOTE: The Insight supports serial printers for printing E.O.R. (End of Run) data and labels.
To Print E.O.R Data:
1. Connect your serial printer via a standard 9-pin serial cable to the serial port located on the left side of the Insight
controller labeled I0I0I.
2. On the Setup menu’s Serial Setup sub-menu screen, select EOR Data Out from the Protocol drop box.
3. Check that the settings for Baud Rate, Parity, Bits Per Character, and # of Stop Bits match those settings on the
serial printer. Change the settings as necessary.
4. Turn on the printer and make sure it is on line.
5. Run a tightening and ensure that the tightening result is printed.
To Print Labels:
1. Connect your serial printer via a standard 9-pin serial cable to the serial port located on the left side of the Insight
controller labeled I0I0I.
2. FTP the Status.txt file into lbl folder of the controller. This Status file contains information relative to printer initiali-
zation and application specific settings.
3. FTP the Body.txt file into lbl folder of the controller. This Body file will be used solely for defining the contents and
format of the label/report that will be printed.
4. Reboot the controller.
5. Turn on the printer and make sure it is on line.
6. Run a tightening and ensure that the label is printed.
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2.4.2 Bar Code Connection and Setup
Description
The bar code function allows the Insight IC controller to be connected to any serial ASCII bar code scanner or Ethernet
bar code scanner. Each spindle can be equipped with its own scanner or, in the case of a powerhead, one scanner can
be assigned to the powerhead. The bar code function has two main operating modes, Passive and Active. The choice of
bar code mode, along with all bar code operational settings, is made in the PC software. See the ICS software manual
for more information on selecting this option.
Passive Bar Code Mode
In this mode bar code data is attached to EOR data and stored in the cycle log, but Configurations are not selected via
the bar code scan data.
Active Bar Code Mode
In this mode Configurations are selected via the bar code scan data. The scan data is also attached to the EOR data. To
setup the controller for bar code operation, follow the directions below.
Bar Code Operation
When the bar code function is activated for a spindle, wherever the cycle data is sent (either Fieldbus, cycle log report,
EOR data or host data out), the bar code data is sent with it. Upon bootup, if a cycle is run before a barcode is scanned
then the bar code data is recorded as “No Bcode”. When a barcode is scanned and is the valid length, then the scan data
is recorded to all subsequent cycles until a new scan is initiated. If an invalid barcode is scanned, then “Invalid BC”is
recorded as the scan data.
Bar Code Compatibility With Other Functions
Gang Count
Bar code operation functions fully with gang count. The scan data is attached to all cycles in the gang count. If Disable
tool until scan is selected via programming in the ICS software, the tool is disabled once the gang or assembly (see
Auto Increment) is complete. If a gang count needs to be reset, this must be performed through the Gang Reset Input
or the Run Main screen. On the Run Main screen, press 0 (zero) and then Enter. A re-scan of a part does not reset the
gang count.
Auto Increment
Auto increment operation functions fully when Disable tool until scan has been selected. In all cases both bar code
and auto increment will operate together. One bar code scan allows all Configurations in auto increment to operate
when in active mode. The scan should be set up to select the first Configuration in the auto increment chain.
Powerhead
For the barcode function to be used with a powerhead, the powerhead must be created first. Once the powerhead
has been created, set up bar code operation for spindle number 1 in the powerhead. The scan data is not added to all
spindles in the powerhead, only the lead.
2.5 E-Stop Connection
The Emergency Stop (E-stop) feature allows for a rapid spindle shutdown (by the spindle user) in an emergency
situation.
An emergency stop switch may be wired to the connectors provided at the bottom of the connector panel. An E-stop
for a single unit is connected to the controller’s internal 24V power supply. When multiple controllers are wired together
in a multiple-Configuration cabinet, an external power supply is used to run the E-stop so that the power for the entire
system is shut off when the E-stop is pressed.
E-stop is implemented via the Emergency Stop relay. The relay is normally energized. De-energizing it initiates E-stop.
The relay has two outputs: 1, 24 VDC which is used by the Motor Controller Electronics (MCE) for controlling other relays
that allow AC input voltage to be routed to the spindle’s bus voltage rectifier and 2, a voltage signal that is routed to the
MCEs Control board processor to indicate that an emergency stop has occurred.
The E-stop relay coil terminals (+) and (-) are routed to jumper JP21 behind the I/O panel door. JP21 also has the
module’s internal 24 VDC power supply routed to it. The relay is energized by supply 24 VDC to the coil terminals at
JP21. The 24 VDC can be supplied by an external power supply or the internal 24-volt power supply.
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2.5.1 Single Spindle Operation
If the E-stop is being used, JP21 pin 2 (relay coil (-)) is routed to one contact of a remote (normally closed) SPST palm
button switch (PBS). The switch’s other contact is routed back to JP21 pin 4. JP21 pin 1 remains connected to JP21 pin
3. If an emergency occurs the spindle operator can depress the switch and the relay coil’s low side voltage path will be
interrupted. The E-stop can also be implemented by routing JP21 pins 1 and 3 to the remote switch. In this case, the
relay coil’s high side would be interrupted (JP21 pin 2 would have to be connected to JP21 pin 4).
JP21
Coil (+)
Coil (-)
1
2
Int 24V (+)
3
4
Int 24V Com
Figure 11 - E-Stop Connection, Single Spindle
2.5.2 Multi-Spindle Operation
If an E-stop is being used, an external 24-volt power supply is used to energize each of the module’s Emergency Stop
relays. Depressing the PBS (Palm Button Switch) now interrupts the current flow to the E-stop relay on all modules.
NOTE: Each relay coil requires 25 mA (nominal) of power supply current.
Module 1
JP21
24V
Power Supply
(+) (-)
1
2
3
4
PBS
Module 2
JP21
1
2
3
4
Module n
JP21
1
2
3
4
Figure 12 - E-Stop Connection, Multi-Spindle
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2.5.3 E-Stop Not Present
If E-stop is not being used, the E-stop relay must still be energized to permit normal operation. This is accomplished by
connecting JP21 pin 1 to JP21 pin 3 and JP21 pin 2 to JP21 pin 4. This allows the module’s internal 24 VDC to energize
the relay. The wiring is the same regardless of single or multi-spindle operation.
JP21
Coil (+)
1
2
3
4
Coil (-)
Int 24V (+)
Int 24V Com
Figure 13 - E-Stop Not Present
2.6 Making Network Connections
2.6.1 Ethernet Connection
An Ethernet port can be found on the connector panel of the Insight unit. This port can be used to connect a PC to
the unit so that programming changes can be made. When the PC is connected, this Ethernet connection can also be
programmed to send data strings at the end of every tightening.
For changing local Ethernet settings on the unit, go to the Setup menu’s Ethernet Setup sub-menu screen. On that
screen, you can check that the settings for IP Address, Subnet Mask, and Gateway are correct. You can also turn
Dynamic Host Communications Protocol (DHCP) On or Off on this screen. When DHCP is turned On, it allows the
network server to set IP addresses for this unit.
2.6.2 Computer Connection and Setup via the Ethernet Port
NOTE: To connect a computer to the Insight controller you need the ICS Software.
1. Connect the controller to the PC via an Ethernet crossover cable.
2. On the Setup menu’s Ethernet Settings sub-menu screen, check that the settings for IP Address, Subnet Mask,
and Gateway are correct.
3. If any settings need to be changed, press Enter on the Settings button to reach the Ethernet settings screen and
make all required changes.
NOTE: The system must be re-booted before Ethernet set-up changes take effect.
2.6.3 Fieldbus Card Connection
If equipped with the available optional card, the Insight can connect to a fieldbus. Determine which, if any, of these
Fieldbus cards is installed in your system.
If you have DeviceNet attached, use the following table to arrange your Fieldbus connectors:
Pluggable
Connector Terminal
Screw
Description
1
2
3
4
5
1
2
3
4
5
V-
CAN_L
SHIELD
CAN_H
V+
If you are using any other Fieldbus card then simply plug the appropriate connector to the Insight unit.
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2.7 Powerhead Setup
A group of Insight units synchronized together to perform a multiple bolt tightening task is called a Powerhead. If you
are arranging a series of Insight controllers together in this way, you must link them in a “daisy chain”fashion to create a
Powerhead Synchronization Bus. These can comprise up to 40 Insight controllers. You must also set each controller’s
two rotary address switches depending on its location in the chain.
1. On the first Insight controller in the powerhead, the top rotary switch must be set to 0, while the bottom switch is
set to 1.
2. Connect a powerhead synchronization cable to the bottom
powerhead connector on the first controller.
3. Connect the other end of the same cable to the top powerhead connector on the second unit in the chain.
4. On the second controller, set the top rotary switch on the second unit to 0, with the bottom switch set to 2.
5. Continue using this same pattern of cabling and rotary settings up to 40 units.
NOTE: The top rotary switch is set to 1 for units 10-19, 2 for units 20-29, 3 for units 30-39, and 4 for unit 40.
6. Set the terminal block for the first and last units in the chain to 1 On and 2 Off,.as shown below.
NOTE: All other units in the powerhead should be set to 1 Off and 2 Off.
2.8 Initial Startup
Before starting the Insight for the first time, you must go through the following checklist and verify that all of the steps
have been completed. If in doubt about any aspect of this checklist, contact Ingersoll Rand.
The Insight controller enclosure is vertical, level, and securely mounted.
Ensure that the spindle is attached, and that the spindle cable connector is locked down.
If the Insight is equipped for attaching external devices (printers, computers, etc.), the proper devices have been
attached to the appropriate ports in the connector panel (located on the controller’s left side).
The AC power cord is plugged into a properly rated electrical circuit.
2.8.1 Startup Procedures
Once the above checklist is verified, you are ready to power-up the Insight Fastening System.
1. Turn the Insight Circuit Breaker Switch to Off.
2. Ensure the unit is plugged into the appropriate power outlet: 120V, 16A or 230V, 8A; 50-60Hz.
3. Ensure the GFI (A) (Ground Fault Interrupt) is switched to the On (up) position.
•
Switch the Insight Circuit Breaker (B) switch up to the On position. This switch sends power to the internal Mo-
tor Controller Electronics, the graphics display, the keypads, and to the spindle(s) or powerhead.
Figure 14 - GFI (A) and Circuit Breaker (B)
4. After approximately 130 seconds, the Run Main screen is displayed on the graphics display panel, indicating the
startup was successful and the Insight IC is ready to operate.
•
•
If you need to turn the entire Insight system on or off use the Circuit Breaker Switch.
After powering down, wait at least five seconds before powering up again.
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Section 3 – Programming the IC-D
3.1 Setup Menu
The Setup menu and its sub-menus are used to program tightening strategies and to set a broad variety of important
system parameters. Basic tightening strategies are created in the Setup menu. In addition to strategies, you can
use the Setup menu to set many basic system parameters, such as time, display language, measurement units,
and communications protocols. The Setup menu is also used to create passwords for controlling access to Insight’s
software and data records. There are five different sub-menus under the Setup menu: 1. Quick Setup, 2. System
Setup, 3. Spindle Setup, 4. Serial Setup, 5. Ethernet Setup, and 6. PLUS Setup (provided user is using the PLUS
communications protocol). The following sections covers each of these sub-menus in detail.
Figure 15 - Setup Menu
3.2 Quick Setup Procedure
3.2.1 Select Language
The first step in programming the Insight to operate for your requirements, is to select the language that is used in the
graphical display. Language is selected by going to the Setup menu’s System Setup screen. The Language parameter
is the eighth item listed on this screen. Push the expand button to select the language you wish to use while operating
the Insight IC-D. The default language is English.
Figure 16 - Language Selection
3.2.2 Quick Setup Programming
This menu screen is used to get you up and running quickly. Single-step torque control and angle control fastening
strategies can be set up from this screen. Only basic fastening parameters are displayed with this screen. If a more
complex, multi-step strategy or other strategies are needed--such as yield or drag torque--they can be programmed
through the ICS software. Only the first eight Configurations can be viewed and programmed from the controller. The
ICS software allows you set up a maximum of 256 Configurations.
The Quick Setup screen allows you to set key parameters for your tightening strategy. You may pre-program up to
eight separate tightening operations. These are called Configurations. The parameters displayed on the screen vary,
depending upon the fastening strategy selected.
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Figure 17 - Quick Setup Screen
To complete the parameters in the Quick Setup sub-menu:
1. Press the Setup menu button, then press Enter to choose the first sub-menu, Quick Setup.
2. Use the arrow keys to move to one of the eight lines representing Configurations 1 through 8.
3. Press Enter to bring up the Step 2, the first of two data entry screens used for setting up a Configuration.
4. Move to the Strategy parameter and select either Torque Control or Angle Control.
5. Select a direction CW (Clockwise) or CCW (Counter-clockwise).
6. Move to the next parameter on the screen and choose Torque Units: Nm, Ft-lbs, In-lbs, Kg-m, or dN.
7. Choose the button with the right arrow and press Enter to move to the second page of the Configuration setup process.
8. Using the numeric keypad, enter the desired target value for your fastening operation into the Torque Target or
Angle Target data entry box, depending on which of the two strategies you selected for a particular Configuration.
9. The Insight software automatically assigns values within target limits to the other torque or angle control
parameters displayed on this screen. If you want to edit any of these values, navigate to the data entry box and
enter a new value using the numeric keypad. These parameters include:
Torque High Limit The maximum acceptable torque value for a fastening.
Torque Low Limit The maximum acceptable torque value for a fastening.
Angle High Limit The maximum acceptable angle through which the fastener may turn.
Angle Low Limit
Torque Threshold
Free Speed
The minimum angle through which the fastener must turn.
The torque required to seat components in the joint; also the torque point
at which angle begins to be measured.
The maximum % speed the spindle can turn during fastening.
The point during the final stage of tightening at which the spindle shifts to
a lower speed to improve accuracy.
Shiftdown Point
Shiftdown Speed The spindle % speed during the shiftdown phase.
10. If the assembly requires that multiple bolts are fastened in sequence, enter a Gang Count in the applicable data
entry box. See below for more information on Gang Count.
11. If you wish to setup the Insight to move through a specific sequence of fastening Configurations, use the Auto
Increment parameter. Enter the number of the Configuration you wish the Insight to use upon completion of the
current Configuration. See below for more information on Auto Increment.
12. Enter an Increment Reset parameter to indicate which Configuration the Insight should use after a Configuration
Reset Signal is received.
13. After you have completed entering all the parameters for your Configuration,
you must go to the Save button and hit Enter to store the settings you just
entered.
Save Button
Gang Count
Some assemblies have multiple bolts that must be fastened in sequence (called a “Gang”). For example, if you have a
four-bolt assembly you can set the Gang Count to 4. The controller then keeps track of each fastening and, when all four
fastenings have been completed within specification, a “Gang Complete”message appears on the display screen.
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If the Gang Count is successfully completed, in addition to displaying “Gang Complete”on the screen, the controller
provides a gang complete output signal on the spindle’s I/O connector. There are two ways to reset the Gang Count.
1. Use the dedicated reset palm switch on the Gang Reset Input.
2. While on the Run Main screen, press 0 (zero) and then the Enter key to reset the Gang Count for the spindle.
Auto Increment
Auto Increment allows the Insight to move through a specific sequence of fastening Configurations. For example, if
you have programmed six different Configurations numbered 1 – 6, you can instruct the Insight to perform fastening
in the sequence 1-4-6 and 2-3-5. By using this parameter to tell the Insight which Configuration to go to next, the
system continues to step through all programmed Configurations in the Auto Increment chain. The Increment Reset
parameter tells the Insight which Configuration to use when the Configuration Reset Input is activated.
NOTE: The present Configuration must be completed successfully and the spindle trigger released before the next
Configuration in the chain is selected.
3.2.3 Start Mode and Config Select
The final two steps in the quick setup procedure are done on the Spindle Setup screen, where you must set the Start
Mode and Config Select parameters before you begin to operate the Insight controller. For information on setting
these parameters, see Spindle Setup Screen on page 23.
3.3 System Setup
3.3.1 Passwords
When your Insight IC-D is first booted up, it is unlocked, allowing full read and write access. This means that there is no
password protection in place when the system is first booted up. The default password is 1111.
To begin using the password:
1. Go the Setup menu’s System Setup screen, and scroll down with the arrow keys until you reach the Password
Logout button at the bottom of the screen.
2. Press the Enter key to logout.
3. Return to the System Setup screen and notice that Password Logout button has become Password Login.
4. Press the Enter key to login.
5. When password request popup appears, enter the default password, 1111.
6. Move to the Change Password screen and press Enter to set a new password for the Insight controller.
7. Enter the current password on the popup screen that appears and press Enter.
8. Enter a new 4-digit password twice in the data enter boxes provided.
9. Hit Enter again to set the new password.
10. Go to the Password Timer parameter on the System Setup screen to change the delay after which password
protection takes effect. The available increments are 30 sec, 1 min, 2 min, 5 min, 15 min, and 1 hr.
NOTE: Except when the Password Timer parameter is set to “Off,”a Password login is always required after reboot, even
if the password timer increment period has not passed.
3.3.2 Set Date and Time
The Date and Time parameters found on the System Setup screen include Time Set, Time Mode, Date Set, Time
Zone, and Date Format. The time is shown in 24-hour clock format.
To set Date and Time parameters:
1. Go to the System Setup screen and move to the Time Mode parameter.
2. Choose either Manual or Auto (NTP). NTP = Network Time Protocol
NOTE: If you choose Auto (NTP), the Insight controller has its time setting synchronized through the network time
protocol on an Ethernet network upon boot up, The Time Set parameter is not available if NTP is selected.
3. If you select Manual in the Time Mode parameter, go to the Time Set parameter and enter the correct time for
your location, and skip to step 5.
4. If you entered Auto (NTP) in the Time Mode parameter, go to the Time Zone parameter and select the correct
GMT (Greenwich Mean Time) +/- hours for your location.
5. Move to the Date Format parameter to set the format as either MM/DD/YY or DD/MM/YY.
6. Finally, move to the Date Set parameter and enter the current date in the format you selected.
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3.3.3 Job Number and CAN Address
The Job Number and CAN (Controller Area Network) Address parameters found at the top of the System Setup
screen are used to set a Location ID for a particular Insight controller. The Location ID is used as a unique identifier for
each unit on the network.
The Job Number is a 4-digit entry that represents a location on the assembly line. Each standalone Insight controller
has a unique job number. However, when controllers are arranged in a powerhead, each unit in the powerhead shares
the same job number.
The CAN Address reflects whatever has been physically set on the unit’s rotary address switches. It should always read
0 (zero) for a single spindle operation. If it does not read zero, physically move the rotary switches on the unit until
they are set at 0.You cannot make a change to the CAN Address parameter on the System Setup screen itself. For a
powerhead setup, the CAN Address must reflect the Insight controller’s position in the powerhead. See Powerhead
Setup on section 2.7 for more information on setting the CAN Address using the unit’s rotary switches.
3.3.4 Other Functions
The System Setup screen contains two other functions. The first function consists of two buttons that allow you to
adjust the contrast of the display screen on the Insight controller up or down. The second function allows you to view
version numbers of the various software components.
3.3.4.1 Contrast
Contrast Up
Move to the top button and press Enter to adjust the contrast of the screen up.
Move to the bottom button and press Enter to adjust the contrast of the screen up.
3.3.4.2 Software Version Numbers
Contrast Down
1. Move to the right-pointing arrow key on System Setup and press Enter to go to Step 2 of the screen.
Figure 18 - System Setup, Step 2
2. Press Enter to return to the Step 1 portion of the System Setup screen.
3.4 Spindle Setup
3.4.1 Physical Attachment
Attach your Ingersoll Rand QE- or QM-series spindles (or powerheads) on the front of the Insight enclosure. At the end
of each spindle’s cable is a twist-to-lock multi-pin connector. Plug the spindle into the connector and lock it in place.
If no spindle is present, when the unit is powered up, no power is delivered to the empty connector. This is a safety feature.
The Insight interprets the lack of a spindle as a spindle with a possible ground fault, and does not energize that circuit. To add
a spindle at a later time, first turn off the Main Power Switch. Next, connect the spindle, wait five seconds, and turn it back on.
NOTE: Never connect a spindle to the Insight Controller with the power switch ON.
3.4.2 Spindle Setup Screen
Notice that the connected spindle’s model number is shown on the Spindle Setup screen, just below the header. The
screen contains ten different spindle parameters that can be set. It also contains two buttons that allow you to return
the Transducer Range and the Angle Constant values to the original factory-calibrated settings.
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Figure 19 - Spindle Setup Screen
The first parameter, Transducer Range (TR), allows you to enter a desired TR value in Nm to calibrate the torque output
of the connected spindle.
The second parameter is Angle Constant. This is where you set a value to calibrate the angle output of the spindle.
Config Selection is the parameter where you choose the mode for Configuration selection. The options available from the
drop box list for this parameter are Internal, External Discrete, External Binary, and External Ethernet. These selections
relate to the Configurations you programmed on the Quick Setup screen, or in the ICS software. If you are using 24 or fewer
Configurations and selecting Configurations via the inputs at the side of the Controller, then select External Discrete. With
more than 24 Configurations in use, you must select External Binary. When you select Internal, a drop box is activated on
the Run screen. This drop box allows you to choose any programmed Configuration available for the spindle connected.
Select External Ethernet if an external network device (PLC) will be providing the Configuration selection.
The fourth parameter on the Spindle Setup screen is Spindle Operation. This is where you select the method by
which the spindle receives a start signal. You can change your Insight Controller from handheld operation (spindle
trigger) to machine mount (or fixtured) mode. A fixtured spindle (or machine spindle) is one that receives the external
start or throttle signal remotely through the Insight’s I/O connector on the left-side of the controller. To change from a
handheld spindle to a fixtured spindle, select Machine Mount from the Spindle Operation drop box. To switch back to
handheld mode, select Handheld Spindle from this drop box
The fifth parameter available on the Spindle Setup screen is Start Mode. This parameter does not apply unless Machine
Mount was selected under the Spindle Operation parameter. Under machine mount operations, this parameter
determines the type of signal that is used to start the spindle:
When Throttle is selected the signal mirrors the signal sent out in hand-held tightening where the operator must
completely depress the spindle’s trigger to send a start signal. In other words, the signal must be maintained for the
entire length of the tightening for the cycle to work properly.
Pulse indicates a momentary external signal, which starts the spindle and it runs the spindle until it times out or
until the required torque or angle is reached.
Dual requires two switch closures--free speed and safety latch. This applies to spindles that require the operator to
activate two switches within a 2-second interval to ensure his hands are safely away from the machinery. If either
input is not energized within the 2-second interval, the spindle does not operate.
The next two parameters, Tube Nut and Tool Switch are used together to determine the operation of the handheld
spindles. The switch is located in the momentary spring return position of the spindle’s reverse ring. It remains in the
activated position only while the user holds it there. Upon release the ring returns to the forward or home position. To
program an attached handheld spindle:
1. Change the Tube Nut parameter from Disable to Enable.
2. Set the Tool Switch parameter to Disable, Tube Nut 1, Tube Nut 2, Gang Advance, Gang Reset, Config Reset, or Tube
Nut 3.
With Tool Switch set to Disable and the Tube Nut Enable, the reverse position of the ring functions as the tube nut
reverse just as it does for a normal reverse operation. When the switch is put in the reverse position and the trigger
is pressed, the spindle shall operate in reverse until the tube nut head returns to the open position. The momentary
position has no functionality in this Configuration.
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When Tube Nut 1 is selected, the spindle operates in tube nut reverse when the momentary position of the
switch is activated. No trigger press is necessary to operate the spindle in tube nut reverse in this mode. When the
momentary switch is released, the spindle stops, and it is then ready for forward operation.
When Tube Nut 2 is selected, tube nut reverse requires the activation of both the momentary switch and the
trigger. In other words, this mode requires 2-handed operation by the user. If the trigger is released and the
momentary switch is not released, the spindle remains ready to operate in tube nut reverse with the press of the
trigger. If the momentary switch is released but the trigger is not, the spindle remains stopped until the trigger
is also pressed. When both the momentary switch and the trigger are released, the spindle returns to forward
operation and is ready to accept a trigger press for running forward.
When Gang Advance is selected and momentary position of the switch is activated, the gang count is incremented
by 1 for the failed cycle.
When Gang Reset is selected and momentary position of the switch is activated, the gang count is reset 1.
When Config Reset is selected and momentary position of the switch is activated, the configuration is reset to the
configuration programmed in the engage step of “Reset to”.
When Tube Nut 3 is selected, the spindle operates in tube nut reverse when the momentary position of the switch
is reverse direction and trigger is pulled.
The final parameter that you can set on this screen is TactAlert. This parameter is set to either Disable or Enable.
When set to Enable, the spindle vibrates at the end of a failed cycle.
To reset the Transducer Range (TR) or Angle Scale Constant (ASC) back to their factory-set values, choose the
appropriate button from the right side of the Spindle Setup screen and press Enter.
TR reset
To reset the Transducer Range (TR) or Angle Scale Constant
(ASC) back to their factory-set values, choose the appropriate
button from the right side of the Spindle Setup screen and
press Enter.
ASC reset
3.4.3 Autocal Function
Autocal or Auto calibration allows you to calibrate the Transducer Range (TR) for Insight spindles using an
Ingersoll Rand ETA series external torque transducer. You can set up Autocal by connecting a PC to the controller
through the Ethernet port, and connecting the ETA to the PC via its serial port. The data received from the ETA during a
series of cycles helps to refine the TR value.
3.5 Serial Setup
On the Setup menu’s Serial Settings sub-menu screen, you can select the serial communications parameters assigned
to the serial port. These parameters are set based on the communications requirements of the serial device that is being
connected to the Insight controller.
3.5.1 Protocol
This parameter sets the communications protocol. Use the dropdown list in Protocol parameter to set it to None or
E.O.R. Data Out. Other protocols are available through the ICS software. If one of these protocols is selected then the
dropbox becomes disabled and will display the protocol selected. Only the ICS software can change the protocol once
the dropbox has been disabled.
3.5.2 Baud Rate
This sets the speed of communications for the serial port. Select a Baud Rate from the dropdown list in the range 1,200
to 115,200.
3.5.3 Parity
Select the Parity for the serial connection to None, Odd, or Even from the drop box list.
3.5.4 Bits Per Character
Use the dropdown list to set the Bits Per Character parameter to 7 or 8.
3.5.5 # of Stop Bits
The # of Stop Bits for serial port communications is set to indicate 1 or 2 stop bits with the dropdown list found in this
parameter.
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3.5.6 Host Address
The Host Address is only used when Host Data Out has been selected in the Protocol parameter.
For more information on applying the Serial Setup screen to particular devises, see section 2.4.1 Printer Connections
3.6 PC Connection
When a PC is connected to the Insight controller via the Ethernet, the Setup menu’s Ethernet Setup sub-menu screen
must be correctly programmed to allow the Insight controller to communicate with the PC.
3.6.1 Ethernet Setup
1. When you select Ethernet Setup from the Setup menu, the screen shows the present Ethernet settings.
Figure 20 - Ethernet Setup, Present Settings
2. To make changes to the present settings, press the Enter key to access the screen that allows data entry of the
Ethernet parameters.
Figure 21 - Ethernet Setup, Change Settings
3. Once on the data entry screen, make any necessary changes to the IP Address, Subnet, Gateway, Sys Port #, ICS
Port #, and NTP Address. You can also turn Dynamic Host Communications Protocol (DHCP) On or Off on this
screen. When DHCP is turned On, it allows the network server to set IP addresses for this unit.
NOTE: Sys Port # sets the port number used to send the EOR data if requested on Ethernet. ICS Port # sets the port
number used to send and receive data to and from the ICS software. In most cases this should be left to the default
value of 50001.
NOTE: Ethernet changes do not go into effect until the controller is rebooted.
3.6.2 Additional Communication Entries
Remember that the Job Number and CAN Address on the System Setup screen must be correctly set to allow a PC to
communicate with the Insight controller. See Section 3.3.3 Job Number and CAN Address for details on how to make
changes to those parameters.
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3.7 USB Storage Device Data Transfer
3.7.1 Insertion
A USB Storage device or key can be inserted into the controller at either run time or prior to booting. Such a device is
convenient for transferring setup files to the controller, or for retrieving data files from it. For instance, you can copy an
entire setup to an Insight controller and avoid having to enter each parameter manually.
When a USB storage key is inserted into the USB port on the Insight controller, the unit’s software acts according to the
rules found in the following table:
Insert Key After Boot
Insert Key Before Boot
Copy Files From Controller to Key
Copy Files To Key After Controller is Booted
When a USB Storage Device is inserted, an event is logged in the Event Log. When the RISC Software image is updated,
an event is also recorded in the log.
3.7.2 Removal
The USB Storage Device can be removed from the controller at either run time or prior to booting. If the device is
removed, and the controller is not processing a file transfer, no action is taken. If the USB Storage Device is removed
while the controller is processing a file transfer, the file transfer is interrupted. If a file transfer is in progress when the
USB removal event occurs, the destination file may be corrupted. The removal of the USB Storage Device is logged in
the Event Log.
3.8 PLUS Settings Screen
A settings screen for the PLUS communications protocol is provided for those customers using the protocol. This screen
allows the user to manually rest the PLUS communications, abort the current assembly, advance to the next bolt in
the gang, advance to the next configuration in the auto increment chain, or enable/disable the PLUS communications.
When the Manual Reset is pressed, the PLUS communication will be reset. If the user wish to abort the assembly
using PLUS communication, then the user should select the Abort Assembly submenu and then press Enter. During
the tightening, if there is a failed cycle and the user wish to override the cycle within the gang, then the user should
select the Gang Advance submenu and then press Enter. During the tightening, if the user wish to override current
configuration in the auto increment chain then the user should select the Gang Advance submenu and then press
Enter. If the user wish to enable the PLUS feature, then the user should select the On and then press Enter.
If the user wish to disable the PLUS feature, then the user should select the Off and then press Enter.
Figure 22 - Plus Setup
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Section 4 – Operating the IC-D System
4.1 Introduction
This section provides the information that you need to operate the Insight controller. At this point, the system should
be properly installed and programmed. The Main screen from the Run menu is where system operation takes place. It
is made up of three parts: the Configuration and Strategy bar, the Main Display area in the middle, and the Message box
at the bottom.
4.2 Selecting a Configuration
The Main screen from the Run menu allows you to either select the Configuration to run for the attached spindle, or
it displays the Configuration that has been selected, depending on your setup. If you selected Internal for the Config
Selection parameter on the Spindle Setup screen, then you are able to select a Configuration from the dropdown
menu that is displayed. If you selected External Discrete or External Binary for the Config Selection parameter, this
part of the screen becomes a label and displays the Configuration that has been selected externally via the Inputs. The
figure below shows a Run Main screen with the Configuration dropbox available.
Figure 23 - Run Main Screen
The Configuration dropbox contains only those Configurations that are valid for the attached spindle. In other words,
if a Configuration was programmed with parameters outside the capability of the attached spindle, that Configuration
would not appear in the dropbox. The dropbox provides access to all valid programmed Configurations, so if 256
valid Configurations were setup using the ICS Software, all of these would be accessible through the dropbox. The
Configurations that are programmed on the controller’s Quick Setup screen always have the designation Configuration
1, Configuration 2, etc.; The ICS Software may be used to give programmed Configurations names that actually reflect
the operation for which they are used.
To select a Configuration from the available dropbox:
1. Press the Run menu button on the Insight controller to bring up the Main screen.
2. Press the Expand key to show the list of Configurations.
3. Scroll to the Configuration you wish to use.
4. Press Enter to put the Configuration into effect.
NOTE: You may also type the number of the Configuration and press Enter after selecting the box to bring up a
particular Configuration. This is particularly useful when there are more than eight Configurations, and you want to
access a known Configuration quickly.
To the right of the Configuration label or dropbox, the strategy type for the particular Configuration is displayed. In the
example shown, the Configuration selected is a Torque strategy.
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4.3 Monitoring Operation
4.3.1 Torque and Angle Values
The middle section of the Run Main screen on the IC-D displays torque and angle information for each tightening
operation. The larger value is the primary one, and it reflects the strategy that applies to the selected Configuration.
In the cutout of the screen shown below, the strategy is Torque, so the primary value is the torque value. The smaller,
secondary, value below the torque value is, in this example, the angle measured value.
If this were an Angle strategy, the angle value would be the primary value.
Figure 24 - System Monitor
In this example, the torque value is shown in Nm units. The torque value shown always reflects the Torque Units
parameter that was selected on the Quick Setup screen. For instance, if Ft-lbs had been selected instead of Nm, then
that is the torque unit that would be displayed. The angle control value is always shown in degrees. Note that both the
primary and secondary numbers show either a degree symbol or torque units, making it clear which parameter you are
viewing.
The LED display on the IC-M only shows the primary value after each tightening, as compared to both numbers on the
IC-D display. The text above the result shows the Configuration that was run, the step number for the result displayed,
and the tightening strategy.
4.3.2 Colored Status Indicators
Besides the torque and angle values that are displayed for each cycle, this section of the IC-
D Main screen also displays status indicators at the end of each cycle. When the torque and
angle are both within range, the green circle with OK in the middle is displayed to represent a
successful cycle.
When one or both values are out of range, independent status icons are used to indicate the
results. A yellow down arrow with a minus (-) sign indicates a value below the programmed low
limit, while a red up arrow with a plus (+) sign shows that the value is above the high limit. In the
example to the right, the primary number is high, while the secondary value is low. When one
value is within range, and the other is not, the space on the side of the value within range is left
blank, while the other side indicates either high or low.
When your Insight controller is programmed with limits other than torque and angle, the spaces on either side of the
primary and secondary dividers may both be blank, indicating something besides angle and torque is out of range, for
example, slope.
Each Ingersoll Rand hand-held spindle also has an indicator light on the spindle itself that mimics the screen status
indicators. If the fastening is within specification, the spindle light is green. If either the torque or angle value is above
the programmed high limit, the spindle light is red. When either value is below the programmed low limit, the spindle
light is yellow.
4.3.3 Gang Operations
When the tightening process involves multiple bolts that must be fastened in sequence, which is called a “Gang,”the
Main screen also displays a “Gang Complete”message following the completion of a successful gang assembly. This
is designated in the Configuration programming as having a gang that is greater than 0. The current gang status is
displayed on the screen and replaced with the gang complete message when the sequence has all pass cycles. You can
also reset the Gang count while on this screen. Press 0 (zero) on the number key pad once and the then Enter to reset
the Gang count. To reset the Auto Increment to a programmed Configuration. Press 0 (zero) two times and then press
Enter to reset the Auto Increment.
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4.4 Message Area
The Message Box at the bottom of the Main screen summarizes system status and provides warnings and alarms on
the IC-D. On the IC-M LED display, only the Event Code number is displayed in the event of an error. See Event Code
4.5 Stats and PM Alarms
4.5.1 Stats Alarms
Statistics Alarms are set in the ICS Software. They are target values for the data displayed on the Spindle Stats screen.
When the controller fails to meet these target values, alarm messages appear in the message box on the Run Main
screen. They can also be set to energize an alarm output such as a light box. These alarms indicate deviations from
selected fastening statistics, so you are alerted to potential quality control problems.
4.5.2 Preventive Maintenance Alarms
Preventative Maintenance (PM) alarms are also set on the ICS software. PM Alarms are reminders for regular spindle
preventative maintenance. Up to five different alarms can be set with either a number of cycles or days duration. For
example, an alarm could be set to indicate required PM of the spindle’s gearbox case after 50,000 cycles. When an alarm
is activated, it appears in the message box on the Run Main screen. All preventative maintenance data is stored in the
spindle’s onboard memory chip. Preventative Maintenance alarms can only be cleared through the ICS software.
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Section 5 – Quality Control
5.1 Statistics Menu
The Statistics menu allows you to access a variety of statistical data on completed fastenings. For example, you can view
actual fastening parameters, as well as statistical calculations, and can compare them to target values.
This section discusses the four Statistics sub-menu screens, including:
•
•
•
•
Cycle Log
Spindle Stats
Stats Settings
Powerhead Stats.
Figure 25 - Statistics Menu
5.1.1 Cycle Log
The Cycle Log is a view-only screen that displays various tightening parameters that are monitored during a fastening.
Up to a maximum of 1,000 of the most recent cycles for the IC-D and 200 for the IC-M are stored in the respective
controllers. This screen displays cycle data for every Configuration used, but note that the torque value shown reflects
whatever unit of measurement (Nm, Ft-lbs, etc.) was selected for a particular Configuration.
Figure 26 - Cycle Log
The Cycle Log table parameters include Cycle Number, the Configuration # that was in effect for that cycle, the
Torque value, the Angle value, and the SD Code. The Configuration # is found under the icon over the second column
in the header of the Cycle Log.
When the torque and angle values for a cycle are within the programmed range, nothing appears in the column next
to those two values. However, if the values are high or low, the arrow symbols seen on the Main screen are displayed
in this column to represent a deviation from the norm. See cycles 467 and 468 in the above figure for examples of high
and low icons on this screen.
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The SD Code column on the Cycle Log shows the Shutdown Code for each cycle. The shutdown code is a 2-digit code
that gives the reason why the cycle stopped. See a list of the shutdown codes in the table below.
Shutdown
Description
Code #
0
1
2
Normal Completion of Cycle
Handheld – Trigger released before cycle was complete
Torque High
3
Angle High
4
Yield override failure
5
Prevailing torque seating torque fail
6
Prevailing torque seating angle fail
7
Reserved for future use
8
9
Forced to shutdown because sync flag was set
Reserved for future use
10
11
12
13
14
15
16
17
18
19
20
21
Motor stalled (I2t limit reached)
User tr is less than the target torque which would cause a stall
MCE – IGBT fault
MCE – Overcurrent
MCE – Low bus voltage
Cycle timeout
The controller issued a stop command to the tool.
The tool was disconnected during cycle
MCE – communications lost between MCE and the controller
Bad Torque Reference - torque step ref+tare-overshoot is > the step limit
MCE – Watchdog timer fired
Retorque steps complete without reaching the setpoint
When “yield override”is enabled and “fail on yield”is disabled, if the final torque reached is below the
torque low limit
22
23
24
Cycle stopped due to tool becoming disabled
Stick slip occurrence
25
Slope A/Gradient high
26
Reserved for future use
27
Slope B high
28
No bolt was found
29
Proximity Switch – normal shutdown
30
MCE – motor temperature high
31
MCE – drive temperature high
32
Spindle TactAlert – normal shutdown
33
Cycle ended before achieving threshold torque
Powerhead – spindle stopped due to command from powerhead master
Powerhead – spindle in bypass
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
Powerhead – undetermined prerun error
Powerhead – spindle emergency stop activated while in cycle
Powerhead – Trigger Abort – trigger inputs removed before spindle achieved torque threshold
Powerhead – Prerun error – no tool connected
Powerhead - Prerun error – invalid tool connnected
Powerhead - Prerun error – invalid configuration to run
Powerhead – Prerun error – settings error – configuration step counts do not match
Powerhead – Prerun error – settings error – synchronization maps do not match
Powerhead – Prerun error – settings error – Job IDs do not match
Powerhead – Prerun error – spindle emergency stop activated
Powerhead – Prerun error – spindle in diagnostics mode
Powerhead – Prerun error – spindle not ready to run
Powerhead – Prerun error – spindle disabled (master only)
Powerhead – Prerun error – cannot lock config to run
Powerhead – Prerun error – settings CRC does not match
Powerhead – Prerun error – unexpected CRC message
Powerhead – MCE calibration failed
Powerhead – MCE motor over temperature fault
Powerhead – MCE motor heatsink over temperature fault
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Shutdown
Code #
121
Description
Powerhead – MCE step sequence error
Powerhead – MCE software fault
122
123
Powerhead – MCE IGBT fault
124
125
Powerhead – MCE low bus voltage fault
Powerhead – MCE hardware watchdog fault
126
127
128
129
Powerhead – MCE calibration failed due to EEPROM mode
Powerhead – MCE calibration failed due to offset
Powerhead – MCE calibration failed due to shunt calibration
Powerhead – spindle was not known to be stopped at cycle complete
Powerhead – timeout on start
130
131
132
Powerhead – configurations do not match
Powerhead – invalid tool connected
133
Powerhead – no tool connected
134
135
Powerhead – spindle stopped at a sync point
Powerhead – spindle in diagnostics mode
To access and use the Cycle Log:
1. Press the Stats button on the Insight controller.
2. On the Statistics menu, select Cycle Log and press Enter.
3. Scroll through the cycles that have been recorded using the arrow keys.
4. Move the cursor to the C (Clear) button and press Enter to clear all existing cycle data.
NOTE: Although using the C button clears data on up to 1,000 cycles, it does not reset the counter. The counter
continues up to 9,999, unless reset with the ICS Software.
Screen Element
Description
Clear Cycle Data This button will clear the cycle log data table for the displayed spindle.
This window displays the cycle log summary table. Additional information on the parameters
displayed is described below.
Main Window
5.1.2 Spindle Statistics
The Spindle Statistics screen displays useful statistics that have been calculated from the data collected. Note that on
the left side of the screen displays the statistical data for all the fastenings performed since the statistics were last reset
(the Population Stats), while the right side the statistics for a subset of the cycle (the Sample Stats) The sample size for
Sample Stats is set to 25 by default, but this parameter may be changed in the Stats Settings screen. Both Population
and Sample statistics may also be reset on that screen.
Figure 27 - Spindle Statistics
Note that you must use the dropdown box to select the Configuration from which you wish to view the spindle
statistics. These statistics are only available for the first eight Configurations. The ICS Software can be set up to calculate
statistics for further Configurations.
To access and use the Spindle Statistics:
1. Press the Stats button on the Insight controller.
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2. On the Statistics menu, select Spindle Statistics and press Enter.
3. Select the dropdown Configuration box and press the Expand button to view a list of the available Configurations
with statistics that can be viewed.
4. Select the Configuration you wish to use and press Enter.
5. Scroll through the various parameters of calculated statistics using the arrow keys.
Screen Element
Select Config
Description
Use this dropbox to select the tightening Configuration.
Population Statistics
Sample Statistics
The statistics for the entire fastening population are displayed here.
The statistics for the sample subset of the population are displayed here.
5.1.3 Stats Settings
The Stats Setting screen allows you to reset statistics for a selected Configuration, to set change the sample size
used for Sample Statistics on the Spindle Stats screen from the default of 25, and to set what types of statistics are
displayed.
Figure 28 - Stats Settings
To access and use the Stats Settings:
1. Press the Stats button on the Insight controller.
2. On the Statistics menu, select Stats Settings and press Enter.
3. Select the dropdown Configuration box and press the Expand button to view a list of the available Configurations.
4. Select the Configuration for which you want to change the statistics settings and press Enter.
5. Using the arrow keys, move to the Reset All Statistics button and press Enter to reset both Population and Sample
Statistics on the Spindle Stats screen.
6. Move to the Reset Sample button and press Enter to reset just the Sample Statistics on the Spindle Stats screen.
7. Move the to the Sample Size data entry box and type in a value to change the sample used for Sample Statistics on
the Spindle Stats screen.
8. Move the to the Value for Stats dropdown box and press Expand to select the type of tight-
ening results that are used to select statistics: Good Only, All but H/W Rej, or All.
When you select Good Only, only statistics for good cycle are shown. All but H/W Rej displays
all cycles except those that involved a hardware reject. When All is selected, every cycle is used
for statistics calculations.
Screen Element
Select Config
Description
Use this dropbox to select the tightening Configuration whose statistics settings you wish to
change. The options include Configuration 1 through 8 only.
Using the numeric keypad, enter a sample size. This will be the number of samples used to
calculate the sample statistics.
Sample Size
Use this dropbox to select what tightening results are included in your statistical calculation. The
options are Good Only, All, or All but H/W Rej (hardware rejects).
Values for Stats
5.1.4 Powerhead Stats
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The final selection on the Statistics menu is Powerhead Stats. This screen provides useful data when the IC-D is part of
a powerhead Configuration.These statistics are only available when the controller is a powerhead master (the controller
can2 rotary switches must be set to 01).
Figure 29 - Powerhead Stats
Note that the first data column displays the statistics for the entire powerhead, while the columns to the right show
statistics for the individual spindles in the powerhead, up to as many as 40. The data for the individual spindles is useful
in determining the problem spindles in a powerhead. For instance, if the % Reject under Spindle 5 was 95%, you
would know that the bulk of your reject problems can be traced to that one spindle.
All the values are cumulative, except the Time value, which represents the cycle time for the last cycle. The Population
Size label next to the Configuration box indicates the number of readings used in the statistics calculations displayed
on this screen.
To access and use the Powerhead Statistics:
1. Press the Stats button on the Insight controller.
2. On the Statistics menu, select Powerhead Stats and press Enter.
3. Select the dropdown Configuration box and press the Expand button to view a list of the available Configurations.
4. Select the Configuration for which you wish to view powerhead statistics and press Enter.
5. Use the arrow keys to scroll to the right to view statistics for each spindle included in the powerhead setup.
Screen Element
Select Config
Description
Use this dropbox to select the tightening Configuration whose statistics settings you wish to
change. The options include Configuration 1 through 8 only.
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Section 6 – Diagnostics and Troubleshooting
6.1 Diagnostics Menu
The Diagnostics menu allows you to check the overall system health of the Insight IC-D. This functionality also
diagnoses system problems.
This section discusses the four Diagnostics sub-menu screens, including:
•
•
•
•
System Test
Display Inputs
Set Outputs
Tool Test
Figure 30 - Diagnostics Menu
6.1.1 System Test
You can use the System Test screen to display diagnostics test results on the tightening spindles and on the Motor
Controller Electronics (MCEs).
Figure 31 - System Test
The following data displays on the System Test screen. For each data element, the table shows the value measured
during the test and whether that value is within allowable parameters (PASS) or (FAIL). Pass is represented by a green
icon, and Failure by a red icon.
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Test Data Element
Tool
Motor temperature Checks motor temperature and reports PASS or FAIL.
Amplifier offset MCE’s offset voltage (as % of Shunt Cal voltage).
Shunt calibration Front-end electronics gain (as % of ideal Shunt Cal voltage).
Explanation
Sine Offset
Cosine Offset
Motor Kt
The offset in A/D counts of the resolver sine analog input signal used for angle measurement.
The offset in A/D counts of the resolver cosine analog input signal used for angle measurement.
The peak torque divided by peak current in the units of Nm/Amp.
Motor Control Electronics
MCE temperature Displays MCEs internal temperature.
Note that the System Test window is a display box.
To access and use System Test:
1. Press the Diag button on the Insight controller.
2. On the Diagnostics menu, select System Test and press Enter.
3. Scroll through the current measured values using the arrow keys.
4. Move the cursor to the Refresh button and press Enter to update the screen to the most recent readings.
6.1.2 Display Inputs
The Display Inputs screen allows you to view the status of the Controller’s discrete inputs. I/O (Input/Output)
connectors are found on the left side panel of the Insight controller. Although the behavior of each input is
programmed in the ICS Software, this screen is useful for troubleshooting an I/O problem. For example, if the controller
was not running cycles started from a PLC, this screen would allow you to determine if the assigned input was
programmed and functioning properly. A green icon next to an input indicates that it is active, as shown in the example
screen below. If no signal is present, the circle remains white.
Figure 32 - Diagnostics Discrete Inputs Menu
To access and use Display Inputs:
1. Press the Diag button on the Insight controller.
2. On the Diagnostics menu, select Display Inputs and press Enter.
3. Scroll through the listed inputs using the arrow keys.
6.1.3 Set Outputs
With the Set Outputs screen, you can artificially activate an output signal. This function is typically used for
troubleshooting; for example, you can send a signal to an external device (such as a PLC) to verify the device is
operating correctly. Unlike the Display Inputs screen, this screen does not have an indicator to represent a successful
output. The programmed function of each output is shown in the third column.
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Figure 33 - Discrete Outputs Menu
To access and use Set Outputs:
1. Press the Diag button on the Insight controller.
2. On the Diagnostics menu, select Set Outputs and press Enter.
3. Scroll through the listed outputs using the arrow keys to the Output you wish to test.
4. Press the Enter key to send an output signal from the selected Output.
5. Press the OK button to disable the tool and enter diagnostics mode. The tool will be returned to its previous state
when the user leaves the screen.
6. Press Enter again to turn the output off.
6.1.4 Tool Test
The Tool Test screen is used to interrupt regular tightening operations to perform tests.This screen is useful in
troubleshooting problems that appear to originate with a spindle.
Figure 34 - Diagnostics Tool Test Menu
The tests include Tool and Lamp Test. The Start/Stop Tool button facilitates running of a fixtured spindle for the Tool
Test. You can run the test in either clockwise (CW) or counter-clockwise (CCW) directions.
When using a handheld spindle, the measurements displayed for Speed, Torque, and Angle are updated continuously
as you hold down the throttle. For a fixtured spindle, select the Start Tool button and press Enter to get updated values
on the screen. This test aids in diagnostics, because it allows you to see if the readings for the spindle are within normal
ranges.
The Lamp Test toggles through Torque Hi, Torque Lo, Angle Hi, Angle Lo, and Pass to energize outputs to an attached
light box as well as the LEDs on the attached tool.
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To access and use Tool Test:
1. Press the Diag button on the Insight controller.
2. On the Diagnostics menu, select Tool Test and press Enter.
3. A pop-up message warns you that running the test interrupts spindle operations. Press Enter to continue.
4. For a fixtured spindle, use the arrow keys to the Start Tool button and press Enter to run the spindle. Press Enter
again to stop the spindle.
5. If you are running the test with a handheld spindle, press the throttle as necessary to view the Speed, Torque, and
Angle results.
6. To run the Lamp Test, use the arrow keys to move the to the radio button next to the lamp ON icon and press Enter.
7. To turn the Lamp Test off, move to the radio button next to the lamp OFF icon and press Enter.
8. To change the direction to CW or CCW, move to the radio button for the direction you want and press Enter.
6.2 Event Log
Although the Event Log cannot be viewed on the IC-D display, all major events are recorded, and the log may be
accessed through the ICS software.
The Event Log records the date and time that certain important Insight events occur. The events recorded include
hardware and software faults (such as a spindle over-temperature event) and significant user actions (such as changes to
a spindle’s transducer range or angle constant). This record of significant events can help in troubleshooting problems.
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Appendix 1 – System Specs and Spare Parts
Insight Technical Specifications
The specifications for the Insight IC Tightening System are shown below.
0.2% of torque full scale
Measurement Accuracy
1 count of angle (degrees)
Measurement Resolution
0.025% of torque full scale
5VDC/GND
Torque Transducer Bridge Excitation
Torque Transducer Zero Offset/Drift
Compensation
0.4% of full scale
Input Signal Sensitivity
2.0 mV/V
Values read from spindle memory
Automatic digital correction
Calibration
Frequency Response (Torque Filter) Selectable 75 Hz, 150 Hz, 350 Hz, 500 Hz, 750 Hz
Membrane keypad containing four hot keys, four function keys, numerical
keypad and directional keypad.
Keypad (IC-D only)
IC-D-3.5-inch diagonal, 320px by 240px, 8-bit 65K backlit color (QVGA) flat panel
display.IC-M--5-character, 7-segment numerical LED display.
Display
Parameter Sets
256
Number of Cycles Stored in Memory IC-D: 1,000. IC-M: 200.
Statistics Data Memory
Communications
100,000 per spindle
Serial RS232, Ethernet, USB, Optional Profibus or DeviceNet.
8 inputs/8 outputs, with behavior assignable through ICS Software. With
optional I/O card, an additional 16 inputs and outputs are available.
I/O
Indicators
Power ON lamp
Optional Devices
Input Voltage
DeviceNet Card, Profibus Card, Additional I/O, Cabinet Mounting Bracket.
Single Phase 120 Volts, 50/60 Hz, 16 Amps
Single Phase 230 Volts, 50/60 Hz, 8 Amps
0-50° C, 20/90% non-condensing humidity
IP-52
Ambient Operating Conditions
Enclosure
System Weight
12.4 pounds (5.6 kg)
Pinout Tables
Default I/O Assignments
Below are the default Pinout assignments for the base I/O of the IC-D and IC-M controllers
NOTE: I/O Behaviors are assignable through ICS Software.
Inputs
Intput Behavior
Freespeed
Block #
Pin #
I-1
1
1
1
1
1
1
1
1
Softstart
I-2
Forward
I-3
Reverse
I-4
Configuration 1
Configuration 2
Configuration 3
Configuration 4
I-5
I-6
I-7
I-8
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Outputs
Output Behavior
Spindle In cycle
Cycle Complete
Accept
Block #
Pin #
O-1
O-2
O-3
O-4
O-5
O-6
O-7
O-8
2
2
2
2
2
2
2
2
Torque High
Torque Low
Angle High
Angle Low
Gang Complete
Recommended Spare Parts List
See the illustrations following the Parts List.
Detail
Part Number
Number
Description
04581740
16573701
04581732
3002013
IC-D, IC-M Operations Manual - CD ROM
Controller Safety Information Manual
IC-D, IC-M Product Information Manual
Connector Label
1
2
10568343
PC80150394
PC10570034
PC10569994
PC10569986
PC45521184
PC45521200
PC80144199
1840447
I/O Interface Label
Read Manual Label
Additional I/O Assy Kit
Profibus Kit
DeviceNet Kit
Ethernet IP
Interbus
3
4
5
6
Power Indicator Lamp
Connector, Terminal Block - 10 Pin
Connector, Terminal Block - 4 Pin
Cover
1840382
3002001
3002016
Cover Gasket
7
3002003
Connector Plug
PC10569945
PC10569952
PC10569978
PC80144330
3002007
Cord, Power - 120V AC, USA
Cord, Power - 220V AC, USA
Cord, Power - 230V AC, Pigtail
IC-M Membrane Panel
Wall Mounting Bracket
Cabinet Mounting Bracket
Shipping Container
8
3002010
10570182
8015139
Front Cover Fasteners
Cover Screw
3002029
8015013
USB Data Key
9
80151996
Electrical Warning Label
Illustrations with detail numbers are shown on the following pages.
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Appendix 2 – Event Codes
The following table lists the Event Codes for the IC-D and IC-M. Below is an explanation of table columns.
Event Code Explanation
Event Code
This is the event code number. On an IC-M controller, the code is displayed on the screen as “E”and then the code
number, for example, E002. For a IC-D controller, text detailing the error is placed in the systems dialog and warnings
box at the bottom of the Run Main screen.
Description/Condition
Description of Error.
Critical Error
If yes, then error condition must be resolved before system can run.
Action Required/Explanation
Action required to resolve error
Display on IC-D, IC- M GUI
Indicates which systems the error is displayed on. Some errors of secondary importance are only shown on the I320D
controller.
Event Code Table
Display
on D, M
GUI
Event
Code
Critical
Error
Description/Condition
Action Required/Explanation
Boot-up Events 001 to 060
002
Language File not found
A system file has been lost (previously
existed)
Yes
No
Load language file to controller and re-boot
None
D,M
D
004
Reboot system, If error still occurs call authorized
Ingersoll Rand service center
Reboot system, If error still occurs call authorized
Ingersoll Rand service center
005
006
Unable to initialize serial port
No
No
D, M
D, M
Unable to initialize Ethernet port
016
027
028,
029
Restore Can2 switch
Invalid Boot Image
No
Yes
Restore the Can2 switches to “00”
D,M
D,M
Call authorized Ingersoll Rand service center
Load, Reload new application. If error still occurs
call authorized Ingersoll Rand service center
Reboot system, If error still occurs call authorized
Ingersoll Rand service center
Invalid Image
Yes
No
D,M
D,M
030
Error setting IP address
Tool Events 061 to 080
061
063
064
065
066
Tool has been disabled through I/O
Tool Stall detected
Tool Hall Fault
Tool IGBT Fault
Tool Over Current
No
No
Yes
Yes
No
None
None
D
D, M
D, M
D, M
D, M
Check Tool and Tool cable
Check Tool and Tool cable
Check tool size correct for application
Ensure Source line voltage is not dropping under
load. If error still occurs call authorized Ingersoll
Rand service center
067
Tool Low Bus Voltage
No
D, M
068
071
Tool Cycle Timeout
No
No
None
D
Check tool cable. Reboot system, If error still occurs
call authorized Ingersoll Rand service center
Check tool cable. Reboot system, If error still occurs
call authorized Ingersoll Rand service center
Check tool cable. Reboot system, If error still occurs
call authorized Ingersoll Rand service center
Call authorized Ingersoll Rand service center
Tool Memory Write Fail
D, M
072
Tool Memory Read Fail
No
D
073
074
Tool Memory Page Set Fail
Tool Factory Null TR
No
No
D
D, M
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Display
on D, M
GUI
Event
Code
Critical
Error
Description/Condition
Action Required/Explanation
USB Events 081 to 100
Not enough space to save controller
data to USB key
Time out while saving data to the USB
Disk
Time out while loading data to the USB
Disk
081
082
083
084
No
No
No
No
Remove excess files for USB key
D, M
D, M
D, M
D, M
Check that USB key is approved to function with
controller
Check that USB key is approved to function with
controller
Check Data files on key are of correct version for
the controller
Data files on USB key are of an
incompatible version
Communication Events 101 to 120
CAN Bus communications between
controllers (Powerhead) has been lost
Check powerhead synchronization (CAN2) cables
between controllers
101
Yes
D, M
CAN Bus communications have been
lost between RISC and MCE
Ethernet DHCP Failed
An invalid Can2 address has been read
from Persistent Storage
Reboot system, If error still occurs call authorized
Ingersoll Rand service center
Check Ethernet connection and DHCP server
103
Yes
No
No
D, M
D, M
105
110
111
Check value of Can2 (Powerhead) address switches D, M
Can 2 Address has been reset to default No
None
D, M
Preventative Maintenance Alarm events 121 to 140
121
PM Alarm 1 has been triggered
Service Tool
No
D
122
PM Alarm 2 has been triggered
Service Tool
No
D
123
124
125
PM Alarm 3 has been triggered
PM Alarm 4 has been triggered
PM Alarm 5 has been triggered
No
No
No
Service Tool
Service Tool
Service Tool
D
D
D
Programming Events 141 to 150
141
142
Invalid Configuration selected
Two or more Configurations selected
The Auto Increment attempted to
select an invalid Configuration
Yes
Yes
Select a valid Configuration for the tool attached
Select only one Configuration
Check the programming of the Auto Increment
function
D, M
D, M
147
No
D
Shutdown Events 151 to 170
Check tool cable. Reboot system, If error still occurs
call authorized Ingersoll Rand service center
Allow tool to cool
151
Calibration Error
No
D, M
152
153
154
Tool Motor Over Temperature
Heat Sink Over Temperature
Step Sequence Error
Yes
Yes
No
D, M
D, M
D, M
Allow controller to cool
Check programming of Configuration
Reboot system, If error still occurs call authorized
Ingersoll Rand service center
Operator released trigger of tool before tightening
complete
156
157
158
MCE Watchdog Fault
Trigger Released
No
No
No
D, M
D, M
D, M
Yield point of fastener reached before target
torque/angle
Yield Override Failure
Average Prevailing Torque plus next
step Target Torque Exceeds next Step
High Limit
161
No
None
D, M
164
166
Failed to reach Target in Retorque
No Bolt Fount / Cycle Timeout
No
No
None
D, M
D, M
Check fastener present in assembly
Software Download Events 201 to 210
201
202
MCE firmware has been downloaded
RICS Software has been downloaded
No
No
None
None
D, M
D, M
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Index
A
F
G
B
Bar Code
H
Powerhead 14
Description 14
Operation 14
Button 7
Handheld 22
Header 6
I
Installation 9
L
C
M
Configuration 13
Selecting 26
Connections
Menu
Run 8
Setup 8
Statistics 8
Mounting 9
D
Diagnostics 34
Display
N
Navigation
Keypad 5
Box 7
O
Dynamic Host Communications Protocol. See DHCP
E
P
Ethernet 16
Powerhead 21
Printer
Serial 13
Programming 18
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Notes:
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© 2007 Ingersoll Rand Company
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